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JP3916866B2 - Optical disc mold - Google Patents
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JP3916866B2 - Optical disc mold - Google Patents

Optical disc mold Download PDF

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Publication number
JP3916866B2
JP3916866B2 JP2000354469A JP2000354469A JP3916866B2 JP 3916866 B2 JP3916866 B2 JP 3916866B2 JP 2000354469 A JP2000354469 A JP 2000354469A JP 2000354469 A JP2000354469 A JP 2000354469A JP 3916866 B2 JP3916866 B2 JP 3916866B2
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Japan
Prior art keywords
movable
fixed
mirror block
mounting plate
temperature control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000354469A
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Japanese (ja)
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JP2002154141A (en
Inventor
正文 栗栖
正志 徳森
秀穂 有吉
敏彦 志比田
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Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Priority to JP2000354469A priority Critical patent/JP3916866B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/263Moulds with mould wall parts provided with fine grooves or impressions, e.g. for record discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/263Moulds with mould wall parts provided with fine grooves or impressions, e.g. for record discs
    • B29C2045/2651Moulds with mould wall parts provided with fine grooves or impressions, e.g. for record discs using a plurality of mould cavities

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は光ディスク成形金型に関するもので、さらに詳しくは複数取り成形金型に関するものである。
【0002】
【従来の技術】
従来、光ディスク成形金型において、例えば2ケ取り成形を行う場合、図2に示すように、プレート15を挾んで、固定側ミラーブロック1、可動側ミラーブロック6を備えた金型製品部16、17を設けた、いわゆる1個取り金型を2個並設する構成のものが用いられてきた。なお図において、4は固定側ミラーブロック1の表面に装着されたスタンパー、5はスタンパー4の外周を固定する外周リング、10はスプル、11はランナーである。
【0003】
【発明が解決しようとする課題】
しかし、上述した金型構造の場合、金型製品部16と金型製品部17はプレート15と一体となって組み込まれているため、相互に熱の影響を受けやすく、光ディスク金型において最も重要な制御である温度コントロール制御を正確に行うことが困難となるという課題を有していた。また、小ロット生産の場合に、別機種切り替えに伴うスタンパー交換や製品機種が異なる場合製品部自身を入れ替える必要などから金型交換に時間を要していた。すなわち、従来の金型構造の場合は、いったん成形機より金型を取り外した後、金型の分解を行い必要なパーツを組み替えて再度成形機に取り付けるという作業が発生し、金型交換作業に時間を費やし、実際の生産稼動時間も短くなるという課題を有していた。
【0004】
【課題を解決するための手段】
そこで上記課題を解決するため、本発明は固定側ミラーブロックと可動側ミラーブロックを金型の中心に設けた垂直方向の分割空間において左右に分割し、固定側ユニットおよび可動側ユニットとして独立した左右ユニットを形成することによって、左右ユニットは、熱の影響を受けにくくし、また固定側ユニットはスタンパー交換用のカセット式交換ユニットとし、可動側ユニットも同様にカセット式交換ユニットとすることにより、成形機に取り付けたままで金型交換が可能となる成形金型を提供することができる。
【0005】
【発明の実施の形態】
本発明の請求項1に記載の発明は、1つの成形機で複数の2つの光ディスクの成形を行う光ディスク成形金型において、
1つの固定側取付板と、前記固定側取付板に固定側第一温調手段を介して取付ける固定側第一ミラーブロックと、前記固定側第一ミラーブロックに取付ける第一スタンパーと、前記固定側取付板に固定側第二温調手段を介して取付ける固定側第二ミラーブロックと、前記固定側第二ミラーブロックに取付ける第二スタンパーと、
