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JP3934519B2 - Thin plate plating jig and jig assist device - Google Patents
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JP3934519B2 - Thin plate plating jig and jig assist device - Google Patents

Thin plate plating jig and jig assist device Download PDF

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JP3934519B2
JP3934519B2 JP2002288825A JP2002288825A JP3934519B2 JP 3934519 B2 JP3934519 B2 JP 3934519B2 JP 2002288825 A JP2002288825 A JP 2002288825A JP 2002288825 A JP2002288825 A JP 2002288825A JP 3934519 B2 JP3934519 B2 JP 3934519B2
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jig
tool
presser
tip
plate
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JP2004124146A (en
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成之 名倉
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株式会社日本設計工業
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Description

【0001】
【発明の属する技術分野】
この発明は、薄板材のメッキに用いるメッキ用治具及び治具助力装置に関する。
【0002】
【従来の技術】
プラズマディスプレイパネル(PDP)等に用いる金属薄板材(基板)にメッキを施す場合、該基板の厚さが、例えば60μm等と非常に薄いので、このままメッキ槽に浸漬すると、メッキ液の攪拌動作の際に基板が波打ったり揺れ動いてしまうので、均一に攪拌することができない。
【0003】
このため、従来は、四角形状の金属枠体に、基板の外周端部を蝶ねじを用いてクランプしていた。
【0004】
【発明が解決しようとする課題】
しかしながら、大型のPDP用基板の場合は、多数の蝶ねじを用いて基板を金属枠体に取り付け、あるいは取り外ししなければならず、作業効率が非常に低くなってしまうという問題点があった。
【0005】
この発明は上記従来の問題点に鑑みてなされたものであって、簡単な動作で金属枠体への基板の着脱をすることができるようにした薄板材メッキ用治具及び治具助力装置を提供することを目的とする。
【0006】
【課題を解決するための手段】
この発明は、四角形状の金属枠体であって、少なくとも四角形の対向する2辺が板状辺であり、この板状辺の一方の表面に枠体中心側の内側領域及びその外側の外側領域を備え、前記内周側領域に、メッキされる薄板材の幅方向両端縁部が重ねて接触可能とされた治具ベースと、各々が略フック形状に湾曲された板ばねからなり、フック形状の短辺部において、前記外側領域に固定され、フック形状の長辺部の先端において、前記内側領域に弾力的に接触した状態で、前記板状辺に沿って並設された複数の押えばねと、を有してなり、前記治具ベースは、前記対向する一対の板状辺に対して、両者の中間部が、表面側が凹となるように弾力的に変形可能に構成された薄板材メッキ用治具により、上記目的を達成するものである。
又、他の発明は、四角形状の金属枠体であって、少なくとも四角形の対向する2辺が板状辺であり、この板状辺の一方の表面に枠体中心側の内側領域及びその外側の外側領域を備え、前記内周側領域に、メッキされる薄板材の幅方向両端縁部が重ねて接触可能とされた治具ベースと、各々が略フック形状に湾曲された板ばねからなり、フック形状の短辺部において、前記外側領域に固定され、フック形状の長辺部の先端において、前記内側領域に弾力的に接触した状態で、前記板状辺に沿って並設された複数の押えばねと、を有してなり、前記押えばねにおける前記短辺部及びこの短辺部が固定される前記外側領域には、これらを重ねて貫通し、且つ、これらを通って前記長辺部を、短辺部から離間する方向に押上げる持上げ工具を挿通可能とする工具貫通孔が形成された薄板材メッキ用治具により、上記目的を達成するものである。
【0007】
又、前記板状辺の内側領域における前記押えばねの先端が接触する表面に、前記板状辺の内周に沿って、前記先端の入り込み可能な幅の線状溝が形成してもよい。
【0009】
更に、前記押えばねは、前記短辺部において前記板状辺にねじにより固定し、且つ、該短辺部を被う前記長辺部にねじ止め工具用貫通孔を形成してもよい。
【0010】
又、前記押えばねにおける前記短辺部及びこの短辺部が固定される前記外側領域には、これらを重ねて貫通し、且つ、これらを通って前記長辺部を、短辺部から離間する方向に押上げる持上げ工具を挿通可能とする工具貫通孔を形成してもよい。
【0011】
前記の薄板材メッキ用治具における前記ねじ止め工具用貫通孔を通って前記ねじを介して、前記板状辺を押えて位置決めする外側領域押え工具を有してなる治具助力装置により、上記目的を達成したものである。
【0012】
又、前記の薄板材メッキ用治具における前記工具貫通孔を前記板状辺側から通って、突出先端より前記押えばねの長辺部を押し上げて弾力的に変形させ、前記先端を、前記板状辺から離間可能とされた持上げ工具を有するようにしてもよい。
【0013】
更に、前記外側領域押え工具及び持上げ工具を含む押え解除装置を有してなり、前記外側押え領域押え工具を押し下げレバーの先端に、且つ、持上げ工具を持上げレバーの先端にそれぞれ対向して配置し、前記押し下げレバー及び持上げレバーの基端は同一の支点軸に回転自在に支持し、且つ、アクチュエータによって開閉自在となるようにしてもよい。
