JP3851482B2 - Galvanized steel sheet with excellent white rust resistance and coating adhesion - Google Patents
Galvanized steel sheet with excellent white rust resistance and coating adhesion Download PDFInfo
- Publication number
- JP3851482B2 JP3851482B2 JP2000041096A JP2000041096A JP3851482B2 JP 3851482 B2 JP3851482 B2 JP 3851482B2 JP 2000041096 A JP2000041096 A JP 2000041096A JP 2000041096 A JP2000041096 A JP 2000041096A JP 3851482 B2 JP3851482 B2 JP 3851482B2
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- film
- rare earth
- coating
- galvanized steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011248 coating agent Substances 0.000 title claims description 55
- 238000000576 coating method Methods 0.000 title claims description 55
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 title claims description 32
- 229910001335 Galvanized steel Inorganic materials 0.000 title claims description 13
- 239000008397 galvanized steel Substances 0.000 title claims description 13
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 32
- 239000010959 steel Substances 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 29
- 150000001875 compounds Chemical class 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 17
- 238000007747 plating Methods 0.000 claims description 17
- 239000011701 zinc Substances 0.000 claims description 17
- 150000004679 hydroxides Chemical class 0.000 claims description 16
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 11
- 229910052725 zinc Inorganic materials 0.000 claims description 11
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 9
- 229910052684 Cerium Inorganic materials 0.000 claims description 7
- 229910052746 lanthanum Inorganic materials 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 229910052719 titanium Inorganic materials 0.000 claims description 7
- 229910052726 zirconium Inorganic materials 0.000 claims description 7
- 229910052727 yttrium Inorganic materials 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 2
- 238000011282 treatment Methods 0.000 description 34
- 239000010410 layer Substances 0.000 description 20
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 14
- 238000005260 corrosion Methods 0.000 description 14
- 230000007797 corrosion Effects 0.000 description 13
- 239000007788 liquid Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 150000002500 ions Chemical class 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000005868 electrolysis reaction Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- -1 for example Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- NROKBHXJSPEDAR-UHFFFAOYSA-M potassium fluoride Chemical compound [F-].[K+] NROKBHXJSPEDAR-UHFFFAOYSA-M 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000001993 wax Substances 0.000 description 4
- 239000011651 chromium Substances 0.000 description 3
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 3
- 239000008119 colloidal silica Substances 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 2
- 229910052912 lithium silicate Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000002186 photoelectron spectrum Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 235000003270 potassium fluoride Nutrition 0.000 description 2
- 239000011698 potassium fluoride Substances 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004111 Potassium silicate Substances 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 229910000676 Si alloy Inorganic materials 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 1
