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JP3803693B2 - Feed guide device - Google Patents
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JP3803693B2 - Feed guide device - Google Patents

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Publication number
JP3803693B2
JP3803693B2 JP28237196A JP28237196A JP3803693B2 JP 3803693 B2 JP3803693 B2 JP 3803693B2 JP 28237196 A JP28237196 A JP 28237196A JP 28237196 A JP28237196 A JP 28237196A JP 3803693 B2 JP3803693 B2 JP 3803693B2
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Japan
Prior art keywords
movable body
guided surface
feed
guided
guide device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP28237196A
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Japanese (ja)
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JPH10118873A (en
Inventor
利幸 齋藤
和久 杉山
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JTEKT Corp
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JTEKT Corp
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Priority to JP28237196A priority Critical patent/JP3803693B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、工作機械等のテーブル等に用いられる送り案内装置に関し、特に、高速送り時に生起される潤滑油の動圧によりテーブルが浮き上がり且つ傾くことを抑制するようにした装置に関するものである。
【0002】
【従来の技術】
この種のテーブル送り装置においては、基台の上に平案内面が形成され、その上にテーブルが摺動可能に案内される。テーブルの被案内面上に潤滑油が滴下される。テーブルは適宜の駆動装置により基台上を送られる。
【0003】
【発明が解決しようとする課題】
このような従来の装置では図1(a)のようにテーブルSが基台B上を高速で送られる時、進行方向の前端部で潤滑油Oが巻き込まれて、図1(b)の実線のように動圧が発生し、この動圧により可動体Sが浮かび上がりかつ傾きを持つため、摩擦力と摺動抵抗が増加し、大きい送り動力を必要とする。その結果、可動体Sの被案内面の滑り面接触状況の不均一や送り力の変動を発生する。図1(b)上の破線は、低速送りのときに可動体Sの被案内面S1に作用する圧力の分布を示す。
【0004】
これを解決するため可動体Sの被案内面の長手方向全長に亘る幅を狭くすることも考えられるが、被案内面の長手方向全長に亘る幅を狭くすることによりテーブルの傾きが大きくなり、送り,加工精度に劣化を来たす。摩擦係数も増大し、モータに作用する送りトルクの異常等も生じるので、テーブルの幅を狭くすることには限界がある。
【0005】
【課題を解決するため手段】
本発明によれば、請求項1に記載されるように、基台の上に案内面が形成され、この案内面上で潤滑油を介在させて動圧作用により可動体を摺動可能に案内する案内装置であって、高速送り時における潤滑油の巻き込みに起因する動圧の発生による可動体の浮き上がりを抑えるために前記可動体の被案内面の受圧面積を小さくするようにした案内装置において、前記可動体の傾きを抑えるために、前記可動体の被案内面の送り方向における中央部を両端よりも幅を狭くすることによって、前記受圧面積を小さくしたことを特徴とする送り案内装置。
【0007】
【発明の実施の形態】
以下、図に基づいて、本発明の実施の形態について説明する。
図2に示すように、基台1の上に平案内面2が形成され、この平案内面2と滑り係合する被案内面3aを下面に持つテーブル(可動体)3が図示左右方向に摺動可能に案内されている。テーブル3には潤滑油パイプ10が取り付けられ、このパイプ10は、例えばフレキシブルパイプ10aを介して潤滑油供給装置9から給送される潤滑油をテーブルの前後端から案内面2上に滴下する。
【0008】
テーブル3上には主軸ヘッド6が固定され、この主軸ヘッド6にはモータ7により回転される主軸8が回転可能に支持されている。主軸8の先端には切削工具Tが取り付けられている。主軸ヘッド6は、サーボモータ4により駆動されるネジ送り機構12によりテーブル3と一体的に図示の左右方向に前進後退する。テーブル3が長方形のスライド部材の場合、高速送り時にテーブル3の被案内面3aの前進方向前端部が潤滑油を巻き込むことによりこれと平案内面2との間に生起される動圧により、テーブル3がその送り方向の前端部を上方に傾けるよう浮き上がり、この結果スライド面接触状況の不均一やモータ所要動力の変動を生ずる。
【0009】
本発明では、テーブル3の下面の被案内面3aに作用する潤滑油の圧力分布をテーブルの長手方向全長に亘り概ね均一にするように構成される。
一般的に、テーブルの浮き上がり,傾き,摩擦力,摩擦係数に対するテーブルの被案内面の幅の影響を考察すると、浮き上がりは幅、即ち受圧面積の減少に伴い低下し、傾きはテーブルの幅を狭くすればする程増加し、テーブルの長さが一定の場合テーブルの幅の減少に連れて摩擦力は上昇し、摩擦係数は急増する。
【0010】
従って、テーブル3の浮き上がりの面から考察すると、テーブル3の幅は狭くしたいが、このようにするとテーブル3の傾きが増加し、摩擦係数も急増し、潤滑性も悪化するため、実際は十分なテーブルの幅を必要とする。
そこで、本発明による第1の実施の形態においては、図3のようにテーブル3の被案内面3aを、テーブルの両側部3L,3Rから長手方向中心部分へV字状の切欠き30を入れて送り方向両端部分よりも中心部分の幅が狭くなるような形状に形成している。好ましくは、中心部分の幅bが全幅Bの8割程度の幅とされ、切欠き30のテーブル長手方向の幅は全長Lの1/3〜1/4程度の長さとされる。
【0011】
テーブル3を高速で送る場合、テーブル3の被案内面3aの進行方向前端部と基台1の平案内面2との間に潤滑油が巻き込まれて、これらの間に動圧が発生する。しかしながら、このような形状にテーブル3の被案内面3aを形成することにより、この実施の形態のものでは、テーブル3の長手方向中央部の受圧面積を小さくしてあるので、中央部における浮き上がり力は従来装置のものに比べて減少して、テーブルの傾きおよび浮き上がり量が抑制される。
【0012】
上記したテーブル3の被案内面形状を持つ案内装置についての実験によれば、従来装置に比べて、浮き上がりを5%、傾きを5%、摩擦力を3%低減することができた。本実験に用いたテーブル寸法は全長800mm×全幅135mm×全高70mmのもので、本実験においてはこのテーブルを毎分30mの速度で送った。
【0013】
テーブル3の被案内面3aに関する実施形態の変形例としては、図4(a)のように送り方向両端を曲率半径Rで結んだものや、図4(b)のように送り方向両端から中心までを直線で結んだものや、図4(c)のように長手方向中央部のみを単一円弧で結んだような形状も採用し得る。
上記した実施形態のそれぞれでは、テーブル3の被案内面3aの受圧面積を変えることにより本発明を達成しているが、以下に述べる他の実施形態によれば、従来のテーブル案内に作用していた山型の圧力分布をテーブルの長手方向の1乃至数箇所でキャンセルする手段を設けることにより本発明を達成できる。
【0014】
図5(a)はこの解決手段の1例を示すもので、テーブル3の被案内面3aに油溝15が送り方向と垂直に1乃至数箇所配置されている。より具体的には、上記寸法のテーブル3の被案内面3aに、幅10mm×深さ5mm程度の油溝15が3本均等に入れられる。
各油溝15の両端は大気に開放されるようにする。油溝15による被案内面3aの分割数はテーブル3の大きさに応じ2〜4分割とするのが望ましい。
【0015】
この構成により、油溝部において圧力が大気に開放され0となるため、テーブル3の下面に発生する動圧を図5(c)のように分割することができる。この場合、進行方向の最後部では大きい圧力が生じる。この圧力(反力F)によりテーブル3に回転モーメントが生じ、進行方向前方が基台1の案内面2上に押しつけられ、テーブル3の過度の浮き上がり及び傾きが抑えられる。
【0016】
これと同様の機能は溝以外でも達成可能である。例えば、テーブルの被案内面3aに上記した各溝15の形成位置にこの溝15に沿う方向にこの溝15に代わる複数の大気に連通する穴を形成しても良い。
