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JP3908435B2 - Supercharging prevention device for supercharged engine - Google Patents
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JP3908435B2 - Supercharging prevention device for supercharged engine - Google Patents

Supercharging prevention device for supercharged engine Download PDF

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Publication number
JP3908435B2
JP3908435B2 JP2000073706A JP2000073706A JP3908435B2 JP 3908435 B2 JP3908435 B2 JP 3908435B2 JP 2000073706 A JP2000073706 A JP 2000073706A JP 2000073706 A JP2000073706 A JP 2000073706A JP 3908435 B2 JP3908435 B2 JP 3908435B2
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JP
Japan
Prior art keywords
air
engine
supply
throttle valve
valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000073706A
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Japanese (ja)
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JP2001263084A (en
Inventor
直人 鈴木
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Hino Motors Ltd
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Hino Motors Ltd
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Publication date
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
  • Supercharger (AREA)
  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)

Description

【0001】
【発明の属する技術分野】
本発明はウェイストゲートバルブを有する過給機を備えた過給機付エンジンの過過給防止装置に係り、特に、空燃比制御手段の故障にともなう空燃比の濃化による過過給を確実に防止することができるようにした装置に関するものである。
【0002】
【従来の技術】
従来の過給機付エンジンにおいては、給気圧に応答して開度が変化するウェイストゲートバルブを過給機に設けることにより、過過給を防止するようにしていた。このような過過給防止装置を例えば過給機付のCNGエンジンに適用した場合は、空燃比制御装置が正常に作動している間は所期の目的を達成することができる。
【0003】
ところが、空燃比制御装置が故障して空燃比が濃化した場合は、ウェイストゲートバルブを全開制御したとしても過給機に供給される排気のエネルギが必要以上に高くなってしまうために、過過給の状態を確実に回避することができないという不具合があった。
【0004】
【発明が解決しようとする課題】
本発明は上記実情に鑑みてなされたものであって、空燃比制御装置の故障などにともなって空燃比が濃化した場合においても、過給機付エンジンの過過給を確実に防止することができる過過給防止装置を提供することを課題としている。
【0005】
【課題を解決するための手段】
上記課題を解決するために本発明は、アクセルペダルの踏込度合に応答して開度制御される給気絞り弁を設けた給気通路に常開の補助絞り弁を設けている。また、エンジン回転数および給気圧力を監視して過過給状態に陥る可能性が高くなっていることを検出した場合、あるいは、すでに過過給状態であると判断したときに給気圧に代えてエアを導入して過給機のウェイストゲートバルブを強制的に開弁作動させると同時に、前記補助絞り弁を閉弁作動させるコントロールユニットを設けたことを特徴としている。
【0006】
【発明の実施の形態】
以下に本発明の実施形態を図に基づいて詳細に説明する。図1は本発明に係る過給機付エンジンの過過給防止装置の一実施形態を示す概略構成図であり、ウェイストゲートバルブ2を有する過給機1を備えた過給機付エンジン3の給気通路4に給気絞り弁5を設けるとともに、給気絞り弁5の下流に常開の補助絞り弁6を設けている。なお、給気絞り弁5は例えばアクセルペダルの踏込度合に応答して開度制御され、エンジン3に供給される空気の流量を変化させてエンジンの出力を可変制御する。
【0007】
そして、ウェイストゲートバルブ2を開閉駆動するダイヤフラムアクチュエータ7の圧力室8と補助絞り弁6より下流の給気通路4を信号通路9を介して接続することにより、給気の圧力に応答してウェイストゲートバルブ2の開度を可変制御し、もって、過給圧を最適制御して過過給を回避するようにしている。
【0008】
また、前記信号通路9とエアタンク10を電磁三方弁11を介して接続するとともに、前記補助絞り弁6の開度を可変制御するアクチュエータ12を設けている。なお、電磁三方弁11は、常時は圧力室8を給気通路4に連通させて圧力室8に給気圧力を導入するが、後述するコントロールユニットから開弁信号が供給された場合は給気通路4に代えて圧力室8をエアタンク10に連通させることにより、圧力室8にエアを導入してウェイストゲートバルブ2を全開作動させる。
【0009】
一方、電磁三方弁11およびアクチュエータ12の制御手段として設けたコントロールユニット13に図示しない回転センサから出力されたエンジン回転数信号および給気圧センサ14から出力された給気圧信号を供給している。また、コントロールユニット13は、入力されたエンジン回転数信号と給気圧信号に基づいて実際の給気圧が適正範囲内であるか否かを演算し、給気圧が適正範囲内であるときはアクチュエータ12を介して補助絞り弁6を全開保持させるとともに、電磁三方弁11を閉弁状態に維持させてダイヤフラムアクチュエータ7の圧力室8に給気圧を導入する。
【0010】
ところが、空燃比の濃化などを原因として給気圧が予め定めた値より高くなった場合は、前記電磁三方弁11を開弁作動させてダイヤフラムアクチュエータ7の圧力室8にエアを導入してウェイストゲートバルブ2を強制的に全開作動させると同時に、アクチュエータ12を作動させて補助絞り弁6を閉弁作動させて給気流量を制限するようにしている。なお、補助絞り弁6は閉弁状態においてもエンジンの運転を維持するに必要最小限の給気流量を確保する。
【0011】
上記のような構成になる過給機付エンジンの過過給防止装置において、通常の運転状態においては電磁三方弁11が閉弁状態に維持されて補助絞り弁6の下流から取り出した給気の圧力をダイヤフラムアクチュエータ7の圧力室8に導入することにより、給気圧に応答してウェイストゲートバルブ2の開度を可変制御させることにより、従来同様に過過給を回避する。
【0012】
このように過過給を回避するウェイストゲートバルブ2を設けた場合であっても、例えば空燃比制御手段が故障するなどの原因によってエンジン3に供給される空燃比が濃化した場合は、ウェイストゲートバルブ2を全開制御しようとも過給機1に供給される排気のエネルギを充分に低下させることができないために、過過給の状態に陥ってしまう可能性がある。
【0013】
しかしながら、エンジン3の運転中はコントロールユニット13がエンジン3の回転数および給気圧を監視し、過過給状態に陥る可能性があるか否かを判断する。そして、過過給状態に陥る可能性が高いと判断した場合あるいはすでに過過給状態に陥っていると判断した場合は、電磁三方弁11に開弁信号を供給してダイヤフラムアクチュエータ7の圧力室8にエアを導入してウェイストゲートバルブ2を強制的に全開作動させると同時に、アクチュエータ12に閉弁信号を供給して補助絞り弁6を閉弁作動させる。
【0014】
従って、過過給状態に陥る可能性が高い場合あるいはすでに過過給状態に陥っている場合は、例えばアクセルペダルの踏込度合に応答して開度制御される給気絞り弁5で流量制御された給気が補助絞り弁6で制限された後にエンジンに供給されるためにエンジン3の出力が低下する。同時に、ウェイストゲートバルブ2を全開作動させて過給圧を低下させるために、給気の流量が減少補正されて致命的な過過給状態に陥ることが回避される。
【0015】
なお、本発明は上記実施形態に限定されるものではなく、給気絞り弁を備えたあらゆる形式の過給エンジンに適用することができる。
【0016】
さらに、上記実施形態においては給気絞り弁5の下流に補助絞り弁6を設けて過過給時のエンジン出力を制限するようにしているが、図示しない空燃比制御装置などとの関係によっては給気絞り弁5の上流側に補助絞り弁6を設けることもできる。
【0017】
【発明の効果】
以上の説明から明らかなように本発明は、空燃比制御手段などの故障によって過過給状態に陥った場合もしくは過過給状態に陥る可能性が高い場合は補助絞り弁を閉弁作動させてエンジンの出力を低下させると同時に、給気圧に代えてエアを導入してウェイストゲートバルブを強制的に全開作動させて過給圧を低下させるようにしているために、ウェイストゲートバルブの全開作動が迅速かつ確実であり、万一にも致命的な過過給状態に陥る可能性がなく、過給エンジンの信頼性および耐久性を改善することができる。
【図面の簡単な説明】
【図1】本発明に係る過給機付エンジンの過過給防止装置の一実施形態を示す概略構成図である。
【符号の説明】
1 過給機
2 ウェイストゲートバルブ
3 エンジン
4 給気通路
5 給気絞り弁
6 補助絞り弁
7 ダイヤフラムアクチュエータ
8 圧力室
9 信号通路
10 エアタンク
11 電磁三方弁
12 アクチュエータ
13 コントロールユニット
