JP3920652B2 - Surface sizing agent for papermaking, printing paper and method for producing printing paper - Google Patents
Surface sizing agent for papermaking, printing paper and method for producing printing paper Download PDFInfo
- Publication number
- JP3920652B2 JP3920652B2 JP2002026754A JP2002026754A JP3920652B2 JP 3920652 B2 JP3920652 B2 JP 3920652B2 JP 2002026754 A JP2002026754 A JP 2002026754A JP 2002026754 A JP2002026754 A JP 2002026754A JP 3920652 B2 JP3920652 B2 JP 3920652B2
- Authority
- JP
- Japan
- Prior art keywords
- sizing agent
- paper
- surface sizing
- acid
- printing paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Paper (AREA)
- Ink Jet (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は製紙用表面サイズ剤、印刷用紙および印刷用紙の製造方法に関し、より詳しくはインクジェット印刷用紙などの印刷用紙はもちろん、特に脱墨古紙パルプ含有紙に対して高度のインクジェット印刷適性を付与することができる表面サイズ剤およびこれを用いて得られた印刷用紙および印刷用紙の製造方法に関する。
【0002】
【従来の技術】
従来から紙の表面サイズとしてスチレン−マレイン酸共重合体、オレフィン−マレイン酸共重合体、スチレン−アクリル酸共重合体などのアルカリ中和塩水溶液が多く用いられてきた。しかし、最近の中性紙化や内添サイズ剤を減少あるいはなくした紙では、サイズ性を得るために、表面サイズ剤の塗工量を増加させることが多くなってきている。また最近はインクジェットプリンターを用いて印刷することも多い。
【0003】
一方、環境問題からインクジェット用印刷用紙でも脱墨古紙パルプを多用するようになっている。この結果、いわゆるヒゲ、フェザリングといわれる、脱墨古紙パルプの一部の繊維に沿ってインクジェット印刷のインクが滲む現象が起こりやすい。このような現象はインクジェット印刷での印字品位を著しく低下させる。この対策としては、再生パルプの高品質化や内添サイズ剤の高添加、表面サイズ剤をより高塗工量にするなどがあるが、いずれの方法も製造コスト、操業性などで不利な面が多い。
【0004】
【発明が解決しようとする課題】
従来から、インクジェット用紙に各種の表面サイズ剤が用いられている。例えば、コート紙やインクジェット専用紙にはカチオン系表面サイズ剤が多く用いられ、インクジェット・PPC共用紙には各種アニオン系表面サイズ剤、特に分岐状オレフィン−マレイン酸共重合体塩、(メタ)アクリル酸エステル・(メタ)アクリル酸共重合体塩水溶液などが多く用いられていた。これらの表面サイズ剤は、脱墨古紙パルプを含まない上質紙では紙表面に均質な適度の疎水性を与え、フェザリング防止と共に裏抜け、ブリーディング性向上にもある程度効果がある。
【0005】
しかしながら、新聞古紙などから得られる脱墨古紙パルプやメカニカルパルプを含有させて抄造した紙(以下、単に脱墨古紙パルプ含有紙という)は、親水性や繊維長、表面状態の大きく異なる繊維の混合体であるため、通常の表面サイズ剤では繊維の親水性や水系インクジェットのインクとの親和性が均質にならず、インクジェットのインクと特に親和性の高い繊維部分への滲みを抑えることは難しかった。
【0006】
内添サイズで、またはアルキルケテンダイマー(AKD)系表面サイズ剤など極端に疎水性の高い表面サイズ剤を多量に用いて必要以上にサイズ度を高め、滲みを完全に止める方法があるが、薬品コスト、製紙の操業上の汚れなどのトラブルが起こりやすく、AKD系サイズ剤では紙の滑りの問題を起こし易い。また、モノクロ印字では用紙が高サイズ度でも印刷できるが、カラー印刷では高サイズ度からくるインクセット性の遅さから異色のカラーインクの用紙表面での液状混合によって起こる混色滲み、ブリーディングをかえって悪くする結果を招く。
【0007】
このように、親水性や繊維長、表面状態の大きく異なる繊維である新聞古紙などからの脱墨古紙パルプの混合状態でも、インク親和性の極端に高い繊維表面部分を他の繊維表面と同等のインク親和性になるような効果を示す表面サイズ剤が必要である。
【0008】
本発明は、このような実情に鑑みて完成されたものであって、脱墨古紙パルプ含有紙であっても、通常のサイズ剤塗工量で、インクジェット印字などで発生する印字ヒゲやフェザリングを抑制することができるアニオン性製紙用表面サイズ剤、これを用いた印刷用紙および印刷用紙の製造方法を提供することを目的とする。
【0009】
【課題を解決するための手段】
本発明者等は、通常の疎水基含有ポリカルボン酸型のアニオン性製紙用表面サイズ剤に脂肪酸類またはその塩を含有させて表面サイジングするか、または表面サイジング時の塗工液に脂肪酸類またはその塩を添加混合して表面サイジングすることにより、通常の表面サイズ剤塗工量で脱墨古紙パルプ含有紙、特に脱墨古紙パルプ含有インクジェット印刷用紙への印字に発生する印字ヒゲ、フェザーリング等を抑制することができるという新たな事実を見出し本発明を完成するに至った。
【0010】
すなわち、本発明は以下の構成からなる。
(1)疎水基含有ポリカルボン酸型ポリマーの重合反応を脂肪酸類またはその塩の存在下に行って脂肪酸類またはその塩を含有させた、ことを特徴する疎水基含有ポリカルボン酸型のアニオン性製紙用表面サイズ剤。
(2)前記脂肪酸類またはその塩の含有量が表面サイズ剤固形分の3〜25重量%である上記(1)記載の製紙用表面サイズ剤。
(3)前記脂肪酸類が、炭素数6〜18の飽和又は不飽和脂肪酸または炭素数6〜18の飽和又は不飽和脂肪族ヒドロキシ酸である上記(1)または(2)記載の製紙用表面サイズ剤。
( 4 )上記(1)〜( 3 )のいずれかに記載の製紙用サイズ剤を用いて表面サイジングしたことを特徴とする印刷用紙。
( 5 )脱墨古紙パル含有紙である上記(4)記載の印刷用紙。
(6)脱墨古紙パルプ含有インクジェット用印刷用紙である上記(5)記載の印刷用紙。
【0011】
脂肪酸類またはその塩を含有した疎水基含有ポリカルボン酸型の表面サイズ剤、または脂肪酸類もしくはその塩を含有した塗工液を使用して、古紙再生パルプ、特に脱墨古紙パルプ含有紙などに表面サイジングすると、印字ヒゲ、フェザーリングを抑制することができる理由は明確ではないが、脱墨古紙パルプの特にインクジェットインクと親和性の高い繊維部分に脂肪酸類またはその塩が分布して、インクジェットインクとの親和性を緩和し、その結果印刷用紙全体でインクとの親和性が緩和され均一化されて、インクの集中的な滲みが抑制されるためと推測される。
特に、前記した特定の炭素数を有する脂肪酸またはその塩は、インク親和性の高い繊維部分に分布させやすいと考えられる。
【0012】
【発明の実施の形態】
以下、本発明を詳細に説明する。本発明にかかる疎水基含有ポリカルボン酸型のアニオン性製紙用表面サイズ剤とは、主に疎水基含有ポリカルボン酸をアルカリ中和により水溶化ないし水分散化したポリマー(すなわちアルカリ塩またはアルカリ中和物)を含有した表面サイズ剤をいい、具体的には上記ポリマーを溶解ないし分散させた水溶液または水分散液をいう。
【0013】
