JP3915543B2 - Partly superelastic parts and method of manufacturing the same - Google Patents
Partly superelastic parts and method of manufacturing the same Download PDFInfo
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- JP3915543B2 JP3915543B2 JP2002047336A JP2002047336A JP3915543B2 JP 3915543 B2 JP3915543 B2 JP 3915543B2 JP 2002047336 A JP2002047336 A JP 2002047336A JP 2002047336 A JP2002047336 A JP 2002047336A JP 3915543 B2 JP3915543 B2 JP 3915543B2
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Description
【0001】
【発明の属する技術分野】
本発明は一般的には、部分的に超弾性を有する部品に関し、そのような部品を製造するための形状記憶合金と、そのような部品を製造する方法にも関する。本発明の特定的な対象は、めがねフレームの「腕」の部分である。
【0002】
【従来の技術】
形状記憶合金の示す超弾性特性を利用して、さまざまな部品が製造され、使用されている。そのひとつの重要な例に、めがねフレームがある。めがねフレームを構成する各部分のうち、超弾性が欲しいのは、ブリッジ部分と腕のテンプル部分であって、レンズを保持する枠と、腕のモダン部分すなわち耳に掛ける部分とは、超弾性であっては、むしろ好ましくない。いうまでもないが、レンズ枠は一定の形状を保持する必要があり、モダン部分は、めがね使用者の耳の形に合わせてめがね店で変形させるものだからである。
【0003】
このように、形状記憶合金で製造した一体の部品においても、その一部分が超弾性を示し、残りの部分は示さないものが要求される。同様に、一体の部品の部分によって形状記憶特性が異なるものが要求されることがあり、その要求に応えた形状記憶合金コイルバネが提案されている(特開平8−232054)。そのコイルバネは、Niが50.3原子%以上のNi−Ti合金でコイルを製作し、温度または処理時間が部分によって異なる形状記憶処理を施したものである。
【0004】
めがねフレームの腕に関していえば、1本のNi−Ti合金の線材を材料とするが、上記のように、テンプル部分だけに超弾性を発揮させ、モダン部分は塑性変形可能なことが要求される。従来、腕は、つぎのようにして製造していた。
1)Ni−Ti形状記憶合金の直径2〜3mmの線材を母材とし、これを700〜900℃の温度に加熱する焼鈍処理を施す。
2)焼鈍した線材に冷間のスエージング加工を行なって、テンプルになる部分が、たとえば直径1.5mm、モダンになる部分が直径1.0mmと異なる、段付きの素材を得る。
3)この素材を歪取焼鈍した後、テンプル部分だけをプレス加工して断面形状をほぼ長方形とし、モダン部分を湾曲させる。ついで、
4)形状記憶処理を行なって、超弾性を与える。その熱処理条件は、通常、温度300〜550℃、時間1〜60分間の加熱である。
5)モダン部分だけ部分焼鈍し、超弾性を取り去る。
【0005】
上記の諸工程は、段階が多く、コストが嵩む。めがねフレームも低価格化の趨勢にあり、それに応えてコストを低減するには、合理化が必要である。そこで発明者が注目したのが、最後の部分焼鈍の工程5である。この工程は、高温で活性なNi−Ti系合金を対象に、いかにしてモダン部分の部分焼鈍の影響をテンプル部分に及ぼさないようにするかが重要な問題であって、十分満足な処理をするには、高いコストがかかるからである。
【0006】
発明者は、上記しためがねフレームの製造方法のうち、工程5すなわち部分焼鈍を省略し、工程4の形状記憶処理だけで超弾性を発揮させることを着想した。研究の結果、特定の合金組成の形状記憶合金を選択し、機械加工および冷間加工ののち、適切な熱処理を施すことにより、冷間加工を受けた部分だけが、加工に続く熱処理の結果超弾性を発現し、冷間加工を受けなかった部分は塑性変形が可能なまま残る、という事実を見出した。
【0007】
【発明が解決しようとする課題】
本発明の目的は、上記した発明者の得た新しい知見を活用し、一般的には、部分的に超弾性を有する部品を、低減されたコストで製造するための方法を提供することにある。本発明の特定的な目的は、めがねフレームのうちの「腕」の部分を、簡略化された工程で、したがって低コストで製造する方法を提供することにある。
【0008】
【課題を解決するための手段】
上記の目的を達成する、本発明の部分的に超弾性を発揮することのできる形状記憶合金の部品を製造する方法は、Ni−Ti−M(MはFe、VまたはCo)合金であって、重量%で、Ni+M:55.0〜55.9%およびTi:残部からなり、MがFeまたはVの場合はM:0.2〜1.2%、MがCoの場合はM:0.1〜2.0%である合金組成を選択することにより、溶体化処理後の変態温度および硬さを調節した合金を、所望の部品形状に加工した後、焼鈍して形状記憶特性を失わせ、ついで、特定の部分だけ冷間で10%以上の加工を行ない、最後に温度300〜550℃、時間1〜60分の熱処理を部品全体に施すことにより、冷間加工部分だけに超弾性を発揮させることからなる、部分的に超弾性を有する部品の製造方法である。
【0009】
