JP3900890B2 - Cooking device - Google Patents

Description

【０１１３】
上記の表に示すごとく、設定火力は調理するものによって異ならせる必要があり、一定火力で一定時間焼けば済むというものではないのである。焦げ目の程度は、上表のごとく焦げの程度でもあるが、魚の特性でマッチさせることもできる。このことを配慮して制御や温度や燃焼時間を設定しているのである。
【０１１４】
点火時火力は、生姿と干物では、同一火力が、同一焼き程度を得られることを保証するわけではない。かたや生魚、かたや干物である。同一火力で焼こうとすると時間管理が非常に難しくなる。勿論、火力を落として、オーブンのようにじっくり蒸し焼きにすれば可能であるが、グリルという美味しさの特徴がないとユーザーの満足が得られない。
【０１１５】
上記したことが、グリル自動化の前提概念である。
【０１１６】
以降、自動グリルのフローに基づいて説明する。図３１は、本発明の自動グリルのメインルーチンフローを示す。まず手動過熱防止フローがあり、魚種モードはあるか判定しＳ２７０、ない場合手動過熱防止用として作動させるため第１火力切換温度１５０℃に設定しＳ２７１、自動消火時間１５分設定し、自動消火温度１９０℃設定しＳ２７２、センサー温度が１５０℃以上になったか判定しＳ２７３、なった場合は第１火力「中」に切換えＳ２７３−１、その後１５分経過したかもしくは、１９０℃以上にセンサ温度が上昇したか判定しＳ２７４、どちらかが成立した場合自動消火させるＳ２７５。以上が手動過熱防止の作動である。
【０１１７】
この場合の目的は、魚が燃えなければ良いという最低条件の保証になっている。
【０１１８】
従って魚は焦げすぎて食することは当然ながらできなくなっている。
【０１１９】
一方、魚種モードがある場合Ｓ２７０は自動加熱防止、すなわち自動グリルフローに移行する。すなわち、魚種モードは生・姿か判定しＳ２７６、そうである場合は魚種モード１を記憶しＳ２７６−１、そうでない場合は魚種モードは切り身か判定しＳ２７７、そうである場合は魚種モード２を記憶しＳ２７７−１、そうでない場合は魚種モードは干物か判定しＳ２７８、そうである場合は魚種モード３を記憶するＳ２７８−１。この場合魚種モードの３つは、サイクリックにしており、最後に選択したもので移行する。
【０１２０】
魚種モードを決定して次に焦げ目キーは「強」か判定しＳ２７９、そうであれば焦げモード１を記憶しＳ２７９−１、そうでない場合は焦げ目キーが「中」か判定しＳ２８０、その場合は焦げモード２を記憶しＳ２８０−１、そうでない場合は焦げ目キーが「弱」であるか判定しＳ２８１、焦げモード３を記憶するＳ２８１−１。この場合焦げ目キーの３つはサイクリックにしており、最後に選択したもので移行する。焦げモードが決定したらｇｏｓｕｂ焼上判定火力Ｓ２８２に行って戻る（ｇｏｓｕｂ焼上判定火力は後述する）。
【０１２１】
ｇｏｓｕｂ焼上判定火力Ｓ２８２で設定した指定火力に切り換え燃焼させＳ２８３、グリル庫内温度測定用のセンサー温度の温度を以降定期的に取り込むＳ２８４。初回温度を初期温度として記憶させる（ＴＳＯ＝初回温度）Ｓ２８５。初期温度が５０℃未満か判定しＳ２８６、そうであれば開始モード１を記憶するＳ２８６−１。そうでない場合初期温度が１００℃未満か判定しＳ２８７、そうであれば開始温モード２を記憶するＳ２８７−１。そうでない場合初期温度は１００℃以上としてＳ２８８開始温モード３を記憶するＳ２８８−１。その後再度ｇｏｓｕｂ焼上判定火力Ｓ２８９に行って戻り、ｇｏｓｕｂ焼上判定火力Ｓ２８９で設定した指定火力に切り換え燃焼させるＳ２８９−１。その後、ｇｏｓｕｂ消し忘れタイマ時間Ｓ２８９−２に行って戻る（ｇｏｓｕｂ消し忘れタイマ時間は後述する）。その後、消し忘れタイマ（ＫＪ）をＯＮしＳ２８９−３、自動消火タイマカウンタ（ＪＳ）をＯＮし(ＪＳ＝ＪＳ＋１)Ｓ２８９−４、ｇｏｓｕｂ焼上判定に行って戻るＳ２８９−５（ｇｏｓｕｂ焼上判定は後述する）。
【０１２２】
図３２で、ｇｏｓｕｂ焼上判定で指定した第１火力を記憶しＳ２９０、第１火力切換温度Ｋ１Ｔを記憶しＳ２９１、第１火力の燃焼上限時間ＵＬＴを記憶しＳ２９２、第１火力の燃焼下限時間ＬＬＴを記憶しＳ２９３、第２火力の切り替え温度Ｋ２Ｔを記憶しＳ２９４、第２火力を記憶しＳ２９５、自動消火時間ＪＳＴを記憶するＳ２９６。その後記憶した中の焼上判定火力から第１火力に切り換える温度Ｋ１Ｔを設定してＳ２９７、第１火力切換温度でないかＫ１Ｔ＜ＴＨ判定しＳ２９８、切換温度になれば第１火力に切り換えＳ２９９、燃焼限度時間ＵＬＴ、ＬＬＴ、を設定するＳ３００。
【０１２３】
第１火力で燃焼させ、第２火力と切換温度Ｋ２Ｔを設定しＳ３０１、第１火力から第２火力への切換温度でないかＫ２Ｔ＜ＴＨ判定しＳ３０２、判定温度以上の場合限度タイマは下限値以上ＬＬＴ＜ＪＴか判定しＳ３０３、その場合は次のステップへそうでない場合は、ＪＴタイマがＬＬＴ以上になるのを待って次のステップへ行く。また判定温度以下の場合はＳ３０２、第１火力から第２火力に変更する上限温度以上ＵＬＴ＜ＪＴか判定しＳ３０４、そうである場合は次のステップに行く。どちらかが指定内容になるのを待って、第２火力に切り換えるＳ３０５。
【０１２４】
第２火力に切り換えた後グリル燃焼自動消火時間になったか判定し（ＪＴ＝ＪＳＴ）Ｓ３０６、なっていない場合は切り忘れ防止時間になっていないか（ＫＪ＜ＪＳＴ＞判定しＳ３０６−１、これもなっていない場合は、自動消火温度に達したかＣＢ＜ＴＨ判定しＳ３０６−２、達した場合はＳ３０６、Ｓ３０６−１、とともに自動消火させてブザー報知しＳ３０７、終了させる。このＳ３０６−１とＳ３０６−２は自動過熱防止判定部を表すフローで、魚種と焦げ目の選択で、マトリクスで表す最も好ましい実験結果によって、最適値を設定している。
【０１２５】
図３３は、焼上判定火力のサブルーチンを示すフローである。初回には、魚種モード、焦げ目、開始温度のうち温度データがないため、２桁の数字である。２回目は温度データがあるため３桁の数字である。従って、２桁か判定しＳ３０８、２桁の場合は下の桁に１を加えるＳ３０９。１を加えるのは、通常使用する場合室温開始が多いためである。３桁の場合と同様に、マトリクスの中から、該当する火力を選択しＳ３１０、元に戻すＳ３１１。例えば１、２、１の場合、使用火力は「強」になり、この場合最初の１は魚種モードが「生・姿」で、焦げモードが標準で、開始温モードが室温開始であることを示している。また２回目の時１、２、３の状態の場合、３桁目の３は高温開始を示し使用火力は「中」なる。上記のことは、魚種モードと、焦げ目と、開始温度で火力を変化させる内容を示している。
【０１２６】
上記の状態で、焼上判定火力は、設定した魚種と、開始庫内温度によって、指定された火力から自動選別を行っている。このことは、魚種によって庫内に魚を入れた時から、魚種にあった火力で最も好ましい焼き状態を作り出そうとすることと、開始温度によっても、火力を変化させて、高温時には低温時と比較し、魚の表面が焦げて内部まで火が通らないという課題を解決するためにしているのである。
【０１２７】
図３４（ａ）は、消し忘れタイマサブルーチンのフローを示している。マトリクスから選択してＳ３１２、消し忘れ防止時間ＢＴに代入しＳ３１３、元に戻す。魚種モード番号と焦げモード番号と、開始温度モード番号による３桁の数字、例えば、２、２、１、は魚種モードが「切り身」、焦げモードが標準、開始温度モードが「室温」であることを示し、その場合の消し忘れタイマはマトリクスから、タイマ時間は１５分である。この１５分を引数として渡す。
【０１２８】
本来消し忘れタイマの目的は、グリル火災の防止にある。その意味で手動の消し忘れタイマは、使用する魚種が明確でないため、危険回避の関係から、最悪状態の組み合わせで火災が起きないよう安全タイマとして、１個のタイムを入れている。当然ながら、魚は焦げすぎで食することはできない。
【０１２９】
一方自動調理のタイマは、魚種キーで魚種を選択し入力させているので、魚は、やや焦げているが、食べられる設定を行うことを主眼としている。そのためには、魚種キーと、焦げ目キー毎に個々に個々のキーの標準魚を定めて、最高時間を個々に設定し管理する状態を作り出すのがこのルーチンの目的である。従って、手動タイマより時間が長い場合があるが、魚種が明確で、それに従って火力も点火時から焼上終了時まで火力が後になれば弱く可変させており、発火も押さえられているのである。
【０１３０】
また、火力を押さえてあることから、例えば最も大火力を必要とする生・姿の強キーの状態のタイマ１７分は、例え間違ってこの状態の時に大火力を必要としない「干物」「弱」の魚を入れた場合でも発火しないよう時間を設定することも可能である。また、上記のことを無視して、干物の弱の魚を焼けば、発火するが、生・強の出来映えを優先して、時間を設定することも可能である。上記のことは、ここのマトリクスに入れ込む時間によって趣旨が変わるのである。
【０１３１】
また、マトリクスの自動消火時間に関しては開始温度と自動消火時間の関係式を作成して、算出させることも可能であり、この場合も同様の考え方の一例とする。
【０１３２】
図３４（ｂ）は、自動過熱防止フローの過熱上限温度を規制する温度を示し、魚種と、焦げモードと、開始温度によってマトリクスを作成して、それぞれの条件において最も好ましい温度（魚の火災が発生せず、生焼けになる早切れが発生せず、できれば魚が多少焦げても食することが可能な過熱防止温度）に実験結果から定めたものである。なおマトリクスの自動消火温度に関しては開始温度と自動消火時間の関係式を作成して、算出させることも可能であり、この場合も同様の考え方の一例とする。
【０１３３】
図３５は焼上判定サブルーチンを示したフローである。焼上判定は、魚種モード３種と開始温度３種によって異なり、９種の焼上判定パターンから構成されている。例えば魚種モード「生・姿」、開始温モード「低温」の場合モード番号は１、１、でありマトリクスから「Ａパターン」となる。マトリクスからパターンを選択しＳ３１６、選択したパターンがＡであるか判定しＳ３１７、そうでない場合は図３６にいき、そうである場合はセンサ温度が５０℃になったか判定しＳ３１８、５０℃になったら５０℃になったタイム（Ｔ５０）を記憶しＳ３１９、次にセンサー温度が１００℃になったか判定しＳ３２０、１００℃になったら１００℃になったタイム（Ｔ１００）を記憶するＳ３２１。次に勾配計算（ＴＫ＝Ｔ１００−Ｔ５０）を計算するＳ３２２。
【０１３４】
その後、第１火力切換温度Ｋ１Ｔ＝１１０℃を指定しＳ３２３、第１火力＝「中」を指定しＳ３２４、第１火力から第２火力に切り換える「第１火力切換上限時間ＵＬＴ＝２０」を設定しＳ３２５、第１火力から第２火力に切り換える「第１火力切換下限時間ＬＬＴ＝３」を設定するＳ３２６。次に焦げモードが１か判定しＳ３２７、その場合は燃焼時間計算ＪＳＴ＝Ａ１×ＴＫ＋α１を行うＳ３２８。そうでない場合は、次に焦げモードが２か判定しＳ３２９、その場合は燃焼時間計算ＪＳＴ＝Ａ２×ＴＫ＋α２を行うＳ３３０。そうでない場合は、焦げモードが３でありＳ３３１、燃焼時間計算ＪＳＴ＝Ａ３×ＴＫ＋α３を行うＳ３３２。焦げモード１、２、３いずれの場合でも計算終了後、第１火力切換温度 Ｋ２Ｔ＝１４０℃を指定しＳ３３３、第２火力「弱」を指定しＳ３３４、元に戻るＳ３３５。
【０１３５】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ａ１×ＴＫ＋α１で、Ａ１、α１はこのモード（生・姿の室温開始で、焦げの程度が強）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。またこの係数は魚種モード毎に定める必要がある。
【０１３６】
このフローは最も一般的な「生・姿」の室温開始の魚焼きフローを示したもので、鯵や秋刀魚を焼く場合に使用する。焦げ目の程度は時間の長短で加減され、焼上判定は５０℃から１００℃の温度上昇度合いで判定され、その温度上昇度合いで、焼上判定を行いその焼上判定の結果から燃焼時間を決定している。
【０１３７】
従来と異なるところは、火力を魚の焼き進行度とあわせ、変化させるところであり、一段階、グリル庫内温度を「強」火力で立ち上げ、魚の表面を焼きその間に魚の焼上判定をする。
【０１３８】
効果「魚の旨さは、最初に高温で、臭みのある皮と身の間の油を高温で焼き切り、内部の旨味を閉じこめることであり、これを実現する」。
【０１３９】
二段階、魚の内外ともに加熱できる「中」火力とし、焦げすぎずに早く内部温度を上昇させる。
【０１４０】
効果「内部にまで加熱を素早く行う適切な火力でしかも表面が焦げすぎず、弱火にしすぎて長時間加熱すると魚の水分が抜けてぱさぱさになることを防ぐ」。
【０１４１】
三段階、外部は焦がさず内部に熱を浸透させ生焼け状態をなくする「弱」火力とする。
【０１４２】
効果「自動グリルの信頼性は焦げすぎず、生焼けでないことの確保であり、弱火で内部に熱の浸透を行うことを実現する」。
【０１４３】
従ってそのために、どの温度で火力を切り換えるか、また、二段階の火力に上下限の限時タイマを設けて、調節を行い、二段階の効果を確保するバックアップしたソフト構成としている。
【０１４４】
生の姿魚の勾配測定は、できる限り低温から１００℃近辺までの間を長時間かけて、計測することが精度向上のために好ましい。なぜなら、皮があって中身の水分が一時期に放出されずにじわじわ出て行くからである。一方切り身や、干物は、姿と比較すると、短時間に特性が現れ、長時間の測定ではかえって誤差が多くなる。また切り身の場合、姿と比較すると、身の厚さも半分、水分も早く出ていく。干物の場合も、当初だけ勾配が現れるが、時間をかけても水分による温度変化は微量であり誤差が大きくなる欠点がある。従って魚種によって、最も好ましい焼上判定温度ゾーンは上記の特性から同一ではなく、個別に決まってくるのである。本発明はここに要点がある。
【０１４５】
また、生・姿の場合、低温から勾配測定をするが、庫内温度が暖まった状態では、点火当初は、勾配が庫内温度上昇のため曲線がねていて、魚の特性が表れない温度域があり、その温度域は、開始温度から２５Ｋ程度は使用できない。従って、温度補正を行わないと５０℃から勾配測定を行う場合は２５℃以下となる。なお、当然ながら、開始温度が５０℃の場合室温シーケンス（５０〜１００℃の勾配測定方法）を使用することは不可能であり、この課題解消の為Ｂパターンを設けた。
【０１４６】
図３６は、Ｂパターン（生・姿、開始温度中温）を示すフローである。Ｂパターンか判定しＳ３３６、そうでない場合は図３７へ、そうである場合は、現在のセンサ温度は開始温度より＋１０℃上がったか（ＴＳＯ＋１０℃）＜ＴＨを判定しＳ３３７、そうなるのを待って、点火時からの１０℃上がった時間Ｔ１０＝ＪＳを記憶させるＳ３３８。次に焦げモードが１か判定しＳ３３９、そうである場合は燃焼時間の計算を行い（ＪＳＴ＝Ｂ１×Ｔ１０＋β１）Ｓ３４０次に行く。そうでない場合、焦げモードは２か判定しＳ３４１、そうである場合は燃焼時間の計算を行い（ＪＳＴ＝Ｂ２×Ｔ１０＋β２）Ｓ３４２次に行く。そうでない場合、焦げモードは３と判定しＳ３４３、燃焼時間の計算を行い（ＪＳＴ＝Ｂ３×Ｔ１０＋β３）Ｓ３４４、焦げモード３場合のみ、第１火力切換温度Ｋ１Ｔ＝１１０℃としＳ３４５、第１火力を「中」に指示しＳ３４６、第１火力燃焼上限時間ＵＬＴ＝２０に設定しＳ３４７、第１火力燃焼下限時間ＬＬＴ＝３に設定しＳ３４８、その後開始温度が８０℃以下かＴＳＯ＜８０℃判定しＳ３４９、その場合には第２火力切換温度Ｋ２Ｔ＝１４０℃としＳ３５０、次に進む。
【０１４７】
一方８０℃以上の場合第２火力切換温度は開始温度に応じて８０℃の時１４０℃とし１００℃の時１５０℃に設定する一次式で計算する（Ｋ２Ｔ＝Ｑ１×ＴＳＯ＋Ｐ１）Ｓ３５１、そして次に進む。
【０１４８】
焦げモード１、２、で燃焼時間の計算を行った後、第１火力切換温度Ｋ１Ｔ＝１２０℃としＳ３５２、第１火力を「中」に設定しＳ３５３、第１火力燃焼上限時間ＵＬＴ＝２０に設定しＳ３５４、第１火力燃焼下限時間ＬＬＴ＝３に設定しＳ３５５、その後開始温度が８０℃以下かＴＳＯ＜８０℃判定しＳ３５６、その場合には第２火力切換温度Ｋ２Ｔ＝１５０℃としＳ３５７、次に進む。一方８０℃以上の場合第２火力切換温度は開始温度に応じて８０℃の時１５０℃とし１００℃の時１６０℃と設定する一次式で計算し（Ｋ２Ｔ＝Ｑ２×ＴＳＯ＋Ｐ２）Ｓ３５８、そして次に進む。いずれの場合も第２火力を「弱」に設定しＳ３５９、元に戻すＳ３６０。
【０１４９】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ｂ１×ＴＫ＋β１で、Ｂ１、β１はこのモード（生・姿の中温開始で、焦げの程度が弱）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。またこの係数は魚種モード毎に定める必要がある。
【０１５０】
Ｂパターンでは、勾配測定方法が、室温開始と異なり１０℃上昇法で勾配を測定している。この方法は、５０℃から１００℃の時間測定方法より精度は落ちるが、開始温度が高いため勾配の測定第２の方法としているのである。また、第１火力への切り替え温度も開始温度によって区分しているが、火力「強」の状態で高温の庫内に入れた時間と、センサー温度の焼き加減のバランスで、最適状態を醸し出す配慮を行った発明である。また、８０℃以上の開始の場合、開始温度によって第１火力への切り替え温度を一次式で算定しているが、高温になれば焼きのバランスが強の時間の伸び具合で微妙に変化するため（高温になると温度上昇が鈍くなり、その分影響度合いが大きく出るため細微な制御を必要とするため）である。また焦げの選択度合いにより、火力切換温度を変えているが、焦げ「弱」の場合、小鯵などの容量が少ない物であって、比較的内部に熱が早く浸透するので、強火力から中火力への切換も早めに切り換えると同時に、自動消火時間も早くさせることによる２重の効果を発揮しているのである。
【０１５１】
図３７は、Ｃパターン（生・姿、開始温度１００℃以上）のフローを示す。Ｃパターンか判定しＳ３６１、そうでない場合は図３８へ行き、そうである場合は現在のセンサ温度は開始温度より＋１０℃上がったか（ＴＳＯ＋１０℃）＜ＴＨを判定しＳ３６２、そうなるのを待って、点火時からの１０℃上がった時間Ｔ１０＝ＪＳを記憶させるＳ３６３。次に焦げモードが１か判定しＳ３６４、そうである場合は燃焼時間の計算を行い（ＪＳＴ＝Ｃ１×Ｔ１０＋γ１）Ｓ３６５、次に行く。そうでない場合、焦げモードは２か判定しＳ３６６、そうである場合は燃焼時間の計算を行い（ＪＳＴ＝Ｃ２×Ｔ１０＋γ２）Ｓ３６７次に行く。そうでない場合、焦げモードは３と判定しＳ３６８、燃焼時間の計算を行い（ＪＳＴ＝Ｃ３×Ｔ１０＋γ３）Ｓ３６９、いずれの焦げモードも、その後開始温度が１４０℃未満かTSO<１４０℃判定しＳ３７０、その場合には第２火力切換温度K2T=１５０℃としＳ３７１、次に進む。一方１４０℃以上の場合第２火力切換温度は開始温度に応じて１４０℃の時１５０℃とし１６０℃の時１７０℃と設定する一次式で計算する（Ｋ２Ｔ＝Ｑ２×ＴＳＯ＋Ｐ２）Ｓ３７２、その後第２火力への燃焼切り替え上限時間ＵＬＴ＝７分に設定しＳ３７３、第２火力への燃焼切り替え下限時間ＬＬＴ＝４分に設定しＳ３７４、第２火力を「弱」に指定しＳ３７５、燃焼時間が最小燃焼時間より少ないとき（ＪＳＴ＜ＣＴ２）Ｓ３７６、最小時間を予め定めた時間に入れ替える(ＪＳＴ＝ＣＴ２)Ｓ３７７その後図３２の※Ａに行くＳ３７８。
【０１５２】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ｃ１×ＴＫ＋γ１で、Ｃ１、γ１はこのモード（生・姿の高温開始で、焦げの程度が強）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。またこの係数は魚種モード毎に定める必要がある。
【０１５３】
このフローは、高温開始、焼き終わって自動消火後次の魚を直ぐ焼く場合に使用するフローで、自動消火後１分では庫内温度が１６０℃、２分経過時点で１４０℃程度有り、このような高温の中へ被焼物を入れたとき、火力切換温度は段階制御では追随性が悪くリニヤ温度切換が必要となる。また、上昇温度からの温度勾配で焼上判定を行う場合、精度があまり正しいとはいえない場合が想定されるので、時間リミッターと併用して使用する方法として、焼けすぎ、生焼けの状態を防ぐ工夫を行っている。
【０１５４】
図３８はＤパターン（切り身・室温開始）のフローを示す。Ｄパターンであるか判定しＳ３７９、そうでない場合は図３９へ、そうである場合は、センサー温度が５０℃になったか判定しＳ３８０、５０℃になったら５０℃になったタイム（Ｔ５０）を記憶しＳ３８１、次にセンサー温度が８０℃になったか判定しＳ３８２、８０℃になったら８０℃になったタイム（Ｔ８０）を記憶するＳ３８３。次に勾配計算（ＴＫ＝Ｔ８０−Ｔ５０）を計算するＳ３８４。次に焦げモード１か判定しＳ３８５、そうである場合は燃焼時間計算（ＪＳＴ＝Ｄ１×ＴＫ＋δ１）を行いＳ３８６、第２火力切換温度Ｋ２Ｔ＝２００を指示しＳ３８７、第２火力＝「中」を指示しＳ３８８、次に行く。
【０１５５】
一方焦げモードが１でない場合Ｓ３８５、焦げモードが２でないか判定しＳ３８９、その場合は、燃焼時間計算（ＪＳＴ＝Ｄ２×ＴＫ＋δ２）を行いＳ３９０、第２火力切換温度Ｋ２Ｔ＝９０を指示しＳ３９１、次に行く。一方焦げモードが２でない場合Ｓ３８９、焦げモードが３としてＳ３９２、燃焼時間計算（ＪＳＴ＝Ｄ３×ＴＫ＋δ３）を行いＳ３９３、第２火力切換温度Ｋ２Ｔ＝８０を指示しＳ３９４、第２火力＝「弱」を指示しＳ３９５、焦げモード１、２の場合と併せてＵＴＬ＝２０を指示しＳ３９６、ＬＬＴ＝７を指示しＳ３９７、燃焼時間計算の値がＤモードの最小燃焼時間ＤＴ２より小さいかＪＳＴ＜ＤＴ２判定しＳ３９８、その場合はＪＳＴ＝ＤＴ２に入れ替えＳ３９９、ＤＴ２より大きい場合と併せて図３２の※Ａへ行くＳ４００。