脂肪酸類としては、例えばカプロン酸、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸などの炭素数6〜18の飽和脂肪酸;オレイン酸、リノール酸、リノレン酸などの炭素数6〜18の不飽和脂肪酸;リシノレイン酸、ヒドロキシステアリン酸などの炭素数6〜18のヒドロキシ脂肪酸;ヤシ脂肪酸などの混合脂肪酸などが挙げられ、特に炭素数8〜12の飽和脂肪酸またはこれを主成分とする脂肪酸類を使用するのが好ましい。また、脂肪酸類の塩としては、例えば前記脂肪酸類のアンモニウム塩;ナトリウム、カリウム等などのアルカリ金属塩;アルカノールアミンやアルキルアミンなどの有機アミン塩などが挙げられる。
【0014】
炭素数6未満の脂肪酸類では、表面サイズ剤として用いても脱墨古紙パルプ含有紙などの印刷用紙での印字ヒゲおよびフェザリングの発生を抑制する効果(以下、単にフェザリング抑制効果と略称する)が低くなるおそれがある。一方、炭素数18を越えると表面サイズ剤中で安定に含有できず、またフェザリング抑制効果も低くなってしまうおそれがある。特に炭素数8〜12の飽和脂肪酸またはこれを主成分とする脂肪酸類は表面サイズ剤に対する含有安定性が高く、フェザリング抑制効果も高い。
【0015】
脂肪酸類またはその塩の含有量は表面サイズ剤固形分の3〜25重量%、好ましくは5〜20重量%である。3重量%未満では表面サイズ剤として用いたときのフェザリング抑制効果が低くなるおそれがあり、一方、25重量%を越えると、特に中性紙でのサイズ効果が低く、また表面サイズ剤を澱粉などと混合した塗工液での発泡性が高くなり、操業性に問題を起こすおそれがある。
【0016】
本発明における前記疎水基含有ポリカルボン酸は、主としてカルボン酸基含有単量体と疎水性単量体とを共重合させた共重合体である。カルボン酸基含有単量体としては、例えば(メタ)アクリル酸、無水マレイン酸、マレイン酸、イタコン酸、マレイン酸と各種低級アルコールとのハーフエステル及びそれらの塩などが挙げられる。
【0017】
疎水基含有単量体としては、例えばスチレン、αメチルスチレン、ビニルトルエンなどのスチレン類;ジイソブチレンやオクテン、デセン、ドデセンなどのオレフィン類;(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸オクチル、(メタ)アクリル酸ドデシルなどの(メタ)アクリル酸エステル類;マレイン酸ジブチル、フマル酸ジブチルなどのα、βジカルボン酸ジエステル類などが挙げられる。
【0018】
カルボン酸基含有単量体の添加量は、単量体総量に対して約20〜70重量%、好ましくは約30〜60重量%の割合であるのがよい。
また、上記の単量体に、共重合可能な他の単量体を加えてもよい。共重合可能な他の単量体類としては、例えばスチレンスルホン酸、(メタ)アリルスルホン酸、ビニルスルホン酸等などのスルホン酸基含有単量体及びそれらの塩;ヒドロキシル基含有単量体、(メタ)アクリルアミド、(メタ)アクリルアミド誘導体類、アクリロニトリル、また少量で有ればアミノ基含有単量体や架橋性単量体などや、その他の表面サイズ剤としての性能を阻害しないラジカル共重合性単量体が使用可能である。このような他の単量体はカルボン酸基含有単量体と疎水性単量体との総量に対して20重量%以下であるのがよい。
【0019】
これらの共重合体である疎水基含有ポリカルボン酸は、アンモニア、苛性ソーダ、苛性カリ、低分子量有機アミンなどのアルカリで中和水溶化ないし水分散化して表面サイズ剤に用いることができる。
【0020】
重合反応は、前記ラジカル重合性単量体を組み合わせて、通常の溶液重合、乳化重合、バルク重合によって行われる。いずれの重合方法による場合であっても、本発明の表面サイズ剤は、重合時に脂肪酸類またはその塩を共存させて重合する。なお、後述する参考例に示すように、重合後に脂肪酸類またはその塩を混合して表面サイズ剤としたり、また、表面サイズ剤含有塗工液に脂肪酸類またはその塩を直接混合して表面サイジングしてもよい。
【0021】
溶液重合の場合の有機溶剤としては、例えばトルエン、キシレン、エチルベンゼン等の芳香族炭化水素類;酢酸ブチルなどのエステル類;メチルエチルケトン、ジエチルケトン、メチルイソブチルケトン等のケトン系溶剤;エタノール、イソプロピルアルコール、ブタノール、ペンタノール等のアルコール類を重合単量体の種類に合わせて用いることができる。
【0022】
重合開始剤としては、例えば油溶性のラウロイルパーオキシド、t−ブチルパーオキシ−2−エチルヘキサノエート、t−ブチルパーオキシイソプロピルモノカーボネート、t−ブチルパーオキシアセテート、t−ブチルパーオキシベンゾエート等の有機過酸化物やアゾビスイソブチロニトリルなどのアゾ系開始剤を用いることができる。
【0023】
溶液重合法としては、例えば脂肪酸類またはその塩を共存させ、ラジカル重合性単量体を有機溶媒中に溶解し、加熱下、重合開始剤を添加して重合するなど、一般の溶液重合で使用されている各種重合方法が採用可能である。溶液重合後、得られたポリマー溶液から有機溶媒を蒸留で除いた後、アンモニア、苛性ソーダ、苛性カリ、有機アミンなどのアルカリで中和水溶化するか、重合後のポリマー溶液にアルカリを加えて水溶化した後、有機溶媒を蒸留して除く。このアニオン性表面サイズ剤は水溶化疎水基含有ポリカルボン酸を10〜40重量%、好ましくは20〜30重量%含有する。この表面サイズ剤は粘度が2000cps(25℃)以下、好ましくは20〜1000cps(25℃)であるのが適当である。
【0024】
乳化重合での方法は、一般のアニオン性やノニオン性界面活性剤や高分子界面活性剤や水溶性樹脂(例えば後述する合成例11に示すように溶液重合し、ついでけん化して得た水溶性樹脂等)を水に溶解し、ラジカル重合性単量体を加え、加熱後水溶性の過硫酸塩や水溶性アゾ化合物などの重合開始剤を添加して乳化重合し、アルカリを添加して水性化する方法や、加温した水中にラジカル重合性単量体と界面活性剤と水をプレ乳化した乳化混合液と、水溶性ラジカル重合用開始剤を各々滴下して加えて乳化重合していく方法などがある。何れも単量体に脂肪酸類またはその塩を溶解して用いる。また、重合後、重合液にアンモニア、苛性ソーダ、苛性カリや低分子量有機アミン等のアルカリを加えて中和水溶化ないし水分散化し、これを水に溶解ないし分散させて疎水基含有ポリカルボン酸を10〜40重量%含有するアニオン性表面サイズ剤を得る。
【0025】
バルク重合による方法では、バルク重合時に脂肪酸類またはその塩を添加して重合する。
【0027】 本発明の表面サイズ剤は、単独で使用してもよく、あるいは酸化澱粉、アルギン酸ソーダ、カルボキシメチルセルロース、アクリルアミド系ポリマー、ポリビニルアルコール等と併用してもよい。本発明の表面サイズ剤を含有する塗工液は、表面サイズ剤固形分が0.2重量%以上で使用するのがよい。
【0028】また、本発明の表面サイズ剤は、各種の紙に対して、例えば含浸法、サイズプレス法、ゲートロール法、バーコータ法、カレンダ法、スプレー法、シムサイザー法などの従来公知の塗工方法によって塗工することができる。本発明の表面サイズ剤の塗工量は、脱墨古紙パルプやメカニカルパルプを含有しない通常の印刷用紙への塗工量と同程度でよく、具体的には通常、固形分換算で約0.01〜2g/cm2、好ましくは約0.05〜0.5g/cm2であるのが適当である。
【0029】
本発明の表面サイズ剤が適用される紙は特に限定されず、表面サイジングが要求される各種の印刷用紙に適用可能である。このような印刷用紙としては、例えば新聞用紙、筆記・図画用紙(ノート、便箋など)、書籍用紙、フォーム用紙、PPC用紙、インクジェット用紙、感熱記録紙、感圧記録紙、コート紙(キャストコート紙、上質コート紙など)、微塗工印刷用紙、アート紙、などの印刷用紙が挙げられ、さらにクラフト紙、純白ロール紙などの包装用紙などにも適用可能である。
特に本発明の表面サイズ剤は、フェザリング抑制効果に優れているので、脱墨古紙パルプ含有紙、とりわけ脱墨古紙パルプ含有インクジェット用印刷用紙に適用するのが好ましい。
【0030】
【実施例】
次に、合成例、実施例および比較例を挙げて本発明を詳細に説明する。なお、以下に記載の%は全て重量%である。
