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JP3822680B2 - Method and apparatus for cooling induction heated joint - Google Patents
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JP3822680B2 - Method and apparatus for cooling induction heated joint - Google Patents

Method and apparatus for cooling induction heated joint Download PDF

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Publication number
JP3822680B2
JP3822680B2 JP23115896A JP23115896A JP3822680B2 JP 3822680 B2 JP3822680 B2 JP 3822680B2 JP 23115896 A JP23115896 A JP 23115896A JP 23115896 A JP23115896 A JP 23115896A JP 3822680 B2 JP3822680 B2 JP 3822680B2
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Prior art keywords
cooling
induction heating
joint
cylinder
heating coil
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JPH1072623A (en
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茂克 尾崎
有一 佐藤
芳明 広田
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Nippon Steel Corp
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Nippon Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • General Induction Heating (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Heat Treatment Of Articles (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、金属管や金属棒等の円形断面の金属体間に接合材を介在させ、接合部の外周側に配置した誘導コイルにより接合部を誘導加熱して該金属体を接合した後、この接合部領域を急速冷却するための誘導加熱された接合部の冷却方法および冷却装置に関するものである。
【0002】
【従来の技術】
金属管や金属棒等の円形断面の金属体の端面を突合せ接合する手段としては、各種の溶接法、圧接法の他、最近では液相拡散接合法が注目されてきている。 この拡散接合法は、接合対象となる金属体の両端面間に非晶質金属箔などの接合材を介在させ、該箔の含有元素を両金属体に液相拡散させることにより両金属体を接合する方法である。
例えば鋼材を接合対象とする拡散接合方法や圧接方法の場合は、接合部を950〜1300℃に加熱する必要があるが、この加熱手段として、周波数の選択によって、加熱領域と加熱温度制御が容易な誘導加熱方法が広く採用されている。このように、接合時に加熱を必要とする接合方法を採用する場合、多くの場合、誘導加熱コイルの取り付けや取り外しの際、人手作業が必要になる場合が多く、この接合作業をより短時間に安全に行うために、場合によっては、母材の強度劣化を防止するために、接合の際に誘導加熱コイルで加熱された接合部をより短時間に低温にするための冷却が必要である。
【0003】
従来、円形断面の金属体の冷却に関しては、例えば高周波誘導焼き入れに際して、この円形断面の金属体の外周側に高周波誘導加熱コイルと冷却手段を軸方向に並設して、高周波誘導加熱して急冷する、焼き入れのための冷却方法(装置)が知られている。
また、シャフト等の機械部品の焼き入れに際して、誘導加熱コイル内に内部の被加熱物に冷却媒体を噴出して冷却を行う冷却装置を備えた焼き入れ装置も知られているが、誘導加熱して接合後の加熱された接合部の冷却に適用された冷却方法(装置)は見当らない。
【0004】
上記の焼き入れ装置での冷却装置を、誘導加熱して接合後の加熱された接合部の冷却装置として用いることも考えられる。
しかし、これらの焼き入れ装置での冷却装置においては、誘導加熱コイルと冷却装置は一体的に形成されているため、この冷却装置が誘導加熱を阻害しない銅または銅合金で形成される場合では、ある程度の肉厚が必要であり、短時間で加熱しないと冷却装置が輻射や誘導加熱で加熱されて損傷する場合がある。
【0005】
そのため、電源容量を大きくする必要も出てくるなど加熱のための電源に制約を生じる可能性があり、誘導加熱コイルの形状を複雑にする必要がある。
また、誘導加熱コイルへの冷却媒体の跳ね返り、しみ出しにより誘導加熱コイルの巻線が短絡して損傷したり、コーティング材が損傷するという問題がある(参考技術 特開昭60−59015号公報、55−85621号公報)。
【0006】
【発明が解決しようとする課題】
本発明は、金属管や金属棒等の円形断面の金属体間に接合材を介在させ、接合部の外周側に配置した誘導加熱コイルにより接合部を誘導加熱して拡散接合あるいは圧接接合した後、加熱され昇温した接合部急速冷却し、接合の作業時間を短縮するとともに誘導加熱コイルの冷却媒体による損傷を防止し、場合によっては母材の強度の劣化を防止できる、誘導加熱された接合部の冷却方法および冷却装置を提供するものである。
【0007】
【課題を解決するための手段】
本発明の第一の発明は、相対する円形断面の金属体の端部接合面間に接合材を介在させ、接合部の外周側に配設した誘導加熱コイル内蔵の中空円筒体により接合部を誘導加熱して該金属体を接合した後に、誘導加熱中に前記中空円筒体から軸方向外側に離れた位置で待機状態にある中空円筒体長さを超える長さを有し、かつ内部に冷却媒体流通路を有する内外2重管構造の冷却筒を、金属体の外周面と前記中空円筒体の内面間に挿入し、この冷却筒の金属体側の内筒面に配設した複数の噴出孔から冷却媒体を噴出させて誘導加熱後の接合部冷却することを特徴とする誘導加熱された接合部の冷却方法である
【0008】
第二の発明または第三の発明は、第一の発明を実施するための装置例として位置付けされるもので、第二の発明は、相対する円形断面の金属体の接合部の外周側に誘導加熱コイル内蔵の中空円筒体を配置し、金属体内面側に複数の噴出孔を有し冷却媒体供給管を連結し前記中空円筒体長さを超える長さを有し、かつ内部に冷却媒体流通路を有する内外2重管構造の冷却筒を、前記中空円筒体の外周側に取り付けられた支持体から伸びた支持棹と移動子により一体的に配置し、前記中空円筒体の内側に挿入及び退避可能なように軸方向に移動自在に配設したことを特徴とする誘導加熱された接合部の冷却装置である。
【0009】
第三の発明は、相対する円形断面の金属体の接合部の外周側に誘導加熱コイル内蔵の中空円筒体を配置し中空円筒体の軸方向に、金属体内面側に複数の噴出孔を有し冷却媒体供給管を連結し前記中空円筒体長さを超える長さを有し、かつ内部に冷却媒体流通路を有する内外2重管構造の冷却筒を、金属体の接合部の外周と前記中空円筒体間に挿入及び退避移動自在に装着したことを特徴とする誘導加熱された接合部の冷却装置である。
【0010】
また、第四の発明は、第二の発明または第三の発明において、冷却筒と誘導加熱コイル内蔵の中空円筒体が分割型であることを特徴とし、第五の発明は、第三の発明において、冷却筒のみが分割型であることを特徴し、第六の発明は、第三の発明において、誘導加熱コイル内蔵の中空円筒体のみが分割型であることを特徴とする
なお、以下の説明において、誘導加熱コイル内蔵の中空円筒体を単に誘導加熱コイルと略記する。
【0011】
【発明の実施の形態】
本発明は、相対する円形断面の金属体の接合面間に接合材を介在させ、接合部(図1〜4の符号4で示す点を付与した部分を言い、以下この部分を接合部領域とも言う。)の外周側に配置した誘導コイルにより接合部領域を誘導加熱して該金属体を拡散接合や圧接接合した場合に、誘導加熱コイルをそのままにした状態で、接合直後の接合部領域を、誘導加熱コイルの冷却媒体による損傷を防止しつつ短時間でかつ均一に冷却するためのものである。
【0012】
そのために、内部に冷却媒体流通路を有する2重管構造であって、内面側に複数の噴出孔を有する冷却筒の長さを誘導加熱コイル長を超える長さとし、誘導加熱中には誘導加熱コイルから離れた外側で待機させておき、誘導加熱して接合直後、極力早く誘導加熱コイルと金属体の外周間に挿入して、誘導加熱コイルを保護しつつ、この冷却筒の内面に設けた複数の噴出孔から冷却媒体を噴出させ、誘導加熱して接合後の加熱された接合部領域を冷却するように構成したことを主要な特徴にしている。
【0013】