- 229910009369 Zn Mg Inorganic materials 0.000 description 1
- 229910007573 Zn-Mg Inorganic materials 0.000 description 1
- 229910007567 Zn-Ni Inorganic materials 0.000 description 1
- 229910007564 Zn—Co Inorganic materials 0.000 description 1
- 229910007614 Zn—Ni Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 150000002602 lanthanoids Chemical class 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
- C23C28/3225—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only with at least one zinc-based layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
Landscapes
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、耐白錆性および塗膜密着性に優れる亜鉛系めっき鋼板に関し、詳細には有害元素である6価クロムを全く含まない被覆層を有する亜鉛系めっき鋼板に関するものである。
【0002】
【従来の技術】
Znめっき鋼板は、Znが鋼板に対する犠牲防食作用を有するとともに、Znの腐食生成物が優れた保護作用を有することに起因して優れた耐食性(耐赤錆性)を発揮することから、自動車,建材,家電等の広い分野で利用されている。従来、Znめっき鋼板に要求される特性としては、鋼板の構造体としての強度が腐食により低下することを防止するという観点から、鋼板自体の防食性(即ち耐赤錆性)が重要視されていた。そこで、例えば自動車用鋼板等には、クロメ−ト処理に代表される化成処理が行われた後、塗装が施されている。
【0003】
近年、家電やOA機器等のシャ−シやケ−ス部品にZnめっき鋼板が多用されるようになっており、Znめっき層の上にクロメ−ト処理を施し、さらに0.5〜1μm程度の極薄のクリア−皮膜を付与した後、塗装することなく使用される割合が非常に増加した。その結果、Znめっき鋼板自身の外観も重要な特性となっており、Zn自身の錆である白錆も問題視される様になってきた。なお、クロメ−ト処理皮膜は、Znの白錆防止を目的として開発されたものであって、6価クロムの自己修復作用によりクロメ−ト処理は白錆抑制効果を発揮する。但し、クロメ−ト処理製品には、6価クロムの溶出による環境汚染の問題が指摘されており、またその製造工程においては、処理液中に含まれる有害なクロム酸イオンを無害化するための排水処理がコストアップにつながり、更には作業環境における人体への悪影響などへの対策も必要である。そこで、クロメート処理を施さない防錆皮膜であるノンクロメート皮膜の研究開発が活発に行われている。現在までにクロムを全く含有しない防錆性皮膜として、例えば特開平10−337530号公報,特開平11−61429号公報,特開平11−61431号公報,特開平11−61432号公報に希土類元素またはIVa属元素の化合物を主成分とする耐食性被覆層が開示されている。
【0004】
しかしながら、クロメ−ト皮膜は耐食性(耐白錆性)向上はもとより、上層のクリア−皮膜をはじめとする各種塗膜との密着性向上にも重要な役割を有していることから、耐白錆性及び塗膜密着性の両方の特性を十分に満足するノンクロメート皮膜は、未だ得られていなかった。
【0005】
【発明が解決しようとする課題】
本発明は上記事情に着目してなされたものであって、耐白錆性に優れたノンクロメート処理鋼板であって、しかも塗膜密着性に優れているノンクロメート処理鋼板を提供しようとするものである。
【0006】
【課題を解決するための手段】
上記課題を解決した耐白錆性及び塗膜密着性に優れる本発明の亜鉛系めっき鋼板とは、希土類元素および/またはIVa属元素の1種または2種以上の化合物皮膜がめっき表面に形成された亜鉛系めっき鋼板であって、上記化合物皮膜が、希土類元素および/またはIVa属元素の1種または2種以上の酸化物及び水酸化物を主体とするものであり、めっき層との界面近傍では酸化物を主体とし、表面近傍は水酸化物を主体とするものであり、上記化合物皮膜における希土類元素および/または IV a属元素の酸化物を構成する酸素原子のモル数をA、希土類元素および/または IV a属元素の水酸化物を構成する酸素原子のモル数をBとするとき、A/Bの値が O .2以上10以下であることを要旨とするものであり、前記化合物皮膜の深さ方向における組成は、前記酸化物と前記水酸化物の傾斜混合組成とすることが望ましい。
【0007】
また、希土類元素および/またはIVa属元素の1種または2種以上の酸化物および水酸化物を主体とする混合物皮膜の付着量は、金属換算で5〜1500mg/m2とすることが望ましく、希土類元素としてはLa,Ce,Yが好ましく、IVa属元素としてはZr,Tiが好ましい。
【0008】
さらに、上記亜鉛系めっき鋼板における前記化合物皮膜の上層に、有機系または/および無機系皮膜を0.01〜20μmの厚さで形成すれば、より優れた特性を発揮する複合被覆亜鉛系めっき鋼板を得ることができる。
【0009】
尚、本発明において上記A/Bの値は、皮膜厚さ方向の5点の平均値であり、皮膜厚さをtとした場合、表面側から深さ0,t/4,t/2,3t/4,t近傍の計5点においてA/Bを測定した値の平均値である。
【0010】
【発明の実施の形態】
本発明者等は、希土類元素および/またはIVa属元素の化合物皮膜が形成された亜鉛めっき鋼板に関して、上記化合物の種類や組み合わせ、そしてその分布状態と、耐食性(特に耐白錆性)および塗膜密着性の関係について鋭意研究を重ねた。その結果、耐白錆性および塗膜密着性の向上を図るにあたっては、希土類元素および/またはIVa属元素の酸化物および水酸化物を併用することが極めて有効であり、しかも両者の混合・分布状態の違いによっては、その耐白錆性および塗膜密着性に大きなばらつきが生じることを突き止め、上記酸化物および水酸化物の分布状態を最適に制御すれば、非常に優れた耐白錆性および塗膜密着性の両者を安定して得られることを見い出し、本発明に想到した。
【0011】
具体的には、希土類元素および/またはIVa属元素化合物の混合物皮膜において、めっき層と該混合物皮膜の界面近傍(以下、単に“界面近傍”と略する場合がある)では前記元素の酸化物を主体とし、該混合物皮膜の表面近傍(以下、単に“表面近傍”と略する場合がある)では水酸化物を主体とする皮膜構造とすることで、優れた耐白錆性と塗膜密着性を得ることができる。特に、めっき層側から表面に向かって傾斜組成を有する皮膜が望ましい。この場合、本発明の酸化物と水酸化物のめっき層側から表面への組成変化は連続的でも良いし、多層構造を持つような不連続変化でもよい。尚、本発明において、界面近傍とは、該混合物皮膜の厚さtの約3t/4よりめっき層側に近い領域を指すものとし、表面近傍とは同じく厚さの約t/4より表面に近い領域のことを言うものとする。
【0012】