本発明の部分的に超弾性を発揮することのできる形状記憶合金のいまひとつの態様は、Ni−Ti−M(MはCo)合金であって、重量%で、Ni+M:55.0〜55.9%、M:0.1〜2.0%およびTi:残部からなる合金組成を有し、NiおよびMの含有量を選択することにより、溶体化処理後の変態温度を−50℃〜−5℃、硬さHv=280以下に調節してなり、冷間加工を受けた部分だけが、続く形状記憶処理により部分的に超弾性を発揮することのできるものである。
【0010】
【発明の実施形態】
本発明の部分的に超弾性を有する部品を製造する方法は、上記したいずれかの合金組成を有するとともに、変態温度および硬さを上記のように調節した合金を、所望の部品形状に加工した後、焼鈍して形状記憶特性を失わせ、ついで特定の部分だけ冷間で10%以上の加工を行ない、最後に温度300〜550℃、時間1〜60分の熱処理を施すことにより、加工部分だけに超弾性を発揮させることからなる。
【0011】
第三成分であるM(Fe、VまたはCo)の添加は、溶体化処理を施した合金の変態温度を低下させることを目的としている。添加量の増大につれて、変態温度低下の効果が高まる。部品が超弾性を示すべき温度領域は、当然に部品の用途によって異なるが、通常の用途において求められる変態温度を実現するには、MがFeおよびVである場合は0.2〜1.2%、Coである場合は0.1〜2.0%の範囲の添加量から選べばよい。
【0012】
一方、Mの添加は、Ni−Ti形状記憶合金の硬さを増す傾向がある。しかし部品には、切削、穴あけ、ねじ切りなどの機械加工を施すことが多く、機械加工が容易であるためには、材料があまり硬くては不都合である。この観点から、溶体化処理後の硬さを、Hvにして250以下、高くても280以下に抑えることとした。MがFe,Vの場合、前記した0.2〜1.2%の範囲の添加で、Hv250以下の条件は達成できる。MがCoの場合も、前記した0.1〜2.0%の範囲の添加量および溶体化温度の選択により、Hv280以下とすることができる。
【0013】
Ni−Ti−M(M=Fe)合金において、Feが0.2%、0.5%および0.9%の場合について、それぞれの[Ni+Fe]%を変化させたときに、溶体化処理後の変態温度(As)がどのように変化するかを調べて、図1のグラフを得た。これらの合金について、[冷間加工+熱処理]で超弾性が生じる領域と、硬さが加工に不都合な限度を超える領域とを、グラフ上にあわせて示した。
【0014】
本発明の特定的な対象であるめがねフレームの腕は、テンプル部分だけが超弾性を有することが望まれ、モダン部分は超弾性を有してはならない部品である。超弾性特性は、常温において発現することが望まれる。従って、熱処理後の変態温度が、−30℃〜−10℃に位置することが好ましい。このような腕を製造するには、合金組成をそれに応じて選択し、前記した工程1)〜4)を行なえばよい。それにより、[冷間加工+熱処理]でテンプル部分に超弾性が生じ、熱処理しか受けなかったモダン部分は超弾性が生じない。このようにして、工程5)の部分焼鈍を省略することができる。
【0015】
【実施例】
表1に記載した合金組成を有するNi−Ti−M合金を、真空誘導炉で溶製した。各合金の溶体化処理後の変態温度(As)の実測値を、併せて表1に示す。
【0016】
各合金を直径3mmの線材に伸線し、800℃×10分間の加熱を行なって焼鈍した。長さ約2000mmに切り取った焼鈍材を一端から順にスエージング加工して、大径の方は径1.9mm×長さ70mm、小径の方は径1.5mm×長さ70mmのものとして、これを順次全長140mmに切断して、ほぼ中央に段差をもつ素材を得た。この素材に、800℃×10分間の加熱を行なう歪取焼鈍を施したのち、大径部分(テンプル部分となる)を冷間でプレス加工して、2.5×1.0mmの長方形断面をもつものとした。小径部分(モダン部分となる)には加工を加えなかった。
【0017】
最後に、全体に400〜530℃×30分間の加熱を行なって、形状記憶処理した。加熱温度は、上記の範囲内で合金組成にしたがって選択した。冷間加工したテンプル部分は、常温でほぼ直角に折り曲げてももとの形状を回復する超弾性を示し、一方でモダン部分は折り曲げるとそのままの形状を保ち、塑性加工が可能であった。
【0018】
表 1
【0019】
【発明の効果】
本発明の部分的に超弾性を有する部品の製造方法は、Ni−Ti合金に第三成分として、M(Fe、VまたはCo)から選んだ1種または2種以上を添加し、Ni+MとTiとの割合とMの添加量とを選択した形状記憶合金を材料として使用することにより、変態温度を−50℃〜−5℃の範囲で用途に応じて調節し、かつ機械加工に適した硬さが得られ、それによって、冷間加工を受けた部分だけが、続く形状記憶処理により部分的に超弾性を発揮するという特性を有する。
【0020】
したがってこの合金を材料として、これを所望の部品形状に加工した後、焼鈍して形状記憶特性を失わせ、ついで特定の部分だけ冷間加工し、最後に形状記憶のための熱処理を行なうことにより、加工部分だけが超弾性を有する部品を製造することができる。従来の部分的に超弾性を有する部品の製造は、全体に超弾性を与えた後、一部に超弾性を失わせるための熱処理を施すという工程が最後に必要であり、これがコストを高くしていたが、本発明によりこの工程が不要になったから、部分的に超弾性を有する部品が、低減されたコストで製造できるようになった。
【0021】
本発明は、実例として挙げためがねフレームの腕の製造に適用したとき、とくに有意義であるが、それに限らず、一体であってその一部が超弾性を有し、残りの一部が塑性加工可能である部品の製造に、広く応用可能である。
【図面の簡単な説明】
【図1】 Ni−Ti−M(M=Fe)合金において、[Ni+Fe]%と溶体化処理後の変態温度(As)との関係を示すグラフ。[0001]
BACKGROUND OF THE INVENTION
