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JP3859831B2 - 1 can 2 water channel hot water bath - Google Patents
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JP3859831B2 - 1 can 2 water channel hot water bath - Google Patents

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JP3859831B2
JP3859831B2 JP22356197A JP22356197A JP3859831B2 JP 3859831 B2 JP3859831 B2 JP 3859831B2 JP 22356197 A JP22356197 A JP 22356197A JP 22356197 A JP22356197 A JP 22356197A JP 3859831 B2 JP3859831 B2 JP 3859831B2
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hot water
water supply
water
circulating
temperature
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JPH1163653A (en
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佳宏 棟田
徹哉 佐藤
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株式会社ガスター
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Description

【0001】
【発明の属する技術分野】
本発明は、浴槽内の水の循環する追い焚き流路内の水と給水の通る給湯流路内の水の双方にバーナーからの熱を伝える熱交換器と、前記浴槽内の水を前記追い焚き流路を通じて循環させる循環ポンプとを備えた1缶2水路型給湯風呂釜に関する。
【0002】
【従来の技術】
従来から使用されている1缶2水路型給湯風呂釜は、熱交換器を経由する追い焚き流路を通じて浴槽内の水を循環させる循環ポンプを備えており、風呂の追い焚き動作を行うとき、バーナーを点火するとともに当該循環ポンプを駆動するようになっている。また、給湯単独運転あるいは追い焚き単独運転から、給湯・追い焚きの同時運転に移行したとき、予め定められた定格能力で循環ポンプを駆動していた。
【0003】
【発明が解決しようとする課題】
しかしながら、1缶2水路型の給湯風呂釜では、給湯と風呂の追い焚きを同時運転すると、バーナーの発生する熱が追い焚き流路側と給湯流路側の双方に吸熱されるので、循環ポンプを定格能力で一定駆動すると、バーナーを最大燃焼させても設定温度の湯を要求量だけ給湯側から出湯することができない場合が生じるという問題があった。
【0004】
本発明は、このような従来の技術が有する問題点に着目してなされたもので、給湯と風呂の追い焚きとを同時運転した場合であっても設定温度の湯を要求量だけ給湯側から出湯することのできる1缶2水路型給湯風呂釜を提供することを目的としている。
【0006】
【課題を解決するための手段】
かかる目的を達成するための本発明の要旨とするところは、次の各項の発明に存する。
浴槽(40)内の水の循環する追い焚き流路(31)内の水と給水の通る給湯流路(21)内の水の双方にバーナー(12)からの熱を伝える熱交換器(13)と、前記浴槽(40)内の水を前記追い焚き流路(31)を通じて循環させる循環ポンプ(32)とを備えた1缶2水路型給湯風呂釜(10)において、
前記給湯流路(21)を通じて出湯される湯温を検知する出湯温度検知手段(29)と、前記循環ポンプ(32)による循環水量を制御する循環ポンプ制御手段(51、32a)とを備え、
前記循環ポンプ制御手段(51、32a)は、給湯と風呂の追い焚きとが同時に使用されているとき、前記出湯温度検知手段(29)によって検知される出湯温度を基にして当該温度が給湯設定温度になるよう前記循環ポンプ(32)による循環水量を増減させ、
給湯単独運転あるいは追い焚き単独運転から給湯と追い焚きの同時運転へ移行したとき、前記循環ポンプ(32)による循環水量を予め定めた最小流量に一旦設定し、その後給湯側の出湯温度に応じて前記循環水量を増減させることを特徴とする1缶2水路型給湯風呂釜(10)
【0007】
[2]浴槽(40)内の水の循環する追い焚き流路(31)内の水と給水の通る給湯流路(21)内の水の双方にバーナー(12)からの熱を伝える熱交換器(13)と、前記浴槽(40)内の水を前記追い焚き流路(31)を通じて循環させる循環ポンプ(32)とを備えた1缶2水路型給湯風呂釜(10)において、
前記給湯流路(21)を通じて出湯される湯温を検知する出湯温度検知手段(29)と、前記循環ポンプ(32)による循環水量を制御する循環ポンプ制御手段(51、32a)とを備え、
前記循環ポンプ制御手段(51、32a)は、給湯と風呂の追い焚きとが同時に使用されているとき、前記出湯温度検知手段(29)によって検知される出湯温度を基にして当該温度が給湯設定温度になるよう前記循環ポンプ(32)による循環水量を増減させ、給湯側に要求量の湯が給湯設定温度で出湯されているとき前記循環水量を増加し、前記バーナー(12)を最大燃焼させても給湯側に要求量の湯が給湯設定温度で出湯されなくなったとき前記循環水量を減少させることを特徴とする1缶2水路型給湯風呂釜(10)。
[3]前記循環ポンプ制御手段(51、32a)は、給湯側に要求量の湯が給湯設定温度で出湯されているとき前記循環水量を増加し、前記バーナー(12)を最大燃焼させても給湯側に要求量の湯が給湯設定温度で出湯されなくなったとき前記循環水量を減少させることを特徴とする[1]記載の1缶2水路型給湯風呂釜(10)
【0008】
[4]浴槽(40)内の水の循環する追い焚き流路(31)内の水と給水の通る給湯流路(21)内の水の双方にバーナー(12)からの熱を伝える熱交換器(13)と、前記浴槽(40)内の水を前記追い焚き流路(31)を通じて循環させる循環ポンプ(32)とを備えた1缶2水路型給湯風呂釜(10)において、
前記給湯流路(21)を通じて出湯される湯温を検知する出湯温度検知手段(29)と、前記循環ポンプ(32)による循環水量を制御する循環ポンプ制御手段(51、32a)とを備え、
前記循環ポンプ制御手段(51、32a)は、給湯と風呂の追い焚きとが同時に使用されているとき、前記出湯温度検知手段(29)によって検知される出湯温度を基にして当該温度が給湯設定温度になるよう前記循環ポンプ(32)による循環水量を増減させ、前記バーナー(12)が最大燃焼している状態の下で前記循環流量を予め設定された最小流量に制限しても給湯側へ要求量の湯が給湯設定温度で出湯されなくなったとき、前記循環ポンプ(32)を停止し追い焚き動作を一時的に停止させることを特徴とする1缶2水路型給湯風呂釜(10)
[5]前記循環ポンプ制御手段(51、32a)は、前記バーナー(12)が最大燃焼している状態の下で前記循環流量を予め設定された最小流量に制限しても給湯側へ要求量の湯が給湯設定温度で出湯されなくなったとき、前記循環ポンプ(32)を停止し追い焚き動作を一時的に停止させることを特徴とする[1],[2]または[3]記載の1缶2水路型給湯風呂釜(10)。
【0009】
前記本発明は次のように作用する。
循環ポンプ制御手段(51、32a)は、給湯と風呂の追い焚きとが同時に使用されているとき、出湯温度検知手段(29)によって検知される出湯温度を基にして当該温度が給湯設定温度になるよう循環ポンプ(32)による循環水量を増減させる。たとえば、出湯温度が設定温度より低くなったとき、循環水量を減少させ、追い焚き側に吸熱される熱量を少なくして給湯側の加熱量を相対的に増やす。これにより、出湯温度を設定温度に向けて上昇させることができる。
【0010】
そして、給湯単独運転あるいは追い焚き単独運転から給湯と追い焚きの同時運転へ移行したとき、循環ポンプ(32)による循環水量を、予め定めた最小流量に一旦設定し、その後給湯側の出湯温度に応じて循環水量を増減させる。同時運転へ移行したとき、追い焚き側の吸熱量の少ない状態に一旦設定するので、当初から給湯側が優先され、同時運転の開始時に出湯温度が低下してしまうことがない。
【0011】
また、追い焚き単独運転から同時運転へ移行した際も、一旦、循環水量を最小流量に絞ってから出湯温度に基づく循環水量の制御を行うので、循環ポンプ(32)の動作していない給湯単独運転から同時運転へ移行する場合と追い焚き単独運転から同時運転へ移行する場合の制御を共通化でき、その簡略化を図ることができる。
【0012】
循環ポンプ制御手段(51、32a)は、給湯側に要求量の湯が給湯設定温度で出湯されているとき、すなわち、適正な給湯を行いつつ燃焼能力にまだ余裕のあり得る状態のとき、追い焚き側の循環水量を増加する。一方、バーナー(12)を最大燃焼させても給湯側に要求量の湯が給湯設定温度で出湯されなくなったとき、すなわち、給湯側により優先的にバーナー(12)からの熱を配分する必要のあるとき、追い焚き側の循環水量を減少させる。これにより、給湯側に支障を与えない範囲内で追い焚きに要する時間を最大限に短縮することができる。
【0013】
また循環ポンプ制御手段(51、32a)は、バーナー(12)が最大燃焼している状態の下で循環流量を所定の最小流量に制限しても給湯側へ要求量の湯が給湯設定温度で出湯されなくなったとき、循環ポンプ(32)を停止させ追い焚き動作を一時的に停止させる。これにより、給湯側をより一層優先的に加熱することができる。
【0014】
なお、上述のように出湯温度を基にしたフィードバック制御により循環水量を制御することで、たとえば、給水温度、給湯設定温度、給湯側通水量を基にして号数の余裕度を求め、これと風呂側入水温度および風呂側設定温度等を基にし循環水量を設定するフィードフォワード制御を行うような場合に比べて、演算誤差等が無く、要求量の湯を給湯設定温度で確実に出湯しつつ、その範囲内で最大限に循環水量を増やすことができる。
