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JP3893364B2 - Vacuum generator and food cooking method - Google Patents
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JP3893364B2 - Vacuum generator and food cooking method - Google Patents

Vacuum generator and food cooking method Download PDF

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Publication number
JP3893364B2
JP3893364B2 JP2003152378A JP2003152378A JP3893364B2 JP 3893364 B2 JP3893364 B2 JP 3893364B2 JP 2003152378 A JP2003152378 A JP 2003152378A JP 2003152378 A JP2003152378 A JP 2003152378A JP 3893364 B2 JP3893364 B2 JP 3893364B2
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Japan
Prior art keywords
vacuum
container
food
vacuum generator
pump
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Expired - Fee Related
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JP2003152378A
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Japanese (ja)
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JP2004350928A (en
Inventor
明 君島
博之 能谷
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  • Devices For Warming Or Keeping Food Or Tableware Hot (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • General Preparation And Processing Of Foods (AREA)
  • Food-Manufacturing Devices (AREA)

Description

【0001】
【発明が属する技術分野】
手動により容器を真空に保持するための真空発生装置。
真空下で食材と含浸液を接触させ、真空調理を家庭で手軽におこなうことのできるようにするための調理方法。
【0002】
【従来の技術】
従来は食品保存容器等のフタ頂部に附属する空気排出口に、シリンダー式真空ポンプを押し当てて、ピストンを往復運動させて容器内部の空気を吸い出していた。
この真空ポンプ作動は玩具用水鉄砲の如く、ピストンの直線運動を直接人の腕の動きでおこなっていた。
【0003】
この場合得られる真空は弱く、せいぜい400mmHg程度(絶対圧力・以下同様、大気圧760mmHgとして大気圧の約1/2に相当)であった。なぜならば垂直にポンプ軸を押し上げ空気を排出するには真空度が増すごとに力が必要となり、人の手で操作できる限度があるためである。
400mmHg程度の真空では食品の調理には不向きで食品短期保存用に限定されている。
【0004】
従来技術を使用した商品は一例として、アサヒ金属工業株式会社(大阪市)から販売されている。
【0005】
【課題を解決するための手段】
請求項1における本発明の真空発生装置は、ガラスビンその他の容器の上部開口部分に密着させて、外部から空気が漏れこまないようにしたフタ部分と、該容器内の気体を吸引・排出して真空をつくり出して、その真空状態を維持する真空ポンプ部、及び手動レバーの動きをピニオンとラックを介してピストンの上下動に伝達するポンプ駆動部とから構成される真空発生装置において、前記手動レバーは左右一対有するものである。
請求項2における本発明の食材の調理方法は、調理対象の食材及び含浸液が入った容器の開口部に密着させて、請求項1にある駆動部附属手動レバーの動きで真空ポンプを駆動して、該容器内の気体を排出することにより該容器内を真空に維持し、食材の加工、調理または保存をおこなうものである。
【0006】
【課題を解決するための手段】
本発明による真空発生器本体を容器の頂部開口部に密着させ、手動によるレバーにリンクされたラックとピニオンで力を増大して真空ポンプを作動させることによって、必要な真空状態(100mmHg以下)をつくり容易に容器内を強い真空状態に保持する。
【0007】
【発明の実施形態】
真空調理の概念は従来からその多くは工業的規模で食品加工に使用されていた。家庭用として普及していないのは、一般に真空発生装置は機械部品が複雑であって家庭用品としての普及を阻んでいた。
【0008】
本真空発生装置を利用した調理器具は、通常食卓に載せられる大きさにできるために、食事のタイミングにあわせて食材の加工を行なえる。
【0009】
【実施例】
以下、本発明の実施の例を図1及び図2に基づいて説明する。
容器12の中には予め形状を整えるなど準備された食材14が入っていて、含浸液13は食材14を充分浸す量を入れておく。容器の頂部に本真空発生装置を装備する。容器13は食品用のガラス製が望ましい。
【0010】
容器12の上部に取り付けられている真空発生装置には、左右一対のレバー1が取り付けられてあり、レバー1の上下動作によって生ずる運動はピニオン2、ラック3を介して真空ポンプのピストン4を作動させる。
このように、レバー1の動きとピストン4の動作は、てこの原理で力が増大されるので、レバー動作の負担を軽減することができる。
【0011】
ピストン4はシリンダー7内を上下運動するので、ピストン4上昇では容器内の空気又は気体16を吸込み該容器の圧力は低くなる。容器12と真空発生装置間には吸込弁8で区切られてる。ピストンの上昇時には吸込弁8は開き、排出弁6は閉まっている。