【０１５６】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ｄ１×ＴＫ＋δ１で、Ｄ１、δ１はこのモード（切り身の室温開始で、焦げの程度が強）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。またこの係数は魚種モード毎に定める必要がある。
【０１５７】
以上が切り身の室温開始の動作フローであり、姿と比較すると、焦げが強の場合、中火力で通して焼き上げることとなっている。このことは、切り身の場合、姿と比較すると１段火力を落として焼き上げることが失敗なく、おいしく焼けることを実験結果に基づいて実証したもので、手動であっても好ましい焼き方である。
【０１５８】
判別温度は、５０〜８０℃としていて、生・姿１１０℃と比較すると低い温度で計測しているが、前記したごとく、魚の特性が最も表れるポイントをとらまえて判定を行っているのである。
【０１５９】
また、焦げモード２（中）、３（弱）は姿より低い温度（切り身の場合２は、９０℃で中から弱に、３の場合は８０℃で中から弱に火力を切り換え）（姿の場合１１０℃で強から中に火力切り替え）、しているが、このように使用火力も切り替え温度も、魚種と、開始温度とによって変化させ、適切に魚を焼き上げる配慮を行い、魚の特性に最も適した火力を設定してその上に立って自動消火タイマーを組み立てる構成としているものである。要するに、タイマー管理ができる、準備（適正火力管理、適正火力切り替え温度、適正魚種キー設定、焦げ目の適正設定）を如何に適切に行うかが本発明の主眼である。
【０１６０】
図３９はＥパターン（切り身・中温開始）のフローを示す。Ｅパターンであるか判定しＳ４０１、そうでない場合は図４０へ、そうである場合はセンサー温度が所定温度に達したか１１０＜ＴＨ判定しＳ４０２、達するのを待って、所定温度に達したときの時間を記憶する（Ｔ１１０＝ＪＳ）Ｓ４０３。その後単位温度当たりの時間計算を行うＪＫ＝Ｔ１１０／（１１０℃−ＴＳＯ）Ｓ４０４：ＴＳＯは開始温度。次に焦げモードが１か判定しＳ４０５、その場合は燃焼時間計算ＪＳＴ＝Ｅ１×ＴＫ＋ε１を行いＳ４０６、第２火力への切換温度Ｋ２Ｔ＝１４０℃としＳ４０７次に進む。一方焦げモードが１でない場合、焦げモードは２か判定しＳ４０８、その場合は燃焼時間計算ＪＳＴ＝Ｅ２×ＴＫ＋ε２を行うＳ４０９。焦げモードが２でない場合、焦げモードは３としＳ４１０、燃焼時間計算ＪＳＴ＝Ｅ３×ＴＫ＋ε３を行うＳ４１１。
【０１６１】
焦げモード２、３の双方とも、第２火力への切換温度Ｋ２Ｔ＝１１０℃としＳ４１２、焦げモード１の場合と併せて、第２火力の火力を弱指定しＳ４１３、ＵＬＴ＝２０（Ｓ４１４）、ＬＬＴ＝３（Ｓ４１５）を指示し、燃焼時間計算の値がＥモードの最小燃焼時間ＥＴ２より小さいかＪＳＴ＜ＥＴ２判定しＳ４１６、その場合はＪＳＴ＝ＥＴ２に入れ替えＳ４１７、図３２の※Ａへ行くＳ４１８。
【０１６２】
焼上判定方法を、単位温度当たりの時間にしているが、これは、切り身の場合生姿と異なり、比較的早く水分蒸発を行うため、単位温度当たりの時間として扱うことが、判別精度向上につながるためである。
【０１６３】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ｅ×ＴＫ＋ε１で、Ｅ１、ε１はこのモード（切り身の中温開始で、焦げの程度が強）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。またこの係数は魚種モード毎に定める必要がある。切り身の中温開始は、室温開始と比べ、開始温度との相関で、火力切り替え温度を高く設定し、中火力の焼き時間を加減して切り身に適した加熱状態を醸し出す配慮を行い出来映えの管理を行っているのである。
【０１６４】
図４０はＦパターン（切り身・高温開始）のフローを示す。Ｆパターンであるか判定しＳ４１９、そうでない場合は図４１へ、そうである場合はセンサー温度は開始温度より１０℃上か（ＴＳＯ＋１０℃）＜ＴＨ判定しＳ４２０、そうなるのを待って開始時から１０℃になった時の時間を記憶する（Ｔ１０＝ＪＳ）Ｓ４２１。その後焦げモード１か判定しＳ４２２、そのときには燃焼時間計算を行い（ＪＳＴ＝Ｆ１×Ｔ１０＋ζ１）Ｓ４２３、第２火力への切換温度Ｋ２Ｔ＝１４０℃としＳ４２４、次に進む。そうでない場合、焦げモード２か判定しＳ４２５、そのときには燃焼時間計算を行う（ＪＳＴ＝Ｆ２×Ｔ１０＋ζ２）Ｓ４２６。そうでない場合、焦げモード３としてＳ４２７、燃焼時間計算を行い（ＪＳＴ＝Ｆ２×Ｔ１０＋ζ２）Ｓ４２８、次に進む。
【０１６５】
焦げモード２、３、の燃焼計算が終わったら第２火力への切換温度Ｋ２Ｔ＝ＴＳＯ＋１０℃を指示しＳ４２９、焦げモード１結果と併せて、第２火力＝弱の指示をしてＳ４３０、ＵＬＴ＝２０（Ｓ４３１）、ＬＬＴ＝３（Ｓ４３２）を指示し、燃焼時間計算の値がＦモードの最小燃焼時間ＦＴ２より小さいかＪＳＴ＜ＦＴ２判定しＳ４３３、その場合はＪＳＴ＝ＦＴ２に入れ替えＳ４３４、図３２の※Ａへ行くＳ４３５。
【０１６６】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ｆ×ＴＫ＋ζ１で、Ｆ１、ζ１はこのモード（切り身の高温開始で、焦げの程度が強）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。またこの係数は魚種モード毎に定める必要がある。
【０１６７】
図４１はＧパターン（干物・室温開始）のフローを示す。Ｇパターンであるか判定しＳ４３６、そうでない場合は図４２へ行き、そうである場合は、センサー温度が５０℃になったか判定しＳ４３７、５０℃になったら５０℃になったタイム（Ｔ５０）を記憶しＳ４３８、次にセンサー温度が８０℃になったか判定しＳ４３９、８０℃になったら８０℃になったタイム（Ｔ８０）を記憶するＳ４４０。次に勾配計算（ＴＫ＝Ｔ８０−Ｔ５０）を計算するＳ４４１。次に焦げモード１か判定しＳ４４２、そうである場合は燃焼時間計算（ＪＳＴ＝Ｇ１×ＴＫ＋η１）を行いＳ４４３、次に進む。一方焦げモードが１でない場合Ｓ４４２、焦げモードが２でないか判定しＳ４４４その場合は、燃焼時間計算（ＪＳＴ＝Ｇ２×ＴＫ＋η２）を行いＳ４４５、次に進む。また、焦げモードが２でない場合Ｓ４４４、焦げモードが３の場合はＳ４４６、燃焼時間計算（ＪＳＴ＝Ｇ３×ＴＫ＋η３）を行いＳ４４７、その後焦げモード１、２、３のいずれの場合も、第２火力切換温度Ｋ２Ｔ＝１２０℃を指示しＳ４４８、第２火力＝「弱」を指示しＳ４４９、ＵＬＴ＝２０を指示しＳ４５０、ＬＬＴ＝３を指示しＳ４５１、燃焼時間計算の値がＧパターンの最小燃焼時間ＧＴ２より小さいかＪＳＴ＜ＧＴ２判定しＳ４５２、その場合はＪＳＴ＝ＧＴ２に入れ替えＳ４５３、図３２の※Ａへ行くＳ４５４。
【０１６８】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ｇ×ＴＫ＋η１で、Ｇ１、η１はこのモード（切り身の高温開始で、焦げの程度が強）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。また切り身と比較した場合、火力は「中」から「弱」に切り換えることは同じであるが、切換温度が切り身は９０℃、干物は１２０℃としている。干物は、高温雰囲気でないとパリパリになりやすく、低温で長時間さらすことはできない。また、時間的には、切り身の場合温度上昇も干物に比べると鈍く「中」火力にさらしている時間は、切り身の方が長くなることも考慮して決定しているのである。従って、勾配から焼き時間を単に推定しているのではなく、火力をどの温度までどう加熱させたとき、焼き時間は何時間が妥当であるかという総合判断から時間を設定しているのであって、火力切換温度が変化すれば当然焼き時間も変化させて焼き加減を決める方法が安定した自動グリルを提供できることになるのである。
【０１６９】
図４２はＨパターン（干物・中温開始）のフローを示す。Ｈパターンであるか判定しＳ４５５、そうでない場合は図４３へ、そうである場合はセンサー温度は開始温度より１０℃上か（ＴＳＯ＋１０℃）＜ＴＨ判定しＳ４５６、そうなるのを待って開始時から１０℃になった時の時間を記憶する（Ｔ１０＝ＴＨ）Ｓ４５７。その後焦げモード１か判定しＳ４５８、そのときには燃焼時間計算を行い（ＪＳＴ＝Ｈ１×Ｔ１０＋θ１）Ｓ４５９、第２火力への切換温度Ｋ２Ｔ＝１４０℃としＳ４６０次に進む。そうでない場合、焦げモード２か判定しＳ４６１、そのときには燃焼時間計算を行う（ＪＳＴ＝Ｈ２×Ｔ１０＋θ２）Ｓ４６２。そうでない場合、焦げモード３としＳ４６３、燃焼時間計算を行う（ＪＳＴ＝Ｈ３×Ｔ１０＋θ３）Ｓ４６４、次に進む。
【０１７０】
焦げモード２、３、の燃焼計算が終わったら第２火力への切換温度Ｋ２Ｔ＝１２０℃を指示しＳ４６５、焦げモード１結果と併せて、第２火力＝弱の指示をしてＳ４６６、ＵＬＴ＝２０（Ｓ４６７）、ＬＬＴ＝３（Ｓ４６８）を指示し、燃焼時間計算の値がＨモードの最小燃焼時間ＨＴ２より小さいかＪＳＴ＜ＨＴ２判定しＳ４６９、その場合はＪＳＴ＝ＨＴ２に入れ替えＳ４７０、大きい場合とあわせ図３２の※Ａへ行くＳ４７１。
【０１７１】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ｈ×ＴＫ＋θ１で、Ｈ１、θ１はこのモード（切り身の高温開始で、焦げの程度が強）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。またこの係数は魚種モード毎に定める必要がある。
【０１７２】
図４３はＩパターン（干物・高温開始）のフローを示す。ＩパターンＳ４７２として、センサー温度は開始温度より１０℃上か（ＴＳＯ＋１０℃）＜ＴＨ判定しＳ４７３、そうなるのを待って開始時から１０℃になった時の時間を記憶する（Ｔ１０＝ＴＨ）Ｓ４７４。その後焦げモード１か判定しＳ４７５、そのときには燃焼時間計算を行い（ＪＳＴ＝I１×Ｔ１０＋ι１）Ｓ４７６、第２火力への
切換温度Ｋ２Ｔ＝１４０℃としＳ４７７、次に進む。そうでない場合、焦げモード２か判定しＳ４７８、そのときには燃焼時間計算を行う（ＪＳＴ＝I２×Ｔ１０＋ι２）Ｓ４７９。そうでない場合、焦げモード３としＳ４８０、燃焼時間計算を行い（ＪＳＴ＝I３×Ｔ１０＋ι３）Ｓ４８１、次に進む。
【０１７３】
焦げモード２、３、の燃焼計算が終わったら第２火力への切換温度Ｋ２Ｔ＝ＴＳＯ+１０℃を指示しＳ４８２、焦げモード１結果と併せて、第２火力＝弱の指
示をしてＳ４８３、ＵＬＴ＝２０（Ｓ４８４）、ＬＬＴ＝３（Ｓ４８５）を指示し、燃焼時間計算の値がIモードの最小燃焼時間IＴ２より小さいかＪＳＴ＜IＴ２判定しＳ４８６、その場合はＪＳＴ＝IＴ２に入れ替えＳ４８７、図３２の
※Ａへ行くＳ４８８。
【０１７４】
ここで、燃焼開始時からの燃焼時間計算のＪＳＴ＝Ｉ×ＴＫ＋ι１で、Ｉ１、ι１はこのモード（切り身の高温開始で、焦げの程度が強）の時に、このモードの基準魚を最も適切に焼き上げる係数であって、この係数は焦げ目の選択によっても変える必要がある。またこの係数は魚種モード毎に定める必要がある。
【０１７５】
上記したように、魚の種類、焦げの程度、開始庫内温度によって、焼上判定方法の最も好ましい方法はそれぞれの条件によって変化する。従って、各種の焼上判定方法からその条件にあった最も好ましい焼上判定方法を、マトリクスの中から選択する方法は、判定方法の精度向上を果たしひいては、自動消火時間の精度向上につながり、焼き状態の安定した自動グリルを提供できることとなるのである。
【０１７６】
以上が焼上判定方法の説明であるが次に、判定方法のバックアップによる信頼性の確立と精度保証について述べる。
【０１７７】
図４４と図４５は、信頼性の向上に関するもので、鯵と秋刀魚の勾配（この場合、定めた２点間の時間をいう）と、焼き時間の関係を表す。横軸には、勾配（時間差）を、縦軸には焼き時間を表し、鯵やサンマを１匹、２匹、３匹重さも変化させて、焼き上がりまでの時間と勾配（時間差）をプロットしたものである。同一図面で、２個の群があるが、時間差測定温度を変えて記載している。その１つは、５０−１００℃、残りは１３０−１４０℃の勾配である。
【０１７８】
５０−１００℃の勾配測定時の火力は強（２２００Ｋｃａｌ／ｈ）で燃焼させ、１１０℃で火力を中（１７００Ｋｃａｌ／ｈ）に落として、姿魚を焼くのに適した火力とした場合の勾配（時間差）と焼き時間の相関を表したものである。プロットされたデータ群を一次近似させると５０−１００℃の近似式Ｙ＝Ａ１Ｘ＋Ｂ１と１３０−１４０の近似式Ｙ＝Ａ２Ｘ＋Ｂ２で表され、勾配（時間差）が判定できると、焼き時間が決定できることとなる。この場合、５０−１００℃の近似式の方が鯵もサンマも、焼き時間の相関がよく出ていることは、Ｒ＾２の値からも読みとれる。従って、５０−１００℃の勾配で決定しても必要十分である。
【０１７９】
ここで、焼き上がり時間の決定方法として、
（１）火力強の５０−１００℃の勾配を使用して焼き上がり時間を決定するか、（２）１３０−１４０℃の勾配を使用して焼き上がり時間を決定するか
（３）双方の勾配を使用して時間を決定するかの３方法がある。
（１）については、フローですでに説明した。（２）についても同一の考えで処理でき説明は省略する。（３）についての方法について以下に説明する。
【０１８０】
図４６は、上記（３）を用いたフローである。図４６は図３２と下記を除い
て同一であり説明は同一番号を付して省略する。変わるところは、第１火力に切り換えるＳ２９９とＵＬＴ、ＬＬＴを設定するＳ３００の間に、ＧＯＳＵＢ焼上判定２（Ｓ２９９−１）を挿入したことである。
【０１８１】
図４７はその焼上判定２のサブルーチンの内容を示すフローである。センサー温度が、１３０℃になったか１３０＜ＴＨ判定しＳ４９０、なるのを待って、Ｔ１３０に１３０℃になった時間を記憶しＳ４９１、次に１４０℃になったか１４０＜ＴＨ判定しＳ４９２、なるのを待って、Ｔ１４０に１４０℃になった時間を記憶しＳ４９３、時間差を計算するＴ１４＝Ｔ１４０−Ｔ１３０（Ｓ４９４）、その後１４０℃勾配から推定する焼き時間の計算を行う（第２判定）ＪＳＴ２＝ａ１×Ｔ１４＋ｂ１（Ｓ４９５）。次に５０−１００℃の勾配から算定した自動消火時間ＪＳＴを呼び出し（第１判定）、ＪＳＴ１＝ＪＳＴ（Ｓ４９６）、新しいＪＳＴ（自動消火時間）の計算を行うＪＳＴ＝（ＪＳＴ１＋ＪＳＴ２）／２（Ｓ４９７）、このＪＳＴをもって元に戻るＲＥＴ（Ｓ４９８）。
【０１８２】
以上が５０−１００℃、と１３０−１４０℃の双方の勾配を利用した自動消火時間の算定方法である。
【０１８３】
なお、当然ながら上記説明の中で紙面の都合上省略したが、魚種の選定や、焦げ目キー入力により自動消火時間を変える方法は前述したとおりである。また、前記の低温勾配と、高温勾配は按分計算としたが、ウエイト計算（低温勾配の方が比較的精度が高いので、６：４程度の比重計算で行うこと）でも本発明の趣旨に包含される。
【０１８４】
上記の発明によって、低温勾配単独で焼き時間を算定する場合と比較し、
（１）低温勾配測定時の異常（勾配測定中使用者が一時的にドアを開けた、油が飛んで瞬間的に燃えた等）対策として、勾配測定の危険率が縮小される。
（２）上記によって、何時も同程度に焼ける確率が高くなり使用者の信頼度が向上するという効果がある。このバックアップの効果は、０か１の考えからすれば、突然×の焼き姿が出たり、◎であったりという信頼性の低い状態から、一寸出来が悪いかなという状態に改善できる大きな効果を有していて、自動グリルの開発には欠かすことのできない重要な発明要素となるのである。
【０１８５】
次に、勾配測定の是正による焼上判定精度向上について記す。
【０１８６】
図４８は開始温度による焼き時間算定の誤差修正方法の一例を示す。横軸に室温、縦軸に時間を示し、鯵１８０ｇの魚１匹、３匹と、空の状態の室温を変化させた時の、１００℃に到達した時間を表したグラフである。四角のプロットは、生データを表し、三角のプロットは、温度是正を行ったプロットを表している。
【０１８７】
生のプロットは、当然ながら室温の高低に応じて、１００℃に到達する時間も短長の時間差を生ずる。焼き時間を算定するときは室温の影響を取り除いて、どの程度の魚が庫内に入っているかを知る必要があり、そのための開始温度是正が必要となる。本発明は室温補正を行うことを目的として、その方法の一例として、まず、生データのプロットの一次近似を行い、ｙ＝−２．８３２２ｘ＋３７５．６６を得る。
【０１８８】
ここで、得た温度是正係数２．８３２２を基に、室温是正ｙ＝（個々のデータ）−（標準温度−個々のデータの開始温度）×温度是正係数（２．８３２２）として、全てのデータを標準温度に補正し直し、図の三角の３５℃換算のプロットを行う。
【０１８９】
上記は、補正の一例を示したもので、補正した標準温度の１００℃到達時間を得る方法を示したものである。このことは、開始室温を一定にした場合の１００℃到達時間を一定温度に換算して取り扱うこととなり魚の特質がわかりやすくなる。このことは次の図４９によってより明確となる。
【０１９０】
図４９は、上記の内容を横軸に匹数、縦軸に１００℃到達時間とし、生データ、前記の補正データ（結果関数修正と表している）ともう一つの補正方法「開始３０℃是正１００℃時間」の３通りのプロットを行ったものである。新規の是正方法は、開始温度が所定温度（３０℃）になるよう、加減して、あたかも３０℃開始となるようデータに細工したもので（例えば１０℃開始であれば３０／１０＝２０、この２０をデータに加算して取り扱う）ある。
【０１９１】
図に示すごとく、温度是正を行っていない生データでは、空、１匹、３匹の区分がついていないが、温度是正を行うことによって目的とする、匹数判別が明確になり、匹数が明確になることにより焼き時間の算定が正確にできる。
【０１９２】
（１）生データでは、３匹と１匹の区分はできにくく、Ｒ＾２＝０．６２０３である。
【０１９３】
（２）関数修正方式では精度が向上し、判別が殆ど正確でＲ＾２＝０．８９０６である。
【０１９４】
（３）３０℃是正方法では一番精度が良く、判別が可能でＲ＾２＝０．９４９３となる。
【０１９５】
従って、焼き時間を算定するためには、室温補正を行い正確な匹数（焼上の判定）を行うことが必要不可欠となる。そして（２）、（３）の方法は、勾配測定であろうと、時間測定であろうと焼き時間推定の方法に対して、是正が可能であることを示している。特に（２）は出てきた結果に対して、予め実験値で得た数値を是正式で是正することにより補正できるため応用範囲が広く、焼き時間精度の向上が図れる。
【０１９６】
上記した補正方法を、焼き時間算定の中に組み込み、焼き時間の精度向上を図る手段の一例を次に示す。
【０１９７】
図５０は開始温度補正手段（測定温変換方式）を示すフローである。開始温度（ＴＳＯ）と標準温度(ＳＴＴ)との差を計算しＳＡ＝ＳＴＴ−ＴＳＯ(Ｓ５００)、次にセンサ温度（ＴＨ）＋ＳＡは１００℃になったか判定しＳ５０１、１００℃になるのを待って１００℃になったタイム（Ｔ１００）を記憶しＳ５０２、第１火力切り換え温度Ｋ１Ｔ―１１０℃に指示しＳ５０３、第１火力＝「中」に指示しＳ５０４、第１火力切り換え上限時間ＵＬＴ＝２０に指示しＳ５０５、第１火力切り換え下限時間ＬＬＴ＝３に指示しＳ５０６、その後、焦げモードは１か判定しＳ５０７、その場合は燃焼時間計算ＪＳＴ＝Ｊ１×Ｔ１００＋κ１を計算しＳ５０８、そうでない場合は焦げモードが２か判定しＳ５０９、その場合は燃焼時間計算ＪＳＴ＝Ｊ２×Ｔ１００＋κ２を計算しＳ５１０、そうでない場合は焦げモードが３と判定しＳ５１１、燃焼時間計算ＪＳＴ＝Ｊ３×Ｔ１００＋κ３を計算しＳ５１２、焦げモード１、２の場合も含めて第２火力切り換え温度Ｋ２Ｔ＝１４０℃指示しＳ５１３、第２火力＝「弱」を指示しＳ５１４元に戻るＳ５１５。
【０１９８】
上記した内容は１００℃に到達する時間の長短と、長短と相関のある被焼き物の焼き時間を予め実験で相関係数を求めて、グリルの燃焼させる時間を計算で定めるものであり、このときの開始温度差を是正することにより内容物の焼き時間を精度良く計算によって求める手段を示したものである。引用は、Ａパターンの変形を使用しているが、各パターンも同一の考え方であり一例を持って他のパターンは紙面の都合上省略する。
【０１９９】
また、図５１は開始温度是正方法２（関数是正方法）でこれも一例を示したものである。開始温度を記憶しＴＳＯ＝ＴＨ（Ｓ５１６）、センサ温度が５０℃になるのを待ってＳ５１７、５０℃になったタイムを記憶し（Ｔ５０）＝ＪＳ（Ｓ５１８）、センサ温度が１００℃になるのを待ってＳ５１９、１００℃になったタイムを記憶し（Ｔ１００）＝ＪＳ（Ｓ５２０）、勾配計算ＴＨ１＝（Ｔ１００−Ｔ５０）を計算するＳ５２１。その後、温度補正計算を行うＴＨ＝ＴＫ１−（標準温度−ＴＳＯ）×温度是正係数Ｓ５２２。ここで標準温度は、室温開始の場合０〜５０℃の範囲とこの発明では仮定して列記しているが、かけ離れた数値でなければ問題はない。この是正の意味は前図で説明済みである。そのあとの処理は事前に説明済みであるので番号を付して省略する。
【０２００】
この是正によって、焼き時間の精度向上を図り信頼されるグリルの自動調理が可能となる。なお、引用は、Ａパターンを使用しているが、各パターンも同一の考え方であり一例を持って他のパターンは紙面の都合上省略する。
【０２０１】