希土類元素および/またはIVa属元素化合物の混合皮膜が、上記本発明に係る成分組成分布を有することで耐白錆性および塗膜密着性に優れる理由は定かではないが、以下のように推察される。すなわち、希土類元素及びIVa属元素の酸化物または水酸化物は、中性領域(pH6〜7程度)の水に対する溶解度が著しく小さく、めっき層表面に一旦形成されると雨水や結露などの湿潤環境下で該混合物皮膜の溶出が僅かであり、長期にわたって混合物皮膜を維持することが可能である。また、酸化物は前記特性に加え、緻密な皮膜を形成してpHが4以下の様な酸性領域においても非常に安定であることから、SOxやNOxを含有する酸性雨環境や塩化物イオンを含有する過酷な腐食環境下でも、自身が溶出することなく、めっき層を強固に保護することができるものと推定される。一方、水酸化物は、前記特性に加え、その分子内にOH基を含有することから、有機物を主体とする或いは有機物を含有する塗膜との密着性が非常に良好であることが推察される。従って、表面近傍に希土類元素および/またはIVa属元素の水酸化物を主体として付与することにより優れた塗膜密着性と耐白錆性を確保しつつ、界面近傍では酸化物を主体とすることによって、本発明では、より一層の耐白錆性の向上効果が得られたものと考えられる。
【0013】
また、本発明に係る皮膜において、酸化物および水酸化物の混合比率を次の通り制御することが望ましい。即ち、希土類元素および/またはIVa属元素の酸化物を構成する酸素原子のモル数をA、同じく水酸化物を構成する酸素原子のモル数をBとするとき、A/Bの値をO.2以上10以下に制御することが推奨される。なお、上記A/Bの値を算出するにあたって、皮膜全体を測定することは困難であるので、皮膜厚さ方向の5点をとって平均値を求める。具体的には、皮膜厚さをtとした場合、表面側から深さ0,t/4,t/2,3t/4,t近傍の計5点においてA/Bを測定し、それらの平均値(以下、“平均A/B”と標記する)を算出する。上記平均A/Bが0.2以上10以下であると好ましく、O.3以上8以下であればより好ましい。平均A/BがO.2未満の場合、耐白錆性に劣り、10を超える場合は塗膜密着性が不十分となり、全体に酸化物皮膜が多いため、皮膜自身がもろくなり加工時に皮膜が脱落する等の問題が生じる。
【0014】
なお、酸化物および水酸化物を構成する酸素原子のモル数の測定方法については、その比率(A/B)が測定できれば特に制限されるものではないが、本発明者等はX線光電子分光分析法(ESCA)を用いて測定を行った。例えばLaの場合を例に説明すると、酸素1s狭域光電子スペクトルを測定し、結合エネルギ−532eV近傍に現れるピ−クを水酸化物に起因するもの、528.5eV近傍に現れるピ−クを酸化物に起因するものとして、それぞれのピ−ク面積比から、前記モル比率(A/B)を求めた。また、皮膜厚さ方向各位置におけるA/B値は、Arイオンによるスパッタを実施し、同様の測定を繰り返した。
【0015】
本発明における混合物皮膜には、全ての希土類元素およびIVa属元素が適用可能であり、金属の価数は特に制限されない。例えば、La,Ce,Pr,Nd,Sm等のランタノイド元素やY、そしてTi,Zr,Hfが適用可能である。取り扱いのしやすさやコスト等を考慮すると、La,Ce,Y,Zr,Tiが好適である。また、これらの希土類元素および/またはIVa属元素は、単独で用いても良いし、複数を適宜組み合わせて用いてもよい。
【0016】
めっき表面に付与される希土類元素および/またはIVa属元素化合物の付着量は、金属換算で5〜1500mg/m2とすれば良く、10〜1000mg/m2とすればより望ましい。金属換算付着量が、5mg/m2未満の場合には、十分な耐白錆性および塗膜密着性が得られず、一方、1500mg/m2を超えて付与しても耐白錆性の向上効果は飽和するので経済的に好ましくないと共に、皮膜がパウダ−状になり容易に剥離・脱落してしまう等の問題も生じる。
【0017】
本発明の希土類元素および/またはIVa属元素化合物の混合物皮膜を処理する被処理材は、亜鉛を主成分とするめっき鋼板であれば何ら制限されるものではなく、例えば不可避不純物を含有するZnめっき鋼板をはじめ、Zn−Mg,Zn−Mg−C,Zn−Ni,Zn−Co,Zn−Fe,Zn−Cr,Zn−Co−Mo,Zn−A1,Zn−A1−Si合金めっき鋼板等を適用可能である。また、これらめっきの製造方法に関しても何ら制限されるものではなく、公知の電気めっき法,溶融めっき法,蒸着めっき法が利用可能である。
【0018】
本発明の希土類元素および/またはIVa属元素化合物の混合物皮膜を付与する方法としては、本発明の皮膜構造を達成できるものであれば具体的な条件や手段を特に限定するものではない。例えば、希土類元素および/またはIVa属元素のイオンまたは酸化物・水酸化物を適宜含有する処理液を、亜鉛系めっき鋼板表面にスプレ−,刷毛塗り,バ−コ−ト,ロ−ルコ−ト等により塗布したり、或いは浸漬する等の方法により塗布した後、乾燥すれば良い。また、希土類元素および/またはIVa属元素のイオンを含有する処理液中で、亜鉛系めっき鋼板を陰極として電解処理した後、乾燥する方法を適用することも可能である。
【0019】
本発明の酸化物および水酸化物の傾斜組成皮膜を得るためには、例えば乾燥温度や乾燥時間を適宜制御することで容易に可能である。本発明者等の実験によると、乾燥時の板温度が常温〜200℃程度で且つ乾燥時間が10〜120秒程度において本発明の傾斜組成皮膜を得ることができた。また、電解処理法においては、処理液組成、電解条件を適宜制御することで同じく皮膜構造を制御可能である。電解処理法を用いた本発明者等の実験によると、処理液中の本発明の該金属イオン濃度が0.001〜1mol/L、処理液のpHが1.0〜5.0、処理液の温度が20〜70℃、電解時の電流密度が1〜100A/dm2、通電量がO.O1〜2C/cm2、処理液と被処理材の相対流速が0〜5.Om/secの範囲において、本発明の傾斜組成皮膜を得ることが可能であった。更に、本発明の酸化物および水酸化物の傾斜組成皮膜を得るために、乾燥条件或いは処理液の組成を適宜変更して、複数回の処理を行うことも可能である。
【0020】
上述した本発明の希土類元素および/またはIVa属元素化合物の混合物皮膜を有する亜鉛系めっき鋼板の最表面に、耐白錆性の一層の向上を目的として、有機系および/または無機系皮膜をO.01〜20μm(好ましくは0.05〜10μm)の厚さで形成しても良い。上記有機系及び/又は無機系皮膜の厚さがO.01μm未満では、耐白錆性の向上効果が十分ではなく、20μmを超えて付与しても耐白錆性の向上効果は飽和し、経済的に好ましくない。
【0021】
最表面に形成する皮膜として有機系樹脂を主体とさせる場合には、エポキシ系樹脂,ポリエステル系樹脂,ポリウレタン系樹脂,エチレン性不飽和カルボン酸を重合成分として含むエチレン共重合体樹脂,ポリビニル系樹脂,ポリアミド系樹脂,フッ素系樹脂等の有機樹脂成分を主体とするものを用いれば良く、或いはこれらに耐食性,潤滑性,耐疵付き性,加工性,溶接性,電着塗膜密着性,塗膜密着性等の品質を向上させるため、必要によりシリカ等の各種酸化物粒子や各種りん酸塩等の無機顔料、およびワックス粒子,有機シラン化合物,ナフテン酸塩等を含有せしめた処理液を塗布・乾燥すればよい。
【0022】
また、最表面に形成する皮膜として無機物を主体とさせる場合には、ケイ酸ソ−ダ,ケイ酸カリウム,ケイ酸リチウム等のケイ酸塩を主体とするものを用いればよく、或いはこれらに造膜性,耐食性,潤滑性,耐疵付き性,加工性,溶接性,電着塗膜密着性,塗膜密着性等の品質を向上するため、必要によりコロイダルシリカ等の各種酸化物粒子や各種りん酸等の無機顔料,およびワックス粒子,有機シラン化合物,更には前述の有機系樹脂を含有せしめた処理液を塗布・乾燥してもよい。
【0023】
上記有機または無機皮膜は、単独或いは組み合わせて使用することが可能である。組み合わせ順序についても特に限定されるものではなく、下層に無機被膜を形成し、上層に有機被膜を配しても良いし、その逆、更に多層配置しても何ら問題ない。