<疎水基含有ポリカルボン酸型のアニオン性表面サイズ剤の合成>
【0031】
合成例1
攪拌機、温度計を備えた1Lの4つ口フラスコの反応容器にジイソプロピルケトン162gとNドデシルメルカプタン1.6g、スチレン81.6g、メタクリル酸32g、アクリル酸32g、アクリル酸nブチル14.4gおよびカプリン酸28.2gを仕込み、攪拌下で還流温度まで昇温した。別に滴下ロートからラウロイルパーオキシド10重量%のジイソプロピルケトン溶液32gを1.5時間かけて反応容器中に滴下し、さらに還流温度で4時間熟成した。冷却後、48%水酸化カリウム85.9g、水400gを滴下しケン化溶解した。次に還流温度まで加熱し、ジイソプロピルケトンを水と共沸蒸留し留去した。冷却して25%アンモニア水16gを加え、水で希釈し固形分20%のアニオン性表面サイズ剤を得た。
【0032】
合成例2
攪拌機、温度計を備えた1Lの4つ口フラスコの反応容器に水550gとドデシルベンゼンスルホン酸ナトリウム1.6gを仕込み90℃まで昇温した。1つの滴下ロートにメタクリル酸80g、スチレン24g、メタクリル酸t−ブチル56g、N−ドデシルメルカプタン1.6gおよびラウリン酸40gを仕込み混合均一化した。別の滴下ロートに過硫酸アンモニウム5%水溶液48gを用意し、両者を反応容器中に2時間かけて滴下し、滴下終了後1時間熟成して冷却した。次に25%アンモニア水77gを加えて中和水溶化し、固形分20%のアニオン性表面サイズ剤を得た。
【0033】
合成例3
攪拌機、温度計を備えた1Lの4つ口フラスコに水550gとドデシルベンゼンスルホン酸ナトリウム1.6gを仕込み85℃まで昇温した。1つの滴下ロートにアクリル酸56g、スチレン64g、アクリル酸N−ブチル40g、N−ドデシルメルカプタン4.8gおよびヤシ脂肪酸17.8gを仕込み混合均一化した。別の滴下ロートに過硫酸アンモニウム5%水溶液48gを用意し、両者をフラスコ中に4時間かけて滴下した。滴下終了後、1時間熟成して冷却し、20%水酸化カリウム109g、25%アンモニア水32gを加えて中和水溶化し、固形分20%のアニオン性表面サイズ剤を得た。
【0034】
合成例4
攪拌機、温度計を備えた1Lの4つ口フラスコの反応容器にトルエン82gと無水マレイン酸80gを仕込み、撹拌下で環流温度まで昇温した。別に滴下ロートにt−ブチルパーオキシアセテート2gを溶解したジイソブチレン(2,4,4−トリメチル−1−ペンテン含有量75%)121.9gを用意し、2時間かけて反応容器中に滴下し、さらに還流温度で4時間熟成した。冷却し、25%アンモニア水111gと水400gを滴下しケン化溶解した。次に還流温度まで加熱し、トルエン、非反応ジイソブチレンを水と共沸蒸留し留去した。ラウリン酸9gと25%アンモニア水5gを仕込み80℃で30分間混合した後、冷却して水で希釈し、固形分20%のアニオン性表面サイズ剤を得た。
【0035】
合成例5
攪拌機、温度計を備えた0.5Lの4つ口フラスコの反応容器に水350gとバルク重合のSMA2000A(エルフ・アトケム・ジャパン(株)社製:スチレン−マレイン酸樹脂、酸価350)100gを仕込み、撹拌下で75℃まで昇温した。別に25%アンモニア水48.8gを滴下ロートに用意し、30分を要して反応容器中に滴下した。さらに85℃で2時間保ち、ケン化溶解した。カプリン酸11gを仕込み80℃で30分混合した後、冷却して水で希釈し、固形分20%のアニオン性表面サイズ剤を得た。
【0036】
合成例6
合成例1でカプリン酸を添加しない以外は合成例1と同様にして、固形分20%で脂肪酸を含有しない表面サイズ剤用ポリマー水溶液を得た。
【0037】
合成例7
合成例2でラウリン酸を添加しない以外は合成例2と同様にして、固形分20%の脂肪酸を含有しない表面サイズ剤用ポリマー水性液を得た。
【0038】
合成例8
合成例3でヤシ脂肪酸を添加しない以外は合成例3と同様にして、固形分20%の脂肪酸を含有しない表面サイズ剤用ポリマー水性液を得た。
【0039】
合成例9
合成例6の表面サイズ剤用20%ポリマー水溶液482g中にヤシ脂肪酸20gと中和用25%アンモニア水と水73.4gとを加え、85℃で30分混合し、固形分20%のアニオン性表面サイズ剤を得た。
【0040】
合成例10
合成例8の表面サイズ剤用20%ポリマー水溶液460g中にトール油脂肪酸(ハリマ化成(株)社製:FA−1、オレイン酸とリノール酸が主成分)8.9gと中和用アンモニア水と水33.5gとを加え、85℃で30分混合し、固形分20%のアニオン性表面サイズ剤を得た。
【0041】
合成例11
攪拌機、温度計を備えた1Lの4つ口フラスコにトルエン50g、無水マレイン酸2.5g、アクリル酸9gおよびスチレン38.5gを仕込み、攪拌下で還流温度まで昇温した。別に滴下ロートにトルエン10g、無水マレイン酸2.5g、アクリル酸9g、スチレン38.5g、アゾイソブチロニトリル1.5gおよびN−ドデシルメルカプタン0.6gを仕込み均一にした溶液を1時間かけて反応容器中に滴下し、さらに還流温度で4時間熟成した。冷却後、48%水酸化カリウム32.9g、水300gを滴下しケン化溶解した。次に還流温度まで加熱し、トルエンを留去した。冷却して水で希釈し固形分20%の水溶性樹脂を得た。
【0042】
攪拌機、温度計を備えた1Lの4つ口フラスコに前記の水溶性樹脂400gと水180g、低分子量アニオン性界面活性剤としてドデシルベンゼンスルホン酸ナトリウム1.2gを仕込み90℃まで加熱した。4%過硫酸カリウム水溶液25gとスチレン78g、アクリル酸ー2-エチルヘキシル12g、メタクリル酸イソブチル30gの単量体混合物を別々に3時間を要して滴下供給し乳化重合を行い、さらに2時間熟成の後、冷却しアンモニア水12.7gとラウリン酸22.2gを添加して85℃で30分間混合し、水希釈して固形分濃度25%の表面サイズ剤を得た。
【0043】
合成例12〜20
合成例7の表面サイズ剤用20%ポリマー水溶液414gに表1に示す各脂肪酸と中和用25%アンモニア水を85℃以上で添加混合して合成例12〜20のアニオン性表面サイズ剤を得た。
表1において、ポリマー固形量および脂肪酸添加量とは、表面サイズ剤固形分中のポリマー固形量および脂肪酸量を示している。また、表1に示す脂肪酸類において、T脂肪酸とはトール油脂肪酸を、HOステアリン酸とはヒドロキシステアリン酸をそれぞれ表している。
【0044】
表1に示す安定性評価は、固形分20%のサイズ剤を10℃で1ヶ月放置したときの液の性状を以下の基準で評価したものである。
<安定性評価基準>
○ :安定
△ :僅かに界面分離物
△−×:一部脂肪酸が界面に分離
× :脂肪酸分離凝集
【0045】
【表1】
<ポリマー組成記号>
ST :スチレン
nBA :アクリル酸n−ブチル
MA :メタクリル酸
AA :アクリル酸
tBMA:メタクリル酸t−ブチル
DIB :ジイソブチレン
Manh:無水マレイン酸
EHA :アクリル酸2−エチルヘキシル
iBMA:メタクリル酸イソブチル
【0046】
<脱墨古紙パルプ70%配合PPC用原紙への表面サイズ剤塗工試験>
実施例1
合成例1の表面サイズ剤を酸化澱粉(MS−3800:日本食品化工社製)の糊化溶液に溶解し、酸化澱粉5%、表面サイズ剤0.2%含有の塗工液を調製した。
未塗工脱墨古紙パルプ70%配合PPC用原紙(坪量65g/m2、内添サイズ剤AKD系、ステキヒトサイズ度10秒)を用意し、ラボサイズプレスで塗工液温度50℃で吸液量30g/m2にて塗工し、90℃回転式ドラムドライヤーに90秒間通し乾燥して表面サイジング塗工紙を得た。
【0047】
実施例2〜3
合成例2〜3の表面サイズ剤を用いた他は実施例1と同様にして実施例2〜3の塗工紙を得た。
参考例1〜2
合成例4〜5の表面サイズ剤を用いた他は実施例1と同様にして参考例1〜2の塗工紙を得た。
【0048】
参考例3〜11
合成例9〜17の表面サイズ剤を用いた他は実施例1と同様にして参考例3〜11の塗工紙を得た。
【0049】
参考例12