上記した溝15を有する実施形態においては、テーブル3の浮き上がり及び傾きが分割数の増加に伴い減少し、被案内面3aに作用する進行方向の圧力分布は進行方向の後端部で反力を効果的に発生する分布状態となり、このためテーブルの傾きが抑制される。
【0017】
上記した各実施の形態においては、テーブル3が単一の平案内面2上を摺動する形式の送り案内装置について言及したが、本発明は上述した実施形態の平案内面のみにその適用が制限されるものではない。例えば、送り方向と直角方向に離間した2つの案内面を持つ形式のもので、この2つの案内面の両方を平案内面とするものや、或いはこの2つの案内面のうち一方をV字状にし、他方を平案内面とする形式のものにも本発明は適用できる。
【0018】
さらに、送り方向と直角方向に離間する一対の案内面の各々が「コ」の字状に形成され、この「コ」の字状案内面に可動体の下面両側の被案内部が案内される形式の送り案内装置にも本発明は適用可能である。
【0019】
【発明の効果】
請求項1に記載の発明によれば、基台の上に案内面が形成され、その上に可動体が潤滑油を介して摺動可能に案内される案内装置において、前記可動体の被案内面の中央部を両端よりも幅を狭くし、被案内面に作用する被案内面の長手方向の圧力分布をほぼ均一にすることにより、可動体の浮き上がり量,傾きを抑えることができる。
【図面の簡単な説明】
【図1】従来の送り案内装置における可動体移動時の状態図。
【図2】本発明が適用される工作機械の送り案内装置の側面図。
【図3】本発明の第1実施形態による可動体の被案内面の形状を示す底面図。
【図4】上記第1実施形態における被案内面の変形例を示す底面図。
【図5】本発明の第2実施形態による可動体の側面図、底面図及び高速送り時における可動体の挙動と被案内面に作用する圧力分布を示す説明図。
【符号の説明】
1 基台
2 平案内面
3 テーブル(可動体)
3a 被案内面
3L,3R テーブル両側部
6 主軸ヘッド
9 潤滑油供給装置
10 パイプ
15 油溝
30 切欠き
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a feed guide device used for a table or the like of a machine tool or the like, and more particularly to a device that suppresses the table from being lifted and tilted by the dynamic pressure of lubricating oil generated during high-speed feed.
[0002]
[Prior art]
In this type of table feeder, a flat guide surface is formed on a base, and the table is slidably guided thereon. Lubricating oil is dripped on the guided surface of the table. The table is sent on the base by an appropriate driving device.
[0003]
[Problems to be solved by the invention]
In such a conventional apparatus, when the table S is fed on the base B at a high speed as shown in FIG. 1A, the lubricating oil O is caught at the front end in the traveling direction, and the solid line in FIG. Since the dynamic pressure is generated and the movable body S is lifted and tilted by this dynamic pressure, the frictional force and the sliding resistance increase, and a large feed power is required. As a result, non-uniformity of the sliding surface contact state of the guided surface of the movable body S and fluctuations in the feed force occur. The broken line in FIG. 1B shows the distribution of pressure acting on the guided surface S1 of the movable body S during low speed feeding.
[0004]
In order to solve this, it is conceivable to narrow the width over the entire length in the longitudinal direction of the guided surface of the movable body S, but by narrowing the width over the entire length in the longitudinal direction of the guided surface, the inclination of the table increases. Deterioration in feed and machining accuracy. The coefficient of friction also increases, and abnormalities in the feed torque acting on the motor also occur, so there is a limit to reducing the width of the table.
[0005]
[Means for solving the problems]
According to the present invention, as described in claim 1, a guide surface is formed on the base, and the movable body is slidably guided by the dynamic pressure action with lubricating oil interposed on the guide surface. a guiding device comprising of, in guiding device designed to reduce the pressure receiving area of the guide surface of the movable body in order to suppress the floating of the movable body due to occurrence of dynamic pressure caused by the entrainment of lubricating oil at high feed In order to suppress the inclination of the movable body, the feed guide device is characterized in that the pressure receiving area is reduced by narrowing the width of the center portion of the guided surface of the movable body in the feed direction at both ends.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 2, a flat guide surface 2 is formed on a base 1, and a table (movable body) 3 having a guided surface 3a slidingly engaged with the flat guide surface 2 on the lower surface is shown in the horizontal direction in the figure. It is slidably guided. A lubricating oil pipe 10 is attached to the table 3, and the pipe 10 drops, for example, lubricating oil fed from the lubricating oil supply device 9 via the flexible pipe 10 a onto the guide surface 2 from the front and rear ends of the table.
[0008]