【0012】
ピストン4の下降時には吸込弁8は閉り、排出弁6は開いている。この動作によりシリンダー7内の空気又は気体を系外に排出する。
【0013】
このような弁操作の連続で容器12内の空気又は気体は徐々に排出され器内の圧力は低下し、真空状態に至る。
【0014】
容器12とフタ10は容器12内が減圧されることによりゴムパッキン11を介し密着される。10回程度のレバー操作で所定の真空度が得られるようにポンプは選定してあるので、わずかな時間(一例では30秒)で、容器12内は所定の真空状態 (一例では80mmHg)となる。
【0015】
容器12内には予め含浸液13,及び食材14が入れてある。真空下では食材中の気泡15が吸い出されて、食材中では内部気泡と含浸液との置換が行なわれる。
含浸が完了するまで保持されるのであるが、食材14の内部気泡が含浸液13と置換されるのにはそれほど時間は要せず、3分ないし5分の短時間で完了するのが普通である。
容器12は透明なものを選択しておけば、食材中の気泡15が排出される状況が目で確認することができる。
【0016】
含浸の処理が終了し食材14を取り出すときは、フタ10を開放するに先立ち開放弁9を開けて容器12内の真空を破る。容器12内を大気圧に戻した後、フタ10を開放し食材14を取り出す。
【0017】
食材の例
含浸液漬物液で、キュウリ、ナス、ニンジン、大根、ピ−マン、セロリ等の野菜類。
含浸液酢で、サバ、タイ、イワシ、アジ、タコ等の鮮魚類。
含浸液焼肉のたれで、豚肉、鶏肉、牛肉等の肉類。
含浸液砂糖とミルクでイチゴミルク
含浸液アルコール類でカリン酒、梅酒、レモンハイ
その他、塩から、キムチ、ベッタラ漬けにも適用できる。
【0018】
調理例として「鯛の酢じめ」について説明する。
刺身用の鯛身を一口サイズに切っておく。酢と砂糖を9:1の割合で調合し含浸液として用いる。
まず、容器12に食材14を容積の2/3まで入れ、含浸液13を容器の80%まで入れおく。
真空発生装置を容器頂部にセットし、レバー1操作で約30秒間、10回程度ポンプを作動させると所定の真空度(約80mmHg)に達する。
真空下で食材組織内の空気と含浸液との置換が行なわれる。このプロセスは食材内部からプクプクと気泡15の排出されるのが目視され確認できる。
この状態で約5分間保持すると調理完了となる。その後真空発生装置附属の開放弁9を開き、真空発生装置本体を取り外して容器内部より調理済の食材14を取り出す。
従来の大気圧下での「鯛の酢じめ」調理手法では、調理に一昼夜要したが、本発明の方法では上述の如く、全工程10分以内で完了できる。このため、鮮度新鮮で、食感、歯ごたえも上々である。
このように、食卓で食事時にあわせて調理をおこなうことができる。
【0019】
【応用実施例】
健康食ブームとして食品中の塩分の低減が望まれる。当真空発生装置を利用して含浸液を清水とすれば食品中の塩分を減らし、減塩食ができあがる。
【0020】
【発明の効果】
本発明による真空発生装置は人の力以外のエネルギーを必要とせず、強い真空を手軽に得られるところに特徴がある。また、真空発生装置は安価に供給できる。
真空調理をおこなうことによっての効果としては以下があげられる。
温度を上げずに、広範囲な食材に含浸、味付け、下ごしらえができる。
食材の食感、鮮度、形状、硬度を損なわずに短時間で調理できる。
食材の色を変えないので、できあがった見た目も綺麗。
空気中の雑菌が混入しない。また食品の長期保存ができる。
容器はインスタントコーヒ等の空きびんが使えて廃品利用。空きびんは調理済みの食材の保存容器として用いることができる。
長時間を要する含浸調理、例えば「にんにくの醤油漬け」においても効果があり、従来概ね1カ月要したプロセスは、本方法によると24時間以内で完了ときわめて短縮することができる。
さらに、手動レバーは左右一対有するため、左右の手で手動レバーを掴んで作動させるため、一本のレバーを有する真空発生装置と比べれば片手の力は半分となる。また左右一対のレバーの長さは、一本の従来例よりも約半分となり装置の小型化ができる。
【図面の簡単な説明】
【図1】図1は真空発生装置を容器に装着した縦断面図を示す。
【図2】図2は真空ポンプ部の弁作動を説明するための縦断面図である。
【符号の説明】
1 レバー
2 ピニオン
3 ラック
4 ピストン
5 シ−ル機構(O−リング)
6 排出弁
7 シリンダ−
8 吸込弁
9 開放弁
10 フタ
11 ゴムパッキン
12 容器
13 含浸液
14 食材
15 気泡
16 空気又は気体
[0001]
[Technical field to which the invention belongs]
A vacuum generator for manually holding the container in a vacuum.
A cooking method that allows food to be brought into contact with the impregnating solution under vacuum so that vacuum cooking can be easily performed at home.
[0002]
[Prior art]
Conventionally, a cylinder type vacuum pump is pressed against an air discharge port attached to the top of a lid of a food storage container or the like, and a piston is reciprocated to suck out air inside the container.
This vacuum pump was operated like a toy water gun, and the linear movement of the piston was performed directly by the movement of the human arm.
[0003]
