JP3831489B2 - Laminated metal plate and manufacturing method thereof - Google Patents

Description

【００５１】
【表２】

【００５２】
【発明の効果】
本発明のラミネート金属板は、ラミネート、熱処理の工程後でも共重合ポリエステルフィルムが適度な還元粘度を維持しているため製缶加工性に優れ、かつ、製缶された金属容器は耐衝撃性、耐食性に優れており、特に、焼き付け塗装やレトルト処理等の熱処理による脆化が起こりにくく、ラミネートフィルムの亀裂等の発生が抑制でき、かつ、耐フレーバー性に優れている。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a laminated metal plate and a method for producing the same , and more particularly relates to a laminated metal plate excellent in impact resistance, hydrolysis resistance, and heat decomposability and a method for producing the same.
[0002]
[Prior art]
Conventionally, a resin paint is applied to at least an inner surface of a metal can for the purpose of anticorrosion. This paint is inefficient because it can be applied to each can by spray coating after making the can, and a lot of energy is required to bake the paint at a high temperature. There's a problem.
[0003]
For this reason, in recent years, in order to eliminate these disadvantages, technologies have been developed to pre-coat metal plates before coating cans (pre-coating technology) and technology to laminate films (pre-laminating technology). It is being done. However, in these techniques, the organic resin layer formed by coating or laminating is subject to severe deformation and heat history in the can making process, so defects are likely to occur after can making and it is difficult to exhibit sufficient corrosion resistance. It is.
[0004]
As a film applied to the prelaminating technique, a polyester film centered on polyethylene terephthalate is used because of its excellent hygiene and aroma retention. However, if the pre-laminated polyester film is stretched and oriented, the laminated metal plate cannot follow the deformation during can making, the film cracks and the corrosion resistance deteriorates, and at the same time, the appearance of the can also deteriorates. .
[0005]
Thus, a method (remelt method) in which the polyester film is laminated on a metal plate and then heated to the melting point or higher of the laminate film to be remelted and then rapidly cooled to make it amorphous non-oriented (remelt method) has been studied. When a can is made using a laminated metal plate produced by this method, the laminate film can easily follow the deformation during canning, so the film does not crack or peel off after canning, and good outer shell and corrosion resistance can be obtained. It is done.
[0006]
However, the laminated metal plate produced by the remelt method has poor impact resistance after canning, and if the can is dropped, the film is liable to crack, and the corrosion resistance cannot be maintained. In order to improve the impact resistance, attempts have been made to increase the reduced viscosity of the polyester. However, when the film is remelted, the reduced viscosity of the polyester is greatly reduced, and the above problem has not been solved.
[0007]
[Problems to be solved by the invention]
The present invention solves the problems of the above-mentioned conventional polyester film and laminated metal plate, and a laminated metal plate capable of producing a metal container excellent in impact resistance, hydrolysis resistance, thermal decomposition resistance and can-making processability, and It is to provide a manufacturing method thereof .
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the laminated metal plate of the present invention is a copolymerized polyester film having a melting point of 150 to 250 ° C. and a thickness of 3 to 50 μm, after the film has been heat-treated for 60 seconds at a temperature of the melting point of the film + 30 ° C. A copolymerized polyester film having a difference between the reduced viscosity of the copolyester and the reduced viscosity of the copolyester before heat treatment is 0.05 deciliter / g or less is laminated on at least one side of a metal plate .
[0009]
The laminated metal plate having the above structure is laminated with a copolyester film excellent in impact resistance, hydrolysis resistance and thermal decomposition resistance, so it has excellent impact resistance, hydrolysis resistance and thermal decomposition resistance. Suitable for manufacturing containers.
[0010]
The method for producing a laminated metal plate of the present invention is a copolymerized polyester film having a melting point of 150 to 250 ° C. and a thickness of 3 to 50 μm, and the copolymer is obtained by heat-treating the film at a temperature of the film melting point + 30 ° C. for 60 seconds. The difference between the reduced viscosity of the polyester and the reduced viscosity of the copolymerized polyester before heat treatment is a heat treatment at a temperature equal to or higher than the melting point of the film in a state where a copolymerized polyester film having a difference of 0.05 deciliter / g or less is laminated on the surface of the metal plate. It is characterized by performing.
[0011]
The method for producing a laminated metal plate having the above structure is suitable for obtaining a laminated metal plate suitable for producing a container excellent in impact resistance, hydrolysis resistance and thermal decomposition resistance.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail.
[0013]
The copolyester referred to in the present invention is a saturated polyester composed of a dicarboxylic acid component and a diol component, and is a copolyester having a melting point in the range of 150 ° C to 250 ° C. In particular, a copolymerized polyester obtained by copolymerizing a naphthalenedicarboxylic acid component or a neopentyl glycol component with an ethylene terephthalate unit can be given as a particularly preferred example.
[0014]
Examples of the dicarboxylic acid component include terephthalic acid, isophthalic acid, naphthalene dicarboxylic acid, oxalic acid, succinic acid, adipic acid, sebacic acid, maleic acid, dimer acid, indane dicarboxylic acid, diphenyl carboxylic acid, and sulfoisophthalic acid metal salt. Can be mentioned.
[0015]
The diol component includes ethylene glycol, propanediol, butanediol, pentanediol, neopentylglycol, hexanediol, cyclohexanedimethanol, ethylene oxide adduct of bisphenol A, ethylene oxide adduct of bisphenol S, polyethylene glycol And polytetramethylene glycol.
[0016]