1つの可動側取付板と、前記可動側取付板にクランプにて取付ける可動側第一ミラーブロックと、前記可動側第一ミラーブロックに取付けた可動側第一温調回路と、前記可動側取付板にクランプにて取付ける可動側第二ミラーブロックと、前記可動側第二ミラーブロックに取付けた可動側第二温調回路とにより成形金型を構成し、
前記固定側第一温調手段を固定側取付板に装着した状態で、前記第一固定側ミラーブロックのみを取り外し、前記第一スタンパーを成形機の外で脱着可能に、前記固定側第二温調手段を固定側取付板に装着した状態で、前記第二固定側ミラーブロックのみを取り外し、前記第二スタンパーを成形機の外で脱着可能に、前記可動側第一温調手段と共に前記可動側第一ミラーブロックを前記可動側取付板から取外し可能に、前記可動側第二温調手段と共に前記可動側第二ミラーブロックを前記可動側取付板から取外し可能に配置としたことを特徴とする光ディスク成形金型で、固定側ミラーブロックおよび可動側ミラーブロックを垂直方向の分割空間により左右に分割し、それぞれ独立したユニットとすることにより、左右ユニット間における熱伝導を減少し、熱影響を互いに受けにくくすることにより、左右ユニットの温度を個別に制御することができるため、安定した成形が可能となり、また固定側ユニットおよび可動側ユニットはカセット方式で交換できるため、成形機から脱着することが容易となるため、製品機種切り替えに伴う金型交換が即時にかつ容易にできるという作用を有する。
【0007】
以下、本発明の実施の形態について、図1を用いて説明する。
(実施の形態)
図1は本発明の光ディスク成形金型の構造を示し、2個取り成形金型による実施の形態を示す。図1に示すように、1a、1bは2個取り成形金型において、左右に分割された固定側第一(左側)ミラーブロック1aと固定側第二(右側)ミラーブロック1bで、2は固定側第一(左側)ミラーブロック1aと固定側第二(右側)ミラーブロック1bの夫々の中心部に設けられたスプルーブッシュ、3は固定側第一(左側)ミラーブロック1aと固定側第二(右側)ミラーブロック1bを取付ける固定側取付板、4は固定側第二(右側)ミラーブロック1の表面に装着された第二(右側)スタンパー、(図示していないが、同様に固定側第一(左側)ミラーブロック1aに第一(左側)スタンパーが装着されている)、5はスタンパー4の外周部を固定する外周リング、6a、6bは左右に分割された可動側第一(左側)ミラーブロックと可動側第二(右側)ミラーブロック、7はエジェクタピン、8は可動側第一(左側)ミラーブロック6a、可動側第二(右側)ミラーブロック6bを後述する可動側取付板に固定するクランプ、9は可動側取付板、10はスプルー、11はランナー、12は固定側第一(左側)ミラーブロック1a、固定側第二(右側)ミラーブロック1bと左右の可動側第一(左側)ミラーブロック6a、可動側第二(右側)ミラーブロック6bを金型中心において垂直方向に分割する分割空間、13はエアー配管、14は温調手段である。
【0008】
本実施の形態においては、固定側第一(左側)ミラーブロック1a、固定側第二(右側)ミラーブロック1bは、中央の分割空間12により左右に分割され、それぞれ独立した固定側ユニット1A、1Bを形成する。同様に、可動側第一(左側)ミラーブロック6a、可動側第二(右側)ミラーブロック6bも、分割空間12により左右に分割され、それぞれ独立した可動側ユニット6A、6Bを形成する。また、エアー配管13、温調手段14の配管(図示せず)も各ユニット毎に独立して設けられ、より詳細には、分類し符号で示していないが、図1に示すように、固定側ユニット1A、1Bには夫々固定側第一(左側)温調手段と固定側第二(右側)温調手段、可動側ユニット6A、6Bには夫々可動側第一(左側)温調手段と可動側第二(右側)温調手段を設けているため、個別にコントロールされるように構成されている。
【0009】
このように、本実施の形態によれば、左右の固定側ユニット1A、1B、可動側ユニット6A、6Bは分割空間12により分割されているので、左右ユニット間における熱伝導を減少することができ、各ユニットにおける温度制御を正確に行うことができる。さらに可動側第一(左側)ミラーブロック6a、可動側第二(右側)ミラーブロック6bをクランプ8を取り外して可動側取付板9から取り外すことにより、成形機から脱着することができるため、成形機に金型を取り付けたままで、カセット方式で可動側ユニット6A、6Bを交換することができる。同様に、固定側第一(左側)ミラーブロック1a、固定側第二(右側)ミラーブロック1bも固定側取付板3から取り外すことにより、スタンパー交換時にカセット方式で固定側ユニット1A、1Bを成形機から脱着することが可能となる。
【0010】
なお、上記の実施の形態においては、2個取り成形金型について説明したが、本発明は2個取り成形金型に限定されるものではない。
【0011】
【発明の効果】
本発明によれば、固定側ミラーブロックおよび可動側ミラーブロックを垂直方向の分割空間により左右に分割し、それぞれ独立したユニットとすることにより、左右ユニット間における熱伝導を減少し、熱影響を互いに受けにくくしたので、温度を個別に制御することができるため、安定した成形が可能となり、また固定側ユニットおよび可動側ユニットはカセット方式で交換できるため、成形機から脱着することが容易となるため、製品機種切り替えに伴う金型交換が即時にかつ容易にできるという効果を有する。
【図面の簡単な説明】
【図1】本発明の一実施の形態による2個取り成形金型を示す概要図である。
【図2】従来の2個取り成形金型を示す概要図である。
【符号の説明】
1A、1B 固定側ユニット
1a、1b 左右固定側ミラーブロック
2 スプルーブッシュ
2a スプルーブッシュ取付口
3 固定側取付板
4 スタンパー
5 外周リング
6A、6B 可動側ユニット
6a、6b 左右可動側ミラーブロック