A spindle head 6 is fixed on the table 3, and a spindle 8 rotated by a motor 7 is rotatably supported on the spindle head 6. A cutting tool T is attached to the tip of the main shaft 8. The spindle head 6 is moved forward and backward in the illustrated left-right direction integrally with the table 3 by a screw feed mechanism 12 driven by the servo motor 4. When the table 3 is a rectangular slide member, the front end in the forward direction of the guided surface 3a of the table 3 entrains lubricating oil during high-speed feeding, and the dynamic pressure generated between this and the flat guide surface 2 causes the table 3 3 floats so that the front end portion in the feed direction is inclined upward, and as a result, the contact state of the slide surface is not uniform and the required power of the motor varies.
[0009]
In this invention, it is comprised so that the pressure distribution of the lubricating oil which acts on the to-be-guided surface 3a of the lower surface of the table 3 may become substantially uniform over the full length direction of a table.
In general, considering the effect of the width of the guided surface of the table on the lift, tilt, friction force, and coefficient of friction of the table, the lift decreases as the width, that is, the pressure receiving area decreases, and the tilt decreases the width of the table. As the table length is constant, the friction force increases as the table width decreases, and the friction coefficient increases rapidly.
[0010]
Accordingly, considering the lifting of the table 3, it is desired to make the width of the table 3 narrower. However, in this case, the inclination of the table 3 increases, the friction coefficient increases rapidly, and the lubricity deteriorates. Need a width.
Therefore, in the first embodiment of the present invention, as shown in FIG. 3, the guided surface 3a of the table 3 is provided with a V-shaped notch 30 from the both side portions 3L, 3R of the table to the central portion in the longitudinal direction. Thus, the width of the central portion is narrower than both end portions in the feeding direction. Preferably, the width b of the central portion is about 80% of the total width B, and the width of the notch 30 in the table longitudinal direction is about 1/3 to 1/4 of the total length L.
[0011]
When the table 3 is fed at a high speed, lubricating oil is caught between the front end portion of the guided surface 3a of the table 3 in the traveling direction and the flat guide surface 2 of the base 1, and dynamic pressure is generated therebetween. However, by forming the guided surface 3a of the table 3 in such a shape, in this embodiment, the pressure receiving area at the central portion in the longitudinal direction of the table 3 is reduced, so that the lifting force at the central portion is increased. Is smaller than that of the conventional apparatus, and the tilt and the amount of lifting of the table are suppressed.
[0012]
According to the experiment on the guide device having the guided surface shape of the table 3 described above, it was possible to reduce the lift by 5%, the inclination by 5%, and the friction force by 3% as compared with the conventional device. The table dimensions used in this experiment were 800 mm long, 135 mm wide, and 70 mm high. In this experiment, the table was sent at a speed of 30 m / min.
[0013]
As a modification of the embodiment related to the guided surface 3a of the table 3, as shown in FIG. 4 (a), both ends in the feed direction are connected by the radius of curvature R, or as shown in FIG. It is also possible to adopt a shape in which up to a straight line is connected, or a shape in which only the central portion in the longitudinal direction is connected by a single arc as shown in FIG.
In each of the above-described embodiments, the present invention is achieved by changing the pressure receiving area of the guided surface 3a of the table 3. However, according to other embodiments described below, the present invention operates on a conventional table guide. The present invention can be achieved by providing means for canceling the ridge-shaped pressure distribution at one or several places in the longitudinal direction of the table.
[0014]