【0024】
【実施例】
以下、本発明を実施例によって更に詳細に説明するが、下記実施例は本発明を限定する性質のものではなく、前・後記の主旨に基づいて設計変更することはいずれも本発明の技術的範囲内に含まれるものである。
【0025】
実施例1
常法で作製した電気亜鉛めっき鋼板(片面あたりのZn付着量:20g/m2)または溶融亜鉛めっき鋼板(片面あたりのZn付着量:60g/m2)を素地めっき鋼板として用い、その表面に希土類元素としてLa,Ceの化合物、IVa属元素としてZr,Tiの化合物を陰極電解処理法により下記条件で付与した。処理条件を以下に示す。
【0026】
<陰極電解処理法>
La,Ce,Zr,Tiイオンを単独または複合して0.02〜0.05mol/L含有する処理液を用い、素地めっき鋼板を陰極、白金めっきTi板を陽極として電解処理を行った。なお、La,Ceについては硫酸塩を、Zr,Tiについてはフッ化Zrカリウムまたはフッ化Tiカリウムをイオン交換水に溶解し、更に必要に応じて硫酸を用いてpHを調整後、陰極電解処理液として使用した。
・処理液pH:1.5〜4.5
・処理液温度:50℃
・電流密度 :5〜50A/dm2
・通電量 :O.1〜1C/cm2
・液流速 :1.3m/sec
【0027】
また比較材として、クロメ−ト処理めっき鋼板を作製した。電気亜鉛めっき鋼板の場合は、日本パ−カライジング社製の反応型クロメ−ト処理液(ジンクロムZM359)を用いて、スプレ−処理にてクロメ−ト皮膜を付与した。溶融亜鉛めっき鋼板の場合は、40%還元クロム酸と無水クロム酸の混合溶液を、絞りロ−ルにてめっき表面に塗布後乾燥した。いずれも、金属Cr換算の付着量が20mg/m2となるように調整した。
【0028】
上記の方法によって得られた希土類元素および/またはIVa属元素化合物の混合物皮膜は、X線光電子分光装置(パ−キンエルマ−社製PHI5400MC)にて、皮膜厚さ方向5カ所において酸素の1s狭域光電子スペクトルを測定し、酸化物および水酸化物の構成比率を測定すると同時に、前述の方法にて酸化物を構成する酸素原子のモル数Aおよび水酸化物を構成する酸素原子のモル数Bの平均A/Bを算出した。なお、X線源としては、出力400WのMgKα線を用い、分析領域は1.1mmφ、皮膜のスパッタにはArイオンを使用した。また付着量については、該皮膜をめっき層ごと1:1塩酸にて溶解後、所定量に定容し、誘導結合プラズマ発光分光分析装置(島津製作所製ICPV−1000)にて含有される希土類元素またはIVa属元素を定量分析した。
【0029】
得られためっき鋼板について、以下の性能評価試験を実施した。
【0030】
▲1▼耐白錆性
平板部の耐白錆性をJIS Z2371に準ずる塩水噴霧試験により評価した。塩水噴霧試験(SST)48時間後の白錆発生面積率を下記基準で判定した。
◎:5%未満
○:5%以上10%未満
×:10%以上50%未満
▲2▼塗膜密着性
メラミン−アルキド塗料をバ−コ−ト塗装した後、その1次塗膜密着性および2次塗膜密着性を以下の基準で評価した。
【0031】
<塗装条件>
・塗料 :アミラック1000(関西ペイント社製)
・塗膜厚 :20±1μm
・焼付条件:130℃×20分間
【0032】
<塗膜密着性の評価>
塗装板にカッタ−ナイフで1mm角の碁盤目を10×10個(100個)入れ、6mm高さのエリクセン張り出し成形を行った後、テ−プ剥離試験を行い、塗膜剥離後の残存マス目を測定し、1次密着性を評価した。また、塗装板を沸騰水に1時間浸漬してから取り出し、直ちに上記と同様にしてテ−プ剥離試験を行い、2次密着性を評価した。評価基準は下記の通りである。
◎:塗膜残存マス目数100%
○:塗膜残存マス目数90%以上100%未満
×:塗膜残存マス目数90%未満
【0033】
得られた結果を表1に示す。尚、表中の「めっき鋼板種類」の欄においてEGは電気亜鉛めっき鋼板を意味するものであり、GIは溶融亜鉛めっき鋼板を意味するものである。また、表中の「酸化物及び水酸化物の存在状態」において、○は処理層が希土類元素および/またはIVa属元素の酸化物及び水酸化物を主体とするものであり、めっき層との界面近傍では酸化物を主体とし、表面近傍は水酸化物を主体とする傾斜混合組成をものであり、△は処理層が希土類元素および/またはIVa属元素の酸化物及び水酸化物を主体とするものであり、本発明の傾斜組成を有するものであるが、界面近傍または表面近傍で、酸化物または水酸化物が極端に多いか或いは少ないために、若しくはそれぞれの層の厚さが極端に厚いか或いは薄いために本発明のA/B値を満足しない場合を示す。×は処理層が上記○または△のいずれにも属さないものである。
【0034】
【表1】
【0035】
No.1〜37は、処理層として本発明に係る混合物皮膜が形成されている本発明例であり、従来例No.38,39に示すクロメ−ト処理材と同等以上の優れた耐白錆性と塗膜密着性を発揮した。これに対して、処理層が、本発明に係る成分組成分布ではない比較例No.40〜47の場合には、耐食性及び/または塗膜密着性が十分ではなかった。また、希土類元素および/またはIVa属元素の酸化物及び水酸化物の金属換算付着量が適正でない比較例No.48〜51の場合でも、耐食性及び/または塗膜密着性が十分ではなかった。
【0036】
実施例2
実施例1と同様の方法にて、希土類元素またはIVa属元素の化合物を付与した亜鉛めっき鋼板を作製した。得られた該めっき鋼板に、有機物または無機物を主体とする皮膜を絞りロ−ル法にて、乾燥後の皮膜厚さが有機物を主体とする場合にはO.5μm、無機物を主体とする場合には0.1μmになるように塗布した。有機物を主体とする皮膜については、ポリエステル系樹脂を主体としコロイダルシリカおよびワックスを添加したもの、無機物を主体とする皮膜については、リチウムシリケ−トおよびコロイダルシリカを主体として、ポリエステル樹脂、ワックスおよびシランカップリング剤を添加したものを用いた。
【0037】
得られた有機または無機皮膜被覆めっき鋼板について、実施例1と同様の方法にて、耐白錆性および塗膜密着性を調査した。ただし、耐白錆性については、塩水噴霧試験(SST)120時間後の白錆発生面積率を、実施例1と同様の評価基準で調査した。得られた結果を表2にまとめて示す。
【0038】
【表2】
【0039】
No.1〜17は、処理層として本発明に係る混合物皮膜が形成されている本発明例であり、従来例No.26,27に示すクロメ−ト処理材と同等以上の優れた耐白錆性と塗膜密着性を発揮した。これに対して、処理層が、本発明に係る混合物皮膜でない比較例No.18〜23の場合には、耐食性及び/または塗膜密着性が十分ではなかった。また、希土類元素および/またはIVa属元素の酸化物及び水酸化物の金属換算付着量が適正でない比較例No.24〜25の場合でも、耐食性及び/または塗膜密着性が十分ではなかった。
【0040】
【発明の効果】
本発明は以上の様に構成されているので、環境に有害なクロメ−ト処理を全く用いることなく、優れた耐白錆性と塗膜密着性を発揮する亜鉛系めっき鋼板が提供できることとなった。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a zinc-based plated steel sheet that is excellent in white rust resistance and coating film adhesion, and more particularly to a zinc-based plated steel sheet having a coating layer that does not contain any harmful element hexavalent chromium.