ラウリン酸のアンモニウム塩と合成例8の表面サイズ剤を酸化澱粉(MS−3800:日本食品化工製)の糊化溶液に溶解し、酸化澱粉5%、ラウリル酸アンモニウム0.04%、合成例8の表面サイズ剤0.16%含有の塗工液を調製した。この塗工液を用い、かつ実施例1と同様のPPC用原紙を用いて、実施例1と同様にして表面サイズ塗工紙を得た。
【0050】
比較例1
合成例8の表面サイズ剤を酸化澱粉(MS−3800:日本食品化工製)の糊化溶液に溶解し、酸化澱粉5%、表面サイズ剤0.3%含有の塗工液を調製した。この塗工液を用い、かつ実施例1と同様のPPC用原紙を用いて、実施例1と同様にして比較例1の塗工紙を得た。
【0051】
比較例2〜4
合成例6〜8の表面サイズ剤を用いた他は実施例1と同様にして比較例2〜4の塗工紙を得た。
【0052】
参考例13〜15
合成例18〜20の表面サイズ剤を用いた他は実施例1と同様にして参考例13〜15の塗工紙を得た。
【0053】
<塗工紙の性能試験>
(1)ステキヒトサイズ度:JIS P 8122に基づき紙のステキヒトサイズ度(耐水度)を測定した。数値(秒)が高いほど、耐水度が高いことを示している。
(2) インクジェット適性:塗工紙についてキヤノン(株)社製のインクジェットプリンターBJ 10vlite(染料系黒インク)、および同BJ S600(顔料系黒インク)にて各パターンを印字し、以下の評価を行った。
(2-1)フェザリング:J.TAPPI紙パルプ試験方法(No.12)の「ペン書きサイズ度試験方法」に所載の「標準にじみ見本」に基づき、モノクロ印字での6段階評価(良(ヒゲなし)6〜1劣)を行った。
(2-2)裏抜け:モノクロベタ印字部を紙裏面から目視してインクの裏抜けを4段階評価(良◎−○−△−×不良)を行った。
(2-3)ブリーディング:上記インクジェットプリンターBJ S600にて黄および黒混合カラーパターン印字の境界滲み状態を目視にて4段階評価(良◎−○−△−×不良)を行った。
【0054】
各実施例、比較例の塗工紙のステキヒトサイズ度とインクジェット印刷での塗工性能試験結果を表2に示す。
【表2】
表2の性能試験結果によれば、本発明にかかる塗工紙はインクジェット印字のフェザリングと裏抜けに対して効果的であることがわかる。
【0055】
【発明の効果】
本発明のアニオン性製紙用表面サイズ剤、これを用いた印刷用紙および印刷用紙の製造方法によれば、脱墨古紙パルプ含有紙であっても、脱墨古紙パルプを含有しないインクジェット印刷用紙並のサイズ剤塗工量で、印字ヒゲ、フェザリングの発生を抑制でき、脱墨古紙パルプを含有しない印刷用紙と同等の印刷性能を得ることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a surface sizing agent for papermaking, a printing paper, and a method for producing a printing paper. More specifically, the present invention imparts a high degree of ink jet printing aptitude to not only printing paper such as ink jet printing paper but also deinked waste paper and pulp-containing paper. The present invention relates to a surface sizing agent that can be used, a printing paper obtained by using the surface sizing agent, and a method for producing the printing paper.
[0002]
[Prior art]
Conventionally, alkali neutralized salt aqueous solutions such as styrene-maleic acid copolymer, olefin-maleic acid copolymer, and styrene-acrylic acid copolymer have been frequently used as the paper surface size. However, in recent papers with neutral paper and with reduced or eliminated internal sizing agents, the coating amount of the surface sizing agent is often increased in order to obtain sizing properties. Recently, printing is often performed using an ink jet printer.
[0003]
On the other hand, deinked waste paper pulp is frequently used for inkjet printing paper due to environmental problems. As a result, so-called beard and feathering, a phenomenon in which ink of ink jet printing spreads along some fibers of the deinked waste paper pulp tends to occur. Such a phenomenon significantly reduces the print quality in ink jet printing. As countermeasures, there are measures such as improving the quality of recycled pulp, adding a large amount of internal sizing agent, and increasing the surface sizing agent, but these methods are disadvantageous in terms of production cost and operability. There are many.
[0004]
[Problems to be solved by the invention]
Conventionally, various surface sizing agents have been used for inkjet paper. For example, many cationic surface sizing agents are used for coated paper and inkjet paper, and various anionic surface sizing agents, particularly branched olefin-maleic acid copolymer salts and (meth) acrylic, are used for inkjet / PPC co-paper. An acid ester / (meth) acrylic acid copolymer salt aqueous solution or the like has been often used. These surface sizing agents give uniform and appropriate hydrophobicity to the paper surface in high-quality paper containing no deinked waste paper pulp, and are effective to some extent in preventing the feathering and improving the bleeding and bleeding properties.
