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JP3852965B2 - Hot water mixing device - Google Patents
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JP3852965B2 - Hot water mixing device - Google Patents

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Publication number
JP3852965B2
JP3852965B2 JP06983895A JP6983895A JP3852965B2 JP 3852965 B2 JP3852965 B2 JP 3852965B2 JP 06983895 A JP06983895 A JP 06983895A JP 6983895 A JP6983895 A JP 6983895A JP 3852965 B2 JP3852965 B2 JP 3852965B2
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Japan
Prior art keywords
temperature
coil spring
hot
hot water
mixing
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JP06983895A
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JPH08270810A (en
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白井  滋
博明 ▲よし▼田
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

【0001】
【産業上の利用分野】
本発明は、湯と水の混合比率を調節して適温を得る湯水混合装置に関するものである。
【0002】
【従来の技術】
従来のこの種の湯水混合装置を(例えば特開平6−159532号公報)を、図6に示す。同図において、湯水混合装置10のハウジング12は、ほぼ円筒形の本体14と、この本体に螺合などにより液密に締結された出口金具16と、同様に本体14に液密に締結されたキャップ18とで構成されている。
【0003】
ハウジング12には入口20および22が形成してあり、入口20は湯入口として作用し、入口22は水入口として作用する。ハウジング12には中央ボア24が形成してあり、このボア24には受圧ピストン26が摺動自在に嵌合してある。ハウジング12の内部にはこの受圧ピストン26によって湯側一次圧力室28と水側一次圧力室30とに分割されている。湯水入口20および22は、それぞれ一次圧力室28および30に連通しており、一次圧力をもった湯水が一次圧力室28および30にそれぞれ供給されるようになっている。
【0004】
受圧ピストン26は所定の半径方向クリアランスをもってボア24に嵌合され、ボア24内で摺動する。湯側一次圧力室28および水側一次圧力室30は、それぞれ弁座32および34を介して湯側弁室36および水側弁室38と連通している。湯側弁座32と水側弁室34とは同軸的に整列してあり、互いに対称的に配置してある。水側弁室38はキャップ18に形成された複数の開口40と本体14に形成された通路42とを介して湯側弁室36に連通してあり、水側弁座34を通過した水が湯側弁室36内に流入するようになっている。したがって、湯側弁室36は湯水混合室として作用し、その湯水混合室36で形成された湯水混合物は、出口金具16の混合物出口44から吐出される。
【0005】
ハウジング12の内部には可動弁体ユニット46が軸方向に移動可能である。この弁体ユニット46は、弁軸48と、ナットにより弁軸48の両端にそれぞれ固定された湯側弁体50および水側弁体52を有する。弁軸48は受圧ピストン26と一体的に形成してあり、可動弁体ユニット46と受圧ピストン26が連動する。湯側弁体50および水側弁体52は同軸的に整列してあり、湯側弁座32および水側弁座34とそれぞれ協動して湯水の流れが制御される。受圧ピストン26と湯側弁体50と水側弁体52の有効受圧面積は互いに等しくしてあり、湯側一次圧力室28内の一次圧力は湯側弁体50に開弁方向に作用すると共に、受圧ピストン26に反対方向に作用する。
【0006】
受圧ピストン26の有効受圧面積と湯側弁体50の有効受圧面積とは等しいので、湯側一次圧力室28内の一次圧力により湯側弁体50に作用する力はその一次圧力により受圧ピストン26に作用する力と相殺される。同様にして、水側一次圧力室30内の一次圧力により水側弁体52に作用する力とその一次圧力により受圧ピストン26に作用する力とは互いに相殺される。したがって、可動弁体ユニット46には、湯水の一次圧力に起因する偏奇力は作用しない。
【0007】
また、湯水混合室36と水側弁体38とは互いに連通しており、両者内の二次圧力は等しいので、二次圧力に起因する偏奇力が可動弁体ユニット46に作用することもない。したがって、可動弁体ユニット46は、湯水の圧力の過渡的変動の影響を受けることなく、互いに相反する方向に作用する2種の機械的な付勢力の釣り合いによって位置決めされる。すなわち、湯水混合室36内および水側弁室38内には、コイルばね54および56が圧縮状態でそれぞれ配置してある。
【0008】
一方のコイルばね54は感温素子として作用するもので、温度に応じてばね定数が変化する特性を有するニッケル・チタン系の形状記憶合金で形成されている。この形状記憶合金製感温コイルばね54は、混合室36内の湯水混合物の温度に応じて線形(リニア)に変化するばね力を発生し、可動弁体ユニット46に作用させる。感温コイルばね54を形成する形状記憶合金は、温度に応じて弾性係数が変化し、その結果、コイルバネ54のばね定数、ひいてはばね力を温度に応じて変化させる。この形状記憶合金製の感温コイルばね54の一端は湯側弁体50に支承され、他端は出口金具16に支承されている。したがって、形状記憶合金製感温コイルばね54は、可動弁体ユニットを左右に付勢している。
【0009】
他方のコイルばね56は、バイアスばねとして作用するもので、通常のばね材料で形成されており、そのばね定数は温度に関しほぼ一定である。したがって、バイアスばね56が発生する付勢力は、それに加えられた予荷重に比例する。バイアスばね56の一端は水側弁体52に支承され、その他端は、キャップ18に摺動自在に装着された可動ばね受け58に支承されている。この可動ばね受け58には、キャップ18に螺合された調節ねじ60が係合させてあり、調節ねじのハンドル62を回転させることによりバイアスばね56の予荷重を調節できる。バイアスばね56は、可動弁体ユニット46を左右に付勢している。
【0010】
つまり、従来の湯水混合装置である特開平6−159532号公報においては、感温素子54が温度変化に応じてばね定数が線形(リニア)に変化するような特性領域を備えた形状記憶合金により形成されており、その線形特性領域において形状記憶合金製コイルばね54の付勢力とバイアスばね56の付勢力とを均衡させることにより、可動弁体46を作動させ、オーバーシュートやアンダーシュートを伴うことなく、きめ細かな温度調節を行うことができるという湯水混合装置について提案されている。
【0011】
【発明が解決しようとする課題】
しかしながら上記したような従来の湯水混合装置は、形状記憶合金で心配される耐久性を向上させる構成や、温度変化によって付勢力が変化する形状記憶合金ばねに接触する湯水混合物の温度分布の均一化を向上させる構成などについては特別には示されておらず、耐久性および不均一混合物温度による温度ずれの不安があるという課題があった。
【0012】
本発明は上記課題を解決するものであり、感温コイルばねの動作温度および保存温度範囲において、繰り返したわみに対する耐久性の確保と、ヒステリシスが小さい湯水混合装置を提供することを第一の目的としている。
【0013】
第二の目的は、湯と水が撹拌混合されながら感温コイルばねに接触し、的確な湯水混合制御ができる湯水混合装置を提供することにある。
【0014】
【課題を解決するための手段】