14 給気圧センサ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a supercharge prevention device for a supercharged engine equipped with a supercharger having a wastegate valve, and in particular, reliably performs supercharging due to enrichment of air-fuel ratio due to failure of an air-fuel ratio control means. The present invention relates to a device that can be prevented.
[0002]
[Prior art]
In a conventional supercharger-equipped engine, a supercharger is prevented by providing a wastegate valve in the supercharger whose opening degree changes in response to the supply air pressure . When such a supercharge prevention device is applied to, for example, a CNG engine with a supercharger, the intended purpose can be achieved while the air-fuel ratio control device is operating normally.
[0003]
However, when the air-fuel ratio control device fails and the air-fuel ratio is concentrated, even if the waste gate valve is fully opened, the energy of the exhaust gas supplied to the supercharger will become higher than necessary, so that the excess There was a problem that the state of supercharging could not be avoided reliably.
[0004]
[Problems to be solved by the invention]
The present invention has been made in view of the above circumstances, and reliably prevents supercharging of an engine with a supercharger even when the air-fuel ratio is concentrated due to a failure of an air-fuel ratio control device or the like. An object of the present invention is to provide a supercharging prevention device that can prevent the problem.
[0005]
[Means for Solving the Problems]
In order to solve the above problems, the present invention provides a normally open auxiliary throttle valve in a supply passage provided with a supply throttle valve whose opening degree is controlled in response to the degree of depression of an accelerator pedal . Also, when the engine speed and the supply air pressure are monitored to detect that there is a high possibility that the engine will enter a supercharging state, or when it is determined that the engine is already in a supercharging state, it is replaced with the supply air pressure. And a control unit for forcibly opening the supercharger's wastegate valve and closing the auxiliary throttle valve at the same time.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 1 is a schematic configuration diagram showing an embodiment of a supercharge prevention device for a supercharged engine according to the present invention. The supercharged engine 3 includes a supercharger 1 having a waste gate valve 2. A supply throttle valve 5 is provided in the supply passage 4, and a normally open auxiliary throttle valve 6 is provided downstream of the supply throttle valve 5. The opening of the air supply throttle valve 5 is controlled in response to, for example, the degree of depression of the accelerator pedal, and the output of the engine is variably controlled by changing the flow rate of air supplied to the engine 3.
[0007]
Then, by connecting the pressure chamber 8 of the diaphragm actuator 7 that opens and closes the waste gate valve 2 and the air supply passage 4 downstream of the auxiliary throttle valve 6 via the signal passage 9, the waste gas responds to the pressure of the air supply. The opening degree of the gate valve 2 is variably controlled so that the supercharging pressure is optimally controlled to avoid supercharging.
[0008]
The signal passage 9 and the air tank 10 are connected via an electromagnetic three-way valve 11, and an actuator 12 is provided for variably controlling the opening degree of the auxiliary throttle valve 6. The electromagnetic three-way valve 11 normally connects the pressure chamber 8 to the air supply passage 4 and introduces the air supply pressure to the pressure chamber 8. However, when the valve opening signal is supplied from the control unit described later, the air supply is supplied. By connecting the pressure chamber 8 to the air tank 10 instead of the passage 4, air is introduced into the pressure chamber 8 and the waste gate valve 2 is fully opened.
[0009]
On the other hand, an engine speed signal output from a rotation sensor (not shown) and a supply pressure signal output from a supply pressure sensor 14 are supplied to a control unit 13 provided as a control means for the electromagnetic three-way valve 11 and the actuator 12. Further, the control unit 13 calculates whether or not the actual supply air pressure is within an appropriate range based on the input engine speed signal and the supply air pressure signal. When the supply air pressure is within the appropriate range, the actuator 12 As a result, the auxiliary throttle valve 6 is held fully open, and the electromagnetic three-way valve 11 is maintained in the closed state to introduce the supply air pressure into the pressure chamber 8 of the diaphragm actuator 7.
[0010]
