JP3858068B2 - Method for producing rice bran - Google Patents
Method for producing rice bran Download PDFInfo
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- JP3858068B2 JP3858068B2 JP2003072452A JP2003072452A JP3858068B2 JP 3858068 B2 JP3858068 B2 JP 3858068B2 JP 2003072452 A JP2003072452 A JP 2003072452A JP 2003072452 A JP2003072452 A JP 2003072452A JP 3858068 B2 JP3858068 B2 JP 3858068B2
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- Prior art keywords
- koji
- lactic acid
- rice bran
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- water
- Prior art date
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- 235000007164 Oryza sativa Nutrition 0.000 title claims description 20
- 235000009566 rice Nutrition 0.000 title claims description 20
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims description 19
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 18
- BSYNFGPFPYSTTM-UHFFFAOYSA-N 2-hydroxypropanoic acid;hydrate Chemical compound O.CC(O)C(O)=O BSYNFGPFPYSTTM-UHFFFAOYSA-N 0.000 claims description 15
- 240000006439 Aspergillus oryzae Species 0.000 claims description 11
- 235000002247 Aspergillus oryzae Nutrition 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 235000014655 lactic acid Nutrition 0.000 claims description 9
- 239000004310 lactic acid Substances 0.000 claims description 9
- 238000012258 culturing Methods 0.000 claims description 3
- 108090000790 Enzymes Proteins 0.000 description 16
- 102000004190 Enzymes Human genes 0.000 description 16
- 229940088598 enzyme Drugs 0.000 description 16
- 239000000203 mixture Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 238000010025 steaming Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 6
- 108010073178 Glucan 1,4-alpha-Glucosidase Proteins 0.000 description 4
- 102100022624 Glucoamylase Human genes 0.000 description 4
- 238000010079 rubber tapping Methods 0.000 description 4
- 239000010902 straw Substances 0.000 description 4
- 206010036790 Productive cough Diseases 0.000 description 3
- 244000052616 bacterial pathogen Species 0.000 description 3
- 235000013339 cereals Nutrition 0.000 description 3
- 210000003802 sputum Anatomy 0.000 description 3
- 208000024794 sputum Diseases 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 241000228212 Aspergillus Species 0.000 description 1
- 235000016623 Fragaria vesca Nutrition 0.000 description 1
- 240000009088 Fragaria x ananassa Species 0.000 description 1
- 235000011363 Fragaria x ananassa Nutrition 0.000 description 1
- 241000588652 Neisseria gonorrhoeae Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 102000004139 alpha-Amylases Human genes 0.000 description 1