なお、本実施例ではバーナを熱源としているが、ヒータやインダクションヒータ等の電気加熱手段を熱源として用いてもよいものである。
【０２０２】
【発明の効果】
以上の説明の通り本発明によれば、グリル庫内の温度を測定する温度センサーと、加熱量を制御する熱量制御手段と、前記温度センサーの温度状態に応じて前記熱量制御手段を制御する駆動制御手段とからなり、前記駆動制御手段は、前記温度センサーの温度上昇度合いから少なくとも焼き上げ時間の算定を行う焼き上げ判定手段を有し、この焼き上げ判定手段は、一定熱量で加熱したときの温度上昇度合いから加熱時間を算定すると共に、予め定めた複数個の設定熱量の中から被加熱物に適した加熱量を自動選択し、予め定めた切換温度に達して切り換えた加熱量による温度上昇度合いから高温時の加熱時間を算定して、これら双方の加熱時間から加熱停止時間を決定する構成とし、更に前記焼上判定手段は、焼上判定方法を複数個用意し、加熱開始時の温度センサーの温度に依存して、判定方法を自動選択する構成として焼上判定の精度向上を図るようにしてあり、温度センサーの温度上昇の挙動を分析し正確な焼上判定を行って、自動的に加熱量を設定し焼き時間を設定するため焼き上がりがいつも一定で安定した自動グリルを提供できる。
【図面の簡単な説明】
【図１】 （ａ）は本発明の一実施例に於ける調理器の外観を示す斜視図
（ｂ）は同操作部の正面図
【図２】 同ガス流量制御装置の全体構成図
【図３】 （ａ）は同ガス制御ブロックの平面図
（ｂ）は同側断面図
【図４】 （ａ）（ｂ）は同ガス制御部の流焼上制御機構のガタつき内容を示す説明図
【図５】 （ａ）は同エンコーダーの平面図
（ｂ）は同正面図
（ｃ）は同側面図
【図６】 （ａ）〜（ｆ）は同エンコーダーのパターンと火力の相関図
【図７】 （ａ）は同グリル部の横断面図
（ｂ）は同縦断面図
【図８】 （ａ）は同煙道の拡大斜視図
（ｂ）は同センサ取り付け部の拡大斜視図
【図９】 同鯵焼きのセンサー温度と焼き時間を示すグラフ
【図１０】 同サンマを焼いたときのセンサー温度と煙道雰囲気温度を示すグラフ
【図１１】 同制御部のブロック図
【図１２】 同点火消火動作の概略フローチャート
【図１３】 同キー入力判定手段の概略フローチャート
【図１４】 同キー入力判定手段の概略フローチャート
【図１５】 同キー入力判定手段の概略フローチャート
【図１６】 同総合作動手段の概略フローチャート
【図１７】 同こんろ駆動判定手段の一部の概略フローチャート
【図１８】 同こんろ駆動判定手段の残りの概略フローチャート
【図１９】 同こんろ駆動判定手段の一部の概略フローチャート
【図２０】 同火力変更判定手段の概略フローチャート
【図２１】 同火力変更判定手段の概略フローチャート
【図２２】 同モーター誤作動処理手段の一部の概略フローチャート
【図２３】 同モーター誤作動処理手段の残りの概略フローチャート
【図２４】 （Ａ）〜（Ｄ）同速度制御の説明図
【図２５】 同速度制御の概略フローチャート
【図２６】 同自動判別調理モードの概略フローチャート
【図２７】 同自動判別調理モードの概略フローチャート
【図２８】 同自動判別調理モードの概略フローチャート
【図２９】 同グリル自動調理の概念を示す図
【図３０】 同グリル操作部の拡大図
【図３１】 同自動グリルのメインルーチンを示すフローチャート
【図３２】 同自動グリルのメインルーチンのフローチャート
【図３３】 同焼上判定火力サブルーチンを示すフローチャート
【図３４】 （ａ）は同消し忘れタイマーのサブルーチンを示すフローチャート
（ｂ）は自動加熱防止フローを示すフローチャート
【図３５】 同焼上判定サブルーチンのＡパターンサブルーチンを示すフローチャート
【図３６】 同Ｂパターンサブルーチンを示すフローチャート
【図３７】 同Ｃパターンサブルーチンを示すフローチャート
【図３８】 同Ｄパターンサブルーチンを示すフローチャート
【図３９】 同Ｅパターンサブルーチンを示すフローチャート
【図４０】 同Ｆパターンサブルーチンを示すフローチャート
【図４１】 同Ｇパターンサブルーチンを示すフローチャート
【図４２】 同Ｈパターンサブルーチンを示すフローチャート
【図４３】 同Ｉパターンサブルーチンを示すフローチャート
【図４４】 同鯵の温度勾配と焼き時間の関係を示す図
【図４５】 同サンマの温度勾配と焼き時間の関係を示す図
【図４６】 同２個の温度勾配から焼き時間を決定するフローチャート
【図４７】 同焼上判定２のサブルーチン示すフローチャート
【図４８】 同開始温度と誤差の修正を表す図
【図４９】 同開始温度と誤差の修正を表す図
【図５０】 同開始温度補正手段のフローチャート
【図５１】 同開始温度補正手段２のフローチャート
【符号の説明】
１ 鍋底温度センサー
２ 左こんろ
３ 右こんろ
４ グリル
４ａ グリル庫内温度測定用温度センサー
２３ 左こんろバーナ
２４ 制御回路
２９ 左こんろガス制御部
３０ 右こんろガス制御部
３１ グリルガス制御部
３３ 流量制御部（熱量制御手段）
３４ ステッピングモーター
３６ 右こんろバーナ
３７ グリルバーナ（熱源）
３９ 調理モード設定キー
４０ 調理モード設定キー
４１ 調理モード設定キー
５１ グリル外筐体
５２ グリル内筐体
５８ グリル排気部
５９ グリル排気内金具
５９−１ グリル排気外金具
６０ センサー煙道口
６８ 駆動制御部
９２−１ 温度判定部
９３−１ 調理モード判定部
９３−２ 焦げ目判定部
９３−３ 焼上判定部
９３−４ 手動過熱防止判定部
９３−５ 自動過熱防止判定部[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cooking device having an automatic fish roasting function.
[0002]
[Prior art]
Conventionally, this type of cooker, for example, automatic fish grilling of gas, sets a timer for the time that the user puts in the grill with the experience and intuition, and when this timer set time elapses The heating is automatically stopped.
[0003]
[Problems to be solved by the invention]
However, in the above-described conventional configuration, although the time is set according to, for example, the type, size, burnt, etc. of the fish, the baked state varies and is not necessarily easy to use. In addition, there is a problem that it is difficult for the user to manually adjust the gas thermal power, and it is difficult to make the thermal power suitable for grilling fish.
[0004]
[Means for Solving the Problems]
In order to solve the above-described problems, the present invention provides a temperature sensor that measures the temperature in the grill, a heat amount control unit that controls the amount of heating, and a drive control that controls the heat amount control unit in accordance with the temperature state of the temperature sensor. The drive control means has a baking determination means for calculating at least a baking time from the temperature rise degree of the temperature sensor, the baking determination means, The heating time is calculated from the degree of temperature rise when heating at a constant heat amount, and the heating amount suitable for the object to be heated is automatically selected from a plurality of predetermined heat amounts, and the predetermined switching temperature is reached. The heating time at high temperature is calculated from the degree of temperature rise due to the switched heating amount, and the heating stop time is determined from both of these heating times. Furthermore, the above-mentioned tempering judgment means prepares a plurality of tempering judgment methods, and aims to improve the accuracy of the tempering judgment as a configuration for automatically selecting the judgment method depending on the temperature of the temperature sensor at the start of heating. is there.
[0005]
According to the above-described invention, the behavior of the temperature rise of the temperature sensor is analyzed, an accurate baking determination is performed, the heating amount is automatically set, and the baking time is set automatically. Can be provided.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The cooker of this invention can be implemented by the structure as described in each claim. That is, the cooker according to claim 1 is a temperature sensor that measures the temperature in the grill, a heat amount control unit that controls the amount of heating, and a drive control that controls the heat amount control unit according to the temperature state of the temperature sensor. The drive control means has a baking determination means for calculating at least a baking time from the temperature rise degree of the temperature sensor, the baking determination means, The heating time is calculated from the degree of temperature rise when heating at a constant heat amount, and the heating amount suitable for the object to be heated is automatically selected from a plurality of predetermined heat amounts, and the predetermined switching temperature is reached. The heating time at high temperature is calculated from the degree of temperature rise due to the switched heating amount, and the heating stop time is determined from both of these heating times. Furthermore, the above-mentioned tempering judgment means prepares a plurality of tempering judgment methods, and the tempering judgment accuracy is improved by adopting a configuration in which the judgment method is automatically selected depending on the temperature of the temperature sensor at the start of heating. It is possible to provide an automatic grill where the baking is always constant and stable because the temperature rise behavior of the temperature sensor is analyzed to make an accurate baking determination, the heating amount is automatically set and the baking time is set.
[0007]
The cooker according to claim 2 further includes a fish type selection key for setting a baking method suitable for each fish type, and the firing determination means detects a temperature rise degree of the temperature sensor, and according to the set fish type. The baking time is calculated, the heating amount is automatically selected from a plurality of preset heating amounts, and the heating time is calculated and heated, and then automatically stopped. An optimum grilling judgment for the seeds can be performed, and an automatic grill with a constant and stable finish can be provided.
[0008]
The cooker according to claim 3 is provided with a burnt key for setting the state of baking, and the burn-up determination means includes the fish type set with the fish type selection key, the burn degree of the burnt key, and the temperature of the temperature sensor. From the degree of increase, the baking time is calculated, the heating amount is automatically selected from a plurality of preset heating amounts, and the heating time is calculated and heated, and then automatically stopped. The best grilling judgment for the fish species can be performed and the automatic grill with consistent and stable grilling can be provided.
[0009]
【Example】
Hereinafter, an embodiment of the present invention will be described by taking a gas cooker using a burner as a heat source as an example with reference to the accompanying drawings, for the understanding of the present invention. In addition, the Example shown below is an example which actualized this invention, Comprising: The technical scope of this invention is not limited.
[0010]
FIG. 1A is a perspective view showing an appearance of a gas cooker according to an embodiment of the present invention. The gas cooker includes a left stove 2, a right stove 3, and a grill 4 provided with a pan bottom temperature sensor 1. FIG. And an operation unit 5. As shown in FIG. 1 (b), the operation unit 5 includes an operation / ignition key 6 for the right side stove, an ignition / extinguish key 7 for the left side stove, and a grill. Ignition / extinguish key 8, right stove heating power adjustment keys 9 and 10, left stove heating power adjustment keys 11 and 12, grill heating power adjustment keys 13 and 14, right stove heating power display light emitter 15, Left cooking stove heating power display illuminant 16, grill heating power display illuminating body 17, setting keys (cooking mode setting means) 39 and 40 for inputting setting of cooking mode of grill, and display lamps for displaying these settings 42, 43, a key 41 for setting a grill timer and its display lamp 44, a child lock switch 19 for both on / off operation, and a battery storage section 20 for storing a battery for control in the vicinity of the operation section. Is provided.
