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JP3933366B2 - Method for producing metal oxide nanoparticles - Google Patents
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JP3933366B2 - Method for producing metal oxide nanoparticles - Google Patents

Method for producing metal oxide nanoparticles Download PDF

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JP3933366B2
JP3933366B2 JP2000081842A JP2000081842A JP3933366B2 JP 3933366 B2 JP3933366 B2 JP 3933366B2 JP 2000081842 A JP2000081842 A JP 2000081842A JP 2000081842 A JP2000081842 A JP 2000081842A JP 3933366 B2 JP3933366 B2 JP 3933366B2
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nanoparticles
oxide
precipitate
particles
powder
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JP2001261334A (en
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義英 君嶋
優子 一柳
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Japan Science and Technology Agency
National Institute of Japan Science and Technology Agency
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Japan Science and Technology Agency
National Institute of Japan Science and Technology Agency
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y25/00Nanomagnetism, e.g. magnetoimpedance, anisotropic magnetoresistance, giant magnetoresistance or tunneling magnetoresistance
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/0036Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties showing low dimensional magnetism, i.e. spin rearrangements due to a restriction of dimensions, e.g. showing giant magnetoresistivity
    • H01F1/0045Zero dimensional, e.g. nanoparticles, soft nanoparticles for medical/biological use
    • H01F1/0063Zero dimensional, e.g. nanoparticles, soft nanoparticles for medical/biological use in a non-magnetic matrix, e.g. granular solids

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  • Silicon Compounds (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、湿式法による酸化物超微粒子(以下、ナノ微粒子と略称する)の製造方法と該製造方法により得られた水酸化物ナノ微粒子からの金属酸化物ナノ微粒子の製造方法に関する。
【0002】
【従来の技術】
大きさが0.1μm以下、すなわちnmオーダーの粒子は、超微粒子と呼ばれる。これまでの金属超微粒子は、主に、スパッタリング法または真空蒸着法等のドライプロセス(乾式法)により得られてきたが、その粒径は10nm以上と大きい。
【0003】