The proportion of the copolymerization component is a proportion in which the melting point of the polyester is in the range of 150 ° C. to 250 ° C., preferably 210 ° C. to 240 ° C., more preferably 215 ° C. to 235 ° C., depending on the type. When the melting point of the polyester is less than 150 ° C., the heat resistance is poor. On the other hand, if the melting point of the polyester exceeds 250 ° C., the crystallinity of the polyester is too large and the moldability is impaired.
[0017]
The copolyester used in the present invention is not limited by its production method. For example, it can be obtained by condensation polymerization under melting by a transesterification method or a direct polymerization method.
[0018]
In the production of the above copolyester, known additives such as white pigments, lubricants, antiblocking agents, heat stabilizers, antioxidants, antistatic agents, light fasteners, impact modifiers, etc., are added as necessary. An agent may be blended.
[0019]
The copolymer polyester film used in the present invention has a melting point of 150 ° C. to 250 ° C. and a thickness of 3 to 50 μm, and the reduced viscosity and heat treatment of the copolymer polyester after heat treatment of the film for 60 seconds at a temperature of the film melting point + 30 ° C. It is a film having a difference from the reduced viscosity of the previous copolyester of 0.05 deciliter / g or less.
[0020]
The copolymerized polyester film can be obtained by melting, extruding, and cooling the polyester by a known method, and can be obtained by further uniaxially or biaxially stretching. And although the thickness of a film is 3-50 micrometers, Preferably it is 10-20 micrometers, when the thickness of a film is less than 3 micrometers, a pinhole can be easily formed in a film and it is inferior to corrosion resistance. On the other hand, if the thickness of the film exceeds 50 μm, the moldability tends to be impaired.
[0021]
The copolymerized polyester film used in the present invention has a reduced viscosity of preferably 0.4 to 1.0 deciliter / g, more preferably 0.5 to 0.8 deciliter / g. If the reduced viscosity is less than 0.4 deciliter / g, the impact resistance of a metal container produced from a laminated metal plate obtained by laminating the obtained copolymer polyester film on a metal plate tends to be insufficient. If the reduced viscosity exceeds 1.0 deciliter / g, more energy is required for polymerization of the copolymer polyester, film formation, production of a laminated metal plate, and the like, which tends to increase costs.
[0022]
In the present invention, the heat treatment of the melting point of the film + 30 ° C. is performed by putting the film in a hot air oven set at the temperature. However, if the film is put directly into the hot air oven, it will fly or stick in the hot air oven, so heat treatment is performed after laminating the film on a 100 μm thick aluminum plate. After the heat treatment, an aluminum plate laminated with a film in 10% hydrochloric acid is added, only the aluminum portion is dissolved, the film after the heat treatment is taken out, and the reduced viscosity is measured.
[0023]
When the copolymerized polyester film having a reduced viscosity difference before and after the heat treatment exceeds 0.05 deciliter / g is laminated on the metal plate by the remelt method, the impact resistance of the metal container formed from the obtained laminated metal plate is not enough. Further, when the obtained metal container is used as a beverage can, the flavor property is deteriorated.
[0024]
The remelt method is a method in which a copolyester film is laminated on a metal plate, heated to a temperature equal to or higher than the melting point, and then rapidly cooled. At this time, the obtained laminate film is preferably in a substantially non-oriented amorphous state. By making it into a substantially non-oriented amorphous state, the can-making ability of the laminate film in the can-making process can be improved.
[0025]
The material of the metal plate on which the copolymerized polyester film is laminated is not particularly limited, and examples thereof include iron, steel, tinplate, tin-free steel, brass, copper, aluminum, and aluminum alloy.
[0026]
The metal plate used in the present invention may be subjected to a surface treatment. Examples of the surface treatment include electrochemical treatment, inorganic chemical treatment, and organic chemical treatment, and examples include chromate treatment, phosphate chromate treatment, zinc chromate treatment, and alumite treatment.
[0027]
Further, the copolymer polyester film used in the present invention can be subjected to corona treatment, coating treatment, flame treatment and the like as required in order to improve adhesion and wettability.
[0028]
As a method of laminating a copolymer polyester film on a metal plate, a method of pressure-bonding the film to a metal plate warmed to a temperature higher than the softening point of the film or a method of applying an adhesive to the metal plate in advance and pressing it on the metal plate Etc.
[0029]
The film laminated on the metal plate is preferably melted and non-oriented, and then rapidly cooled and solidified to obtain an amorphous non-oriented laminate layer. Examples of the heating method for completely melting the laminated film include hot air heating, roll heating, energizing heating, dielectric heating, and high frequency heating. For example, in the case of hot air heating , the film is usually completely melted by heating at a temperature of the melting point of the film to the melting point + 40 ° C. for 15 to 120 seconds, preferably at a temperature of the melting point + 5 ° C. to the melting point + 20 ° C. for 30 to 60 seconds. can do.
[0030]
Examples of the rapid solidification method include immersion in water and spraying with cold air. Here, the rapid cooling is a cooling operation having a cooling rate sufficient to prevent the formation of crystals when the molten film solidifies, and is usually at a rate of 10 ° C./second or more, preferably 50 ° C./second or more. By cooling, the object can be achieved.
[0031]
The laminated metal plate of the present invention includes a shallow drawn container produced by a drawing method, a deep drawn container produced by a drawing redrawing method, a thin drawn container produced by a drawing pull bending method, a drawn ironing method (DI Method). In addition, when performing such a shaping | molding process, it is preferable to carry out the temperature of a laminated metal plate in the glass transition point vicinity of a film.