また、金属体の外周部に対する誘導加熱コイル、冷却筒の着脱を容易にするため、誘導加熱コイル、金属筒を分割型に構成することも特徴にしている。
なお、冷却筒に冷却媒体の吸引装置を設置すれば、冷却媒体の流通を促進させて冷却能力を向上したり、冷却媒体の冷却筒外への流出を防止して環境保全を強化したり冷却媒体の循環使用を容易するために有効である。
本発明は、接合手段として、接合部領域を誘導加熱して接合する、液相拡散接合や拡散ろう付け等の拡散接合、圧接接合を用いる場合に主として用いられるものである。
【0014】
以下に本発明の各発明を、金属管を液相拡散接合するための誘導加熱して拡散接合後の冷却に適用した場合について説明する。
図1〜図2は、第一の発明と第二の発明に係る実施例で、拡散接合対象の相対する金属管同士の突き合わせ接合部領域の外周側に配設した誘導加熱コイルに、誘導コイル長を超える長さの冷却筒を誘導加熱コイル内側に挿入し誘導加熱コイルの外側に退避可能なように、軸方向に移動自在に配設した場合のものである。
【0015】
図1において、1と2は接合対象の金属管で、この相対する金属管を接合材13を介在させて突き合わせ、接合部4領域の外周側には誘導加熱コイル3が、移動台車(図示省略)に設けた支持体6によって接合部4領域の外周との間に加熱空間Aを形成するように支持され配設されている。
【0016】
この誘導加熱コイル3は、巻線3cと、これを保護するガラスウールや耐火物、加熱効率を十分に確保するため断熱材等で構成されており、巻線3cに例えば高周波電源により高周波電流を流して、誘導加熱コイル3の内側の金属管1と金属管2の突き合わせ接合部領域を誘導加熱して拡散接合するためのものである。この拡散接合においては、接合部4およびその近傍領域の温度は、鋼材の場合で950〜1300℃になる。
【0017】
したがって、誘導加熱コイル3の金属管1,2に対する着脱に手作業を伴う場合には、手作業を行うのに支障のない温度になるまで次の接合作業を進行させることは困難である。また、場合によっては母材の強度劣化が進行し、接合部領域の強度が低下することもある。
そこで、この発明では誘導加熱して拡散接合が終了した直後に、加熱された接合部4領域を急速冷却する。
【0018】
そのために、誘導加熱コイル3には、拡散接合後の加熱された接合部領域を急速冷却するための冷却筒5が一体的に配設されているが、この冷却筒5は、誘導加熱コイル3の支持体6に設けた支持棹6bに移動子6s介して軸方向に移動自在に支持しており、誘導加熱コイル3で接合部4領域を誘導加熱中は誘導加熱コイル3の軸方向に退避(移動)可能であり、誘導加熱して拡散接合終了と同時に矢印15方向に移動して、図2に示すように、金属管1,2の接合部4領域の外周面と誘導加熱コイル3の内面間に挿入(移動)させ、この冷却筒5からの冷却媒体7により、誘導加熱された接合部4領域を冷却することができる。
【0019】
この冷却筒5は、2重筒になっており、外筒5oと複数の冷却媒体7の噴出孔5hを有する内筒5i間には冷却媒体7の流通路8が形成され、この流通路には、冷却媒体供給源9に冷却媒体供給装置10を介して連通させた冷却媒体供給管11が連結されている。
この冷却筒5による冷却が不均一である場合には、接合部領域は前記のように高温であるため、熱歪みを生じ接合領域の強度低下を生じる懸念があるので、ここでは、均一冷却ができるように冷却筒5の内面に複数の噴出孔5hを規則配置している。
【0020】
この冷却筒5の長さは誘導加熱コイル3の長さより長くして、図2の状態で.冷却筒5の複数の噴出孔5hから冷却媒体7を噴出して、加熱された接合部4領域を冷却する場合に噴出、飛散する冷却媒体7が誘導加熱コイル3に接触しないようにして、冷却媒体7による誘導加熱コイル3の損傷を防止するようにしている。
【0021】
このように構成することにより、金属管1と金属管2の接合面間に接合材13を介在させ、その外周側に配設した誘導加熱コイルにより接合部領域を誘導加熱して拡散接合した後、例えば鋼材の場合では950〜1300℃まで昇温した接合部領域を、冷却筒5の噴出孔5hから噴出の冷却媒体7により、誘導加熱コイルの冷却媒体による損傷を防止しつつ直ちに接合作業の進行に支障のない200〜100℃温度まで急速冷却し、接合の作業時間を短縮することができる。
【0022】
図中12は、金属管1,2の外周と冷却筒5内面間に所定の冷却空間14を形成するスペーサーである。この所定の冷却空間14は、移動台車(図示省略)に備えた調節機構(図示省略)で予め調節するようにしてもよい。
この例では、冷却のタイミングは冷却筒5の移動時間分遅れるが、冷却筒5は誘導加熱されないし、誘導加熱の支障になることはないので、冷却筒の材料に対する制限条件を緩和することができる。
【0023】
図3は、第一の発明と第三の発明に係る実施例で、拡散接合対象の相対する金属管と金属管の突き合わせ接合部領域の外周側に配設した誘導加熱コイルと、誘導加熱コイル長を超える長さの冷却筒とは独立に存在させ、接合対象の相対する金属管と金属管の突き合わせ接合部領域の外周側に配設した誘導加熱コイルに近接して、冷却筒を軸方向に移動自在に装着した場合のものである。
【0024】
図3において、冷却筒5を金属管1,2の接合部4領域の外周と誘導加熱コイル3の軸方向外側領域間を矢印方向に移動自在に装着して、冷却筒5は誘導加熱して拡散接合する際、誘導加熱コイル3の外側に待機させておき、拡散接合の終了と同時に矢印15の方向に移動して、図4に示すように、金属管1,2の接合部4領域の外周面と誘導加熱コイル3の内面間に挿入し、この冷却筒5の複数の噴出孔5hから冷却媒体7を噴出させて拡散接合後の加熱された接合部4領域を、誘導加熱コイル3の冷却媒体による損傷を防止しつつ所定の温度域まで冷却するようにしている。
この場合には、前記第二の発明の場合と概ね同様、冷却のタイミングは冷却筒5の移動時間分遅れがあるが、冷却筒5は誘導加熱されないし、誘導加熱の支障になることはないので、冷却筒の材料に対する制限条件を緩和することができる。
【0025】
上記の図1〜図4に示される各発明のように、誘導加熱コイル3、冷却筒5が、それぞれ一体に形成されている場合には、金属管1と金属管2の接合部領域を、誘導加熱コイル3と冷却筒5内に挿入して、誘導加熱して拡散接合し、加熱された接合部領域と誘導加熱コイル3を冷却後、通過させる必要があり、金属管1と金属管2の接合部領域に対する誘導加熱コイル3と冷却筒5の着脱作業は容易とは言い難く、金属管1と金属管2の通過に際して誘導加熱コイル3と冷却筒5が損傷する懸念もある。
【0026】
そこで、第四の発明では、第一の発明を実施するための図1、図2に示すような第二の発明おいて、図5(ここでは、誘導加熱して拡散接合後に冷却筒5を加熱された接合部4領域の外周と誘導加熱コイル3間に挿入した状態例を示す)に示すように、誘導加熱コイル3を3aと3bに、冷却筒5を5aと5bにそれぞれ分割して、分割した誘導加熱コイル3a,3bに形成したフランジ部3f1 と3f2 の係止孔17に係止ボルト16を係合して、接合材を介在させて突き合わせた状態の金属体1,2の接合部領域の外周側に装着する。
【0027】
そして、誘導加熱して拡散接合する場合には、冷却筒5を軸方向に移動して誘導加熱コイル3の外側の金属管1,2の外周部に退避させておき、拡散接合が終了後、図5のように、冷却筒5を加熱された接合部4領域の外周と誘導加熱コイル3間に挿入して、冷却筒5の噴出孔5hから冷却媒体7を噴出して加熱された接合部4領域を冷却する。
誘導加熱コイル3と冷却筒5を金属管1,2の接合部4領域の外周から取り外す場合には、係止ボルト16の係止を解除することにより、誘導加熱コイル3と冷却筒5を金属体1,2の接合部領域の外周部から容易に取り外すことができる。
【0028】
また、第一の発明を実施する、図3、図4に示すような第三の発明においては、図6(ここでは、誘導加熱して拡散接合後に冷却筒5を誘導加熱コイル3の外側に配設した状態例を示す)に示すように、誘導加熱コイル3を3aと3bに分割して、この誘導加熱コイル3は、分割した誘導加熱コイル3a,3bに形成したフランジ部3f1 と3f2 の係止孔17に係止ボルト16を係合して、接合材を介在させて突き合わせた状態の金属管1,2の接合部4領域の外周側に装着する。
【0029】
一方、冷却筒5を5a,5bに分割して、一端側を支軸18を中心に開閉自在とし、金属管1,2の接合部4領域の外周に装着した誘導加熱コイル3に近接させ、金属管1の外周に開状態で仮装着した後、閉状態にして冷却筒5aと5bの他端側の突き合わせ部に形成の係止孔19に係止具20を差し込んで、冷却筒5を軸方向に移動自在に装着する。
そして、誘導加熱コイル3による誘導加熱して拡散接合後に、冷却筒5を矢印15方向に移動して誘導加熱コイル3と金属管1と2の接合部領域の外周間に挿入し、冷却筒5の噴出孔5hから冷却媒体7を噴出して加熱された接合部4領域を冷却する。
【0030】
誘導加熱コイル3を取り外す場合は、フランジ部3f1 と3f2 の係止孔17に係合した係止ボルト16による係止を解除することにより、金属体1,2の接合部領域の外周部から容易に取り外すことができる。
また、冷却筒5を取り外す場合には、この冷却筒5をもとの位置に待機移動させ、係止具20を係止孔19から引き抜くことにより金属管1,2の外周部から容易に取り外すことができる。
【0031】
