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JP3920133B2 - Fixing device, image forming apparatus - Google Patents
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JP3920133B2 - Fixing device, image forming apparatus - Google Patents

Fixing device, image forming apparatus Download PDF

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Publication number
JP3920133B2
JP3920133B2 JP2002117921A JP2002117921A JP3920133B2 JP 3920133 B2 JP3920133 B2 JP 3920133B2 JP 2002117921 A JP2002117921 A JP 2002117921A JP 2002117921 A JP2002117921 A JP 2002117921A JP 3920133 B2 JP3920133 B2 JP 3920133B2
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Prior art keywords
roller
recording medium
pressure roller
heating
heating roller
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JP2002117921A
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JP2003316193A (en
Inventor
登志一 鈴木
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Seiko Instruments Inc
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Seiko Instruments Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、電子写真方式の複写機、プリンタ、プロッタ、ファクシミリ等に用いられ、記録媒体にトナー像を定着させる定着装置に関する。
【0002】
【従来の技術】
従来、電子写真方式を用いた画像形成装置における定着装置としては、内部に発熱体を有した回転自在な加熱ローラとこの加熱ローラに回転自在に対向圧接した加圧ローラとの間に、転写されたトナー像を担持した記録媒体を挟持搬送し、該発熱体で熱せられた加熱ロールでトナーを溶融せしめ、同時に加圧ローラの圧接力で記録媒体に定着させるように構成していた。
【0003】
この定着装置において、トナーが記録媒体に定着せずに加熱ローラ表面に付着したり、既に加熱ローラに付着したトナーが記録媒体を挟持搬送していない時に該加熱ローラに圧接している加圧ローラに付着することを防止するために、加熱ローラと加圧ローラの最外周面はトナーとの離形性の良いフッ素系樹脂でコーティングしているのが一般的である。
【0004】
【発明が解決しようとする課題】
しかしながら、フッ素系樹脂は表面抵抗率1012Ω以上の非導電体である。よって、加熱ローラと加圧ローラは圧接しながら回転、尚且つ、記録媒体を挟持搬送しているため加熱ローラ及び加圧ローラの最外周面は摩擦帯電する。加熱ローラ及び加圧ローラの最外周面の前記摩擦帯電による帯電極性は不安定で、部位によってまちまちである。
【0005】
一方、転写した後のトナー像は微弱な静電力で記録媒体に担持されており、この担持された記録媒体は前記加熱ローラと加圧ローラで挟持搬送される。ここで、加熱ローラの最外周部位が、記録媒体に静電的に担持されたトナーと逆極性に摩擦帯電している場合、記録媒体の挟持搬送により、記録媒体に担持されたトナー像が近づくと、このトナー像は静電気的に記録媒体から加熱ローラ方向に引寄せられる力を受け、結果として記録媒体への密着力が減少する。
【0006】
記録媒体は雰囲気中の水分を吸水しており、挟持搬送過程で前記記録媒体中の水分が加熱ローラに熱せられ、同時に加圧ローラで圧力を受けるため、搬送後方に噴出する。この噴出に伴い前記の密着力を弱められたトナーが後方に飛んで定着されるため部分的に尾を引いた画像になると言う画像欠陥が生じていた。
【0007】
【課題を解決するための手段】
上記課題を解決するために、本発明の定着装置は、静電的にトナー像を担持した記録媒体を、内部に発熱体を有した回転自在な加熱ローラとこの加熱ローラに回転自在に対向圧接した加圧ローラとで挟持搬送し、該記録媒体上のトナー像を該発熱体で熱せられた加熱ローラで溶融せしめ、同時に加圧ローラの圧接力で記録媒体に定着させる定着装置において、上記加熱ローラの最外周表面の表面抵抗率を10Ω以下とし、同時に上記加圧ローラの最外周表面の表面抵抗率を10Ω以下とし、加圧ローラあるいは加熱ローラの表面を接地することを特徴とするものである。
【0008】
本発明によれば、加熱ローラと加圧ローラが記録媒体を挟持搬送している時は記録媒体が非導電性のため加熱ローラあるいは加圧ローラの接地していない方が摩擦帯電するが、挟持搬送している時間に限定されることと、加熱ローラと加圧ローラの最外周表面抵抗率10Ωと低いため、帯電量が少なく、結果として帯電電位が低くなる。
【0009】
記録媒体の挟持搬送が終わり、次の記録媒体を挟持搬送するまでの間は加熱ローラと加圧ローラの間には何も介在せずに直接触れながら圧接回転している。しかも、加熱ローラあるいは加圧ローラのどちらかを接地しているため、挟持搬送時の摩擦帯電による電荷は大地に逃げて、加熱ローラ及び加圧ローラの最外周表面電位は0になる。
【0010】
即ち、記録媒体を加熱ローラと加圧ローラが挟持搬送している間は接地していない側の加熱ローラあるいは加圧ローラは摩擦帯電するが、その帯電量は微量であり、更に挟持搬送を終了すると接地により摩擦帯電が0になると言う行程を繰返すため、加熱ローラと加圧ローラの最外周表面は累積的に摩擦帯電による電位の増加を防止できる。
【0011】
よって、転写後の静電的に記録媒体に微弱な力で密着したトナー像を引き付けるほどの電気的影響力が無いため、トナーの後方飛散による上記画像欠陥を防止することが出来る。
【0012】
【発明の実施の形態】
以下、本発明の実施実施の形態について、添付図面に基づいて詳細に説明する。
【0013】
図1は、本発明に係わる定着装置の構成を示す模式図である。図1において、記録媒体1は図示しない画像形成装置の搬送機構により搬送方向1aのように搬送され、図示しない画像形成装置の電子写真プロセスで転写して静電力により記録媒体1にトナー2を担持している。