【0015】
【発明の実施の形態】
以下、図面に基づき本発明の一実施の形態を説明する。
各図は本発明の一実施の形態を示している。
本発明にかかる1缶2水路型給湯風呂釜10は、水栓への給湯または浴槽40内への注湯を行う機能や浴槽内の湯を追い焚きする機能等を備えている。図1に示すように、1缶2水路型給湯風呂釜10は、燃焼室11を備えており、当該燃焼室11の下部には、バーナー12が、燃焼室11の上部には、バーナー12からの熱を給水等に伝える熱交換器13がそれぞれ配置されている。
【0016】
熱交換器13には、給湯または注湯用の給水を流すための給湯用パイプ21と、追い焚き用に浴槽内の水を循環させる追い焚き用循環パイプ31の双方が通っており、熱交換器13はバーナー12からの熱をこれら双方のパイプ21、31内の流体に伝えて加熱する機能を備えている。
【0017】
給湯用パイプ21のうち熱交換器13の入側へ向かう給水側流路21aと、熱交換器13の出側から延びる出湯側流路21bの間には、固定バイパス路22と、流量制御弁(GM1)23の介挿されたバイパス路24が接続されている。熱交換器13で加熱された湯に、固定バイパス路22、バイパス路24を通じて給水を混合するとともに、バイパス比を、流量制御弁23によって制御し得るようになっている。また、給湯用パイプ21の出湯側流路21b側には、出湯の総流量やバイパス比を制御するための流量制御弁(GM2)25が設けられている。
【0018】
給湯用パイプ21の入口部および出口部の近傍にはそれぞれ、通水の有無や通水量を検知するためのフローセンサ26a、26bが設けられている。また、給湯用パイプ21の入口部近傍には、給水の温度(Tin)を検知するための入水サーミスタ27が、熱交換器13の出口部近傍には、加熱後の湯温(Tout)を検知するための熱交サーミスタ28が、さらに給湯用パイプ21の出口部近傍には、出湯温度(Tmix)を検知するための出湯サーミスタ29がそれぞれ取り付けられている。
【0019】
追い焚き用循環パイプ31は、浴槽40内の水を熱交換器13まで戻す風呂戻パイプ部31aと、熱交換器13で加熱された後の湯を浴槽40へ送る風呂往パイプ部31bとから構成される。風呂戻パイプ部31aの途中には循環ポンプ32と、風呂戻パイプ部31a内の通水の有無を検知する風呂流水スイッチ33とが設けられている。また、風呂流水スイッチ33の近傍には、浴槽40側から流入する湯の温度を検知するための風呂温度サーミスタ34が取り付けてある。
【0020】
給湯用パイプ21の出湯側流路21bと、風呂戻パイプ部31aとは、注湯電磁弁35を備えた注湯パイプ36で接続されており、熱交換器13で加熱された給水を注湯パイプ36を介して浴槽40へ注湯することができるようになっている。
【0021】
給排気は、燃焼ファン14によって燃焼室11の下方側から給気を送風することによって強制的に行われ、排気は燃焼室11の上部から排出されるようになっている。バーナー12近傍には、図1では示していない点火装置15が設けてある。またバーナー12へ供給される燃焼ガスは、ガス電磁弁16、元ガス電磁弁17、ガス切替弁18によってオンオフ制御される。さらにバーナー12へ供給される燃焼ガスのガス量は、ガス比例弁19によって調整される。なお、ガス比例弁19の開度は、これに供給する比例弁電流(i)によって制御される。
【0022】
図2は、1缶2水路型給湯風呂釜10の有する制御基盤の回路構成を示したものである。この制御基盤は、各種制御の中枢的機能を果たすCPU(中央処理装置)51を備えている。CPU51には、データバスやアドレスバスなど各種バス52を介して各種の回路装置が接続されている。
【0023】
このうち、ROM(リード・オンリ・メモリ)53は、CPU51の実行するプログラムや各種の固定的データを記憶する読み出し専用メモリである。RAM(ランダム・アクセス・メモリ)54は、プログラムを実行する上で、一時的に必要になるデータを記憶するための作業メモリである。
【0024】
バス52には、本体操作部55のほか、各種回路装置とCPU51との間で電気信号の入出力を行うための入出力インターフェイス回路部56が接続されている。なお、図示していないが、本体操作部55のほか、メインリモコンや風呂リモコンも接続される。入出力インターフェイス回路部56には、フローセンサ26a、26b、各種サーミスタ27〜29、34、点火装置15、燃焼ファン14、各種ガス制御弁16〜19、および流量制御弁23、25、注湯電磁弁35および循環ポンプ32を駆動するポンプ駆動回路32aが接続されている。このほか、必要に応じて各種制御装置が入出力インターフェイス回路部56に接続される。
【0025】
次に作用を説明する。
本実施の形態にかかる1缶2水路型給湯風呂釜10は、給湯と追い焚きを同時運転した際に、給湯設定温度(Tsp)の湯を要求量だけ出湯し得るように、循環ポンプ32による追い焚き用循環パイプ31側の循環水量を調整するようになっている。すなわち、同時運転の場合には、追い焚き側よりも給湯側を優先し、出湯に支障の出ないように追い焚き側の吸熱量を調整している。ここで、要求量とは、出湯先の水栓の開度に応じた出湯量であり、実際には流量制御弁(GM2)25によって湯量を制限しない状態における出湯量を指す。
【0026】
図3に示すように、給湯単独運転、あるいは追い焚き単独運転の状態(ステップS101)から同時運転の状態になったとき(ステップS102;Y)、まず、流量制御弁(GM2)25が全開状態か否かを調べる(ステップS103)。流量制御弁(GM2)25はバーナー12を最大の能力(インプット)で燃焼させても、給湯設定温度の湯を出湯できない場合に、出湯量よりも出湯温度を優先するために絞るようになっている。したがって、流量制御弁(GM2)25が全開状態でない場合は、既に、最大インプットでバーナー12を燃焼しているにもかかわらず、給湯設定温度の湯を要求量だけ出湯できない状態にある。
【0027】
1缶2水路型の場合、バーナー12からの熱は、追い焚き側と給湯側の双方の流路に吸熱されるので、追い焚き側の循環水量が増加すれば追い焚き側の吸熱量が増え、相対的に給湯側の吸熱量が減少する。そこで流量制御弁(GM2)25が全開状態にないときは(ステップS103;N)、追い焚き動作を中断して給湯単独運転に戻し(ステップS101へ)、給湯側を優先させている。
【0028】
流量制御弁(GM2)25が全開状態のときは(ステップS103;Y)、給湯設定温度の湯を要求量だけ出湯しているので、まだバーナー12の燃焼に余裕が有る可能性がある。そこで、給湯に加えて追い焚きを並行運転できると判断し、循環ポンプ32を適宜の循環水量で動作させる(ステップS104)。その後、循環ポンプ32を動作させて追い焚き運転を給湯運転と並行して行っている間、出湯サーミスタ29の検知する出湯温度を監視する。そして、給湯設定温度と出湯温度が等しいかあるいは出湯温度が給湯設定温度より高いとき(ステップS105;N)、まだ燃焼量に余裕があると判断し循環ポンプ32による循環水量を所定量(Δq)だけ増加させる(ステップS106)。
【0029】
一方、出湯温度が給湯設定温度より低くなった場合には(ステップS105;Y)、まず、バーナー12が最大インプットで燃焼しているか否かを確認し(ステップS107)、最大インプットでないときは(ステップS107;N)、インプットを増加させる(ステップS108)。バーナー12が最大インプットで燃焼しているときは(ステップS107;Y)、給湯側の吸熱量を増加させるため、循環ポンプ32による循環水量を所定量だけ減少させる(ステップS110)。なお、循環水量が予め設定した最小値まで既に絞られているときは(ステップS109;Y)、追い焚き運転を中断し給湯単独運転に戻す(ステップS101へ)。
【0030】
このように、出湯温度を監視し、これが給湯設定温度を下回らないように追い焚き側の循環水量をフィードバック制御によって増減させるので、給湯と追い焚きの同時運転を行っている間も、出湯湯量の減少や出湯温度の低下を招くことがない。
【0031】
また出湯温度に基づくフィードバック制御を行うので、給湯設定温度の湯を要求量だけ出湯し得る範囲(給湯側に支障を与えない範囲)内で、最大限に追い焚き側の循環水量を増やすことができ、追い焚きにかかる時間を短くすることができる。
【0032】
さらに循環水量を最小流量に制限しても給湯側の要求を満足できないとき追い焚き運転を中断するので、たとえば、動作可能な最小電力以下で循環ポンプ32を駆動しこれを劣化させるようなことがない。
【0033】
図4、図5は、図3に示した動作をより詳細に表したものである。ここで、1缶2水路型給湯風呂釜10は複数の状態モードを備えており、どのような状態モードから同時運転に至るかによって同時運転開始直後における動作を異にしている。
【0034】
1缶2水路型給湯風呂釜10の状態モードには、モード1からモード4がある。このうちモード4は、運転を停止した状態である。モード1は、給湯用パイプ21の熱交換器13部分に熱い湯が停留している可能性の有る状態で、たとえば、給湯運転が無く、追い焚き運転の行われているとき、あるいは追い焚き単独運転が終了した後であって給湯運転が未だ行われていない状態のとき等が該当する。
【0035】
このようなモード1の状態から給湯側へ出湯を開始すると、給湯設定温度以上の熱い湯の出る可能性があるので、モード1では、流量制御弁(GM1)23を所定の開度にし、出湯が始まったときバイパス路24を通じて低温の給水が出湯当初から多量に混合される状態を形成し、高温の湯の出ることを防いでいる。
【0036】
モード3は、モード1から出湯を開始した直後の状態で、出湯温度を下げるために所定の開度で待機していた流量制御弁(GM1)23を徐々に閉め込む期間に相当する。モード2は、流量制御弁(GM1)23を閉じ終えた状態である。この状態は、たとえば、給湯単独運転中や給湯と追い焚きの同時運転中あるいは給湯単独運転を停止した後、追い焚き運転の行われる前の状態等が該当する。モード2からモード1への移行は、同時運転から給湯運転を停止した場合(すなわち、追い焚き単独運転になる)や給湯停止状態から追い焚き運転を開始したとき等に行われる。
【0037】