第五の発明では、第三の発明において、図7に示すように、冷却筒5を5a,5bに分割して、一端側を支軸18を中心に開閉自在とし、金属管1,2の接合部4領域の外周に装着した誘導加熱コイル3に近接させ、金属管1の外周に開状態で仮装着した後、閉状態にして冷却筒5aと5bの他端側の突き合わせ部に形成の係止孔19に係止具20を差し込んで、冷却筒5を軸方向に移動自在に装着する。
【0032】
そして、誘導加熱コイル3による誘導加熱して拡散接合後に、冷却筒5を矢印15方向に移動して誘導加熱コイル3と金属管1と2の接合部領域の外周間に挿入し、冷却筒5の噴出孔5hから冷却媒体7を噴出して加熱された接合部4領域を冷却する。
冷却筒5を取り外す場合には、この冷却筒5をもとの位置に待機移動させ、係止具20を係止孔19から引き抜き、5a,5を支軸18を中心に開動作してb金属管1,2の外周部から容易に取り外すことができる。
【0033】
第六の発明では、第三の発明において、図8に示すように、誘導加熱コイル3を3aと3bに分割して、分割した誘導加熱コイル3a,3bに形成したフランジ部3f1 と3f2 の係止孔17に係止ボルト16を係合して、接合材を介在させて突き合わせた状態の金属管1,2の接合部領域の外周側に装着する。
【0034】
一方、冷却筒5は、誘導加熱コイル3に近接してその外側に配設して待機させておき、誘導加熱コイル3で接合部4領域を誘導加熱して拡散接合後、矢印15方向に移動して誘導加熱コイル3と金属管1と2の接合部領域の外周間に挿入し、冷却筒5の噴出孔5hから冷却媒体7を噴出して加熱された接合部4領域を冷却する。
誘導加熱コイル3を取り外す場合は、フランジ部3f1 と3f2 の係止孔17に係合した係止ボルト16による係止を解除することにより、金属管1,2の接合部領域の外周部から容易に取り外すことができる。
【0035】
本発明の上記各発明で用いる誘導加熱コイルは、単独でまたは冷却筒を組み込んで台車等の移動体に搭載してしておき、接合対象である相対する金属管の接合面を突き合わせる際に、または突き合わせた後に手作業を併用して金属管1,2の接合部4領域の外周面側に配設するようにしてもよいし、軽量の場合にはそのハンドリングは手作業で行ってもよい。
【0036】
冷却筒は、誘導加熱コイルと別に配設する場合には、センタリング機能を備えた移動体に搭載して、接合対象である相対する金属管の接合面を突き合わせる際に、手作業を併用して金属管の接合部領域の外側に配設して待機させておき、冷却の際に内面間に挿入、位置合わせを行うようにしてもよいし、軽量の場合にはそのハンドリングは手作業で行ってもよい。
【0037】
本発明は、上記図1〜図8に記載されるものに限定されるものではなく、請求項1〜6の範囲を満足する範囲内で変更されるものである。
例えば、誘導加熱コイルの構造(含む材質)、冷却筒の構造(含む材質)、冷却媒体の種類(水、油等の液体、空気、窒素ガス等の気体、液体と気体の混合体、蒸気等)、金属体の外周部に対する着脱構造等については、接合対象の金属体の材質、サイズ、接合条件等に応じて変更のあるものである。
【0038】
また、冷却筒については、冷却媒体の吸引装置を設置し、冷却媒体の流通を促進して冷却能力を向上したり、冷却媒体の冷却筒外への流出を防止して環境保全を強化したり、冷却媒体の循環使用を容易な構造を採用してもよい。
なお、本発明は金属管の他、金属棒などの円形断面の金属体を拡散接合法を用いて、誘導加熱して拡散接合する場合に適用してより効果の大きいものである。 拡散接合は、MIG溶接やTIG溶接、あるいは圧接など他の接合手段に比べて安価かつ容易に行うことができるので、油井管の現地施工、あるいは各種建設工事の現地における金属管や金属棒等の円形断面金属体の接合に適している。
【0039】
本発明で誘導加熱を適用するのは、接合部領域の制御と温度制御を高精度で行うことができるからである。
本発明では、誘導加熱して接合後の加熱された接合部領域を、冷却媒体による誘導加熱コイルの損傷を防止しつつ短時間に均一冷却することができ、接合のための時間、特に冷却待ち時間を大幅に短縮して接合作業時間を大幅に短縮するできるものである。
【0040】
【実施例】
この実施例は、図1と図2、図3と図4に示すような誘導加熱コイルと冷却装置を用い、液相拡散接合法による接合を実施し、接合終了直後の加熱された接合部領域を第一の発明により冷却した場合のものである。
【0041】
ここでは、接合対象の金属体は鋼管で、JIS G3444に規定されるSTK400、外径264.4mm、内径228.8mm、肉厚17.8mmのものである。
相対する鋼管の端面間に接合材として非晶質金属箔を挟んで突き合わせ、約900kgの荷重をかけて誘導加熱して拡散接合した。非晶質金属箔は、Fe−9wt%Si−1.5wt%Bからなる組成のもので、厚さは30μmである。
接合部領域は突き合わせ面からそれぞれ100mmの範囲に設定した。
また、加熱に用いた誘導加熱コイルは、内径330mmφ、長さ200mm、巻数10巻で、接続した電源は、最高出力50kW、周波数8kHz の高周波電源である。この電源により、二次側電力を40kW(700V,60A)として誘導加熱し、およそ2℃/秒の昇温速度で1200℃に加熱して5分保定してから電源を切った。電源を切ってから直ちに冷却筒に冷却媒体として常温の冷却水を供給し噴出孔から噴射水量密度300リットル/m2 ・min で噴射して接合部を1200℃からハンドリングに支障のない200℃まで冷却した。
冷却筒は銅合金製のもので、内径290mmφ、外径320mmφ、軸方向長さ400mmφのものである。
【0042】
この実施例では、接合部領域に接合点の表面温度を1200℃から200℃に下げるための所要時間は65〜80秒であった。
これに対して、実施例と同じ条件で誘導加熱し、拡散接合して保定後電源をきり直ちに放冷した比較例では、1980秒と実施例の場合の所要時間の約20倍以上の時間を必要とした。
【0043】
実施例の場合では、極めて短時間に冷却することができ、次作業へ極めて短時間で移行することができた。
また、実施例では、誘導加熱コイルへの冷却水の跳ね返り、しみ出し等はなく、誘導加熱コイルやコーティング材の損傷も認められなかった。また、冷却筒にも損傷は全く認められなかった。
【0044】
【発明の効果】
本発明においては、金属管あるいは棒鋼等の円形断面の金属体を拡散接合法や圧接法を用いて接合した際、誘導加熱により高温になった接合部領域を、誘導コイルの冷却媒体による損傷を防止しつつ均一に急速冷却することができる。
したがって、接合のための作業時間を大幅に短縮するとともに、誘導加熱コイルを保護し、その寿命延長を実現することができる。この場合に、誘導加熱コイル、冷却筒を分割型にした場合には、金属体の外周部に対する着脱作業時間を短縮することができる。
また、冷却筒を誘導加熱中に退避させるようにしているので、冷却筒による誘導加熱効率の低下の懸念がなくなるとともに、冷却筒が誘導加熱により損傷することを防止できる。
【図面の簡単な説明】
【図1】本発明の誘導加熱コイルと接合部冷却装置の第一例を示す一部切り欠き断面側面説明図。
【図2】図2の誘導加熱コイルと接合部冷却装置(冷却筒)の動作例を示す一部切り欠き断面側面説明図。
【図3】本発明の誘導加熱コイルと接合部冷却装置の第二例を示す一部切り欠き断面側面説明図。
【図4】図2の誘導加熱コイルと接合部冷却装置(冷却筒)の動作例を示す一部切り欠き断面側面説明図。
【図5】(a)図は本発明の誘導加熱コイルと接合部冷却装置の第三例を示す一部切り欠き断面側面説明図、(b)図は(a)図のAa−Ab矢視断面説明図。
【図6】(a)図は本発明の誘導加熱コイルと接合部冷却装置の第四例を示す一部切り欠き断面側面説明図、(b)図は(a)図のBa−Bb矢視断面説明図。
【図7】(a)図は本発明の誘導加熱された接合部の冷却装置の第五例を示す一部切り欠き断面側面説明図、(b)図は(a)図のCa−Cb矢視断面説明図。
【図8】(a)図は本発明の誘導加熱コイルと接合部冷却装置の第六例を示す一部切り欠き断面側面説明図、(b)図は(a)図のDa−Db矢視断面説明図。
【符号の説明】
1,2 金属管
3 誘導加熱コイル
3a,3b 誘導加熱コイル(分割)
3c 巻線
3f1 ,3f2 フランジ部
A 加熱空間
4 接合部
5 冷却筒
5a,5b 冷却筒(分割)
5o 外筒
5i 内筒
5h 噴出孔
6 支持体
6b 支持棹
6s 移動子
7 冷却媒体
8 冷却媒体流通路
9 冷却媒体供給源
10 冷却媒体供給装置
11 冷却媒体供給管
12 スペーサー
13 接合材
14 冷却空間
15 矢印(移動方向)
16 係止ボルト
17 係止孔
18 支軸
19 係合孔
20 係止具
[0001]
BACKGROUND OF THE INVENTION
In the present invention, a bonding material is interposed between metal bodies having a circular cross section such as a metal tube or a metal rod, and after joining the metal body by induction heating of the joint by an induction coil arranged on the outer peripheral side of the joint, The present invention relates to a cooling method and a cooling device for an induction-heated joint for rapidly cooling the joint region.