【0014】
引用符号3は、本発明に係わる定着装置を示しており、加熱ローラ4と加圧ローラ5を備えている。この加熱ローラ4は、図示しない圧接手段により前記加熱ローラ4に付勢されて設置されており、更に、この加圧ローラ5の最外周面には、やはり図示しない手段で付勢した金属ローラ6が連接するように構成され、その表面は接地されている。
【0015】
一方、加熱ローラ4の内部には、例えばハロゲンヒータのような発熱体4aを配置し、発熱体4aの熱を伝えるための金属製の加熱ローラ芯金4bで被っている。加熱ローラ芯金4bの外周にはトナーとの離形性の良い、例えばフッ素系樹脂PTFEに導電性を付与するための、例えばカーボンファイバーといった導電性材料を添加し、表面抵抗率10Ω以下に調合したコーティング剤4cを1μm〜100μmの厚みで塗布してある。なお、加熱ローラ4は図示しない駆動手段により回転方向4dの方向に回転可能である。
【0016】
また、加圧ローラ5は加圧ローラ芯金5aの周囲に加熱ローラ4とのニップ長さを確保するための弾性部材である、例えば発泡シリコン5bを固着し、その外周に1μm〜100μmの厚みのトナーとの離形性の良い、例えばフッ素系樹脂チューブのPFAに導電性を付与するための、例えばカーボンファイバーといった導電性材料を添加し、表面抵抗率を10Ω以下に調合したチューブ5cを被せてある。
【0017】
なお、加圧ローラ5は加熱ローラ4の回転により回転方向5dのように連れ回りするように回転支持されている。また、金属ローラ6は回転自在に支持されており、加圧ローラ5に付勢しているため、加圧ローラ5が回転すれば回転方向6aのように連れ回りする。
【0018】
一連の電子写真プロセスの定着工程に従って、図示しない駆動手段で加熱ローラ4、加圧ローラ5、金属ローラ6が回転するわけであるが、その回転と同時に、発熱体4aは、加熱ローラ4の表面温度をトナーが溶融する所望の温度にするために通電がなされて発熱する。この時、加熱ローラ4及び加圧ローラ5が互いに圧接回転しているため摩擦帯電しようとするが、加熱ローラ4及び加圧ローラ5の表面抵抗率が10Ω以下と低いため、帯電電荷は金属ローラ6の接地を介して即座に大地に逃げ、結果として帯電しない。
【0019】
加熱ローラ4の表面温度が所望の温度に達すると、図示しない電子写真プロセスで転写されたトナー2が記録媒体1の表面に静電的に担持される。同時に図示しない搬送機構により記録媒体1が搬送方向1aのように搬送され、いよいよ加熱ローラ4と加圧ローラ5の間に挟持搬送される。
【0020】
本実施形態では加熱ローラ4は接地していないため、非導電体である記録媒体2を挟持搬送している間は摩擦帯電するが、加熱ローラ4の表面抵抗率が低いため静電的に担持したトナー2を記録媒体1から引き付けるほどの影響を及ぼす電位までは上昇しない。よって、トナー2は記録媒体1の所定の位置に担持されたまま加熱ローラ4の熱で溶融し、同時に加圧ローラ5の圧接力で記録媒体1に固着し、良好な画像が得られる。
【0021】
挟持搬送が終了しても記録媒体2を図示しない画像形成装置の外に排紙し切るまで加熱ローラ4を駆動するため、加圧ローラ5と金属ローラ6の接地を介して帯電電荷は大地に逃げ、加熱ローラ4、加圧ローラ5の表面電位は0になり、次の記録媒体2の定着工程では電気的にリセットした状態から開始できる。
【0022】
【発明の効果】
以上説明したように、本発明によれば、単数あるいは複数の記録媒体にトナーを断続あるいは連続的に定着させる場合でも、安価にトナーの後方飛散を防ぐことができるので、トナーの後方飛散による上記画像欠陥を防止することが出来る。
【図面の簡単な説明】
【図1】本発明の一実施形態に係わる画像形成装置の定着装置の構成を示す図である。
【符号の説明】
1 記録媒体
1a 搬送方向
2 トナー
3 定着装置
4 加熱ローラ
4a 発熱体
4b 加熱ローラ芯金
4c コーティング剤
4d 回転方向
5 加圧ローラ
5a 加圧ローラ芯金
5b 発泡シリコン
5c チューブ
5d 回転方向
6 金属ローラ
6a 回転方向
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a fixing device that is used in electrophotographic copying machines, printers, plotters, facsimiles, and the like and fixes a toner image on a recording medium.
[0002]
[Prior art]
Conventionally, a fixing device in an image forming apparatus using an electrophotographic method is transferred between a rotatable heating roller having a heating element therein and a pressure roller rotatably opposed to the heating roller. The recording medium carrying the toner image is sandwiched and conveyed, and the toner is melted by a heating roll heated by the heating element, and at the same time, fixed to the recording medium by the pressing force of the pressure roller.
[0003]
In this fixing device, the pressure roller is in pressure contact with the heating roller when the toner does not fix to the recording medium and adheres to the surface of the heating roller, or when the toner already adhered to the heating roller does not pinch and convey the recording medium In general, the outermost peripheral surfaces of the heating roller and the pressure roller are coated with a fluororesin having a good releasability from the toner.
[0004]