In this case, the vacuum obtained was weak and was at most about 400 mmHg (absolute pressure, which is equivalent to about 1/2 of the atmospheric pressure as atmospheric pressure 760 mmHg). This is because a force is required every time the degree of vacuum is increased to push up the pump shaft vertically and exhaust the air, and there is a limit that can be operated by human hands.
A vacuum of about 400 mmHg is unsuitable for cooking food and is limited to short-term storage of food.
[0004]
As an example, products using conventional techniques are sold by Asahi Metal Industry Co., Ltd. (Osaka City).
[0005]
[Means for Solving the Problems]
The vacuum generator of the present invention according to claim 1 is in close contact with an upper opening portion of a glass bottle or other container so that air does not leak from the outside, and the gas in the container is sucked and discharged. In the vacuum generator comprising a vacuum pump section that creates a vacuum and maintains the vacuum state, and a pump drive section that transmits the movement of the manual lever to the vertical movement of the piston through the pinion and the rack, the manual lever Has a pair of left and right.
According to a second aspect of the present invention, there is provided a method for cooking a foodstuff according to the present invention, wherein the vacuum pump is driven by the movement of the manual lever attached to the drive section in accordance with the first aspect of the invention. Then, by discharging the gas in the container, the inside of the container is maintained in vacuum, and the food is processed, cooked or stored.
[0006]
[Means for Solving the Problems]
The vacuum generator body according to the present invention is brought into close contact with the top opening of the container, and the required vacuum state (100 mmHg or less) is achieved by increasing the force with a rack and pinion linked to a manual lever and operating the vacuum pump. It is easy to make and keeps the container in a strong vacuum.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Many of the concepts of vacuum cooking have been used for food processing on an industrial scale. The reason why vacuum generators are not widely used for household use is that the machine parts are generally complicated and hinder the spread of household products.
[0008]
Since the cooking utensil using this vacuum generator can be normally sized to be placed on the table, it can process the food in accordance with the timing of the meal.
[0009]
【Example】
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
The container 12 contains a food material 14 prepared in advance, for example, to adjust its shape, and the impregnating liquid 13 is put in an amount sufficient to immerse the food material 14. The vacuum generator is equipped on the top of the container. The container 13 is preferably made of glass for food.