[0002]
[Prior art]
As means for butt-joining end surfaces of metal bodies having a circular cross section such as metal tubes and metal rods, recently, liquid phase diffusion bonding methods have attracted attention in addition to various welding methods and pressure welding methods. In this diffusion bonding method, a bonding material such as an amorphous metal foil is interposed between both end faces of the metal bodies to be bonded, and the elements contained in the foil are liquid-phase diffused in both metal bodies to thereby form both metal bodies. It is a method of joining.
For example, in the case of a diffusion bonding method or a pressure welding method for joining steel materials, it is necessary to heat the joint to 950 to 1300 ° C. As the heating means, the heating region and the heating temperature can be easily controlled by selecting the frequency. Inductive heating methods are widely adopted. Thus, when adopting a joining method that requires heating at the time of joining, in many cases, manual work is often required when attaching or removing the induction heating coil, and this joining work can be performed in a shorter time. In order to perform safely, depending on the case, in order to prevent the strength deterioration of the base material, it is necessary to cool the bonding portion heated by the induction heating coil at the time of bonding in a shorter time.
[0003]
Conventionally, regarding cooling of a metal body having a circular cross section, for example, at the time of high frequency induction quenching, a high frequency induction heating coil and a cooling means are arranged in parallel in the axial direction on the outer peripheral side of the metal body having a circular cross section to perform high frequency induction heating. A cooling method (apparatus) for quenching that quenches is known.
In addition, when quenching a mechanical part such as a shaft, a quenching apparatus including a cooling device that cools an induction heating coil by injecting a cooling medium onto an object to be heated is also known. There is no cooling method (apparatus) applied to cooling the heated joint after joining.
[0004]
It is also conceivable to use the cooling device in the quenching device as a cooling device for the heated joint after induction heating and joining.
However, in the cooling device in these quenching devices, the induction heating coil and the cooling device are integrally formed, so when this cooling device is formed of copper or a copper alloy that does not inhibit induction heating, A certain amount of thickness is required, and if the heating is not performed in a short time, the cooling device may be damaged by being heated by radiation or induction heating.
[0005]
For this reason, there is a possibility that the power supply for heating may be restricted, such as the necessity of increasing the power supply capacity, and the shape of the induction heating coil needs to be complicated.
In addition, there is a problem that the winding of the induction heating coil is short-circuited and damaged due to the cooling medium bounces and oozes out to the induction heating coil, or the coating material is damaged (reference technique JP-A-60-59015, 55-85621).
[0006]
[Problems to be solved by the invention]
In the present invention, after a joining material is interposed between metal bodies having a circular cross section such as a metal tube or a metal rod, and the joining portion is induction-heated by an induction heating coil arranged on the outer peripheral side of the joining portion to perform diffusion joining or pressure joining. Inductively heated, which can quickly cool the heated and heated joints, reduce the work time of the joint and prevent the induction heating coil from being damaged by the cooling medium, and in some cases can prevent deterioration of the strength of the base material A cooling method and a cooling device for a joint are provided.