7 エジェクタピン
8 クランプ
9 可動側取付板
10 スプル
11 ランナー
12 分割空間
13 エアー配管
14 温調手段
15 プレート
16 金型製品部
17 金型製品部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an optical disk mold, and more particularly to a multi-cavity mold.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, in a case where, for example, two-piece molding is performed in an optical disk molding die, as shown in FIG. 2, a mold product section 16 including a fixed side mirror block 1 and a movable side mirror block 6 sandwiching a plate 15 A structure in which two so-called single-cut molds provided with 17 are arranged side by side has been used. In the figure, 4 is a stamper mounted on the surface of the fixed mirror block 1, 5 is an outer ring for fixing the outer periphery of the stamper 4, 10 is a sprue, and 11 is a runner.
[0003]
[Problems to be solved by the invention]
However, in the case of the above-described mold structure, the mold product part 16 and the mold product part 17 are integrated with the plate 15 and are therefore easily affected by heat. There is a problem that it is difficult to accurately perform temperature control control, which is a difficult control. In addition, in the case of small lot production, it takes time to change the die because of the need to change the stamper when switching between different models, or when the product model is different, the product section itself needs to be replaced. In other words, in the case of the conventional mold structure, after removing the mold once from the molding machine, the work of disassembling the mold, reassembling the necessary parts and reattaching it to the molding machine is necessary. The problem was that time was spent and the actual production operation time was shortened.
[0004]
[Means for Solving the Problems]
Therefore, in order to solve the above problems, the present invention divides the fixed-side mirror block and the movable-side mirror block into left and right in a vertical division space provided at the center of the mold, and separates left and right as the fixed-side unit and the movable-side unit. By forming units, the left and right units are less susceptible to heat, the fixed unit is a cassette-type replacement unit for exchanging stampers, and the movable side unit is also a cassette-type replacement unit. It is possible to provide a molding die capable of exchanging the die while attached to the machine.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
The invention according to claim 1 of the present invention is an optical disc molding die for molding a plurality of two optical discs with one molding machine.
