JP3898366B2 - White smoke prevention type cooling tower filler and white smoke prevention type cooling tower - Google Patents
White smoke prevention type cooling tower filler and white smoke prevention type cooling tower Download PDFInfo
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- JP3898366B2 JP3898366B2 JP36951598A JP36951598A JP3898366B2 JP 3898366 B2 JP3898366 B2 JP 3898366B2 JP 36951598 A JP36951598 A JP 36951598A JP 36951598 A JP36951598 A JP 36951598A JP 3898366 B2 JP3898366 B2 JP 3898366B2
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Description
【0001】
【発明の属する技術の分野】
本発明は、特にレジャービル、電算センタービル、空港ビル、ヘリポート付ビル等の大型ビル、中でも売電事業、高炉、原子力発電用などの大型工業領域に用いるのに適した白煙防止型冷却塔及びこれの熱交換部を構成する白煙防止型冷却塔用充填材に関する。
【0002】
【従来の技術】
冷却塔は、ビル空調システムや冷凍システム等の一部をなし、一般的には図1に示すように、システム内部を循環して温まった温水(循環温水)Aを温水槽2から熱交換部3に流下させる一方、この熱交換部3内に水の流下方向と直交する方向に空気を流通させ、空気と温水との直接接触による熱交換によって温水を冷却し、この冷却水Bを再びシステム内へ循環させるように構成される。
【0003】
ところが、熱交換部3を流通する際に空気は湿気を吸収するため、外気の気温が低かったり、湿度が高かったりすると、冷却塔から外気に放出された際に過飽和状態に至り、霧を発生して白煙を生じるようになる。この白煙は、火災煙や有害物質の排出と誤認されることがあり、特に売電事業、高炉、原子力発電用などの大型工業領域においてはこのような些細な誤解から大問題に発展するおそれがある。また、冬季に周囲の森林の樹木に着氷を生じさせ樹木の枯れを引き起こすとの指摘もあった。
【0004】
そこで従来より、白煙を発生しない白煙防止型冷却塔として、例えば図6に示すように、熱交換部3に配置する充填材(熱交換板を積層してなる構造体)50に、熱交換板表面に温水を流下させて両側壁部表面に水膜を形成してなる湿式空間部51、51・・の間に、笠板53によって当該温水の流下を遮断して水無し空間としてなる乾式空間部52、52・・を配設し、これら湿式空間部51、51・・及び乾式空間部52、52・・を通過した空気を混合させて不飽和状態とすることにより白煙の発生を防止する構造のものなどが開発されている。
【0005】
他方、売電事業、高炉、原子力発電用などの大型工業領域で使用される冷却塔はもちろん、近年のオフィス内のハイテク化やインテリジェント化に伴って一般のビルで使用される冷却塔においても、大型化、言い換えれば冷却能力の増強化が求められるようになり、このような需要を背景として、充填材ブロックを多段式に積み上げて大型の充填材を構成する技術が開示されている。
【0006】
充填材ブロックの積み上げ構造としては、例えば、図6に示すように、各段の乾式空間部52の上端開口部に笠板53を配設する一方、下端部に窄まり状の底蓋部54を配設し、上段の充填材ブロック55の底蓋部54から下方に突出した板片部56と、下段の充填材ブロック55の笠板53から上方に突出した板片部57を溶接により固着して連結して積み上げる構造のものや、
【0007】
図7に示すように、上段の充填材ブロック61の乾式空間部63を構成する熱交換板64の下端縁部に下方に開いた二股係合部65を形成し、下段の充填材ブロック62の乾式空間部63を構成する熱交換板64の上端縁部を前記二股係合縁部65の下面に当接し、上段の充填材ブロック61の自重によって支持固定する構造のもの、或いは
【0008】
図8に示すように、上段の充填材ブロック71の乾式空間部73を構成する熱交換板74の下端部と、下段の充填材ブロック72の乾式空間部73を構成する熱交換板74の上端部とを、上端部に上方に開いた二股係合縁部75aを有し、下端部に下方に開いた二股係合縁部75bを有してなる連結部材75で連結する構造のものなどが考え出されている。
【0009】
【発明が解決しようとする課題】
しかしながら、図6に示すような積み上げ構造では、予め工場で各段の充填材ブロック間を溶接して充填材全体を組み立てておき、充填材全体として運搬及び冷却塔への組み付け作業を行う必要があるため、たいへんな労力がかかると言った問題があった。
また、図7及び図8に示すような積み上げ構造は、上段充填材ブロックの自重によって係合を固定するものであるから、各連結部のシール性が不足して湿式空間部から乾式空間部内に温水が浸入して白煙防止効果が低下するおそれがあったほか、地震などによって充填材がずれたり、崩れたりするおそれもあった。
更に、図6乃至図8のいずれの積み上げ構造においても、充填板に製作誤差が生じたり、湿式空間部を流下する水の重量によって長期間使用している間に充填材が沈み込んで変形を生じた場合には、これらの誤差や変形を吸収することができず、やはり乾式空間部の水無しを確保できないことになり白煙防止効果が低下するおそれがあった。
【0010】
そこで、本発明は、上記課題を解決するため、充填材ブロックを多段に積み重ねて構成する充填材において、充填材の運搬及び冷却塔への組み付けを容易に行うことができ、地震などによってもずれたり崩れたりすることがなく、しかも必要時には確実に水無し空間を確保することができ、更には製造上の誤差や沈み込みなどによる変形を吸収することができる充填材及びこれを組み込んでなる白煙防止型冷却塔を提供せんとするものである。
【0011】
【課題を解決するための手段】
上記課題を解決するために、本発明は、
各段の充填材ブロックを冷却塔本体部等の固定構造部分に固定し、複数枚の熱交換板を適宜間隔をおき互いに対面状態となるように連結し、これら熱交換板により湿式空間部と乾式空間部とを区画形成してなる充填材ブロックを多段に積み上げて形成する白煙防止型冷却塔用充填材において、各段の充填材ブロックを冷却塔本体部等の固定構造部分に固定し、ピース上端部に上方開口した固着溝を有し、ピース下端部に下方開口してなる嵌合受部を有してなる上側連結ピースの前記固着溝を、上段の充填材ブロックの乾式空間部形成熱交換板の下端部に固着し、ピース上端部に差し込み片部を有し、ピース下端部に下方開口した固着溝を有してなる下側連結ピースの前記固着溝を、下段の充填材ブロックの乾式空間部形成熱交換板の上端部に固着し、ピース上端部に差し込み片部を有し、ピース下端部に下方開口してなる嵌合受部を有してなる中間連結ピースの前記差し込み片部を、上記上側連結ピースの嵌合受部内に挿入して伸縮自在に連結すると共に、当該中間連結ピースの前記嵌合受部内に上記下側連結ピースの差し込み片部を挿入して伸縮自在に連結し、各段の充填材ブロックの乾式空間部を上下に連通してなる白煙防止型冷却塔用充填材を構成した。
なお、上記「冷却塔本体部等の固定構造部分」とは、冷却塔本体部や冷却塔のフレーム構造など固定状態にある構造部材を意味している。