上記第一の目的を達成するために本発明の湯水混合装置は、湯と水の混合比を調節する弁体を有する湯水混合弁と、温度に応じてばね定数が変化する形状記憶合金のR(Rhombohedral)相〜母相の相変態を生ずる温度範囲を−30℃〜+100℃とし、前記R相〜母相の相変態を前記弁体の湯全開位置〜湯全閉位置の範囲で発生するように設定した形状記憶合金からなり、前記混合弁から流出する湯水混合物の温度上昇に伴い湯の割合を減少させる方向に前記弁体を付勢する感温コイルばねと、前記弁体を反対方向に付勢するバイアスコイルばねと、前記二つのコイルばねの少なくとも一方の付勢力を調節する付勢力調節手段を設けたものである。
【0015】
上記第二の目的を達成するために本発明の湯水混合装置は、湯と水の混合比を調節する弁体を有する湯水混合弁と、温度に応じてばね定数が変化する感温材料からなり、前記混合弁から流出する湯水混合物の温度上昇に伴い湯の割合を減少させる方向に前記弁体を付勢する感温コイルばねと、前記弁体を反対方向に付勢するバイアスコイルばねと、前記二つのコイルばねの少なくとも一方の付勢力を調節する付勢力調節手段を設け、前記付勢力調節手段が前記感温コイルばねの巻き方向と同じ方向に湯水混合物を旋回混合する旋回混合手段を兼ね備えたものである。
【0016】
【作用】
本発明の湯水混合装置は上記した構成により、湯水の混合比を調節する弁体に温度に応じてばね定数が変化し−30℃から+100℃の温度範囲においてR(Rhombohedral)相ないし母相の相変態をする形状記憶合金からなる感温コイルばねの付勢力と、その感温コイルばねの付勢方向とは反対方向の付勢力がバイアスばねによってそれぞれ前記弁体に作用して、それら2つのコイルばねの付勢力が釣り合う位置に前記弁体が位置決めされ、湯水混合弁に流入した湯と水は、前記弁体の開度位置に応じた混合比の湯水混合物となって、前記感温コイルばねの周囲を通過して流出する。前記2つのコイルばねの少なくとも一方の付勢力を調節する付勢力調節手段によって、目標の混合温度を設定することになる。
【0017】
ここで前記感温コイルばねは、−30℃から+100℃の温度範囲においてR(Rhombohedral)相と母相とを繰り返す相変態しかしないように作用する。したがって、感温コイルばねの動作温度および保存温度範囲において、繰り返したわみに対する耐久性が損なわれることがなく、かつヒステリシスが小さく高い応答性で湯水混合物温度が制御される。
【0018】
また本発明の湯水混合装置は上記した構成により、湯水の混合比を調節する弁体に感温コイルばねの付勢力と、その感温コイルばねの付勢方向とは反対方向の付勢力がバイアスばねによってそれぞれ前記弁体に作用して、それら2つのコイルばねの付勢力が釣り合う位置に前記弁体が位置決めされ、湯水混合弁に流入した湯と水は、前記弁体の開度位置に応じた混合比の湯水混合物となって、前記感温コイルばねの周囲を通過して流出する。このとき、付勢力調節手段が湯水混合物を旋回混合する旋回混合手段を兼ねた構成により、湯水混合物は旋回作用により撹拌混合が促進され、温度が混合均一化されながら感温コイルばねに接触しながら通過する。
【0019】
したがって、不均一な温度で混合平均温度から上下にずれた温度が感温コイルばねに作用して、温度制御ずれを生じることなく的確に湯水混合物の温度が制御される。
【0020】
【実施例】
以下本発明の実施例を図面にもとづいて説明する。
【0021】
図1は本発明の第一の実施例を示す構成図である。図1において70は、温水を供給する給湯管であり、給湯管70は混合弁71に連通している。混合弁71には、給湯管70と、給水管72からそれぞれ湯と水が供給される。混合弁71は、ハウジング73に設けられた湯入口74および水入口75から湯水が供給され、弁体76の可動によって湯側弁座77および水側弁座78とのスキマの距離が反比例的に変わり、湯水の混合比が調節される構成である。弁体76は、湯と水が周囲から内側に流入する筒状形で、バイアスコイルばね79によって図1において右側方向に付勢されているとともに、混合流路80に設けられた温度に応じてばね定数が変化する感温コイルばね81によっても図1において左側方向に付勢されている。感温コイルばね81は温度に応じてばね定数が変化することから、同じ拘束長さであれば付勢力が変化することになり、弁体76は、バイアスばね79と感温コイルばね81の付勢力が釣り合う位置へ押されて移動する。また、バイアスばね79の付勢力および感温コイルばね81の付勢力を加減調節する付勢力調節手段82は、付勢力調節操作部83を回転することにより、付勢力調節軸84および雄ねじ軸85が回転し、雌ねじを有する可動ばね受け84が進退する構成である。さらに、せん断ひずみ規制手段87として、付勢力調節軸83にはピン88が設けられ、その周囲を回転範囲規制部材89が覆った構成で、雄ねじ軸85の回転範囲および可動ばね受け86の進退範囲が規制され、結果的に感温コイルばね81の最大圧縮長さが規制され、感温コイルばね81のせん断ひずみγが1%を越えない範囲に規制される構成である。なお、上記の付勢力調節軸83にはピン88が設けられ、その周囲を回転範囲規制部材89が覆った構成で、雄ねじ軸85の回転範囲および可動ばね受け86の進退範囲が規制されるというのは、図1においてピン88は、付勢力調節軸83におよび雄ねじ軸85と一体に回転し、回転範囲規制部材89はハウジング73に固定され、その回転範囲規制部材89のピン88を覆った穴はピン88の回転規制範囲をする穴形状であるため、雄ねじ軸85の回転範囲および可動ばね受け86の進退範囲が規制され、つまりは、感温コイルばね81の最大圧縮長さが規制されるわけである。コイルばねのせん断ひずみγは、コイルばねの線径dとコイルばねのたわみδの積を、コイルばねの有効巻数nとコイルばね平均径Dの2乗とπとの積でわり算して百分率で表したもので、式で示すと、γ=(d×δ)÷(π×n×D2)×100%となる。
【0022】
また、混合弁71の流出口90は、流調切換弁91の入口92と連通している。流調切換弁91は、球状弁体93を弁軸94を介して流調切換操作部95で回転し、シャワー96またはカラン97の切り換えおよび各々の流量調節ができる構成である。なお、98はバイアスコイルばね79と可動ばね受け86との間に設けたリング状のシート部材で、相互のすべりを良くしバイアスコイルばね79の不自然なねじれが防止できる。また、感温コイルばね81の当接部に設けられたリング状のシート部材99も、同様に感温コイルばね81の不要なねじれ作用を防止でき、湯水混合による良好な温度調節性能の確保のために有効である。
【0023】
以上の構成において本実施例の動作を説明する。付勢力調節手段82の付勢力調節操作部83により、希望する混合温度を設定した状態で、流調切換操作部95を操作して図1のようにシャワー96から出湯すると、給湯管70および給水管72から混合弁71の湯入口74および水入口75から、弁体76と湯側弁座77および水側弁座78とのスキマの距離に応じて湯と水がそれぞれ弁体76の周囲から内側に流入し、混合流路80で混合され湯水混合物が感温コイルばね81に接触しながら通過する。
【0024】
このとき、弁体76は湯水混合物の温度に対応した感温コイルばね81の付勢力と、設定温度に対応したバイアスコイルばね79の付勢力との機械的な付勢力の釣り合いによって位置決めされる。つまり、付勢力調節手段82によって設定された希望温度に見合うバイアスコイルばね79の付勢力に対して実際の湯水混合物温度が低い場合は、感温コイルばね81の付勢力の方が小さく、湯側弁座77と弁体76とのスキマ距離が拡がり、水側弁座78と弁体76とのスキマの距離が狭まる方向に弁体76を移動する。
【0025】
逆に、付勢力調節手段82によって設定された希望温度に見合うバイアスコイルばね79の付勢力に対して実際の湯水混合物温度が高い場合は、感温コイルばね81の付勢力の方が大きく、湯側弁座77と弁体76とのスキマ距離が狭まり、水側弁座78と弁体76とのスキマの距離が拡がる方向に弁体76を移動する。このように、感温コイルばね81の作用によって、付勢力調節手段82で設定された希望温度に常に保持されるように、機械的なフィードバック制御が機能し、弁体76が作動し、自動的に温度調節ができる。
【0026】
図2は上記のような、本実施例における感温コイルばね81とバイアスコイルばね79および弁体76について、変位と力の関係を図に示したものである。感温コイルばね81は、図のように各温度と変位に応じて付勢力が変化する。またバイアスコイルばね79は、温度に関係なく変位に応じて付勢力が直線的に変化する。バイアスコイルばね79と感温コイルばね81の変位は、弁体76の変位移動と共に反比例的に変化する構成なので、図2の各温度における感温コイルばね特性の線とバイアスコイルばね特性の線との各交点が、動作点となる。