[0011]
As shown in FIG. 2, the left stove 2 includes a pan bottom temperature sensor (pan bottom temperature detecting means) 1, a thermocouple (combustion temperature detecting means) 21, and a left stove burner 23 provided with a spark plug 22. The left stove burner 23 is supplied with a gas from a gas control block 25 whose opening and closing is controlled by a control circuit 24. The gas control block 25 enters the gas from the hose end 26, passes through a common original solenoid valve 27, and opens and closes the left stove gas control unit 29 for opening and closing the gas for the left stove burner and adjusting the heating power. Gas is supplied to the filter burner. The gas control units 29, 30, and 31 of the gas control block 25 are roughly divided into a heat amount control unit (hereinafter referred to as a flow rate control unit) 33 and a stepping motor 34 (hereinafter referred to as a motor) serving as an electric drive unit that drives the flow rate control unit 33. ), And an encoder 35 serving as a position detecting means for detecting the position of the flow rate control unit 33.
[0012]
When it is confirmed that the child lock switch 19 is OFF in the above configuration and the ignition / fire extinguishing key 6 is turned on, the control circuit 24 is powered on and the control circuit 24 is activated. The gas control unit 29 is moved to the ignition position, the original solenoid valve 27 is opened, and the left stove burner 23 is ignited by the ignition plug 22.
[0013]
The control circuit 24 receives the detected temperature of the pan bottom temperature sensor 1 and the detected temperature of the thermocouple 21, and drives the left stove gas control unit 29 based on these input data and setting input from the operation unit. It is possible to control and adjust the gas flow rate supplied to the left stove burner 23 to adjust the heating power by automatic control.
[0014]
Further, as shown in FIG. 2, the right stove 3 includes a right stove burner 36 in which a thermocouple 21 and a spark plug 22 are provided in the combustion portion, and the right stove burner 36 includes a control circuit. Gas is supplied from a gas control block 25 controlled to open and close by 24. The gas control block 25 receives gas from the hose end 26, passes through a common original solenoid valve 27, and opens and closes the right stove through the nozzle 32 via the right stove gas control unit 30 that opens and closes the gas for the right burner and adjusts the heating power. Gas is supplied to the burner 36.
[0015]
As shown in FIG. 2, the grill 4 has a pair of left and right grill upper burners 37-1, 37-2 and a pair of left and right lower burner 37-3, 37-4. The left upper and lower burners 37-1 and 37-3 include a spark plug 38 that ignites the upper burner, a fire transfer plate that ignites the upper burner and then ignites the lower burner, and a thermoelectric that confirms the presence or absence of combustion. It is comprised by the pair 21.
[0016]
The same applies to the right upper and lower burners.
[0017]
A gas is supplied to the grill burner 37 collectively referring to these from a gas control block 25 whose opening and closing is controlled by the control circuit 24. The gas control block 25 is supplied with gas from the hose end 26 and passes through a common original solenoid valve 27 and governor 28. Grill burner 37 from the grill gas control unit 31 for opening and closing the gas and adjusting the heating power through the gas pipe 42, the upper burner left nozzle 32-1, the upper burner right nozzle 32-2, the lower burner left nozzle 32-3, the lower burner right Gas is supplied to each grill burner via the nozzle 32-4.
[0018]
When it is confirmed that the child lock switch 19 is OFF in the above configuration and the ignition button 8 is turned ON, the control circuit 24 is turned on, and the control of the control circuit 24 moves the grill gas control unit 31 to the ignition position. The original electromagnetic valve 27 is opened, and the grill burner 37 is ignited by the spark plug 21.
[0019]
The control circuit 24 receives the detected temperature of the temperature sensor 4a for measuring the temperature in the grill cabinet and the detected temperature of the thermocouple 38, and the grill flow rate based on the input data and the setting input from the operation panel 5. By controlling the drive of the control unit 31, the flow rate of the gas supplied to the grill burner 37 can be adjusted, and the heating power can be adjusted by automatic control.
[0020]
As can be seen from the above configuration, the combustion state of each combustion portion including the left stove 1, the right stove 3, and the grill 4 is controlled by the control circuit 24.
[0021]
3 (a) and 3 (b) are views showing a gas control block 25 of the gas cooker according to the present invention. The gas passes from the hose end 26 through the original solenoid valve 27, and the gas control units 29, 30 of each burner. Go to 31. The gas that has entered the gas control unit of each burner enters from the cock body 33-1 of the flow rate control unit 33 and enters the gas outlet 33 of the cock body 33-1 through the flow rate control plate 33-2 and the slide closure 33-3. -4 and go to the gas pipe 42 leading to the nozzle.
[0022]
The flow rate control plate 33-2 is inserted into the cock body 33-1 by a spring 33-5 together with the slide closing member 33-3 to make a gas sealing pressure. Further, one end of a drive connecting shaft 33-6 for driving the slide is fitted to the slide closing member 33-3, and the other end is connected to the drive connecting portion 34-1 of the stepping motor 34. Further, the drive connecting shaft 33-6 has a pin 34-2, and the pin 34-2 is connected to a movable part of an encoder 35 (position detecting means) fixed to the cock body 33-1 for driving. The moving state of the connecting shaft 33-6 is transmitted to the encoder 35 to detect the position. Further, an O-ring 33-7 is used between the drive connecting shaft 33-6 and the cock body 33-1 to perform gas sealing. The encoder 35 is connected to the control circuit 24 via a lead wire 35-1, the original solenoid valve 27 is connected to the lead wire 27-1, and the motor 34 is connected to the control circuit 24 via the lead wire 34-2.
[0023]
As shown in FIGS. 4A and 4B, the motor 34 is provided with a female screw 50 having a screw portion 49 on the shaft portion thereof and fitted to the screw portion 49, and is driven and connected to a tip portion of the female screw 50. The shaft 33-6 is fixed to constitute the drive connecting portion 34-1. Therefore, when one drive pulse is sent to the stepping motor 34, the stepping motor 34 rotates by one pole, the screw portion 49 also rotates by that amount, and the female screw 50 moves by that amount. For example, if the number of poles of the motor is 24 and the lead of the screw is 2 mm, 2/24 = 0.08 mm is moved in one pulse.
[0024]
Therefore, when the stepping motor 34 is rotated, the drive connecting portion 34-1 moves linearly, the drive connecting shaft 33-6 moves, and the slide closure 33- fitted to the tip of the driving connecting shaft 33-6. 3 moves. On the other hand, since the flow rate control plate 33-2 is fixed, a through hole 33a serving as a gas passage adjusting portion provided in the center of the slide closing member 33-3 is sequentially controlled as shown in FIGS. The gas flow rate is adjusted by matching with the hole position to be the gas flow rate adjusting part of the plate 33-2. Due to the above configuration, the torque of the stepping motor 34 drives the load of the spring 33-5 for urging the slide closing member 33-3, the gas seal O-ring 33-7 of the drive connecting shaft 33-6, and the encoder 35. However, the load of the spring 33-5 is perpendicular to the slide closing member 33-3 and is always constant in the sliding direction, and the load itself is small. Since the flow rate adjustment control method is determined by the overlapping state of the through holes of the flow rate control plate 33-2 and the slide closure 33-3, the flow rate adjustment accuracy at each thermal power switching stage is much higher than that of the needle method. To improve.
[0025]
In addition, since the motor is driven only when the gas flow rate needs to be adjusted, the motor does not normally operate, power can be saved, and compatibility with the battery power source is good.
[0026]
However, even if it is a needle system, each content demonstrated below can be implemented and it cannot apply only to a slide closure.
[0027]
FIGS. 5A to 5C are external views of the encoder 35. FIG. As described above with reference to FIGS. 3A and 3B, the drive connecting shaft 33-6 is provided with the pin 34-2 in the vertical direction, and the encoder 35 detects the movement amount of the pin 34-2. The encoder 35 includes a substrate 35-1 on which a pattern is roughly printed, an outer body 35-2 constituting the outer shell, a sliding body 35-3 that slides the substrate, and a lead wire 35-4 that extracts a signal from the substrate. The sliding body 35-3 is provided with a current collector 35-5 that matches the pattern.
[0028]
6A to 6F are diagrams showing the correlation between the pattern of the encoder 35 and the thermal power, and the number of pulses. The closed position, the low fire position, the middle weak position, the middle fire position, the middle strong position, and the strong position 5 are shown. There is a staged thermal power switching position, and the thermal power position is to be detected by both the encoder 35 and the stepping pulse. (Here, five levels of thermal power adjustment will be described. If you take a point, it can be a three-stage thermal power, so it is described as a multi-stage explanation).
[0029]
At point A, track 1 is ON (track 4 (+ COM) and track 1 are in a conducting state by current collection), and tracks 2 and 3 are OFF. Track 4 (+ COM) is a common power supply pattern. This state shows a closed state in which the gas is shut off (the gas does not flow because the through hole 33a of the slide closing member 33-3 is not related to the hole 33b of the flow rate control plate 33-2).
[0030]
For safety reasons, this state can be detected in the case where only the track 1 is ON and the lead wire is disconnected or short-circuited. (When the track 1 is ON, the other is ON. When truck 1 is disconnected, the closed position disappears, and the original solenoid valve is shut off (for example, fail safe). At this position, the movement pulse of the stepping motor 34 is set to 0, and a pulse counter (described later) is also reset to 0.
[0031]
In the B zone, the tracks 1, 2, and 3 are both in the OFF state, and represent the transition stage from the gas cutoff state to the valve opening state. In the transition stage, even if each track is in an OFF state and the pulse counter reaches a predetermined number of pulses, it is an abnormal state where the predetermined position has not been reached, for example, when the drive unit is fixed and the stepping motor 34 does not rotate. The structure is such that it can be recognized, and safety is taken into consideration.
[0032]
Point C is in a weak position with tracks 1, 2, OFF, and track 3, ON. Gas flows from one minimum hole position of the flow rate control plate 33-2 and is supplied to the nozzle 32 through the gas pipe 42 (the low thermal power state is a slide closure 33-3 as shown in FIG. ) And one small hole of the flow control plate 33-2 is applied to the minimum flow firing.
[0033]
The driving pulse of the stepping motor 34 starting from the point A is the movement distance 3.58 / movement amount per pulse 0.08 mm = pulse number 45. Especially regarding the minimum position, if it moves from this position to the closing side, it will be closed once and the gas supply will be cut off, and if it is moved again in the opening direction, it will be inevitable in the configuration that raw gas will come out. This configuration is confirmed by both the number of pulse counters and the encoder 35 to ensure safety.
[0034]
Point D is track 1, OFF, track 2, 3, ON, indicating a medium low fire position. In medium low fire position Flow control board Gas flows in from the two hole positions 33-2 and is supplied to the nozzle 32 through the gas pipe 42. The driving pulse of the stepping motor 34 starting from the point A is the moving distance of 5.2 / the moving amount per pulse is 0.08 mm = the number of pulses is 65.
[0035]
Regarding safety, it is in the middle between the minimum thermal power position and the maximum thermal power position, and the necessity for double confirmation is mitigated. However, since position detection is performed by both the encoder 35 and the pulse counter, for example, noise It has the feature that the position can be detected reliably even when the pulse counter malfunctions due to the influence of the above, and the usability is improved accordingly.
[0036]
Point E indicates the middle fire position at the time when Track 1, OFF, Track 2, ON, and Track 3 are switched from ON to OFF. At the medium fire position, gas flows in from the three hole positions of the flow rate control plate 33-2 and is supplied to the nozzle 32 via the gas pipe 42 as shown in FIG. The driving pulse of the stepping motor 34 starting from the point A is the moving distance 6.7 / movement amount per pulse = 0.08 mm = 84 pulses.
[0037]
Therefore, the position can be confirmed by both the number of pulse counters and the encoder 35 in the same manner as point D.
[0038]
F point is track 1, 3, OFF, track 2 ON, and indicates a medium high fire position. In the medium high fire position, gas flows in from the four hole positions of the flow rate control plate 33-2 and is supplied to the nozzle 32 via the gas pipe 42. Further, the driving pulse of the stepping motor 34 starting from the point A is a moving distance of 8.2 / a moving amount per pulse of 0.08 mm = a number of pulses of 102.
[0039]
In this case, the pattern position of the encoder 35 is not determined and is managed only by pulse management.
[0040]
The position of the point F does not match the pattern of the encoder 35, and the position is determined by the numerical value of the pulse counter. The reason is to reduce the cost by reducing the pattern of the encoder 35, but as an explanation of one embodiment, it is easy to perform all positions with the encoder 35. A non-matching example was given. With regard to safety in particular, the thermal power adjustment is performed in a range where the combustion state is ensured at the intermediate position between the minimum position and the maximum position, and some pulse counter fluctuations are harmless to safety. Further, regarding the accuracy of position detection, the number of pulses from the front and rear positions is small, and software processing that does not accumulate errors can be performed.
[0041]
At point G, the track 1 is OFF, the tracks 2 and 3 are ON, and indicates a high fire position. In the high fire position, as shown in FIG. 5E, gas flows from the maximum hole of the flow rate control plate 33-2 and is supplied to the nozzle 32 through the gas pipe. The driving pulse of the stepping motor 34 starting from the point A is the moving distance 11.4 / the moving amount per pulse is 0.08 mm = the number of pulses 143.
[0042]
The position of the maximum thermal power position is detected by the double of the encoder 35 and the pulse counter. The movement beyond the maximum position is a result of applying an unreasonable load other than normal use to the gas flow rate control mechanism, and is also necessary for the purpose of preventing the reliability of the mechanism from being lowered.
[0043]
The above is a detailed description of the five-stage thermal power control. For example, when the grill is set to three-stage control, it can be easily changed by killing the above points D and F with microcomputer software. It has the convenience that it is possible to cope with it by changing only the hole diameter of the chip to the required hole diameter of the thermal power (change of the encoder and flow control mechanism is unnecessary).
[0044]
FIG. 7A is a cross-sectional view of the grille, and there are a pair of upper and lower burners 37-1, 37-2, 37-3, and 37-4 on the left and right, respectively. The combustion heat is reflected from the gap A between the grill outer body 51 and the grill inner body 52 to the ceiling of the grill outer body 51 to heat the upper surface of the fish to be fired. On the other hand, the lower burners 37-3 and 4 rectify the air by the partition plate 53 and heat the back surface of the grilled fish of the wire mesh 54. As described above, the upper and lower surfaces of the fish are cooked at the same time. Further, the burner cover 55 has a function of preventing the clogging of the burner and the ignition of the oil from occurring when the fish oil splashes on the burner. The supply air of the upper and lower burners is separated for the upper and lower burners by the left and right partition plates 53 and supplied as secondary air to the burner, and the exhaust of the upper and lower burners is exhausted from the grill exhaust hole 55 provided in the back.
[0045]
FIG. 7B is a longitudinal sectional view, with a grill door 56 in front, a grill pan 57 fixed to the grill door, a wire mesh 54 placed on the tray 57, lower burners 37-3 and 37-4, and a grill on the back side. There is an exhaust hole 55, and the exhaust gas emitted from the exhaust hole 55 is exhausted from two exhaust passages of the exhaust section 58 that is configured in a double manner.
[0046]
That is, as shown in FIG. 8A, the exhaust portion 58 is composed of a grill exhaust inner fitting 59 and a grill exhaust outer fitting 59-1, and an exhaust passage constituted by the inner and outer grill exhaust fittings is connected to the sensor flue 58a and the grill outer shell. A passage formed by the body 51 and the grill exhaust outer fitting 59-1 is a grill flue 58b, and two exhaust passages are formed. Further, the grill exhaust metal fitting 59 is provided with a sensor flue port 60, and the position of the flue port 60 is located below the wire mesh 54 at the center of the left and right lower burners 37-3 and 4. A temperature sensor 4a for measuring the temperature inside the grill is attached to the lower part of the grill exhaust outer fitting 59-1. For the purpose of measuring the exhaust temperature of the sensor flue port 60, a position for appropriately measuring the exhaust temperature flowing from the exhaust flue port is set by experiment. The grill exhaust outer fitting 59-1 has a structure in which a slit 59a having a width W and a slit width T is provided above the temperature sensor 4a. With this slit 59a, heat transfer from above can be cut off and an atmosphere in which the characteristics of the fish can be grasped more accurately can be created.
[0047]
FIG. 9 is a diagram showing the sensor temperature and time when baking the firewood. The vertical axis represents temperature, and the horizontal axis represents the time after ignition. The temperature curves are obtained when the grill is unloaded in the sky, when 180 g of raw firewood and 180 g of raw firewood are baked at the same time. However, the thermal power is the case of baking at 2200 kcal / h (maximum thermal power). One shark is ready to eat if it is removed 8 minutes after ignition, and three pupae are ready to eat if it is removed 11 minutes after ignition.
[0048]
If the time to reach 100 ° C. is measured, it takes X1 seconds for empty, X2 seconds for one cage, X3 seconds for 3 cages, and it takes longer in proportion to the weight. Therefore, if there is a correlation between X2 seconds and 8 minutes of 1 shark, X3 seconds and 11 minutes of 3 sharks, X is measured and the automatic fire extinguisher is assumed by assuming the firing time and automatically extinguishing the fire. Will be able to. In the automation of the grill, the time proportional to the weight can be accurately measured, and by setting the baking time in proportion to the weight, an appropriate grilled product is produced. However, although the baking time varies depending on the type of fish and the processing method, the description here is limited to the grilled state of salmon.
[0049]
In this case, the biggest problems are as follows.
[0050]
(1) The temperature of the temperature sensor can always accurately measure fish temperature information.
(2) As much as possible, the difference between the sky, one, and three is as large as possible.
(3) There are few variations (including gas type exchange) between instruments.
(4) Secular change (characteristics do not change due to dirt on the equipment)
FIG. 10 is a diagram showing the temperature of the exhaust gas near the exhaust port. The temperature information of the fish is at the center of the left and right burners at the exhaust port and below the wire mesh. If it is lowered too much, the ambient temperature of the dish is measured and the temperature information of the fish cannot be obtained. Specifically, when the sensor temperature reaches 100 ° C., the upper A point of the exhaust port is 400 ° C., the central B point is 280 ° C., the upper portion of the sensor is 150 ° C., and the vicinity of the sensor is 110 ° C., which can be measured. The range is limited. Moreover, since the convection of air is measured, it is easily influenced by the position of the fish with respect to the wire net, and the result changes depending on the approach to the door or the depth of the door.
[0051]
In order to solve these problems, the double flue is the most effective one, that is, the one that accurately extracts the ambient temperature of the fish in the exhaust gas, and only the portion where the temperature characteristic of the fish under the wire net appears is the draft effect of the flue. Thus, it is configured to create and take out the flow. At the same time, it became possible to absorb variations between instruments. Also challenges (2) When the double flue is not used, the exhaust heat at the upper part of the flue is conducted to the sensor part by heat conduction, and the time difference of the number is reduced, but this is not the case. Of course, the heat conduction blocking slit at the upper part of the sensor has a great effect, but it is a slit having the effect of a double flue.
[0052]
On the other hand, the surface treatment of the flue was made of white hot-dip aluminized steel plate, but the temperature characteristics of the original fish and the temperature characteristics after the repeated experiment have changed greatly. 1 and 3 were the same.
[0053]
The cause is that due to blackening due to dirt on the flue, the flue absorbs more black body of heat and heat conduction makes the temperature sensor temperature independent of the fish information and raises. Accordingly, stable fish temperature information cannot be obtained unless a state in which the product has deteriorated from the time of a new product is created and a condition in which the characteristic change does not proceed is created. Although the discrimination accuracy is somewhat reduced, the quality can be sufficiently secured as compared with the case where it goes wrong with aging.
[0054]
Therefore, it is indispensable that the components of the flue including the sensor mounting portion are subjected to a blackening process to ensure reliability due to aging.