- 108090000637 alpha-Amylases Proteins 0.000 description 1
- 229940024171 alpha-amylase Drugs 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
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- Cereal-Derived Products (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、米糠麹の製造方法に関する。
【0002】
【従来の技術】
従来米糠などの粉体を麹にする方法としては、坂本らの白糠に必要に応じ脱臭剤を若干混入しその32%ないし38%の水を添加し、これをよく混練したものをジャケット式二重機構の混捏押出シリンダーに装入し、シリンダー内のスクリューを回転させて原料をさらによく混捏させてこれをシリンダーの周囲に設けた調温ジャケットに送られた蒸気又は電気により摂氏40℃ないし60℃に加熱し且つスクリュー末端部の絞り溝とスクリュー推進押圧力により加圧されアルファ化したものを圧出し適宜の形状に切断し、これを急冷してベータ−化した後に得られる粒状物に対して麹菌を接種して製麹することにより成る麹の製造法が知られている(特許文献1参照)。また宮坂の噴流状に供給される穀類の粉体に、水を連続的に噴霧状態で添加し混合して、その加水粉体を熟成した後、蒸し器に移し、蒸気を連続的に供給して蒸し、アルファ化し、次にこれを冷却し、蒸し工程で塊状となった穀類を崩壊し小塊状ないし粉状に細分化し、その細分化した蒸し穀類に麹菌の胞子を接種し、培養するとした粉麹の製造法などいずれも糠に加水後、アルファ化(蒸煮)し、その後何らかの処理後、麹菌を接種して製麹する方法もある(特許文献2参照)。
【0003】
【特許文献1】
特公昭31-2098号公報
【0004】
【特許文献2】
特開平7-227273号公報
【0005】
【発明が解決しようとする課題】
従来の方法では麹菌の接種までに加水以外に何らかの処理を行っており、エネルギーや特別な装置を必要としていた。例えば坂本らの方法はジャケット式二重機構の装置を用いて糠を蒸し、アルファ化し、さらに適宜な形状に成型しており、また宮坂の方法は穀類の粉体を噴流状に供給させる工程があり、蒸し後に冷却、塊状になった紛体を細分化する工程があるなど、ともに工程が多く、エネルギーや労力を費やしていた。また蒸す目的は、糠のアルファ化と糠の殺菌であるため、この工程ははずすことができなかった。そこで本発明は米糠から簡易にしかも酵素力価の高い米糠麹を得るための製造方法を提供することを目的とする。
【0006】
【課題を解決するための手段】
従来法では糠のα化のための工程(蒸すなど)があったが、最近の研究により、米糠はすでにα化していることがわかり、蒸さずに麹を作る方法を考案した。すなわち、米糠10に対して、乳酸と水を混合しpHを1.5〜3.0に調整した溶液(以下乳酸水と略す)を2〜6の割合で添加し、混合した後、粉状の麹菌を接種し、室温20〜50℃、湿度50%以上の条件下で24時間以上培養することを特徴とする米糠麹の製造方法を考案し、上記課題を解決した。
【0007】
【発明の実施の形態】
本発明に関わる「米糠麹の製造方法」は請求項1に書いてある米糠、乳酸、水および麹菌を混合し、培養するものであるが、乳酸を用いた理由を次に述べる。課題を解決するための手段のところでも述べたように、この方法は糠がすでにα化されていることに着目して、蒸さずに麹を作ることに特徴がある。しかし蒸すことのもうひとつの重要な目的である殺菌が行われないことになる。そこで乳酸をもちいて雑菌の繁殖を抑えることを考案した。実施例でも述べるが、乳酸水を添加せず水のみで作った麹は雑菌が増え、食品衛生上好ましくない状態になったのに対して、乳酸水を添加したものは、雑菌の繁殖を抑えていた。これが、乳酸を使った理由である。また請求項1における所定割合の乳酸と水を混合した溶液を乳酸水としたのは、粘性のある乳酸を先に水と混合させることによって、糠と混合させやすくし、請求項1の作業を効率よくさせるものである。
【0008】
【実施例1】
乳酸水のpHを1.5、1.7、2.0、2.5、3.0と乳酸水ではないが対照として中性の水の6種類を用意し、これをそれぞれ糠10に対して3の割合で添加して均一になるまで混合する。これに粉状の麹菌を糠重量に対して5000分の1量添加し均一になるまで混合する。これを湿度100%、室温35℃の培養槽で48時間(以下2日間)培養する。途中24時間目に塊をほぐすように均一に混ぜ合わせて糠麹を製造した。図2にはこれらの糠麹の出麹時点での雑菌数を示した。またこれらの糠麹の酵素力価を図3に示した。
【0009】
【実施例2】
糠10に対してpHを2.0とした乳酸水を3の割合で添加し均一になるまで混合する。これに粉状の麹菌を糠重量に対して1/10000、1/5000、2/5000、3/5000、1/1000量をそれぞれ添加し均一になるまで混合する。これを湿度100%室温35℃の培養槽で2日間培養する。途中24時間目に塊をほぐすように均一に混ぜ合わせて糠麹を製造した。図4には出麹時点の糠麹の酵素力価を測定した結果を示した。
【0010】
【実施例3】
糠10に対してpHを2.0とした乳酸水を3の割合で添加し均一になるまで混合する。これに粉状の麹菌を糠重量に対して5000分の1量添加し均一になるまで混合する。これを室温35℃、湿度が2日間とも90%、2日間とも100%、24時間(以下1日目)までは100%でその後24時間(以下2日目)は90%、の3区分培養した。途中24時間目に塊をほぐすように均一に混ぜ合わせて糠麹を製造した。図5には出麹時点での糠麹の酵素力価を示した。
【0011】
【実施例4】
糠10に対してpHを2.0とした乳酸水を3の割合で添加し均一になるまで混合する。これに粉状の麹菌を糠重量に対して5000分の1量添加し均一になるまで混合する。これを湿度が100%、室温を2日間とも30℃、1日目30℃で2日目35℃、2日間とも35℃、1日目35℃で2日目40℃の4温度帯で培養した。途中24時間目に塊をほぐすように均一に混ぜ合わせて糠麹を製造した。図6には出麹時点の糠麹の酵素力価を示した。