【0027】
また、湯全開いいかえれば水全閉の弁体位置で、最高温設定点が、感温コイルばね81のせん断ひずみγが最大となる点であるが、図2にも示したように本実施例では、この位置でせん断ひずみγが1%以下になるように、せん断ひずみ規制手段87を備えた構成なので、感温コイルばね81には、1%をこえるせん断ひずみが作用することはない。このせん断ひずみが1%以下の場合と、2〜3%の場合の湯水混合装置の自動温度調節性能を試作して実験したところ、差が認められ1%以下であれば実用上問題がない性能を得ることができた。
【0028】
以上のように本実施例によれば、感温コイルばね81は、せん断ひずみγが1%以内の範囲内での繰り返したわみとなり、感温コイルばね81の耐久性を損なうことなく、湯水混合物温度が制御され、耐久性のよい自動温調の湯水混合装置が得られる。
【0029】
本発明の第二の実施例は、図3に領域で示したように、−30℃から+100℃の温度範囲においてR(Rhombohedral)相ないし母相の相変態をする形状記憶合金からなる感温コイルばね81を、図1で示した湯水混合装置に装着したもので、湯水の混合比を調節する弁体76に温度に応じてばね定数が変化し−30℃から+100℃の温度範囲においてR(Rhombohedral)相ないし母相の相変態をする形状記憶合金からなる感温コイルばね81の付勢力と、その感温コイルばね81の付勢方向とは反対方向の付勢力がバイアスばね79によってそれぞれ弁体76に作用して、それら2つのコイルばね79,81の付勢力が釣り合う位置に弁体76が位置決めされ、湯水混合弁71に流入した湯と水は、弁体76の開度位置に応じた混合比の湯水混合物となって、感温コイルばね81の周囲を通過して流出する。前記2つのコイルばね79,81の少なくとも一方の付勢力を調節する付勢力調節手段82によって、目標の混合温度を設定することになる。
【0030】
ここで感温コイルばね81は、ニッケル・チタン2元系合金やニッケル・チタン3元系合金で熱処理温度400〜500℃した形状記憶合金のコイルばねで、−30℃から+100℃の温度範囲において、図3のようにR(Rhombohedral)相ないし母相の相変態しかしないように、図1の構成において感温コイルばね81の変位領域が規制されている。
【0031】
つまり、弁体76がバイアスコイルばね79に付勢されて水側弁座78に当接した状態のとき、感温コイルばね81が最も圧縮側に変位した点であり、その反対方向に弁体76が湯側弁座78に当接した状態のとき、感温コイルばね81は最も伸長変位した点である。
【0032】
すなわち、感温コイルばね81はこの2点の間に変位量が規制される構成であり、このような変位領域および−30℃から+100℃の温度範囲においては、図3のようにR(Rhombohedral)相ないし母相の相変態しかしないわけである。このことにより図3でも歴然なように、M(マルテンサイト)相の領域まで相変態させた場合に較べ、ヒステリシスが圧倒的に小さい。第一の実施例で説明した機械的フィードバックによる自動温度調節動作において、温度ヒステリシスがきわめて小さく、きめ細かな温度制御が可能となるほか、マルテンサイト変態が生じないことから、繰り返したわみに対しても耐久寿命が劣化しない効果がある。
【0033】
以上のように本実施例によれば、感温コイルばね81は、R(Rhombohedral)相と母相とを繰り返す相変態しかしないように作用し、感温コイルばね81の動作温度および保存温度範囲において、繰り返したわみに対する耐久性を損なうことなく、かつヒステリシスが小さく高精度で温度調節ができる湯水混合装置が得られる。
【0034】
図4は本発明の第三の実施例を示す湯水混合装置の構成図であり、図1の湯水混合装置の構成との相違は、雄ねじ軸85の先端付近に旋回混合手段100を備えるべく、雄ねじ軸85を長く形成し、その雄ねじ軸85の先端付近の旋回混合手段100が感温コイルばね81の内側に挿入された形態で、その旋回混合手段100は感温コイルばね81の巻方向と同じ方向の螺旋条を有した構成である。図4において、湯水の混合比を調節する弁体76に感温コイルばね81の付勢力と、その感温コイルばね81の付勢方向とは反対方向の付勢力がバイアスコイルばね79によってそれぞれ弁体76に作用して、それら2つのコイルばね79,81の付勢力が釣り合う位置に弁体76が位置決めされ、湯水混合弁71に流入した湯と水は、弁体76の開度位置に応じた混合比の湯水混合物となって、感温コイルばね81の周囲を通過して流出する。このとき、感温コイルばね81の巻方向と同じ方向の螺旋条を有した旋回混合手段100が感温コイルばね81の内側に挿入された構成なので、湯水混合物は、螺旋状の感温コイルばね81と旋回混合手段100の螺旋状の条との間の流路が螺旋状に形成され、湯入口74から入った湯と水入口から入った水とが旋回されながら撹拌混合され温度が均一化が促進され、かつ感温コイルばね81に接触する混合流体がその旋回流れによって流速が速まり境界層剥離等による伝熱促進の作用効果を生じる。このとき感温コイルばね81の巻方向と違う方向に旋回させようとする旋回混合手段では、流体の旋回が阻害され上記効果が弱まる。つまり、本実施例の旋回混合手段100により、湯水混合物は旋回作用により撹拌混合が促進され、温度が混合均一化され、かつ感温コイルばね81への伝熱が促進される。
【0035】
したがって、不均一な温度で混合平均温度から上下にずれた温度が感温コイルばね81に作用して、温度制御ずれを生じるような不具合がなく、的確に湯水混合物の温度を制御することができる。
【0036】
以上のように本実施例によれば、感温コイルばね81の巻方向と同じ方向に湯水混合物を旋回する旋回混合手段100により、不均一温度による温度制御ずれを防止でき、高い応答性で的確に温度調節ができる湯水混合装置が得られる。
【0037】
図5は本発明の第四の実施例を示す湯水混合装置の構成図であり、図4の湯水混合装置の構成との相違は、バイアスコイルばね79の付勢力を調節するステッピングモータにてなる電気的付勢力調節手段101と、湯水混合物の温度を検出するサーミスタにてなる温度検出手段102と、湯水混合物温度の目標値を設定する温度設定手段103と、温度検出手段102により検出された温度と温度設定手段103により設定された目標値とに基づいて電気的付勢力調節手段101を制御する電子制御手段104とを備え、カランまたはシャワーの吐出口選択スイッチ105および流量加減スイッチ106からの指示により電子制御手段104を介して流調切換弁91の球状弁体93を駆動するステッピングモータにてなる電気的弁体駆動手段107が設けられている点である。図5において、感温コイルばね81の巻方向と同じ方向に湯水混合物を旋回する旋回混合手段100により、湯水混合物は旋回作用により撹拌混合が促進され、温度が混合均一化され感温コイルばね81に接触しながら通過し、混合平均温度を的確に感温コイルばね81に熱伝達され機械的にフィードバック制御され、電子制御手段104は温度検出手段102により検出された混合物温度と、温度設定手段103により設定された目標値とに基づいて電気的付勢力調節手段101を駆動し、混合物温度を目標値に電気的にフィードバック制御する。したがって、形状記憶合金のヒステリシスや水圧変動および流量変更などによる温度偏差は、電気的フィードバック制御により補正される。
【0038】
以上のように本実施例によれば、湯水混合物の過渡的温度変動は旋回混合手段100により撹拌混合された湯水混合物が形状記憶合金製の感温コイルばね81に接触しながら、機械的フィードバック制御により迅速に適合され、定常的オフセットは、旋回混合手段100で撹拌された混合温度を温度検出手段102によって検出して電子制御手段104によって電気的フィードバック制御されるので、温度オフセットやハンチングがなく、応答性に優れ、高精度に温度制御できる湯水混合装置を提供できる。
【0039】
【発明の効果】
以上詳述したように本発明の湯水混合装置は、温度に応じてばね定数が変化し−30℃から+100℃の温度範囲においてR(Rhombohedral)相ないし母相の相変態をする形状記憶合金の感温コイルばねを備えた構成なので、動作温度および保存温度範囲において、繰り返したわみに対する耐久性を損なうことなく、かつヒステリシスが小さく高精度で温度調節ができる。