[0002]
[Prior art]
Zn-plated steel sheet has a sacrificial anti-corrosion effect on the steel sheet, and exhibits excellent corrosion resistance (red rust resistance) due to the excellent protective action of the corrosion product of Zn. It is used in a wide range of fields such as home appliances. Conventionally, as a characteristic required for a Zn-plated steel sheet, the corrosion resistance (that is, red rust resistance) of the steel sheet itself has been regarded as important from the viewpoint of preventing the strength of the steel sheet structure from being deteriorated by corrosion. . Therefore, for example, automobile steel sheets and the like are subjected to coating after being subjected to chemical conversion treatment represented by chromate treatment.
[0003]
In recent years, Zn-plated steel sheets are frequently used for chassis and case parts of home appliances and OA equipment, and chrome treatment is performed on the Zn-plated layer, and about 0.5 to 1 μm. After applying a very thin clear film, the proportion used without painting increased greatly. As a result, the appearance of the Zn-plated steel sheet itself has become an important characteristic, and white rust, which is the rust of Zn itself, has been regarded as a problem. The chromate-treated film was developed for the purpose of preventing white rust of Zn, and the chromate treatment exhibits a white rust suppressing effect due to the self-repairing action of hexavalent chromium. However, it has been pointed out that the chromate treatment product has a problem of environmental pollution due to elution of hexavalent chromium, and in the production process, the harmful chromate ion contained in the treatment liquid is made harmless. Wastewater treatment leads to increased costs, and measures against adverse effects on the human body in the work environment are also necessary. Therefore, research and development of a non-chromate film, which is a rust preventive film that is not subjected to chromate treatment, has been actively conducted. As a rust preventive film containing no chromium at all, for example, Japanese Patent Application Laid-Open Nos. 10-337530, 11-61429, 11-61431, and 11-61432 describe rare earth elements or A corrosion-resistant coating layer composed mainly of a compound of group IVa element is disclosed.
[0004]
However, the chromate film has an important role not only in improving corrosion resistance (white rust resistance) but also in improving adhesion with various clear films including the upper clear film. A non-chromate film that sufficiently satisfies both the characteristics of rust and coating film adhesion has not been obtained yet.
[0005]
[Problems to be solved by the invention]
The present invention has been made paying attention to the above circumstances, and is intended to provide a non-chromate-treated steel sheet excellent in white rust resistance and having excellent coating film adhesion. It is.
[0006]
[Means for Solving the Problems]
The zinc-based plated steel sheet of the present invention having excellent white rust resistance and coating film adhesion that solves the above-mentioned problems is that a rare earth element and / or a group IVa element compound film of two or more elements is formed on the plating surface. A zinc-based plated steel sheet, wherein the compound film is mainly composed of one or more oxides and hydroxides of rare earth elements and / or group IVa elements, and in the vicinity of the interface with the plating layer in an oxide as a main component, near the surface all SANYO mainly composed of hydroxides, the molar number of oxygen atoms constituting the oxide of a rare earth element and / or IV a group element in the compound layer a, the rare earth when the molar number of oxygen atoms constituting the hydroxides of the elements and / or IV a group element is B, the value of a / B is O. The gist is that it is 2 or more and 10 or less, and the composition in the depth direction of the compound film is desirably a gradient mixed composition of the oxide and the hydroxide.
[0007]
The coating weight of the mixture film consisting mainly of one or more oxides of rare earth elements and / or IVa group element and hydroxides may be 5~1500Mg / m 2 in terms of metal Desirably, La, Ce, and Y are preferable as the rare earth element, and Zr and Ti are preferable as the IVa group element.
[0008]
Furthermore, a composite coated zinc-based plated steel sheet that exhibits more excellent characteristics if an organic or / and inorganic film is formed in a thickness of 0.01 to 20 μm on the upper layer of the compound film in the zinc-based plated steel sheet. Can be obtained.
[0009]
In the present invention, the value of A / B is an average value of five points in the film thickness direction. When the film thickness is t, the depth is 0, t / 4, t / 2 from the surface side. It is an average value of values obtained by measuring A / B at a total of 5 points in the vicinity of 3t / 4 and t.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The inventors of the present invention relate to the galvanized steel sheet on which a compound film of rare earth elements and / or group IVa elements is formed, the types and combinations of the above compounds, their distribution state, corrosion resistance (particularly white rust resistance), and coating film. We have earnestly studied the relationship of adhesion. As a result, in order to improve white rust resistance and coating film adhesion, it is extremely effective to use oxides and hydroxides of rare earth elements and / or group IVa elements together, and the mixing and distribution of both. Depending on the difference in the state, it can be found that there is a large variation in white rust resistance and coating adhesion, and if the distribution state of the above oxides and hydroxides is optimally controlled, very good white rust resistance The inventors have found that both the coating film adhesion and the coating film adhesion can be obtained stably, and have arrived at the present invention.
[0011]
Specifically, in a mixed film of rare earth elements and / or group IVa element compounds, an oxide of the element is formed in the vicinity of the interface between the plating layer and the mixed film (hereinafter sometimes simply referred to as “near the interface”). Excellent white rust resistance and coating adhesion by using a film structure mainly composed of hydroxide near the surface of the mixture film (hereinafter sometimes simply referred to as “near the surface”). Can be obtained. In particular, a film having a gradient composition from the plating layer side to the surface is desirable. In this case, the composition change from the plating layer side to the surface of the oxide and hydroxide of the present invention may be continuous or may be a discontinuous change having a multilayer structure. In the present invention, the vicinity of the interface refers to a region closer to the plating layer side than about 3t / 4 of the thickness t of the mixture film, and the vicinity of the surface is the same from about t / 4 of the thickness to the surface. Let's say the near area.
[0012]
The reason why the mixed film of the rare earth element and / or IVa group element compound has the component composition distribution according to the present invention is excellent in white rust resistance and coating film adhesion is not clear, but is presumed as follows. The That is, oxides or hydroxides of rare earth elements and Group IVa elements have extremely low solubility in water in the neutral region (about pH 6-7), and once formed on the surface of the plating layer, wet environments such as rainwater and condensation Under the elution of the mixture film is slight, it is possible to maintain the mixture film for a long time. In addition to the above characteristics, oxides form a dense film and are extremely stable even in an acidic region where the pH is 4 or less. Therefore, the oxide rain environment and chloride ions containing SOx and NOx It is presumed that the plating layer can be firmly protected without being eluted even in a severe corrosive environment. On the other hand, in addition to the above-mentioned properties, hydroxides contain OH groups in the molecule, so it is inferred that the adhesion with a coating mainly composed of organic matter or containing organic matter is very good. The Therefore, by providing rare earth elements and / or IVa group hydroxides as the main component in the vicinity of the surface, while ensuring excellent coating film adhesion and white rust resistance, the main component is the oxide in the vicinity of the interface. Therefore, in the present invention, it is considered that a further effect of improving white rust resistance was obtained.