特開平8−100201号公報には、TM・RE(TM=Fe,Co,Ni、RE=希土類元素)で示される材料をN,O,または炭化水素からなる反応ガス雰囲気中で溶解して、蒸発した材料を反応ガスと反応させてnmオーダーの複合粒子を製造する方法が開示されている。
【0004】
上記のような乾式法に代わる湿式法としては、共沈法によって鉄系酸化物などの約10nm以下の磁性体超微粒子を製造する方法が知られている(特公平3−21510号公報、特公平7−77963号公報、特公平7−115876公報)。特開平6−262061号公報には、金属無機酸塩希薄溶液を希アルカリ溶液に滴下して得られる沈殿物を結晶化温度近傍で焼成して金属酸化物超微粒子を得る方法を開示しているが、微粒子の直径は十数nm程度である。遷移金属カルボニルを界面活性剤の下で熱分解し超微粒子コロイドを作る方式も知られているが、得られる微粒子の直径は6nm程度である。他に、金属含有溶液と沈殿剤を加圧して高剪断力をかけて1〜30nmのナノ粒子を製造する方法が知られている(特表平8−500289号公報)。
【0005】
【発明が解決しようとする課題】
超微粒子は、従来にない新たな特異な物性をもたらし、機能材料の高性能化が期待できる材料として、種々の物質についてその探求がなされ、固相法、気相法、液相法などの製造方法が開発されているが、10nmより微小な微粒子を安価に製造する手段はいまだ確立されていない。例えば、近年、高度情報化社会へと発展するに伴い、情報の高密度記録が要望され、強磁性鉄酸化物の微粒子を用いた超高密度磁気記録が開発されて来た。しかし、従来からの実用的な磁気記録用強磁性微粒子は、直径が10nm以上あり、磁気記録としてTB(テラバイト)レベルでの超高密度化は不可能であった。従来の製法による磁気記録テープ中の微粒子、例えばCoCrTa微粒子は直径30nm程度である。
【0006】
【課題を解決するための手段】
本発明者らは、磁気微粒子の強磁性相転移の研究のための試料作成の過程で、上記の課題を克服したナノメートル径の超微粒子を製造する方法を見出した。
【0007】
本発明の製造方法で得られる水酸化物ナノ微粒子は、MXp・nH2 O(M:FeまたはNi;X:F,Cl,Br,Iから選ばれるハロゲン元素、p=2または3、nは0から9までの整数)とNa2 SiO3 ・mH2 O(m=9または0)の湿式混合によって沈殿生成した水酸化物粒子であり、アモルファスSiO2 の網目を有す
【0008】
記の水酸化物ナノ微粒子を焼成することによりアモルファスSiO2 +Mi j 酸化物(i,jは1〜9の整数)ナノ微粒子が得られる。
【0009】
記の酸化物ナノ微粒子は、超高密度磁気記録用材料として有用である。個々の酸化物ナノ微粒子は単一の強磁性磁区を形成し、室温での保磁力Hcは従来のものより大きい。さらに異種原子、例えば、Si、Co、Os、またはFe2+ の添加によりHcの2倍程度の増加も可能である。
【0010】
すなわち、本発明は、yモルのMXp ・nH2 O(M:遷移金属または稀土類金属;X:F,Cl,Br,Iから選ばれるハロゲン元素、p=2または3、nは0から9までの整数)の水溶液とyモルのNa2 SiO3 ・mH2 O(m=9または0)の水溶液を室温で湿式混合し、静置して沈殿物を生成させ、この沈殿物を洗浄し、乾燥することによりアモルファスSiO の網目を有する水酸化物ナノ微粒子を得ることを特徴とする水酸化物ナノ微粒子の製造方法である。
【0011】
また、本発明は、上記の方法で得られた水酸化物ナノ微粒子を空気中で焼成することにより酸化物に変化させて、アモルファスSiO2 +Mi j 酸化物(i,jは1〜9の整数)ナノ微粒子を生成することを特徴とする金属酸化物ナノ微粒子の製造方法である。
【0012】
本発明は、上記のとおり、金属ハロゲン化物の水溶液と(メタ)珪酸ナトリウムの水溶液を室温で混合撹拌(湿式混合)し、水酸化物のナノ微粒子の沈殿物を生成し、これを乾燥、ガラス状塊になったものを粉砕、その後空気雰囲気下で焼成して酸化物に変化させナノ微粒子とする工程からなるが、沈殿物を十分時間をかけて直接焼成して酸化物に変化させてもよい。また、薄膜を作成する場合は直接焼成を行う。
【0013】
金属ハロゲン化物とケイ酸ナトリウムまたはメタケイ酸ナトリウムとの湿式混合によりアモルファスSiO2 に取り囲まれた水酸化物のナノメートル径の超微粒子を生成させることができる。アモルファスSiO2 の網目は、個々のナノ微粒子を単分子層程度で薄く囲んでおり、ナノ微粒子の数密度は、表面において1018〜1019個/cm2 程度と従来の10nm径の微粒子に較べ、10〜100倍である。
【0014】
【発明の実施の形態】
本発明の金属酸化物および水酸化物ナノ微粒子生成プロセスは次のとおりである。まず、yモルのMXp ・nH2 O(M:FeまたはNi、X:F,Cl,Br,Iから選ばれるハロゲン元素、p=2または3、nは0から9までの整数)の水溶液とyモルのNa2 SiO3 ・mH2 O(m=9または0)の水溶液を室温で湿式混合および攪拌する。これを静置すると沈殿物が生成する。この段階で、アモルファスSiO2 に取り囲まれたM(OH)x のナノ微粒子が生成する。上澄み溶媒を除去し、沈殿物を純水により洗浄する。この洗浄は10次程度にわたり繰り返すことが望ましい。