The present invention generally relates to parts that are partially superelastic, and also relates to shape memory alloys for producing such parts and methods for producing such parts. A particular subject of the present invention is the “arm” portion of the eyeglass frame.
[0002]
[Prior art]
Various parts are manufactured and used by utilizing the superelastic characteristics of shape memory alloys. One important example is the glasses frame. Of the parts that make up the glasses frame, we want superelasticity for the bridge part and the temple part of the arm. The frame that holds the lens and the modern part of the arm, that is, the part that hangs on the ear, is superelastic. If so, it is rather undesirable. Needless to say, the lens frame needs to maintain a certain shape, and the modern part is deformed in the eyeglass store in accordance with the shape of the ear of the eyeglass user.
[0003]
Thus, an integral part manufactured from a shape memory alloy is required to have a part that is superelastic and the remaining part is not shown. Similarly, there are cases where different shape memory characteristics are required depending on the part of the integral part, and a shape memory alloy coil spring that meets the demand has been proposed (Japanese Patent Laid-Open No. Hei 8-232004). The coil spring is a coil made of a Ni—Ti alloy with Ni of 50.3 atomic% or more, and subjected to a shape memory process in which the temperature or processing time varies depending on the part.
[0004]
Regarding the arm of the eyeglass frame, a single Ni—Ti alloy wire is used as the material, but as described above, only the temple portion is required to exhibit superelasticity, and the modern portion is required to be plastically deformable. . Conventionally, the arm is manufactured as follows.
1) An Ni-Ti shape memory alloy wire having a diameter of 2 to 3 mm is used as a base material, and an annealing treatment is performed by heating the wire to a temperature of 700 to 900 ° C.
2) Cold swaging is performed on the annealed wire to obtain a stepped material in which the part that becomes a temple is different from, for example, a diameter of 1.5 mm and the part that becomes a modern is different from a diameter of 1.0 mm.
3) After strain-annealing this material, only the temple part is pressed to make the cross-sectional shape almost rectangular and the modern part is curved. Next,
4) Perform shape memory processing to give superelasticity. The heat treatment conditions are usually heating at a temperature of 300 to 550 ° C. and a time of 1 to 60 minutes.
5) Only the modern part is partially annealed to remove superelasticity.