【0012】
【実施例5】
糠10に対してpHを2.0とした乳酸水を3の割合で添加し均一になるまで混合する。これに粉状の麹菌を糠重量に対して5000分の1量添加し均一になるまで混合する。これを湿度が100%、室温35℃の培養槽で30時間、36時間、42時間、48時間、54時間培養する。途中24時間目に塊をほぐすように均一に混ぜ合わせて糠麹を製造した。図7には出麹時点の糠麹の酵素力価を示した。
【0013】
以上の実験を行ったが、望ましい条件は糠10に対してpHを2.0とした乳酸水を3の割合で均一になるまで混合する。これに粉状の麹菌を糠重量に対して5000分の1量添加し均一になるまで混合する。これを湿度が100%、室温35℃の培養槽で48時間培養する。途中24時間目に塊をほぐすように均一に混ぜ合わせて糠麹を製造する。このようにして製造した糠麹の酵素力価は通常の米麹のα−アミラーゼ(以下AA)が1170U/g、グルコアミラーゼ(以下GA)が290U/gであったのに対し、糠麹はAAが2600U/g、GAが1400U/gとなっており、図8に示したように、AAで2.2倍、GAで4.8倍酵素力価が高かった。
望ましい条件は上記のとおりであるが、乳酸水のpHは1.5〜3.0、糠10に対して所定割合の乳酸と水を混合した溶液の添加割合は2〜6、粉状の麹菌の添加量は糠重量に対して1000分の1〜5000分の1、培養槽の湿度は50%以上、室温は20℃ないし50℃の範囲で可能である。培養時間は24時間以上の範囲で可能である。
【0014】
【発明の効果】
本発明は、従来法が行ってきた加水後の処理を行うことなく、簡便にしかも図8に示したように米麹に比べ酵素力価の高い麹を得ることができたので、既存の設備を使って製麹が可能なこと。また酵素力価の高いことを利用して従来より少ない麹の量で清酒製造ができたり、清酒以外の食品素材として提供できる可能性がある。
【図面の簡単な説明】
【図1】本発明に係る米糠麹の製造工程の概念図である。
【図2】乳酸水のpHと糠麹中の雑菌数の関係を表した図である。
【図3】乳酸水のpHと糠麹の酵素力価の関係を表した図である。
【図4】麹菌体の添加量と糠麹の酵素力価の関係を表した図である。
【図5】培養槽の湿度と糠麹の酵素力価の関係を表した図である。
【図6】培養槽の室温と糠麹の酵素力価の関係を表した図である。
【図7】培養時間と糠麹の酵素力価の関係を表した図である。
【図8】米麹と糠麹の酵素力価の比較した図である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing rice bran.
[0002]
[Prior art]
Conventionally, as a method of making powder such as rice bran, Sakamoto et al.'S white rice cake is mixed with a deodorizing agent as necessary and 32% to 38% of water is added and kneaded well. It is charged into a kneading extrusion cylinder of a heavy mechanism, and the screw in the cylinder is rotated to further knead the raw material, and this is sent to a temperature control jacket provided around the cylinder by steam or electricity, 40 ° C to 60 ° C For the granular material obtained after heating to ℃ and pressurizing with the throttle groove at the end of the screw and the screw propulsion pressing force, extruding it and cutting it into an appropriate shape, and rapidly cooling it into beta There is known a method for producing koji by inoculating koji mold and making koji (see Patent Document 1). In addition, water is continuously added to the cereal powder supplied in the form of a jet of Miyasaka in a sprayed state and mixed. After aging the hydrolyzed powder, it is transferred to a steamer and steam is continuously supplied. Steamed, pregelatinized, then cooled, broken up lumped grains in the steaming process and subdivided into small lumps or powders, the inoculated spores of Aspergillus spp. There is also a method for producing koji, such as koji, which is then hydrolyzed into koji and then pregelatinized (steamed). After some treatment, koji molds are inoculated to make koji (see Patent Document 2).