【0015】
次に、沈殿物を乾燥する。乾燥は、室温にて自然乾燥でよい。この乾燥後にアモルファスSiO2 +M(OH)p ナノ微粒子のガラス状塊が得られる。このガラス状塊を粉砕して粉末を得る。
【0016】
さらに、この粉末を空気中で電気炉焼成することにより酸化物に変化させて、アモルファスSiO2 +Mi j 酸化物(i,jは1〜9の整数)ナノ微粒子を生成する。
【0017】
本発明の方法によって得られた目的とする性質・機能を有する粉末は、適当な媒体で固化し、任意の形状に成形して利用することができる。上記の粉末の製造方法に代えて、上記の湿式混合後、未乾燥混合液に平板を挿入して薄膜状に液を付着させ、これを薄膜状のままで乾燥させて薄膜を得ることも可能であり、任意形状の成形が容易である。
【0018】
【実施例】
実施例1
室温でFeCl2 ・4H2 O1モルとNa2 SiO3 ・9H2 O1モルの各原料の水溶液をガラス容器中でスターラーにより攪拌しながら十分に混合(湿式混合)し、約20時間静置することにより、鉄水酸化物のナノ微粒子集団の沈殿物を生成させた。この沈殿物を純水で10次にわたり洗浄した。洗浄後室温に静置して乾燥させたところガラス状の塊が得られた。このガラス状の塊を乳鉢にいれて乳鉢により粉砕して粉末とした。
【0019】
図1は、粉砕によって得られた粉末の粉末X線回折パターンを示している。グラフの縦軸は、X線の回折強度、横軸は回折角度の2倍である。このパターンは、アモルファスSiO2 とFe(OH)3 ナノ微粒子が共存していることを示す。次に、粉末を200℃、430℃、650℃、860℃の各温度10時間、空気中で電気炉を用いて焼成した。
【0020】
図2は、650℃で焼成後の粉末X線回折パターンを示している。グラフの記号は、図1と同じである。このパターンは、アモルファスSiO2 とγ−Fe23 (マグへマイト)ナノ微粒子の共存を示している。
【0021】
図3は、200℃、430℃、650℃、860℃の各温度で焼成した粉末の室温(300K)での磁化曲線を示している。グラフの縦軸は、lg当りの磁化の強さ、横軸は、印加した磁場の大きさである。焼成温度の増加と共に、強く磁化されること、860℃で焼成した粉末は、磁化曲線に履歴を持ち、約1500エルステッドの保磁力(Hc)を示している。焼成温度の増加と共に強磁性を強めることができるので、温度と時間は、目的とする粉末の性質・機能に応じて適宜選択すればよいが、焼成温度は、好ましくは、600℃以上、より好ましくは、800℃以上とする。
【0022】
実施例2
原料としてFeCl2 ・4H2 Oの代わりにNiCl2 ・6H2 Oを用いた以外は、実施例1と同様な方法で、アモルファスSiO2 に取り囲まれたNi(OH)2 超微粒子の沈殿物を形成した。図4は、この沈殿物を乾燥し、粉砕した粉末の電子顕微鏡画像である。この図4で、円内に示す多数の黒い点が直径約3nmの超微粒子を表す。径が大きく見える部分は超微粒子が重なって写っているものが大半と考えられる。これは、超高感度温度センサーとしての可能性を有するNiO超微粒製造用の原料となる。
【0023】
【発明の効果】
本発明の製造方法は、ウェットプロセス(湿式法)により、従来の粒子よりサイズの小さな粒径2〜3nmの超微粒子を供給できる。本発明の製造方法で得られる超微粒子を磁気記録用原材料として磁気テープや磁気ディスクに加工すれば、高密度磁気記録再生装置の超高密度の記録媒体として超高密度記録の実現が可能となる。また、本発明の製造方法は、磁気記録材料に限らず、酸化物系磁性材料、巨大磁気抵抗材料、超伝導材料などの製造にも適用できる。
【図面の簡単な説明】
【図1】図1は、実施例1において室温乾燥させた沈殿物の粉末X線回折パターンを示すグラフである。
【図2】図2は、実施例1において粉末を焼成した後の粉末X線回折パターンを示すグラフである。
【図3】図3は、実施例1において焼成温度の異なる粉末の室温(300K)での磁化曲線を示すグラフである。
【図4】図4は、実施例2において室温乾燥させた沈殿物を粉砕したNi(OH)2 超微粒子の図面代用の電子顕微鏡画像である。
[0001]
BACKGROUND OF THE INVENTION
The present invention, ultrafine particles (hereinafter, abbreviated as nano particles) Water oxide by a wet process method for producing metal oxide nanoparticles from the hydroxide nanoparticles obtained by the process and the method of manufacturing.