FIG. 5 (a) shows an example of this solution. One or several oil grooves 15 are arranged on the guided surface 3a of the table 3 perpendicular to the feed direction. More specifically, three oil grooves 15 having a width of about 10 mm and a depth of about 5 mm are equally inserted in the guided surface 3a of the table 3 having the above dimensions.
Both ends of each oil groove 15 are opened to the atmosphere. It is desirable that the number of divisions of the guided surface 3 a by the oil groove 15 is 2 to 4 according to the size of the table 3.
[0015]
With this configuration, the pressure is released to the atmosphere in the oil groove and becomes 0, so that the dynamic pressure generated on the lower surface of the table 3 can be divided as shown in FIG. In this case, a large pressure is generated at the last part in the traveling direction. Due to this pressure (reaction force F), a rotational moment is generated in the table 3, the front in the traveling direction is pressed against the guide surface 2 of the base 1, and excessive lifting and tilting of the table 3 are suppressed.
[0016]
A function similar to this can be achieved by other than the groove. For example, a plurality of holes communicating with the atmosphere in place of the grooves 15 may be formed in the direction along the grooves 15 at the positions where the grooves 15 are formed on the guided surface 3a of the table.
In the embodiment having the groove 15 described above, the lift and inclination of the table 3 decrease with an increase in the number of divisions, and the pressure distribution in the traveling direction acting on the guided surface 3a has a reaction force at the rear end portion in the traveling direction. The distribution state is effectively generated, and the inclination of the table is suppressed.
[0017]
In each of the embodiments described above, the feed guide device of the type in which the table 3 slides on the single flat guide surface 2 is mentioned. However, the present invention can be applied only to the flat guide surface of the above-described embodiment. It is not limited. For example, a type having two guide surfaces that are separated from each other in the direction perpendicular to the feed direction, both of the two guide surfaces being flat guide surfaces, or one of the two guide surfaces being V-shaped. The present invention can also be applied to a type in which the other is a flat guide surface.
[0018]
Further, each of the pair of guide surfaces spaced apart in the direction perpendicular to the feed direction is formed in a “U” shape, and guided portions on both sides of the lower surface of the movable body are guided by the “U” shape guide surfaces. The present invention is also applicable to a type of feeding guide device.
[0019]
【The invention's effect】
According to the first aspect of the present invention, in the guide device in which the guide surface is formed on the base and the movable body is slidably guided through the lubricating oil, the guided body of the movable body is provided. By making the central part of the surface narrower than both ends and making the pressure distribution in the longitudinal direction of the guided surface acting on the guided surface substantially uniform, the floating amount and inclination of the movable body can be suppressed.
[Brief description of the drawings]
FIG. 1 is a state diagram when a movable body moves in a conventional feed guide device.
FIG. 2 is a side view of a feed guide device for a machine tool to which the present invention is applied.
FIG. 3 is a bottom view showing the shape of the guided surface of the movable body according to the first embodiment of the present invention.
FIG. 4 is a bottom view showing a modified example of the guided surface in the first embodiment.
FIGS. 5A and 5B are a side view and a bottom view of a movable body according to a second embodiment of the present invention, and an explanatory view showing a behavior of the movable body during high-speed feeding and a pressure distribution acting on a guided surface.
[Explanation of symbols]
1 Base 2 Flat guide surface 3 Table (movable body)
3a Guided surfaces 3L, 3R Table both sides 6 Spindle head 9 Lubricating oil supply device 10 Pipe 15 Oil groove 30 Notch