One fixed-side mounting plate, a fixed-side first mirror block mounted on the fixed-side mounting plate via a fixed-side first temperature control means, a first stamper mounted on the fixed-side first mirror block, and the fixed side A fixed-side second mirror block attached to the mounting plate via a fixed-side second temperature control means; a second stamper attached to the fixed-side second mirror block;
One movable-side mounting plate, a movable-side first mirror block attached to the movable-side mounting plate with a clamp, a movable-side first temperature control circuit attached to the movable-side first mirror block, and the movable-side mounting plate A movable mold second mirror block attached to the clamp and a movable second temperature control circuit attached to the movable second mirror block to form a molding die,
With the fixed-side first temperature control means mounted on the fixed-side mounting plate, only the first fixed-side mirror block is removed, and the first stamper can be detached from the molding machine so that the fixed-side second temperature can be removed. With the adjustment means mounted on the fixed-side mounting plate, only the second fixed-side mirror block is removed, and the second stamper can be detached from the molding machine so that the movable-side first temperature adjustment means and the movable-side An optical disc characterized in that the first mirror block can be removed from the movable side mounting plate, and the movable side second mirror block can be removed from the movable side mounting plate together with the movable side second temperature control means. In the mold, the fixed-side mirror block and the movable-side mirror block are divided into left and right by a vertical dividing space, and each unit is made into an independent unit. Since the temperature of the left and right units can be controlled individually by reducing the induction and making them less susceptible to heat effects, stable molding is possible, and the fixed side unit and the movable side unit can be replaced by the cassette method. Therefore, since it becomes easy to detach from the molding machine, there is an effect that the mold change accompanying the product model change can be performed immediately and easily.
[0007]
Hereinafter, an embodiment of the present invention will be described with reference to FIG.
(Embodiment)
FIG. 1 shows the structure of an optical disk molding die of the present invention, and shows an embodiment using a two-piece molding die. As shown in FIG. 1, 1a, 1b in two cavity molding die, in a solid Jogawa first (left) mirror block 1a which is divided into right and left fixed side second (right) mirror block 1b, 2 is A sprue bush provided at the center of each of the fixed side first (left side) mirror block 1a and the fixed side second (right side) mirror block 1b , 3 is the fixed side first (left side) mirror block 1a and the fixed side fixed side mounting plate for mounting a second (right) mirror block 1b, 4 and the second (right) stamper mounted to the fixed side second (right) mirror block 1 b surface, but not (shown similarly first the fixed side first (left) mirror block 1a (left) stamper is attached), 5 the outer peripheral ring for fixing the outer peripheral portion of the stamper 4, 6 a, 6b the first movable-side is divided into right and left One (left side) mirror Click and the movable second (right) mirror block, 7 ejector pin, 8 fixed first (left) mirror block 6a movable, the movable second (right) mirror block 6b on the movable side mounting plate which will be described later clamping, 9 movable side mounting plate, 10 is a sprue, 11 a runner, 12 a solid Jogawa first (left) mirror block 1a, the fixed-side second (right) mirror block 1b and the left and right movable side first ( The left side is a divided space for dividing the mirror block 6a and the movable second (right side) mirror block 6b in the vertical direction at the center of the mold, 13 is an air pipe, and 14 is a temperature adjusting means.
[0008]
In this embodiment, the solid Jogawa first (left) mirror block 1a, the second (right) mirror block 1b fixed side, by a central division space 12 is divided into left and right, independent fixed side unit 1A, 1B is formed. Similarly, variable dynamic side first (left) mirror block 6a, also movable second (right) mirror block 6b, is divided into right and left by the divided spaces 12, independent movable unit 6A, to form the 6B. In addition, the air pipe 13 and the temperature control means 14 (not shown) are also provided independently for each unit, and more specifically, they are classified and not shown by reference numerals, but are fixed as shown in FIG. The side units 1A and 1B have fixed side first (left side) temperature control means and fixed side second (right side) temperature control means, respectively, and the movable side units 6A and 6B have movable side first (left side) temperature control means and Since the movable side second (right side) temperature control means is provided, it is configured to be individually controlled.
[0009]
Thus, according to the present embodiment, since the left and right fixed units 1A and 1B and the movable units 6A and 6B are divided by the divided space 12, heat conduction between the left and right units can be reduced. The temperature control in each unit can be performed accurately. Further, the movable side first (left side) mirror block 6a and the movable side second (right side) mirror block 6b can be detached from the molding machine by removing the clamp 8 and detaching from the movable side mounting plate 9, so that the molding machine The movable-side units 6A and 6B can be exchanged by the cassette method while the mold is attached to. Similarly, by removing the fixed side first (left side) mirror block 1a and the fixed side second (right side) mirror block 1b from the fixed side mounting plate 3, the fixed side units 1A and 1B are molded by the cassette method when the stamper is replaced. It becomes possible to detach from.
[0010]
In the above embodiment, the two-piece mold has been described. However, the present invention is not limited to the two-piece mold.
