JP3899066B2 - Waste and sludge furnace interior charging method and charging equipment - Google Patents
Waste and sludge furnace interior charging method and charging equipment Download PDFInfo
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- JP3899066B2 JP3899066B2 JP2003406361A JP2003406361A JP3899066B2 JP 3899066 B2 JP3899066 B2 JP 3899066B2 JP 2003406361 A JP2003406361 A JP 2003406361A JP 2003406361 A JP2003406361 A JP 2003406361A JP 3899066 B2 JP3899066 B2 JP 3899066B2
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- 239000010802 sludge Substances 0.000 title claims description 114
- 239000002699 waste material Substances 0.000 title claims description 71
- 238000000034 method Methods 0.000 title claims description 14
- 238000001125 extrusion Methods 0.000 claims description 22
- 238000002844 melting Methods 0.000 claims description 18
- 230000008018 melting Effects 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims description 2
- 239000006185 dispersion Substances 0.000 description 4
- 238000011049 filling Methods 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000010801 sewage sludge Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Treatment Of Sludge (AREA)
- Furnace Charging Or Discharging (AREA)
Description
本発明は、廃棄物溶融炉内にごみに汚泥を均一に分散させて廃棄物溶融炉内に装入するごみと汚泥の炉内装入方法及び装入装置に関する。 The present invention relates to a waste and sludge furnace interior charging method and a charging apparatus in which sludge is uniformly dispersed in waste in a waste melting furnace and charged into the waste melting furnace.
廃棄物溶融処理において廃棄物溶融炉内にごみに加えて水分75〜90%に脱水され粘土状とした下水汚泥や糞尿などの汚泥を装入して処理することが行われる場合が多くなっている。 In the waste melting treatment, in many cases, waste sewage sludge and sewage sludge dehydrated to 75 to 90% of moisture and added to waste in the waste melting furnace are treated. Yes.
図3は従来のごみと汚泥を廃棄物溶融炉へ装入する状態を示す概略図である。 FIG. 3 is a schematic view showing a state in which conventional waste and sludge are charged into a waste melting furnace.
図3において、ごみ1はごみバケット2で廃棄物溶融炉3の投入ホッパ4へ投入され、汚泥5はごみ1とは別の専用の汚泥バケット6により投入ホッパ4に投入する方式が採用され、ごみ1に対して数回に分けて装入したり、あるいは汚泥バケット6から投入ホッパ4に衝突させて分散させたりする方法が取られてきた。しかし、汚泥5は、高水分含有で通気性が悪く、前記の装入方法では炉内では分散せずに1つの塊として存在し完全な炉内分散化が得られずに炉内の乾燥・燃焼状態の不均一を招き、炉の操業に悪影響を及ぼすという問題があった。
In FIG. 3, a method is adopted in which the
また、汚泥の処理において、汚泥の分散方法として、特許文献1には、セメントキルン内に含水汚泥を汚泥導入管の管端から分散状態で噴出させながら分散状態で導入する汚泥を分散する方法が記載されている。
Moreover, in the sludge treatment, as a method for dispersing sludge,
また、特許文献2には、ケーシングの周方向に間隔をあけて形成された複数の供給口からケーシング内に汚泥を供給し、ケーシング内に配置されたスクリューカッターで汚泥を切断・分散させる汚泥の切断・分散装置が記載されている。
特許文献1記載の分散方法により、例えば廃棄物溶融炉内のごみ表面に汚泥を散布する場合を想定すると、汚泥はごみと混合されずにごみ表面に積層し、再集団化した汚泥層を形成することになって通気性が悪くなり、炉内の乾燥・燃焼状態が悪くなる。また、分散装置停止時、炉内の熱で汚泥が乾燥固化して再作動不能となる問題が生じる。
Assuming, for example, the case where sludge is sprayed on the waste surface in the waste melting furnace by the dispersion method described in
また、特許文献2では、汚泥を炉内に直送した場合、ごみがバッチ投入のため、汚泥分散装置を使用しても汚泥が1ケ所に集中し、乾燥不良となる。 Moreover, in patent document 2, when sludge is sent directly in a furnace, since waste is batch-charged, even if a sludge dispersion | distribution apparatus is used, sludge will concentrate on one place and will become a dry defect.
