JP3885850B2 - Light selective absorption resin molded product - Google Patents
Light selective absorption resin molded product Download PDFInfo
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- JP3885850B2 JP3885850B2 JP19843698A JP19843698A JP3885850B2 JP 3885850 B2 JP3885850 B2 JP 3885850B2 JP 19843698 A JP19843698 A JP 19843698A JP 19843698 A JP19843698 A JP 19843698A JP 3885850 B2 JP3885850 B2 JP 3885850B2
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Description
【0001】
【発明の属する技術分野】
本発明は、特定の波長の光を選択的に吸収する光選択吸収性樹脂成形品、およびそれからなる光学フィルターおよびレンズに関し、長期使用においても性能劣化のない耐久性に優れた光選択吸収性樹脂成形品に関する。
【0002】
【従来の技術】
従来より、電気・電子機器分野や光通信分野において特定の波長の光を選択的に吸収する成形品が広く用いられている。このようなフィルターは、ガラスまたはプラスチックからなる透明板の表面に適宜物質のコーティングを施して得られるものと、透明物質自体に適宜物質を配合してなる所望の光学特性を有する組成物からなる材料を成形して得られるものがあるが、特定波長のみを選択的に透過し、それ以外のものは遮断するフィルターの場合は、透明樹脂に光選択吸収剤を配合してなる組成物を成形してなる光学成形品の表面に、光選択性を有する適宜物質のコーティング・蒸着・スパッタリングなどの処理を施す技術が通常用いられている。
このような組成物に用いられる透明材料としては、ガラスおよびアクリルなどの透明樹脂が用いられているが、ガラスからなるフィルターは割れやすくしかも重いうえにフィルター製造時に成形、切削、研磨等の加工が難しいという問題がある。また透明樹脂としては複屈折の小さいことが必要なことからアクリル系熱硬化性樹脂およびアクリル系熱可塑性樹脂が知られているが、熱硬化性樹脂は成形に時間がかかり生産性に劣るという問題があり、熱可塑性アクリル樹脂は熱変形温度が80℃程度と低く吸水率も比較的大きいため、成形品に光選択吸収層を形成する時にかかる熱や製品の使用環境によって変形するおそれがあり、成形加工方法や用途範囲が限られる問題がある。
これら耐熱性や耐湿性を改善する目的で、熱可塑性ノルボルネン系樹脂からなる光選択吸収性組成物を用いる技術が特開平6−200113号公報および特開平6−256564号公報により開示されている。
【0003】
【発明が解決しようとする課題】
ところが、これら熱可塑性ノルボルネン系樹脂の中には、光選択吸収剤との相溶性・分散性が悪いものがあり、良質な成形品を得るのが難しい上に、成形品表面に形成される光選択吸収層との密着性が悪く、使用途中に成形品からこれらの層が剥離する問題もあった。
本発明は、上記従来技術の課題を背景になされたもので、成形性、加工性、耐熱性、耐湿性に優れ、長期使用によって性能が劣化しないため、用途範囲が広範にわたる光選択性樹脂成形品を提供することを目的とする。
【0004】
【課題を解決しようとする手段】
本発明の光選択吸収性樹脂成形品は、下記一般式(1)で表される少なくとも一種のノルボルネン誘導体よりなる単量体もしくはこの単量体と共重合可能な共重合性単量体を開環重合して得られる重合体の水素添加物と光選択吸収剤が含有されてなる組成物から形成されてなる成形品の表面に、さらに光選択吸収層が形成されてなる光選択吸収性樹脂成形品である。
【0005】
【化1】
【0006】
(式中、AおよびBは水素原子または炭素数1〜10の炭化水素基であり、XおよびYは水素原子または一価の有機基であって、XおよびYの少なくとも1つは水素原子および炭化水素基以外の極性を有する基を示し、mは0〜2である。)
【0007】
前記一般式(1)において、炭化水素基以外の極性基の例としては、−(CH2)nCOOR1、−(CH2)nOCOR1、−(CH2)nCN、−(CH2)nCONR2R3、−(CH2)nCOOZ、−(CH2)nOCOZ、−(CH2)nOZ、−(CH2)nCW、またはXとYから構成された−CO−O−OC−もしくは−CO−NR4−OC−(R1、R2、R3、R4は炭素数1〜20の炭化水素基、Zはハロゲン原子で置換された炭化水素基、WはSiR5 pF3-p(R5は炭素数1〜10の炭化水素基、Fは−OCOR6または−OR6(R6は炭素数1〜10の炭化水素基を示す)、pは0〜3の整数を示す)、nは0〜10の整数を示す。)などが挙げられる。
これらの中では、極性基が−(CH2)nCOOR1(ここで、R1は炭素数1〜20の炭化水素基、nは0〜10の整数を示す)で表される基であることが、得られる重合体が高いガラス転移温度を有するものとなるので好ましい。特に、この−(CH2)nCOOR1で表される基は、一般式(1)のノルボルネン系誘導体の1分子あたりに1個含有されることが好ましい。前記一般式において、R1は炭素数1〜20の炭化水素基であるが、炭素数が多くなるほど得られる重合体の吸湿性が小さくなる点では好ましいが、得られる重合体のガラス転移温度とのバランスの点から、炭素数1〜4の鎖状アルキル基または炭素数5以上の(多)環状アルキル基であることが好ましく、特にメチル基、エチル基、シクロヘキシル基であることが好ましい 。
【0008】
nは0〜10であるが、nの値が小さいものほど、得られるノルボルネン系重合体のガラス転移温度が高くなるので好ましい。特にnが0のものは、その合成が容易である点で、また得られる重合体がガラス転移温度の高いものとなる点で好ましい。また一般式(1)においてmは0〜2であるが、好ましくは0〜1であり、特にmが1であるものはガラス転移温度の高い重合体が得られる点で好ましい。
さらに、−(CH2)nCOOR1で表される基が結合した炭素原子に、同時に炭素数1〜10の炭化水素基が置換基として結合されている一般式(1)のノルボルネン系誘導体は、吸湿性を低下させるので好ましい。特に、この置換基がメチル基またはエチル基である一般式(1)のノルボルネン系誘導体は、その合成が容易な点で好ましい。
【0009】
一般式(1)の具体例としては、
5−メトキシカルボニルビシクロ[2,2,1]ヘプト−2−エン、5−メチル−5−メトキシカルボニルビシクロ[2,2,1,]ヘプト−2−エン、5−シアノビシクロ[2,2,1]ヘプト−2−エン、8−メトキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−エトキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−n−プロポキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−イソプロポキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−n−ブトキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−(1−メチルプロピルオキシカルボニル)テトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−(2−メチルプロピルオキシカルボニル)テトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−(2,2−ジメチルエチルオキシカルボニル)テトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−シクロヘキシルオキシテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−メチル−8−メトキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−メチル−8−エトキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−メチル−8−n−プロポキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−メチル−8−イソプロポキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−メチル−8−n−ブトキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エン、8−メチル−8−シクロヘキシルオキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−3−エンがあげられる。