[0005]
However, paper made from deinked waste paper pulp and mechanical pulp obtained from newspaper waste paper (hereinafter simply referred to as deinked waste paper pulp-containing paper) is a mixture of fibers that differ greatly in hydrophilicity, fiber length, and surface condition. Therefore, the surface sizing agent does not have the same hydrophilicity and affinity with water-based ink-jet inks, and it is difficult to suppress bleeding into fiber parts that have a particularly high affinity with ink-jet inks. .
[0006]
There is a method to increase the sizing degree more than necessary by using a large amount of surface sizing agent with extremely high hydrophobicity, such as an internally added size or alkyl ketene dimer (AKD) type surface sizing agent. Troubles such as cost and paper manufacturing stains are likely to occur, and the AKD sizing agent tends to cause paper slippage. In monochrome printing, printing can be performed even at high sizing, but in color printing, due to the slowness of ink setting that comes from high sizing, mixed color bleeding and bleeding caused by liquid mixing of different color inks on the paper surface are worse. Results in.
[0007]
In this way, even in the mixed state of deinked waste paper pulp from newspaper waste paper, which is a fiber with significantly different hydrophilicity, fiber length, and surface state, the fiber surface portion with extremely high ink affinity is equivalent to other fiber surfaces. There is a need for a surface sizing agent that exhibits an effect that is ink compatible.
[0008]
The present invention has been completed in view of such a situation, and even if it is deinked waste paper pulp-containing paper, printing whisker and feathering generated by inkjet printing or the like with a normal sizing agent coating amount. It is an object to provide an anionic papermaking surface sizing agent capable of suppressing the above, a printing paper using the same, and a method for producing the printing paper.
[0009]
[Means for Solving the Problems]
The present inventors include a normal hydrophobic group-containing polycarboxylic acid type anionic paper surface sizing agent containing fatty acids or a salt thereof for surface sizing, or a coating solution at the time of surface sizing containing fatty acids or By adding and mixing the salt and sizing the surface, printing debris, feathering, etc. that occur when printing on deinked wastepaper pulp-containing paper, especially inkjet printing paper containing deinked wastepaper pulp, with a normal surface sizing agent coating amount As a result, the present invention has been completed.
[0010]
That is, the present invention has the following configuration.
(1)The polymerization reaction of the hydrophobic group-containing polycarboxylic acid type polymer was carried out in the presence of fatty acids or salts thereof to contain fatty acids or salts thereof.Hydrophobic group-containing polycarboxylic acid type anionic paper surface sizing agent characterized by the above.
(2) The surface sizing agent for papermaking according to the above (1), wherein the content of the fatty acids or a salt thereof is 3 to 25% by weight of the surface sizing agent solid content.
(3) The surface size for papermaking as described in (1) or (2) above, wherein the fatty acid is a saturated or unsaturated fatty acid having 6 to 18 carbon atoms or a saturated or unsaturated aliphatic hydroxy acid having 6 to 18 carbon atoms. Agent.
( 4 )Above (1) ~( 3 )A printing paper which is surface-sized using the paper size sizing agent according to any one of the above.
( 5 )Deinked waste paper Pal containing paper above (4) Printing paper as described.
(6) Deinked waste paper pulp containing inkjet printing paper above (5) Printing paper as described.
[0011]
Using a hydrophobic group-containing polycarboxylic acid type surface sizing agent containing fatty acids or salts thereof, or a coating liquid containing fatty acids or salts thereof, for recycled paper, especially deinked waste paper containing pulp The reason why printing whiskering and feathering can be suppressed by surface sizing is not clear, but fatty acids or their salts are distributed in the fiber portion of deinked waste paper pulp, which has a particularly high affinity with inkjet ink, and inkjet ink As a result, it is presumed that the affinity with the ink is alleviated and uniformized as a result, and the concentrated bleeding of the ink is suppressed.
In particular, it is considered that the fatty acid having a specific carbon number or a salt thereof is easily distributed in the fiber portion having high ink affinity.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail. The hydrophobic group-containing polycarboxylic acid type anionic paper surface sizing agent according to the present invention is mainly a polymer in which a hydrophobic group-containing polycarboxylic acid is water-soluble or water-dispersed by alkali neutralization (that is, in an alkali salt or alkali). The surface sizing agent containing the product), specifically, an aqueous solution or aqueous dispersion in which the above polymer is dissolved or dispersed.
[0013]
Examples of the fatty acids include saturated fatty acids having 6 to 18 carbon atoms such as caproic acid, caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid and stearic acid; and 6 carbon atoms such as oleic acid, linoleic acid and linolenic acid. Unsaturated fatty acids having ˜18; hydroxy fatty acids having 6 to 18 carbon atoms such as ricinoleic acid and hydroxystearic acid; mixed fatty acids such as coconut fatty acid, etc. Preferably, fatty acids are used. Examples of the fatty acid salts include ammonium salts of the above fatty acids; alkali metal salts such as sodium and potassium; organic amine salts such as alkanolamines and alkylamines.
[0014]
With fatty acids having less than 6 carbon atoms, even when used as a surface sizing agent, the effect of suppressing the occurrence of printing whisker and feathering on printing paper such as deinked waste paper and pulp-containing paper (hereinafter simply referred to as feathering suppression effect) ) May be low. On the other hand, if it exceeds 18 carbon atoms, it cannot be stably contained in the surface sizing agent, and the effect of suppressing feathering may be reduced. In particular, a saturated fatty acid having 8 to 12 carbon atoms or a fatty acid containing the same as a main component has high content stability with respect to the surface sizing agent, and also has a high feathering suppressing effect.
[0015]
The content of fatty acids or salts thereof is 3 to 25% by weight, preferably 5 to 20% by weight, based on the solid content of the surface sizing agent. If it is less than 3% by weight, the effect of suppressing feathering when used as a surface sizing agent is likely to be low. On the other hand, if it exceeds 25% by weight, the sizing effect is particularly low on neutral paper, and the surface sizing agent is starch. The foaming property of the coating liquid mixed with the above becomes high, which may cause problems in operability.
[0016]
The hydrophobic group-containing polycarboxylic acid in the present invention is a copolymer obtained by copolymerizing mainly a carboxylic acid group-containing monomer and a hydrophobic monomer. Examples of the carboxylic acid group-containing monomer include (meth) acrylic acid, maleic anhydride, maleic acid, itaconic acid, half esters of maleic acid and various lower alcohols, and salts thereof.
[0017]
Examples of the hydrophobic group-containing monomer include styrenes such as styrene, α-methylstyrene, and vinyltoluene; olefins such as diisobutylene, octene, decene, and dodecene; methyl (meth) acrylate, ethyl (meth) acrylate, (Meth) acrylic esters such as propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, octyl (meth) acrylate, dodecyl (meth) acrylate ; Α, β dicarboxylic acid diesters such as dibutyl maleate and dibutyl fumarate;
[0018]
The addition amount of the carboxylic acid group-containing monomer is about 20 to 70% by weight, preferably about 30 to 60% by weight, based on the total amount of monomers.
Moreover, you may add the other monomer which can be copolymerized to said monomer. Examples of other copolymerizable monomers include sulfonic acid group-containing monomers such as styrene sulfonic acid, (meth) allyl sulfonic acid, and vinyl sulfonic acid, and salts thereof; hydroxyl group-containing monomers, (Meth) acrylamide, (meth) acrylamide derivatives, acrylonitrile, and radical copolymerization that does not hinder the performance of amino group-containing monomers and crosslinkable monomers, and other surface sizing agents, if present in small amounts Monomers can be used. Such other monomer is preferably 20% by weight or less based on the total amount of the carboxylic acid group-containing monomer and the hydrophobic monomer.