[0032]
【Example】
EXAMPLES Hereinafter, although an Example demonstrates this invention more concretely, this invention is not limited by these Examples.
[0033]
In addition, the evaluation method of the characteristic in this invention is as follows.
[0034]
(1) Melting point Measurement was performed using an external heating type differential scanning calorimeter (DSC) manufactured by Rigaku Denki Co., Ltd., with a sample amount of 10 mg and a heating rate of 20 ° C./min. Here, the detected endothermic peak temperature of melting was defined as the melting point.
[0035]
(2) using a mixed solvent of heat treatment prior to the reduction viscosity phenol / tetrachloroethane weight ratio 6/4, is dissolved in the solvent such that the solution viscosity 0.4 g / dl of polyester. Subsequently, it measured at the temperature of 30 degreeC using the Ubbelohde type viscosity tube.
[0036]
(3) Reduced viscosity after heat treatment (1) (Heat treatment) A copolymerized polyester film was fused with a roll laminator on one surface of a phosphoric acid chromate-treated aluminum plate having a thickness of 100 μm and a width of 2 Ocm. Here, the aluminum plate was supplied at room temperature, the rubber roll temperature was 180 to 250 ° C., the passing speed was 25 to 100 cm / min, and the gauge pressure was 6 kg / cm ² .
[0037]
Next, the aluminum plate to which the copolymerized polyester film was fused was heated in a hot air oven at a temperature of the melting point of the film + 30 ° C. for 60 seconds to completely melt the film. This was taken out from the oven and rapidly cooled and solidified by blowing cold air at 5 ° C. within 5 seconds. The laminated metal plate after this heat treatment was immersed in 10% hydrochloric acid, and only the aluminum plate was dissolved to obtain a heat-treated film.
[0038]
(2) The reduced viscosity of this film was measured by the method (2) above.
[0039]
(4) ERV value of can immediately after can-making The manufactured metal container was filled with 350 cc of 1 wt% saline, and ERV (enamel rating value) was measured with an enamelator. The voltage was 6 volts DC, a metal exposed portion was formed outside the bottom of the can, and the exposed portion was connected to the anode, and the current value after 30 seconds was measured at an energization time of 30 seconds. In the ERV value measurement, the more current flows, the more defects in the insulating film, and the more exposed the metal, the more likely corrosion occurs. The ERV value immediately after canning is preferably 10 mA or less.
[0040]
(5) ERV value of can after drop impact After the manufactured metal container is heat-treated at 200 ° C. for 15 minutes corresponding to the baking conditions, the manufactured metal container is filled with 350 cc of water and the bottom of the can is turned downward. After dropping from a height of 1 m, water was removed, and the saline solution was filled in the same manner as in (3), and ERV was measured. The ERV value after drop impact is desirably 20 mA or less.
[0041]
(Examples 1-3, Comparative Examples 1-3)
A. Preparation of Copolyester (a) Isophthalic acid 30 mol% copolymerized polyethylene terephthalate, (b) Naphthalene dicarboxylic acid 10 mol% copolymerized polyethylene terephthalate, (c) Neopentyl glycol 30 mol copolymerized polyethylene terephthalate, and (d) Cyclohexane Chips of dimethanol 30 mol copolymerized polyethylene terephthalate were obtained by the direct weight method.
[0042]
The reduced viscosities of the respective copolyesters are (a) 0.68 deciliter / g, (b) 0.63 deciliter / g, (c) 0.67 deciliter / g, and (d) 0.67 deciliter / g, respectively. there were. In order to ensure moderate slipperiness in all the polyesters, silica gel fine powder having an average particle diameter of 1.8 μm was added and dispersed so as to contain 0.06% by weight in the film.
[0043]
B. Manufacture of biaxially stretched film Chips of copolymer polyester ((a) to (d)) obtained in the above section A and chips of polyethylene terephthalate having a reduced viscosity of 0.65 deciliter / g, the compositions of which are shown in Tables 1 and 2 After being vacuum dried to a moisture content of 0.01% by weight or less, it is melt-extruded from a T-die at 270 ° C. with an extruder, taken to a 30 ° C. cooling roll, and unstretched sheet Got. Immediately, the film was stretched 3.5 times at 90-100 ° C. in the longitudinal direction with a roll-type stretching machine, and further stretched 4 times at 90-100 ° C. in the transverse direction with a tenter-type stretching machine. The film was heat-set at a temperature lower by -30 ° C to obtain a stretched film having a thickness of 15 µm.
[0044]
C. The biaxially stretched film obtained in the above section B was fused with a roll laminator on both surfaces of a phosphoric acid chromate-treated aluminum plate having a thickness of 300 μm and a width of 20 cm. Here, the aluminum plate was supplied at room temperature, the rubber roll temperature was 180 to 250 ° C., the passing speed was 25 to 100 cm / min, and the gauge pressure was 6 kg / cm ² .
[0045]
Next, the aluminum plate to which the biaxially stretched film was fused was heated in a hot air oven at a temperature of the melting point of the film + 30 ° C. for 60 seconds to completely melt the film. This was taken out from the oven and rapidly cooled and solidified by blowing cold air at 5 ° C. within 5 seconds.
[0046]
The obtained laminated metal plate was cut into a circle having a diameter of 150 mm and squeezed and ironed to produce a DI can having a diameter of 66 mm, a height of 125 mm, and a wall thickness of 0.12 mm.
[0047]
Tables 1 and 2 show the characteristics of the copolyester film laminated on the laminated metal plate and the characteristics of the DI can using the same.
[0048]
As shown in Table 1, the films of Examples 1 to 3 have a difference in reduced viscosity of 0.05 or less before and after heat treatment. As a result, the DI can manufactured using this film was not easily damaged or cracked even when a drop impact was applied, and the ERV value was low.
[0049]
On the other hand, the films of Comparative Examples 1 to 3 shown in Table 2 have a large reduction in reduced viscosity after heat treatment, and DI cans produced using these films are susceptible to defects and cracks when subjected to a drop impact. The value was also high.
[0050]
[Table 1]