これらの中では8−メチル−8−メトキシカルボニルテトラシクロ[4.4.0.12,517,10]ドデカ−8−エンが好ましい。上記の単量体は必ずしも単独で用いる必要はなく、2種以上を用いて開環共重合反応を行うこともできる。
【0010】
本発明において、上記重合体は、上記の単量体を単独で開環重合させたものであってもよいが、当該単量体と共重合性単量体とを開環共重合させたものであってもよい。この場合に使用することのできる共重合性単量体の具体例としては、シクロブテン、シクロペンテン、シクロヘプテン、シクロオクテン、ビシクロ[2.2.1]ヘプト−エン、トリシクロ[5.2.1.02,6]−3−デセン、5−エチリデン−2−ノルボルネン、ジシクロペンタジエンなどのシクロオレフィンを挙げることができる。さらにポリブタジエン、ポリイソプレン、スチレン−ブタジエン共重合体、エチレン−非共役ジエン重合体、ポリノルボルネンなどの主鎖に炭素−炭素間二重結合を含む不飽和炭化水素系ポリマーなどの存在下に特定単量体を開環重合、水素添加させてもよい。
上記の重合体は、前述の単量体あるいはこれと前記共重合性単量体を例えば特開平7―287123号公報に記載されている開環重合触媒や開環重合反応溶媒、水素添加触媒などを用いて重合、水素添加することにより得ることができる。
【0011】
本発明において、上記水添重合体は、クロロホルム中、30℃で測定される固有粘度([η]inh)が0.3〜1.5dl/gの範囲であることが望ましい。[η]inhが上記範囲にあることによって、得られる樹脂の成形加工性、耐熱性、機械的特性のバランスが良好となる。
また、前記水添重合体のガラス転移温度(Tg)は100℃〜250℃の範囲であることが好ましく、特に120〜200℃の範囲であることが好ましい。100℃未満では該樹脂からなる成形品の耐熱性が劣る。また、Tgが250℃を超えるものは、成形温度が高くなり樹脂が焼けて着色するなど良質な成形品を得ることが難しくなる。
【0012】
また、水添重合体の水素添加率は、60MHz、 1H−NMRで測定した値が50%以上、好ましくは90%以上、さらに好ましくは98%以上である。水素添加率が高いほど、熱や光に対する安定性が優れる。
なお、本発明において、ノルボルナン骨格を有する熱可塑性樹脂として使用される水添重合体は、該水添重合体中に含まれるゲル含有量が5重量%以下であることが好ましく、さらに1重量%であることが好ましい。
【0013】
上記のごとく得られる開環重合体水添物の飽和吸水率は、ASTM D570に従い23℃で1週間浸漬して得た値が0.1〜1重量%の範囲にあることが好ましい。飽和吸水率が0.1重量%未満では成形品表面に積層される光選択吸収層との密着性に劣り、使用途中で剥離が発生する恐れがある。また、樹脂中に配合される光選択吸収剤やその他添加剤との相溶性に欠けるため、使用途中で成形品表面にブリードしたりする問題も出やすい。一方飽和吸水率が1重量%を超えると、吸水により成形品に変形が発生したりレンズの焦点が変動するなどの問題がある。
【0014】
一般に熱可塑性ノルボルネン系樹脂は、ノルボルナン骨格における置換基がすべて水素原子あるいは炭化水素基のような非極性であると、吸水率が0.1重量%未満となり密着性や酸化防止剤の相溶性に劣るものとなる。また、上記一般式(1)においてA、B、XおよびYのすべてが極性基であると吸水率が1重量%を超えた大きなものとなることがある。従って本発明においては、上記一般式(1)における置換基を樹脂の飽和吸水率が上記範囲内となるように選択することが好ましい。
【0015】
本発明に用いる熱可塑性ノルボルネン系樹脂には、必要に応じて公知の酸化防止剤を添加することができる。かかる酸化防止剤としては、例えば2,6−ジ−t−ブチル−4−メチルフェノール、2,2’−ジオキシ−3,3’−ジ−t−ブチル−5,5’−ジメチルフェニルメタン、テトラキス[メチレン−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]メタン、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−t−ブチルフェニル)ブタン、1,3,5ートリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル−ベンゼン、ステアリル−β−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート、2,2’−ジオキシ−3,3’−ジ−t−ブチル−5,5’−ジエチルフェニルメタン、3,9−ビス[1,1−ジメチル−2−[β−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ]エチル]、2,4,8,10−テトラオキスピロ[5,5]ウンデカン、トリス(2,4−ジ−t−ブチルフェニル)ホスファイト、サイクリックネオペンタンテトライルビス(2,4−ジ−t−ブチルフェニル)ホスファイト、サイクリックネオペンタンテトライルビス(2,6−ジ−t−ブチル−4−メチルフェニル)ホスファイト、2,2−メチレンビス (4,6−ジ−t−ブチルフェニル)オクチルホスファイトなどを挙げることができる。
【0016】
また、上記の熱可塑性ノルボルネン系樹脂には、上記のような酸化防止剤の他に、必要に応じて安定剤、帯電防止剤、難燃剤、耐衝撃性改良用エラストマーなどを添加することができる。また、成形性、加工性を向上させる目的で可塑剤、軟化剤などの添加剤を添加することもできる。
【0017】
本発明の光選択吸収性成形品は、上記熱可塑性ノルボルネン系樹脂と光選択吸収剤が含有されてなる樹脂組成物を成形してなる成形品表面に光選択吸収層を形成して得られる。
熱可塑性ノルボルネン系樹脂に所定の光選択吸収剤を配合して得られる樹脂組成物中、光選択吸収剤の配合量は、上記熱可塑性ノルボルネン系樹脂中100重量部に対し、好ましくは0.001〜20重量部、さらに好ましくは0.1〜10重量部である。光選択吸収剤が、少なすぎると、目的とする機能が充分に発現し得ず、多すぎると光選択吸収剤と熱可塑性ノルボルネン系樹脂との相溶性が悪くなり、表面にブリードしたり色むらが起こるなど均一な成形品とすることが難しくなる。
【0018】
このような樹脂組成物は、各種押出機、バンバリーミキサー、ニーダー、ロール、フィーダールーダーなどを用い、各成分を混練りすることにより得られる。混練り温度は、好ましくは100〜350℃、さらに好ましくは150〜300℃である。
また、各成分を混練りするに際しては、各成分を一括して混練りしてもよく、数回にわけて添加混練りしてもよい。混練りは、押出機を用い多段添加式で混練りしてもよく、またバンバリーミキサー、ニーダーなどで混練りし、その後、押出機でペレット化することもできる。