図4は、給湯単独運転中(モード2またはモード3)から同時運転へ移行した際の動作の流れを示している。給湯単独運転(ステップS201)の状態で風呂の自動運転スイッチ等が押下され追い焚き指示(風呂割り込み)があると(ステップS202;Y)、現在の状態モードがモード3の場合には、モード2に移行するまで待機する(ステップS203;N)。モード3は流量制御弁(GM1)23を徐々に閉め込む期間であるので、出湯温度が安定しない。そこで、流量制御弁(GM1)23の閉め込みが完了しモード2の状態になるのを待ってから追い焚き動作(循環水量の制御)を開始している。
【0038】
モード2の状態において(ステップS203;Y)、流量制御弁(GM2)25が全開状態か否かを調べる(ステップS204)。全開でないときは(ステップS204;Y)、バーナー12を最大の能力(インプット)で燃焼させても給湯設定温度の湯を要求量だけ出湯できない状態に既にあるので、同時運転へ移行するのを止め、給湯単独運転のままとする(ステップS201へ)。
【0039】
流量制御弁(GM2)25が全開状態の場合には(ステップS204;N)、循環ポンプ32の循環水量を予め定めた最小流量(qmin)に設定して追い焚き運転を開始する(ステップS205)。循環ポンプ32の動作を開始したとき、出湯温度(Tmix)が給湯設定温度(Tsp)より低くなったときは(ステップS206;Y)、比例弁電流(i)が最大許容比例弁電流(imax)か否か、すなわちバーナー12へのインプットが最大値か否かを調べ(ステップS207)、最大値でないときは比例弁電流(i)を△iだけ増加させ、出湯温度(Tmix)の上昇を試みる(ステップS208)。既に比例弁電流(i)が最大許容比例弁電流(imax)のときは、循環ポンプ32を停止させ(ステップS209)、追い焚き運転を中断する(ステップS201へ)。
【0040】
最小流量(qmin)で循環ポンプ32を駆動しても出湯温度(Tmix)が給湯設定温度(Tsp)を下回ることがないときは(ステップS206;N)、燃焼能力にまだ余裕があると判断し循環ポンプ32の循環水量を△qだけ増加させる(ステップS210)。その後さらに出湯温度(Tmix)を監視し(ステップS211)、出湯温度(Tmix)が給湯設定温度(Tsp)を下回っていない間は(ステップS211;N)、循環ポンプ32の最大流量(qmax)に至るまで循環水量を△qずつ増加させることを行う(ステップS212、ステップS213)。
【0041】
出湯温度(Tmix)が給湯設定温度(Tsp)よりも低くなったときは(ステップS211;Y)、比例弁電流(i)が既に最大値(imax)か否かを調べ(ステップS214)、最大値(imax)でないときは(ステップS214;Y)、比例弁電流(i)を△iずつ増加させ、出湯温度(Tmix)を上昇させる(ステップS215)。
【0042】
一方、比例弁電流が既に最大値(imax)の場合には、循環ポンプ32の循環水量を△qずつ減少させる(ステップS217)。ただし、循環水量を既に最小流量(qmin)まで絞っているときは(ステップS216;N)、循環ポンプ32を停止させ(ステップS209)、追い焚き運転を中断する(ステップS201へ)。このように循環水量を減少させることで追い焚き側の吸熱量を少なくし、相対的に給湯側の吸熱量を増加させ、出湯温度(Tmix)の上昇を図っている。
【0043】
図5は、追い焚き単独運転中に給湯側への出湯が始まった場合における動作の流れを示している。追い焚き単独運転中(給湯用パイプ21の熱交換器13部分に高温の湯が停留しているモード1の状態)において(ステップS301)、給湯運転要求(給湯割り込み)が発生すると(ステップS302;Y)、1缶2水路型給湯風呂釜10の状態モードがモード1からモード3を経由しモード2になるまで待機し(ステップS303;Y)、循環ポンプ32をオフする(ステップS304)。以後の動作は、図4のステップS204以下と同様であり、その説明を省略する。
【0044】
このように追い焚き運転中に給湯割り込みが発生したとき、循環ポンプ32を一旦オフするので、ステップS305以下の動作を給湯単独運転中に風呂割り込みの発生した場合におけるステップS204以下の動作と共通化でき、制御の簡略化を図ることができる。また、同時運転へ移行したとき循環ポンプ32を最小流量(qmin)から次第に増加させるようにしたので、同時運転の開始時に出湯温度(Tmix)が急激に降下するようなことがなく、快適な出湯を行うことができる。
【0045】
さらに、バーナー12を最大燃焼させても給湯設定温度(Tsp)の湯を要求量だけ出湯することができなくなったとき、始めて、循環水量を絞るので、給湯側を優先しつつ追い焚きに要する時間を最大限に短縮することができる。
【0046】
図6は、追い焚き単独運転中に給湯割り込みが発生したとき、循環ポンプ32を一旦オフすることなく、給湯割り込み発生時の循環水量を初期値として同時運転の制御に移行する場合の動作を示している。図6に示す流れは、図5に比べて、循環ポンプ32を一旦オフするステップS304と、循環ポンプ32の循環水量を最小流量(qmin)に初期設定するステップS306と、最小流量(qmin)での追い焚きによって出湯温度(Tmix)が低下することを防止する処理(ステップS307〜ステップS309)と、最小流量(qmin)から△qだけ循環水量を増加させるステップS312とが削除されている。また、流量制御弁(GM2)25の開度が全開でないときも(ステップS305;Y)循環ポンプ32を停止させる処理(ステップS310)を行う点が異なり、他のステップは図5の示すものと同一になっている。
【0047】
同時運転に移行した際における初期の循環水量において給湯側に給湯設定温度(Tsp)の湯を要求量だけ出湯することができる場合には(ステップS305;N)、給湯側に支障を与えない範囲で循環水量を増減しながら追い焚き運転が継続される(ステップS313からステップS319)。一方、同時運転に移行した際における初期の循環水量において給湯側に給湯設定温度(Tsp)の湯を要求量だけ出湯することができない場合には(ステップS305;Y)、循環ポンプ32を停止させ(ステップS310)、一旦、給湯単独運転に移行する(ステップS311)。このように、一旦、給湯単独運転に移行することで、その後は図4に示す動作が行われ、給湯側に支障の出ない範囲で追い焚き運転が行われることになる。
【0048】
以上説明した実施の形態では、循環水量の1回当たりの増減量△qおよび比例弁電流(i)の1回当たりの増減量△iを一定値にしたが、これらを可変値にするようにしてもよい。たとえば、出湯温度(Tmix)と給湯設定温度(Tsp)との偏差に応じて△qおよび△iの大きさを設定するようにしてもよい。
【0049】
【発明の効果】
本発明にかかる1缶2水路型給湯風呂釜によれば、給湯と風呂の追い焚きとが同時使用されているとき、検知される出湯温度を基にして当該温度が給湯設定温度になるよう循環ポンプによる循環水量をフィードバック制御によって増減させるので、給湯側に支障を与えることなく給湯と追い焚きの同時運転を行うことができるとともに、給湯側に支障の出ない範囲内で追い焚きに要する時間を最大限に短縮することができる。
【0050】
また、給湯単独運転あるいは追い焚き単独運転から給湯と追い焚きの同時運転へ移行したとき、循環ポンプによる循環水量を予め定めた最小流量に一旦設定し、その後給湯側の出湯温度に応じて循環水量を増減させるものでは、当初から給湯側が優先され、同時運転開始時に出湯温度が一時的に低下することが防止される。さらに追い焚き単独運転から同時運転へ移行した際も、一旦、循環水量を最小流量に絞ってから出湯温度に基づく循環水量の制御を行うので、循環ポンプの動作していない給湯単独運転から同時運転へ移行する場合と追い焚き単独運転から同時運転へ移行する場合の制御を共通化でき、その簡略化を図ることができる。
【図面の簡単な説明】
【図1】本発明の一実施の形態に係る1缶2路型給湯風呂釜を示す説明図である。
【図2】本発明の一実施の形態に係る1缶2水路型給湯風呂釜の有する制御基盤の回路構成を示すブロック図である。
【図3】本発明の一実施の形態に係る1缶2水路型給湯風呂釜が給湯と追い焚きの同時運転時に循環ポンプの流量を制御する際の流れを示す流れ図である。
【図4】本発明の一実施の形態に係る1缶2水路型給湯風呂釜が給湯単独運転から追い焚きとの同時運転へ移行したときに行う循環ポンプの流量制御の流れを示す流れ図である。
【図5】本発明の一実施の形態に係る1缶2水路型給湯風呂釜が追い焚き単独運転から給湯との同時運転へ移行したときに行う循環ポンプの流量制御の流れを示す流れ図である。
【図6】本発明の一実施の形態に係る1缶2水路型給湯風呂釜が追い焚き単独運転から給湯との同時運転へ移行したときに行う循環ポンプの流量制御の流れの他の一例を示す流れ図である。
【符号の説明】
10…1缶2水路型給湯風呂釜
11…燃焼室
12…バーナー
13…熱交換器
14…燃焼ファン
19…ガス比例弁
21…給湯用パイプ
22…固定バイパス路
23…流量制御弁(GM1)
24…バイパス路
25…流量制御弁(GM2)
26a、26b…フローセンサ
27…入水サーミスタ
28…熱交サーミスタ
29…出湯サーミスタ
31…追い焚き用循環パイプ
32…循環ポンプ
33…風呂流水スイッチ
34…風呂温度サーミスタ
35…注湯電磁弁
36…注湯パイプ
40…浴槽
[0001]
BACKGROUND OF THE INVENTION
The present invention includes a heat exchanger for transferring heat from a burner to both water in a reheating channel through which water in a bathtub circulates and water in a hot water supply channel through which water is supplied, and the water in the bathtub is replenished. The present invention relates to a one-can two-water channel hot water bath provided with a circulation pump that circulates through a watering channel.