【0012】
上記構成の白煙防止型冷却塔用充填材においては、上記の如く三つの部材からなる連結部材を使用する代わりに、上段の充填材ブロックの乾式空間部形成熱交換板の下端部に下方開口してなる嵌合受部を設け、下段の充填材ブロックの乾式空間部形成熱交換板の上端部に差し込み片部を突設し、ピース上端部に差し込み片部を有し、ピース下端部に下方開口してなる嵌合受部を有してなる中間連結ピースの前記差し込み片部を、上記熱交換板下端部の嵌合受部内に挿入して伸縮自在に連結すると共に、当該中間連結ピースの前記嵌合受部内に上記熱交換板上端部の差し込み片部を挿入して伸縮自在に連結して構成することもできる。
【0013】
かかる構成の白煙防止型冷却塔用充填材は、各段の充填材ブロックを固定構造部分に固定するから、各段の充填材ブロックの支持強度が強く、地震などによってずれたり崩れたりすることがない。更に、冷却塔に組み付ける前段階では、充填材ブロック毎に運搬可能であるし、冷却塔に組み付ける際は、各段の充填材ブロックを固定した後、上下段の充填材ブロックを連結部材によって連結すればよいから、極めて簡単に組み付けることができる。また、修理や清掃の際も、連結部材を外して各充填材ブロックを取り外すことができるから極めて容易である。更に、各充填材ブロック間の連結構造においては、いずれの連結部も下方開口してなる嵌合受部内に下側部材の差し込み片部を挿入して連結する構造であるから、湿式空間部から乾式空間部内に水が侵入するおそれがなく、確実に水無し空間を確保することができる。また更に、各連結部は伸縮自在に連結してあるから、製造上の誤差や沈み込みなどによる変形を吸収することができる。
【0014】
上記構成において、差し込み片部先端部と嵌合受部内の奥端部との間には伸縮空間部を設けておくのが好ましい。この伸縮空間部によって製造誤差等を吸収することができ、より一層確実に水無し空間を確保することができる。また、中間連結ピース又は下側連結ピース、或いは熱交換板の差し込み片部の両側に長手方向に伸びる複数のV溝を上下方向に連設し、このV溝と嵌合受部の開口部とが係合するように構成することもできる。このように形成すれば、各連結ピースを正しくかつ容易に連結することができる。
【0015】
上記構成を有する充填材は、冷却塔の熱交換部に組み込んで白煙防止型冷却塔を構成することができる。この時、乾式空間部を湿式空間部に適宜切り替え可能に構成することもでき、例えば白煙が生じることがない夏場において、乾式空間部を湿式空間部に切り換えることにより、熱交換面積が拡大し冷却塔の冷却能力を高めることができるから、充填材及び冷却塔のコンパクト化を図ることができる。
【0016】
【発明の実施の形態】
以下、発明の実施の形態を、実施例に基づいて説明する。
【0017】
図2に示す充填材10は、複数の充填材ブロック11、11・・を垂直方向に多段式に積み上げて構成してある。
【0018】
各充填材ブロック11は、図2及び図3に示すように、複数の熱交換板12、12・・を所定間隔を置いて互いに対面するように立設し、各熱交換板12の表裏面に設けられた凸部12a、12a同士を接着して隣接する熱交換板12、12間を連結して一つのブロック構造としてあり、各充填材ブロック11には熱交換板12、12・・で区画する形で多数の湿式空間部14、14・・の間に所定間隔をおいて(図では3つの湿式空間部14、14、14おきに一つ)乾式空間部15、15・・を形成してある。
【0019】
いずれの熱交換板12も、塩化ビニル製シートを真空成形するなどしてシート表裏面それぞれの所定箇所に上記凸部12a、12a・・・を突設して形成してあるが、乾式空間部15、15・・の側壁部を構成する熱交換板12Bは、他の熱交換板12Aよりも上下に長尺に形成し、図に示すように、各充填材ブロック11において熱交換板12Bの下端部を熱交換板12Aの下端部より下方に突出させてある。
なお、熱交換板12の材質は上記塩化ビニルなどが好ましいが、これに限定されるものではなく、耐水性、耐久性及び接着性が良好な樹脂であれば他の材質も採用可能である。また、熱交換板12Bと熱交換板12Aと同じ長さに形成し、すべての熱交換板12の下端部を揃えるように構成することもできる。
【0020】
各充填材ブロック11は、図2及び図3に示すように、湿式空間部14、14・・の両側壁部を構成する熱交換板12A、12A・・・を、両端部を冷却塔本体などの固定構造部分に固定し、各段において適宜間隔をおいて配設してなる支持サポート部材16、16・・上に載置し、これら支持サポート部材16、16の各間から乾式空間部15、15・・の側壁部を構成する熱交換板12B、12Bを垂下してある。このように、支持サポート部材16で各段の充填材ブロック11を支持して上段の充填材ブロック11の荷重が下段の充填材ブロック11にかからないようにしてある。
【0021】
ここで、支持サポート部材16は、図2及び図3に示すように、断面下向きコ字状を呈する長尺部材であり、この上面部には長手方向に適宜間隔をおいて開口部16a,16a・・を設けて梯子状に形成してあり、湿式空間部14の両側壁を流下してきた水は開口部16a,16a・・を通過して下段の充填材ブロック11に落下するようになっている。
【0022】
次に、上下段の充填材ブロック11、11の連結構造について説明すると、上記の如く支持サポート部材16、16の各間から垂下された熱交換板12Bの下端部と、下段の充填材ブロック11においてこれと対応する熱交換板12Bの上端部とを、連結部材20を介して連接し、上下段の充填材ブロック11、11の乾式空間部15、15が上下に連通するように連結してある。
【0023】
ここで、連結部材20は、図2〜4に示すように、上段の充填材ブロック11の熱交換板12Bの下端部に固着される上側連結ピース21と、下段の充填材ブロック11の熱交換板12Bの上端部に固着される下側連結ピース23と、これら上側連結ピース21、下側連結ピース23間を連結する中間連結ピース22とから構成してある。
【0024】
上側連結ピース21は、硬質塩化ビニル等の可撓性を有する素材から形成され、図4に示すように、ピース上端部に上方開口した固着溝21aを形成し、この固着溝21aの下側には下方開口してなる嵌合受部21bを形成してなっている。嵌合受部21bは、断面中空縦長矩形状の底面部に長さ方向に沿って挿入口21cを設けてなっており、この挿入口21cは素材の可撓性によって弾性的に開閉可能となっている。
【0025】
中間連結ピース22も同じく硬質塩化ビニル等から形成され、上記上側連結ピース21の嵌合受部21bの奥行きと同じか、若しくは若干それよりも短尺の差し込み片部22aを上方に突出すると共に、この差し込み片部22aの先端縁部を断面矢印形状の係合縁部22bとして形成し、差し込み片部22aの下側には、上記嵌合受部21bと同形状の下方開口した嵌合受部22cを形成してなっている。この嵌合受部22cは、上記嵌合受部21bよりも長尺に形成されている。
【0026】
下側ピース連結23も同じく硬質塩化ビニル等から形成され、上記中間連結ピース22の嵌合受部22cの奥行きと同じか、若しくは若干それよりも短尺の差し込み片部23aを上方に突出すると共に、この差し込み片部23aの先端縁部を断面矢印形状の係合縁部23bとして形成し、差し込み片部23aの下側には下方開口した固着溝23cを形成してなっている。
【0027】