[0055]
Next, the configuration of the control circuit is shown. In FIG. 11, the control circuit 24 supplies a constant voltage from the battery power supply 61 to the control circuit 24 via the constant voltage control means 62, and stepping power is supplied directly from the battery power supply 61 via the motor ICs 63, 64, 65. Power is supplied to the motor 34, and power is also supplied to the electromagnetic valve 27 via the electromagnetic valve output 66. Further, in order to detect the voltage of the battery 61, voltage detection means 67 is provided and the measurement voltage is input to the drive control unit 68.
[0056]
The drive control unit 68 is a key input determination means 82 for determining the key inputs of the operation and display block 75, the left and right cooking unit 76, 77 of the display block 75, the input key & display 79, 80, 81 of the grill unit 78, and the child lock switch 19. When there is an output stage 83 for various displays, and when the key input instruction is given, there is a general operating means 74 for controlling the priority in the case of driving only one motor from the viewpoint of power supply capability because of the battery power supply and driving simultaneously. . Further, the left stove drive determination unit 69 for the left stove, the right stove drive determination unit 70 for the right stove, and the grill of the grill 4 are operated according to the instruction from the key input determination unit 82. There is a drive determination unit 71, which is further operated by an instruction of each drive determination unit, and based on voltage determination means 91 for determining a power supply voltage, a left stove motor IC 63, a right stove motor IC 64, a grill motor IC 65 The power saving determination means 85 for changing the power supply state to the power saving, and the left stove motor according to the heating power adjustment positions and the heating power setting conditions of the gas control sections 29, 30, 31 according to the instructions of the drive determination sections There is a motor speed control means 86 for controlling a variable speed output to the IC 63 for the use, the motor IC 64 for the right side stove, and the motor IC 65 for the grill.
[0057]
In addition to the above, the demo mode determination means 88 that performs the demo mode (explains the instrument) by the specific input of the key input (such as continuous pressing of the same key), the component state of the flow control block and the inspection state of the finished product Inspection mode determination means 87 for determining whether or not, inspection mode input / output terminal 72, ventilation interlock determination means 90 for changing the state of ventilation in accordance with the state of the heating power of the left and right stoves and the grill, and the ventilation interlock terminal 73, failure determination means 89 for determining various failure states of the control circuit 24, the gas control units 29, 30, 31 and the solenoid valve output circuit 66, and determining whether the device is individually or entirely stopped, and a display unit The failure display determination means 84 and the like for the purpose of displaying the failure state and improving the service responsiveness.
[0058]
The left stove drive determination unit 69 includes a cooking mode determination unit 93 that determines the cooking mode via the temperature determination unit 92 that determines the temperature of the temperature data input from the temperature sensor 1, and a burnt mode according to the cooking mode. A determination unit 94 and an overheat prevention determination unit 95 are provided. In addition, the grill drive determination unit 71 determines the setting of the fish type mode input from the operation unit via the temperature determination unit 92-1, which determines the temperature of the temperature data input from the temperature sensor 4a. 93-1, a burnt eye determination unit 93-2 for determining the setting of the burn mode, a burn-up determination unit 93-3 for performing burn-up determination, a manual overheat prevention determination unit 93-4, and an automatic overheat prevention determination unit 93- 5
[0059]
Further, the left, right cooking stove and grill drive determination units 69, 70, 71 perform combustion monitoring based on the temperature detection data input from the thermocouple 38, and based on the time measurement data from the ignition by the timer. In the event of an emergency such as turning off or forgetting to turn off, control is performed to close the gas control units 29, 30, and 31 of the left and right stoves or the grill.
[0060]
A method of controlling the gas cooker by the control circuit 24 having the above configuration will be described with reference to the flowchart shown below. Note that S1, S2,... Shown in each flowchart are step numbers indicating processing procedures, and coincide with the numbers appended to the text.
[0061]
First, FIG. 12 shows the key input state of the ignition and fire extinguishing operations. The key input determination means 82 is S1 (a state where various operation keys are received) when the child lock 19 of the operation unit 5 is OFF. Is pressed for 0.3 seconds or more S2, it is determined that there is a key input, the left stove S3, the right stove S4, the grill S5 is confirmed, and after storing the corresponding combustion part, S6, the corresponding combustion part S7 to determine whether or not is in use. When the corresponding combustion unit is in use, the general operation means 74 is instructed that the operation is fire extinguishing and the priority is 1, S8, the memory of the corresponding stove is erased, S9, and the same key is continuously pressed for a predetermined time or more. It is determined whether or not S10. If it is pressed, the failure determination means 89 is instructed that the ignition key is defective S11. Further, when the corresponding combustion unit is not in use S7, it is instructed to the general operation means 74 that it is the ignition operation and the priority is 2, S12, whether the same key has been continuously pressed for a predetermined time or more S10 Determine. When the button is pressed, the failure determination means 89 is instructed to indicate that the ignition key is defective.
[0062]
Here, the meaning of setting the priority and operating the motor is that if a large load is applied at a time in the case of a battery power supply, an extreme voltage drop occurs and the microcomputer voltage also drops and stops. In order to prevent this, consideration should be given not to rotate a plurality of motors at the same time. In that case, priority is set according to the use event from the safety convenience, priority 1 is fire extinguishing operation, priority 2 is ignition operation, priority Degree 3 is a manual thermal power adjustment operation, and priority 4 is an automatic thermal power adjustment operation.
[0063]
In addition, consideration of keeping pressing the ignition key is a means for avoiding a dangerous state in which the switch is turned on without permission, for example, a water droplet enters the key or an object presses the key. A safety timer is provided for the thermal power adjustment key in the same sense.
[0064]
FIG. 13 shows an example of a key input method for simple five-step heating power adjustment.
[0065]
In FIG. 13, the key input determining means 82 determines whether the stove is in use S13, and if it is in use, determines whether the heating power adjustment key input is 0.1 second or more S14. S15, right stove or S16, grill or S17 is determined, the corresponding combustion part is stored, S18, whether the heating power is UP or S19, DOWN or S20 is determined, and the general operating means 74 is instructed together with the priority 3 and S21 is the same It is determined whether or not the key has been continuously pressed for a predetermined time or more. When the button is pressed, the failure determination means 89 is instructed to indicate that the thermal power key is defective.
[0066]
FIG. 14 shows the contents of the key input determination means 82 for the various cooking mode keys for grill in the operation unit 5. If the cooking mode key is input S24, it is determined whether the grill is in use S25, if not, the timer is turned on S26, it is determined whether one minute or more has passed after the cooking mode key is received, S27, and if not, the original Return and reset cooking mode if it has passed S28. If the grill is being used, it is determined whether the cooking mode is ON (S29). If not, it is determined whether the cooking mode is within 10 seconds after ignition of the grill. S30, if 10 seconds or more have elapsed, the cooking mode is reset (S28). If it is within 10 seconds after the grill is ignited, the counter is incremented by N = N + 1 and S31, N is not 1 or N <> 1 is determined, and if S32, 1, the cooking mode is selected. “Live / appearance” is determined, the lamp of “raw / appearance” is turned on in S33, and the process proceeds to S34 and the next step S41. Otherwise, it is determined whether N is not 2 or N <> 2, and if S35, 2, the cooking mode is determined as “fillet”, S36, the “fillet” lamp is turned on, S37, and the process goes to the next step S41. Otherwise, since N is 3, the cooking mode is determined as “dried fish”, S39, the “dried fish” lamp is turned on, the counter is set to 0, N = 0, S41, and the process goes to the next step S42. In the next stage S42, the grill drive determination unit instruction is given via the drive control unit 68, and the original state is restored.
[0067]
FIG. 15 is a diagram for handling a burnt key input of the cooking setting means. It is determined whether the burnt key input has continued for 0.1 second or longer in S43. If there is, it is determined whether the cooking mode key is ON. S44, if not ON, return to the original state. If ON, the counter is incremented and N = It is determined whether N + 1, S45, N <> 1, and if S46, N is 1, the burn is set to strong, S47, the burn strong lamp is turned on, S48, and the original state is restored. On the other hand, if N is not 1, it is determined whether N is 2 or not. If N >> 2S49, 2, the burn is set to be weak, S50 is turned on, the burn-in low lamp is turned on, and S51 is restored. If it is not 2, the counter is set to 0, N = 0, S52 is set to burnt, S53, the burnt lamp is turned on, S54 is instructed to the grill drive determination unit via the drive control unit, S55, and S56 is restored. .
[0068]
The above content is an example of the specific content of the key input determination means.
[0069]
Next, the contents of the general operation means 74 in the next stage through the key input determination means will be described below.
[0070]
FIG. 16 shows the operation of the general operating means 74. First, it is determined whether there is an ignition key input S57, and it is determined whether the voltage of the voltage detection means 67 for detecting the battery voltage is 3.2 V or less by the voltage determination means 91. S58. In step S60, the inspection execution mode is shifted to the inspection mode determination means 87 in the above case. Note that the inspection mode determination means 87 is omitted.
[0071]
Next, it is determined whether it is a cooking mode instruction or not, and if it is a cooking mode instruction, the content is instructed to the cooking mode determination unit of the grill drive determination device S62. If it is not the cooking mode instruction, it is determined whether it is an ignition instruction, S63, if it is an ignition instruction, if it is an ignition instruction, it is determined whether another combustion part is not used or not, and if no other combustion part is used, the corresponding combustion part is determined. A drive instruction is issued (S68), and then the original solenoid valve 27 is opened (S69), and an igniter output is issued (S70).
[0072]
If it is not an ignition instruction, it is S63, if it is a fire extinguishing instruction or a heating power change instruction, S64, it is determined whether other motors are rotating or not S65 (if other combustion parts are used for ignition operation, S68 is also connected to this item) If the other motor is rotating S65, it is determined whether the priority during rotation is higher than the priority of the corresponding combustion section S66, and if it is earlier, the rotating motor is stopped and the corresponding combustion section is instructed to drive. S71. If not, S66 saves the drive of the corresponding combustion section, waits until the rotation is completed, and instructs the drive of the corresponding combustion section after stopping S71. When other motors are not driven S65, the corresponding combustion unit is instructed to drive S73.
[0073]
17 to 19 show the contents of the drive determination unit of the combustion unit, and operate according to an instruction from the general operation means 74. First, in FIG. 17, the state of the encoder 35 is read by the position determining means 100 (correlation table shown in FIG. 6) and set as the current position in S75, it is determined whether it is a closing instruction, S76, and in the case of a closing instruction, the closing position is confirmed. If it is not the closed position (if the encoder position is not 100), go to motor error SUB, and if it is the closed position, return to S76.
[0074]
If it is not a closing instruction, S76, it is determined whether it is an ignition instruction, S79, in that case the forgetting to turn off timer is turned on and S80, the target position of the thermal power is set to the medium and strong position, the number of pulses is set to 102, and the speed is increased to S81. The rotation direction is instructed to be strong and S82, and lighting of the lamp is instructed to medium and strong S83. After that, via the power saving determination means S84 and the motor speed control means S85 in the drive control unit 68, a pulse is output via the motor IC, S86, and the number of pulses output to the motor by rotating the motor is counted by the counter. N = N + 1 ”S87. When the count number of the pulse counter becomes “20 count <N”, S88, check whether the encoder position is B zone “000” S89, otherwise proceed to “Motor error SUB” S90 (described separately), If so, it is determined whether or not the pulse counter has reached “102−M <N”, which is M pulses before the number of 102 pulses of the medium strong position, which is the target position, and the encoder 35 is the target position only when it reaches S91. It is determined whether or not the middle strong position is “010”. If the encoder 35 is not the target position in S92, whether the value N of the pulse counter is equal to or greater than the value obtained by adding M to the number of pulses 102 in the middle strong position is “102 + M <N”. If it is determined, the process returns to S84. Otherwise, the process jumps to the motor error SUB (the motor error SUB will be described later).
[0075]
On the other hand, when the encoder position is the target medium strong position S92, the pulse number is corrected to the reference medium strong pulse number (102), S95, the igniter is turned ON as shown in FIG. 18, S96, the burner is ignited. It is determined whether there is a thermoelectromotive force for determining whether there is a TC electromotive force, S97, if not, it is determined whether 7 seconds have elapsed, S98, if 7 seconds have elapsed, the igniter is turned off, S99, TC error as S100, failure determination Instructing the means 89 (S101). If a thermoelectromotive force is generated within 7 seconds S97, turn off the igniter, S102, determine again whether there is a thermoelectromotive force, S103, if there is a thermoelectromotive force, determine whether two hours have passed, S104, 2 A fire extinguishing instruction is given when the time has elapsed S105. If the thermoelectromotive force is lost, the process goes to S103, TC error processing S100.
[0076]
Further, if it is not an ignition instruction, it is determined whether or not the fire extinguishing operation is performed as shown in FIG. In the case of the fire extinguishing operation, first, the target position is set to the closing position, the target encoder position is set to the closing position “100”, the number of pulses is calculated as the closing movement pulse K (the number of pulses from the current position to the closing position is calculated and substituted for K (FIG. 6) S107. Then, the speed is set to the high speed and the rotation direction is set to the weak direction S108, the lamp is instructed to turn off S109, and it is determined whether the encoder position is in the “weak to medium weak” position S110, in which case the motor speed is set to the fine speed S111, otherwise If this is the case, an instruction is given at a high speed S112.
[0077]
Thereafter, via the power saving determination means S113 and the motor speed control means S114 in the drive control unit 58, a pulse is output via the motor IC and S115, and the number of pulses output to the motor by rotating the motor is counted by the counter “K = K−1 ”S116. It is determined whether or not the count of the pulse counter has reached the position before K from K as the target position, and “K <P” is determined in S117, and only when it has reached, it is determined whether or not the encoder 35 is in the closing position “100” as the target position in S118. In that case, the number of pulses at the encoder position at that time is replaced with 0 (S119), and the fire control position setting is instructed to the drive controller 58 (S120). If the encoder 35 is not at the closing position “100” which is the target position, S118, and if the pulse counter is not “K <−P1” obtained by subtracting P1 from the target pulse number K, return to S121, S110, and repeat S121. If so, the process goes to S121, motor error SUB S122 (described later).
[0078]
The reason why the current position is always checked is to confirm the closed position of the stove that is not in use during the use of the stove and to ensure safety. The reason why the ignition position is set to the medium-high position is to eliminate the sense of anxiety caused by the rapid ignition due to the strong fire in consideration of the measures against the sleeve fire at the time of ignition for the purpose of the medium-fire ignition. The 2-hour timer is a hidden timer that prevents you from forgetting to turn it off.
[0079]
The reason for checking the position of the encoder 35 with the output of 20 pulses at the time of ignition is to check whether the slide closure is movable due to insufficient torque at the time of initial movement, and if the slide closure is not movable Is rotated with torque-up power, which will be described later, and initially has a feature of operating with low torque to reduce power.
[0080]
Next, the operation of the drive determination means 69, 70, 71 of the combustion section when there is an instruction to change the heating power from the general operation means in the drive control section 68 will be described. The thermal power change shows the case of a five-stage thermal power change.
[0081]
20 and 21, it is determined whether the heating power change instruction is UP. If S143, UP, the current position is not accepted if the current position is the strong position, S144. If not, the target position is set to the current heating power + 1. In step S146, the current encoder position is changed from the current encoder position to the next higher encoder position E based on FIG. 6, and the number P of motor-driven output pulses is selected, and “number of pulses = current pulse (G) + P” is selected. S148, instructing the rotation direction to a strong direction S149. It is determined whether this is the same direction as the previous rotation direction, S150. If the direction is the same, “target pulse number = pulse number” is set to S151. If not the same direction, correction (a3) is added to the pulse number to obtain the target pulse number. .
[0082]
For speed instructions, when the encoder position is in the weak to medium weak range, the speed is instructed to be very slow in S153, and in the middle to weak to medium range, to S155, the low speed is instructed in S156, and in the middle to medium strong range, to S157. Is instructed to medium speed S158, and in the case of medium to strong, it instructs to high speed in S159 S160. Thereafter, a pulse is output to the motor via the power saving means S161 and the motor speed control means S161-1 of the drive control unit 68, S162, the position determination of the encoder 35 and the number of pulses are counted, S163, and the S pulse from the target pulse. “Target pulse −S <(G) + (a3) + N” in front is determined in S164, it is determined whether the encoder position E is the designated position when the condition is satisfied, S165, and the number of pulses is standardized based on FIG. 6 when the condition is satisfied. The position is corrected to S167, the current rotation direction is stored, S168, and the original flow is returned to S169. S164 when the condition is satisfied, S165 when the encoder position E is not the designated position, S170 when the number of pulses becomes “pulse number + S <(G) + (a3) −N”, which is S pulse over the target pulse, S170, motor error SUB Go to S171.
[0083]
Further, when the thermal power change instruction is DOWN S172, if the current position is a weak position, it is not accepted S173, and if it is not a weak position, the target position is set to the current thermal power position -1 S174, a position where one lamp is lowered from the current thermal power S175, based on FIG. 6, the encoder position E is changed from the current encoder position to the next lower encoder position S176, and the number of output pulses of the motor drive is selected as “pulse number = current pulse (G) −P”. S177 Instructing the rotation direction to a weak direction S178. It is determined whether this is the same direction as the previous rotation direction S179. If the direction is the same, the target pulse number is set to the pulse number S180, and if it is not the same direction, the correction value (a3) is added to the pulse number to set the target pulse number S181.
[0084]
For speed instruction, when the encoder position E is in the weak to medium weak range, the speed is instructed to be very slow in S182, and in the intermediate to weak to medium range, in S184, the speed is instructed to be low in S185, and in the medium to medium strong range, S186. In this case, the medium speed is instructed in S187, and in the middle to strong to S188, the high speed is instructed in S189. Thereafter, a pulse is output to the motor via the power saving unit S190 and the motor speed determination unit S191 of the drive control unit, and the position determination E and the number of pulses of the encoder 35 are counted in S192. It is determined whether the target pulse + S <(G) + (a3) −N ”is determined in S194, and it is determined whether the encoder position E is the designated position when the condition is satisfied. S195, and when the condition is satisfied, the number of pulses is corrected to the standard position based on FIG. S196, the current rotation direction is stored, S197, and the original flow is returned to S169. When the condition is satisfied, if the encoder position E is not the designated position, S195, if the number of pulses becomes S over "target pulse number-S <(G) + (a3)-N" than the target pulse number S198, motor error SUB Go to S171.
[0085]
Next, the “motor error SUB” of the motor malfunction processing in the drive determination units 69, 70, 71 of each combustion unit will be described. FIG. 22 and FIG. 23 show the schematic flow. When a motor error occurs and this routine is entered, the motor speed is increased to S200, the torque is instructed to the maximum, S201, and the rotation direction is the same as before error processing. S202, the target position is made the same as before error processing, S203, and a pulse is output to the motor via the power saving determination means S204 and the motor speed determination means S205 in the drive control unit 68 S206. This means that when it is not operated with normal torque, it is operated again with high torque.
[0086]
When the rotation direction is strong rotation S207, the pulse counter counts pulses and “N = N + 1” S208, the position of the encoder 35 is detected S209, it is determined whether the encoder 35 is the target position, S209, and if it reaches the target position, the pulse The number is hijacked and corrected in FIG. 6, S210, and the process returns to the original flow S211. If the target encoder position cannot be found and N has reached the value obtained by adding the predetermined value M from the previous target pulse number, it is determined whether or not “target pulse + M> N”, and if not, the process returns to S203. In the case of the first time, S213 is determined. In the first case, the rotation direction is reversed to the weak direction S214, the motor speed is increased to S215, the maximum torque is instructed S216, and the power saving determination means in the drive control unit 68 is determined. A pulse is output to the motor via S217 and the motor speed determining means S218 S219.
[0087]
The pulse is counted by the pulse counter 2 and when “Q = Q + 1” S220, Q> 10, S221, the rotation of the motor is reversed, S220, M = 30, and the process returns to S223, S203. This means rotating in the opposite direction and removing the obstacle. The same processing is performed from S203 according to the flow, and the target encoder position cannot be found. S209, “target pulse + M (the value of M is increased)> N” is determined in S212, and in this case, it is determined whether it is the first time. Since it is the second time, it is determined that the motor has failed, and the process goes to S224 for failure processing.