[0002]
[Prior art]
Conventionally used 1-can 2-water-type hot water baths are equipped with a circulation pump that circulates the water in the bathtub through a reheating channel that passes through a heat exchanger. The burner is ignited and the circulation pump is driven. Further, when the hot water supply single operation or the reheating single operation is shifted to the simultaneous operation of hot water supply and reheating, the circulation pump is driven with a predetermined rated capacity.
[0003]
[Problems to be solved by the invention]
However, in a 1-can 2-water-type hot water bath, the heat generated by the burner is absorbed by both the reheating channel side and the hot water flow channel side when hot water and reheating of the bath are operated simultaneously. When driving at a constant capacity, there is a problem that hot water having a set temperature cannot be discharged from the hot water supply side by a required amount even when the burner is burned at maximum.
[0004]
The present invention has been made paying attention to such problems of the prior art, and even when hot water supply and bath reheating are simultaneously operated, only the required amount of hot water at a set temperature is supplied from the hot water supply side. An object of the present invention is to provide a one-can, two-channel hot-water hot water bath that can take out hot water.
[0006]
[Means for Solving the Problems]
  The gist of the present invention for achieving the object lies in the inventions of the following items.
[1]Heat exchanger (13) for transferring heat from the burner (12) to both the water in the reheating channel (31) through which water in the bathtub (40) circulates and the water in the hot water supply channel (21) through which the water is supplied. ) And a circulation pump (32) that circulates water in the bathtub (40) through the reheating channel (31),
  A hot water temperature detection means (29) for detecting the temperature of hot water discharged through the hot water supply passage (21), and a circulation pump control means (51, 32a) for controlling the amount of circulating water by the circulation pump (32),
  The circulating pump control means (51, 32a) is configured to set the hot water supply temperature based on the hot water temperature detected by the hot water temperature detection means (29) when hot water supply and bathing are simultaneously used. Increase or decrease the amount of circulating water by the circulation pump (32) so as to reach a temperature,
  When shifting from hot water supply single operation or reheating single operation to simultaneous operation of hot water supply and reheating, the circulating water amount by the circulation pump (32) is temporarily set to a predetermined minimum flow rate, and then, depending on the hot water temperature on the hot water supply side The circulating water volume is increased or decreased.1Can 2 water channel hot water bath(10).
[0007]
[2] Heat exchange for transferring heat from the burner (12) to both the water in the reheating channel (31) through which water in the bathtub (40) circulates and the water in the hot water supply channel (21) through which the water is supplied In a one-can two-water-type hot water hot water bath (10) comprising a vessel (13) and a circulation pump (32) for circulating water in the bathtub (40) through the reheating channel (31),
  A hot water temperature detection means (29) for detecting the temperature of hot water discharged through the hot water supply passage (21), and a circulation pump control means (51, 32a) for controlling the amount of circulating water by the circulation pump (32),
  The circulating pump control means (51, 32a) is configured to set the hot water supply temperature based on the hot water temperature detected by the hot water temperature detection means (29) when hot water supply and bathing are simultaneously used. The circulating water amount by the circulation pump (32) is increased or decreased so as to reach a temperature, and when the required amount of hot water is discharged at the hot water supply temperature on the hot water supply side, the circulating water amount is increased and the burner (12) is burned to the maximum. However, when the required amount of hot water is no longer discharged to the hot water supply side at the hot water supply set temperature, the circulating water amount is reduced.