このような構成からなる連結部材20は、上段の充填材ブロック11の熱交換板12Bの下端部を上側連結ピース21の固着溝21a内に挿入し接着して当該熱交換板12Bに上側連結ピース21を固着する一方、下段の充填材ブロック11の熱交換板12Bの上端部を下側ピース連結23の固着溝23c内に挿入し接着し、当該熱交換板12Bに下側連結ピース23を固着し、前記上側連結ピース21の挿入口21cに中間連結ピース22の係合縁部22bを押し込んで嵌合受部21b内に差し込み片部22aを挿入する一方、当該中間連結ピース22の挿入口22dに前記下側連結ピース23の係合縁部23bを押し込んで嵌合受部22c内に差し込み片部23aを挿入して連結することにより、上下段の熱交換板12B、12Bを連結すると同時に、各充填材ブロック11、11の乾式空間部15、15を上下に連通することができる。
【0028】
この時、上記嵌合受部21bと差し込み片部22a及び嵌合受部22cと差し込み片部23aはそれぞれ、相互に出入り自在すなわち上下方向に伸縮自在となるように嵌合されるから、例えば熱交換板12、12・・を流下する水の重量によって下段の充填材ブロック11がより大きく沈み込み、上下充填材ブロック11、11間の距離が長くなる変形が生じてもこれを吸収することができる。
また、上側連結ピース21の嵌合受部21b内の奥端部と中間連結ピース22の差し込み片部22aの先端部との間には若干の空間すなわち「遊び」を設けるように設定してあり、例え製作誤差が生じてもこの「遊び」で誤差を吸収することができる。
【0029】
図5は、上記連結部材20の変形例を示している。
上記中間連結ピース22の差し込み片部22a、及び下側連結ピース23の差し込み片部23aの両側面に長手方向に伸びる複数のV溝24a,24a・・を上下方向に連設し、嵌合受部21b内に差し込み片部22a、嵌合受部22c内に差し込み片部23aを差し込む際、各V溝24aと挿入口21c又は22dとが係合するように形成することもできる。このように形成すれば、各連結ピースが傾斜状態に装着されることを避け、容易かつ正しく連結することができる。
なお、上記差し込み片部22a、差し込み片部23aの一方のみに上記V溝24a,24a・・を形成することもできる。
【0030】
なお、連結部材20の組み立て手順は、上述のように上段の熱交換板12Bに上側連結ピース21を固着する一方、下段の熱交換板12Bに下側連結ピース23を固着し、次いで上側連結ピース21、下側連結ピース23間を中間連結ピース22で連結することもできるが、その他、各充填材ブロック11を配設した後、上側連結ピース21、中間連結ピース22及び下側連結ピース23の順に、或いはこれとは逆順に連結して組み立てることもできる。
【0031】
連結部材20は、上述のように3つの部材から構成するほか、充填材ブロック11の熱交換板12Bの下端部に上側連結ピース21の嵌合受部21bを一体に形成する一方、下段の充填材ブロック11の熱交換板12Bの上端部に下側ピース連結23の差し込み片部23aを一体に形成するようにし、これらを上記中間連結ピース22で連結するように構成することもできる。
【0032】
上記構成の充填材10は、各段の充填材ブロック11、11・・の乾式空間部15、15・・を上下に連通しているから、最上段の充填材ブロック11の乾式空間部15への水供給を切り換え式とすることにより、かかる乾式空間部15を必要に応じて湿式空間に切り替えることができる。例えば、最上段の充填材ブロック11の乾式空間部15の上端開口部に開閉可能な蓋を配設し、冬場や湿度の高く白煙が発生する条件の場合には蓋を閉じて乾式空間部15を無水空間部として使用し、夏場など白煙が発生しない条件の下では、蓋を開放して乾式空間部15にも水を流下させて湿式空間とするように構成することができる。また、最上段の充填材ブロック11の乾式空間部15の上方に切り替え可能な散水ノズルを配設し、必要に応じて乾式空間部15に水を散水できるように構成することもできる。このように乾式空間部15を必要に応じて湿式空間に切り換えることができれば、特に空気と水との接触面積すなわち熱交換面積を拡大することができるから、冷却塔全体の冷却能力を高めることができ、これにより冷却塔及び冷却塔用充填材のコンパクト化を図ることができる。
なお、乾式空間部15を乾湿切り換え式に構成する手段は、上記手段のほかにも最上段の充填材ブロック11の乾式空間部15への散水、散水遮断を切り換えることができる構成であれば任意に採用することができる。
【0033】
上記構成の充填材10は、例えば図1に示すような冷却塔1の熱交換部3に組み付けて白煙防止型冷却塔を構成することができる。この熱交換部3への組み付けは、各段の充填材ブロック11、11・・をそれぞれ支持サポート部材16、16・・上に載置し、その後上下段の充填材ブロック11、11間を連結部材20で連結すればよいから、大型の充填材10であっても容易に組み付けることができる。
【0034】
【発明の効果】
以上述べたように、本発明の充填材は、充填材ブロックを多段式に積み上げて構成するものであるから大型の充填材すなわち大型の熱交換部を構成することができる。しかも上下段の充填材ブロックを連結する連結部分の構造を工夫することにより湿式空間部から乾式空間部内に水が浸入することがなく、白煙の発生を確実に防止することができ、更には、長年使用している間に充填材の沈み込みが発生したとしてもこれを吸収でき、また、地震などによってずれたり、崩れたりすることがない強固な積み上げ構造からなっているから、強力な冷却能力を必要とし、かつ白煙の発生を特に嫌う売電事業、高炉、原子力発電用などの大型工業領域で用いるのに適した冷却塔を提供することができる。
【図面の簡単な説明】
【図1】本発明の冷却塔の構成例を示した模式図である。
【図2】本発明の一実施例にかかる充填材の一部を示した部分断面斜視図である。
【図3】図2の充填材の一部を示した側断面図である。
【図4】図2の充填材の連結部材を拡大して示した側断面図である。
【図5】図4の充填材の変形例を示した分解構成図である。
【図6】本発明の充填材とは異なる構成の充填材の一部を示した斜視図である。
【図7】本発明の充填材とは異なる充填材ブロックの連結構造の一例を示した模式図である。
【図8】図7の例とも異なる充填材ブロックの連結構造の一例を示した模式図である。
【符号の説明】
1 冷却塔
2 温水槽
3 熱交換部
10 充填材
11 充填材ブロック
12 熱交換板
14 湿式空間部
15 乾式空間部
16 支持サポート部材
20 連結部材
21 上側連結ピース
22 中間連結ピース
23 下側連結ピース
24a V溝[0001]
[Field of the Invention]
The present invention particularly relates to a white smoke prevention type cooling tower suitable for use in large buildings such as leisure buildings, computer center buildings, airport buildings, heliport buildings, etc. The present invention relates to a white smoke prevention type cooling tower filler that constitutes the heat exchange section.
[0002]
[Prior art]