[0003]
[Patent Document 1]
Japanese Patent Publication No.31-2098 [0004]
[Patent Document 2]
Japanese Patent Laid-Open No. 7-227273 [0005]
[Problems to be solved by the invention]
In the conventional method, some kind of treatment is performed in addition to hydration before inoculation with Neisseria gonorrhoeae, which requires energy and special equipment. For example, the method of Sakamoto et al. Uses a jacket-type double mechanism device to steam the rice cake and make it alpha, and then mold it into an appropriate shape, and the method of Miyasaka has the step of supplying cereal powder in the form of a jet. There are many steps, such as cooling after steaming and subdividing the powdered powder, and energy and labor were spent. The purpose of steaming was to make the koji alpha and sterilize the koji, so this process could not be removed. Accordingly, an object of the present invention is to provide a production method for easily obtaining rice bran from rice bran with a high enzyme titer.
[0006]
[Means for Solving the Problems]
In the conventional method, there was a process to make koji alpha (steaming, etc.), but recent research has shown that rice koji has already become alpha, and we devised a method to make koji without steaming. That is, a solution of lactic acid and water mixed to adjust the pH to 1.5 to 3.0 (hereinafter abbreviated as lactic acid water) is added to the rice bran 10 at a ratio of 2 to 6, and after mixing, the powdered koji mold is inoculated. The present inventors have devised a rice bran production method characterized by culturing for 24 hours or more under conditions of room temperature of 20 to 50 ° C. and humidity of 50% or more to solve the above problems.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
The “method for producing rice bran” according to the present invention is a method of mixing rice bran, lactic acid, water and koji mold described in claim 1 and culturing. The reason for using lactic acid will be described below. As described in the section for solving the problems, this method is characterized in that the straw is made without steaming by paying attention to the fact that the straw is already alpha. However, sterilization, which is another important purpose of steaming, is not performed. Therefore, it was devised to use lactic acid to suppress the propagation of various bacteria. As will be described in the examples, the strawberry made with only water without adding lactic acid water has increased the number of germs and is unfavorable in terms of food hygiene, while the one with lactic acid water suppresses the propagation of germs. It was. This is the reason for using lactic acid. In addition, the solution in which a predetermined ratio of lactic acid and water in claim 1 is mixed is referred to as lactic acid water, so that the viscous lactic acid is first mixed with water to facilitate mixing with koji. It is what makes it efficient.
[0008]
[Example 1]
Prepare lactic acid water pH 1.5, 1.7, 2.0, 2.5, 3.0 and 6 kinds of neutral water as a control but not lactic acid water. Mix until Add powdery koji mold to this in an amount of 1/5000 of koji weight and mix until uniform. This is cultured for 48 hours (hereinafter, 2 days) in a culture tank having a humidity of 100% and a room temperature of 35 ° C. In the middle 24 hours, a lump was produced by mixing uniformly so as to loosen the lump. FIG. 2 shows the number of miscellaneous bacteria at the time of emergence of these straws. In addition, the enzyme titers of these straws are shown in FIG.
[0009]
[Example 2]
Lactic acid water with a pH of 2.0 is added to 糠 10 at a ratio of 3 and mixed until uniform. Add 1/1000, 1/5000, 2/5000, 3/5000, and 1/1000 of the powdery koji mold to the koji weight and mix until uniform. This is cultured for 2 days in a culture tank at a humidity of 100% and a room temperature of 35 ° C. In the middle 24 hours, a lump was produced by mixing uniformly so as to loosen the lump. FIG. 4 shows the results of measuring the enzyme titer of the koji at the time of tapping.
[0010]
[Example 3]
Lactic acid water with a pH of 2.0 is added to 糠 10 at a ratio of 3 and mixed until uniform. Add powdery koji mold to this in an amount of 1/5000 of koji weight and mix until uniform. This is a three-part culture with a room temperature of 35 ° C, humidity of 90% for both days, 100% for both days, 100% for 24 hours (hereinafter referred to as the first day), and 90% for the following 24 hours (hereinafter referred to as the second day). did. In the middle 24 hours, a lump was produced by mixing uniformly so as to loosen the lump. FIG. 5 shows the enzyme titer of koji at the time of tapping.
[0011]
[Example 4]
Add lactic acid water with pH 2.0 to 糠 10 at a ratio of 3 and mix until uniform. Add powdery koji mold to this in an amount of 1/5000 of koji weight and mix until uniform. Cultivated in 4 temperature zones: 100% humidity, room temperature at 30 ° C for 2 days, 30 ° C for the first day, 35 ° C for the second day, 35 ° C for both days, 35 ° C for both days, 40 ° C for the second day did. In the middle 24 hours, a lump was produced by mixing uniformly so as to loosen the lump. FIG. 6 shows the enzyme titer of koji at the time of tapping.