[0019]
These copolymers, which are hydrophobic group-containing polycarboxylic acids, can be used as a surface sizing agent after being neutralized and water-dispersed or water-dispersed with an alkali such as ammonia, caustic soda, caustic potash, or low molecular weight organic amines.
[0020]
The polymerization reaction is performed by ordinary solution polymerization, emulsion polymerization, and bulk polymerization by combining the radical polymerizable monomers. Regardless of which polymerization method is used, the surface sizing agent of the present inventionIs heavyPolymerize in the presence of fatty acids or their salts at the same time. As shown in the reference examples described later,Surface sizing agent by mixing fatty acids or their salts after polymerizationOrFurther, the surface sizing may be carried out by directly mixing a fatty acid or a salt thereof with the surface sizing agent-containing coating solution.
[0021]
Examples of organic solvents in the case of solution polymerization include aromatic hydrocarbons such as toluene, xylene, and ethylbenzene; esters such as butyl acetate; ketone solvents such as methyl ethyl ketone, diethyl ketone, and methyl isobutyl ketone; ethanol, isopropyl alcohol, Alcohols such as butanol and pentanol can be used according to the kind of the polymerization monomer.
[0022]
Examples of the polymerization initiator include oil-soluble lauroyl peroxide, t-butyl peroxy-2-ethylhexanoate, t-butyl peroxyisopropyl monocarbonate, t-butyl peroxyacetate, t-butyl peroxybenzoate, and the like. An organic peroxide or an azo initiator such as azobisisobutyronitrile can be used.
[0023]
As the solution polymerization method, for example, fatty acids or salts thereof are allowed to coexist., LaVarious polymerization methods used in general solution polymerization, such as dissolving a dical polymerizable monomer in an organic solvent and adding a polymerization initiator under heating to perform polymerization, can be employed. After solution polymerization, the organic solvent is removed from the resulting polymer solution by distillation, and then neutralized and water-solubilized with an alkali such as ammonia, caustic soda, caustic potash or organic amine, or water is added to the polymer solution after polymerization and water-solubilized. And then remove the organic solvent by distillation. ThisThe anionic surface sizing agent is preferably 10 to 40% by weight of a water-soluble hydrophobic group-containing polycarboxylic acid, preferablyIs 2Contains 0-30% by weight. The surface sizing agent has a viscosity of 2000 cps (25 ° C.) or less, preferably 20 to 1000 cps (25 ° C.).
[0024]
The method of emulsion polymerization is a general anionic or nonionic surfactant, a polymer surfactant or a water-soluble resin (for example, solution polymerization as shown in Synthesis Example 11, which will be described later, followed by saponification) Resin, etc.) in water, add radically polymerizable monomer, and after heating, add a polymerization initiator such as water-soluble persulfate or water-soluble azo compound, emulsion polymerize, add alkali and add water And emulsion polymerization in which water-soluble radical polymerization initiator is added dropwise to a pre-emulsified radical-polymerizable monomer, surfactant and water in warm water. There are methods. Both are used by dissolving fatty acids or their salts in monomersTheFurther, after polymerization, an alkali such as ammonia, caustic soda, caustic potash, or low molecular weight organic amine is added to the polymerization solution to neutralize water-soluble or water-dispersed, and this is dissolved or dispersed in water to obtain a hydrophobic group-containing polycarboxylic acid. An anionic surface sizing agent containing ˜40% by weight is obtained.
[0025]
In bulk polymerization, fatty acids or their salts are added during bulk polymerization.To do.
The surface sizing agent of the present invention may be used alone or in combination with oxidized starch, sodium alginate, carboxymethyl cellulose, acrylamide polymer, polyvinyl alcohol and the like. The coating liquid containing the surface sizing agent of the present invention is preferably used at a surface sizing agent solid content of 0.2% by weight or more.
Further, the surface sizing agent of the present invention can be applied to various types of paper by known coating methods such as impregnation method, size press method, gate roll method, bar coater method, calendar method, spray method, and shim sizer method. Can be applied by any method. The coating amount of the surface sizing agent of the present invention may be the same as the coating amount on ordinary printing paper that does not contain deinked waste paper pulp or mechanical pulp. 01-2g / cm2, Preferably about 0.05 to 0.5 g / cm2Is appropriate.
[0029]
The paper to which the surface sizing agent of the present invention is applied is not particularly limited, and can be applied to various printing papers that require surface sizing. Examples of such printing paper include newspaper paper, writing / drawing paper (notebooks, stationery paper, etc.), book paper, form paper, PPC paper, inkjet paper, thermal recording paper, pressure sensitive recording paper, coated paper (cast coated paper). Printing paper such as fine coated printing paper, art paper, etc., and can also be applied to packaging paper such as kraft paper and pure white roll paper.
In particular, since the surface sizing agent of the present invention is excellent in the effect of suppressing feathering, it is preferably applied to deinked waste paper pulp-containing paper, especially deinked waste paper pulp-containing inkjet printing paper.
[0030]
【Example】
Next, the present invention will be described in detail with reference to synthesis examples, examples and comparative examples. In addition, all% described below is weight%.
<Synthesis of Hydrophobic Group-Containing Polycarboxylic Acid Type Anionic Surface Sizing Agent>
[0031]
Synthesis example 1
In a reaction vessel of a 1 L four-necked flask equipped with a stirrer and a thermometer, 162 g of diisopropyl ketone, 1.6 g of N dodecyl mercaptan, 81.6 g of styrene, 32 g of methacrylic acid, 32 g of acrylic acid, 14.4 g of n-butyl acrylate and caprin 28.2 g of acid was charged and the temperature was raised to reflux temperature with stirring. Separately, 32 g of a 10% by weight diisopropyl ketone solution of lauroyl peroxide was dropped from the dropping funnel into the reaction vessel over 1.5 hours, and further aged at reflux temperature for 4 hours. After cooling, 85.9 g of 48% potassium hydroxide and 400 g of water were added dropwise to effect saponification and dissolution. Next, the mixture was heated to reflux temperature, and diisopropyl ketone was distilled off by azeotropic distillation with water. After cooling, 16 g of 25% aqueous ammonia was added and diluted with water to obtain an anionic surface sizing agent having a solid content of 20%.
[0032]
Synthesis example 2
550 g of water and 1.6 g of sodium dodecylbenzenesulfonate were charged into a reaction vessel of a 1 L four-necked flask equipped with a stirrer and a thermometer, and the temperature was raised to 90 ° C. One dropping funnel was charged with 80 g of methacrylic acid, 24 g of styrene, 56 g of t-butyl methacrylate, 1.6 g of N-dodecyl mercaptan and 40 g of lauric acid, and mixed and homogenized. 48 g of 5% aqueous solution of ammonium persulfate was prepared in another dropping funnel, both were dropped into the reaction vessel over 2 hours, and after completion of dropping, the mixture was aged for 1 hour and cooled. Next, 77 g of 25% aqueous ammonia was added to neutralize and dissolve in water to obtain an anionic surface sizing agent having a solid content of 20%.