本発明の光選択吸収性成形品は上記樹脂組成物を射出成形、押出成形、圧縮成形などの公知の方法で得ることができる。ここで成形品の形状は特に限定されるものではなく、板状、円盤状、レンズ形状などであってもよい。
【0019】
上記方法により得られた成形品表面に光選択吸収層を形成する方法としては、(a)光選択吸収剤を含む塗料を該成形品表面に塗布する方法、(b)光選択吸収剤を上記成形品表面に真空蒸着法、イオンプレーティング法、スパッタリング法などの方法により層形成する方法、(c)上記成形品を光選択吸収剤を含む溶液に含浸する方法、(d)上記成形品表面に光選択吸収剤を含むフィルムを貼付する方法、またはこれらの組み合わせであってよい。
【0020】
(a)の方法において、熱可塑性ノルボルネン系樹脂からなる成形品に塗布される光選択吸収剤は1種であってもよいし2種以上であってもよい。かかる光選択吸収剤は適当な溶剤またはこれに熱可塑性ノルボルネン系樹脂を溶解させてなる溶液中に溶解または分散させた後、塗布に用いられる。ここで溶剤に溶かす熱可塑性ノルボルネン系樹脂は、成形品を形成する熱可塑性ノルボルネン系樹脂と同一構造のものでもよく、また異なっていてもよいが、同一構造のものが光学特性の点からより好ましい。上記成形法において使用できる溶媒の例としては、ベンゼン、トルエン、キシレン等の芳香族化合物、酢酸ブチル、テトラヒドロフラン、ジメトキシエタン、四塩化炭素、クロロホルム、二塩化メチレンなどがあげられ、これらの混合溶媒でもよい。また上記熱可塑性ノルボルネン系樹脂を溶解する溶媒と溶解しない溶媒との混合であってもよい。さらに水や油脂を使用することもできる。
成形品に溶液を塗布する方法は特に限定されず、スプレー、ハケ、ロール、スピンコート、ディッピングなどの公知の方法を用いることができる。
【0021】
(c)の方法において、成形品を含浸する溶液は光選択吸収性の染料を水または各種溶剤に溶解または分散させてなるものである。ここで溶媒の例としては熱可塑性ノルボルネン系樹脂からなる成形品を溶解しないものが好ましく、酸、アルカリ、アルコール類を用いることができる。これらの中では分散染料を水中に分散させてなるもの、あるいはこれに付着性を高める目的で各種溶剤を加えたものが好ましい。ここで分散染料は1種であってもよく2種以上であってもよい。分散染料を水中に添加する割合は、水100重量部に対して0.01〜5重量部、好ましくは0.05〜2重量部である。分散染料が0.01重量部以下の場合には染色に時間がかかり、5重量部を超えると分散しにくくなり、濃度が増したための効果がなくなる上に均一な染色が困難となる。
【0022】
本発明において成形品表面に光選択吸収層を積層する場合、層は単層でもよく多層であってもよい。また、本発明において成形品表面に光選択吸収層を積層する前に、必要に応じて接着層が積層されていてもよい。
本発明に用いられる光選択吸収剤としては、通常に用いられている有機または無機の染料・顔料が使用できる。これらの例としては、シアニン系、ピリリウム系、スクワリリウム系、クロコニウム系、アズレニウム系、ニトロソ系、ニトロ系、モノアゾ系、ジアゾ系、縮合アゾ系、アゾレーキ系、ジフェニルメタン系、トリフェニルメタン系、キサント系、アジン系、トリアジン系、トリアゾール系、キノリン系、インジゴ系、ナフトキノン系、アントラキノン系、インドフェノール系、フタロシアニン系、ジアリリド系、ベンズイミダゾロン系、キナクリド系、ペリレン系などの染顔料、酸化インジウム、酸化スズ、チッ化チタン、チッ化ジルコニウム、チッ化ハフニウム、チタン、鉄、クロム、SUS鋼、銀、アルミニウム、スズ、ニッケル、コバルト、プラセオジム、ネオジム、サマリウム、ユーロピウム、ジスプロシウム、ホルミウム、ツリウム等の無機物または無機化合物などが挙げられる。これらは各波長帯域における光線透過率を調節するために適宜選択され、1種または2種以上を組み合わせてもよい。
【0023】
また、光学フィルターとして、光選択吸収剤のほかにさらに紫外線領域の遮光性能を高めるため紫外線吸収剤を適宜併用してもよい。これらの具体例としては、例えば2―(5―メチルー2―ヒドロキシフェニル)ベンゾトリアゾール、2[2―ヒドロキシ−3,5―ビス(α、α―ジメチルベンジル)フェニル]−2H―ベンゾトリアゾール、2―(3,5―ジーt―ブチルー2―ヒドロキシフェニル)ベンゾトリアゾール、2−(3―t―ブチルー5―メチルー2―ヒドロキシフェニル)5―クロロベンゾトリアゾール、2−(3,5―ジーt―ブチルー2―ヒドロキシフェニル)5―クロロベンゾトリアゾール、2―(3,5―ジーt―アミルー2―ヒドロキシフェニル)ベンゾトリアゾール、2―(2'―ヒドロキシー5'―t―オクチルフェニル)ベンゾトリアゾール、メチルー3―[3―t―ブチルー5―(2H―ベンゾトリアゾールー2―イル)―4―ヒドロキシフェニル]プロピオネート・ポリエチレングリコール縮合物、ヒドロキシフェニルベンゾトリアゾール誘導体などのベンゾトリアゾール系;2―ヒドロキシー4―メチルオキシベンゾフェノンー5―スルホキシド、2―ヒドロキシー4―n−オクトキシベンゾフェノン、2―ヒドロキシー4−n−ドデシロキシベンゾフェノン、2―ヒドロキシー4―ベンジロキシベンゾフェノンなどのベンゾフェノン系紫外線吸収剤が挙げられる。これらは光選択吸収剤とともに、目的とする吸収波長帯になるように適宜選択して使用することができる。
【0024】
本発明の光選択吸収性樹脂成形品において、選択透過させる光の波長領域は特に限定されなず、目的に応じて選択することができる。例えば、可視光領域(400nm〜750nm)のみを選択透過させたい場合は、紫外領域(200nm〜400nm)の光を吸収する光選択吸収剤と、近赤外・赤外領域(750nm〜1000μm)の光を吸収する光選択吸収剤のうちの一方を本発明で使用する熱可塑性ノルボルネン系樹脂に配合させて得られる樹脂組成物を所望の成形品とした後、もう一方の光選択吸収剤を用いて該成形品表面に前述の方法で層形成すればよい。また、近赤外領域(750nm〜2000nm)の光のみを選択透過させる場合は紫外・可視光領域(200nm〜750nm)の光を吸収する光選択吸収剤と赤外領域(2000nm〜1000μm)の光を吸収する光選択吸収剤の一方を樹脂に配合させ、一方を成形品表面に層形成させるようにすればよい。その他、光選択吸収剤の組み合わせによってさまざまな特定波長領域の光を選択透過することが可能である。
【0025】
本発明の光選択吸収性成形品は、板状の場合は光学フィルターとして、レンズ形状の場合は光選択吸収性レンズとして、光通信機器やセンサー類などの光ファイバーモジュール用フィルターおよびレンズ;テレビ受像器、VTR、その他のAV機器、エアコン等の家庭内使用機器類のリモコン用受光部の窓材;一眼レフカメラ、コンパクトカメラ、カメラ一体型VTRなどのオートフォーカス用窓材;自動ドアやセキュリティ関係の感知機用窓材など広範な用途に使用可能である。
【0026】
【実施例】
以下、実施例を挙げて本発明をさらに具体的に説明するが、本発明は以下の実施例に限定されるものではない。なお、実施例中、部および%は、特に断らない限り重量基準である。
参考例1
特定単量体として、下記化(2)で表される8―メチルー8―メトキシカルボニルテトラシクロ[4.4.0.12,5.17,10]−3−ドデセン250部と1−ヘキセン41部とトルエン750部を、窒素置換した反応容器に仕込み、60℃に加熱した。
【0027】
【化2】
【0028】
これに、トリエチルアルミニウム(1.5モル/l)のトルエン溶液0.62部、tBuOH/MeOHで変性(tBuOH/MeOH/W=0.35/0.3/1;モル比)したWCl6溶液(濃度0.05モル/l)3.7部を加え、80℃で3時間加熱攪拌して、開環重合体溶液(a)を得た。
この重合反応における重合転化率は97%であり、重合体の固有粘度(ηinh)は0.45であった。