[3] The circulating pump control means (51, 32a) may increase the circulating water amount when the required amount of hot water is discharged at the hot water supply side to the hot water supply side, and the burner (12) may be burned to the maximum. When the required amount of hot water is no longer discharged at the hot water supply set temperature on the hot water supply side, the circulating water amount is reduced [1.]Record1 can 2 water channel hot water bath(10).
[0008]
[4]Heat exchanger (13) for transferring heat from the burner (12) to both the water in the reheating channel (31) through which water in the bathtub (40) circulates and the water in the hot water supply channel (21) through which the water is supplied. ) And a circulation pump (32) that circulates water in the bathtub (40) through the reheating channel (31),
  A hot water temperature detection means (29) for detecting the temperature of hot water discharged through the hot water supply passage (21), and a circulation pump control means (51, 32a) for controlling the amount of circulating water by the circulation pump (32),
  The circulating pump control means (51, 32a) is configured to set the hot water supply temperature based on the hot water temperature detected by the hot water temperature detection means (29) when hot water supply and bathing are simultaneously used. Increase or decrease the amount of circulating water by the circulation pump (32) so as to reach a temperature,When the required amount of hot water is no longer discharged to the hot water supply side at the hot water supply set temperature even when the circulation flow rate is limited to the preset minimum flow rate under the state where the burner (12) is maximally burning, the circulation is performed. The pump (32) is stopped and the chasing operation is temporarily stopped.1Can 2 water channel hot water bath(10).
[5] The circulating pump control means (51, 32a) is a required amount to the hot water supply side even if the circulating flow rate is limited to a preset minimum flow rate in a state where the burner (12) is burning maximum. [1], [2] or [3], wherein when the hot water is no longer discharged at the hot water supply set temperature, the circulation pump (32) is stopped and the reheating operation is temporarily stopped. Can 2 water channel hot water bath (10).
[0009]
The present invention operates as follows.
When the hot water supply and the reheating of the bath are used at the same time, the circulation pump control means (51, 32a) sets the temperature to the hot water supply set temperature based on the hot water temperature detected by the hot water temperature detection means (29). Increase or decrease the amount of circulating water by the circulation pump (32). For example, when the hot water temperature becomes lower than the set temperature, the amount of circulating water is decreased, the amount of heat absorbed by the reheating side is decreased, and the heating amount on the hot water supply side is relatively increased. Thereby, the tapping temperature can be raised toward the set temperature.
[0010]
  AndWhen the hot water supply single operation or the reheating single operation is shifted to the simultaneous operation of the hot water supply and reheating, the circulating water amount by the circulation pump (32) is temporarily set to a predetermined minimum flow rate, and then the hot water temperature on the hot water supply side is set. Increase or decrease the amount of circulating water. When the operation is shifted to the simultaneous operation, since the heat absorption amount on the reheating side is once set to be small, the hot water supply side is given priority from the beginning, and the temperature of the discharged hot water does not decrease at the start of the simultaneous operation.
[0011]
Further, even when the refueling single operation is shifted to the simultaneous operation, the circulating water amount is controlled to the minimum flow rate once and then the circulating water amount is controlled based on the tapping temperature. Control can be made common when shifting from operation to simultaneous operation and when shifting from single operation to simultaneous operation, which can be simplified.
[0012]
The circulation pump control means (51, 32a) is configured to follow up when the required amount of hot water is discharged to the hot water supply side at the hot water supply set temperature, that is, when the hot water supply is being performed and the combustion capacity is still sufficient. Increase the amount of circulating water on the burning side. On the other hand, when the required amount of hot water is no longer discharged to the hot water supply side at the hot water supply set temperature even when the burner (12) is maximally burned, that is, it is necessary to preferentially distribute the heat from the burner (12) by the hot water supply side. At some point, reduce the amount of circulating water on the catcher side. As a result, the time required for reheating within a range that does not hinder the hot water supply side can be shortened to the maximum.
[0013]
Further, the circulation pump control means (51, 32a) can supply the required amount of hot water to the hot water supply side at the hot water supply set temperature even if the circulation flow rate is limited to a predetermined minimum flow rate in a state where the burner (12) is in maximum combustion. When hot water is no longer discharged, the circulation pump (32) is stopped and the chasing operation is temporarily stopped. Thereby, the hot water supply side can be heated further preferentially.
[0014]
In addition, by controlling the circulating water amount by feedback control based on the tapping temperature as described above, for example, the margin of the number is obtained based on the water supply temperature, the hot water supply set temperature, and the hot water supply side water flow amount. Compared to feed-forward control that sets the circulating water volume based on the bath-side incoming temperature and the bath-side set temperature, there is no calculation error, and the required amount of hot water is reliably discharged at the hot-water supply set temperature. The maximum amount of circulating water can be increased within the range.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
Each figure shows an embodiment of the present invention.
1 can 2 water channel type hot water bath 10 according to the present invention has a function of supplying hot water to a faucet or pouring hot water into a bathtub 40, a function of replenishing hot water in a bathtub, and the like. As shown in FIG. 1, a single can / two water channel hot water bath 10 includes a combustion chamber 11. A burner 12 is provided at the lower portion of the combustion chamber 11, and a burner 12 is provided at the upper portion of the combustion chamber 11. The heat exchangers 13 for transferring the heat to the water supply or the like are respectively disposed.
[0016]
The heat exchanger 13 passes through both a hot water supply pipe 21 for flowing hot water or pouring water and a recirculation pipe 31 for circulating water in the bathtub for reheating. The vessel 13 has a function of transferring the heat from the burner 12 to the fluid in both the pipes 21 and 31 and heating it.
[0017]
A fixed bypass path 22 and a flow rate control valve are provided between a water supply side flow path 21 a toward the inlet side of the heat exchanger 13 and a hot water supply side path 21 b extending from the outlet side of the heat exchanger 13 in the hot water supply pipe 21. A bypass path 24 in which (GM1) 23 is inserted is connected. The hot water heated by the heat exchanger 13 is mixed with the feed water through the fixed bypass passage 22 and the bypass passage 24, and the bypass ratio can be controlled by the flow control valve 23. In addition, a flow rate control valve (GM2) 25 for controlling the total flow rate and bypass ratio of the hot water is provided on the hot water supply side channel 21b side of the hot water supply pipe 21.
[0018]
Flow sensors 26a and 26b for detecting the presence / absence of water flow and the amount of water flow are provided in the vicinity of the inlet and outlet of the hot water supply pipe 21, respectively. Also, a water thermistor 27 for detecting the temperature of the water supply (Tin) is detected near the inlet of the hot water supply pipe 21, and the hot water temperature (Tout) after heating is detected near the outlet of the heat exchanger 13. A hot water thermistor 28 for detecting the hot water temperature (Tmix) is attached in the vicinity of the outlet of the hot water supply pipe 21.
[0019]
The recirculation circulation pipe 31 includes a bath return pipe portion 31 a that returns the water in the bathtub 40 to the heat exchanger 13, and a bath return pipe portion 31 b that sends hot water heated by the heat exchanger 13 to the bathtub 40. Composed. In the middle of the bath return pipe portion 31a, a circulation pump 32 and a bath running water switch 33 for detecting the presence or absence of water flow in the bath return pipe portion 31a are provided. A bath temperature thermistor 34 for detecting the temperature of hot water flowing from the bathtub 40 side is attached in the vicinity of the bath water switch 33.
[0020]
The hot water supply side pipe 21b of the hot water supply pipe 21 and the bath return pipe portion 31a are connected by a pouring pipe 36 having a pouring solenoid valve 35, and the hot water supplied by the heat exchanger 13 is poured. Hot water can be poured into the bathtub 40 through the pipe 36.
[0021]
The supply / exhaust is forcibly performed by blowing the supply air from the lower side of the combustion chamber 11 by the combustion fan 14, and the exhaust is discharged from the upper part of the combustion chamber 11. An ignition device 15 not shown in FIG. 1 is provided in the vicinity of the burner 12. The combustion gas supplied to the burner 12 is on / off controlled by the gas solenoid valve 16, the original gas solenoid valve 17, and the gas switching valve 18. Further, the amount of combustion gas supplied to the burner 12 is adjusted by a gas proportional valve 19. The opening degree of the gas proportional valve 19 is controlled by the proportional valve current (i) supplied thereto.