[0033]
Synthesis example 3
A 1 L four-necked flask equipped with a stirrer and a thermometer was charged with 550 g of water and 1.6 g of sodium dodecylbenzenesulfonate and heated to 85 ° C. One dropping funnel was charged with 56 g of acrylic acid, 64 g of styrene, 40 g of N-butyl acrylate, 4.8 g of N-dodecyl mercaptan, and 17.8 g of coconut fatty acid, and mixed and homogenized. 48 g of 5% ammonium persulfate aqueous solution was prepared in another dropping funnel, and both were dropped into the flask over 4 hours. After completion of dropping, the mixture was aged for 1 hour and cooled, and neutralized and water-solubilized by adding 109 g of 20% potassium hydroxide and 32 g of 25% aqueous ammonia to obtain an anionic surface sizing agent having a solid content of 20%.
[0034]
Synthesis example 4
A reaction vessel of a 1 L four-necked flask equipped with a stirrer and a thermometer was charged with 82 g of toluene and 80 g of maleic anhydride, and the temperature was raised to the reflux temperature with stirring. Separately, 121.9 g of diisobutylene (2,4,4-trimethyl-1-pentene content 75%) in which 2 g of t-butyl peroxyacetate was dissolved was prepared in a dropping funnel and dropped into the reaction vessel over 2 hours. The mixture was further aged at reflux temperature for 4 hours. After cooling, 111 g of 25% aqueous ammonia and 400 g of water were added dropwise to effect saponification and dissolution. Next, the mixture was heated to reflux temperature, and toluene and unreacted diisobutylene were distilled off by azeotropic distillation with water. 9 g of lauric acid and 5 g of 25% aqueous ammonia were added and mixed at 80 ° C. for 30 minutes, then cooled and diluted with water to obtain an anionic surface sizing agent having a solid content of 20%.
[0035]
Synthesis example 5
In a reaction vessel of a 0.5 L four-necked flask equipped with a stirrer and a thermometer, 350 g of water and 100 g of bulk polymerization SMA 2000A (manufactured by Elf Atchem Japan Ltd .: styrene-maleic acid resin, acid value 350) The temperature was raised to 75 ° C. with stirring. Separately, 48.8 g of 25% aqueous ammonia was prepared in a dropping funnel and dropped into the reaction vessel in 30 minutes. Further, the mixture was kept at 85 ° C. for 2 hours and dissolved by saponification. After charging 11 g of capric acid at 80 ° C. for 30 minutes, the mixture was cooled and diluted with water to obtain an anionic surface sizing agent having a solid content of 20%.
[0036]
Synthesis Example 6
A polymer aqueous solution for a surface sizing agent having a solid content of 20% and containing no fatty acid was obtained in the same manner as in Synthesis Example 1 except that no capric acid was added in Synthesis Example 1.
[0037]
Synthesis example 7
A polymer aqueous liquid for a surface sizing agent containing no fatty acid having a solid content of 20% was obtained in the same manner as in Synthesis Example 2 except that lauric acid was not added in Synthesis Example 2.
[0038]
Synthesis Example 8
A polymer aqueous liquid for a surface sizing agent containing no fatty acid having a solid content of 20% was obtained in the same manner as in Synthesis Example 3 except that no coconut fatty acid was added in Synthesis Example 3.
[0039]
Synthesis Example 9
Add coconut fatty acid 20g, neutralizing 25% aqueous ammonia and water 73.4g to 482g of 20% polymer aqueous solution for surface sizing agent of Synthesis Example 6 and mix at 85 ° C for 30 minutes, anionic with 20% solid content A surface sizing agent was obtained.
[0040]
Synthesis Example 10
460 g of tall oil fatty acid (manufactured by Harima Chemicals Co., Ltd .: FA-1, oleic acid and linoleic acid as main components) in 460 g of 20% polymer aqueous solution for surface sizing agent of Synthesis Example 8 and ammonia water for neutralization 33.5 g of water was added and mixed at 85 ° C. for 30 minutes to obtain an anionic surface sizing agent having a solid content of 20%.
[0041]
Synthesis Example 11
A 1 L four-necked flask equipped with a stirrer and a thermometer was charged with 50 g of toluene, 2.5 g of maleic anhydride, 9 g of acrylic acid and 38.5 g of styrene, and the temperature was raised to the reflux temperature with stirring. Separately, 10 g of toluene, 2.5 g of maleic anhydride, 9 g of acrylic acid, 38.5 g of styrene, 1.5 g of azoisobutyronitrile and 0.6 g of N-dodecyl mercaptan were charged into a dropping funnel over 1 hour. The solution was dropped into the reaction vessel and further aged at reflux temperature for 4 hours. After cooling, 32.9 g of 48% potassium hydroxide and 300 g of water were added dropwise to effect saponification and dissolution. Next, it heated to recirculation | reflux temperature and distilled toluene off. It was cooled and diluted with water to obtain a water-soluble resin having a solid content of 20%.
[0042]
A 1 L four-necked flask equipped with a stirrer and a thermometer was charged with 400 g of the water-soluble resin, 180 g of water, and 1.2 g of sodium dodecylbenzenesulfonate as a low molecular weight anionic surfactant, and heated to 90 ° C. A monomer mixture of 25 g of 4% potassium persulfate aqueous solution, 78 g of styrene, 12 g of acrylic acid-2-ethylhexyl, and 30 g of isobutyl methacrylate was separately added dropwise over 3 hours, and emulsion polymerization was performed. After cooling, 12.7 g of ammonia water and 22.2 g of lauric acid were added, mixed at 85 ° C. for 30 minutes, and diluted with water to obtain a surface sizing agent having a solid content concentration of 25%.
[0043]
Synthesis Examples 12-20
Each anionic surface sizing agent of Synthesis Examples 12 to 20 was obtained by adding and mixing each fatty acid shown in Table 1 and 25% aqueous ammonia for neutralization at 85 ° C. or higher to 414 g of 20% aqueous polymer solution for surface sizing agent of Synthesis Example 7. It was.
In Table 1, polymer solid content and fatty acid addition amount indicate polymer solid content and fatty acid content in the surface sizing agent solid content. In the fatty acids shown in Table 1, T fatty acid represents tall oil fatty acid, and HO stearic acid represents hydroxystearic acid.
[0044]
The stability evaluation shown in Table 1 evaluates the properties of the liquid when a sizing agent having a solid content of 20% is left at 10 ° C. for 1 month according to the following criteria.
<Stability evaluation criteria>
○: Stable
Δ: Slightly separated interface
Δ- ×: Some fatty acids are separated at the interface
×: Fatty acid separation and aggregation
[0045]
[Table 1]
<Polymer composition symbol>
ST: Styrene
nBA: n-butyl acrylate
MA: Methacrylic acid
AA: Acrylic acid
tBMA: t-butyl methacrylate
DIB: Diisobutylene
Manh: Maleic anhydride
EHA: 2-ethylhexyl acrylate
iBMA: Isobutyl methacrylate
[0046]
<Coating test for surface sizing agent on PPC base paper containing 70% deinked waste paper pulp>
Example 1
The surface sizing agent of Synthesis Example 1 was dissolved in a gelatinized solution of oxidized starch (MS-3800: manufactured by Nippon Shokuhin Kako Co., Ltd.) to prepare a coating solution containing 5% oxidized starch and 0.2% surface sizing agent.
Prepare a base paper for PPC (basis weight 65g / m2, internal sizing agent AKD, Steecht size degree 10 seconds) with 70% uncoated deinked waste paper pulp, and absorb with a lab size press at a coating liquid temperature of 50 ° C. Liquid volume 30g / m2And then passed through a 90 ° C. rotary drum dryer for 90 seconds to obtain a surface-sized coated paper.
[0047]
Example 23
Synthesis example 23Example 2 was conducted in the same manner as in Example 1 except that the surface sizing agent was used.3Coated paper was obtained.