The cooling tower forms part of a building air conditioning system, a refrigeration system, etc., and generally, as shown in FIG. 1, warm water (circulated hot water) A circulated in the system is heated from a hot water tank 2 to a heat exchange unit. 3, while flowing the air in a direction perpendicular to the flow direction of the water in the heat exchanging unit 3, the hot water is cooled by heat exchange by direct contact between the air and the hot water, and the cooling water B is again supplied to the system. It is configured to circulate in.
[0003]
However, since air absorbs moisture when it flows through the heat exchanging section 3, if the temperature of the outside air is low or the humidity is high, it will be oversaturated when it is released from the cooling tower to the outside air, generating fog. And white smoke is produced. This white smoke may be mistaken for the emission of fire smoke and harmful substances, and may develop into a major problem from such a minor misunderstanding, especially in large-scale industrial areas such as power sales, blast furnaces, and nuclear power generation. There is. In addition, it was pointed out that in winter the trees in the surrounding forest are frozen and cause the trees to wither.
[0004]
Therefore, conventionally, as a white smoke prevention type cooling tower that does not generate white smoke, for example, as shown in FIG. 6, a filler (structure formed by laminating heat exchange plates) 50 disposed in the heat exchange unit 3 is heated. Between the wet spaces 51, 51... In which warm water is made to flow down on the surface of the exchange plate and water films are formed on the surfaces of both side walls, the flow of the warm water is blocked by the caps 53 to form a waterless space. ··································································································································································· A structure for preventing the above has been developed.
[0005]
On the other hand, not only cooling towers used in large industrial areas such as power sales business, blast furnaces, and nuclear power generation, but also cooling towers used in general buildings along with recent high-tech and intelligent in the office, Increasing the size, in other words, increasing the cooling capacity, has been demanded. Against the background of such demand, a technology for constructing a large filler by stacking filler blocks in a multistage manner is disclosed.
[0006]
As a stacked structure of the filler blocks, for example, as shown in FIG. 6, a cap 53 is disposed at the upper end opening of each stage of the dry space 52, while the bottom lid 54 is narrowed at the lower end. The plate piece portion 56 projecting downward from the bottom lid portion 54 of the upper filler block 55 and the plate piece portion 57 projecting upward from the cap 53 of the lower filler block 55 are fixed by welding. Connected and stacked,
[0007]
As shown in FIG. 7, a bifurcated engagement portion 65 opened downward is formed at the lower end edge of the heat exchange plate 64 constituting the dry space 63 of the upper filler block 61, and the lower filler block 62 A structure in which the upper edge of the heat exchange plate 64 constituting the dry space 63 abuts on the lower surface of the bifurcated engagement edge 65 and is supported and fixed by its own weight of the upper filler block 61.