この重合体溶液(a)4000部をオートクレーブに入れ、これにRuHCl(CO)[P(C6H5)3]30.48部を加え、水素ガス圧を100kg/cm2、反応温度165℃の条件で3時間加熱攪拌した。
得られた反応溶液を冷却した後、水素ガス圧を放圧し、水素添加重合体溶液(b)を得た。こうして得られた水素添加重合体を大量のメタノールに注いで、重合体を凝固させた。こうして得られた水素添加重合体A−1の水素化率は実質上100%であった。
【0029】
参考例2
特定単量体として8−エチリデンテトラシクロ[4.4.0.12,5.17,10]−3−ドデセン200部を用いたこと以外は参考例1と同様にして開環重合反応、水素添加反応させ、水素添加重合体A−2を得た。
【0030】
実施例1
参考例1で得られた水素添加重合体A−1を100部、緑色着色剤ソルベントグリーン28を0.5部添加し、温度280℃で40m/m押出機を用いて混合してペレット状の熱可塑性樹脂組成物を製造した。
この熱可塑性樹脂組成物を用いて樹脂温度320℃、金型温度130℃で射出成形し、厚み1mmの平板を得た。この平板表面に酸化インジウムスズ(ITO)を用いスパッタリング法により300nmの膜を形成し、光学フィルターを作成した。この光学フィルターについて、近赤外光透過性、光遮断性、熱変形性および耐湿性を評価した。評価結果を表1に示す。なお、各測定は以下のように行った。
【0031】
近赤外光透過性(%)
分光光度計を用い、厚み1mmの光学フィルターについて波長950nmの近赤外領域光の透過率を測定した。
光遮断性(%)
分光光度計を用い、厚み1mmの光学フィルターについて波長400〜700nmの可視領域光及び2000nm以上の赤外領域光の透過率を測定した。
熱変形性
120℃のエアーオーブンに24時間入れた後の成形品の外観変化を目視で観察し、以下の評価基準に従って熱変形性を評価した。
○:ソリなどの変形が全く見られないもの
×:ソリなどの変形が顕著であるもの
耐久性
80℃、90%相対湿度の条件で1000時間保持した後の成形品の外観により、以下の評価基準に従って耐久性を評価した。
○:光選択吸収剤の成形品からの層剥離もしくはブリードアウト、または成形品の変形がなく発光が均一であるもの
×:光選択吸収剤の成形品からの層剥離もしくはブリードアウト、または成形品の変形が顕著であり使用に耐えないもの
【0032】
実施例2
水素添加重合体A−1を100部、赤色着色剤ソルベントレッド52を0.1部をジクロロメタン/ジクロロエタン混合溶液に溶解してなる濃度10重量%の樹脂溶液を得た。
一方、参考例1で得られた水素添加重合体A―1を100部と緑色着色剤ソルベントグリーン28を0.5部添加し、実施例1と同様に製造された熱可塑性樹脂組成物を用いて市販の射出成形機にて樹脂温度320℃、金型温度130℃で射出成形し、厚み1mmの平板を得た。この平板の表面に、上記樹脂溶液をスピンコートにより塗布・乾燥して厚さ300nmの着色層を形成して光学フィルターを得た。この光学フィルターについて、実施例1と同様の評価を行った。評価結果を表1に示す。
【0033】
比較例1
水素添加重合体A−1のかわりに水素添加重合体A−2を用いた他は実施例1と同様にして熱可塑性樹脂組成物を製造し、実施例1と同様に光学フィルターを成形して評価を行った。評価結果を表1に示す。
比較例2
熱可塑性ノルボルネン系樹脂A−1のかわりにポリメチルメタクリレート樹脂(PMMA)(商品名「アクリペットVH」、三菱レイヨン(株)製)を用い、樹脂温度230℃、金型温度100℃とした他は実施例1と同様にして熱可塑性樹脂組成物を製造し、実施例1と同様に平板を成形して評価を行った。評価結果を表1に示す。
【0034】
【表1】
【0035】
表1から明らかなように、本発明の光選択吸収性成形品は光選択吸収性に優れ、しかも耐熱性や耐湿性に優れている。
これらに対し、比較例1は高温高湿下で使用するうちに成形品からの光選択吸収剤のブリードアウトや剥離が発生するため、実使用において問題が発生しやすい。また透明基材樹脂にPMMAを用いたもの(比較例2)は、熱や湿度による変形が大きく用途範囲や使用条件が限られるものである。
【0036】
実施例3
参考例1で得られた水素添加重合体100部と緑色着色剤ソルベントグリーン28を0.5重量部添加し、実施例1と同様に製造された熱可塑性樹脂組成物を用いて実施例1の市販の射出成形機にて樹脂温度320℃、金型温度130℃で射出成形し、外径7.4mmφ、レンズ面厚み2.7mm、周辺部厚み3.0mmのレンズを得た。このレンズの表面に酸化インジウムスズ(ITO)を用いスパッタリング法により300nmの膜を形成した。
このレンズについて分光光度計を用い、各波長における光透過性を測定したところ、波長950nmの近赤外領域において90%、波長400〜700nmの可視領域光、および波長2000nmの赤外領域光においてそれぞれ透過率1%、2%と極めて良好な光選択吸収性を示した。
【0037】
【発明の効果】
本発明の熱可塑性樹脂組成物は、高温高湿下での耐久性に優れ、しかも光選択吸収性に優れた成形品を与えるので、光選択吸収・透過を目的とする広範な用途に使用することができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a light selective absorption resin molded article that selectively absorbs light of a specific wavelength, and an optical filter and lens comprising the same, and a light selective absorption resin excellent in durability that does not deteriorate performance even in long-term use. It relates to molded products.
[0002]
[Prior art]
Conventionally, molded products that selectively absorb light of a specific wavelength have been widely used in the fields of electrical and electronic equipment and optical communication. Such a filter is obtained by appropriately coating a substance on the surface of a transparent plate made of glass or plastic, and a material comprising a composition having desired optical properties obtained by appropriately blending a substance with the transparent substance itself. In the case of a filter that selectively transmits only a specific wavelength and blocks the others, a composition comprising a transparent resin and a light selective absorbent is molded. A technique is generally used in which the surface of an optical molded article is subjected to a treatment such as coating, vapor deposition, and sputtering of an appropriate material having photoselectivity.