【0040】
また本発明の湯水混合装置は、簡単な構成により、旋回流れの撹拌効果によって不均一温度による温度制御ずれが防止でき、高い応答性で的確に温度調節ができる。
【図面の簡単な説明】
【図1】 本発明の第一の実施例を示す湯水混合装置の構成図
【図2】 同湯水混合装置の感温コイルばねとバイアスコイルばねの各変位と温度における発生付勢力の特性図
【図3】 本発明の第二の実施例を示す湯水混合装置の感温コイルばねの特性図
【図4】 本発明の第三の実施例を示す湯水混合装置の構成図
【図5】 本発明の第四の実施例を示す湯水混合装置の構成図
【図6】 従来の湯水混合装置の構成図
【符号の説明】
71 混合弁
76 弁体
79 バイアスコイルばね
81 感温コイルばね
82 付勢力調節手段
87 せん断ひずみ規制手段
100 旋回混合手段
101 電気的付勢力調節手段
102 温度検出手段
103 温度設定手段
104 電子制御手段
[0001]
[Industrial application fields]
The present invention relates to a hot and cold water mixing device that adjusts the mixing ratio of hot water and water to obtain an appropriate temperature.
[0002]
[Prior art]
FIG. 6 shows a conventional hot water / water mixing apparatus of this type (for example, JP-A-6-159532). In the figure, the housing 12 of the hot and cold water mixing device 10 is substantially liquid-tightly fastened to the main body 14 and the outlet fitting 16 fastened liquid-tightly to the main body by screwing or the like. And a cap 18.
[0003]
The housing 12 is formed with inlets 20 and 22, the inlet 20 acting as a hot water inlet and the inlet 22 acting as a water inlet. A central bore 24 is formed in the housing 12, and a pressure receiving piston 26 is slidably fitted in the bore 24. The housing 12 is divided into a hot water primary pressure chamber 28 and a water primary pressure chamber 30 by the pressure receiving piston 26. The hot water inlets 20 and 22 communicate with the primary pressure chambers 28 and 30, respectively, so that hot water having a primary pressure is supplied to the primary pressure chambers 28 and 30, respectively.
[0004]
The pressure receiving piston 26 is fitted in the bore 24 with a predetermined radial clearance and slides in the bore 24. The hot water side primary pressure chamber 28 and the water side primary pressure chamber 30 communicate with the hot water side valve chamber 36 and the water side valve chamber 38 through valve seats 32 and 34, respectively. The hot water side valve seat 32 and the water side valve chamber 34 are aligned coaxially and arranged symmetrically with respect to each other. The water side valve chamber 38 communicates with the hot water side valve chamber 36 through a plurality of openings 40 formed in the cap 18 and a passage 42 formed in the main body 14, and the water that has passed through the water side valve seat 34 is passed through. It flows into the hot water side valve chamber 36. Accordingly, the hot water side valve chamber 36 functions as a hot water / water mixing chamber, and the hot water / water mixture formed in the hot water / water mixing chamber 36 is discharged from the mixture outlet 44 of the outlet fitting 16.
[0005]
A movable valve body unit 46 is movable in the axial direction inside the housing 12. The valve body unit 46 includes a valve shaft 48 and a hot water side valve body 50 and a water side valve body 52 fixed to both ends of the valve shaft 48 by nuts. The valve shaft 48 is formed integrally with the pressure receiving piston 26, and the movable valve body unit 46 and the pressure receiving piston 26 are interlocked. The hot water side valve body 50 and the water side valve body 52 are aligned coaxially, and the flow of hot water is controlled in cooperation with the hot water side valve seat 32 and the water side valve seat 34, respectively. The effective pressure receiving areas of the pressure receiving piston 26, the hot water side valve body 50, and the water side valve body 52 are equal to each other, and the primary pressure in the hot water side primary pressure chamber 28 acts on the hot water side valve body 50 in the valve opening direction. , Acting on the pressure receiving piston 26 in the opposite direction.