As shown in FIG. 8, the lower end of the heat exchange plate 74 constituting the dry space 73 of the upper filler block 71 and the upper end of the heat exchange plate 74 constituting the dry space 73 of the lower filler block 72. And the like with a connecting member 75 having a bifurcated engagement edge portion 75a opened upward at the upper end portion and a bifurcated engagement edge portion 75b opened downward at the lower end portion. Have been conceived.
[0009]
[Problems to be solved by the invention]
However, in the stacked structure as shown in FIG. 6, it is necessary to assemble the entire filler in advance by welding the filler blocks at each stage in the factory, and carry out the work of assembling to the transport tower and the cooling tower as the entire filler. Because of this, there was a problem that it took a lot of effort.
Moreover, since the stacking structure as shown in FIGS. 7 and 8 fixes the engagement by the weight of the upper filler block, the sealability of each connecting portion is insufficient, and the wet space portion into the dry space portion. There was a risk that warm water could infiltrate and the white smoke prevention effect would decrease, and the filler could be displaced or collapsed by an earthquake or the like.
Furthermore, in any of the stacked structures shown in FIGS. 6 to 8, a manufacturing error occurs in the filling plate, or the filling material sinks and deforms during long-term use due to the weight of water flowing down the wet space. When it occurs, it is impossible to absorb these errors and deformations, and it is impossible to secure the absence of water in the dry space, and there is a possibility that the white smoke prevention effect may be reduced.
[0010]
Therefore, in order to solve the above problems, the present invention can easily carry the packing material and assemble it to the cooling tower in the packing material constituted by stacking the packing material blocks in multiple stages, and can be displaced by an earthquake or the like. In addition, it is possible to ensure a water-free space when necessary, and to absorb a manufacturing error or deformation caused by subsidence, and a white material incorporating the same. It is intended to provide a smoke-proof cooling tower.
[0011]
[Means for Solving the Problems]
In order to solve the above problems, the present invention provides:
Each stage of the filler block is fixed to a fixed structure portion such as a cooling tower body, and a plurality of heat exchange plates are connected so as to face each other at an appropriate interval. In the white smoke prevention type cooling tower filler, which is formed by stacking the packing blocks formed by partitioning the dry space section in multiple stages, the packing blocks in each stage are fixed to a fixed structure part such as the cooling tower body. has a fixing groove which is upwardly open to the piece upper section, the anchoring groove of the upper connecting piece comprising a mating receiving portion formed by the lower opening to the piece lower portion, the dry space of the upper filler block The fixing groove of the lower connecting piece is fixed to the lower end portion of the formed heat exchange plate, has an insertion piece portion at the upper end portion of the piece, and has a fixing groove opened downward at the lower end portion of the piece. At the upper end of the heat exchange plate forming the dry space of the block The insertion piece portion of the intermediate connection piece having an insertion piece portion at the upper end portion of the piece and having a fitting reception portion opened downward at the lower end portion of the piece is fitted into the fitting reception portion of the upper connection piece. Inserted into the part and connected in a telescopic manner, and inserted into the fitting receiving part of the intermediate connection piece to insert and insert the insertion piece part of the lower connection piece so as to extend and contract. A white smoke prevention type cooling tower filler was constructed in which the space portion communicated vertically.
The “fixed structure portion such as the cooling tower body” means a structural member in a fixed state such as the cooling tower body or the frame structure of the cooling tower.
[0012]
In the packing material for the white smoke prevention type cooling tower having the above-described configuration, instead of using the three-member connecting member as described above, a lower opening is formed at the lower end of the dry space forming heat exchange plate of the upper packing block. The insertion receiving portion is provided, the insertion piece is projected from the upper end of the dry space forming heat exchange plate of the lower filler block, the insertion piece is provided at the upper end of the piece, and the lower end of the piece The intermediate connecting piece is inserted into the fitting receiving portion at the lower end portion of the heat exchange plate and is connected to be stretchable by inserting the insertion piece portion of the intermediate connecting piece having a fitting receiving portion opened downward. It is also possible to insert and insert the insertion piece at the upper end of the heat exchange plate into the fitting receiving portion.
[0013]
The white smoke prevention type cooling tower packing of such a configuration fixes the packing blocks of each stage to the fixed structure part, so the supporting strength of the packing blocks of each stage is strong and may be displaced or collapsed due to an earthquake or the like. There is no. Furthermore, in the stage before assembling to the cooling tower, it can be transported for each filler block, and when assembling to the cooling tower, after fixing each stage of the filler block, the upper and lower stage filler blocks are connected by a connecting member. It can be assembled very easily. In addition, it is very easy to repair and clean since each filler block can be removed by removing the connecting member. Furthermore, in the connection structure between each filler block, since it is a structure which inserts and connects the insertion piece part of a lower member in the fitting receiving part which all connection parts open downward, from a wet space part There is no risk of water entering the dry space, and a water-free space can be ensured reliably. Furthermore, since each connection part is connected so that expansion-contraction is possible, the deformation | transformation by a manufacturing error, sinking, etc. can be absorbed.
[0014]
The said structure WHEREIN: It is preferable to provide an expansion-contraction space part between the insertion piece part front-end | tip part and the back end part in a fitting receiving part. Manufacturing errors and the like can be absorbed by the stretchable space portion, and a waterless space can be secured more reliably. In addition, a plurality of V grooves extending in the longitudinal direction are provided on both sides of the intermediate connection piece or the lower connection piece or the insertion piece portion of the heat exchange plate in the vertical direction, and the V groove and the opening of the fitting receiving portion Can also be configured to engage. If it forms in this way, each connection piece can be connected correctly and easily.