[0011]
【The invention's effect】
According to the present invention, the fixed-side mirror block and the movable-side mirror block are divided into left and right by a vertical dividing space, and are made into independent units, thereby reducing the heat conduction between the left and right units and reducing the thermal effect between each other. Since it is hard to receive, the temperature can be controlled individually, so stable molding is possible, and the fixed unit and the movable unit can be replaced by the cassette method, making it easy to detach from the molding machine In addition, there is an effect that the mold change accompanying the product model change can be made immediately and easily.
[Brief description of the drawings]
FIG. 1 is a schematic view showing a two-piece mold according to an embodiment of the present invention.
FIG. 2 is a schematic view showing a conventional two-piece mold.
[Explanation of symbols]
1A, 1B Fixed side unit 1a, 1b Left and right fixed side mirror block 2 Sprue bush 2a Sprue bush mounting port 3 Fixed side mounting plate 4 Stamper 5 Outer ring 6A, 6B Movable side units 6a, 6b Left and right movable side mirror block 7 Ejector pin 8 Clamp 9 Movable side mounting plate 10 Spru 11 Runner 12 Divided space 13 Air piping 14 Temperature control means 15 Plate 16 Mold product part 17 Mold product part

Claims (1)

1つの成形機で複数の2つの光ディスクの成形を行う光ディスク成形金型において、
1つの固定側取付板と、前記固定側取付板に固定側第一温調手段を介して取付ける固定側第一ミラーブロックと、前記固定側第一ミラーブロックに取付ける第一スタンパーと、前記固定側取付板に固定側第二温調手段を介して取付ける固定側第二ミラーブロックと、前記固定側第二ミラーブロックに取付ける第二スタンパーと、
1つの可動側取付板と、前記可動側取付板にクランプにて取付ける可動側第一ミラーブロックと、前記可動側第一ミラーブロックに取付けた可動側第一温調回路と、前記可動側取付板にクランプにて取付ける可動側第二ミラーブロックと、前記可動側第二ミラーブロックに取付けた可動側第二温調回路とにより成形金型を構成し、
前記固定側第一温調手段を固定側取付板に装着した状態で、前記第一固定側ミラーブロックのみを取り外し、前記第一スタンパーを成形機の外で脱着可能に、前記固定側第二温調手段を固定側取付板に装着した状態で、前記第二固定側ミラーブロックのみを取り外し、前記第二スタンパーを成形機の外で脱着可能に、前記可動側第一温調手段と共に前記可動側第一ミラーブロックを前記可動側取付板から取外し可能に、前記可動側第二温調手段と共に前記可動側第二ミラーブロックを前記可動側取付板から取外し可能に配置としたことを特徴とする光ディスク成形金型。
In an optical disk molding die for molding a plurality of two optical disks with one molding machine,
One fixed-side mounting plate, a fixed-side first mirror block mounted on the fixed-side mounting plate via a fixed-side first temperature control means, a first stamper mounted on the fixed-side first mirror block, and the fixed side A fixed-side second mirror block attached to the mounting plate via a fixed-side second temperature control means; a second stamper attached to the fixed-side second mirror block;
One movable-side mounting plate, a movable-side first mirror block attached to the movable-side mounting plate with a clamp, a movable-side first temperature control circuit attached to the movable-side first mirror block, and the movable-side mounting plate A movable mold second mirror block attached to the clamp and a movable second temperature control circuit attached to the movable second mirror block to form a molding die,
With the fixed-side first temperature control means mounted on the fixed-side mounting plate, only the first fixed-side mirror block is removed, and the first stamper can be detached from the molding machine so that the fixed-side second temperature can be removed. With the adjustment means mounted on the fixed-side mounting plate, only the second fixed-side mirror block is removed, and the second stamper can be detached from the molding machine so that the movable-side first temperature adjustment means and the movable-side An optical disc characterized in that the first mirror block can be removed from the movable side mounting plate, and the movable side second mirror block can be removed from the movable side mounting plate together with the movable side second temperature control means. Molding mold.
JP2000354469A 2000-11-21 2000-11-21 Optical disc mold Expired - Fee Related JP3916866B2 (en)

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