[0010]
A pair of left and right levers 1 are attached to the vacuum generator attached to the upper part of the container 12, and the movement caused by the vertical movement of the lever 1 operates the piston 4 of the vacuum pump via the pinion 2 and the rack 3. Let
Thus, since the force of the movement of the lever 1 and the operation of the piston 4 is increased by the lever principle, the burden of the lever operation can be reduced.
[0011]
Since the piston 4 moves up and down in the cylinder 7, when the piston 4 moves up, the air or gas 16 in the container is sucked and the pressure in the container is lowered. A suction valve 8 separates the container 12 from the vacuum generator. When the piston is raised, the suction valve 8 is opened and the discharge valve 6 is closed.
[0012]
When the piston 4 is lowered, the suction valve 8 is closed and the discharge valve 6 is open. By this operation, the air or gas in the cylinder 7 is discharged out of the system.
[0013]
With such a series of valve operations, the air or gas in the container 12 is gradually discharged, the pressure in the vessel is lowered, and a vacuum state is reached.
[0014]
The container 12 and the lid 10 are brought into close contact with each other through the rubber packing 11 when the inside of the container 12 is depressurized. Since the pump is selected so that a predetermined degree of vacuum can be obtained by operating the lever about 10 times, the inside of the container 12 becomes a predetermined vacuum state (80 mmHg in the example) in a short time (in the example, 30 seconds). .
[0015]
An impregnating liquid 13 and a food material 14 are placed in the container 12 in advance. Under the vacuum, the bubbles 15 in the food are sucked out, and the internal bubbles and the impregnation liquid are replaced in the food.
Although it is held until the impregnation is completed, it does not take much time for the internal bubbles of the food material 14 to be replaced with the impregnating liquid 13, and it is usually completed in a short time of 3 to 5 minutes. is there.
If a transparent container 12 is selected, it is possible to visually confirm the state in which the bubbles 15 in the food are discharged.
[0016]
When the impregnation process is completed and the food material 14 is taken out, the opening valve 9 is opened before the lid 10 is opened, and the vacuum in the container 12 is broken. After returning the inside of the container 12 to atmospheric pressure, the lid 10 is opened and the food 14 is taken out.
[0017]
Examples of foods: Impregnation liquid pickles, vegetables such as cucumber, eggplant, carrot, radish, pepper, celery.
Fresh fish such as mackerel, Thai, sardine, horse mackerel and octopus.
Sauce of impregnated liquid yakiniku, such as pork, chicken and beef.
Impregnating liquid Sugar and milk Strawberry milk impregnating liquid Alkaline liquor, plum wine, lemon high etc. It can also be applied to pickled kimchi and bettara from salt.
[0018]
As a cooking example, “boiled vinegared” will be described.
Cut the sashimi slimming into bite size. Vinegar and sugar are mixed at a ratio of 9: 1 and used as an impregnation solution.
First, the food material 14 is put in the container 12 to 2/3 of the volume, and the impregnating liquid 13 is put up to 80% of the container.
When the vacuum generator is set on the top of the container and the lever is operated for about 30 seconds and the pump is operated about 10 times, a predetermined degree of vacuum (about 80 mmHg) is reached.
The air in the food material structure is replaced with the impregnating liquid under vacuum. In this process, it can be visually confirmed that the bubbles 15 are discharged from the inside of the food.
When this state is maintained for about 5 minutes, cooking is complete. Thereafter, the release valve 9 attached to the vacuum generator is opened, the vacuum generator main body is removed, and the cooked food 14 is taken out from the inside of the container.
In the conventional “steamed vinegared” cooking method under atmospheric pressure, cooking takes one day and night, but the method of the present invention can be completed within 10 minutes as described above. For this reason, it is fresh and has a good texture and texture.
In this way, cooking can be performed at the table according to the meal.
[0019]
[Application Examples]
As a healthy food boom, reduction of salt content in food is desired. If the impregnating solution is made into fresh water using this vacuum generator, the salt content in the food will be reduced and a reduced salt diet will be completed.