However, when the supply air pressure becomes higher than a predetermined value due to the enrichment of the air-fuel ratio, the electromagnetic three-way valve 11 is opened to introduce air into the pressure chamber 8 of the diaphragm actuator 7 and waste. At the same time as the gate valve 2 is forcibly fully opened, the actuator 12 is operated to close the auxiliary throttle valve 6 to limit the supply air flow rate. Note that the auxiliary throttle valve 6 ensures a minimum supply air flow rate to maintain the engine operation even in the closed state.
[0011]
In the supercharge prevention device for an engine with a supercharger configured as described above, in a normal operation state, the electromagnetic three-way valve 11 is maintained in a closed state, and the intake air taken out from the downstream of the auxiliary throttle valve 6 is removed. By introducing the pressure into the pressure chamber 8 of the diaphragm actuator 7, the opening degree of the waste gate valve 2 is variably controlled in response to the supply air pressure , thereby avoiding supercharging as in the prior art.
[0012]
Even when the waste gate valve 2 for avoiding supercharging is provided as described above, if the air-fuel ratio supplied to the engine 3 is concentrated due to a failure of the air-fuel ratio control means , for example , the waste gate valve 2 is provided. Even if the full opening control of the gate valve 2 is performed, the energy of the exhaust gas supplied to the supercharger 1 can not be sufficiently reduced, so that there is a possibility of falling into a supercharged state.
[0013]
However, while the engine 3 is in operation, the control unit 13 monitors the rotation speed and the supply air pressure of the engine 3 to determine whether or not there is a possibility of a supercharged state. When it is determined that the possibility of falling into over-boost condition has fallen when determining or already over-boost condition and high pressure chamber of the diaphragm actuator 7 by supplying the valve opening signal to the electromagnetic three-way valve 11 At the same time, the waste gate valve 2 is forcibly fully opened by introducing air into the valve 8, and at the same time, the valve closing signal is supplied to the actuator 12 to close the auxiliary throttle valve 6.
[0014]
Accordingly, when there is a high possibility that the engine will be in a supercharged state or when it is already in a supercharged state, for example, the flow rate is controlled by the supply throttle valve 5 whose opening degree is controlled in response to the degree of depression of the accelerator pedal. Since the supplied air is restricted by the auxiliary throttle valve 6 and then supplied to the engine, the output of the engine 3 decreases. At the same time, since the wastegate valve 2 is fully opened to lower the supercharging pressure, the flow rate of the supply air is corrected to decrease, and a fatal supercharging state is avoided.
[0015]
In addition, this invention is not limited to the said embodiment, It can apply to the supercharged engine of all the types provided with the air supply throttle valve .
[0016]
Furthermore, in the above embodiment, the auxiliary throttle valve 6 is provided downstream of the air supply throttle valve 5 to limit the engine output during supercharging. However, depending on the relationship with an air-fuel ratio control device (not shown) or the like. An auxiliary throttle valve 6 may be provided on the upstream side of the supply throttle valve 5.
[0017]
【The invention's effect】
As is clear from the above explanation, the present invention closes the auxiliary throttle valve when the engine is in a supercharged state due to a failure of the air-fuel ratio control means or the like or when there is a high possibility that it will be in the supercharged state. at the same time reducing the output of the engine, in order to introduce air in place of the boost pressure so that decreasing the supercharging pressure is forcibly fully opened operating the waste gate valve, is fully open operation of the waste gate valve It is quick and reliable, and there is no possibility of falling into a deadly supercharged state, and the reliability and durability of the supercharged engine can be improved.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram showing an embodiment of a supercharge prevention device for a supercharged engine according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Supercharger 2 Wastegate valve 3 Engine 4 Air supply path 5 Air supply throttle valve 6 Auxiliary throttle valve 7 Diaphragm actuator 8 Pressure chamber 9 Signal path 10 Air tank 11 Electromagnetic three-way valve 12 Actuator 13 Control unit 14 Air pressure sensor