Claims (2)

基台の上に案内面が形成され、この案内面上で潤滑油を介在させて動圧作用により可動体を摺動可能に案内する案内装置であって、高速送り時における潤滑油の巻き込みに起因する動圧の発生による可動体の浮き上がりを抑えるために前記可動体の被案内面の受圧面積を小さくするようにした案内装置において、
前記可動体の傾きを抑えるために、前記可動体の被案内面の送り方向における中央部を両端よりも幅を狭くすることによって、前記受圧面積を小さくしたことを特徴とする送り案内装置。
Guided surface formed on the base, a guiding device for slidably guiding the movable member is interposed lubricant on the guide surface by the dynamic pressure effect, the entrainment of the lubricating oil at high feed In the guide device in which the pressure receiving area of the guided surface of the movable body is reduced in order to suppress the floating of the movable body due to the generation of dynamic pressure due to the dynamic pressure ,
In order to suppress the inclination of the movable body , the pressure receiving area is reduced by narrowing the width of the central portion of the guided surface of the movable body in the feeding direction at both ends.
請求項1に記載の送り案内装置において、前記被案内面の送り方向における中央部を両端よりも幅を狭くするために前記中央部において前記可動体の両側部からV字状の切欠きを入れたことを特徴とする送り案内装置。2. The feed guide device according to claim 1, wherein a V-shaped notch is formed at both sides of the movable body in the center portion in order to make the center portion of the guided surface in the feed direction narrower than both ends. A feed guide device characterized by that.
JP28237196A 1996-10-24 1996-10-24 Feed guide device Expired - Fee Related JP3803693B2 (en)

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JP28237196A JP3803693B2 (en) 1996-10-24 1996-10-24 Feed guide device

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JP28237196A JP3803693B2 (en) 1996-10-24 1996-10-24 Feed guide device

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JP2005228863A Division JP4466502B2 (en) 2005-08-05 2005-08-05 Feed guide device

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JPH10118873A JPH10118873A (en) 1998-05-12
JP3803693B2 true JP3803693B2 (en) 2006-08-02

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JP4525875B2 (en) * 2000-03-30 2010-08-18 株式会社ジェイテクト Feed guide device

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