Transparent materials such as glass and acrylic are used as transparent materials for such compositions, but filters made of glass are fragile and heavy, and they can be processed such as forming, cutting, and polishing during filter production. There is a problem that it is difficult. As transparent resins, acrylic thermosetting resins and acrylic thermoplastic resins are known because they require low birefringence. However, thermosetting resins take a long time to mold and are inferior in productivity. The thermoplastic acrylic resin has a low heat deformation temperature of about 80 ° C. and a relatively large water absorption rate, so there is a risk of deformation depending on the heat applied when forming the light selective absorption layer on the molded product and the use environment of the product. There is a problem that the forming method and the application range are limited.
For the purpose of improving these heat resistance and moisture resistance, a technique using a light selective absorption composition comprising a thermoplastic norbornene resin is disclosed in JP-A-6-200113 and JP-A-6-256564.
[0003]
[Problems to be solved by the invention]
However, some of these thermoplastic norbornene-based resins have poor compatibility and dispersibility with the photoselective absorber, and it is difficult to obtain a good molded product, and the light formed on the surface of the molded product is difficult. There was also a problem that the adhesion with the selective absorption layer was poor and these layers were peeled off from the molded product during use.
The present invention has been made against the background of the above-described prior art, and is excellent in moldability, workability, heat resistance, moisture resistance, and does not deteriorate in performance due to long-term use. The purpose is to provide goods.
[0004]
[Means to solve the problem]
The light-selective absorbent resin molded article of the present invention is a monomer comprising at least one norbornene derivative represented by the following general formula (1) or a copolymerizable monomer copolymerizable with this monomer. Photoselective absorbent resin in which a photoselective absorption layer is further formed on the surface of a molded article formed from a composition comprising a hydrogenated polymer obtained by ring polymerization and a photoselective absorber It is a molded product.
[0005]
[Chemical 1]
[0006]
(In the formula, A and B are a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms, X and Y are a hydrogen atom or a monovalent organic group, and at least one of X and Y is a hydrogen atom and A group having polarity other than a hydrocarbon group is shown, and m is 0 to 2.)
[0007]
In the general formula (1), examples of polar groups other than hydrocarbon groups include — (CH2)nCOOR1,-(CH2)nOCOR1,-(CH2)nCN,-(CH2)nCONR2RThree,-(CH2)nCOOZ,-(CH2)nOCOS,-(CH2)nOZ,-(CH2)nCW, or —CO—O—OC— or —CO—NR composed of X and YFour-OC- (R1, R2, RThree, RFourIs a hydrocarbon group having 1 to 20 carbon atoms, Z is a hydrocarbon group substituted with a halogen atom, W is SiRFive pF3-p(RFiveIs a hydrocarbon group having 1 to 10 carbon atoms, F is -OCOR6Or -OR6(R6Represents a hydrocarbon group having 1 to 10 carbon atoms), p represents an integer of 0 to 3), and n represents an integer of 0 to 10. ) And the like.
Among these, the polar group is — (CH2)nCOOR1(Where R1Is a group represented by a hydrocarbon group having 1 to 20 carbon atoms, and n represents an integer of 0 to 10), since the resulting polymer has a high glass transition temperature. In particular, this-(CH2)nCOOR1Is preferably contained per molecule of the norbornene derivative of the general formula (1). In the above general formula, R1Is a hydrocarbon group having 1 to 20 carbon atoms, which is preferable in terms of decreasing the hygroscopicity of the polymer obtained as the number of carbon atoms increases, but from the point of balance with the glass transition temperature of the polymer obtained, carbon A chain alkyl group having 1 to 4 carbon atoms or a (poly) cyclic alkyl group having 5 or more carbon atoms is preferable, and a methyl group, an ethyl group, or a cyclohexyl group is particularly preferable.
[0008]
Although n is 0-10, since the glass transition temperature of the norbornene-type polymer obtained becomes high so that the value of n is small, it is preferable. In particular, n = 0 is preferable in that the synthesis is easy and the polymer obtained has a high glass transition temperature. In the general formula (1), m is 0 to 2, preferably 0 to 1, and particularly preferably m is 1 in that a polymer having a high glass transition temperature is obtained.
Furthermore,-(CH2)nCOOR1The norbornene derivative of the general formula (1) in which a hydrocarbon group having 1 to 10 carbon atoms is simultaneously bonded as a substituent to the carbon atom to which the group represented by formula (I) is bonded is preferable because it reduces hygroscopicity. In particular, the norbornene derivative of the general formula (1) in which the substituent is a methyl group or an ethyl group is preferable from the viewpoint of easy synthesis.
[0009]
As a specific example of the general formula (1),
5-methoxycarbonylbicyclo [2,2,1] hept-2-ene, 5-methyl-5-methoxycarbonylbicyclo [2,2,1,] hept-2-ene, 5-cyanobicyclo [2,2, 1] hept-2-ene, 8-methoxycarbonyltetracyclo [4.4.0.12,517,10] Dodec-3-ene, 8-ethoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-n-propoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-isopropoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-n-butoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8- (1-methylpropyloxycarbonyl) tetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8- (2-methylpropyloxycarbonyl) tetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8- (2,2-dimethylethyloxycarbonyl) tetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-cyclohexyloxytetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-methyl-8-ethoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-methyl-8-n-propoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-methyl-8-isopropoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-methyl-8-n-butoxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene, 8-methyl-8-cyclohexyloxycarbonyltetracyclo [4.4.0.1]2,517,10] Dodec-3-ene.
Among these, 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.12,517,10] Dodec-8-ene is preferred. The above-mentioned monomers do not necessarily need to be used alone, and the ring-opening copolymerization reaction can be performed using two or more kinds.
[0010]
In the present invention, the polymer may be obtained by ring-opening polymerization of the above monomer alone, but is obtained by ring-opening copolymerization of the monomer and a copolymerizable monomer. It may be. Specific examples of the copolymerizable monomer that can be used in this case include cyclobutene, cyclopentene, cycloheptene, cyclooctene, bicyclo [2.2.1] hept-ene, and tricyclo [5.2.1.0].2,6And cycloolefin such as 3-decene, 5-ethylidene-2-norbornene, and dicyclopentadiene. In addition, specific units in the presence of unsaturated hydrocarbon polymers containing a carbon-carbon double bond in the main chain such as polybutadiene, polyisoprene, styrene-butadiene copolymer, ethylene-nonconjugated diene polymer, and polynorbornene. The monomer may be ring-opening polymerized or hydrogenated.
The above-mentioned polymer may be prepared by combining the above-mentioned monomer or the copolymerizable monomer with the above-described monomer, for example, a ring-opening polymerization catalyst, a ring-opening polymerization reaction solvent, a hydrogenation catalyst described in JP-A-7-287123. Can be obtained by polymerization and hydrogenation.