[0005]
Each of the above processes has many steps and is expensive. Eyeglass frames are also trending toward lower prices, and rationalization is necessary to reduce costs accordingly. Therefore, the inventor paid attention to the process 5 of the final partial annealing. This process is an important issue for Ni-Ti alloys that are active at high temperatures, and how to prevent the effect of partial annealing of the modern part on the temple part. This is because high cost is required.
[0006]
The inventor conceived that in the manufacturing method of the above-mentioned glass frame, step 5, that is, partial annealing is omitted, and superelasticity is exhibited only by the shape memory processing in
[0007]
[Problems to be solved by the invention]
An object of the present invention is to provide a method for producing a partly superelastic part at a reduced cost by utilizing the above-described new knowledge obtained by the inventors. . A particular object of the present invention is to provide a method of manufacturing the “arm” portion of the spectacle frame in a simplified process and therefore at a low cost.
[0008]
[Means for Solving the Problems]
The method of manufacturing the part of the present invention that can achieve the above-mentioned object and can exhibit a part of super-elasticity is a Ni-Ti-M ( M is Fe, V or Co ) alloy. , Wt%, Ni + M: 55.0-55.9% and Ti: balance, M: 0.2-1.2% when M is Fe or V, M: 0 when M is Co By selecting an alloy composition that is 1 to 2.0%, an alloy with a controlled transformation temperature and hardness after solution treatment is processed into a desired part shape and then annealed to lose shape memory characteristics. Then, the specified part is cold processed to 10% or more, and finally the whole part is heat treated at a temperature of 300 to 550 ° C. for 1 to 60 minutes, so that only the cold processed part is super elastic. To produce parts with superelasticity, which are made to exhibit It is.
[0009]
Another embodiment of the shape memory alloy capable of exhibiting superelasticity partially according to the present invention is a Ni-Ti-M (M is Co) alloy, and Ni + M: 55.0-55. 9%, M: 0.1 to 2.0% and Ti: The balance is an alloy composition consisting of the balance. By selecting the contents of Ni and M, the transformation temperature after solution treatment is -50 ° C to- Only the part which has been adjusted to 5 ° C. and the hardness Hv = 280 or less and which has undergone cold working can exhibit superelasticity partially by the subsequent shape memory process.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The method for producing a partly superelastic part according to the present invention is obtained by processing an alloy having any of the above alloy compositions and having the transformation temperature and hardness adjusted as described above into a desired part shape. After that, annealing is performed to lose the shape memory characteristics, and then a specific portion is cold processed at 10% or more, and finally a heat treatment is performed at a temperature of 300 to 550 ° C. for a time of 1 to 60 minutes. Only to exhibit superelasticity.
[0011]
The addition of M (Fe, V or Co) as the third component is intended to lower the transformation temperature of the solution-treated alloy. As the addition amount increases, the effect of lowering the transformation temperature increases. The temperature range in which the part should exhibit superelasticity naturally depends on the application of the part, but in order to achieve the transformation temperature required in normal applications, 0.2 to 1.2 when M is Fe and V. % And Co may be selected from an addition amount in the range of 0.1 to 2.0%.
[0012]
On the other hand, the addition of M tends to increase the hardness of the Ni—Ti shape memory alloy. However, parts are often subjected to machining such as cutting, drilling, and threading. For easy machining, it is inconvenient if the material is too hard. From this point of view, the hardness after the solution treatment is determined to be Hv, 250 or less, and at most 280 or less. When M is Fe, V, the condition of Hv 250 or less can be achieved with the addition in the range of 0.2 to 1.2%. Also when M is Co, Hv280 or less can be obtained by selecting the addition amount in the range of 0.1 to 2.0% and the solution temperature.
[0013]
In the case of Ni-Ti-M (M = Fe) alloy, when Fe is 0.2%, 0.5%, and 0.9%, when [Ni + Fe]% is changed, after solution treatment The graph of FIG. 1 was obtained by examining how the transformation temperature (As) of A changed. For these alloys, the region where superelasticity occurs in [cold working + heat treatment] and the region where the hardness exceeds an unfavorable limit for working are also shown on the graph.
[0014]
The arm of the eyeglass frame, which is a specific object of the present invention, is a component in which only the temple portion is desired to have superelasticity, and the modern portion should not be superelastic. It is desired that the superelastic property is exhibited at room temperature. Therefore, it is preferable that the transformation temperature after the heat treatment is located between −30 ° C. and −10 ° C. In order to manufacture such an arm, the alloy composition may be selected accordingly and the above-described steps 1) to 4) may be performed. As a result, super-elasticity occurs in the temple portion by [cold working + heat treatment], and super-elasticity does not occur in the modern portion that has undergone only heat treatment. In this way, the partial annealing in step 5) can be omitted.