[0088]
Further, when the motor rotation is in the weak direction, S207 will be described as the following contents change due to processing convenience. The pulse is counted by the previous pulse counter, and “N = N + 1” S208 becomes “N = N−1”, and S226, whether N has reached the value obtained by adding the predetermined value M from the previous target pulse number, or “target pulse + M > N ”S212 becomes“ target pulse −M <N ”S227. The rest is the same. These are things that consider operating the motor at normal torque without determining it as a malfunction at once, and even if there is no target position, back it up again to eliminate obstacles and re-adjust to the target position. As a result, when a motor error occurs, it is possible to eliminate the insufficient power consumption to operate with excessive torque in anticipation of torque shortage and sticking of the grease at the first operation that is the cause, sticking of the seal part, and these, In addition, it is possible to resolve claims that frequently do not work well.
[0089]
Thereafter, the frequency is kept constant, and speed control is performed by intermittent power feeding of the frequency. The outline method will be described.
[0090]
In FIG. 24, A is a high speed when a pulse is output at a constant frequency and is 100% speed, B is a medium speed when 1/3 of the frequency is missing and 67% speed, and C is 1/2 of the frequency. The state in which the state is lost is set to a low speed and the speed is 50%, and the state D is set to a speed in which the state in which 2/3 of the frequency is lost is set to a fine speed, and the speed is controlled to 33%. The advantage of this method is that the torque can be kept constant, and the speed and the designated speed are less changed. The outline flow will be described below.
[0091]
In FIG. 25, the motor speed control means 86 determines whether there is a drive instruction, S228-1, determines whether the instruction content from the previous stage is high speed, S228-2, and outputs a full frequency pulse if high speed, S228-3, It repeats to S228-1 until there is a stop instruction. If it is not high speed S228-2, it is determined whether it is medium speed S228-4, if it is medium speed, the counter counts the pulse S228-5, if the counter is not 3 (if 1 or 2) S229, the pulse is output to the motor S231, and repeats to S228-1 until a stop instruction is issued. Otherwise, when the counter is 3, S229, the counter is initialized, S230, and counted again S228-5. If it is not medium speed S228-4, it is determined whether it is low speed S230, if it is low speed, the counter counts the pulse S233, if the counter is not 2 (when 1) S234, the pulse is output to the motor S236, there is a stop instruction Repeat until S228-1. When the counter is 2, S234 initializes the counter S235, and again counts S233. If the speed is not low S232, it is determined that the speed is very slow S237, in which case the counter counts the pulse S238, if the counter is 3, S239, the counter is initialized S240, the pulse is output to the motor S241, and until the stop command is issued S228- Repeat to 1. When the counter is 1 or 2, S239, and again counting S238.
[0092]
The above-described content makes it possible to adjust the speed of the thermal power control suitable for cooking utensils.
[0093]
The above-described heating power change is also applied to the automatic cooking mode of the stove, and the relationship between the automatic cooking mode and the heating power adjustment will be described below with reference to FIGS.
[0094]
The automatic discrimination cooking mode in which the mode selection in the left stove drive determination part 69 is not demonstrated is demonstrated. In the case of the left stove, the cooking mode determination unit 93 of the left stove drive determination unit 69 executes the processing procedure of the flowcharts shown in FIGS.
[0095]
In FIG. 26, the temperature determination unit 92 takes out the temperature detected by the pan bottom temperature sensor 2, performs calculation processing on the temperature data, and inputs the calculation result to the cooking mode determination unit 93. The cooking mode determination unit 93 determines whether or not cooking is a water product from the calculation result, and in the case of water cooking, after determining the non-sticking temperature from the boiling temperature S245, the non-sticking determination unit 94 The process is shifted to S246.
[0096]
When it is determined in step S244 that it is not water cooking, it is determined as oil cooking S247, and after that, an overheating prevention temperature for oil cooking is determined to monitor overheating of oil cooking S248, overheating. In step S249, the prevention determination unit 95 shifts the processing.
[0097]
Next, the processing operation of each unit whose processing has been shifted from the cooking mode determination unit 93 will be described.
[0098]
FIG. 27 shows a processing procedure of the anti-sticking determination unit 94 to which the processing is transferred from step S246 of the processing procedure of the cooking mode determination unit 93. A condition determination of “sensor temperature> non-burning temperature−15 ° C.” is performed for the sensor temperature, which is a temperature detected by the pan bottom temperature sensor 2, and a determination is made as to whether or not this condition is established for the first time S251. When this is the first time, a buzzer or the like is notified, and when it is not the first time, it is in a state of being burnt, but it is considered that it still takes a little time, so the left stove gas control unit 29 is set to a weak position. Is output to the left stove drive determination unit 69 (S253). Left stove drive determination unit 69 is driven by motor 34. Flow control unit 33 is driven to control the combustion thermal power to be weakened so that the gas flow rate becomes a weak position.
[0099]
Next, the burn-in timer is turned on S254, and it is determined whether or not X seconds have elapsed. S255, and after X seconds have elapsed, a condition determination of “sensor temperature> non-stick temperature” is performed, and S256 is satisfied. Since it can be determined that there is a burn at a certain time, the left stove gas control unit 29 is closed (OFF) by the control of the left stove drive determination unit 69 (S257).
[0100]
If the condition of “sensor temperature> non-burning temperature” is equal to or lower than the burning temperature at which the condition of “sensor temperature> anti-burning temperature” is not satisfied by the determination processing in step S256, the condition determination of “sensor temperature> non-burning temperature−5 ° C.” is performed and S258 is satisfied. Sometimes, a command to set the gas control unit 33 to the middle heating power position is output to the left stove drive determination unit 69, and the process returns to step S250 along with the case where the condition determination in step S258 is not satisfied.
[0101]
By the processing operation of the non-sticking determination unit 84, processing for preventing scorching in water cooking (boiled food) is performed based on detection of the pan bottom temperature by the pan bottom temperature sensor 2, and when the user is away from the gas cooker The process of stopping the combustion of the left stove 1 is executed before the burning occurs.
[0102]
FIG. 28 shows a processing procedure of the overheating prevention determination unit 95 to which the processing has shifted from step S249 of the processing procedure of the cooking mode determination unit 93.
[0103]
A condition determination of “sensor temperature> overheat prevention temperature−10 ° C.” is made (S260). If this condition determination is established, it is determined whether or not this is the first time, and if it is the first time, a buzzer or the like is informed and S262, the left stove drive determination unit 69 drives the gas control unit 29 to a weak position. A command to control is output S263. If it is not the first time in the determination in the previous step S261, the process proceeds to step S263 without notifying the buzzer. Next, a condition determination of “sensor temperature> overheat prevention temperature” is made, and when the condition is satisfied, since it is in an overheat state, a command to close the gas flow rate control unit 33 is output to the left stove drive determination unit 69 and the process ends. S265.
[0104]
If the condition determination in step S264 is not satisfied, the condition determination of “sensor temperature <overheat prevention temperature−18 ° C.” is made, and if the condition is satisfied, the gas control unit 29 is connected to the left stove drive determination unit 69. A command to control to a strong heating power position is output, and the process returns to S267 and Step S260. When the condition is not satisfied, the condition determination of “sensor temperature <overheat prevention temperature−5 ° C.” is made, S268, a command to control the gas control unit 29 to the middle heating power position is output to the left stove drive determination unit 69, S269, step S260 Return processing to.
[0105]
As described above, when the tempura is deep-fried and the tempura oil leaves the spot, abnormal heating of the tempura oil can be prevented and the risk of fire can be avoided.
[0106]
Next, automatic cooking of the grill will be described. FIG. 29 explains the concept of automatic cooking of the grill. The vertical axis shows the temperature of the temperature sensor in the grill cabinet and the thermal power used, and the horizontal axis shows the time after ignition.
[0107]
The temperature that was room temperature at the time of ignition rises with time, and reaches the firing measurement start temperature at point a. After that, when reaching the finish point of the b-point quenching measurement, the slope b−a / t is calculated. The gradient of the fish is judged based on this gradient, and the subsequent firepower and time are set. Although this figure shows the state of starting room temperature, the internal temperature is not determined to start at room temperature. In the case of a large family, the fish may be grilled after the automatic fire extinguishment, and gradient measurement other than at the start of the room temperature and control of the thermal power according to the start temperature are required.
[0108]
When the temperature rises after the gradient is determined and reaches point c, the first heating power change point, the initial heating power, for example, from 2200 kcal / h to 1700 kcal / h, the fish is heated, and the d point, that is, the second heating power change point. When it reaches, the thermal power is further switched to 1400 kcal / h. And when predetermined time passes, it will extinguish automatically and fish grill will be completed.
[0109]
The main difference from manual cooking is that in manual cooking, it is baked without changing the heating power from the time of ignition until the end of grilling the fish, and in the case of automatic, the heating power is switched automatically according to the temperature rise. That is. This difference can be evaluated by the degree of tolerance of the time of the baked state. In the case of manual operation, three pupae are baked in 12 minutes, and an error of about ± 1 minute is allowed to be burnt. In the case of automatic operation, an error of about ± 2 minutes after baking in 14 minutes is the same result as a manual error.
[0110]
In the case of automatic, compared with the manual operation, the baking is done with slightly reduced heating power, and even if the time is prolonged a little, the error due to the discrimination on the baking is absorbed and the consideration of baking is important.
[0111]
FIG. 30 is an enlarged view of the grill operation unit. Fish that can be processed with the same key is limited depending on the type of fish and the degree of processing. Therefore, the fish species selection key is provided, the ones with similar correlation between the temperature rise degree and the thermal power are accumulated, the raw / form key, fillet key, dried fish key are provided as the key selection configuration, and the degree of scoring is further selected. The setting of firepower and time was taken into account for the reference fish shown in the table with the burnt key selected as 3 levels.
[0112]
[Table 1]

[0113]
As shown in the above table, the set thermal power needs to be different depending on what is to be cooked, and is not to be baked at a constant thermal power for a certain period of time. The degree of scorching is also the degree of scorching as shown in the table above, but it can also be matched by the characteristics of the fish. In consideration of this, control, temperature, and combustion time are set.
[0114]
Ignition thermal power does not guarantee that the same thermal power will give the same degree of baking for raw and dried fish. It is a person, raw fish, person and dried fish. Time management becomes very difficult when trying to bake with the same firepower. Of course, this can be achieved by reducing the heating power and steaming like an oven. However, the user cannot be satisfied without the deliciousness of the grill.
[0115]
The above is the premise concept of grill automation.
[0116]
Hereinafter, description will be made based on the flow of the automatic grill. FIG. 31 shows a main routine flow of the automatic grill of the present invention. First, if there is a manual overheat prevention flow, it is determined whether there is a fish type mode, S270, if not, in order to operate for manual overheat prevention, the first heating power switching temperature is set to 150 ° C, S271, automatic fire extinguishing time is set to 15 minutes, automatic fire extinguishing The temperature is set to 190 ° C., S272, it is determined whether the sensor temperature is 150 ° C. or higher, and if it is S273, the first heating power is switched to “medium” S273-1, then 15 minutes have passed, or the sensor temperature has exceeded 190 ° C. or higher. It is determined whether the temperature rises or not. S274, and if either is established, the fire is automatically extinguished S275. The above is the operation for preventing manual overheating.
[0117]
The purpose in this case is to guarantee the minimum requirement that the fish should not burn.
[0118]
Therefore, the fish are too burnt to eat.
[0119]
On the other hand, if there is a fish type mode, the process proceeds to S270 for automatic heating prevention, that is, automatic grill flow. That is, it is determined whether the fish type mode is live or figured, and if it is, the fish type mode 1 is stored and stored in S276-1, and if not, it is determined whether the fish type mode is a fillet or not, and S277 is determined. Species mode 2 is stored and S277-1. Otherwise, it is determined whether the fish species mode is dried fish S278, and if so, fish species mode 3 is stored S278-1. In this case, the three fish species modes are cyclic, and the last selected mode shifts.
[0120]
After determining the fish species mode, it is determined whether or not the burnt key is “strong”. S279, if so, the burnt mode 1 is stored in S279-1, and if not, it is determined whether the burnt key is “medium” or not. If it is, the burn mode 2 is stored and S280-1, and if not, it is determined whether the burn key is "weak" S281, and the burn mode 3 is stored S281-1. In this case, three of the burnt keys are cyclic, and the last selected one shifts. When the burn mode is determined, the process proceeds to gosub firing determination thermal power S282 and returns (gosub firing determination thermal power will be described later).
[0121]
The combustion is switched to the designated heating power set in the gosub firing determination heating power S282 and burned S283, and the temperature of the sensor temperature for measuring the temperature in the grill is periodically taken in S284. The initial temperature is stored as the initial temperature (TSO = initial temperature) S285. It is determined whether the initial temperature is less than 50 ° C. S286, and if so, start mode 1 is stored S286-1. If not, it is determined whether the initial temperature is less than 100 ° C. S287, and if so, the start temperature mode 2 is stored S287-1. Otherwise, the initial temperature is set to 100 ° C. or higher, and S288 start temperature mode 3 is stored S288-1. After that, the process goes back to gosub quenching determination thermal power S289 and returns to the designated thermal power set in gosub quenching determination thermal power S289 to burn. Then, go to gosub forget-off timer time S289-2 and return (gosub forget-off timer time will be described later). After that, the forgetting to extinguish timer (KJ) is turned on, S289-3, the automatic fire extinguishing timer counter (JS) is turned on (JS = JS + 1), S289-4, and the process proceeds to gosub firing judgment S289-5 (gosub firing judgment) Will be described later).
[0122]
In FIG. 32, the first thermal power designated in the gob firing determination is stored, S290, the first thermal power switching temperature K1T is stored, S291, the upper combustion time limit ULT of the first thermal power is stored, S292, the lower combustion time limit of the first thermal power The LLT is stored in S293, the second thermal power switching temperature K2T is stored in S294, the second thermal power is stored in S295, and the automatic fire extinguishing time JST is stored in S296. After that, the temperature K1T for switching from the stored heating determination thermal power to the first thermal power is set in S297, and if it is not the first thermal power switching temperature, K1T <TH is determined and S298 is determined. If the switching temperature is reached, the first thermal power is switched to S299, combustion S300 for setting time limits ULT and LLT.
[0123]
Combustion is performed with the first thermal power, the second thermal power and the switching temperature K2T are set, S301, whether the switching temperature is not from the first thermal power to the second thermal power, K2T <TH is determined, S302, and the limit timer is equal to or higher than the lower limit value when the temperature is higher than the determination temperature It is determined whether LLT <JT or not (S303), and in that case, the process proceeds to the next step. Otherwise, the process waits for the JT timer to become equal to or greater than the LLT and proceeds to the next step. If the temperature is equal to or lower than the determination temperature, it is determined whether SLT is equal to or higher than the upper limit temperature for changing from the first thermal power to the second thermal power, and ULT <JT. Waiting for one of the specified contents to be switched to the second heating power S305.
[0124]
After switching to the second thermal power, it is determined whether the grill combustion automatic extinguishing time has been reached (JT = JST) S306. If not, it is not the forgetting to cut-off prevention time (KJ <JST> is determined, S306-1, this is also If not, it is determined whether or not the automatic fire extinguishing temperature has been reached or CB <TH and S306-2 is reached, and if reached, S306 and S306-1 are automatically extinguished and a buzzer is notified and S307 is ended. S306-2 is a flow representing the automatic overheat prevention determination unit, and the optimum value is set according to the most preferable experimental result represented by the matrix in the selection of fish species and burnt eyes.
[0125]
FIG. 33 is a flowchart showing a subroutine for determining the heating-up thermal power. The first time is a two-digit number because there is no temperature data among the fish species mode, burnt eye, and start temperature. The second time is a 3-digit number because there is temperature data. Accordingly, it is determined whether the number is two digits, S308, and in the case of two digits, 1 is added to the lower digit S309. The reason for adding 1 is that room temperature starts frequently in normal use. As in the case of three digits, the corresponding thermal power is selected from the matrix, and S310 and S311 are restored. For example, in the case of 1, 2 and 1, the firepower used is “strong”. In this case, the first 1 is the fish mode is “raw / appearance”, the burn mode is standard, and the start temperature mode is room temperature start Is shown. In the case of the first, second, and third states at the second time, 3 in the third digit indicates the start of high temperature, and the use power is “medium”. The above shows the content of changing the firepower by the fish species mode, the burnt eyes, and the start temperature.
[0126]
In the above-described state, the firing determination thermal power is automatically selected from the designated thermal power according to the set fish species and the start-chamber temperature. This means that when the fish is put into the warehouse by the fish species, the most desirable grilled state is created with the thermal power suitable for the fish species, and the thermal power is changed depending on the starting temperature. Compared with, it is intended to solve the problem that the surface of the fish is scorched and does not pass through the inside.
[0127]
FIG. 34 (a) shows the flow of the forgetting to turn off timer subroutine. A selection is made from the matrix, S312 is assigned to the forget-to-off prevention time BT, and S313 is restored. The fish type mode number, the scoring mode number, and the three-digit number based on the start temperature mode number, for example, 2, 2, 1, are the fish mode is “fillet”, the scoring mode is standard, and the start temperature mode is “room temperature” In this case, the forgotten-off timer is from the matrix, and the timer time is 15 minutes. Pass this 15 minutes as an argument.
[0128]
The purpose of the forget-to-extinguish timer is to prevent grill fire. In that sense, the manual forgetting-off timer is not clear in the fish species to be used. Therefore, from the viewpoint of avoiding danger, one timer is set as a safety timer so that a fire does not occur in the worst-case combination. Of course, fish are too burnt to eat.
[0129]
On the other hand, since the automatic cooking timer selects and inputs the fish type with the fish type key, the fish is slightly burned, but the main purpose is to perform the setting to eat. To this end, the purpose of this routine is to define a standard fish for each key individually for each fish species key and burnt key, and create a state in which the maximum time is individually set and managed. Therefore, the time may be longer than the manual timer, but the fish species are clear, and the thermal power is accordingly increased from the time of ignition to the end of baking. After If it becomes, it is made to change weakly and the ignition is also suppressed.
[0130]
In addition, since the firepower is held down, for example, the timer 17 minutes in the state of a strong key that requires the greatest firepower, such as “dried fish” and “weak” that do not require a large firepower by mistake in this state. It is also possible to set the time so that it does not ignite even when the fish is added. In addition, ignoring the above and firing a weakly dried fish will ignite, but it is also possible to prioritize raw and strong workmanship and set the time. The meaning of the above changes depending on the time for the matrix.
[0131]
In addition, regarding the automatic extinguishing time of the matrix, it is possible to create and calculate a relational expression between the start temperature and the automatic extinguishing time, and this case is also an example of the same idea.
[0132]
FIG. 34 (b) shows the temperature that regulates the superheat upper limit temperature of the automatic overheat prevention flow. A matrix is created by the fish species, the burn mode, and the start temperature, and the most preferable temperature (fish fire is It is determined from the experimental results that it does not occur, does not cause premature burns, and if possible, can be eaten even if the fish is slightly burnt. It should be noted that the automatic fire extinguishing temperature of the matrix can be calculated by creating a relational expression between the start temperature and the automatic fire extinguishing time, and this case is also an example of the same idea.
[0133]
FIG. 35 is a flowchart showing the burn-up determination subroutine. The burn-up determination differs depending on the three fish species modes and the three start temperatures, and is composed of nine types of burn-up determination patterns. For example, in the case of the fish species mode “raw / appearance” and the start temperature mode “low temperature”, the mode numbers are 1, 1, and “A pattern” is obtained from the matrix. A pattern is selected from the matrix S316, it is determined whether the selected pattern is A, S317, if not, the process goes to FIG. 36, and if so, it is determined whether the sensor temperature is 50 ° C, and S318, 50 ° C is reached. If the sensor temperature has reached 100 ° C., it is determined whether the sensor temperature has reached 100 ° C. S320, and if it has reached 100 ° C., the time (T100) at which the temperature has reached 100 ° C. is stored. Next, a gradient calculation (TK = T100−T50) is calculated (S322).