[0002]
[Prior art]
Particles having a size of 0.1 μm or less, that is, nm order are called ultrafine particles. Conventional metal ultrafine particles have been obtained mainly by a dry process (dry method) such as a sputtering method or a vacuum evaporation method, but the particle size is as large as 10 nm or more.
[0003]
In JP-A-8-100201, a material represented by TM · RE (TM = Fe, Co, Ni, RE = rare earth element) is dissolved in a reaction gas atmosphere composed of N, O, or hydrocarbon, A method is disclosed in which the evaporated material is reacted with a reaction gas to produce nano-order composite particles.
[0004]
As a wet method replacing the dry method as described above, a method of producing magnetic ultrafine particles of about 10 nm or less such as iron-based oxide by a coprecipitation method is known (Japanese Patent Publication No. 3-21510, No. 7-77963 and JP-B No. 7-115876). Japanese Patent Laid-Open No. 6-262061 discloses a method of obtaining metal oxide ultrafine particles by firing a precipitate obtained by dropping a dilute solution of a metal inorganic acid salt into a dilute alkaline solution near the crystallization temperature. However, the diameter of the fine particles is about several tens of nanometers. There is also known a method in which a transition metal carbonyl is thermally decomposed under a surfactant to form an ultrafine particle colloid, but the diameter of the obtained fine particle is about 6 nm. In addition, a method is known in which a metal-containing solution and a precipitating agent are pressurized and a high shear force is applied to produce nanoparticles having a size of 1 to 30 nm (Japanese Patent Publication No. 8-500289).
[0005]
[Problems to be solved by the invention]
Ultrafine particles provide new and unique physical properties that have never been seen before, and various materials are being explored as materials that can be expected to improve the performance of functional materials. Manufacturing of solid-phase methods, gas-phase methods, liquid-phase methods, etc. Although a method has been developed, no means has yet been established for inexpensively producing fine particles smaller than 10 nm. For example, with the recent development of an advanced information society, high-density recording of information has been demanded, and ultrahigh-density magnetic recording using fine particles of ferromagnetic iron oxide has been developed. However, conventional practical magnetic recording ferromagnetic fine particles have a diameter of 10 nm or more, and it has been impossible to achieve high density at the TB (terabyte) level for magnetic recording. Fine particles, for example, CoCrTa fine particles, in a magnetic recording tape by a conventional manufacturing method have a diameter of about 30 nm.
[0006]
[Means for Solving the Problems]
The present inventors have found a method of manufacturing nanometer-sized ultrafine particles that overcome the above-mentioned problems in the process of preparing a sample for studying the ferromagnetic phase transition of magnetic fine particles.
[0007]
The hydroxide nanoparticles obtained by the production method of the present invention are MX p · nH 2 O (M: Fe or Ni ; X: halogen element selected from F, Cl, Br, I, p = 2 or 3, n is a hydroxide particles produced precipitated by wet mixing with an integer) from 0 to 9 Na 2 SiO 3 · mH 2 O (m = 9 or 0), that have a network of amorphous SiO 2.
[0008]
Amorphous SiO 2 + M i O j oxide by calcining hydroxide nanoparticles above SL (i, j is an integer from 1 to 9) Ru obtained nano particles.
[0009]
Oxide nanoparticles of above SL are useful as ultra-high density magnetic recording material. The individual oxide nanoparticles form a single ferromagnetic domain, and the coercive force Hc at room temperature is larger than that of the conventional one. Further, the addition of heterogeneous atoms such as Si, Co, Os, or Fe 2+ can increase the Hc by about twice.
[0010]
That is , the present invention relates to y mol MX p · nH 2 O (M: transition metal or rare earth metal; X: halogen element selected from F, Cl, Br, I, p = 2 or 3, n is from 0 (Integer up to 9) and y-mole Na 2 SiO 3 .mH 2 O (m = 9 or 0) aqueous solution are wet-mixed at room temperature and allowed to stand to form a precipitate, which is washed and a method of producing a water-oxide nanoparticles you and obtaining a hydroxide nanoparticles having a network of amorphous SiO 2 by drying.