[0020]
【The invention's effect】
The vacuum generator according to the present invention is characterized in that a strong vacuum can be easily obtained without requiring energy other than human power. Also, the vacuum generator can be supplied at low cost.
The effects of vacuum cooking include the following.
A wide range of ingredients can be impregnated, seasoned and prepared without increasing the temperature.
It can be cooked in a short time without sacrificing the texture, freshness, shape and hardness of the ingredients.
Because the color of the ingredients is not changed, the resulting appearance is beautiful.
No germs in the air are mixed in. In addition, food can be stored for a long time.
Containers can be used as empty coffee bottles such as instant coffee. The empty bottle can be used as a storage container for cooked ingredients.
This method is also effective in impregnation cooking that requires a long time, for example, “garlic soy sauce”, and the process that has conventionally taken about one month can be greatly shortened to completion within 24 hours according to this method.
Further, since the manual lever has a pair of left and right, the manual lever is grasped and operated by the left and right hands, so that the force of one hand is halved compared to a vacuum generator having a single lever. Further, the length of the pair of left and right levers is about half that of one conventional example, and the apparatus can be downsized.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a vacuum generator mounted on a container.
FIG. 2 is a longitudinal sectional view for explaining the valve operation of the vacuum pump unit.
[Explanation of symbols]
1 Lever
2 Pinion
3 racks
4 piston
5 Seal mechanism (O-ring)
6 Discharge valve
7 cylinder
8 Suction valve
9 Release valve
10 Lid
11 Rubber packing
12 containers
13 Impregnation solution
14 Ingredients
15 bubbles
16 Air or gas

Claims (2)

ガラスビンその他の容器の上部開口部分に密着させて、外部から空気が漏れこまないようにしたフタ部分と、該容器内の気体を吸引・排出して真空をつくり出して、その真空状態を維持する真空ポンプ部、及び手動レバーの動きをピニオンとラックを介してピストンの上下動に伝達するポンプ駆動部とから構成される真空発生装置において、前記手動レバーは左右一対有することを特徴とする真空発生装置。A lid that is in close contact with the top opening of a glass bottle or other container to prevent air from leaking from the outside, and a vacuum that creates a vacuum by sucking and discharging the gas in the container to maintain the vacuum state. A vacuum generator comprising a pump unit and a pump drive unit that transmits the movement of the manual lever to the vertical movement of the piston via a pinion and a rack , wherein the manual lever has a pair of left and right. . 調理対象の食材及び含浸液が入った容器の開口部に密着させて、請求項1にある駆動部附属手動レバーの動きで真空ポンプを駆動して、該容器内の気体を排出することにより該容器内を真空に維持し、食材の加工、調理または保存をおこなうことを特徴とする食材の調理方法。By closely contacting the opening of the container containing the food to be cooked and the impregnating liquid, the vacuum pump is driven by the movement of the manual lever attached to the drive unit according to claim 1 to discharge the gas in the container. A cooking method for foodstuffs, characterized in that the inside of the container is maintained in vacuum and the foodstuffs are processed, cooked or stored.
JP2003152378A 2003-05-29 2003-05-29 Vacuum generator and food cooking method Expired - Fee Related JP3893364B2 (en)

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JP3893364B2 true JP3893364B2 (en) 2007-03-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101536004B1 (en) * 2013-08-20 2015-07-10 김명국 Vaccum pumping apparatus
KR102333387B1 (en) * 2014-10-16 2021-12-03 주식회사 푸르미르 vacuum storage bins for foods waste
CN106466135A (en) * 2015-08-17 2017-03-01 广东美的生活电器制造有限公司 The method for heating and controlling of anaerobic soy bean milk making machine and control device
CN106720218A (en) * 2016-12-30 2017-05-31 天津中科云健康装备科技有限公司 Crisp fruit of matrimony vine and preparation method thereof
JP6449387B2 (en) * 2017-08-01 2019-01-09 テスコム電機株式会社 Cooking device

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