[0007]
[Means for Solving the Problems]
According to a first aspect of the present invention, a joining material is interposed between end joining surfaces of opposing metal bodies having a circular cross section, and the joining portion is formed by a hollow cylindrical body with an induction heating coil disposed on the outer peripheral side of the joining portion. After the metal body is joined by induction heating, it has a length exceeding the length of the hollow cylinder in the standby state at a position away from the hollow cylinder in the axial direction during induction heating , and is cooled inside. A cooling cylinder having an inner / outer double pipe structure having a medium flow passage is inserted between the outer peripheral surface of the metal body and the inner surface of the hollow cylindrical body , and a plurality of ejection holes arranged on the inner cylinder surface of the cooling cylinder on the metal body side a inductively heated junction cooling method characterized by cooling the joint after induction heating by ejecting a cooling medium from.
[0008]
The second invention or the third invention is positioned as an example of an apparatus for carrying out the first invention, and the second invention is guided to the outer peripheral side of the joint portion of the metal body having the opposite circular cross section. A hollow cylindrical body with a built-in heating coil is disposed , a plurality of ejection holes are provided on the inner surface side of the metal body, a cooling medium supply pipe is connected, the length exceeds the length of the hollow cylindrical body, and a cooling medium flow passage is provided inside A cooling cylinder having an inner / outer double pipe structure having a cylindrical structure is integrally disposed by a support rod and a moving element extending from a support attached to the outer peripheral side of the hollow cylinder, and is inserted into and retracted from the hollow cylinder. It is a cooling device for an induction-heated joint, which is arranged so as to be movable in the axial direction as possible.
[0009]
According to a third aspect of the present invention, a hollow cylindrical body with an induction heating coil is disposed on the outer peripheral side of a joint portion of metal bodies having opposite circular cross sections, and a plurality of ejection holes are provided on the inner surface side of the metallic body in the axial direction of the hollow cylindrical body. A cooling medium supply pipe connected to the cooling cylinder having an inner and outer double pipe structure having a length exceeding the length of the hollow cylindrical body and having a cooling medium flow passage inside; A cooling device for an induction-heated joint, which is mounted so as to be freely inserted and retracted between hollow cylindrical bodies.
[0010]
The fourth invention is characterized in that, in the second invention or the third invention, the cooling cylinder and the hollow cylindrical body incorporating the induction heating coil are of a split type, and the fifth invention is the third invention. In the third aspect of the present invention, only the cooling cylinder is a split type. In the third aspect of the invention, only the hollow cylindrical body incorporating the induction heating coil is a split type .
In the following description, a hollow cylindrical body with a built-in induction heating coil is simply abbreviated as an induction heating coil.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, a joining material is interposed between joining surfaces of opposing metal bodies having a circular cross section, and a joined part (a part given a point indicated by reference numeral 4 in FIGS. 1 to 4 is referred to as a joined part region hereinafter). When the metal body is diffusion-bonded or pressure-welded by induction heating with an induction coil arranged on the outer peripheral side of the This is for cooling in a short time and uniformly while preventing the induction heating coil from being damaged by the cooling medium.
[0012]
For this purpose, a double pipe structure having a cooling medium flow passage inside, the length of the cooling cylinder having a plurality of ejection holes on the inner surface side is made longer than the induction heating coil length, and induction heating is performed during induction heating. It was made to stand by on the outside away from the coil, and immediately after joining by induction heating, it was inserted between the induction heating coil and the outer periphery of the metal body as soon as possible, and provided on the inner surface of this cooling cylinder while protecting the induction heating coil . It is ejected cooling medium from a plurality of ejection holes, and the key, characterized in that induction heating to configured to cool the heated junction regions after joining.
[0013]
In addition, in order to make the induction heating coil and the cooling cylinder easily attachable to and detachable from the outer peripheral portion of the metal body, the induction heating coil and the metal cylinder are configured in a split type.
If a cooling medium suction device is installed in the cooling cylinder, the cooling medium can be promoted to improve the cooling capacity, and the cooling medium can be prevented from flowing out of the cooling cylinder to enhance environmental conservation or cooling. This is effective for facilitating the recycling of the medium.
The present invention is mainly used in the case of using diffusion bonding such as liquid phase diffusion bonding and diffusion brazing, or pressure welding bonding, in which the bonding region is bonded by induction heating.
[0014]
The case where each invention of the present invention is applied to cooling after diffusion bonding by induction heating for liquid phase diffusion bonding of metal tubes will be described below.
1 to 2 show an embodiment according to the first invention and the second invention. In the induction heating coil disposed on the outer peripheral side of the butt joint portion region between the metal pipes to be diffused and joined, the induction coil This is a case where a cooling cylinder having a length exceeding the length is inserted inside the induction heating coil and disposed so as to be movable in the axial direction so as to be retracted outside the induction heating coil.
[0015]
In FIG. 1, reference numerals 1 and 2 denote metal pipes to be joined, which are opposed to each other with a joining material 13 interposed therebetween, and an induction heating coil 3 is disposed on the outer peripheral side of the joint portion 4 region. ) Is supported and disposed so as to form a heating space A between the outer periphery of the joint 4 region.
[0016]
The induction heating coil 3 is composed of a winding 3c, a glass wool or refractory material that protects the winding 3c, and a heat insulating material for ensuring sufficient heating efficiency. A high frequency current is applied to the winding 3c by, for example, a high frequency power source. This is for inductively heating and diffusing and joining the butt joint region between the metal tube 1 and the metal tube 2 inside the induction heating coil 3. In this diffusion bonding, the temperature of the bonding portion 4 and the vicinity thereof is 950 to 1300 ° C. in the case of steel.
[0017]
Therefore, when manual work is involved in attaching and detaching the induction heating coil 3 to and from the metal tubes 1 and 2, it is difficult to proceed with the next joining work until the temperature reaches a level that does not hinder manual work. In some cases, the strength of the base material is further deteriorated, and the strength of the joint region may be lowered.
Therefore, in the present invention, immediately after the diffusion bonding is completed by induction heating, the heated joint 4 region is rapidly cooled.
[0018]
For this purpose, the induction heating coil 3 is integrally provided with a cooling cylinder 5 for rapidly cooling the heated joint region after diffusion bonding. Is supported by a support rod 6b provided on the support 6 so as to be movable in the axial direction via a moving element 6s, and the induction heating coil 3 is retracted in the axial direction of the induction heating coil 3 during induction heating of the joint 4 region. (Moving) is possible, and the induction heating is performed in the direction of the arrow 15 at the same time as the end of the diffusion bonding, and as shown in FIG. The joint 4 region heated by induction can be cooled by the cooling medium 7 from the cooling cylinder 5 inserted (moved) between the inner surfaces.
[0019]
The cooling cylinder 5 is a double cylinder, and a flow path 8 for the cooling medium 7 is formed between the outer cylinder 5o and the inner cylinder 5i having the plurality of cooling medium 7 ejection holes 5h. Are connected to a cooling medium supply source 9 via a cooling medium supply device 10.
When the cooling by the cooling cylinder 5 is non-uniform, the joint region is at a high temperature as described above, and there is a concern that thermal distortion may occur and the strength of the joint region may be reduced. A plurality of ejection holes 5h are regularly arranged on the inner surface of the cooling cylinder 5 so as to be able to do so.