[0011]
In addition, the present invention converts the hydroxide nanoparticle obtained by the above method into an oxide by firing in air, thereby converting amorphous SiO 2 + M i O j oxide (i, j is 1 to 9). (Integer) is a method for producing metal oxide nanoparticles, characterized in that nanoparticles are produced.
[0012]
In the present invention, as described above, an aqueous solution of metal halide and an aqueous solution of sodium (meth) silicate are mixed and stirred at room temperature (wet mixing) to produce a precipitate of hydroxide nanoparticles, which is dried, glass The process consists of crushing the lumps and then firing them in an air atmosphere to convert them into oxides to form nano-particles. Good. Moreover, when producing a thin film, direct baking is performed.
[0013]
Nanometer-sized ultrafine particles of hydroxide surrounded by amorphous SiO 2 can be generated by wet mixing of a metal halide and sodium silicate or metametasilicate. The network of amorphous SiO 2 thinly surrounds individual nanoparticles with a monomolecular layer, and the number density of the nanoparticles is about 10 18 to 10 19 particles / cm 2 on the surface, compared to the conventional 10 nm diameter particles. 10 to 100 times.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
The metal oxide and hydroxide nanoparticle production process of the present invention is as follows. First, y moles of MX p · nH 2 O aqueous solution (M:: Fe or Ni, X F, Cl, Br , integers halogen element selected from I, p = 2 or 3, n is from 0 to 9) And y moles of an aqueous solution of Na 2 SiO 3 .mH 2 O (m = 9 or 0) are wet-mixed and stirred at room temperature. When this is left standing, a precipitate is formed. At this stage, M (OH) x nanoparticles surrounded by amorphous SiO 2 are generated. The supernatant solvent is removed and the precipitate is washed with pure water. This cleaning is preferably repeated over about the 10th order.
[0015]
Next, the precipitate is dried. Drying may be natural drying at room temperature. After this drying, a glassy mass of amorphous SiO 2 + M (OH) p nanoparticles is obtained. The glassy mass is pulverized to obtain a powder.
[0016]
Furthermore, this powder is converted into an oxide by firing in an electric furnace in air to produce amorphous SiO 2 + M i O j oxide (i, j is an integer of 1 to 9) nanoparticle.
[0017]
The powder having the intended properties and functions obtained by the method of the present invention can be solidified with an appropriate medium and formed into an arbitrary shape for use. Instead of the above powder manufacturing method, after wet mixing, it is also possible to insert a flat plate into an undried mixed solution, attach the liquid in a thin film shape, and dry it in the thin film state to obtain a thin film It is easy to form an arbitrary shape.
[0018]
【Example】
Example 1
At room temperature, 1 mol of FeCl 2 · 4H 2 O and 1 mol of Na 2 SiO 3 · 9H 2 O are mixed in a glass container with stirring with a stirrer (wet mixing) and allowed to stand for about 20 hours. As a result, a precipitate of the iron hydroxide nanoparticle population was generated. This precipitate was washed 10 times with pure water. After washing and standing at room temperature and drying, a glassy mass was obtained. This glassy lump was put into a mortar and pulverized with a mortar to obtain a powder.
[0019]
FIG. 1 shows a powder X-ray diffraction pattern of the powder obtained by pulverization. The vertical axis of the graph is the X-ray diffraction intensity, and the horizontal axis is twice the diffraction angle. This pattern shows that amorphous SiO 2 and Fe (OH) 3 nanoparticles coexist. Next, the powder was fired in air at 200 ° C., 430 ° C., 650 ° C., and 860 ° C. for 10 hours using an electric furnace.
[0020]
FIG. 2 shows a powder X-ray diffraction pattern after firing at 650 ° C. The symbols in the graph are the same as those in FIG. This pattern shows the coexistence of amorphous SiO 2 and γ-Fe 2 O 3 (maghemite) nanoparticles.