Reference Examples 1-2
Coated paper of Reference Examples 1 and 2 was obtained in the same manner as in Example 1 except that the surface sizing agents of Synthesis Examples 4 to 5 were used.
[0048]
Reference Examples 3-11
Except for using the surface sizing agents of Synthesis Examples 9 to 17, the same as in Example 1Reference Examples 3-11Coated paper was obtained.
[0049]
Reference Example 12
Ammonium salt of lauric acid and the surface sizing agent of Synthesis Example 8 were dissolved in a gelatinized solution of oxidized starch (MS-3800: manufactured by Nippon Shokuhin Kako), 5% oxidized starch, 0.04% ammonium laurate, Synthesis Example 8 A coating solution containing 0.16% of the surface sizing agent was prepared. Using this coating liquid and the same PPC base paper as in Example 1, a surface-sized coated paper was obtained in the same manner as in Example 1.
[0050]
Comparative Example 1
The surface sizing agent of Synthesis Example 8 was dissolved in a gelatinized solution of oxidized starch (MS-3800: manufactured by Nippon Shokuhin Kako) to prepare a coating solution containing 5% oxidized starch and 0.3% surface sizing agent. Using this coating liquid and using the same PPC base paper as in Example 1, a coated paper of Comparative Example 1 was obtained in the same manner as in Example 1.
[0051]
Comparative Examples 2-4
Coated papers of Comparative Examples 2 to 4 were obtained in the same manner as in Example 1 except that the surface sizing agents of Synthesis Examples 6 to 8 were used.
[0052]
Reference Examples 13-15
Except for using the surface sizing agent of Synthesis Examples 18-20, the same as in Example 1Reference Examples 13-15Coated paper was obtained.
[0053]
<Performance test of coated paper>
(1) Stichtite sizing degree: The squeecht sizing degree (water resistance) of the paper was measured based on JIS P8122. It shows that water resistance is so high that a numerical value (second) is high.
(2) Inkjet suitability: For coated paper, print each pattern with Canon Inc. inkjet printer BJ 10vlite (dye black ink) and BJ S600 (pigment black ink), and evaluate the following. went.
(2-1) Feathering: Based on the “standard smear sample” described in the “Pen writing size test method” of the TAPPI paper pulp test method (No. 12), a six-step evaluation (good (no whiskers) 6-1 poor) in monochrome printing was performed. went.
(2-2) Back-through: The monochrome solid print portion was visually observed from the back side of the paper, and the back-through of the ink was evaluated on a four-point scale (good −-−- △ -x bad).
(2-3) Bleeding: The boundary bleeding state of yellow and black mixed color pattern printing was visually evaluated with the above-described inkjet printer BJ S600 (good −- ○ -Δ-x bad).
[0054]
Table 2 shows the Steecht sizing degree of the coated paper of each Example and Comparative Example and the coating performance test result in ink jet printing.
[Table 2]
According to the performance test results in Table 2, it can be seen that the coated paper according to the present invention is effective for feathering and back-through of inkjet printing.
[0055]
【The invention's effect】
According to the anionic papermaking surface sizing agent of the present invention, a printing paper using the same, and a method for producing a printing paper, even if it is a deinked wastepaper pulp-containing paper, it is equivalent to an inkjet printing paper not containing deinked wastepaper pulp With the amount of sizing agent applied, it is possible to suppress the occurrence of printing whisker and feathering, and it is possible to obtain printing performance equivalent to that of printing paper containing no deinked waste paper pulp.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002026754A JP3920652B2 (en) | 2002-02-04 | 2002-02-04 | Surface sizing agent for papermaking, printing paper and method for producing printing paper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002026754A JP3920652B2 (en) | 2002-02-04 | 2002-02-04 | Surface sizing agent for papermaking, printing paper and method for producing printing paper |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003227098A JP2003227098A (en) | 2003-08-15 |
| JP3920652B2 true JP3920652B2 (en) | 2007-05-30 |
Family
ID=27748487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002026754A Expired - Lifetime JP3920652B2 (en) | 2002-02-04 | 2002-02-04 | Surface sizing agent for papermaking, printing paper and method for producing printing paper |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3920652B2 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4742530B2 (en) * | 2003-11-17 | 2011-08-10 | 富士ゼロックス株式会社 | Recording paper and image recording method using the same |
| JP5522014B2 (en) * | 2010-12-10 | 2014-06-18 | 王子ホールディングス株式会社 | Inkjet paper |
| CN103741557B (en) * | 2013-12-31 | 2015-10-14 | 上海骏源实业股份有限公司 | A kind of manufacture method of scalding saturating paper |
| JP6351130B2 (en) * | 2014-09-30 | 2018-07-04 | 富士フイルム株式会社 | Image recording method |
| CN104842676B (en) * | 2015-03-11 | 2017-07-18 | 平阳县群星印刷厂 | A kind of thermoprint transparent color paper and its preparation technology |
| CN106192600B (en) * | 2016-06-29 | 2017-11-14 | 卢杨 | The preparation method of composite kraft paper |
-
2002
- 2002-02-04 JP JP2002026754A patent/JP3920652B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JP2003227098A (en) | 2003-08-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101643554B1 (en) | Vinyl chloride-based resin emulsion, water-based ink and recording paper | |
| JP5331363B2 (en) | Method for producing cationic surface sizing agent, sizing agent obtained by the method, and paper coated with the sizing agent | |
| CN101297079B (en) | Cationic surface sizing agent and base paper for newspaper | |
| JP3920652B2 (en) | Surface sizing agent for papermaking, printing paper and method for producing printing paper | |
| JPH08246391A (en) | Surface sizing agent for papermaking | |
| JP3966176B2 (en) | Recording paper and recording method using the same | |
| JP3458589B2 (en) | Surface sizing composition for papermaking | |
| JP3854165B2 (en) | Paper sizing and printing paper | |
| JP4691882B2 (en) | Surface sizing agent for papermaking | |
| JP3114622B2 (en) | Surface sizing agent for papermaking | |
| JP4730641B2 (en) | Surface sizing agent | |
| JP4725210B2 (en) | Paper sizing and printing paper | |
| JP4560756B2 (en) | Surface sizing agent and method for producing the same | |
| WO2020166660A1 (en) | Vinyl chloride-based resin emulsion, water-based ink, and recording paper | |
| JP4548752B2 (en) | Surface sizing agent for ink jet recording paper and ink jet recording paper | |
| JP4725204B2 (en) | Paper sizing and printing paper | |
| JP3277841B2 (en) | Rosin emulsion sizing agent for papermaking, sizing paper and sizing method | |
| JP4780274B2 (en) | Paper sizing agent and coated paper | |
| JP4826771B2 (en) | Paper sizing agent, paper surface sizing method and coated paper | |
| JP2005171417A (en) | Surface sizing agent for paper manufacturing | |
| JP5464309B2 (en) | Water repellent primer and paper manufacturing method | |
| JP4848948B2 (en) | Surface sizing agent and method for producing coated paper using the same | |
| JP2005186573A (en) | Recording sheet for ink jetting and/or electronic photographic recording and image recording method using the same | |
| JP2002220794A (en) | Surface-sizing agent | |
| JP4446225B2 (en) | Paper sizing agent and coated paper |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20040813 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20060428 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20060502 |
|
| A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20060830 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20060929 |
|
| A911 | Transfer to examiner for re-examination before appeal (zenchi) |
Free format text: JAPANESE INTERMEDIATE CODE: A911 Effective date: 20061108 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20070208 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20070215 |
|
| R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 Ref document number: 3920652 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130223 Year of fee payment: 6 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140223 Year of fee payment: 7 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| EXPY | Cancellation because of completion of term |