[0022]
FIG. 2 shows the circuit configuration of the control base of the single can / two water channel hot water bath 10. This control board includes a CPU (Central Processing Unit) 51 that performs a central function of various controls. Various circuit devices are connected to the CPU 51 via various buses 52 such as a data bus and an address bus.
[0023]
Among these, a ROM (Read Only Memory) 53 is a read only memory for storing a program executed by the CPU 51 and various kinds of fixed data. A RAM (Random Access Memory) 54 is a working memory for storing data that is temporarily required for executing a program.
[0024]
In addition to the main body operation unit 55, an input / output interface circuit unit 56 for inputting / outputting electric signals between various circuit devices and the CPU 51 is connected to the bus 52. Although not shown, in addition to the main body operation unit 55, a main remote controller and a bath remote controller are also connected. The input / output interface circuit unit 56 includes flow sensors 26a and 26b, various thermistors 27 to 29, 34, an ignition device 15, a combustion fan 14, various gas control valves 16 to 19, and flow control valves 23 and 25, and a pouring electromagnetic valve. A pump drive circuit 32a for driving the valve 35 and the circulation pump 32 is connected. In addition, various control devices are connected to the input / output interface circuit unit 56 as necessary.
[0025]
Next, the operation will be described.
The single can / two water channel hot water bath 10 according to the present embodiment is provided with a circulation pump 32 so that when a hot water supply and a reheating are operated simultaneously, a required amount of hot water at a hot water supply set temperature (Tsp) can be discharged. The amount of circulating water on the side of the recirculation pipe 31 is adjusted. That is, in the case of simultaneous operation, the hot water supply side is prioritized over the reheating side, and the heat absorption amount on the reheating side is adjusted so as not to interfere with the hot water. Here, the required amount is the amount of hot water discharged according to the opening degree of the tap at the hot water outlet, and actually refers to the amount of hot water in a state where the amount of hot water is not limited by the flow rate control valve (GM2) 25.
[0026]
As shown in FIG. 3, when the hot water supply single operation or the reheating single operation state (step S101) is changed to the simultaneous operation state (step S102; Y), first, the flow control valve (GM2) 25 is fully opened. Whether or not (step S103). When the burner 12 is burned with the maximum capacity (input) and the hot water at the hot water supply set temperature cannot be discharged, the flow control valve (GM2) 25 is throttled to prioritize the discharged water temperature over the amount of discharged water. Yes. Therefore, when the flow control valve (GM2) 25 is not in the fully open state, the hot water at the hot water supply set temperature cannot be discharged by the required amount even though the burner 12 is already burned with the maximum input.
[0027]
In the case of a single can / two water channel type, the heat from the burner 12 is absorbed by the flow path on both the reheating side and the hot water supply side, so if the amount of circulating water on the reheating side increases, the heat absorption on the reheating side increases. The heat absorption amount on the hot water supply side is relatively reduced. Therefore, when the flow rate control valve (GM2) 25 is not fully opened (step S103; N), the reheating operation is interrupted to return to the hot water supply single operation (to step S101), and the hot water supply side is given priority.
[0028]
When the flow rate control valve (GM2) 25 is fully open (step S103; Y), since the required amount of hot water at the hot water supply set temperature is discharged, there is a possibility that the burner 12 still has room for combustion. Therefore, it is determined that in addition to hot water supply, reheating can be performed in parallel, and the circulation pump 32 is operated with an appropriate amount of circulating water (step S104). Thereafter, while the circulation pump 32 is operated and the reheating operation is performed in parallel with the hot water supply operation, the hot water temperature detected by the hot water thermistor 29 is monitored. Then, when the hot water supply set temperature is equal to the hot water supply temperature or the hot water supply temperature is higher than the hot water supply set temperature (step S105; N), it is determined that there is still an allowance in the combustion amount, and the circulating water amount by the circulation pump 32 is a predetermined amount (Δq). (Step S106).
[0029]
On the other hand, when the tapping temperature is lower than the hot water supply set temperature (step S105; Y), first, it is confirmed whether or not the burner 12 is combusting with the maximum input (step S107). Step S107; N), the input is increased (Step S108). When the burner 12 is combusting with the maximum input (step S107; Y), in order to increase the heat absorption amount on the hot water supply side, the amount of circulating water by the circulation pump 32 is decreased by a predetermined amount (step S110). When the circulating water amount has already been reduced to the preset minimum value (step S109; Y), the chasing operation is interrupted and returned to the hot water supply single operation (to step S101).
[0030]
In this way, the hot water temperature is monitored and the amount of circulating water on the reheating side is increased / decreased by feedback control so that it does not fall below the preset hot water supply temperature, so even during simultaneous operation of hot water supply and reheating, It does not cause a decrease or a decrease in hot water temperature.
[0031]
In addition, feedback control based on the hot water temperature is used, so that the amount of circulating water on the reheating side can be increased to the maximum within the range where hot water at the hot water supply set temperature can be discharged by the required amount (a range that does not interfere with the hot water supply side). This can shorten the time it takes to chase.
[0032]
Further, if the circulating water amount is limited to the minimum flow rate, the reheating operation is interrupted when the demand on the hot water supply side cannot be satisfied. For example, the circulating pump 32 is driven below the minimum operable power and deteriorated. Absent.
[0033]
4 and 5 show the operation shown in FIG. 3 in more detail. Here, the single can / two water channel hot water bath 10 has a plurality of state modes, and the operation immediately after the start of the simultaneous operation differs depending on what state mode the simultaneous operation is reached.
[0034]
There are mode 1 to mode 4 in the state mode of the 1 can 2 water channel hot water bath 10. Of these, mode 4 is a state in which the operation is stopped. Mode 1 is a state in which hot hot water may stop in the heat exchanger 13 portion of the hot water supply pipe 21, for example, when there is no hot water supply operation and a reheating operation is performed, or a reheating operation is performed alone. This is the case when the hot water supply operation has not yet been performed after the operation is completed.
[0035]
When hot water is started from the state of Mode 1 to the hot water supply side, hot water having a temperature higher than the hot water supply temperature may be discharged. Therefore, in Mode 1, the flow rate control valve (GM1) 23 is set to a predetermined opening, When the hot water is started, a state in which a large amount of low-temperature water is mixed through the bypass 24 from the beginning of hot water is prevented, and hot water is prevented from coming out.
[0036]
Mode 3 corresponds to a period in which the flow rate control valve (GM1) 23, which has been waiting at a predetermined opening in order to lower the hot water temperature, is gradually closed immediately after the hot water is started from mode 1. Mode 2 is a state in which the flow control valve (GM1) 23 has been closed. This state corresponds to, for example, a state before the reheating operation is performed after the hot water supply independent operation, the simultaneous operation of the hot water supply and the reheating, or after the hot water supply independent operation is stopped. The transition from mode 2 to mode 1 is performed when the hot water supply operation is stopped from the simultaneous operation (that is, when the reheating operation is performed alone) or when the reheating operation is started from the hot water supply stop state.
[0037]
FIG. 4 shows the flow of operation when shifting to simultaneous operation from hot water supply single operation (mode 2 or mode 3). When a bath automatic operation switch or the like is pressed in the state of hot water supply single operation (step S201) and there is a reheating instruction (bath interruption) (step S202; Y), when the current state mode is mode 3, mode 2 (Step S203; N). Since mode 3 is a period in which the flow control valve (GM1) 23 is gradually closed, the tapping temperature is not stable. Therefore, after the closing of the flow rate control valve (GM1) 23 is completed and the state of the mode 2 is reached, the reheating operation (control of the circulating water amount) is started.
[0038]
In the mode 2 state (step S203; Y), it is checked whether or not the flow control valve (GM2) 25 is fully opened (step S204). When it is not fully open (step S204; Y), even if the burner 12 is burned with the maximum capacity (input), the hot water at the hot water supply set temperature is already in a state where the required amount cannot be discharged, so the shift to the simultaneous operation is stopped. Then, the hot water supply is kept alone (to step S201).