[0021]
FIG. 3 shows magnetization curves at room temperature (300 K) of powders fired at 200 ° C., 430 ° C., 650 ° C., and 860 ° C., respectively. The vertical axis of the graph represents the intensity of magnetization per lg, and the horizontal axis represents the magnitude of the applied magnetic field. As the firing temperature increases, the powder is strongly magnetized. The powder fired at 860 ° C. has a history in the magnetization curve and exhibits a coercivity (Hc) of about 1500 Oersted. Since ferromagnetism can be strengthened with an increase in the firing temperature, the temperature and time may be appropriately selected according to the properties and functions of the target powder. The firing temperature is preferably 600 ° C. or more, more preferably Is 800 ° C. or higher.
[0022]
Example 2
A precipitate of Ni (OH) 2 ultrafine particles surrounded by amorphous SiO 2 was obtained in the same manner as in Example 1 except that NiCl 2 .6H 2 O was used instead of FeCl 2 .4H 2 O as a raw material. Formed. FIG. 4 is an electron microscope image of the powder obtained by drying and pulverizing the precipitate. In FIG. 4, many black dots shown in a circle represent ultrafine particles having a diameter of about 3 nm. It seems that most of the parts that appear large in diameter are superfine particles. This is a raw material for producing NiO ultrafine particles having the potential as an ultrasensitive temperature sensor.
[0023]
【The invention's effect】
The production method of the present invention can supply ultrafine particles having a particle size of 2 to 3 nm smaller than conventional particles by a wet process (wet method). If ultrafine particles obtained by the production method of the present invention are processed into a magnetic tape or a magnetic disk as a raw material for magnetic recording, it becomes possible to realize ultrahigh density recording as an ultrahigh density recording medium of a high density magnetic recording / reproducing apparatus. . The production method of the present invention is not limited to magnetic recording materials, and can be applied to the production of oxide-based magnetic materials, giant magnetoresistive materials, superconducting materials, and the like.
[Brief description of the drawings]
FIG. 1 is a graph showing a powder X-ray diffraction pattern of a precipitate dried at room temperature in Example 1. FIG.
FIG. 2 is a graph showing a powder X-ray diffraction pattern after the powder was fired in Example 1.
FIG. 3 is a graph showing magnetization curves at room temperature (300 K) of powders having different firing temperatures in Example 1.
FIG. 4 is an electron microscopic image in place of a drawing of Ni (OH) 2 ultrafine particles obtained by pulverizing a precipitate dried at room temperature in Example 2.

Claims (2)

yモルの MXp・nH2 O(M:FeまたはNi;X:F,Cl,Br,Iから選ばれるハロゲン元素、p=2または3、nは0から9までの整数)の水溶液とyモルのNa2 SiO3 ・mH2 O(m=9または0)の水溶液を室温で湿式混合し、静置して沈殿物を生成させ、この沈殿物を洗浄し、乾燥することによりアモルファスSiO の網目を有する水酸化物ナノ微粒子を得ることを特徴とする水酸化物ナノ微粒子の製造方法。y moles of MX p · nH 2 O (M : Fe or Ni; X: F, Cl, Br, a halogen element selected from I, p = 2 or 3, n is an integer from 0 to 9) aqueous solution with y An aqueous solution of molar Na 2 SiO 3 .mH 2 O (m = 9 or 0) is wet-mixed at room temperature and allowed to stand to form a precipitate. The precipitate is washed and dried to obtain amorphous SiO 2. method of producing a water-oxide nanoparticles you and obtaining a hydroxide nanoparticles having a mesh. 請求項記載の方法で得られた水酸化物ナノ微粒子を空気中で焼成することにより酸化物に変化させて、アモルファスSiO2 +Mi j 酸化物(i,jは1〜9の整数)ナノ微粒子を生成することを特徴とする金属酸化物ナノ微粒子の製造方法。The hydroxide nanoparticle obtained by the method according to claim 1 is converted into an oxide by firing in air, and amorphous SiO 2 + M i O j oxide (i, j is an integer of 1 to 9). A method for producing metal oxide nanoparticles, characterized by producing nanoparticles.
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