[Problems to be solved by the invention]
However, the fluororesin is a non-conductor having a surface resistivity of 10 12 Ω or more. Therefore, the heating roller and the pressure roller rotate while being pressed against each other, and the recording medium is sandwiched and conveyed, so that the outermost peripheral surfaces of the heating roller and the pressure roller are frictionally charged. The charging polarity due to the frictional charging on the outermost peripheral surfaces of the heating roller and the pressure roller is unstable and varies depending on the part.
[0005]
On the other hand, the transferred toner image is carried on a recording medium with a weak electrostatic force, and this carried recording medium is nipped and conveyed by the heating roller and the pressure roller. Here, when the outermost peripheral portion of the heating roller is frictionally charged with the opposite polarity to the toner electrostatically carried on the recording medium, the toner image carried on the recording medium approaches by nipping and conveying the recording medium. The toner image is electrostatically attracted from the recording medium in the direction of the heating roller, and as a result, the adhesion force to the recording medium is reduced.
[0006]
The recording medium absorbs moisture in the atmosphere, and the moisture in the recording medium is heated by the heating roller in the nipping and conveying process, and at the same time receives pressure from the pressure roller, so that it is ejected to the rear of the conveyance. As a result of the ejection, the toner with weakened contact force flies backward and is fixed, resulting in an image defect that results in a partially tailed image.
[0007]
[Means for Solving the Problems]
In order to solve the above-described problems, the fixing device according to the present invention includes a rotatable heating roller having a heating element therein and an opposing pressure contact with the heating roller. In the fixing device, the toner image on the recording medium is nipped and conveyed by the heated pressure roller, and the toner image on the recording medium is melted by the heating roller heated by the heating element. The surface resistivity of the outermost peripheral surface of the roller is set to 10 6 Ω or less, and the surface resistivity of the outermost peripheral surface of the pressure roller is set to 10 6 Ω or less, and the surface of the pressure roller or the heating roller is grounded. It is what.
[0008]
According to the present invention, when the heating roller and the pressure roller are nipping and transporting the recording medium, the recording medium is non-conductive, and therefore the heating roller or the pressure roller is frictionally charged if it is not grounded. Since it is limited to the conveying time and the outermost surface resistivity of the heating roller and the pressure roller is as low as 10 6 Ω, the amount of charge is small, and as a result, the charging potential is lowered.