[0006]
Since the effective pressure receiving area of the pressure receiving piston 26 is equal to the effective pressure receiving area of the hot water side valve body 50, the primary pressure in the hot water side primary pressure chamber 28 causes the force acting on the hot water side valve body 50 to be the pressure receiving piston 26. Is offset by the force acting on Similarly, the force acting on the water-side valve body 52 by the primary pressure in the water-side primary pressure chamber 30 and the force acting on the pressure receiving piston 26 by the primary pressure cancel each other. Therefore, the eccentric force resulting from the primary pressure of hot water does not act on the movable valve body unit 46.
[0007]
Further, since the hot water / water mixing chamber 36 and the water side valve body 38 are in communication with each other and the secondary pressure in both is equal, the eccentric force caused by the secondary pressure does not act on the movable valve body unit 46. . Therefore, the movable valve body unit 46 is positioned by the balance of two kinds of mechanical urging forces acting in directions opposite to each other without being affected by the transient fluctuation of the hot water pressure. That is, coil springs 54 and 56 are arranged in a compressed state in the hot and cold mixing chamber 36 and the water side valve chamber 38, respectively.
[0008]
One coil spring 54 functions as a temperature-sensitive element, and is formed of a nickel / titanium-based shape memory alloy having a characteristic that the spring constant changes according to the temperature. The shape memory alloy temperature-sensitive coil spring 54 generates a spring force that changes linearly in accordance with the temperature of the hot and cold water mixture in the mixing chamber 36, and acts on the movable valve body unit 46. The shape memory alloy forming the temperature-sensitive coil spring 54 has an elastic coefficient that changes according to temperature, and as a result, the spring constant of the coil spring 54 and thus the spring force changes according to temperature. One end of the temperature-sensitive coil spring 54 made of the shape memory alloy is supported by the hot water valve body 50 and the other end is supported by the outlet fitting 16. Therefore, the shape memory alloy temperature-sensitive coil spring 54 urges the movable valve body unit left and right.
[0009]
The other coil spring 56 acts as a bias spring and is formed of a normal spring material, and its spring constant is substantially constant with respect to temperature. Therefore, the biasing force generated by the bias spring 56 is proportional to the preload applied thereto. One end of the bias spring 56 is supported by the water-side valve body 52, and the other end is supported by a movable spring receiver 58 that is slidably attached to the cap 18. An adjustment screw 60 screwed into the cap 18 is engaged with the movable spring receiver 58, and the preload of the bias spring 56 can be adjusted by rotating a handle 62 of the adjustment screw. The bias spring 56 urges the movable valve body unit 46 to the left and right.
[0010]
That is, in Japanese Unexamined Patent Publication No. 6-159532, which is a conventional hot and cold water mixing device, the temperature sensing element 54 is formed of a shape memory alloy having a characteristic region in which the spring constant changes linearly in response to a temperature change. The movable valve body 46 is operated by balancing the urging force of the shape memory alloy coil spring 54 and the urging force of the bias spring 56 in the linear characteristic region, and is accompanied by overshoot and undershoot. There has been proposed a hot and cold water mixing device that can finely control the temperature.
[0011]
[Problems to be solved by the invention]
However, the conventional hot and cold water mixing apparatus as described above has a configuration that improves the durability that is anxious about shape memory alloys, and a uniform temperature distribution of the hot and cold water mixture that contacts the shape memory alloy spring whose urging force changes due to temperature changes. There is no particular description of the structure for improving the temperature, and there is a problem that there is anxiety of temperature deviation due to durability and a heterogeneous mixture temperature.
[0012]
The present invention solves the above-mentioned problems, and has as its first object to provide a hot and cold water mixing device that ensures durability against repeated deflection and has low hysteresis in the operating temperature and storage temperature range of the temperature-sensitive coil spring. Yes.
[0013]
The second object is to provide a hot and cold water mixing device capable of accurately controlling hot and cold water mixing by contacting the temperature-sensitive coil spring while hot water and water are being stirred and mixed.
[0014]
[Means for Solving the Problems]
In order to achieve the first object, a hot and cold water mixing device of the present invention includes a hot and cold water mixing valve having a valve body that adjusts the mixing ratio of hot water and water, and an R of a shape memory alloy whose spring constant changes according to temperature. The temperature range in which the phase transformation of the (Rhombohedral) phase to the parent phase occurs is −30 ° C. to + 100 ° C., and the phase transformation of the R phase to the parent phase occurs in the range of the hot water fully open position to the hot water fully closed position of the valve body. consist setting shape memory alloy as a temperature-sensitive spring for biasing the valve body in the direction of decreasing the proportion of water as the temperature rise of the hot and cold water mixture flowing out of the mixing valve, the direction opposite to the valve body And a biasing force adjusting means for adjusting a biasing force of at least one of the two coil springs.
[0015]
In order to achieve the second object, the hot and cold water mixing device of the present invention comprises a hot and cold water mixing valve having a valve body that adjusts the mixing ratio of hot water and water, and a temperature sensitive material whose spring constant changes according to temperature. A temperature-sensitive coil spring that urges the valve body in a direction that reduces the ratio of hot water as the temperature of the hot water mixture flowing out of the mixing valve increases; and a bias coil spring that urges the valve body in the opposite direction; An urging force adjusting means for adjusting an urging force of at least one of the two coil springs is provided, and the urging force adjusting means also has a swirl mixing means for swirling and mixing the hot and cold water mixture in the same direction as the winding direction of the temperature sensitive coil spring. It is a thing.
[0016]
[Action]
With the configuration described above, the hot water mixing apparatus of the present invention has a spring constant that changes depending on the temperature of the valve body that adjusts the mixing ratio of hot water, and in the temperature range of −30 ° C. to + 100 ° C. A biasing force of a temperature-sensitive coil spring made of a shape memory alloy that undergoes phase transformation and a biasing force in a direction opposite to the biasing direction of the temperature-sensitive coil spring act on the valve body by a bias spring, respectively. The valve body is positioned at a position where the urging force of the coil spring is balanced, and the hot water and water flowing into the hot water / mixing valve become a hot / cold water mixture in a mixing ratio according to the opening position of the valve body, and the temperature sensing coil. It flows out around the spring. The target mixing temperature is set by the biasing force adjusting means for adjusting the biasing force of at least one of the two coil springs.
[0017]
Here, the temperature-sensitive coil spring acts in such a manner that it only undergoes a phase transformation that repeats an R (Rhombohedral) phase and a parent phase in a temperature range of -30 ° C to + 100 ° C. Therefore, in the operating temperature and storage temperature range of the temperature sensitive coil spring, the durability against repeated deflection is not impaired, and the temperature of the hot and cold water mixture is controlled with a small hysteresis and high responsiveness.
[0018]
In addition, the hot and cold water mixing device of the present invention is biased by the biasing force of the temperature sensing coil spring and the biasing force in the direction opposite to the biasing direction of the temperature sensing coil spring on the valve body for adjusting the mixing ratio of hot water and water. The valve body is positioned at a position where the springs act on the valve bodies, and the urging forces of the two coil springs are balanced, and the hot water and water flowing into the hot and cold mixing valve correspond to the opening positions of the valve bodies. A mixture of hot water and water having a mixing ratio passes through the temperature-sensitive coil spring and flows out. At this time, the urging force adjusting means also serves as swirl mixing means for swirling and mixing the hot and cold water mixture, so that the hot and cold water mixture is agitated and mixed by the swirling action, and the temperature is uniformed while contacting the temperature sensitive coil spring. pass.