以上のとおり、いずれの分散方法も汚泥の完全な炉内分散化は得られず、しばしば炉の不調の主要因となってしまう。 As described above, none of the dispersion methods can achieve complete in-furnace dispersion of sludge, which is often the main cause of furnace malfunction.
そこで、本発明は、ごみに汚泥を均一に分散させて廃棄物溶融炉内に装入することができる、ごみと汚泥の炉内装入方法及び装入装置を提供するものである。 Therefore, the present invention provides a method for charging waste and sludge into the furnace and a charging device that can uniformly disperse the sludge in the waste and charge it into the waste melting furnace.
本発明は、ごみと汚泥とを混合して廃棄物溶融炉内へ投入する、ごみと汚泥の炉内装入方法において、投入すべきごみを廃棄物溶融炉の投入ホッパへ移送するごみ搬送コンベア上に積載し、汚泥を圧送ポンプ及び圧送配管を介し圧送配管先端部に設けられている汚泥押出装置へ圧送し、該汚泥押出装置により押し出された汚泥を前記ごみ搬送コンベアに積載された移送中のごみの上面へ落下させて分散積載してごみとともに炉内装入ホッパに投入することを特徴とする。 The present invention relates to a waste and sludge mixing method in which waste and sludge are mixed and introduced into a waste melting furnace, on a waste transporting conveyor for transferring the waste to be charged to a charging hopper of the waste melting furnace. The sludge is pumped to a sludge extrusion device provided at the tip of the pressure feed pipe via a pressure feed pump and a pressure feed pipe, and the sludge pushed out by the sludge push-out device is being transferred to the waste transport conveyor. It is characterized in that it is dropped onto the upper surface of the garbage and dispersed and loaded, and then put into the furnace interior hopper together with the garbage.
また、本発明のごみと汚泥の炉内装入装置は、投入すべきごみを廃棄物溶融炉の炉内装入ホッパへ移送するごみ搬送コンベアの上方に、駆動シリンダーにより作動するピストンを内装した汚泥押出装置を配設し、汚泥押出装置の下端部には複数に分割したスリットノズルを形成し、該スリットノズルにノズル出口弁を設けて汚泥の押出部を形成し、前記汚泥押出装置の胴部には汚泥入口弁を有する汚泥の圧送配管を接続し、さらに、前記押出部の下方に、回転体の胴部に複数のワイヤカッターを張設して形成した、押し出されてくる汚泥を所定サイズに切断するワイヤカット装置を備えたことを特徴とする。さらに、汚泥収容シリンダー内にピストンの下降の際に汚泥のスリットノズル部での押圧力を均等に分散させる中子を配置すればスリットの長手方向に均等な押出が得られる。 In addition, the waste and sludge furnace interior charging device of the present invention is a sludge extrusion system in which a piston operated by a drive cylinder is provided above a waste transport conveyor for transferring waste to be charged to a furnace interior entrance hopper of a waste melting furnace. A slit nozzle divided into a plurality of parts is formed at the lower end of the sludge extrusion apparatus, a nozzle outlet valve is provided on the slit nozzle to form a sludge extrusion section, and the sludge extrusion apparatus has a trunk section. Is connected to a sludge pressure feed pipe having a sludge inlet valve, and further, the extruded sludge formed by stretching a plurality of wire cutters on the body of the rotating body below the push-out portion to a predetermined size. A wire cutting device for cutting is provided. Furthermore, if a core that uniformly disperses the pressing force of the sludge at the slit nozzle portion when the piston is lowered is disposed in the sludge containing cylinder, uniform extrusion in the longitudinal direction of the slit can be obtained.
なお、本発明において、ごみとは、汚泥を除く廃棄物をいう。 In the present invention, garbage refers to wastes excluding sludge.