[0013]
Moreover, in the film according to the present invention, it is desirable to control the mixing ratio of oxide and hydroxide as follows. That is, when the number of moles of oxygen atoms constituting the oxide of the rare earth element and / or group IVa element is A and the number of moles of oxygen atoms constituting the hydroxide is B, the value of A / B is O.O. It is recommended to control to 2 or more and 10 or less. In calculating the value of A / B, it is difficult to measure the entire film, and therefore, an average value is obtained by taking five points in the film thickness direction. Specifically, when the film thickness is t, A / B is measured at a total of 5 points in the vicinity of depth 0, t / 4, t / 2, 3t / 4, and t from the surface side, and the average of them is measured. A value (hereinafter referred to as “average A / B”) is calculated. The average A / B is preferably 0.2 or more and 10 or less. It is more preferable if it is 3 or more and 8 or less. Average A / B is O.D. If it is less than 2, the white rust resistance is inferior, and if it exceeds 10, the coating film adhesion is insufficient, and the entire oxide film is so brittle that the film itself becomes brittle and the film falls off during processing. Arise.
[0014]
Note that the method for measuring the number of moles of oxygen atoms constituting the oxide and hydroxide is not particularly limited as long as the ratio (A / B) can be measured. Measurement was performed using an analytical method (ESCA). For example, in the case of La, an oxygen 1s narrow region photoelectron spectrum is measured, and a peak appearing in the vicinity of a binding energy of 532 eV is caused by hydroxide, and a peak appearing in the vicinity of 528.5 eV is oxidized. As a result of the product, the molar ratio (A / B) was determined from each peak area ratio. The A / B value at each position in the film thickness direction was sputtered with Ar ions, and the same measurement was repeated.
[0015]
All rare earth elements and Group IVa elements are applicable to the mixture film in the present invention, and the valence of the metal is not particularly limited. For example, lanthanoid elements such as La, Ce, Pr, Nd, and Sm, Y, and Ti, Zr, and Hf are applicable. La, Ce, Y, Zr, and Ti are preferable in consideration of ease of handling and cost. In addition, these rare earth elements and / or IVa group elements may be used alone or in combination of two or more.
[0016]
The adhesion amount of the rare earth element and / or group IVa element compound applied to the plating surface may be 5 to 1500 mg / m 2 in terms of metal, and more preferably 10 to 1000 mg / m 2 . When the amount of metal equivalent adhesion is less than 5 mg / m 2 , sufficient white rust resistance and coating film adhesion cannot be obtained. On the other hand, even when applied in excess of 1500 mg / m 2 , white rust resistance is not obtained. Since the improvement effect is saturated, it is not economically preferable, and there is a problem that the film becomes powdery and easily peels and drops.
[0017]
The material to be treated for treating the mixed film of the rare earth element and / or group IVa element compound of the present invention is not limited as long as it is a plated steel sheet mainly composed of zinc, for example, Zn plating containing inevitable impurities. Including steel sheets, Zn-Mg, Zn-Mg-C, Zn-Ni, Zn-Co, Zn-Fe, Zn-Cr, Zn-Co-Mo, Zn-A1, Zn-A1-Si alloy plated steel sheets, etc. Applicable. Further, the plating production method is not limited at all, and a known electroplating method, hot dipping method, and vapor deposition plating method can be used.
[0018]
The method for providing the mixed film of the rare earth element and / or IVa group element compound of the present invention is not particularly limited as long as the film structure of the present invention can be achieved. For example, a treatment liquid containing ions or oxides / hydroxides of rare earth elements and / or Group IVa elements as appropriate is applied to the surface of a zinc-based plated steel sheet by spraying, brushing, bar coating, roll coating. What is necessary is just to dry, after apply | coating by methods, such as apply | coating by immersion etc. or being immersed. Further, it is also possible to apply a method of performing electrolytic treatment using a zinc-based plated steel sheet as a cathode in a treatment liquid containing ions of rare earth elements and / or group IVa elements and then drying.
[0019]
In order to obtain the gradient composition film of the oxide and hydroxide of the present invention, it is easily possible by appropriately controlling the drying temperature and the drying time, for example. According to the experiments by the present inventors, the gradient composition film of the present invention can be obtained when the plate temperature during drying is about room temperature to about 200 ° C. and the drying time is about 10 to 120 seconds. Further, in the electrolytic treatment method, the film structure can be similarly controlled by appropriately controlling the treatment liquid composition and electrolysis conditions. According to experiments conducted by the present inventors using an electrolytic treatment method, the metal ion concentration of the present invention in the treatment liquid is 0.001 to 1 mol / L, the pH of the treatment liquid is 1.0 to 5.0, and the treatment liquid. Temperature is 20 to 70 ° C., current density during electrolysis is 1 to 100 A / dm 2 , and energization amount is O.D. O1-2C / cm 2 , the relative flow rate of the treatment liquid and the material to be treated is 0-5. In the range of Om / sec, it was possible to obtain the gradient composition film of the present invention. Furthermore, in order to obtain the gradient composition film of the oxide and hydroxide of the present invention, it is possible to carry out a plurality of treatments by appropriately changing the drying conditions or the composition of the treatment liquid.
[0020]
For the purpose of further improving white rust resistance, an organic and / or inorganic coating is added to the outermost surface of the galvanized steel sheet having the mixture coating of the rare earth element and / or group IVa element compound of the present invention described above. . You may form by thickness of 01-20 micrometers (preferably 0.05-10 micrometers). The thickness of the organic and / or inorganic film is O.D. If it is less than 01 μm, the effect of improving white rust resistance is not sufficient, and even if it exceeds 20 μm, the effect of improving white rust resistance is saturated, which is economically undesirable.