[0015]
The filler having the above configuration can be incorporated in the heat exchange section of the cooling tower to constitute a white smoke prevention type cooling tower. At this time, the dry space portion can be appropriately switched to the wet space portion.For example, in summer when white smoke does not occur, the heat exchange area is increased by switching the dry space portion to the wet space portion. Since the cooling capacity of the cooling tower can be increased, the filler and the cooling tower can be made compact.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the invention will be described based on examples.
[0017]
The filler 10 shown in FIG. 2 is configured by stacking a plurality of filler blocks 11, 11,.
[0018]
As shown in FIGS. 2 and 3, each filler block 11 is erected so that a plurality of heat exchange plates 12, 12... Face each other at a predetermined interval. The adjacent heat exchanging plates 12 and 12 are connected to each other by bonding the convex portions 12a and 12a provided to each other to form one block structure, and each filler block 11 has a heat exchanging plate 12, 12,. A dry space 15, 15,... Is formed with a predetermined interval between a large number of wet spaces 14, 14,... In a partitioned manner (one every three wet spaces 14, 14, 14 in the figure). It is.
[0019]
Each of the heat exchange plates 12 is formed by projecting the convex portions 12a, 12a,... At predetermined positions on the front and rear surfaces of the sheet by vacuum forming a vinyl chloride sheet or the like. The heat exchange plate 12B that constitutes the side wall portions of 15, 15,... Is formed to be vertically longer than the other heat exchange plates 12A, and as shown in the figure, the heat exchange plate 12B of each filler block 11 is The lower end is protruded downward from the lower end of the heat exchange plate 12A.
The material of the heat exchange plate 12 is preferably the above vinyl chloride or the like, but is not limited thereto, and other materials can be used as long as the resin has good water resistance, durability and adhesiveness. Further, the heat exchange plate 12B and the heat exchange plate 12A may be formed to have the same length, and the lower ends of all the heat exchange plates 12 may be aligned.
[0020]
As shown in FIGS. 2 and 3, each filler block 11 includes heat exchange plates 12A, 12A,... Constituting both side walls of the wet spaces 14, 14,. .. Are placed on the support support members 16, 16... Arranged at appropriate intervals in each step, and the dry space 15 is inserted between the support support members 16, 16. , 15..., 15... Thus, the support block 16 supports the filler block 11 at each stage so that the load of the upper filler block 11 is not applied to the lower filler block 11.
[0021]
Here, as shown in FIGS. 2 and 3, the support support member 16 is a long member having a U-shaped cross-section downward, and openings 16 a and 16 a are appropriately spaced in the longitudinal direction on the upper surface portion. .. is provided to form a ladder, and the water flowing down the both side walls of the wet space 14 passes through the openings 16a, 16a, and falls to the lower filler block 11 Yes.
[0022]
Next, the connection structure of the upper and lower filler blocks 11 and 11 will be described. The lower end portion of the heat exchange plate 12B suspended from between the support support members 16 and 16 as described above, and the lower filler block 11. And the corresponding upper end of the heat exchange plate 12B are connected via the connecting member 20 so that the dry space portions 15 and 15 of the upper and lower filler blocks 11 and 11 are connected in the vertical direction. is there.
[0023]
Here, as shown in FIGS. 2 to 4, the connecting member 20 is configured to exchange heat between the upper connecting piece 21 fixed to the lower end portion of the heat exchange plate 12 </ b> B of the upper filler block 11 and the lower filler block 11. The lower connecting piece 23 is fixed to the upper end of the plate 12B, and the upper connecting piece 21 and the intermediate connecting piece 22 that connects the lower connecting piece 23 are configured.
[0024]
The upper connecting piece 21 is made of a flexible material such as hard vinyl chloride, and as shown in FIG. 4, a fixing groove 21a opened upward at the upper end of the piece is formed, and below the fixing groove 21a. Is formed with a fitting receiving portion 21b opened downward. The fitting receiving portion 21b is provided with an insertion port 21c along the length direction on the bottom surface having a vertically long rectangular cross section, and the insertion port 21c can be opened and closed elastically by the flexibility of the material. ing.
[0025]
The intermediate connecting piece 22 is also made of hard polyvinyl chloride or the like, and protrudes upward from the insertion piece portion 22a having the same or slightly shorter depth than the fitting receiving portion 21b of the upper connecting piece 21. The distal end edge of the insertion piece 22a is formed as an engagement edge 22b having an arrow-shaped cross section, and the lower side of the insertion piece 22a has a fitting opening 22c having the same shape as the fitting reception 21b. Is formed. The fitting receiving portion 22c is formed longer than the fitting receiving portion 21b.
[0026]
The lower piece connection 23 is also formed of hard vinyl chloride or the like, and protrudes upward from the insertion piece portion 23a having the same or slightly shorter depth than the fitting receiving portion 22c of the intermediate connection piece 22, A tip edge of the insertion piece 23a is formed as an engaging edge 23b having an arrow-shaped cross section, and a fixing groove 23c opened downward is formed below the insertion piece 23a.
[0027]
The connecting member 20 having such a structure is formed by inserting and bonding the lower end portion of the heat exchange plate 12B of the upper filler block 11 into the fixing groove 21a of the upper connection piece 21, and attaching the upper connection piece to the heat exchange plate 12B. 21 is fixed, while the upper end of the heat exchange plate 12B of the lower filler block 11 is inserted into the fixing groove 23c of the lower piece connection 23 and bonded, and the lower connection piece 23 is fixed to the heat exchange plate 12B. Then, the engaging edge 22b of the intermediate connecting piece 22 is pushed into the insertion port 21c of the upper connecting piece 21 to insert the insertion piece 22a into the fitting receiving portion 21b, while the insertion port 22d of the intermediate connecting piece 22 is inserted. The upper and lower heat exchange plates 12B and 12B are connected by pushing the engaging edge 23b of the lower connecting piece 23 into the fitting receiving portion 22c and inserting the inserting piece 23a into the fitting receiving portion 22c. That at the same time, it is possible to communicate a dry space portion 15, 15 of the filler blocks 11, 11 up and down.