[0015]
【Example】
A Ni—Ti—M alloy having the alloy composition shown in Table 1 was melted in a vacuum induction furnace. Table 1 shows the measured values of the transformation temperature (As) after the solution treatment of each alloy.
[0016]
Each alloy was drawn into a wire having a diameter of 3 mm and annealed by heating at 800 ° C. for 10 minutes. The annealed material cut to about 2000mm in length was swaged in order from one end. The larger diameter was 1.9mm in diameter x 70mm in length, and the smaller diameter was 1.5mm in diameter x 70mm in length. Were sequentially cut to a total length of 140 mm to obtain a material having a step in the center. This material is subjected to strain relief annealing, which is heated at 800 ° C for 10 minutes, and then the large diameter portion (which becomes the temple portion) is pressed in a cold manner to form a 2.5 x 1.0 mm rectangular cross section. I had it. No processing was applied to the small-diameter part (which becomes the modern part).
[0017]
Finally, the whole was heated at 400 to 530 ° C. for 30 minutes to perform shape memory treatment. The heating temperature was selected according to the alloy composition within the above range. The cold-worked temple part showed superelasticity that restored its original shape even when bent at a right angle at room temperature, while the modern part kept its original shape when bent and was capable of plastic working.
[0018]
Table 1
[0019]
【The invention's effect】
The method for producing a partly superelastic component according to the present invention comprises adding one or more selected from M (Fe, V or Co) as a third component to a Ni—Ti alloy, and adding Ni + M and Ti. By using a shape memory alloy with a selected ratio and the addition amount of M as a material , the transformation temperature is adjusted in the range of −50 ° C. to −5 ° C. according to the application, and is suitable for machining. It is is obtained, whereby only the portion receiving the cold working, has the property that exerts partially superelastic followed by shape memory process.
[0020]
Therefore, using this alloy as a material, after processing it into the desired part shape, it is annealed to lose its shape memory characteristics, then cold-work only certain parts, and finally perform heat treatment for shape memory Thus, it is possible to manufacture a part in which only the processed part has superelasticity. Conventional production of a partly superelastic part requires a final process of giving superelasticity to the whole and then applying heat treatment to partially lose superelasticity, which increases costs. However, this process is not necessary according to the present invention, so that a part having superelasticity can be manufactured at a reduced cost.
[0021]
The present invention is particularly meaningful when applied to the manufacture of the arm of the eyeglass frame as an example. However, the present invention is not limited to this, and it is integral and part thereof has superelasticity, and the remaining part is plastic working. Widely applicable to the production of possible parts.
[Brief description of the drawings]
FIG. 1 is a graph showing a relationship between [Ni + Fe]% and a transformation temperature (As) after solution treatment in a Ni—Ti—M (M = Fe) alloy.
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| US7455737B2 (en) | 2003-08-25 | 2008-11-25 | Boston Scientific Scimed, Inc. | Selective treatment of linear elastic materials to produce localized areas of superelasticity |
| JP5278987B2 (en) * | 2007-07-04 | 2013-09-04 | Necトーキン株式会社 | Manufacturing method for eyeglass frames |
| CN105986322B (en) * | 2015-03-03 | 2018-10-19 | 中国科学院物理研究所 | A kind of magnetic phase transition material |
| EP4162887A4 (en) * | 2020-06-09 | 2023-11-15 | Medicaretec Co., Ltd. | TUBE ELEMENT HAVING EXCELLENT LOCAL BENDING ABILITY, AND METHOD FOR MANUFACTURING IT |
| US20230225786A1 (en) * | 2020-06-09 | 2023-07-20 | Medicaretec Co., Ltd. | Tube member having excellent local bendability, and method for manufacturing same |
| CN119620432A (en) * | 2024-12-18 | 2025-03-14 | 西安交通大学 | Adaptive temples, glasses and preparation method based on multifunctional shape memory alloy |
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| JPS58186719A (en) * | 1982-04-26 | 1983-10-31 | Seiko Epson Corp | Temple of spectacle frame |
| JPH09228012A (en) * | 1996-02-21 | 1997-09-02 | Furukawa Electric Co Ltd:The | Shape memory alloy leaf spring and manufacturing method thereof |
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