ごみを炉内に投入する前に一担、ごみ搬送コンベア上に積載し、投入ホッパへ移動する過程でごみの上に汚泥を小片にして分散積載することで、汚泥の集中を回避することができ、汚泥が炉内で均一に分散されるため炉の操業が安定する。 It is possible to avoid the concentration of sludge by loading the waste on the waste transport conveyor before putting it into the furnace and dispersing and loading the sludge into small pieces on the waste in the process of moving to the input hopper. The sludge is evenly dispersed in the furnace, and the furnace operation is stabilized.
また、多孔ノズルとワイヤカッターを用いることで、圧縮空気を必要とせず、汚泥の小片化が可能となる。 Moreover, by using a porous nozzle and a wire cutter, sludge can be reduced in size without requiring compressed air.
図1は本発明のごみと汚泥の装入装置の全体を示す概略図である。図1において、処理すべきごみ1は、廃棄物溶融炉3の投入ホッパ4に直接投入せずに、一旦、ごみを廃棄物溶融炉1の投入ホッパ4へ移送するごみ搬送コンベア7の上に積載する。
一方、水分含有量が75〜90%程度に脱水された汚泥5は、汚泥受入ホッパ8より圧送ポンプ9にて廃棄物溶融炉1の上部に配置された汚泥押出装置11まで圧送配管10で供給する。
FIG. 1 is a schematic view showing the entire waste and sludge charging device of the present invention. In FIG. 1, the
On the other hand, the
図2(a)は汚泥押出装置とワイヤカット装置の側面を示す概略図、(b)はスリットノズルの平面図、(c)は汚泥押出装置に汚泥を供給している状態を示す図、(d)は汚泥を押し出して小片化している状態を示す図である。 FIG. 2A is a schematic diagram showing the side of the sludge extrusion device and the wire cutting device, FIG. 2B is a plan view of the slit nozzle, and FIG. 2C is a diagram showing a state where sludge is supplied to the sludge extrusion device. d) It is a figure which shows the state which extrudes sludge and is fragmented.
汚泥押出装置11は駆動シリンダー12により上下に作動するピストン13を内装したシリンダーピストン方式にする。なお、汚泥押出装置11内にピストン13の下降の際に汚泥の押圧力を分散させて、均一に押し出されるように、中子21を配置してもよい。
The
汚泥押出装置11の下端部には複数に分割して多数の孔14を形成したスリットノズル15を形成し、スリットノズル15には、駆動シリンダー16で駆動して孔14を開閉するノズル出口弁17を設けて汚泥の押出部を形成する。汚泥押出装置11の胴部には汚泥入口弁18を有する汚泥の圧送配管10を接続する。
A
汚泥押出装置11の押出部の下方に、ワイヤカット装置19を配置する。ワイヤカット装置19はモータMで回転する回転体の胴部に複数のワイヤカッター20を張設して形成し、押し出されてくる棒状の汚泥を所定サイズにワイヤカッター20で切断する。
A
次に、ごみと汚泥の装入方法について説明する。 Next, a method for charging garbage and sludge will be described.