[0039]
When the flow rate control valve (GM2) 25 is fully open (step S204; N), the circulating water amount of the circulation pump 32 is set to a predetermined minimum flow rate (qmin) and the reheating operation is started (step S205). . When the operation of the circulation pump 32 is started and the tapping temperature (Tmix) becomes lower than the hot water supply set temperature (Tsp) (step S206; Y), the proportional valve current (i) is the maximum allowable proportional valve current (imax). Whether or not the input to the burner 12 is the maximum value (step S207). If the input is not the maximum value, the proportional valve current (i) is increased by Δi to try to raise the tapping temperature (Tmix). (Step S208). When the proportional valve current (i) is already the maximum allowable proportional valve current (imax), the circulation pump 32 is stopped (step S209), and the chasing operation is interrupted (to step S201).
[0040]
If the hot water temperature (Tmix) does not fall below the hot water supply set temperature (Tsp) even when the circulating pump 32 is driven at the minimum flow rate (qmin) (step S206; N), it is determined that there is still a margin in the combustion capacity. The circulating water amount of the circulation pump 32 is increased by Δq (step S210). Thereafter, the hot water temperature (Tmix) is further monitored (step S211). While the hot water temperature (Tmix) is not lower than the hot water supply set temperature (Tsp) (step S211; N), the maximum flow rate (qmax) of the circulation pump 32 is set. The amount of circulating water is increased by Δq until it reaches (step S212, step S213).
[0041]
When the hot water temperature (Tmix) becomes lower than the hot water supply set temperature (Tsp) (step S211; Y), it is checked whether the proportional valve current (i) has already reached the maximum value (imax) (step S214). When it is not the value (imax) (step S214; Y), the proportional valve current (i) is increased by Δi and the hot water temperature (Tmix) is increased (step S215).
[0042]
On the other hand, if the proportional valve current is already at the maximum value (imax), the amount of circulating water in the circulation pump 32 is decreased by Δq (step S217). However, when the circulating water amount has already been reduced to the minimum flow rate (qmin) (step S216; N), the circulation pump 32 is stopped (step S209), and the reheating operation is interrupted (to step S201). By reducing the amount of circulating water in this way, the endothermic amount on the reheating side is reduced, the endothermic amount on the hot water supply side is relatively increased, and the hot water temperature (Tmix) is increased.
[0043]
FIG. 5 shows the flow of operation when the hot water supply to the hot water supply side starts during the reheating independent operation. During the reheating independent operation (mode 1 state in which high-temperature hot water is retained in the heat exchanger 13 portion of the hot water supply pipe 21) (step S301), when a hot water supply operation request (hot water supply interruption) occurs (step S302; Y) Wait until the state mode of the single can / two water channel hot water bath 10 is changed from mode 1 to mode 2 via mode 3 (step S303; Y), and the circulation pump 32 is turned off (step S304). Subsequent operations are the same as those in step S204 and subsequent steps in FIG. 4, and a description thereof will be omitted.
[0044]
Thus, when the hot water supply interruption occurs during the reheating operation, the circulation pump 32 is temporarily turned off. Therefore, the operation after step S305 is made common with the operation after step S204 when the bath interruption occurs during the hot water supply independent operation. It is possible to simplify the control. In addition, since the circulation pump 32 is gradually increased from the minimum flow rate (qmin) when shifting to the simultaneous operation, the hot water temperature (Tmix) does not drop suddenly at the start of the simultaneous operation, and the comfortable hot water is discharged. It can be performed.
[0045]
In addition, when the burner 12 is burned to the maximum, it is not possible to discharge hot water at the hot water supply set temperature (Tsp) by the required amount. Can be shortened to the maximum.
[0046]
FIG. 6 shows an operation in the case of shifting to simultaneous operation control with the circulating water amount at the time of occurrence of hot water supply as an initial value without temporarily turning off the circulation pump 32 when a hot water supply interruption occurs during the reheating independent operation. ing. Compared to FIG. 5, the flow shown in FIG. 6 includes step S304 for turning off the circulation pump 32, step S306 for initially setting the circulation water amount of the circulation pump 32 to the minimum flow rate (qmin), and the minimum flow rate (qmin). The process (steps S307 to S309) for preventing the hot water temperature (Tmix) from lowering due to the reheating of step S312 and the step S312 for increasing the circulating water amount by Δq from the minimum flow rate (qmin) are deleted. Further, even when the opening degree of the flow rate control valve (GM2) 25 is not fully opened (step S305; Y), the processing for stopping the circulation pump 32 (step S310) is different, and other steps are different from those shown in FIG. It is the same.
[0047]
When the required amount of hot water at the hot water supply temperature (Tsp) can be discharged to the hot water supply side in the initial amount of circulating water when shifting to the simultaneous operation (step S305; N), a range that does not hinder the hot water supply side Thus, the reheating operation is continued while increasing / decreasing the circulating water amount (from step S313 to step S319). On the other hand, when the required amount of hot water at the hot water supply set temperature (Tsp) cannot be discharged to the hot water supply side in the initial amount of circulating water when shifting to the simultaneous operation (step S305; Y), the circulation pump 32 is stopped. (Step S310), it shifts to hot water supply single operation once (Step S311). As described above, once the operation is shifted to the hot water supply single operation, the operation shown in FIG. 4 is performed thereafter, and the reheating operation is performed within a range where there is no problem on the hot water supply side.
[0048]
In the embodiment described above, the increase / decrease amount Δq per one time of the circulating water amount and the increase / decrease amount Δi per time of the proportional valve current (i) are set to constant values. May be. For example, the magnitudes of Δq and Δi may be set according to the deviation between the hot water temperature (Tmix) and the hot water supply set temperature (Tsp).
[0049]
【The invention's effect】
According to the 1 can 2 water channel type hot water bath according to the present invention, when hot water and reheating of the bath are used at the same time, the temperature is circulated so that the temperature becomes the preset hot water temperature based on the detected hot water temperature. Since the amount of water circulated by the pump is increased or decreased by feedback control, it is possible to simultaneously operate hot water supply and reheating without affecting the hot water supply side, and the time required for reheating within the range where there is no problem with the hot water supply side. It can be shortened to the maximum.
[0050]
In addition, when shifting from hot water supply single operation or reheating single operation to simultaneous operation of hot water supply and reheating, the circulating water amount by the circulation pump is temporarily set to a predetermined minimum flow rate, and then the circulating water amount according to the hot water temperature on the hot water supply side In the case of increasing or decreasing the temperature, the hot water supply side is given priority from the beginning, and the temperature of the discharged hot water is prevented from temporarily decreasing at the start of simultaneous operation. In addition, even after switching from reheating independent operation to simultaneous operation, once the circulating water volume is reduced to the minimum flow rate, the circulating water volume is controlled based on the tapping temperature, so simultaneous operation from hot water supply independent operation where the circulation pump is not operating is performed. It is possible to share the control when shifting to the simultaneous operation and the case of shifting from the chasing single operation to the simultaneous operation, and to simplify the control.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is an explanatory view showing a one-can two-way hot water hot water bath according to an embodiment of the present invention.
FIG. 2 is a block diagram showing a circuit configuration of a control base included in the single can / two water channel hot water hot water bath according to the embodiment of the present invention.
FIG. 3 is a flowchart showing a flow when a can of two water channel type hot water baths according to an embodiment of the present invention controls the flow rate of the circulation pump during simultaneous operation of hot water supply and reheating.
FIG. 4 is a flowchart showing a flow of flow control of the circulation pump that is performed when the single-can two-channel hot water hot water bath according to the embodiment of the present invention shifts from a single hot water supply operation to a simultaneous operation with reheating. .
FIG. 5 is a flowchart showing a flow of flow control of the circulation pump performed when the single can / two water channel type hot water hot water bath according to the embodiment of the present invention shifts from the reheating independent operation to the simultaneous operation with the hot water supply. .
FIG. 6 shows another example of the flow control flow of the circulation pump that is performed when the single-can / two-channel hot-water hot water bath according to the embodiment of the present invention shifts from the reheating independent operation to the simultaneous operation with the hot water supply. It is a flowchart shown.