[0020]
The length of the cooling cylinder 5 is longer than the length of the induction heating coil 3 in the state of FIG. Cooling medium 7 is ejected from a plurality of ejection holes 5h of the cooling cylinder 5, and the cooling medium 7 ejected and scattered when cooling the heated joint 4 region is cooled so as not to contact the induction heating coil 3. Damage to the induction heating coil 3 by the medium 7 is prevented.
[0021]
By comprising in this way, after joining the joining material 13 between the joining surfaces of the metal tube 1 and the metal tube 2 and performing diffusion welding by induction heating the joint region by the induction heating coil disposed on the outer peripheral side thereof For example, in the case of steel, the joint region heated up to 950 to 1300 ° C. is immediately joined by the cooling medium 7 ejected from the ejection hole 5h of the cooling cylinder 5 while preventing the induction heating coil from being damaged by the cooling medium. Rapid cooling to a temperature of 200 to 100 ° C., which does not hinder the progress, can shorten the bonding work time.
[0022]
In the figure, reference numeral 12 denotes a spacer that forms a predetermined cooling space 14 between the outer circumferences of the metal tubes 1 and 2 and the inner surface of the cooling cylinder 5. The predetermined cooling space 14 may be adjusted in advance by an adjusting mechanism (not shown) provided in a movable carriage (not shown).
In this example, the cooling timing is delayed by the moving time of the cooling cylinder 5, but the cooling cylinder 5 is not induction-heated and does not hinder induction heating. it can.
[0023]
FIG. 3 is an embodiment according to the first and third aspects of the present invention, an induction heating coil disposed on the outer peripheral side of a butt-joining region of a metal tube and a metal tube facing each other, and an induction heating coil. Make the cooling cylinder axially close to the induction heating coil placed on the outer peripheral side of the butt joint area of the metal pipe facing the metal pipe that is to be joined separately from the cooling pipe of a length exceeding the length It is a thing when it is mounted | worn with movement freely.
[0024]
In FIG. 3, the cooling cylinder 5 is mounted so as to be movable in the direction of the arrow between the outer periphery of the joint 4 area of the metal tubes 1 and 2 and the outer area in the axial direction of the induction heating coil 3. When the diffusion bonding is performed, the coil is kept outside the induction heating coil 3 and moved in the direction of the arrow 15 simultaneously with the end of the diffusion bonding. As shown in FIG. Inserted between the outer peripheral surface and the inner surface of the induction heating coil 3, the cooling medium 7 is ejected from the plurality of ejection holes 5 h of the cooling cylinder 5, and the heated joint portion 4 region after diffusion bonding is formed on the induction heating coil 3. Cooling to a predetermined temperature range is performed while preventing damage by the cooling medium.
In this case, as in the case of the second invention, the cooling timing is delayed by the moving time of the cooling cylinder 5, but the cooling cylinder 5 is not induction-heated and does not hinder induction heating. Therefore, the restriction conditions for the material of the cooling cylinder can be relaxed.
[0025]
When each of the induction heating coil 3 and the cooling cylinder 5 is integrally formed as in each of the inventions shown in FIGS. 1 to 4 described above, the joint region between the metal tube 1 and the metal tube 2 is It is necessary to insert the induction heating coil 3 into the cooling cylinder 5 and perform induction heating and diffusion bonding to cool and pass the heated joint region and the induction heating coil 3 after passing through the metal tube 1 and the metal tube 2. It is difficult to say that the induction heating coil 3 and the cooling cylinder 5 can be easily attached to and detached from the joint area, and the induction heating coil 3 and the cooling cylinder 5 may be damaged when the metal pipe 1 and the metal pipe 2 pass through.
[0026]
Therefore, in the fourth invention, in the second invention as shown in FIG. 1 and FIG. 2 for carrying out the first invention, FIG. As shown in the example of the state inserted between the outer periphery of the heated joint 4 region and the induction heating coil 3, the induction heating coil 3 is divided into 3a and 3b, and the cooling cylinder 5 is divided into 5a and 5b, respectively. The joining of the metal bodies 1 and 2 in a state in which the engaging bolts 16 are engaged with the engaging holes 17 of the flange portions 3f1 and 3f2 formed in the divided induction heating coils 3a and 3b and a joining material is interposed therebetween. Attach to the outer periphery of the area.
[0027]
And in the case of diffusion bonding by induction heating, the cooling cylinder 5 is moved in the axial direction and retracted to the outer periphery of the metal tubes 1 and 2 outside the induction heating coil 3, and after diffusion bonding is completed, As shown in FIG. 5, the cooling cylinder 5 is inserted between the outer periphery of the heated joint 4 region and the induction heating coil 3, and the cooling medium 7 is ejected from the ejection holes 5 h of the cooling cylinder 5 to be heated. Cool 4 zones.
When the induction heating coil 3 and the cooling cylinder 5 are removed from the outer periphery of the joint 4 region of the metal pipes 1 and 2, the locking of the locking bolts 16 is released so that the induction heating coil 3 and the cooling cylinder 5 are made of metal. It can be easily removed from the outer periphery of the joint area of the bodies 1 and 2.
[0028]
Further, in the third invention as shown in FIGS. 3 and 4 in which the first invention is implemented, the cooling cylinder 5 is placed outside the induction heating coil 3 after induction heating and diffusion bonding in FIG. The induction heating coil 3 is divided into 3a and 3b, and the induction heating coil 3 includes flange portions 3f1 and 3f2 formed on the divided induction heating coils 3a and 3b. The locking bolt 16 is engaged with the locking hole 17 and attached to the outer peripheral side of the bonded portion 4 region of the metal pipes 1 and 2 in a state of being abutted with a bonding material interposed.
[0029]
On the other hand, the cooling cylinder 5 is divided into 5a and 5b, and one end side can be opened and closed around the support shaft 18, and is brought close to the induction heating coil 3 mounted on the outer periphery of the joint portion 4 region of the metal tubes 1 and 2, After temporarily mounting the metal tube 1 in the open state, the metal tube 1 is closed and then inserted into a locking hole 19 formed in the butted portion on the other end side of the cooling cylinders 5a and 5b. Attached movably in the axial direction.
After induction heating by the induction heating coil 3 and diffusion bonding, the cooling cylinder 5 is moved in the direction of the arrow 15 and inserted between the outer periphery of the joint area of the induction heating coil 3 and the metal tubes 1 and 2. The cooling medium 7 is ejected from the ejection holes 5h to cool the heated joint 4 region.
[0030]
When the induction heating coil 3 is removed, it can be easily removed from the outer peripheral portion of the joint region of the metal bodies 1 and 2 by releasing the locking by the locking bolt 16 engaged with the locking holes 17 of the flange portions 3f1 and 3f2. Can be removed.
Further, when removing the cooling cylinder 5, the cooling cylinder 5 is moved to a standby position to the original position, and the locking tool 20 is pulled out from the locking hole 19 to be easily removed from the outer peripheral portions of the metal tubes 1 and 2. be able to.
[0031]
In the fifth invention, in the third invention, as shown in FIG. 7, the cooling cylinder 5 is divided into 5 a and 5 b so that one end side can be opened and closed around the support shaft 18. It is made close to the induction heating coil 3 mounted on the outer periphery of the joint 4 region, temporarily mounted on the outer periphery of the metal tube 1 in an open state, and then closed to be formed at a butt portion on the other end side of the cooling cylinders 5a and 5b. The locking tool 20 is inserted into the locking hole 19, and the cooling cylinder 5 is mounted so as to be movable in the axial direction.