[0021]
When an organic resin is mainly used as a film formed on the outermost surface, an epoxy resin, a polyester resin, a polyurethane resin, an ethylene copolymer resin containing an ethylenically unsaturated carboxylic acid as a polymerization component, or a polyvinyl resin , Polyamide resins, fluororesins and other organic resin components may be used, or corrosion resistance, lubricity, scratch resistance, workability, weldability, electrodeposition coating adhesion, coating To improve the quality of film adhesion, etc., if necessary, apply a treatment solution containing various oxide particles such as silica, inorganic pigments such as various phosphates, and wax particles, organosilane compounds, naphthenates, etc.・ It only needs to be dried.
[0022]
In addition, when an inorganic substance is mainly used as a film formed on the outermost surface, a film mainly containing a silicate such as soda silicate, potassium silicate, lithium silicate or the like may be used. Various oxide particles such as colloidal silica and various kinds as necessary to improve quality such as film properties, corrosion resistance, lubricity, scratch resistance, workability, weldability, electrodeposition coating film adhesion, coating film adhesion, etc. A treatment solution containing an inorganic pigment such as phosphoric acid, wax particles, an organic silane compound, and the above-described organic resin may be applied and dried.
[0023]
The organic or inorganic coating can be used alone or in combination. The order of combination is not particularly limited, and an inorganic coating may be formed in the lower layer, an organic coating may be disposed in the upper layer, and vice versa.
[0024]
【Example】
Hereinafter, the present invention will be described in more detail with reference to examples. However, the following examples are not intended to limit the present invention, and any design changes based on the gist of the preceding and following descriptions are technical aspects of the present invention. It is included in the range.
[0025]
Example 1
An electrogalvanized steel sheet (Zn adhesion amount per side: 20 g / m 2 ) or hot dip galvanized steel sheet (Zn adhesion amount per side: 60 g / m 2 ) prepared as a conventional method was used as the base plating steel plate, Compounds of La and Ce as rare earth elements and compounds of Zr and Ti as group IVa elements were applied by the cathodic electrolytic treatment method under the following conditions. The processing conditions are shown below.
[0026]
<Cathode electrolysis method>
Using a treatment liquid containing 0.02 to 0.05 mol / L of La, Ce, Zr, and Ti ions alone or in combination, electrolytic treatment was performed using the base plated steel plate as a cathode and the platinum plated Ti plate as an anode. For La and Ce, sulfate is dissolved. For Zr and Ti, potassium fluoride Zr or potassium fluoride Ti is dissolved in ion-exchanged water. Further, the pH is adjusted with sulfuric acid as necessary, and then cathodic electrolysis treatment is performed. Used as a liquid.
-Treatment solution pH: 1.5-4.5
・ Processing liquid temperature: 50 ℃
・ Current density: 5-50A / dm 2
・ Electricity: O. 1-1C / cm 2
・ Liquid flow velocity: 1.3m / sec
[0027]
In addition, a chrome-treated plated steel sheet was prepared as a comparative material. In the case of an electrogalvanized steel sheet, a chromate film was applied by spray treatment using a reactive chromate treatment solution (Ginchrome ZM359) manufactured by Nippon Parkerizing. In the case of a hot dip galvanized steel sheet, a mixed solution of 40% reduced chromic acid and chromic anhydride was applied to the plating surface with a drawing roll and then dried. In all cases, the adhesion amount in terms of metallic Cr was adjusted to 20 mg / m 2 .
[0028]
A mixture film of rare earth elements and / or group IVa element compounds obtained by the above method is obtained by using an X-ray photoelectron spectrometer (PHI5400MC manufactured by Parkin Elmer Co., Ltd.) and a 1 s narrow region of oxygen at five positions in the film thickness direction. The photoelectron spectrum is measured and the constituent ratio of the oxide and hydroxide is measured. At the same time, the number of moles A of oxygen atoms constituting the oxide and the number of moles B of oxygen atoms constituting the hydroxide are determined by the above-described method. Average A / B was calculated. As the X-ray source, MgKα ray with an output of 400 W was used, the analysis region was 1.1 mmφ, and Ar ions were used for sputtering the coating. As for the adhesion amount, the coating film is dissolved in 1: 1 hydrochloric acid together with the plating layer, and then fixed to a predetermined amount and contained in an inductively coupled plasma emission spectrometer (ICPV-1000 manufactured by Shimadzu Corporation). Or the IVa group element was quantitatively analyzed.
[0029]
The following performance evaluation test was implemented about the obtained plated steel plate.
[0030]
(1) White rust resistance The white rust resistance of the flat plate portion was evaluated by a salt spray test according to JIS Z2371. The white rust generation area rate after 48 hours of the salt spray test (SST) was determined according to the following criteria.
◎: Less than 5% ○: 5% or more and less than 10% ×: 10% or more and less than 50% (2) Coating film adhesion After the melamine-alkyd coating was applied by bar coating, the primary coating film adhesion and The secondary coating film adhesion was evaluated according to the following criteria.
[0031]
<Coating conditions>
・ Paint: Amirac 1000 (manufactured by Kansai Paint)
・ Coating thickness: 20 ± 1μm
-Baking conditions: 130 ° C x 20 minutes [0032]
<Evaluation of coating film adhesion>
Put 10 × 10 (100) square grids of 1 mm square on the coated plate with a cutter knife, perform Erichsen overhanging 6 mm in height, perform a tape peeling test, and check the remaining mass after peeling the coating film. The eyes were measured and the primary adhesion was evaluated. Further, the coated plate was immersed in boiling water for 1 hour and then taken out. A tape peeling test was immediately conducted in the same manner as described above to evaluate the secondary adhesion. The evaluation criteria are as follows.
A: Number of remaining squares of the coating film is 100%
○: Remaining coating cell number 90% or more and less than 100% ×: Remaining coating cell number 90% or less
The obtained results are shown in Table 1. In the column of “Plated steel sheet type” in the table, EG means electrogalvanized steel sheet, and GI means hot dip galvanized steel sheet. In addition, in the “existing state of oxides and hydroxides” in the table, ○ indicates that the treatment layer is mainly composed of rare earth elements and / or Group IVa element oxides and hydroxides, The vicinity of the interface is mainly composed of oxides, and the vicinity of the surface has a gradient mixed composition mainly composed of hydroxides, and Δ is mainly composed of oxides and hydroxides of rare earth elements and / or group IVa elements. The gradient composition according to the present invention has a gradient composition. However, the oxide or hydroxide is extremely large or small near the interface or near the surface, or the thickness of each layer is extremely large. The case where the A / B value of the present invention is not satisfied because it is thick or thin is shown. X indicates that the treated layer does not belong to any of the above-mentioned ○ or Δ.