[0011]
In the present invention, the hydrogenated polymer has an intrinsic viscosity ([η]) measured at 30 ° C. in chloroform.inh) Is preferably in the range of 0.3 to 1.5 dl / g. [Η]inhIs in the above range, the balance of molding processability, heat resistance, and mechanical properties of the resulting resin is improved.
The glass transition temperature (Tg) of the hydrogenated polymer is preferably in the range of 100 ° C. to 250 ° C., particularly preferably in the range of 120 to 200 ° C. If it is less than 100 degreeC, the heat resistance of the molded article which consists of this resin is inferior. In addition, when the Tg exceeds 250 ° C., it becomes difficult to obtain a high-quality molded product such that the molding temperature becomes high and the resin is burnt and colored.
[0012]
The hydrogenation rate of the hydrogenated polymer is 60 MHz,1The value measured by H-NMR is 50% or more, preferably 90% or more, more preferably 98% or more. The higher the hydrogenation rate, the better the stability to heat and light.
In the present invention, the hydrogenated polymer used as the thermoplastic resin having a norbornane skeleton preferably has a gel content contained in the hydrogenated polymer of 5% by weight or less, and more preferably 1% by weight. It is preferable that
[0013]
The saturated water absorption rate of the ring-opened polymer hydrogenated product obtained as described above is preferably in the range of 0.1 to 1% by weight obtained by immersion for 1 week at 23 ° C. according to ASTM D570. When the saturated water absorption is less than 0.1% by weight, the adhesiveness with the light selective absorption layer laminated on the surface of the molded product is inferior, and peeling may occur during use. Moreover, since the compatibility with the light selective absorbent and other additives blended in the resin is lacking, there is a tendency to bleed on the surface of the molded product during use. On the other hand, when the saturated water absorption exceeds 1% by weight, there are problems such as deformation of the molded product due to water absorption and fluctuation of the focal point of the lens.
[0014]
In general, a thermoplastic norbornene-based resin has a water absorption of less than 0.1% by weight when the substituents in the norbornane skeleton are all non-polar, such as a hydrogen atom or a hydrocarbon group, thereby improving adhesion and compatibility of antioxidants. It will be inferior. Further, in the above general formula (1), if all of A, B, X and Y are polar groups, the water absorption rate may be as large as more than 1% by weight. Therefore, in the present invention, the substituent in the general formula (1) is preferably selected so that the saturated water absorption rate of the resin falls within the above range.
[0015]
A known antioxidant can be added to the thermoplastic norbornene resin used in the present invention, if necessary. Examples of the antioxidant include 2,6-di-t-butyl-4-methylphenol, 2,2′-dioxy-3,3′-di-t-butyl-5,5′-dimethylphenylmethane, Tetrakis [methylene-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] methane, 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl-benzene, stearyl-β- (3,5-di-t-butyl-4- Hydroxyphenyl) propionate, 2,2′-dioxy-3,3′-di-t-butyl-5,5′-diethylphenylmethane, 3,9-bis [1,1-dimethyl-2- [β- ( 3-t-butyl-4- Droxy-5-methylphenyl) propionyloxy] ethyl], 2,4,8,10-tetraoxospiro [5,5] undecane, tris (2,4-di-t-butylphenyl) phosphite, cyclic neo Pentanetetraylbis (2,4-di-t-butylphenyl) phosphite, cyclic neopentanetetraylbis (2,6-di-t-butyl-4-methylphenyl) phosphite, 2,2-methylenebis And (4,6-di-t-butylphenyl) octyl phosphite.
[0016]
In addition to the above antioxidants, stabilizers, antistatic agents, flame retardants, impact resistance improving elastomers, and the like can be added to the thermoplastic norbornene-based resins as necessary. . In addition, additives such as a plasticizer and a softener can be added for the purpose of improving moldability and processability.
[0017]
The light selective absorption molded article of the present invention is obtained by forming a light selective absorption layer on the surface of a molded article formed by molding the resin composition containing the thermoplastic norbornene resin and the light selective absorbent.
In the resin composition obtained by blending a predetermined photoselective absorber with a thermoplastic norbornene resin, the blending amount of the photoselective absorber is preferably 0.001 with respect to 100 parts by weight in the thermoplastic norbornene resin. -20 parts by weight, more preferably 0.1-10 parts by weight. If the photoselective absorber is too small, the target function cannot be sufficiently exhibited. If the photoselective absorber is too much, the compatibility between the photoselective absorber and the thermoplastic norbornene resin is deteriorated, causing bleeding or uneven color on the surface. It becomes difficult to make a uniform molded product such as.
[0018]
Such a resin composition is obtained by kneading each component using various extruders, Banbury mixers, kneaders, rolls, feeder ruders, and the like. The kneading temperature is preferably 100 to 350 ° C, more preferably 150 to 300 ° C.
Moreover, when kneading each component, each component may be kneaded in a lump or may be added and kneaded in several times. The kneading may be performed by a multistage addition method using an extruder, or may be kneaded by a Banbury mixer, a kneader or the like, and then pelletized by an extruder.
The light selective absorption molded article of the present invention can be obtained by a known method such as injection molding, extrusion molding or compression molding of the resin composition. Here, the shape of the molded product is not particularly limited, and may be a plate shape, a disk shape, a lens shape, or the like.
[0019]
As a method of forming the light selective absorption layer on the surface of the molded product obtained by the above method, (a) a method of applying a paint containing a light selective absorbent to the surface of the molded product, and (b) the light selective absorber described above. A method of forming a layer on the surface of the molded article by a method such as vacuum deposition, ion plating, or sputtering; (c) a method of impregnating the molded article in a solution containing a light selective absorbent; and (d) a surface of the molded article. It may be a method of attaching a film containing a light selective absorber to the above, or a combination thereof.
[0020]
In the method (a), the photoselective absorbent applied to the molded article made of the thermoplastic norbornene resin may be one type or two or more types. Such a light selective absorber is used for coating after being dissolved or dispersed in a suitable solvent or a solution obtained by dissolving a thermoplastic norbornene resin in this solvent. Here, the thermoplastic norbornene-based resin dissolved in the solvent may have the same structure as or different from the thermoplastic norbornene-based resin forming the molded article, but the same structure is more preferable from the viewpoint of optical characteristics. . Examples of solvents that can be used in the above molding method include aromatic compounds such as benzene, toluene, xylene, butyl acetate, tetrahydrofuran, dimethoxyethane, carbon tetrachloride, chloroform, methylene dichloride, and the like. Good. Moreover, the mixture of the solvent which melt | dissolves the said thermoplastic norbornene-type resin and the solvent which does not melt | dissolve may be sufficient. Furthermore, water and fats and oils can also be used.
The method for applying the solution to the molded article is not particularly limited, and a known method such as spraying, brushing, roll, spin coating, dipping or the like can be used.