[0028]
At this time, the fitting receiving portion 21b and the insertion piece portion 22a and the fitting receiving portion 22c and the insertion piece portion 23a are fitted so as to be able to enter and exit from each other, that is, to be vertically expandable and contractable. The lower filler block 11 sinks more due to the weight of the water flowing down the exchange plates 12, 12,..., And even if a deformation that increases the distance between the upper and lower filler blocks 11, 11 is absorbed. it can.
In addition, a small space, that is, “play” is provided between the rear end portion in the fitting receiving portion 21 b of the upper connection piece 21 and the distal end portion of the insertion piece portion 22 a of the intermediate connection piece 22. Even if a production error occurs, this "play" can absorb the error.
[0029]
FIG. 5 shows a modification of the connecting member 20.
A plurality of V-grooves 24a, 24a,... Extending in the longitudinal direction are provided in the vertical direction on both side surfaces of the insertion piece portion 22a of the intermediate connection piece 22 and the insertion piece portion 23a of the lower connection piece 23, and are received by fitting. When the insertion piece portion 22a is inserted into the portion 21b and the insertion piece portion 23a is inserted into the fitting receiving portion 22c, each V-groove 24a and the insertion port 21c or 22d can be engaged with each other. If it forms in this way, it can avoid connecting with each connecting piece in an inclined state, and can connect easily and correctly.
The V grooves 24a, 24a,... Can be formed only in one of the insertion piece portion 22a and the insertion piece portion 23a.
[0030]
The assembly procedure of the connecting member 20 is as described above, in which the upper connecting piece 21 is fixed to the upper heat exchange plate 12B, while the lower connecting piece 23 is fixed to the lower heat exchange plate 12B, and then the upper connecting piece. 21 and the lower connecting piece 23 can be connected by the intermediate connecting piece 22, but after the filler blocks 11 are disposed, the upper connecting piece 21, the intermediate connecting piece 22 and the lower connecting piece 23 They can also be assembled in order or in reverse order.
[0031]
The connecting member 20 is composed of three members as described above, and the fitting receiving portion 21b of the upper connecting piece 21 is integrally formed at the lower end portion of the heat exchange plate 12B of the filler block 11, while the lower filling portion is formed. The insertion piece portion 23a of the lower piece connection 23 may be integrally formed at the upper end portion of the heat exchange plate 12B of the material block 11, and these may be connected by the intermediate connection piece 22.
[0032]
Since the filler 10 having the above-described configuration communicates the dry space portions 15, 15... Of the filler blocks 11, 11... Of each stage vertically, the filler 10 is connected to the dry space portion 15 of the uppermost filler block 11. By making the water supply of this type switchable, the dry space 15 can be switched to a wet space as necessary. For example, a lid that can be opened and closed is disposed at the upper end opening of the dry space 15 of the uppermost filler block 11, and the lid is closed in the winter or when the humidity is high and white smoke is generated. 15 can be used as an anhydrous space, and under conditions where white smoke does not occur, such as in summer, the lid can be opened and water can flow into the dry space 15 to form a wet space. In addition, a watering nozzle that can be switched above the dry space 15 of the uppermost filler block 11 may be provided so that water can be sprayed into the dry space 15 as necessary. If the dry space 15 can be switched to the wet space as necessary, the contact area between the air and water, that is, the heat exchange area can be increased, so that the cooling capacity of the entire cooling tower can be increased. Thus, the cooling tower and the cooling tower filler can be made compact.
In addition to the above-described means, the means for configuring the dry space portion 15 to be a dry / wet switching type is arbitrary as long as it can switch between water spraying to the dry space portion 15 of the uppermost filler block 11 and water spray blocking. Can be adopted.
[0033]
For example, the filler 10 having the above-described configuration can be assembled into the heat exchange unit 3 of the cooling tower 1 as shown in FIG. 1 to form a white smoke prevention type cooling tower. The assembly to the heat exchanging unit 3 is performed by placing the filler blocks 11, 11... On each stage on the support support members 16, 16. Since it only has to be connected by the member 20, even the large filler 10 can be easily assembled.
[0034]
【The invention's effect】
As described above, since the filler according to the present invention is configured by stacking filler blocks in a multistage manner, a large filler, that is, a large heat exchanging portion can be configured. In addition, by devising the structure of the connecting part that connects the upper and lower filler blocks, water does not enter the dry space part from the wet space part, and generation of white smoke can be reliably prevented, Even if the filler sinks during use for many years, it can be absorbed, and it has a strong stacked structure that does not slip or collapse due to an earthquake etc., so it has strong cooling It is possible to provide a cooling tower that is suitable for use in a large-scale industrial area such as a power sales business, a blast furnace, and a nuclear power generation that requires a capability and that particularly hates generation of white smoke.
[Brief description of the drawings]
FIG. 1 is a schematic diagram showing a configuration example of a cooling tower of the present invention.
FIG. 2 is a partial cross-sectional perspective view showing a part of a filler according to an embodiment of the present invention.
FIG. 3 is a side sectional view showing a part of the filler shown in FIG. 2;
4 is an enlarged side cross-sectional view of a connecting member of the filler shown in FIG. 2. FIG.
FIG. 5 is an exploded configuration diagram showing a modification of the filler in FIG. 4;
FIG. 6 is a perspective view showing a part of a filler having a configuration different from that of the filler of the present invention.
FIG. 7 is a schematic view showing an example of a connecting structure of filler blocks different from the filler of the present invention.