[0051]
[Table 2]

[0052]
【The invention's effect】
The laminated metal plate of the present invention is excellent in can manufacturing process because the copolymerized polyester film maintains an appropriate reduced viscosity even after the steps of laminating and heat treatment, and the manufactured metal container has impact resistance, has excellent corrosion resistance, in particular, hardly occurs embrittlement by heat treatment such as paint baking or retorting, the occurrence of cracks in the laminate film can be suppressed, and that has excellent flavor-retaining property.

Claims (2)

A copolymer polyester film having a melting point of 150 to 250 ° C. and a thickness of 3 to 50 μm, and the reduced viscosity of the copolymer polyester after heat-treating the film for 60 seconds at a temperature of the melting point of the film + 30 ° C. and the reduction of the copolymer polyester before the heat treatment A laminated metal plate, wherein a copolymerized polyester film having a difference from a viscosity of 0.05 deciliter / g or less is laminated on at least one surface of a metal plate. A copolymer polyester film having a melting point of 150 to 250 ° C. and a thickness of 3 to 50 μm, and the reduced viscosity of the copolymer polyester after heat-treating the film for 60 seconds at a temperature of the melting point of the film + 30 ° C. and the reduction of the copolymer polyester before the heat treatment A method for producing a laminated metal sheet, characterized by performing a heat treatment at a temperature equal to or higher than the melting point of the film in a state where a copolymer polyester film having a difference from the viscosity of 0.05 deciliter / g or less is laminated on the surface of the metal sheet .