[0021]
In the method (c), the solution for impregnating the molded article is obtained by dissolving or dispersing a light selective absorbing dye in water or various solvents. Here, as an example of the solvent, a solvent that does not dissolve a molded article made of a thermoplastic norbornene resin is preferable, and acids, alkalis, and alcohols can be used. Among these, those obtained by dispersing a disperse dye in water or those added with various solvents for the purpose of improving adhesion are preferred. Here, the disperse dye may be one kind or two or more kinds. The proportion of the disperse dye added to water is 0.01 to 5 parts by weight, preferably 0.05 to 2 parts by weight, based on 100 parts by weight of water. When the amount of the disperse dye is 0.01 parts by weight or less, it takes time for dyeing. When the amount exceeds 5 parts by weight, it becomes difficult to disperse, and the effect of increasing the concentration is lost and uniform dyeing becomes difficult.
[0022]
In the present invention, when the light selective absorption layer is laminated on the surface of the molded product, the layer may be a single layer or a multilayer. Moreover, before laminating | stacking a light selective absorption layer on the molded article surface in this invention, the contact bonding layer may be laminated | stacked as needed.
As the light selective absorbent used in the present invention, organic or inorganic dyes / pigments which are usually used can be used. Examples of these include cyanine, pyrylium, squarylium, croconium, azurenium, nitroso, nitro, monoazo, diazo, condensed azo, azo lake, diphenylmethane, triphenylmethane, xanthate , Azine, triazine, triazole, quinoline, indigo, naphthoquinone, anthraquinone, indophenol, phthalocyanine, diarylide, benzimidazolone, quinaclide, perylene, and other pigments, indium oxide, Tin oxide, titanium nitride, zirconium nitride, hafnium nitride, titanium, iron, chromium, SUS steel, silver, aluminum, tin, nickel, cobalt, praseodymium, neodymium, samarium, europium, dysprosium, holmium, thulium Such mineral or inorganic compound and the like. These are appropriately selected for adjusting the light transmittance in each wavelength band, and may be used alone or in combination of two or more.
[0023]
Further, as the optical filter, in addition to the light selective absorbent, an ultraviolet absorbent may be used in combination as appropriate in order to further improve the light shielding performance in the ultraviolet region. Specific examples thereof include, for example, 2- (5-methyl-2-hydroxyphenyl) benzotriazole, 2 [2-hydroxy-3,5-bis (α, α-dimethylbenzyl) phenyl] -2H-benzotriazole, 2 -(3,5-di-t-butyl-2-hydroxyphenyl) benzotriazole, 2- (3-t-butyl-5-methyl-2-hydroxyphenyl) 5-chlorobenzotriazole, 2- (3,5-di-t- Butyl-2-hydroxyphenyl) 5-chlorobenzotriazole, 2- (3,5-di-t-amylu-2-hydroxyphenyl) benzotriazole, 2- (2′-hydroxy-5′-t-octylphenyl) benzotriazole, methyl- 3- [3-tert-butyl-5- (2H-benzotriazol-2-yl) -4-hydroxy Enyl] propionate-polyethylene glycol condensate, benzotriazole type such as hydroxyphenylbenzotriazole derivative; 2-hydroxy-4-methyloxybenzophenone-5-sulfoxide, 2-hydroxy-4-n-octoxybenzophenone, 2-hydroxy-4-n -A benzophenone ultraviolet absorber, such as dodecyloxybenzophenone and 2-hydroxy-4-benzyloxybenzophenone. These can be selected and used together with the light selective absorber so as to obtain the intended absorption wavelength band.
[0024]
In the light selective absorption resin molded product of the present invention, the wavelength region of light to be selectively transmitted is not particularly limited and can be selected according to the purpose. For example, when it is desired to selectively transmit only the visible light region (400 nm to 750 nm), a light selective absorber that absorbs light in the ultraviolet region (200 nm to 400 nm) and a near infrared / infrared region (750 nm to 1000 μm). A resin composition obtained by blending one of the light selective absorbers that absorbs light with the thermoplastic norbornene resin used in the present invention is used as a desired molded article, and then the other light selective absorber is used. Then, the layer may be formed on the surface of the molded product by the method described above. In the case of selectively transmitting only light in the near infrared region (750 nm to 2000 nm), a light selective absorber that absorbs light in the ultraviolet / visible light region (200 nm to 750 nm) and light in the infrared region (2000 nm to 1000 μm). One of the light selective absorbents that absorbs water may be blended with the resin, and the other may be layered on the surface of the molded product. In addition, it is possible to selectively transmit light in various specific wavelength regions by combining light selective absorbers.
[0025]
The light selective absorptive molded article of the present invention is an optical filter in the case of a plate, a light selective absorptive lens in the case of a lens, a filter and a lens for optical fiber modules such as optical communication equipment and sensors; a television receiver. , VTR, other AV equipment, window material for remote control light receiving parts of home-use equipment such as air conditioners; autofocus window materials such as single-lens reflex cameras, compact cameras, camera-integrated VTRs; automatic doors and security-related It can be used for a wide range of applications such as sensor window materials.
[0026]
【Example】
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further more concretely, this invention is not limited to a following example. In the examples, parts and% are based on weight unless otherwise specified.
Reference example 1
As the specific monomer, 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 represented by the following chemical formula (2):2,5. 17,10] 250 parts of 3-dodecene, 41 parts of 1-hexene and 750 parts of toluene were charged into a nitrogen-substituted reaction vessel and heated to 60 ° C.
[0027]
[Chemical formula 2]
[0028]
To this, 0.62 parts of a toluene solution of triethylaluminum (1.5 mol / l), WCl modified with tBuOH / MeOH (tBuOH / MeOH / W = 0.35 / 0.3 / 1; molar ratio)63.7 parts of a solution (concentration 0.05 mol / l) was added, and the mixture was heated and stirred at 80 ° C. for 3 hours to obtain a ring-opening polymer solution (a).
The polymerization conversion rate in this polymerization reaction is 97%, and the intrinsic viscosity (ηinh) Was 0.45.
4000 parts of this polymer solution (a) is put in an autoclave, and RuHCl (CO) [P (C6HFive)Three]Three0.48 parts are added and the hydrogen gas pressure is 100 kg / cm.2The mixture was heated and stirred for 3 hours under the reaction temperature of 165 ° C.
After the obtained reaction solution was cooled, the hydrogen gas pressure was released to obtain a hydrogenated polymer solution (b). The hydrogenated polymer thus obtained was poured into a large amount of methanol to solidify the polymer. The hydrogenated polymer A-1 thus obtained had a hydrogenation rate of substantially 100%.
[0029]
Reference example 2
As a specific monomer, 8-ethylidenetetracyclo [4.4.0.12,5. 17,10] A ring-opening polymerization reaction and a hydrogenation reaction were carried out in the same manner as in Reference Example 1 except that 200 parts of dodecene were used to obtain a hydrogenated polymer A-2.
[0030]
Example 1
100 parts of hydrogenated polymer A-1 obtained in Reference Example 1 and 0.5 part of green colorant Solvent Green 28 were added and mixed at a temperature of 280 ° C. using a 40 m / m extruder to form a pellet. A thermoplastic resin composition was produced.