[0019]
Therefore, the temperature shifted from the mixing average temperature up and down at a non-uniform temperature acts on the temperature-sensitive coil spring, and the temperature of the hot and cold water mixture is accurately controlled without causing a temperature control shift.
[0020]
【Example】
Embodiments of the present invention will be described below with reference to the drawings.
[0021]
FIG. 1 is a block diagram showing a first embodiment of the present invention. In FIG. 1, reference numeral 70 denotes a hot water supply pipe that supplies hot water, and the hot water supply pipe 70 communicates with the mixing valve 71. Hot water and water are supplied to the mixing valve 71 from a hot water supply pipe 70 and a water supply pipe 72, respectively. The mixing valve 71 is supplied with hot water from a hot water inlet 74 and a water inlet 75 provided in the housing 73, and the distance of the gap between the hot water side valve seat 77 and the water side valve seat 78 is inversely proportional to the movement of the valve body 76. In other words, the mixing ratio of hot and cold water is adjusted. The valve body 76 has a cylindrical shape in which hot water and water flow inward from the surroundings, and is biased in the right direction in FIG. 1 by a bias coil spring 79, and in accordance with the temperature provided in the mixing flow path 80. The temperature-sensitive coil spring 81 whose spring constant changes is also urged in the left direction in FIG. Since the spring constant of the temperature-sensitive coil spring 81 changes depending on the temperature, the urging force changes if the restraint length is the same, and the valve body 76 is attached to the bias spring 79 and the temperature-sensitive coil spring 81. Moves to a position where the forces are balanced. Also, the biasing force adjusting means 82 for adjusting the biasing force of the bias spring 79 and the biasing force of the temperature sensing coil spring 81 rotates the biasing force adjusting operation unit 83 so that the biasing force adjusting shaft 84 and the male screw shaft 85 are rotated. The movable spring receiver 84 that rotates and has a female screw advances and retreats. Further, as the shear strain restricting means 87, a pin 88 is provided on the biasing force adjusting shaft 83, and the rotation range restricting member 89 covers the periphery of the pin 88, so that the rotation range of the male screw shaft 85 and the advance / retreat range of the movable spring receiver 86 are covered. As a result, the maximum compression length of the temperature sensitive coil spring 81 is restricted, and the shear strain γ of the temperature sensitive coil spring 81 is restricted to a range not exceeding 1%. The biasing force adjusting shaft 83 is provided with a pin 88, and the rotation range restricting member 89 covers the periphery of the pin 88, so that the rotation range of the male screw shaft 85 and the advance / retreat range of the movable spring receiver 86 are restricted. In FIG. 1, the pin 88 rotates integrally with the biasing force adjusting shaft 83 and the male screw shaft 85, and the rotation range restricting member 89 is fixed to the housing 73 and covers the pin 88 of the rotation range restricting member 89. Since the hole has a hole shape that controls the rotation restriction range of the pin 88, the rotation range of the male screw shaft 85 and the advance / retreat range of the movable spring receiver 86 are restricted, that is, the maximum compression length of the temperature sensitive coil spring 81 is restricted. That is why. The shear strain γ of the coil spring is expressed as a percentage by dividing the product of the coil spring wire diameter d and the coil spring deflection δ by the product of the effective number of turns n of the coil spring and the square of the coil spring average diameter D and π. This is represented by an expression, and γ = (d × δ) ÷ (π × n × D2) × 100%.
[0022]
In addition, the outlet 90 of the mixing valve 71 communicates with the inlet 92 of the flow control switching valve 91. The flow control switching valve 91 is configured such that the spherical valve body 93 is rotated by the flow control switching operation unit 95 via the valve shaft 94 to switch the shower 96 or the curan 97 and adjust the flow rate of each. Reference numeral 98 denotes a ring-shaped sheet member provided between the bias coil spring 79 and the movable spring receiver 86, which improves mutual sliding and prevents unnatural torsion of the bias coil spring 79. Further, the ring-shaped sheet member 99 provided at the contact portion of the temperature-sensitive coil spring 81 can similarly prevent an unnecessary twisting action of the temperature-sensitive coil spring 81 and ensure good temperature adjustment performance by mixing hot and cold water. It is effective for.
[0023]
The operation of the present embodiment with the above configuration will be described. When the flow adjustment switching operation unit 95 is operated and the hot water is discharged from the shower 96 as shown in FIG. 1 while the desired mixing temperature is set by the urging force adjustment operating unit 83 of the urging force adjusting means 82, the hot water supply pipe 70 and the water supply are supplied. From the pipe 72 to the hot water inlet 74 and the water inlet 75 of the mixing valve 71, hot water and water respectively flow from the periphery of the valve body 76 according to the clearance distance between the valve body 76 and the hot water side valve seat 77 and the water side valve seat 78. It flows into the inside and is mixed in the mixing flow path 80, and the hot and cold water mixture passes while contacting the temperature-sensitive coil spring 81.
[0024]
At this time, the valve body 76 is positioned by the balance of the mechanical urging force between the urging force of the temperature-sensitive coil spring 81 corresponding to the temperature of the hot water mixture and the urging force of the bias coil spring 79 corresponding to the set temperature. That is, when the actual hot water / water mixture temperature is lower than the biasing force of the bias coil spring 79 corresponding to the desired temperature set by the biasing force adjusting means 82, the biasing force of the temperature-sensitive coil spring 81 is smaller and the hot water side The clearance distance between the valve seat 77 and the valve body 76 is increased, and the valve body 76 is moved in the direction in which the clearance distance between the water-side valve seat 78 and the valve body 76 is reduced.
[0025]
On the contrary, when the actual hot water / water mixture temperature is higher than the biasing force of the bias coil spring 79 corresponding to the desired temperature set by the biasing force adjusting means 82, the biasing force of the temperature sensing coil spring 81 is larger. The clearance distance between the side valve seat 77 and the valve body 76 is reduced, and the valve body 76 is moved in a direction in which the clearance distance between the water-side valve seat 78 and the valve body 76 is increased. Thus, the mechanical feedback control functions so that the desired temperature set by the urging force adjusting means 82 is always maintained by the action of the temperature-sensitive coil spring 81, the valve body 76 is activated, and the automatic operation is automatically performed. The temperature can be adjusted.
[0026]
FIG. 2 shows the relationship between the displacement and force of the temperature-sensitive coil spring 81, the bias coil spring 79, and the valve body 76 in the present embodiment as described above. The temperature-sensitive coil spring 81 changes its urging force according to each temperature and displacement as shown in the figure. Further, the bias coil spring 79 linearly changes its urging force according to the displacement regardless of the temperature. Since the displacement of the bias coil spring 79 and the temperature sensitive coil spring 81 changes inversely with the displacement of the valve element 76, the temperature sensitive coil spring characteristic line and the bias coil spring characteristic line at each temperature in FIG. Each of the intersection points becomes an operating point.