[0009]
Until the next recording medium is nipped and conveyed until the next recording medium is nipped and conveyed, the recording medium rotates while being in direct contact with nothing between the heating roller and the pressure roller. In addition, since either the heating roller or the pressure roller is grounded, the electric charge due to frictional charging during nipping and conveyance escapes to the ground, and the outermost surface potentials of the heating roller and the pressure roller become zero.
[0010]
That is, while the heating roller and the pressure roller are nipping and conveying the recording medium, the heating roller or pressure roller on the side that is not grounded is frictionally charged, but the charge amount is very small, and the nipping and conveying operation is finished. Then, the process that the frictional charging becomes zero due to the grounding is repeated, so that the outermost peripheral surfaces of the heating roller and the pressure roller can be cumulatively prevented from increasing the potential due to the frictional charging.
[0011]
Therefore, since there is no electrical influence enough to attract the toner image that is electrostatically adhered to the recording medium after transfer with a weak force, it is possible to prevent the image defect due to the back scattering of the toner.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0013]
FIG. 1 is a schematic diagram showing a configuration of a fixing device according to the present invention. In FIG. 1, a recording medium 1 is conveyed in a conveying direction 1a by a conveying mechanism of an image forming apparatus (not shown), transferred by an electrophotographic process of an image forming apparatus (not shown), and a toner 2 is carried on the recording medium 1 by electrostatic force. is doing.
[0014]
Reference numeral 3 denotes a fixing device according to the present invention, which includes a heating roller 4 and a pressure roller 5. The heating roller 4 is urged and installed on the heating roller 4 by a pressure contact means (not shown). Further, a metal roller 6 urged by means not shown is also provided on the outermost peripheral surface of the pressure roller 5. Are connected to each other, and the surface thereof is grounded.
[0015]
On the other hand, a heating element 4a such as a halogen heater is disposed inside the heating roller 4, and is covered with a metal heating roller core 4b for transferring the heat of the heating element 4a. A conductive material such as carbon fiber is added to the outer periphery of the heating roller core 4b, which has good releasability from the toner, for example, to impart conductivity to the fluororesin PTFE, and has a surface resistivity of 10 6 Ω or less. The coating agent 4c prepared in the above is applied in a thickness of 1 μm to 100 μm. The heating roller 4 can be rotated in the rotation direction 4d by a driving means (not shown).
[0016]
The pressure roller 5 is an elastic member for securing a nip length with the heating roller 4 around the pressure roller core 5a, for example, foamed silicon 5b is fixed, and the outer periphery thereof has a thickness of 1 μm to 100 μm. Tube 5c having good releasability from other toner, for example, a conductive material such as carbon fiber for adding conductivity to PFA of a fluororesin tube, and having a surface resistivity of 10 6 Ω or less. It is covered.
[0017]
Note that the pressure roller 5 is rotatably supported by the rotation of the heating roller 4 so as to rotate in the rotational direction 5d. Further, since the metal roller 6 is rotatably supported and is urged by the pressure roller 5, if the pressure roller 5 rotates, the metal roller 6 rotates along the rotation direction 6a.
[0018]
According to the fixing process of a series of electrophotographic processes, the heating roller 4, the pressure roller 5, and the metal roller 6 are rotated by driving means (not shown). At the same time as the rotation, the heating element 4 a In order to set the temperature to a desired temperature at which the toner melts, energization is performed to generate heat. At this time, since the heating roller 4 and the pressure roller 5 are pressed against each other, friction charging is attempted. However, since the surface resistivity of the heating roller 4 and the pressure roller 5 is as low as 10 6 Ω or less, the charged charge is Immediately escapes to the ground through the grounding of the metal roller 6, and as a result is not charged.
[0019]
When the surface temperature of the heating roller 4 reaches a desired temperature, the toner 2 transferred by an electrophotographic process (not shown) is electrostatically carried on the surface of the recording medium 1. At the same time, the recording medium 1 is transported in the transport direction 1 a by a transport mechanism (not shown), and is finally sandwiched and transported between the heating roller 4 and the pressure roller 5.