[0032]
After induction heating by the induction heating coil 3 and diffusion bonding, the cooling cylinder 5 is moved in the direction of the arrow 15 and inserted between the outer periphery of the joint area of the induction heating coil 3 and the metal tubes 1 and 2. The cooling medium 7 is ejected from the ejection holes 5h to cool the heated joint 4 region.
When the cooling cylinder 5 is removed, the cooling cylinder 5 is moved to a standby position to the original position, the locking tool 20 is pulled out from the locking hole 19, and 5a and 5 are opened around the support shaft 18 to b It can be easily removed from the outer periphery of the metal tubes 1 and 2.
[0033]
In the sixth invention, in the third invention, as shown in FIG. 8, the induction heating coil 3 is divided into 3a and 3b, and the flange portions 3f1 and 3f2 formed on the divided induction heating coils 3a and 3b are engaged. The locking bolt 16 is engaged with the stop hole 17 and attached to the outer peripheral side of the joint portion region of the metal pipes 1 and 2 in a state of being joined with the joining material interposed.
[0034]
On the other hand, the cooling cylinder 5 is arranged close to the induction heating coil 3 and kept waiting, and the induction heating coil 3 induction heats the joint 4 region and moves in the direction of arrow 15 after diffusion bonding. And it inserts between the outer periphery of the junction part area | region of the induction heating coil 3 and the metal pipes 1 and 2, and the junction part 4 area | region heated by ejecting the cooling medium 7 from the ejection hole 5h of the cooling cylinder 5 is cooled.
When the induction heating coil 3 is removed, it can be easily removed from the outer peripheral portion of the joint region of the metal tubes 1 and 2 by releasing the locking by the locking bolt 16 engaged with the locking holes 17 of the flange portions 3f1 and 3f2. Can be removed.
[0035]
The induction heating coil used in each of the above inventions of the present invention is mounted alone or in a moving body such as a carriage incorporating a cooling cylinder, and when the joining surfaces of opposing metal pipes to be joined are abutted. Or, it may be arranged on the outer peripheral surface side of the joint portion 4 region of the metal pipes 1 and 2 by using a manual operation after the abutting, or in the case of a light weight, the handling may be performed manually. Good.
[0036]
When the cooling cylinder is installed separately from the induction heating coil, it is mounted on a moving body with a centering function, and manual operation is also used when abutting the joint surfaces of opposing metal pipes to be joined. It may be placed outside the joint area of the metal tube and kept waiting, and it may be inserted and aligned between the inner surfaces during cooling. You may go.
[0037]
The present invention is not limited to the one described in FIGS. 1 to 8, but is modified within a range that satisfies the scope of claims 1 to 6.
For example, induction heating coil structure (including material), cooling cylinder structure (including material), cooling medium type (water, liquid such as oil, air, nitrogen gas, etc., liquid-gas mixture, steam, etc. The attachment / detachment structure for the outer peripheral portion of the metal body is changed depending on the material, size, joining conditions, etc. of the metal body to be joined.
[0038]
In addition, for the cooling cylinder, a cooling medium suction device is installed to improve the cooling capacity by promoting the circulation of the cooling medium, or to prevent the cooling medium from flowing out of the cooling cylinder to enhance environmental conservation. A structure that facilitates circulation of the cooling medium may be adopted.
The present invention is more effective when applied to diffusion bonding by induction heating of a metal body having a circular cross section such as a metal rod in addition to a metal tube, using a diffusion bonding method. Diffusion bonding can be performed cheaply and easily compared with other bonding methods such as MIG welding, TIG welding, or pressure welding. Suitable for joining circular cross-section metal bodies.
[0039]
The reason why induction heating is applied in the present invention is that the junction region and temperature can be controlled with high accuracy.
In the present invention, the heated joint region after joining by induction heating can be uniformly cooled in a short time while preventing the induction heating coil from being damaged by the cooling medium. The time can be greatly shortened and the joining work time can be greatly shortened.
[0040]
【Example】
In this embodiment, an induction heating coil and a cooling device as shown in FIGS. 1 and 2 and FIGS. 3 and 4 are used to perform bonding by a liquid phase diffusion bonding method. Is the case of cooling according to the first invention.
[0041]
Here, the metal body to be joined is a steel pipe having STK400 defined in JIS G3444, an outer diameter of 264.4 mm, an inner diameter of 228.8 mm, and a wall thickness of 17.8 mm.
An amorphous metal foil was sandwiched between the end faces of the opposing steel pipes as a bonding material, and diffusion welding was performed by induction heating under a load of about 900 kg. The amorphous metal foil has a composition of Fe-9 wt% Si-1.5 wt% B and has a thickness of 30 μm.
The joint area was set within a range of 100 mm from the butt surface.
The induction heating coil used for heating has an inner diameter of 330 mmφ, a length of 200 mm and a winding number of 10 turns, and the connected power supply is a high-frequency power supply with a maximum output of 50 kW and a frequency of 8 kHz. With this power source, the secondary power was induction-heated to 40 kW (700 V, 60 A), heated to 1200 ° C. at a rate of temperature increase of approximately 2 ° C./second, held for 5 minutes, and then turned off. Immediately after turning off the power, normal temperature cooling water is supplied to the cooling cylinder as a cooling medium, and sprayed at a jet water density of 300 liters / m 2 · min from the jet hole to bring the joint from 1200 ° C to 200 ° C where there is no hindrance to handling. Cooled down.
The cooling cylinder is made of a copper alloy and has an inner diameter of 290 mmφ, an outer diameter of 320 mmφ, and an axial length of 400 mmφ.
[0042]
In this example, the time required for lowering the surface temperature of the joining point from 1200 ° C. to 200 ° C. in the joining region was 65 to 80 seconds.
On the other hand, in the comparative example in which induction heating was performed under the same conditions as in the example, diffusion bonding was performed and the power supply was turned off after holding, and immediately allowed to cool, 1980 seconds, which is about 20 times longer than the required time in the example, I needed it.
[0043]
In the case of the example, it was possible to cool in a very short time, and to move to the next work in a very short time.
Moreover, in the examples, there was no splash of cooling water to the induction heating coil, no oozing out, and no damage to the induction heating coil or the coating material was observed. Also, no damage was observed in the cooling cylinder.
[0044]
【The invention's effect】
In the present invention, when a metal body having a circular cross section such as a metal tube or a steel bar is joined using a diffusion joining method or a pressure welding method, the joint region that has become hot due to induction heating is damaged by the cooling medium of the induction coil. It is possible to cool uniformly and rapidly while preventing.
Therefore, the working time for joining can be greatly shortened, the induction heating coil can be protected, and the life extension can be realized. In this case, when the induction heating coil and the cooling cylinder are divided, the attaching / detaching operation time with respect to the outer peripheral portion of the metal body can be shortened.
Further, since the cooling cylinder is retracted during the induction heating, there is no concern about the induction heating efficiency being lowered by the cooling cylinder, and the cooling cylinder can be prevented from being damaged by the induction heating.
[Brief description of the drawings]
FIG. 1 is a partially cutaway sectional side view illustrating a first example of an induction heating coil and a joint cooling device according to the present invention.
2 is a partially cutaway sectional side view illustrating an operation example of the induction heating coil and the joint cooling device (cooling cylinder) of FIG. 2;
FIG. 3 is a partially cutaway sectional side view illustrating a second example of the induction heating coil and the joint cooling device of the present invention.
4 is a partially cutaway sectional side view illustrating an operation example of the induction heating coil and the joint cooling device (cooling cylinder) in FIG. 2;
FIG. 5A is a partially cutaway sectional side view showing a third example of the induction heating coil and the joint cooling device of the present invention, and FIG. 5B is a view along arrow Aa-Ab in FIG. Cross-sectional explanatory drawing.