Using this thermoplastic resin composition, injection molding was performed at a resin temperature of 320 ° C. and a mold temperature of 130 ° C. to obtain a flat plate having a thickness of 1 mm. A 300 nm film was formed on the flat plate surface by sputtering using indium tin oxide (ITO) to produce an optical filter. The optical filter was evaluated for near-infrared light transmittance, light blocking property, heat deformation property and moisture resistance. The evaluation results are shown in Table 1. Each measurement was performed as follows.
[0031]
Near-infrared light transmittance (%)
Using a spectrophotometer, the transmittance of near-infrared light having a wavelength of 950 nm was measured for an optical filter having a thickness of 1 mm.
Light blocking (%)
Using a spectrophotometer, the transmittance of visible light having a wavelength of 400 to 700 nm and infrared light having a wavelength of 2000 nm or more was measured for an optical filter having a thickness of 1 mm.
Thermal deformation
The appearance change of the molded product after being placed in a 120 ° C. air oven for 24 hours was visually observed, and the thermal deformability was evaluated according to the following evaluation criteria.
○: No deformation such as warp
X: Deformation such as warping is remarkable
durability
Durability was evaluated according to the following evaluation criteria based on the appearance of the molded product after being held at 80 ° C. and 90% relative humidity for 1000 hours.
○: Light emission is uniform with no layer peeling or bleed-out of the light selective absorbent from the molded product, or deformation of the molded product
X: Detachment or bleed-out of the light selective absorbent from the molded product, or deformation of the molded product is remarkable and cannot be used.
[0032]
Example 2
A resin solution having a concentration of 10% by weight obtained by dissolving 100 parts of the hydrogenated polymer A-1 and 0.1 part of the red colorant Solvent Red 52 in a dichloromethane / dichloroethane mixed solution was obtained.
On the other hand, 100 parts of the hydrogenated polymer A-1 obtained in Reference Example 1 and 0.5 part of the green colorant Solvent Green 28 were added, and the thermoplastic resin composition produced in the same manner as in Example 1 was used. Then, injection molding was performed at a resin temperature of 320 ° C. and a mold temperature of 130 ° C. using a commercially available injection molding machine to obtain a flat plate having a thickness of 1 mm. On the surface of the flat plate, the resin solution was applied and dried by spin coating to form a colored layer having a thickness of 300 nm to obtain an optical filter. This optical filter was evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.
[0033]
Comparative Example 1
A thermoplastic resin composition was produced in the same manner as in Example 1 except that the hydrogenated polymer A-2 was used in place of the hydrogenated polymer A-1, and an optical filter was molded in the same manner as in Example 1. Evaluation was performed. The evaluation results are shown in Table 1.
Comparative Example 2
In addition to the thermoplastic norbornene resin A-1, polymethyl methacrylate resin (PMMA) (trade name “Acrypet VH”, manufactured by Mitsubishi Rayon Co., Ltd.) was used, and the resin temperature was 230 ° C. and the mold temperature was 100 ° C. Produced a thermoplastic resin composition in the same manner as in Example 1, and molded and evaluated a flat plate in the same manner as in Example 1. The evaluation results are shown in Table 1.
[0034]
[Table 1]
[0035]
As is clear from Table 1, the light selective absorption molded article of the present invention is excellent in light selective absorption and excellent in heat resistance and moisture resistance.
On the other hand, in Comparative Example 1, since the bleed-out or peeling of the light selective absorbent from the molded product occurs during use under high temperature and high humidity, problems are likely to occur in actual use. Moreover, what uses PMMA for transparent base resin (comparative example 2) has a deformation | transformation by a heat | fever and humidity largely, and a use range and use conditions are restricted.
[0036]
Example 3
100 parts of the hydrogenated polymer obtained in Reference Example 1 and 0.5 parts by weight of the green colorant solvent green 28 were added, and the thermoplastic resin composition produced in the same manner as in Example 1 was used. A commercially available injection molding machine was used for injection molding at a resin temperature of 320 ° C. and a mold temperature of 130 ° C. to obtain a lens having an outer diameter of 7.4 mmφ, a lens surface thickness of 2.7 mm, and a peripheral portion thickness of 3.0 mm. A 300 nm film was formed on the surface of this lens by sputtering using indium tin oxide (ITO).
Using a spectrophotometer for this lens, the light transmission at each wavelength was measured. In the near-infrared region at a wavelength of 950 nm, the visible region light at a wavelength of 400 to 700 nm, and the infrared region light at a wavelength of 2000 nm, respectively. The light selective absorptivity was 1% and 2%.
[0037]
【The invention's effect】
The thermoplastic resin composition of the present invention is excellent in durability under high temperature and high humidity, and gives a molded article excellent in light selective absorption, so that it is used in a wide range of applications for the purpose of light selective absorption and transmission. be able to.
Claims (4)
(a)光選択吸収剤を含む塗料を成形品の表面に塗布したもの、(b)光選択吸収剤を成形品の表面に真空蒸着法、イオンプレーティング法もしくはスパッタリング法で層形成したもの、(c)成形品を光選択吸収剤を含む溶液に含浸して形成したもの、および(d)成形品の表面に光選択吸収剤を含むフィルムを貼付したもの。The light selective absorption resin molded product according to claim 1, wherein the light selective absorption layer is formed of at least one selected from the following (a) to (d).
(A) a coating containing a light selective absorbent applied to the surface of the molded product, (b) a material formed by layering the light selective absorbent on the surface of the molded product by vacuum deposition, ion plating or sputtering, (C) A product formed by impregnating a molded article with a solution containing a light selective absorbent, and (d) a film obtained by attaching a film containing a light selective absorbent to the surface of the molded article.
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| Application Number | Priority Date | Filing Date | Title |
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| JP19843698A JP3885850B2 (en) | 1998-07-14 | 1998-07-14 | Light selective absorption resin molded product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19843698A JP3885850B2 (en) | 1998-07-14 | 1998-07-14 | Light selective absorption resin molded product |
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| JP2000026635A JP2000026635A (en) | 2000-01-25 |
| JP3885850B2 true JP3885850B2 (en) | 2007-02-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020230587A1 (en) | 2019-05-14 | 2020-11-19 | 三井化学株式会社 | Resin composition for optical component, molded article, and optical component |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002332365A (en) * | 2001-05-09 | 2002-11-22 | Hs Planning:Kk | Norbornene resin molded body |
| JP4513420B2 (en) * | 2004-05-26 | 2010-07-28 | Jsr株式会社 | Near-infrared cut filter and manufacturing method thereof |
| WO2013002409A1 (en) * | 2011-06-30 | 2013-01-03 | Hoya株式会社 | Plastic lens |
| JP2021018285A (en) * | 2019-07-18 | 2021-02-15 | Jsr株式会社 | Lens and imaging device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020230587A1 (en) | 2019-05-14 | 2020-11-19 | 三井化学株式会社 | Resin composition for optical component, molded article, and optical component |
| US12595359B2 (en) | 2019-05-14 | 2026-04-07 | Mitsui Chemicals, Inc. | Resin composition for forming optical component, molded product, and optical component |
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