[0134]
Thereafter, the first thermal power switching temperature K1T = 110 ° C. is designated, S323, the first thermal power = “medium” is designated, and S324, the “first thermal power switching upper limit time ULT = 20” for switching from the first thermal power to the second thermal power is set. In step S325, "first thermal power switching lower limit time LLT = 3" for switching from the first thermal power to the second thermal power is set in S326. Next, it is determined whether the burn mode is 1, S327, and in that case, combustion time calculation JST = A1 × TK + α1 is performed S328. If not, it is next determined whether the burning mode is 2, S329, and in that case, combustion time calculation JST = A2 × TK + α2 is performed S330. Otherwise, the burn mode is 3, S331, and burning time calculation JST = A3 × TK + α3 is performed S332. In any of the burning modes 1, 2, and 3, after completion of the calculation, the first heating power switching temperature K2T = 140 ° C. is designated S333, the second heating power “weak” is designated S334, and the process returns to S335.
[0135]
Here, JST = A1 × TK + α1 in the combustion time calculation from the start of combustion, and A1 and α1 are the most suitable for the reference fish of this mode when in this mode (starting at room temperature in raw / appearance and strong scorching) This is an appropriate baking factor, and this factor also needs to be changed depending on the choice of charred. This coefficient must be determined for each fish species mode.
[0136]
This flow shows the most common “raw” figure grilled fish at room temperature and is used when grilling salmon and sword fish. The degree of charred is adjusted depending on the length of time, and the burn-up judgment is determined by the temperature rise degree from 50 ° C. to 100 ° C. The burn-up judgment is performed based on the temperature rise degree, and the combustion time is determined from the result of the burn-up judgment. is doing.
[0137]
What is different from the conventional method is that the thermal power is changed in accordance with the progress of the grilling of the fish. In one step, the temperature inside the grill is raised with a “strong” thermal power, and the surface of the fish is baked to determine whether the fish is baked.
[0138]
The effect “The taste of fish is to achieve this by first burning off the oil between the scented skin and the body at a high temperature at a high temperature, and confining the umami inside.”
[0139]
In two stages, it is a “medium” heating power that can heat both inside and outside of the fish, and raises the internal temperature quickly without burning too much.
[0140]
The effect “With appropriate heating power that heats the inside quickly, and the surface is not too scorched, and when it is heated to a low heat for a long time, it prevents the moisture of the fish from escaping.”
[0141]
Three steps, the outside is not burned, and the heat is permeated into the inside to create a “weak” heating power that eliminates the burnt state.
[0142]
The effect “The reliability of the automatic grill is to ensure that the reliability of the automatic grill is not overheated and not burnt, and that heat can penetrate into the interior with low heat.”
[0143]
Therefore, for this purpose, the thermal power is switched at which temperature, and the upper and lower limit timers are provided for the two stages of thermal power, and the adjustment is made to ensure a two-stage effect.
[0144]
In order to improve the accuracy, it is preferable to measure the gradient of a raw figure fish over a long period of time from as low a temperature as possible to around 100 ° C. This is because there is skin and the moisture in the contents is gradually released without being released at one time. On the other hand, fillets and dried fish show characteristics in a short time compared to their appearance, and errors are increased in long-time measurement. In addition, in the case of fillets, compared to the figure, the thickness is half and the moisture comes out quickly. In the case of dried fish, a gradient appears only at the beginning. However, even if time is taken, the temperature change due to moisture is insignificant and has a disadvantage that the error becomes large. Therefore, the most preferable tempering determination temperature zone is not the same due to the above characteristics depending on the fish type, and is determined individually. This is the point of the present invention.
[0145]
In the case of raw and figure, the gradient is measured from a low temperature. When the internal temperature is warm, at the beginning of ignition, the gradient is curved due to the increase in internal temperature, and the temperature range where the fish characteristics do not appear. The temperature range cannot be used about 25K from the start temperature. Therefore, when temperature correction is not performed, the temperature is 25 ° C. or lower when gradient measurement is performed from 50 ° C. Of course, when the starting temperature is 50 ° C., it is impossible to use a room temperature sequence (gradient measurement method of 50 to 100 ° C.), and a B pattern is provided to solve this problem.
[0146]
FIG. 36 is a flow showing a B pattern (raw / appearance, medium temperature at start temperature). It is determined whether the pattern is B pattern, S336, otherwise, go to FIG. 37. If so, whether the current sensor temperature is + 10 ° C. higher than the start temperature (TSO + 10 ° C.) <TH, and S337, wait for that to happen The time T10 = JS, which is 10 ° C. higher than the ignition time, is stored in S338. Next, it is determined whether the burn mode is 1, S339, and if so, the combustion time is calculated (JST = B1 × T10 + β1). If not, it is determined whether the burn mode is 2 or not, and if so, the combustion time is calculated (JST = B2 × T10 + β2). Otherwise, it is determined that the burning mode is 3 and S343, the combustion time is calculated (JST = B3 × T10 + β3) S344, and only in the burning mode 3, the first heating power switching temperature K1T is set to 110 ° C. and S345 is set to the first heating power. “Medium” is instructed, S346, first thermal combustion upper limit time ULT = 20 is set, S347, first thermal combustion lower limit time LLT = 3 is set, S348, and then the start temperature is determined to be 80 ° C. or lower or TSO <80 ° C. In S349, in that case, the second heating power switching temperature K2T = 140 ° C. is set, and the process proceeds to S350.
[0147]
On the other hand, when the temperature is 80 ° C. or higher, the second thermal power switching temperature is calculated by a linear equation that sets 140 ° C. at 80 ° C. and 150 ° C. at 100 ° C. according to the start temperature (K2T = Q1 × TSO + P1) S351, and then move on.
[0148]
After calculating the combustion time in the burn mode 1, 2, the first thermal power switching temperature K1T = 120 ° C., S352, the first thermal power is set to “medium”, S353, the first thermal power combustion upper limit time ULT = 20 Set S354, set the first thermal power combustion lower limit time LLT = 3, S355, then determine whether the start temperature is 80 ° C. or lower or TSO <80 ° C. S356, in this case, set the second thermal power switching temperature K2T = 150 ° C. S357, Proceed to the next. On the other hand, when the temperature is 80 ° C. or higher, the second thermal power switching temperature is calculated by a linear equation that sets 150 ° C. at 80 ° C. and 160 ° C. at 100 ° C. according to the start temperature (K2T = Q2 × TSO + P2) S 358 And go to the next. In either case, the second thermal power is set to “weak” S359, and S360 is restored.
[0149]
Here, JST = B1 × TK + β1 in the combustion time calculation from the start of combustion, and B1 and β1 are the most suitable for the reference fish of this mode when in this mode (starting of raw temperature and low burn) This is an appropriate baking factor, and this factor also needs to be changed depending on the choice of charred. This coefficient must be determined for each fish species mode.
[0150]
In the B pattern, the gradient is measured by the 10 ° C. rise method, unlike the room temperature start. This method is less accurate than the time measurement method from 50 ° C. to 100 ° C., but is the second method for measuring the gradient because the starting temperature is high. In addition, the temperature for switching to the first thermal power is also categorized according to the start temperature, but consideration is given to creating an optimal state by balancing the time spent in a high-temperature chamber with the thermal power being “strong” and the temperature of the sensor temperature. It is the invention which performed. In the case of starting at 80 ° C. or higher, the temperature for switching to the first thermal power is calculated by the primary equation depending on the starting temperature. However, if the temperature rises, the balance of baking changes slightly with the degree of time extension. This is because the temperature rise becomes dull at high temperatures, and the degree of influence increases accordingly, so fine control is required. Also, the thermal power switching temperature is changed depending on the degree of selection of scorch. The dual effect is achieved by switching to firepower early and at the same time increasing the automatic fire extinguishing time.
[0151]
FIG. 37 shows a flow of a C pattern (raw / appearance, starting temperature of 100 ° C. or higher). If it is not, go to FIG. 38. If it is, the current sensor temperature is + 10 ° C. higher than the start temperature (TSO + 10 ° C.) <TH and S362, wait for it to happen The time T10 = JS, which is 10 ° C. higher than the ignition time, is stored S363. Next, it is determined whether the burning mode is 1, S364, and if so, the combustion time is calculated (JST = C1 × T10 + γ1) S365, and the process goes to the next. If not, it is determined whether the burn mode is 2 or not, and if so, the combustion time is calculated (JST = C2 × T10 + γ2). Otherwise, it is determined that the burn mode is 3, S368, and the combustion time is calculated (JST = C3 × T10 + γ3) S369. In any burn mode, the start temperature is less than 140 ° C. <140 ° C is determined S370, in which case the second heating power switching temperature K2T = 150 ° C is set, and the flow proceeds to S371. On the other hand, in the case of 140 ° C. or higher, the second thermal power switching temperature is calculated by a linear equation that sets 150 ° C. at 140 ° C. and 170 ° C. at 160 ° C. according to the start temperature (K2T = Q2 × TSO + P2) S372, and then the second The combustion switching upper limit time ULT to thermal power is set to 7 minutes, S373, the combustion switching lower limit time LLT to the second thermal power is set to 4 minutes, S374, the second thermal power is designated as “weak”, S375, the combustion time is minimum When it is less than the combustion time (JST <CT2) S376, the minimum time is replaced with a predetermined time (JST = CT2) S377 and then S378 goes to * A in FIG.
[0152]
Here, JST = C1 × TK + γ1 in the combustion time calculation from the start of combustion, and C1 and γ1 are the most suitable for the reference fish of this mode when in this mode (high temperature start of raw / appearance and strong scorch) This is an appropriate baking factor, and this factor also needs to be changed depending on the choice of charred. This coefficient must be determined for each fish species mode.
[0153]
This flow is used when the next fish is burnt immediately after the start of high temperature and after the completion of baking and automatic fire extinguishing. When the object to be baked is placed in such a high temperature, the thermal power switching temperature is poor in follow-up in step control and requires a linear temperature switching. In addition, when performing tempering judgment with a temperature gradient from the rising temperature, it is assumed that the accuracy is not very correct, so as a method used in combination with a time limiter, prevent overburning and raw burning conditions I'm doing something new.
[0154]
FIG. 38 shows a flow of a D pattern (fillet / start of room temperature). It is determined whether it is a D pattern, S379, otherwise, go to FIG. 39, if so, it is determined whether the sensor temperature has reached 50 ° C, and S380, the time when it has reached 50 ° C (T50). Store S381, then determine whether the sensor temperature has reached 80.degree. C. S382, and store the time (T80) when the sensor temperature has reached 80.degree. C. S383. Next, a slope calculation (TK = T80-T50) is calculated (S384). Next, it is determined whether the burning mode is 1 or not, and if so, combustion time calculation (JST = D1 × TK + δ1) is performed, S386, the second heating power switching temperature K2T = 200 is instructed, and S387, the second heating power = “medium”. Instruct S388 and go next.
[0155]
On the other hand, if the burning mode is not 1, S385, it is determined whether the burning mode is 2, S389, and in that case, the combustion time calculation (JST = D2 × TK + δ2) is performed, S390, the second heating power switching temperature K2T = 90 is instructed, S391, Go next. On the other hand, if the burning mode is not 2, S389, the burning mode is set to 3, S392, combustion time calculation (JST = D3 × TK + δ3) is performed, S393, the second heating power switching temperature K2T = 80 is instructed, S394, the second heating power = “weak” S395, UTL = 20 together with the cases of the burn modes 1 and 2, S396, LLT = 7, S397, whether the combustion time calculation value is smaller than the minimum combustion time DT2 of D mode or JST <DT2 Judgment is made at S398, in which case JST = DT2 is replaced with S399, and when it is greater than DT2, S400 goes to * A in FIG.
[0156]
Here, JST = D1 × TK + δ1 in the combustion time calculation from the start of combustion, and D1 and δ1 are the most appropriate reference fish in this mode when this mode (starting of the fillet at room temperature and the degree of scorching is strong) This is a coefficient to be baked, and this coefficient also needs to be changed depending on the choice of burnt eyes. This coefficient must be determined for each fish species mode.
[0157]
The above is the operation flow of the fillet starting at room temperature. Compared with the figure, when the burn is strong, it is baked through medium heat. In the case of the fillet, it is proved based on the experimental results that it is possible to burn deliciously without losing the first stage heating power compared to the figure, and it is a preferable baking method even by manual operation.
[0158]
The discrimination temperature is 50 to 80 ° C., and is measured at a temperature lower than that of the raw / appearance 110 ° C. As described above, the determination is made by grasping the point where the characteristics of the fish appear most.
[0159]
Also, the burning mode 2 (medium), 3 (weak) is lower than the figure (in the case of fillet 2 the heat is switched from medium to weak at 90 ° C, and in the case of 3, the heat is switched from medium to weak at 80 ° C). In this case, the thermal power is switched from strong to medium at 110 ° C), but in this way, the thermal power used and the switching temperature are changed depending on the fish type and the starting temperature, and consideration is given to properly baked fish. The most suitable firepower is set and the automatic fire extinguishing timer is assembled by standing on it. In short, the main point of the present invention is how to properly perform preparations (appropriate thermal power management, appropriate thermal power switching temperature, appropriate fish type key setting, and appropriate setting of burnt eyes) capable of timer management.
[0160]
FIG. 39 shows a flow of an E pattern (fillet / medium temperature start). It is determined whether it is an E pattern, S401, otherwise, go to FIG. 40, otherwise, it is determined whether the sensor temperature has reached a predetermined temperature, 110 <TH, and S402, waiting for it to reach and reaching the predetermined temperature Is stored (T110 = JS) S403. Thereafter, time calculation per unit temperature is performed. JK = T110 / (110 ° C.−TSO) S404: TSO is a start temperature. Next, it is determined whether the burning mode is 1 or not, and in this case, the combustion time calculation JST = E1 × TK + Ε1 is performed, S406, the switching temperature K2T to the second thermal power is set to 140 ° C., and the process proceeds to S407. On the other hand, if the burn mode is not 1, it is determined whether the burn mode is 2 or not, and in this case, the combustion time calculation JST = E2 × TK S409 to perform + ε2. If the scoring mode is not 2, the scoring mode is set to 3, S410, combustion time calculation JST = E3 × TK S411 to perform + ε3.
[0161]
In both of the burning modes 2 and 3, the switching temperature K2T to the second heating power is set to 110 ° C., and in combination with the case of the burning mode 1, the heating power of the second heating power is weakly specified, S413, ULT = 20 (S414), LLT = 3 (S415) is instructed, JST <ET2 is determined whether the value of the combustion time calculation is smaller than the minimum combustion time ET2 of the E mode, and S416 is determined. In that case, JST = ET2 is replaced, and S417 goes to * A in FIG. S418.
[0162]
The baking determination method is set to the time per unit temperature, but this differs from the raw form in the case of the fillet. It is to connect.
[0163]
Here, JST = E × TK + ε1 in the combustion time calculation from the start of combustion, and E1 and ε1 are the most appropriate reference fish in this mode when in this mode (starting medium temperature of the fillet and the degree of scorching is strong). This is a coefficient to be baked, and this coefficient also needs to be changed depending on the choice of burnt eyes. This coefficient must be determined for each fish species mode. Compared with the start of room temperature, the start of medium temperature of the fillet has a correlation with the start temperature, and the heating power switching temperature is set high, and the baking time of the medium heating power is adjusted to take into account the creation of a heating state suitable for the fillet, and the workmanship is managed It is going.
[0164]
FIG. 40 shows the flow of the F pattern (fillet / high temperature start). Determine if it is F pattern, S419, if not, go to FIG. 41, if so, sensor temperature is 10 ° C above start temperature (TSO + 10 ° C) <TH, then determine S420, wait for it to start The time when the temperature has reached 10 ° C. is stored (T10 = JS) S421. After that, it is determined whether or not the burning mode is 1 (S422). At that time, the combustion time is calculated (JST = F1.times.T10 + .zeta.1) S423, the switching temperature to the second heating power K2T = 140.degree. If not, it is determined whether the burning mode is 2 or not (S425), and then the combustion time is calculated (JST = F2 × T10 + ζ2) S426. Otherwise, the burning mode 3 is set to S427, the combustion time is calculated (JST = F2 × T10 + ζ2) S428, and the process proceeds to the next.
[0165]
When the burn-up mode 2 and 3 combustion calculation is completed, the switching temperature K2T = TSO + 10 ° C. to the second heating power is instructed, S429, along with the result of the burning mode 1, the second heating power = weak is instructed, and S430, ULT = 20 (S431), LLT = 3 (S432) is instructed, and JST <FT2 is determined whether the value of the combustion time calculation is smaller than the F-mode minimum combustion time FT2, S433, in which case JST = FT2 is replaced with S434, FIG. Go to * A of S435.
[0166]
Here, JST = F × TK + ζ1 in the combustion time calculation from the start of combustion, and when F1 and ζ1 are in this mode (high start of the fillet and the degree of scorch is strong), the reference fish of this mode is most appropriately selected This is a coefficient to be baked, and this coefficient also needs to be changed depending on the choice of burnt eyes. This coefficient must be determined for each fish species mode.
[0167]
FIG. 41 shows the flow of the G pattern (dried fish / room temperature start). It is determined whether the pattern is a G pattern, S436. If not, the process goes to FIG. 42. If so, it is determined whether the sensor temperature has reached 50.degree. C., S437, the time when it has reached 50.degree. C. (T50) Is stored, and it is determined whether the sensor temperature has reached 80 ° C. S439, and when the sensor temperature reaches 80 ° C., the time (T80) when the sensor temperature has reached 80 ° C. is stored. Next, a gradient calculation (TK = T80-T50) is calculated (S441). Next, it is determined whether the burning mode is 1 or not, and if so, combustion time calculation (JST = G1 × TK + η1) is performed, and the process proceeds to S443. On the other hand, if the burn mode is not 1, S442, and whether the burn mode is 2 is determined, S444, and in that case, burn time calculation (JST = G2 × TK + η2) is performed, and the process proceeds to S445. Also, if the burning mode is not 2, S444, if the burning mode is 3, S446, burn time calculation (JST = G3 × TK + η3) is performed, S447, and then the second heating power in any of the burning modes 1, 2, 3 Switching temperature K2T = 120 ℃ S448, the second thermal power = “weak”, S449, ULT = 20 is instructed, S450, LLT = 3 is instructed, and S451, whether the value of the combustion time calculation is smaller than the minimum combustion time GT2 of the G pattern is determined as JST <GT2, S452, in which case JST = GT2 is replaced with S453, FIG. Go to * A of S454.
[0168]
Here, JST = G × TK + η1, G1 , Η1 is a coefficient for the most appropriate baking of the reference fish in this mode (high temperature start of the fillet and strong scorch), and this coefficient also needs to be changed depending on the selection of the charred. When compared with fillets, the heating power is the same as switching from “medium” to “weak”, but the switching temperature is 90 ° C. for fillets and 120 ° C. for dried fish. Dried fish tends to crispy unless it is in a high temperature atmosphere, and cannot be exposed for a long time at a low temperature. Also, in terms of time, the rise in temperature in the case of fillets is slower than that in dried fish, and the time during which they are exposed to “medium” thermal power is determined in consideration of the fact that the fillets are longer. Therefore, the baking time is not simply estimated from the gradient, but when the heating power is heated to what temperature and how long the baking time is set based on a comprehensive judgment as to what time is appropriate. If the heating power switching temperature changes, the method of determining the baking by changing the baking time naturally can provide a stable automatic grill.
[0169]
FIG. 42 shows a flow of an H pattern (dried fish / intermediate temperature start). If it is H pattern, S455, if not, go to FIG. 43, if so, sensor temperature is 10 ° C above start temperature (TSO + 10 ° C) <TH, then S456, wait for it to start The time when the temperature has reached 10 ° C. is stored (T10 = TH) S457. After that, it is determined whether the burning mode is 1 or not, and the combustion time is calculated (JST = H1 × T10 + θ1) at S459, the switching temperature to the second heating power is set to K2T = 140 ° C., and the process proceeds to S460. If not, it is determined whether the burning mode is 2 or not, and the combustion time is calculated (JST = H2 × T10 + θ2) S462. If not, the burn mode is set to S463 and the combustion time is calculated (JST = H3 × T10 + θ3) S464, next.