6 (a) is a partially cutaway sectional side view showing a fourth example of the induction heating coil and the joint cooling device of the present invention, and FIG. 6 (b) is a view taken along the line Ba-Bb in FIG. 6 (a). Cross-sectional explanatory drawing.
7A is a partially cutaway sectional side view illustrating a fifth example of the cooling apparatus for induction heated joints according to the present invention, and FIG. 7B is a Ca—Cb arrow in FIG. 7A. FIG.
8A is a partially cutaway sectional side view illustrating a sixth example of the induction heating coil and the joint cooling device of the present invention, and FIG. 8B is a view taken along the line Da-Db in FIG. 8A. Cross-sectional explanatory drawing.
[Explanation of symbols]
1, 2 Metal tube 3 Induction heating coils 3a, 3b Induction heating coils (divided)
3c Winding 3f1, 3f2 Flange A Heating space 4 Joint 5 Cooling cylinder 5a, 5b Cooling cylinder (divided)
5o outer cylinder 5i inner cylinder 5h ejection hole 6 support 6b support rod 6s slider 7 cooling medium 8 cooling medium flow path 9 cooling medium supply source 10 cooling medium supply device 11 cooling medium supply pipe 12 spacer 13 bonding material 14 cooling space 15 Arrow (movement direction)
16 Locking bolt 17 Locking hole 18 Spindle 19 Engaging hole 20 Locking tool

Claims (6)

相対する円形断面の金属体の端部接合面間に接合材を介在させ、接合部の外周側に配設した誘導加熱コイル内蔵の中空円筒体により接合部を誘導加熱して該金属体を接合した後に、誘導加熱中に前記中空円筒体から軸方向外側に離れた位置で待機状態にある中空円筒体長さを超える長さを有し、かつ内部に冷却媒体流通路を有する内外2重管構造の冷却筒を、金属体の外周面と前記中空円筒体の内面間に挿入し、この冷却筒の金属体側の内筒面に配設した複数の噴出孔から冷却媒体を噴出させて誘導加熱後の接合部を冷却することを特徴とする誘導加熱された接合部の冷却方法。  A joining material is interposed between the end joint surfaces of the metal parts having opposite circular cross sections, and the joint parts are induction-heated by a hollow cylindrical body with a built-in induction heating coil disposed on the outer peripheral side of the joint parts to join the metal bodies. After that, an inner / outer double tube structure having a length exceeding the length of the hollow cylinder in a standby state at a position away from the hollow cylinder in the axial direction during induction heating and having a cooling medium flow passage inside. The cooling cylinder is inserted between the outer peripheral surface of the metal body and the inner surface of the hollow cylindrical body, and after induction heating by injecting the cooling medium from a plurality of ejection holes arranged on the inner cylinder surface of the cooling cylinder on the metal body side A method for cooling an induction-heated joint, wherein the joint is cooled. 相対する円形断面の金属体の接合部の外周側に誘導加熱コイル内蔵の中空円筒体を配置し、金属体内面側に複数の噴出孔を有し冷却媒体供給管を連結し前記中空円筒体長さを超える長さを有し、かつ内部に冷却媒体流通路を有する内外2重管構造の冷却筒を、前記中空円筒体の外周側に取り付けられた支持体から伸びた支持棹と移動子により一体的に配置し、前記中空円筒体の内側に挿入及び退避可能なように軸方向に移動自在に配設したことを特徴とする誘導加熱された接合部の冷却装置。A hollow cylindrical body with an induction heating coil is arranged on the outer peripheral side of the joint portion of the metal body having an opposite circular cross section, and a plurality of ejection holes are provided on the inner surface side of the metal body, and a cooling medium supply pipe is connected. A cooling cylinder having an inner and outer double pipe structure having a cooling medium flow path inside is integrally formed by a support rod and a movable element extending from a support attached to the outer peripheral side of the hollow cylinder. to place, the hollow cylindrical body inserted and retractable induction heated joints of the cooling device being characterized in that disposed movably in the axial direction as the inside of the. 相対する円形断面の金属体の接合部の外周側に誘導加熱コイル内蔵の中空円筒体を配置し中空円筒体の軸方向に、金属体内面側に複数の噴出孔を有し冷却媒体供給管を連結し前記中空円筒体長さを超える長さを有し、かつ内部に冷却媒体流通路を有する内外2重管構造の冷却筒を、金属体の接合部の外周と前記中空円筒体間に挿入及び退避移動自在に装着したことを特徴とする誘導加熱された接合部の冷却装置。A hollow cylinder with a built- in induction heating coil is arranged on the outer peripheral side of the joint portion of the metal bodies having opposite circular cross sections, and has a plurality of ejection holes on the inner surface side of the metal body in the axial direction of the hollow cylinder body. Is inserted between the outer periphery of the joint of the metal body and the hollow cylindrical body, the cooling cylinder having an inner and outer double pipe structure having a length exceeding the length of the hollow cylindrical body and having a cooling medium flow passage inside. And a cooling device for a joint part heated by induction, wherein the apparatus is mounted so as to be retractable. 冷却筒と誘導コイル内蔵の中空円筒体が分割型であることを特徴とする請求項2または3記載の誘導加熱された接合部の冷却装置。  4. The cooling apparatus for an induction-heated joint according to claim 2, wherein the cooling cylinder and the hollow cylindrical body with a built-in induction coil are of a split type. 冷却筒のみが分割型であることを特徴とする請求項3記載の誘導加熱された接合部の冷却装置。  The cooling apparatus for an induction-heated joint according to claim 3, wherein only the cooling cylinder is a split type. 誘導加熱コイル内蔵の中空円筒体のみが分割型であることを特徴とする請求項3記載の誘導加熱された接合部の冷却装置。  4. The cooling apparatus for an induction-heated joint according to claim 3, wherein only the hollow cylindrical body having the induction heating coil is of a split type.
JP23115896A 1996-08-30 1996-08-30 Method and apparatus for cooling induction heated joint Expired - Fee Related JP3822680B2 (en)

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TWI522361B (en) 2010-07-09 2016-02-21 艾伯維公司 Fused heterocyclic derivative as S1P regulator
TW201643169A (en) 2010-07-09 2016-12-16 艾伯維股份有限公司 Spiro-piperidine derivatives as S1P modulators
TW201206893A (en) 2010-07-09 2012-02-16 Abbott Healthcare Products Bv Bisaryl (thio) morpholine derivatives as S1P modulators
IT1403263B1 (en) * 2010-12-16 2013-10-17 Tesi Srl DEVICE FOR LOCALIZED HEATING OF PARTS OF COATED METAL PIPES AND PARTS OF THEIR PROTECTIVE COATING
JP5832756B2 (en) * 2011-02-09 2015-12-16 名東産業株式会社 Liquid phase diffusion bonding method for steel bars
JP5771410B2 (en) * 2011-02-28 2015-08-26 新日鉄住金エンジニアリング株式会社 Cooling apparatus and cooling method for steel pipe butt weld
CN102864296A (en) * 2012-10-19 2013-01-09 哈尔滨工业大学 Gradient heat treatment device
CN104004893B (en) * 2013-02-25 2016-04-13 上银科技股份有限公司 Inner diameter quenching device
CN104070272A (en) * 2013-03-26 2014-10-01 江苏承中和高精度钢管制造有限公司 Air cooling device for welded pipes
US11535632B2 (en) 2019-10-31 2022-12-27 ESCAPE Bio, Inc. Solid forms of an S1P-receptor modulator
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