[0034]
[Table 1]
[0035]
No. 1 to 37 are examples of the present invention in which the mixture film according to the present invention is formed as a treatment layer. Excellent white rust resistance and coating film adhesion equivalent to or better than the chromate treatment materials shown in Nos. 38 and 39 were exhibited. On the other hand, the processed layer is not the component composition distribution according to the present invention. In the case of 40-47, corrosion resistance and / or coating-film adhesiveness were not enough. Further, Comparative Example No. in which the amount of deposited metal equivalent of the oxide and hydroxide of the rare earth element and / or group IVa element is not appropriate. Even in the case of 48 to 51, the corrosion resistance and / or coating film adhesion was not sufficient.
[0036]
Example 2
In the same manner as in Example 1, a galvanized steel sheet to which a rare earth element or IVa group element compound was added was produced. When the film thickness after drying is mainly composed of organic matter by drawing and rolling the film mainly composed of organic or inorganic matter on the obtained plated steel sheet, O. When the main component was an inorganic substance, the coating was carried out to a thickness of 0.1 μm. For films mainly composed of organic substances, polyester resins mainly composed of colloidal silica and wax, and for films mainly composed of inorganic substances, mainly composed of lithium silicate and colloidal silica, polyester resins, waxes and silane cups. What added the ring agent was used.
[0037]
About the obtained organic or inorganic film-coated plated steel sheet, white rust resistance and coating film adhesion were investigated in the same manner as in Example 1. However, for white rust resistance, the white rust generation area ratio after 120 hours of the salt spray test (SST) was investigated according to the same evaluation criteria as in Example 1. The obtained results are summarized in Table 2.
[0038]
[Table 2]
[0039]
No. Nos. 1 to 17 are examples of the present invention in which the mixture film according to the present invention is formed as a treatment layer. It exhibited excellent white rust resistance and coating film adhesion equivalent to or better than the chromate treated materials shown in Nos. 26 and 27. In contrast, Comparative Example No. in which the treatment layer was not the mixture film according to the present invention. In the case of 18-23, corrosion resistance and / or coating-film adhesiveness were not enough. Further, Comparative Example No. in which the amount of deposited metal equivalent of the oxide and hydroxide of the rare earth element and / or group IVa element is not appropriate. Even in the case of 24 to 25, corrosion resistance and / or coating film adhesion was not sufficient.
[0040]
【The invention's effect】
Since the present invention is configured as described above, a zinc-based plated steel sheet that exhibits excellent white rust resistance and coating film adhesion can be provided without using any chrome treatment harmful to the environment. It was.
Claims (5)
上記化合物皮膜が、希土類元素および/またはIVa属元素の1種または2種以上の酸化物及び水酸化物を主体とするものであり、めっき層との界面近傍では酸化物を主体とし、表面近傍は水酸化物を主体とするものであり、
上記化合物皮膜における希土類元素および/または IV a属元素の酸化物を構成する酸素原子のモル数をA、希土類元素および/または IV a属元素の水酸化物を構成する酸素原子のモル数をBとするとき、A/Bの値が O .2以上10以下であることを特徴とする耐白錆性および塗膜密着性に優れる亜鉛系めっき鋼板。A zinc-based plated steel sheet in which one or more compound films of rare earth elements and / or group IVa elements are formed on a plating surface,
The above-mentioned compound film is mainly composed of one or more kinds of rare earth elements and / or group IVa oxides and hydroxides, mainly in the vicinity of the interface with the plating layer, and in the vicinity of the surface. all SANYO mainly composed of hydroxide,
The number of moles of oxygen atoms in the oxide of a rare earth element and / or IV a group element in the compound layer A, the number of moles of oxygen atoms constituting the hydroxides of rare earth elements and / or IV a group element B when the value of a / B is O. A galvanized steel sheet excellent in white rust resistance and coating film adhesion, characterized by being 2 or more and 10 or less .
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| TWI280988B (en) * | 2001-12-04 | 2007-05-11 | Nippon Steel Corp | Metal oxide and/or metal hydroxide coated metal materials and method for their production |
| JP4492103B2 (en) * | 2002-11-25 | 2010-06-30 | 東洋製罐株式会社 | Surface-treated metal material and surface treatment method thereof, resin-coated metal material, metal can, can lid |
| JP4777098B2 (en) * | 2006-03-07 | 2011-09-21 | 日本ペイント株式会社 | Multi-layer coating including a new composite chemical coating |
| DE112007000542T5 (en) * | 2006-03-07 | 2009-02-12 | Nippon Paint Co., Ltd. | A new composite chemical conversion coating film, a multilayer coating film using the same and a method of forming the multilayer coating film |
| JP4777099B2 (en) * | 2006-03-07 | 2011-09-21 | 日本ペイント株式会社 | Multi-layer coating formation method |
| JP5088095B2 (en) | 2006-12-13 | 2012-12-05 | Jfeスチール株式会社 | Surface treated galvanized steel sheet with excellent corrosion resistance, blackening resistance, appearance and corrosion resistance after press molding, and aqueous surface treatment liquid for galvanized steel sheet |
| JP2010215955A (en) * | 2009-03-16 | 2010-09-30 | Nippon Paint Co Ltd | Method for forming multilayer coating film |
| JP5663915B2 (en) | 2009-03-31 | 2015-02-04 | Jfeスチール株式会社 | Galvanized steel sheet |
| JP5754102B2 (en) | 2009-10-27 | 2015-07-22 | Jfeスチール株式会社 | Galvanized steel sheet |
| TWI443225B (en) | 2010-09-29 | 2014-07-01 | Jfe Steel Corp | Method for manufacturing zinc coated steel sheet and the zinc coated steel sheet |
| CA2810987C (en) | 2010-09-29 | 2015-12-15 | Jfe Steel Corporation | Zinc-based metal coated steel sheet |
| JP5870570B2 (en) | 2011-09-14 | 2016-03-01 | Jfeスチール株式会社 | Surface treatment liquid for galvanized steel sheet, galvanized steel sheet and method for producing the same |
| TWI655320B (en) | 2015-03-31 | 2019-04-01 | 日商新日鐵住金股份有限公司 | Molten zinc-based plated steel sheet |
| KR101940882B1 (en) | 2016-12-23 | 2019-01-21 | 주식회사 포스코 | Zinc or zinc alloy plated steel material having excellent sealer adhesiveness and coating composition for forming film having excellent sealer adhesiveness |
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