[0170]
When the combustion calculation in the burn mode 2, 3 is finished, the switching temperature K2T = 120 ° C. to the second heating power is instructed, S465, together with the result of the burning mode 1, the second heating power = weak is instructed, and S466, ULT = 20 (S467), LLT = 3 (S468) is instructed, and JST <HT2 is determined whether the value of the combustion time calculation is smaller than the minimum combustion time HT2 of the H mode, S469, in that case, JST = HT2 is replaced with S470, and if larger At the same time, S471 goes to * A in FIG.
[0171]
Here, JST = H × TK + θ1, H1 , Θ1 is a coefficient for the most appropriate baking of the reference fish in this mode (when the fillet starts at a high temperature and the degree of scoring is strong), and this coefficient also needs to be changed depending on the choice of charred eyes. This coefficient must be determined for each fish species mode.
[0172]
FIG. 43 shows the flow of the I pattern (dried fish / high temperature start). As the I pattern S472, is the sensor temperature 10 ° C. above the start temperature (TSO + 10 ° C.) <TH determination, S473, waits for this to happen and stores the time when the temperature has reached 10 ° C. from the start (T10 = TH) S474. After that, it is determined whether the burning mode is 1 or not, and at S475, the combustion time is calculated (JST = I1 × T10 + ι1) S476,
The switching temperature K2T = 140 ° C. is set, and the process proceeds to S477. If not, it is determined whether the burning mode is 2 or not (S478), and then the combustion time is calculated (JST = I2 × T10 + ι2) S479. If not, the burning mode is set to S480, the combustion time is calculated (JST = I3 × T10 + ι3) S481, and the process proceeds to the next.
[0173]
When the burn-up mode 2 and 3 burn-up calculation is completed, the switching temperature to the second heating power K2T = TSO + 10 ° C. is instructed S482, along with the result of the burning mode 1, the second heating power is a weak finger
S483, ULT = 20 (S484), LLT = 3 (S485) is instructed, and JST <IT2 is determined whether or not the value of the combustion time calculation is smaller than the minimum combustion time IT2 of the I mode in S486.
* Go to A S488.
[0174]
Here, JST = I × TK + ι1 I1 , Ι1 is a coefficient for most appropriately baking the reference fish in this mode (high temperature start of the fillet and strong scorch), and this coefficient also needs to be changed depending on the choice of charred eyes. This coefficient must be determined for each fish species mode.
[0175]
As described above, the most preferable method of the baking determination method varies depending on each condition, depending on the type of fish, the degree of scorching, and the temperature in the start cabinet. Therefore, the method of selecting the most preferable tempering judgment method suitable for the conditions from various tempering judgment methods from the matrix leads to the improvement of the accuracy of the judgment method and the accuracy of the automatic fire extinguishing time. An automatic grill with a stable state can be provided.
[0176]
The above is a description of the method for determining the burn-up. Next, establishment of reliability and accuracy assurance by backup of the determination method will be described.
[0177]
FIG. 44 and FIG. 45 relate to the improvement of reliability, and represent the relationship between the slope of salmon and sword fish (in this case, the time between two defined points) and the baking time. The horizontal axis shows the gradient (time difference), the vertical axis shows the baking time, and the time and gradient (time difference) until baking are plotted by changing the weight of one, two, and three horsetails and saury. It is a thing. Although there are two groups in the same drawing, the time difference measurement temperature is changed and described. One is a gradient of 50-100 ° C and the rest is 130-140 ° C.
[0178]
The thermal power when burning at 50-100 ° C is high (2200 Kcal / h), and the thermal power is reduced to medium (1700 Kcal / h) at 110 ° C. This shows the correlation between (time difference) and baking time. When the plotted data group is linearly approximated, it is expressed by the approximate expression Y = A1X + B1 of 50-100 ° C. and the approximate expression Y = A2X + B2 of 130-140, and if the gradient (time difference) can be determined, the baking time can be determined. . In this case, it can be read from the value of R ^ 2 that the approximate expression of 50-100 ° C. has a better correlation between baking time for both salmon and saury. Therefore, it is necessary and sufficient to determine with a gradient of 50-100 ° C.
[0179]
Here, as a method of determining the baking time,
(1) Whether the burn-up time is determined using a gradient of 50-100 ° C. of strong heat, or (2) the burn-up time is determined using a gradient of 130-140 ° C.
(3) There are three methods of determining time using both gradients.
(1) has already been described in the flow. (2) can be processed with the same idea and will not be described. The method for (3) will be described below.
[0180]
FIG. 46 is a flow using the above (3). 46 except for FIG. 32 and the following
The description is omitted with the same numbers. What is changed is that GOSUB burnup determination 2 (S299-1) is inserted between S299 for switching to the first thermal power and S300 for setting the ULT and LLT.
[0181]
FIG. 47 is a flowchart showing the contents of the subroutine for the burn-up determination 2. Wait until the sensor temperature reaches 130 ° C. or 130 <TH and S490, and store the time when T 130 becomes 130 ° C. in T130, and then whether it becomes 140 ° C. 140 <TH and S492. The time when the temperature reaches 140 ° C. is stored in T140, S493, the time difference is calculated T14 = T140−T130 (S494), and then the baking time estimated from the 140 ° C. gradient is calculated (second determination) JST2 = A1 * T14 + b1 (S495). Next, the automatic fire extinguishing time JST calculated from the gradient of 50-100 ° C. is called (first determination), JST1 = JST (S496), and new JST (automatic fire extinguishing time) is calculated JST = (JST1 + JST2) / 2 (S497) ) RET which returns with this JST (S498).
[0182]
The above is the calculation method of the automatic fire extinguishing time using the gradient of both 50-100 degreeC and 130-140 degreeC.
[0183]
Of course, in the above description, it is omitted for the sake of space, but the method for changing the automatic fire extinguishing time by selecting the fish species or inputting the burnt key is as described above. In addition, although the low temperature gradient and the high temperature gradient are proportionally calculated, weight calculation (because the low temperature gradient has a relatively high accuracy, it is performed with a specific gravity calculation of about 6: 4) is also included in the spirit of the present invention. Is done.
[0184]
Compared to the case where the baking time is calculated by the low temperature gradient alone by the above invention,
(1) As a countermeasure against abnormalities during low-temperature gradient measurement (such as when the user temporarily opens the door during the gradient measurement, or oil burns and burns instantaneously), the gradient measurement risk factor is reduced.
(2) By the above, there is an effect that the probability of baking to the same extent at any time is increased and the reliability of the user is improved. The effect of this backup has a great effect of improving from a low reliability state such as sudden appearance of X or ◎ from the idea of 0 or 1, to a state where the result is a little bad. Therefore, it becomes an important invention element indispensable for the development of an automatic grill.
[0185]
Next, the improvement in the accuracy of tempering judgment by correcting the gradient measurement will be described.
[0186]
FIG. 48 shows an example of an error correction method for calculating the baking time based on the start temperature. It is a graph showing the time to reach 100 ° C. when the horizontal axis indicates room temperature, the vertical axis indicates time, and when the room temperature in an empty state is changed with one or three fish of 180 g. A square plot represents raw data, and a triangular plot represents a temperature-corrected plot.
[0187]
In the raw plot, naturally, the time to reach 100 ° C. also has a short time difference depending on the level of the room temperature. When calculating the baking time, it is necessary to remove the effect of room temperature and know how much fish is in the cabinet, and it is necessary to correct the starting temperature. In the present invention, for the purpose of performing room temperature correction, as an example of the method, first, first-order approximation of a raw data plot is performed to obtain y = −2.8322x + 375.66.
[0188]
Here, based on the obtained temperature correction coefficient 2.8322, room temperature correction y = (individual data) − (standard temperature−starting temperature of individual data) × temperature correction coefficient (2.8322), all data Is corrected again to the standard temperature, and the triangle in the figure is plotted at 35 ° C.
[0189]
The above shows an example of correction, and shows a method for obtaining the corrected standard temperature reaching time of 100 ° C. This means that the arrival time at 100 ° C. when the starting room temperature is made constant is handled by converting it to a constant temperature, making it easy to understand the characteristics of the fish. This becomes clearer by the following FIG.
[0190]
FIG. 49 shows the above contents with the number of animals on the horizontal axis and the arrival time at 100 ° C. on the vertical axis, the raw data, the correction data (shown as result function correction), and another correction method “start 30 ° C. correction”. Three plots of “100 ° C. time” were performed. The new correction method is to adjust the data so that the start temperature becomes a predetermined temperature (30 ° C.), and crafts the data so that it starts at 30 ° C. (for example, 30/10 = 20 if 10 ° C. start) 20 is added to the data and handled).
[0191]
As shown in the figure, in the raw data without temperature correction, there is no classification of empty, one and three animals, but the target number discrimination becomes clear by performing temperature correction, and the number of animals is By clarifying, baking time can be calculated accurately.
[0192]
(1) In the raw data, it is difficult to distinguish between 3 and 1 and R ^ 2 = 0.6203.
[0193]
(2) In the function correction method, accuracy is improved, discrimination is almost accurate, and R ^ 2 = 0.8906.
[0194]
(3) The 30 ° C. correction method has the highest accuracy and can be determined, so that R ^ 2 = 0.9493.
[0195]
Therefore, in order to calculate the baking time, it is indispensable to correct the room temperature and perform an accurate number of animals (determination of baking). The methods (2) and (3) show that correction is possible with respect to the method for estimating the baking time, whether it is gradient measurement or time measurement. In particular, in (2), the result obtained can be corrected by correcting the numerical value obtained from the experimental value in advance, so that the application range is wide and the baking time accuracy can be improved.
[0196]
An example of means for improving the accuracy of the baking time by incorporating the correction method described above into the baking time calculation will be described below.
[0197]
FIG. 50 is a flow showing the start temperature correction means (measured temperature conversion method). The difference between the starting temperature (TSO) and the standard temperature (STT) is calculated, SA = STT-TSO (S500), then it is determined whether the sensor temperature (TH) + SA has reached 100 ° C. The time (T100) when the temperature reaches 100 ° C. is stored, S502, the first thermal power switching temperature K1T-110 ° C. is instructed, S503, the first thermal power = “medium” is instructed, S504, the first thermal power switching upper limit time ULT = 20 is instructed to S505, the first heating power switching lower limit time LLT = 3 is instructed to S506, and then it is determined whether the burning mode is 1 or not S507, in which case the combustion time calculation JST = J1 × T100 + κ1 is calculated S508, otherwise It is determined whether the burn mode is 2, S509, in which case the combustion time calculation JST = J2 × T100 + κ2 is calculated, S510, otherwise the burn mode is 3 Judgment S511, burn time calculation JST = J3 × T100 + κ3 is calculated, S512, the second thermal power switching temperature K2T = 140 ° C. is included, including the cases of the burn modes 1 and 2, and S513, the second thermal power = “weak” is commanded Return to S514 S515.
[0198]
In the above description, the length of time to reach 100 ° C. and the baking time of the object to be baked, which correlates with the length, are determined in advance by a correlation coefficient, and the time for burning the grill is determined by calculation. This shows a means for accurately calculating the baking time of the contents by correcting the starting temperature difference. The quote is A Although pattern deformation is used, each pattern has the same concept, and the other patterns are omitted for the sake of space due to an example.
[0199]
FIG. 51 shows an example of the start temperature correction method 2 (function correction method). Store start temperature, TSO = TH (S516), wait for sensor temperature to reach 50 ° C., store S517, time when it reaches 50 ° C. (T50) = JS (S518), sensor temperature reaches 100 ° C. S519, the time when the temperature reaches 100 ° C. is stored (T100) = JS (S520), and the slope calculation TH1 = (T100−T50) is calculated S521. Thereafter, TH = TK1− (standard temperature−TSO) × temperature correction coefficient S522 for performing temperature correction calculation. Here, in the present invention, the standard temperature is assumed to be in the range of 0 to 50 ° C. when starting at room temperature. The meaning of this correction has already been explained in the previous figure. Since the subsequent processing has been described in advance, a number is assigned and omitted.
[0200]
This correction improves the accuracy of the baking time and enables reliable automatic cooking of the grill. Although the A pattern is used for quoting, each pattern has the same concept, and other patterns are omitted for convenience of the paper with an example.
[0201]
In this embodiment, the burner is used as the heat source, but an electric heating means such as a heater or an induction heater may be used as the heat source.
[0202]
【The invention's effect】
As described above, according to the present invention, the temperature sensor for measuring the temperature in the grill, the heat amount control means for controlling the heating amount, and the drive for controlling the heat amount control means according to the temperature state of the temperature sensor. The drive control means has a baking determination means for calculating at least a baking time from the temperature rise degree of the temperature sensor, the baking determination means, The heating time is calculated from the degree of temperature rise when heating at a constant heat amount, and the heating amount suitable for the object to be heated is automatically selected from a plurality of predetermined heat amounts, and the predetermined switching temperature is reached. Calculate the heating time at high temperature from the degree of temperature rise due to the switched heating amount, The heating stop time is determined from both of these heating times, and the baking determination means prepares a plurality of baking determination methods and automatically determines the determination method depending on the temperature of the temperature sensor at the start of heating. In order to improve the accuracy of tempering judgment as a configuration to select, to analyze the behavior of temperature rise of the temperature sensor and make accurate tempering judgment, automatically set the heating amount and set the baked time It can provide an automatic grill with consistent and stable baking.
[Brief description of the drawings]
FIG. 1A is a perspective view showing an appearance of a cooking device in an embodiment of the present invention.
(B) is a front view of the operation unit.
FIG. 2 is an overall configuration diagram of the gas flow control device.
FIG. 3A is a plan view of the gas control block.
(B) is a cross-sectional side view
4 (a) and 4 (b) are explanatory views showing the content of rattling of the flow firing control mechanism of the gas control unit.
FIG. 5A is a plan view of the encoder.
(B) Front view
(C) Side view
FIGS. 6A to 6F are correlation diagrams of the encoder pattern and thermal power.
FIG. 7A is a cross-sectional view of the grill portion.
(B) is a longitudinal sectional view thereof.
FIG. 8A is an enlarged perspective view of the flue.
(B) is an enlarged perspective view of the sensor mounting portion.
FIG. 9 is a graph showing the sensor temperature and baking time of the same takiyaki
FIG. 10 is a graph showing sensor temperature and flue atmosphere temperature when the saury is baked.
FIG. 11 is a block diagram of the control unit.
FIG. 12 is a schematic flowchart of the ignition / extinguishing operation.
FIG. 13 is a schematic flowchart of the key input determination means.
FIG. 14 is a schematic flowchart of the key input determination means.
FIG. 15 is a schematic flowchart of the key input determination means.
FIG. 16 is a schematic flowchart of the total operation means.
FIG. 17 is a schematic flowchart of a part of the stove drive determination means.
FIG. 18 is a schematic flowchart of the rest of the stove drive determination means.
FIG. 19 is a schematic flowchart of a part of the stove drive determination means.
FIG. 20 is a schematic flowchart of the heating power change determination means.
FIG. 21 is a schematic flowchart of the heating power change determination means.
FIG. 22 is a schematic flowchart of a part of the motor malfunction processing means.
FIG. 23 is a remaining schematic flowchart of the motor malfunction processing means.
24A to 24D are explanatory diagrams of the same speed control.
FIG. 25 is a schematic flowchart of the same speed control.
FIG. 26 is a schematic flowchart of the automatic discrimination cooking mode.
FIG. 27 is a schematic flowchart of the automatic discrimination cooking mode.
FIG. 28 is a schematic flowchart of the automatic discrimination cooking mode.
FIG. 29 is a diagram showing the concept of automatic grill cooking
FIG. 30 is an enlarged view of the grill operation unit.
FIG. 31 is a flowchart showing a main routine of the automatic grill
FIG. 32 is a flowchart of the main routine of the automatic grill
FIG. 33 is a flowchart showing the same heating determination subroutine.
FIG. 34 (a) is a flowchart showing a subroutine of the forgetting to erase timer;
(B) is a flowchart showing an automatic heating prevention flow
FIG. 35 is a flowchart showing an A pattern subroutine of the same firing determination subroutine.
FIG. 36 is a flowchart showing the B pattern subroutine.
FIG. 37 is a flowchart showing the C pattern subroutine.
FIG. 38 is a flowchart showing the D pattern subroutine.
FIG. 39 is a flowchart showing the E pattern subroutine.
FIG. 40 is a flowchart showing the F pattern subroutine.
FIG. 41 is a flowchart showing the G pattern subroutine.
FIG. 42 is a flowchart showing the H pattern subroutine.
FIG. 43 is a flowchart showing the I pattern subroutine.
FIG. 44 is a diagram showing the relationship between the temperature gradient of the same bowl and the baking time
FIG. 45 is a graph showing the relationship between the temperature gradient of the saury and the baking time.
FIG. 46 is a flowchart for determining the baking time from the two temperature gradients.
FIG. 47 is a flowchart showing a subroutine for same firing determination 2;
FIG. 48 is a diagram showing correction of the same start temperature and error
FIG. 49 is a diagram showing the same start temperature and error correction.
FIG. 50 is a flowchart of the same start temperature correction means.
FIG. 51 is a flowchart of the start temperature correction unit 2
[Explanation of symbols]
1 Pan bottom temperature sensor
2 Left stove
3 Right stove
4 Grill
4a Temperature sensor for temperature measurement in the grill
23 Left stove burner
24 Control circuit
29 Left stove gas control unit
30 Right stove gas control unit
31 Grill gas control unit
33 Flow control unit (heat quantity control means)
34 Stepping motor
36 Right stove burner
37 Grill burner (heat source)
39 Cooking mode setting key
40 Cooking mode setting key
41 Cooking mode setting key
51 Outer casing
52 Housing in grill
58 Grill exhaust
59 Grill exhaust metal fittings
59-1 Grill exhaust outer bracket
60 sensor flue
68 Drive controller
92-1 Temperature determination unit
93-1 Cooking mode determination unit
93-2 Burning Eye Determination Unit
93-3 Finishing judgment part
93-4 Manual overheat prevention judgment part
93-5 Automatic overheat prevention judgment part

Claims (3)

It comprises a temperature sensor for measuring the temperature in the grill, a heat amount control means for controlling the heating amount, and a drive control means for controlling the heat amount control means in accordance with the temperature state of the temperature sensor. And a baking determination means for calculating at least the baking time from the temperature rise degree of the temperature sensor, and the baking determination means calculates the heating time from the temperature increase degree when heated with a constant amount of heat, and is predetermined. A heating amount suitable for the object to be heated is automatically selected from a plurality of set heat amounts, and the heating time at a high temperature is calculated from the degree of temperature rise due to the heating amount that has reached a predetermined switching temperature and switched. from the heating time and arrangement for determining the heating stop time, further wherein the sintering on determining means, the baked upper determination method plurality prepared, the temperature of the temperature sensor at the start of heating Dependent, the cooker to improve the accuracy of baked on determining the determination method configured so as to automatically select.   It has a fish type selection key that sets the appropriate baking method for each fish type, and the baking determination means detects the temperature rise degree of the temperature sensor, calculates the baking time according to the set fish type, The cooking device according to claim 1, wherein a heating amount is automatically selected from a plurality of set heating amounts, and a heating time is calculated and heated and then automatically stopped.   A burnt key that sets the state of baking is provided, and the burn-up determination means calculates the baking time from the fish type set by the fish type selection key, the degree of burning of the burning key, and the temperature rise of the temperature sensor. In addition, the cooking device according to claim 2, wherein a heating amount is automatically selected from a plurality of predetermined heating amounts, and the heating time is calculated and heated and then automatically stopped.

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