Claims (1)

給気圧に応答して開度制御されるウェイストゲートバルブ(2)を有する過給機(1)を備えた過給機付エンジンにおいて、アクセルペダルの踏込度合に応答して開度制御される給気絞り弁(5)を設けた給気通路(4)に常開の補助絞り弁(6)を設ける一方、エンジン回転数および給気圧を監視して過過給状態に陥る可能性が高くなっていることを検出した場合、あるいは、すでに過過給状態であると判断したときに給気圧に代えてエアを導入して前記ウェイストゲートバルブ(2)を強制的に全開作動させると同時に前記補助絞り弁(6)を閉弁作動させるコントロールユニット(13)を設けたことを特徴とする過給機付エンジンの過過給防止装置。 In a supercharged engine equipped with a supercharger (1) having a wastegate valve (2) whose opening degree is controlled in response to the supply air pressure, a supply whose opening degree is controlled in response to the degree of depression of the accelerator pedal. While the normally open auxiliary throttle valve (6) is provided in the air supply passage (4) provided with the air throttle valve (5), there is a high possibility that the engine speed and the supply air pressure are monitored to cause a supercharging state. Or when it is determined that the engine is already supercharged, air is introduced instead of the supply air pressure to forcibly fully open the waste gate valve (2) and at the same time the auxiliary A supercharge prevention device for an engine with a supercharger, characterized in that a control unit (13 ) for closing the throttle valve (6) is provided.
JP2000073706A 2000-03-16 2000-03-16 Supercharging prevention device for supercharged engine Expired - Fee Related JP3908435B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000073706A JP3908435B2 (en) 2000-03-16 2000-03-16 Supercharging prevention device for supercharged engine

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Application Number Priority Date Filing Date Title
JP2000073706A JP3908435B2 (en) 2000-03-16 2000-03-16 Supercharging prevention device for supercharged engine

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JP2001263084A JP2001263084A (en) 2001-09-26
JP3908435B2 true JP3908435B2 (en) 2007-04-25

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JP4770759B2 (en) * 2007-03-13 2011-09-14 トヨタ自動車株式会社 Control device for an internal combustion engine with a supercharger

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