[0027]
Further, if the hot water is fully opened, the maximum temperature set point is the point at which the shear strain γ of the temperature-sensitive coil spring 81 becomes the maximum at the valve position of the water fully closed, as shown in FIG. Then, since the shear strain regulating means 87 is provided so that the shear strain γ is 1% or less at this position, no shear strain exceeding 1% acts on the temperature-sensitive coil spring 81. An experiment was conducted to test the automatic temperature control performance of a hot and cold water mixing apparatus when the shear strain is 1% or less and when the shear strain is 2 to 3%. Could get.
[0028]
As described above, according to the present embodiment, the temperature-sensitive coil spring 81 undergoes repeated deflection within a range where the shear strain γ is within 1%, and the temperature of the hot water / water mixture is not impaired without impairing the durability of the temperature-sensitive coil spring 81. Is controlled, and a highly durable automatic temperature control hot and cold water mixing device is obtained.
[0029]
As shown in the region of FIG. 3, the second embodiment of the present invention is a temperature-sensitive material made of a shape memory alloy that undergoes a phase transformation of R (Rhombohedral) phase or parent phase in a temperature range of −30 ° C. to + 100 ° C. The coil spring 81 is mounted on the hot and cold water mixing device shown in FIG. 1, and the spring constant changes depending on the temperature of the valve body 76 that adjusts the mixing ratio of hot water and the water in the temperature range from −30 ° C. to + 100 ° C. The bias spring 79 has a biasing force in the direction opposite to the biasing direction of the temperature-sensitive coil spring 81 and the biasing force in the direction opposite to the biasing direction of the temperature-sensitive coil spring 81 by the bias spring 79. The valve body 76 is positioned at a position where the urging forces of the two coil springs 79 and 81 are balanced by acting on the valve body 76, and the hot water and water flowing into the hot and cold mixing valve 71 are transferred to the valve body 76. Become hot and cold water mixing of the mixing ratio corresponding to degrees position, it flows through the periphery of the temperature-sensitive spring 81. The target mixing temperature is set by the biasing force adjusting means 82 that adjusts the biasing force of at least one of the two coil springs 79 and 81.
[0030]
Here, the temperature sensitive coil spring 81 is a shape memory alloy coil spring having a heat treatment temperature of 400 to 500 ° C. made of nickel / titanium binary alloy or nickel / titanium ternary alloy, and in a temperature range of −30 ° C. to + 100 ° C. As shown in FIG. 3, the displacement region of the temperature-sensitive coil spring 81 is restricted in the configuration of FIG. 1 so that only the R (Rhombohedral) phase or the parent phase is transformed.
[0031]
In other words, when the valve body 76 is biased by the bias coil spring 79 and is in contact with the water side valve seat 78, the temperature sensitive coil spring 81 is displaced to the most compression side, and the valve body in the opposite direction. When 76 is in contact with the hot water valve seat 78, the temperature-sensitive coil spring 81 is the most extended and displaced point.
[0032]
That is, the temperature-sensitive coil spring 81 is configured such that the amount of displacement is regulated between these two points. In such a displacement region and a temperature range from −30 ° C. to + 100 ° C., as shown in FIG. ) There is only a phase transformation of the phase or mother phase. As apparent from FIG. 3, the hysteresis is overwhelmingly smaller than in the case where the phase transformation is performed up to the M (martensite) phase region. In the automatic temperature control operation by mechanical feedback explained in the first embodiment, temperature hysteresis is extremely small, fine temperature control is possible, and martensite transformation does not occur, so it is durable against repeated deflection. There is an effect that the life is not deteriorated.
[0033]
As described above, according to the present embodiment, the temperature-sensitive coil spring 81 acts so as to only undergo a phase transformation that repeats the R (Rhombohedral) phase and the parent phase, and the operating temperature and storage temperature range of the temperature-sensitive coil spring 81. Thus, a hot and cold water mixing device can be obtained that does not impair durability against repeated deflection and has a small hysteresis and a high-precision temperature control.
[0034]
FIG. 4 is a block diagram of a hot water mixing apparatus showing a third embodiment of the present invention. The difference from the structure of the hot water mixing apparatus in FIG. 1 is that the swirl mixing means 100 is provided near the tip of the male screw shaft 85. The male screw shaft 85 is formed long, and the swirl mixing means 100 near the tip of the male screw shaft 85 is inserted inside the temperature-sensitive coil spring 81. The swirl mixing means 100 has a winding direction of the temperature-sensitive coil spring 81. This is a configuration having spiral strips in the same direction. In FIG. 4, the biasing force of the temperature sensing coil spring 81 and the biasing force in the direction opposite to the biasing direction of the temperature sensing coil spring 81 are applied to the valve body 76 for adjusting the mixing ratio of hot water and water by the bias coil spring 79. The valve body 76 is positioned at a position where the urging forces of the two coil springs 79 and 81 are balanced by acting on the body 76, and the hot water and the water flowing into the hot and cold mixing valve 71 correspond to the opening position of the valve body 76. It becomes a hot water / water mixture having a mixing ratio and flows out around the temperature sensitive coil spring 81. At this time, since the swirl mixing means 100 having a spiral strip in the same direction as the winding direction of the temperature-sensitive coil spring 81 is inserted inside the temperature-sensitive coil spring 81, the hot and cold water mixture is a spiral temperature-sensitive coil spring. 81 and the spiral strip of the swirling and mixing means 100 are formed in a spiral shape, and the hot water entered from the hot water inlet 74 and the water entered from the water inlet are stirred and mixed while swirling to equalize the temperature. The mixed fluid that is in contact with the temperature-sensitive coil spring 81 is accelerated by the swirling flow, and an effect of promoting heat transfer by boundary layer separation or the like is generated. At this time, in the swirl mixing means that swirls in a direction different from the winding direction of the temperature-sensitive coil spring 81, the swirling of the fluid is obstructed and the above effect is weakened. That is, the swirling and mixing means 100 of the present embodiment promotes stirring and mixing of the hot and cold water mixture by swirling action, makes the temperature of the mixture uniform, and promotes heat transfer to the temperature sensitive coil spring 81.
[0035]
Therefore, the temperature shifted from the mixing average temperature up and down at a non-uniform temperature acts on the temperature-sensitive coil spring 81, and there is no problem that a temperature control shift occurs, and the temperature of the hot and cold water mixture can be accurately controlled. .
[0036]
As described above, according to the present embodiment, the swirling and mixing means 100 that swirls the hot and cold water mixture in the same direction as the winding direction of the temperature-sensitive coil spring 81 can prevent temperature control deviation due to non-uniform temperature and can achieve high responsiveness and accuracy. A hot and cold water mixing device capable of adjusting the temperature can be obtained.