[0020]
In this embodiment, since the heating roller 4 is not grounded, it is triboelectrically charged while the recording medium 2 that is a non-conductor is nipped and conveyed, but is electrostatically carried because the surface resistivity of the heating roller 4 is low. The potential does not increase so as to attract the toner 2 from the recording medium 1. Therefore, the toner 2 is melted by the heat of the heating roller 4 while being held at a predetermined position of the recording medium 1, and at the same time, the toner 2 is fixed to the recording medium 1 by the pressing force of the pressure roller 5, and a good image is obtained.
[0021]
Since the heating roller 4 is driven until the recording medium 2 is completely discharged out of the image forming apparatus (not shown) even after the nipping and conveyance is completed, the charged charge is grounded through the grounding of the pressure roller 5 and the metal roller 6. The surface potential of the escape roller, the heating roller 4 and the pressure roller 5 becomes 0, and the next fixing process of the recording medium 2 can be started from an electrically reset state.
[0022]
【The invention's effect】
As described above, according to the present invention, even when the toner is intermittently or continuously fixed on one or a plurality of recording media, the toner can be prevented from being scattered at low cost. Image defects can be prevented.
[Brief description of the drawings]
FIG. 1 is a diagram illustrating a configuration of a fixing device of an image forming apparatus according to an embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Recording medium 1a Conveying direction 2 Toner 3 Fixing device 4 Heating roller 4a Heat generating body 4b Heating roller metal core 4c Coating agent 4d Rotation direction 5 Pressure roller 5a Pressure roller metal core 5b Foamed silicon 5c Tube 5d Rotation direction 6 Metal roller 6a Direction of rotation

Claims (2)

静電的にトナー像を担持した記録媒体を、内部に発熱体を有した回転自在な加熱ローラとこの加熱ローラに回転自在に対向圧接した加圧ローラとで挟持搬送し、該記録媒体上のトナー像を該発熱体で熱せられた加熱ローラで溶融せしめ、同時に加圧ローラの圧接力で記録媒体に定着させる定着装置において、
前記加圧ローラに付勢され、接地され、前記加圧ローラの回転によって連れ回りする金属ローラを有し、
前記加熱ローラの最外周表面は導電性材料を添加したコーティング剤を塗布して表面抵抗率を10 Ω以下の導電性とし、
前記加圧ローラは導電性材料を添加したチューブで被い表面抵抗率を10 Ω以下の導電性とし、
前記加熱ローラは、前記加圧ローラと接することで、前記加圧ローラと前記金属ローラを介して接地され、
前記加熱ローラは前記記録媒体の挟持搬送が終了した後さらに前記記録媒体が画像形成装置の外に排されるまで駆動し、前記記録媒体の挟持搬送が終了してから前記記録媒体が画像形成装置の外に排されるまでの間に前記加熱ローラと前記加圧ローラが回転しながら接し、前記加圧ローラに回転しながら接している前記金属ローラを介して前記加熱ローラに帯電した電荷を除電することを特長とする定着装置。
A recording medium that electrostatically carries a toner image is sandwiched and conveyed between a rotatable heating roller having a heating element inside and a pressure roller that is rotatably pressed against the heating roller. In a fixing device in which a toner image is melted by a heating roller heated by the heating element and is simultaneously fixed on a recording medium by a pressure contact force of a pressure roller.
A metal roller biased by the pressure roller, grounded, and rotated by the rotation of the pressure roller;
The outermost peripheral surface of the heating roller is coated with a coating agent to which a conductive material is added so as to have a surface resistivity of 10 6 Ω or less ,
The pressure roller is covered with a tube to which a conductive material is added, and has a surface resistivity of 10 6 Ω or less ,
The heating roller is in contact with the pressure roller, and is grounded via the pressure roller and the metal roller,
The heating roller is driven after the recording medium is nipped and conveyed until the recording medium is further discharged from the image forming apparatus, and after the recording medium is nipped and conveyed, the recording medium is moved to the image forming apparatus. The heat roller and the pressure roller are in contact with each other while rotating until they are discharged to the outside, and the charge charged on the heat roller is discharged through the metal roller in contact with the pressure roller while rotating. A fixing device characterized by that.
請求項1に記載の定着装置を備えることを特徴とする画像形成装置。An image forming apparatus comprising the fixing device according to claim 1 .
JP2002117921A 2002-04-19 2002-04-19 Fixing device, image forming apparatus Expired - Fee Related JP3920133B2 (en)

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JP5233129B2 (en) * 2007-02-15 2013-07-10 株式会社リコー Heating roller, fixing device and image forming apparatus
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