[Explanation of symbols]
10 ... 1 can 2 water channel hot water bath
11 ... Combustion chamber
12 ... Burner
13 ... Heat exchanger
14 ... Combustion fan
19 ... Gas proportional valve
21 ... Pipe for hot water supply
22 ... Fixed bypass
23 ... Flow control valve (GM1)
24 ... Bypass
25 ... Flow control valve (GM2)
26a, 26b ... flow sensor
27 ... Incoming thermistor
28 ... Thermistor Thermistor
29 ... Hot spring thermistor
31 ... Recirculation pipe for reheating
32 ... circulation pump
33 ... Bath water switch
34 ... Bath temperature thermistor
35 ... Pouring solenoid valve
36 ... pour pipe
40 ... bathtub

Claims (5)

浴槽内の水の循環する追い焚き流路内の水と給水の通る給湯流路内の水の双方にバーナーからの熱を伝える熱交換器と、前記浴槽内の水を前記追い焚き流路を通じて循環させる循環ポンプとを備えた1缶2水路型給湯風呂釜において、
前記給湯流路を通じて出湯される湯温を検知する出湯温度検知手段と、前記循環ポンプによる循環水量を制御する循環ポンプ制御手段とを備え、
前記循環ポンプ制御手段は、給湯と風呂の追い焚きとが同時に使用されているとき、前記出湯温度検知手段によって検知される出湯温度を基にして当該温度が給湯設定温度になるよう前記循環ポンプによる循環水量を増減させ、
給湯単独運転あるいは追い焚き単独運転から給湯と追い焚きの同時運転へ移行したとき、前記循環ポンプによる循環水量を予め定めた最小流量に一旦設定し、その後給湯側の出湯温度に応じて前記循環水量を増減させることを特徴とする1缶2水路型給湯風呂釜。
A heat exchanger for transferring heat from the burner to both the water in the reheating channel through which the water in the bathtub circulates and the water in the hot water flow channel through which the water supply passes, and the water in the bathtub through the reheating channel In a 1-can 2-water-type hot water bath equipped with a circulation pump for circulation,
A hot water temperature detecting means for detecting the temperature of hot water discharged through the hot water supply passage, and a circulation pump control means for controlling the amount of circulating water by the circulation pump,
When the hot water supply and the reheating of the bath are used at the same time, the circulating pump control means controls the circulating pump so that the temperature becomes the hot water supply set temperature based on the hot water temperature detected by the hot water temperature detecting means. Increase or decrease the circulating water volume,
When shifting from hot water supply single operation or reheating single operation to simultaneous operation of hot water supply and reheating, the amount of circulating water by the circulation pump is temporarily set to a predetermined minimum flow rate, and then the amount of circulating water according to the hot water temperature on the hot water supply side 1 can 2 waterways water heating bathtub you characterized by increasing or decreasing the.
浴槽内の水の循環する追い焚き流路内の水と給水の通る給湯流路内の水の双方にバーナーからの熱を伝える熱交換器と、前記浴槽内の水を前記追い焚き流路を通じて循環させる循環ポンプとを備えた1缶2水路型給湯風呂釜において、A heat exchanger for transferring heat from the burner to both the water in the reheating channel through which the water in the bathtub circulates and the water in the hot water flow channel through which the water supply passes, and the water in the bathtub through the reheating channel In a 1-can 2-water-type hot water bath equipped with a circulation pump for circulation,
前記給湯流路を通じて出湯される湯温を検知する出湯温度検知手段と、前記循環ポンプによる循環水量を制御する循環ポンプ制御手段とを備え、A hot water temperature detecting means for detecting the temperature of hot water discharged through the hot water supply passage, and a circulation pump control means for controlling the amount of circulating water by the circulation pump,
前記循環ポンプ制御手段は、給湯と風呂の追い焚きとが同時に使用されているとき、前記出湯温度検知手段によって検知される出湯温度を基にして当該温度が給湯設定温度になるよう前記循環ポンプによる循環水量を増減させ、給湯側に要求量の湯が給湯設定温度で出湯されているとき前記循環水量を増加し、前記バーナーを最大燃焼させても給湯側に要求量の湯が給湯設定温度で出湯されなくなったとき前記循環水量を減少させることを特徴とする1缶2水路型給湯風呂釜。When the hot water supply and the reheating of the bath are used at the same time, the circulating pump control means controls the circulating pump so that the temperature becomes the hot water supply set temperature based on the hot water temperature detected by the hot water temperature detecting means. Increase / decrease the circulating water volume, and when the required amount of hot water is discharged at the hot water supply side at the hot water supply set temperature, the circulating water volume is increased and the required amount of hot water at the hot water supply side remains at the hot water supply set temperature even when the burner is burned to the maximum. One can two water channel type hot water bath, which reduces the amount of circulating water when no hot water is discharged.
前記循環ポンプ制御手段は、給湯側に要求量の湯が給湯設定温度で出湯されているとき前記循環水量を増加し、前記バーナーを最大燃焼させても給湯側に要求量の湯が給湯設定温度で出湯されなくなったとき前記循環水量を減少させることを特徴とする請求項1記載の1缶2水路型給湯風呂釜。The circulating pump control means increases the circulating water amount when a required amount of hot water is discharged on the hot water supply side at a hot water supply set temperature, and the required amount of hot water remains on the hot water supply side even when the burner is maximally burned. in hot water is 1 can 2 waterways water heating bathtub of claim 1 Symbol mounting, characterized in that reducing the circulation water when it is no longer. 浴槽内の水の循環する追い焚き流路内の水と給水の通る給湯流路内の水の双方にバーナーからの熱を伝える熱交換器と、前記浴槽内の水を前記追い焚き流路を通じて循環させる循環ポンプとを備えた1缶2水路型給湯風呂釜において、
前記給湯流路を通じて出湯される湯温を検知する出湯温度検知手段と、前記循環ポンプによる循環水量を制御する循環ポンプ制御手段とを備え、
前記循環ポンプ制御手段は、給湯と風呂の追い焚きとが同時に使用されているとき、前記出湯温度検知手段によって検知される出湯温度を基にして当該温度が給湯設定温度になるよう前記循環ポンプによる循環水量を増減させ、前記バーナーが最大燃焼している状態の下で前記循環流量を予め設定された最小流量に制限しても給湯側へ要求量の湯が給湯設定温度で出湯されなくなったとき、前記循環ポンプを停止し追い焚き動作を一時的に停止させることを特徴とする1缶2水路型給湯風呂釜。
A heat exchanger for transferring heat from the burner to both the water in the reheating channel through which the water in the bathtub circulates and the water in the hot water flow channel through which the water supply passes, and the water in the bathtub through the reheating channel In a 1-can 2-water-type hot water bath equipped with a circulation pump for circulation,
A hot water temperature detecting means for detecting the temperature of hot water discharged through the hot water supply passage, and a circulation pump control means for controlling the amount of circulating water by the circulation pump,
When the hot water supply and the reheating of the bath are used at the same time, the circulating pump control means controls the circulating pump so that the temperature becomes the hot water supply set temperature based on the hot water temperature detected by the hot water temperature detecting means. When the required amount of hot water is no longer discharged to the hot water supply side at the set hot water temperature even if the circulating water volume is increased or decreased and the circulating flow rate is limited to the preset minimum flow rate with the burner maximally combusting , 1 cans 2 waterways water heating bathtub you characterized by temporarily stopping the circulation pump stops reheating operation.
前記循環ポンプ制御手段は、前記バーナーが最大燃焼している状態の下で前記循環流量を予め設定された最小流量に制限しても給湯側へ要求量の湯が給湯設定温度で出湯されなくなったとき、前記循環ポンプを停止し追い焚き動作を一時的に停止させることを特徴とする請求項1,2または3記載の1缶2水路型給湯風呂釜。In the circulating pump control means, even if the circulating flow rate is limited to a preset minimum flow rate under the state where the burner is maximally combusting, the required amount of hot water is not discharged to the hot water supply side at the hot water supply set temperature. 4. The single can / two water channel type hot water hot water bath according to claim 1, wherein the circulating pump is stopped and the chasing operation is temporarily stopped.
JP22356197A 1997-08-20 1997-08-20 1 can 2 water channel hot water bath Expired - Fee Related JP3859831B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101731831B1 (en) * 2016-04-25 2017-05-08 린나이코리아 주식회사 How to control the supply of hot water when the heating performance of the dishwasher deteriorates

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101731831B1 (en) * 2016-04-25 2017-05-08 린나이코리아 주식회사 How to control the supply of hot water when the heating performance of the dishwasher deteriorates

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