[0012]
[Example 5]
Add lactic acid water with pH 2.0 to 糠 10 at a ratio of 3 and mix until uniform. Add powdery koji mold to this in an amount of 1/5000 of koji weight and mix until uniform. This is cultured for 30 hours, 36 hours, 42 hours, 48 hours, and 54 hours in a culture tank having a humidity of 100% and a room temperature of 35 ° C. In the middle 24 hours, a lump was produced by mixing uniformly so as to loosen the lump. FIG. 7 shows the enzyme titer of koji at the time of tapping.
[0013]
Although the above experiment was conducted, desirable conditions are that lactic acid water with a pH of 2.0 is mixed with 糠 10 at a ratio of 3 until uniform. Add powdery koji mold to this in an amount of 1/5000 of koji weight and mix until uniform. This is cultured for 48 hours in a culture vessel with a humidity of 100% and a room temperature of 35 ° C. In the middle 24 hours, kneads are produced by mixing uniformly so as to loosen the lump. The enzyme titer of the koji produced in this way was 1170 U / g for normal rice koji α-amylase (hereinafter AA) and 290 U / g for glucoamylase (GA), whereas koji AA was 2600 U / g and GA was 1400 U / g. As shown in FIG. 8, the enzyme titer was 2.2 times higher for AA and 4.8 times higher for GA.
Desirable conditions are as described above, but the pH of lactic acid water is 1.5 to 3.0, the addition ratio of a mixture of lactic acid and water in a predetermined ratio to 糠 10 is 2 to 6, and the addition amount of powdered gonococci is It can be in the range of 1/1000 to 1 / 5000th of the cocoon weight, the humidity of the culture tank is 50% or more, and the room temperature is in the range of 20 ° C to 50 ° C. The culture time can be in the range of 24 hours or more.
[0014]
【The invention's effect】
Since the present invention was able to obtain a rice bran having a higher enzyme titer than rice bran as shown in FIG. Capable of making iron using Moreover, there is a possibility that sake can be produced with a smaller amount of koji than before by utilizing the high enzyme titer, or can be provided as a food material other than sake.
[Brief description of the drawings]
FIG. 1 is a conceptual diagram of a rice bran manufacturing process according to the present invention.
FIG. 2 is a graph showing the relationship between the pH of lactic acid water and the number of germs in sputum.
FIG. 3 is a graph showing the relationship between the pH of lactic acid water and the enzyme titer of sputum.
FIG. 4 is a graph showing the relationship between the added amount of gonococcal cells and the enzyme titer of koji.
FIG. 5 is a graph showing the relationship between the humidity of the culture tank and the enzyme titer of the koji.
FIG. 6 is a graph showing the relationship between the room temperature of the culture tank and the enzyme titer of koji.
FIG. 7 is a graph showing the relationship between the culture time and the enzyme titer of sputum.
FIG. 8 is a graph comparing enzyme titers of rice bran and rice bran.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003072452A JP3858068B2 (en) | 2003-03-17 | 2003-03-17 | Method for producing rice bran |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003072452A JP3858068B2 (en) | 2003-03-17 | 2003-03-17 | Method for producing rice bran |
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| JP2004275103A JP2004275103A (en) | 2004-10-07 |
| JP3858068B2 true JP3858068B2 (en) | 2006-12-13 |
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| CN100488375C (en) * | 2005-09-07 | 2009-05-20 | 佳格食品股份有限公司 | Gluten-free edible seed powder of gramineae and its preparation method |
| JP2012019775A (en) * | 2010-07-14 | 2012-02-02 | Bansei Shokuhin:Kk | Method for culturing enzyme food and enzyme food |
| JP6028252B2 (en) * | 2012-07-30 | 2016-11-16 | 群馬県 | Manufacturing method of flying powder |
| JP6803033B2 (en) * | 2018-03-26 | 2020-12-23 | 国立研究開発法人農業・食品産業技術総合研究機構 | How to make sweeteners, breads or baked food ingredients |
| JP6631982B2 (en) * | 2018-04-10 | 2020-01-15 | 株式会社イノス | Method for producing fermented potato food, method for producing fermented cereal food, method for producing fermented vegetable food, and method for producing fermented fruit food using enzyme culture solution |
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