図1、図2において、汚泥押出装置11のノズル出口弁17を閉、汚泥入口弁18を開とし、圧送ポンプ9を起動し圧送管10により汚泥受入ホッパ8から汚泥押出装置11へ汚泥5を搬送して充填する。充填の際、汚泥押出装置11内のピストン13は汚泥5の充填圧力によって押し上げられ、上死点を検知して汚泥5の充填を停止し、汚泥入口弁18を閉じ汚泥5の供給は停止する。
1 and 2, the
ごみ装入コンベヤ7の運転に合わせてワイヤカット装置19を起動し、汚泥押出装置11は汚泥入口弁18を閉としたままで、ノズル出口弁17を開とし、ピストン13を駆動シリンダー12で駆動させて下降させる。ピストン13の下降により汚泥5は押圧されてスリットノズル15の多くの孔14から棒状に押し出された汚泥5はワイヤカット装置19のワイヤカッター20の回転により切断されて小片化され、小片化された汚泥5はごみ装入コンベヤ7で移動中のごみ1の上に落下して分散積載されて均一に混合される。これにより汚泥5がごみ1の表面に集団化することなく分散される。
The
汚泥5はごみ装入コンベア7上のごみ1が投入ホッパ4に向かって送られるタイミングに合わせてごみ1の表面に分散積載される。また、汚泥押出装置11への汚泥5の供給は時間的余裕のある装入待ち時間中に充填する。
The
1:ごみ
2:ごみバケット
3:廃棄物溶融炉
4:投入ホッパ
5:汚泥
6:汚泥バケット
7:ごみ搬送コンベア
8:汚泥受入ホッパ
9:圧送ポンプ
10:圧送配管
11:汚泥押出装置
12:駆動シリンダー
13:ピストン
14:孔
15:スリットノズル
16:駆動シリンダー
17:ノズル出口弁
18:汚泥入口弁
19:ワイヤカット装置
20:ワイヤ
1: Waste 2: Waste bucket 3: Waste melting furnace 4: Input hopper 5: Sludge 6: Sludge bucket 7: Waste transport conveyor 8: Sludge receiving hopper 9: Pressure pump 10: Pressure piping 11: Sludge extrusion device 12: Drive cylinder
13: Piston 14: Hole 15: Slit nozzle 16: Drive cylinder 17: Nozzle outlet valve 18: Sludge inlet valve 19: Wire cut device 20: Wire
Claims (3)
投入すべきごみを廃棄物溶融炉の投入ホッパへ移送するごみ搬送コンベア上に積載し、
汚泥を圧送ポンプ及び圧送配管を介し圧送配管先端部に設けられている汚泥押出装置へ圧送し、
該汚泥押出装置により押し出された汚泥を前記ごみ搬送コンベアに積載された移送中のごみの上面へ落下させて分散積載してごみとともに炉内装入ホッパに投入することを特徴とするごみと汚泥の炉内装入方法。 In the method of entering the waste and sludge into the furnace, mixing the waste and sludge into the waste melting furnace,
Load the waste to be thrown onto the waste conveyor to transfer it to the waste hopper input hopper,
The sludge is pumped to the sludge extrusion device provided at the tip of the pumping pipe via the pump and pump.
The sludge extruded by the sludge extruding device is dropped onto the upper surface of the waste being transported loaded on the waste transporting conveyor, dispersed and loaded, and put together with the waste into a furnace-filled hopper. How to enter the furnace interior.
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| JP2003406361A JP3899066B2 (en) | 2003-12-04 | 2003-12-04 | Waste and sludge furnace interior charging method and charging equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2003406361A JP3899066B2 (en) | 2003-12-04 | 2003-12-04 | Waste and sludge furnace interior charging method and charging equipment |
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| JP2005164173A JP2005164173A (en) | 2005-06-23 |
| JP3899066B2 true JP3899066B2 (en) | 2007-03-28 |
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| JP2003406361A Expired - Lifetime JP3899066B2 (en) | 2003-12-04 | 2003-12-04 | Waste and sludge furnace interior charging method and charging equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110368855A (en) * | 2019-07-13 | 2019-10-25 | 长沙埃比林环保科技有限公司 | A kind of sludge concussion dispersal device |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008281245A (en) * | 2007-05-09 | 2008-11-20 | Taiheiyo Cement Corp | Sludge charging device |
| CN119532736B (en) * | 2024-10-21 | 2025-11-04 | 西安热工研究院有限公司 | A device and method for direct mixing and co-firing of sludge from a waste incinerator |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61208421A (en) * | 1985-03-13 | 1986-09-16 | Mitsubishi Heavy Ind Ltd | Method of incineration of dust and sludge mixture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110368855A (en) * | 2019-07-13 | 2019-10-25 | 长沙埃比林环保科技有限公司 | A kind of sludge concussion dispersal device |
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