FIG. 8 is a schematic view showing an example of a filler block connection structure different from the example of FIG. 7;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Cooling tower 2 Hot water tank 3 Heat exchange part 10 Filler 11 Filler block 12 Heat exchange plate 14 Wet space part 15 Dry space part 16 Support support member 20 Connecting member 21 Upper connection piece 22 Middle connection piece 23 Lower connection piece 24a V groove
Claims (5)
各段の充填材ブロックを冷却塔本体部等の固定構造部分に固定し、
ピース上端部に上方開口した固着溝を有し、ピース下端部に下方開口してなる嵌合受部を有してなる上側連結ピースの前記固着溝を、上段の充填材ブロックの乾式空間部形成熱交換板の下端部に固着し、
ピース上端部に差し込み片部を有し、ピース下端部に下方開口した固着溝を有してなる下側連結ピースの前記固着溝を、下段の充填材ブロックの乾式空間部形成熱交換板の上端部に固着し、
ピース上端部に差し込み片部を有し、ピース下端部に下方開口してなる嵌合受部を有してなる中間連結ピースの前記差し込み片部を、上記上側連結ピースの嵌合受部内に挿入して伸縮自在に連結すると共に、当該中間連結ピースの前記嵌合受部内に上記下側連結ピースの差し込み片部を挿入して伸縮自在に連結し、各段の充填材ブロックの乾式空間部を上下に連通してなる構成を有する白煙防止型冷却塔用充填材。A plurality of heat exchange plates are connected so as to face each other at appropriate intervals, and these heat exchange plates are formed by stacking filler blocks formed by partitioning a wet space portion and a dry space portion in multiple stages. In the white smoke prevention type cooling tower filler,
Fix the packing block at each stage to a fixed structure such as the cooling tower body,
Has a fixing groove which is upwardly open to the piece upper section, the anchoring groove of the upper connecting piece comprising a mating receiving portion formed by the lower opening to the piece lower portion, dry space portion formed of upper filler block Fixed to the lower end of the heat exchange plate,
The fixing groove of the lower connecting piece having an insertion piece at the upper end of the piece and a fixing groove opened downward at the lower end of the piece is connected to the upper end of the dry space forming heat exchange plate of the lower filler block Fixed to the part,
Insert the insertion piece part of the intermediate connection piece, which has an insertion piece part at the upper end part of the piece and a fitting receiving part opened downward at the lower end part of the piece, into the fitting reception part of the upper connection piece. And the telescopic connection, and the insertion piece portion of the lower connection piece is inserted into the fitting receiving portion of the intermediate connection piece so as to expand and contract. A packing material for a white smoke prevention type cooling tower having a configuration in which it communicates vertically.
各充填材ブロックを冷却塔本体部等の固定構造部分に固定し、
上段の充填材ブロックの乾式空間部形成熱交換板の下端部に下方開口してなる嵌合受部を設け、
下段の充填材ブロックの乾式空間部形成熱交換板の上端部に差し込み片部を突設し、
ピース上端部に差し込み片部を有し、ピース下端部に下方開口してなる嵌合受部を有してなる中間連結ピースの前記差し込み片部を、上記熱交換板下端部の嵌合受部内に挿入して伸縮自在に連結し、当該中間連結ピースの前記嵌合受部内に上記熱交換板上端部の差し込み片部を挿入して伸縮自在に連結すると共に、
前記中間連結ピースの差し込み片部又は熱交換板の差し込み片部の両側面に長手方向に伸びる複数のV溝を上下方向に連設し、当該V溝と嵌合受部の開口部とを係合させて、各段の充填材ブロックの乾式空間部を上下に連通してなる構成を有する白煙防止型冷却塔用充填材。A plurality of heat exchange plates are connected so as to face each other at appropriate intervals, and these heat exchange plates are formed by stacking filler blocks formed by partitioning a wet space portion and a dry space portion in multiple stages. In the white smoke prevention type cooling tower filler,
Fix each filler block to a fixed structure such as the cooling tower body,
A fitting receiving portion is provided that opens downward at the lower end of the dry space forming heat exchange plate of the upper filler block,
Insert the projecting piece into the upper end of the dry space forming heat exchange plate of the lower filler block,
The insertion piece portion of the intermediate connection piece having an insertion piece portion at the upper end portion of the piece and having a fitting reception portion opened downward at the lower end portion of the piece is inserted into the fitting reception portion of the lower end portion of the heat exchange plate. And inserted in a telescopic connection , inserted into the fitting receiving portion of the intermediate connection piece to insert the insertion piece portion of the upper end portion of the heat exchange plate, and stretchably connected ,
A plurality of V-grooves extending in the longitudinal direction are provided in the vertical direction on both side surfaces of the insertion piece portion of the intermediate connection piece or the insertion piece portion of the heat exchange plate, and the V-groove and the opening of the fitting receiving portion are engaged. Combined , a white smoke prevention type cooling tower filler having a structure in which the dry space portion of each stage of the filler block communicates vertically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP36951598A JP3898366B2 (en) | 1998-12-25 | 1998-12-25 | White smoke prevention type cooling tower filler and white smoke prevention type cooling tower |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP36951598A JP3898366B2 (en) | 1998-12-25 | 1998-12-25 | White smoke prevention type cooling tower filler and white smoke prevention type cooling tower |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000193378A JP2000193378A (en) | 2000-07-14 |
| JP3898366B2 true JP3898366B2 (en) | 2007-03-28 |
Family
ID=18494621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP36951598A Expired - Lifetime JP3898366B2 (en) | 1998-12-25 | 1998-12-25 | White smoke prevention type cooling tower filler and white smoke prevention type cooling tower |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3898366B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5373468B2 (en) * | 2009-04-27 | 2013-12-18 | 株式会社神鋼環境ソリューション | Cooling tower filler and filler sheet |
| CN102341668A (en) * | 2009-04-27 | 2012-02-01 | 株式会社神钢环境舒立净 | Filling materials for cooling towers and sheets for filling materials |
| CN105202940A (en) * | 2015-10-30 | 2015-12-30 | 广州览讯科技开发有限公司 | Water-saving heat exchanger for cooling tower |
| JP7598813B2 (en) | 2021-03-31 | 2024-12-12 | 三菱重工業株式会社 | Cooling Towers and Charge Units |
-
1998
- 1998-12-25 JP JP36951598A patent/JP3898366B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JP2000193378A (en) | 2000-07-14 |
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