[0037]
FIG. 5 is a block diagram of a hot water mixing apparatus showing a fourth embodiment of the present invention. The difference from the hot water mixing apparatus in FIG. 4 is a stepping motor for adjusting the biasing force of the bias coil spring 79. Electrical urging force adjusting means 101, temperature detecting means 102 comprising a thermistor for detecting the temperature of the hot / cold water mixture, temperature setting means 103 for setting a target value of the hot / cold water mixture temperature, and temperature detected by the temperature detecting means 102 And an electronic control means 104 for controlling the electrical urging force adjusting means 101 based on the target value set by the temperature setting means 103, and instructions from the currant or shower outlet selection switch 105 and the flow rate adjustment switch 106 The electric valve body driving means comprising a stepping motor for driving the spherical valve body 93 of the flow control switching valve 91 via the electronic control means 104 07 is a point that is provided. In FIG. 5, by the swirling and mixing means 100 that swirls the hot and cold water mixture in the same direction as the winding direction of the temperature sensitive coil spring 81, the hot and cold water mixture is promoted to be stirred and mixed by the swirling action. The mixture average temperature is accurately transferred to the temperature-sensitive coil spring 81 and mechanically feedback-controlled, and the electronic control means 104 detects the mixture temperature detected by the temperature detection means 102 and the temperature setting means 103. The electric urging force adjusting means 101 is driven based on the target value set by the above, and the mixture temperature is electrically feedback controlled to the target value. Therefore, the temperature deviation due to the hysteresis of the shape memory alloy, the water pressure fluctuation, the flow rate change, etc. is corrected by the electrical feedback control.
[0038]
As described above, according to this embodiment, the transient temperature fluctuation of the hot / cold water mixture is controlled by mechanical feedback control while the hot / cold water mixture stirred and mixed by the swirl mixing means 100 is in contact with the temperature sensitive coil spring 81 made of shape memory alloy. The stationary offset is detected by the temperature detecting means 102 and is electrically fed back by the electronic control means 104, so that there is no temperature offset or hunting. It is possible to provide a hot and cold water mixing device that has excellent responsiveness and can control the temperature with high accuracy.
[0039]
【The invention's effect】
As described above in detail, the hot and cold water mixing apparatus of the present invention is a shape memory alloy that changes in spring constant according to temperature and undergoes a phase transformation of R (Rhombohedral) phase or parent phase in a temperature range of −30 ° C. to + 100 ° C. Since the structure is provided with a temperature-sensitive coil spring, temperature adjustment can be performed with high accuracy in a range of operating temperature and storage temperature without impairing durability against repeated deflection and with small hysteresis.
[0040]
Moreover, the hot and cold mixing device of the present invention can prevent temperature control deviation due to non-uniform temperature due to the stirring effect of the swirling flow, and can accurately adjust the temperature with high responsiveness.
[Brief description of the drawings]
FIG. 1 is a block diagram of a hot water mixing apparatus showing a first embodiment of the present invention. FIG. 2 is a characteristic diagram of generated urging force at each displacement and temperature of a temperature sensitive coil spring and a bias coil spring of the hot water mixing apparatus. FIG. 3 is a characteristic diagram of a temperature-sensitive coil spring of a hot-water mixing apparatus according to a second embodiment of the present invention. FIG. 4 is a configuration diagram of a hot-water mixing apparatus according to a third embodiment of the present invention. Fig. 6 is a block diagram of a hot water / water mixing apparatus showing a fourth embodiment of the present invention.
DESCRIPTION OF SYMBOLS 71 Mixing valve 76 Valve body 79 Bias coil spring 81 Temperature sensitive coil spring 82 Energizing force adjustment means 87 Shear strain control means 100 Swirling mixing means 101 Electrical energizing force adjustment means 102 Temperature detection means 103 Temperature setting means 104 Electronic control means

Claims (2)

湯と水の混合比を調節する弁体を有する湯水混合弁と、温度に応じてばね定数が変化する形状記憶合金のR(Rhombohedral)相〜母相の相変態を生ずる温度範囲を−30℃〜+100℃とし、前記R相〜母相の相変態を前記弁体の湯全開位置〜湯全閉位置の範囲で発生するように設定した形状記憶合金からなり、前記混合弁から流出する湯水混合物の温度上昇に伴い湯の割合を減少させる方向に前記弁体を付勢する感温コイルばねと、前記弁体を反対方向に付勢するバイアスコイルばねと、前記二つのコイルばねの少なくとも一方の付勢力を調節する付勢力調節手段とを備えてなる湯水混合装置。A hot water / water mixing valve having a valve body that adjusts the mixing ratio of hot water and water, and a temperature range in which the phase transformation of the R (Rhombohedral) phase to the parent phase of the shape memory alloy whose spring constant changes according to the temperature is −30 ° C. A hot water mixture that is made of a shape memory alloy that is set to ˜ + 100 ° C. and that the phase transformation of the R phase to the parent phase occurs in the range of the hot water fully open position to the hot water fully closed position of the valve body, and flows out from the mixing valve At least one of the two coil springs, a temperature-sensitive coil spring that biases the valve body in a direction that reduces the ratio of hot water as the temperature rises, a bias coil spring that biases the valve body in the opposite direction, and An apparatus for mixing hot and cold water comprising an urging force adjusting means for adjusting the urging force. 湯と水の混合比を調節する弁体を有する湯水混合弁と、温度に応じてばね定数が変化する感温材料からなり、前記混合弁から流出する湯水混合物の温度上昇に伴い湯の割合を減少させる方向に前記弁体を付勢する感温コイルばねと、前記弁体を反対方向に付勢するバイアスコイルばねと、前記二つのコイルばねの少なくとも一方の付勢力を調節する付勢力調節手段と、前記付勢力調節手段が前記感温コイルばねの巻き方向と同じ方向に湯水混合物を旋回混合する旋回混合手段を兼ね備えてなる湯水混合装置。It consists of a hot and cold water mixing valve having a valve body that adjusts the mixing ratio of hot water and water, and a temperature-sensitive material whose spring constant changes according to the temperature, and the ratio of hot water with the temperature rise of the hot and cold water mixture flowing out from the mixing valve A temperature-sensitive coil spring that urges the valve body in a decreasing direction, a bias coil spring that urges the valve body in the opposite direction, and an urging force adjusting means that adjusts the urging force of at least one of the two coil springs. And the urging force adjusting means also has swirl mixing means for swirling and mixing the hot and cold water mixture in the same direction as the winding direction of the temperature sensitive coil spring .
JP06983895A 1995-03-28 1995-03-28 Hot water mixing device Expired - Fee Related JP3852965B2 (en)

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JP4936926B2 (en) * 2007-02-20 2012-05-23 株式会社Lixil Hot water mixing valve
JP5499597B2 (en) * 2009-09-28 2014-05-21 Toto株式会社 Hot water mixing device
CN109812605A (en) * 2019-01-30 2019-05-28 鹤山市钜门卫浴实业有限公司 A kind of pressure balance temperature controlled valve core
KR102442357B1 (en) * 2022-01-20 2022-09-13 농업회사법인 노고단식품 주식회사 Method for producing fishskin-cakes with minimal fishy smell and improved flavor
KR102442358B1 (en) * 2022-01-20 2022-09-13 농업회사법인 노고단식품 주식회사 A method of manufacturing fish skin jelly with IoT technology applied based on smart factory

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