【0014】
更に又、前記アクチュエータは、前記押し下げレバー及び持上げレバーにおける前記基端と先端との間の位置で、これらのレバー間に取り付けしてもよい。
【0015】
この発明においては、押えばねを押え解除装置により閉じたり解放したりすることによって、押えばねの先端によりメッキされる薄板材の幅方向両端縁部を金属枠体へ固定あるいは解放することができる。
【0016】
【発明の実施の形態】
以下本発明の実施の形態の例に係る薄板材めっき用治具を図面を参照して詳細に説明する。
【0017】
図1に示されるように、本発明の実施の形態の例に係る薄板材メッキ用治具10は、四角形状の金属枠体である治具ベース12と、この治具ベース12の四角形の対向する2辺に設けられた複数の押えばね14とを主たる構成要素としている。
【0018】
前記治具ベース12は、四角形の対向する2辺が他の2辺よりも幅が広い板状辺16であり、この板状辺16の表面(図1、図2において上面)に枠体中心側の内側領域18及びその外側の外側領域20を備え、前記内側領域18に、メッキされる薄板材22の幅方向両端縁部22A(図2参照)が重ねて接触可能とされている。
【0019】
又、前記押えばね14は、前記一対の板状辺16に沿って複数個配置された板ばねからなり、各板ばねはフック形状(略J字形状)に湾曲されていて、フック形状の短辺部14Aにおいて前記板状辺16の外側領域20に固定され、フック形状の長辺部14Bの先端15において前記内側領域18に弾力的に接触し、且つ、前記フック形状の湾曲部14Cが前記外側領域20から更に外側にはみ出した状態で配置されている。
【0020】
又、前記板状辺16の内側領域18における、前記押えばね14の先端15が接触する部位には、板状辺16の内側縁に沿って、線状溝25が形成されている。この線状溝25の幅及び深さは、前記押えばね14の先端15が薄板材22の幅方向両端縁部22Aを押えたとき、図2に拡大して示されるように、前記先端15の一部が幅方向両端縁部22Aを押えた状態で線状溝25内に入り込むことができるようにされている。
【0021】
更に、前記四角形枠状の治具ベース12は、前記一対の板状辺16を連結する一対の棒状辺17部分で、図1において下向きに凸(上向きに凹)に、弾力的に湾曲可能な材料及び断面構造で構成されている。
【0022】
前記押えばね14は、前記短辺部14Aにおいて前記板状辺16に一対のねじ24によってねじ止めされ、且つ、該短辺部14Aを被う長辺部14Bにねじ止め工具用貫通孔14Eが形成されている。
【0023】
又、図2に示されるように、前記短辺部14Aにおける前記一対のねじ24の間の位置には、該短辺部14A及びこれを支持している板状辺16を貫通して、工具貫通孔14Fが形成されている。この工具貫通孔14Fは、棒状部材が図において下方から挿入可能とされ、挿入した棒状部材が前記押えばね14の長辺部14Bを持上げて、先端15が内側領域18の表面から離間できるようにされている。
【0024】
次に、前記薄板材メッキ用治具10に薄板材22を取り付けあるいは取り外す際に用いる治具助力装置30について説明する。
【0025】
図1、図3に示されるように、この治具助力装置30は、前記押えばね14が取り付けられた状態の治具ベース12を載置する定盤部32と、この定盤部32上に載置された薄板材メッキ用治具10における前記板状辺16の両側に沿って前記押えばね14と同数配置された押え解除装置34と、この押え解除装置34を、前記定盤部32の幅方向両側位置に、該幅方向進退自在に支持するリニアガイド36とを備えて構成されている。このリニアガイド36は前記押え解除装置34と同数設けられている。
【0026】
前記押え解除装置34は、支点軸37を共通の中心として鉛直面内で揺動自在に枢支された押し下げレバー38及び持上げレバー40と、前記押し下げレバー38の先端に、図3において下向きに取付けられた外側領域押え工具39と、前記持上げレバー40の先端に上向きに取付けられた持上げ工具41と、前記押し下げレバー38と持上げレバー40との間に取付けられ、これらの先端が接近する方向又は離間する方向に、前記支点軸37を中心として揺動させるアクチュエータ42と、を備えて構成されている。
【0027】
前記アクチュエータ42は、押し下げレバー38の上側に取付けられたエアシリンダ42Aの作動ロッド42Bを、該押し下げレバー38を貫通して下方に突出させ、持上げレバー40側部材に、ピン42Cを介して揺動自在に連結して構成されている。
【0028】
前記支点軸37はベース44に水平に支持され、ベース44は、前記リニアガイド36によって、定盤部32に対して進退自在に支持されている。
【0029】
前記外側領域押え工具39は、前記長辺部14Bの一対のねじ止め工具用貫通孔14Eに下向きに入り込み、前記ねじ24を、図2、3において上方から押えることができるようにされている。
【0030】
又、前記持上げ工具41は、前記板状辺16の下方から、前記工具貫通孔14Fに上向きに入り込み、その突出した先端により前記長辺部14Bを持上げることができるようにされている。
【0031】
又、これら外側領域押え工具39と持上げ工具41の、図3において左右及び紙面厚さ方向の位置と、両者の先端間の距離は、外側領域押え工具39がねじ24を下向きに押しているとき、持上げ工具41が長辺部14Bを持上げて、先端15が内側領域18の表面から一定距離以上離間されるように設定されている。
【0032】
前記定盤部32は、前記治具ベース12を載置したとき、一対の板状辺16と平行な中心軸線を有する下向きに凸の凹円弧面32Aを備え、これにより、載置した治具ベース12を上方から押えあるいは下方から引張ったとき、これを凹円弧面32Aに沿って断面円弧形状に弾力的に変形できるようにされている。
【0033】
次に、この実施の形態の例に係る薄板材メッキ用治具10に、治具助力装置30を用いて薄板材22を着脱する過程について説明する。
【0034】
まず、前記アクチュエータ42によって、押し下げレバー38及び持上げレバー40を両者の間が大きく開くように駆動し、治具ベース12を、前記定盤部32における凹円弧面32A上に載置する。
【0035】
このとき、治具ベース12における一対の板状辺16、16を連結する棒状辺17を上方から押し下げてあるいは下方に引張って、治具ベース12を凹円弧面32Aに沿って弾力的に変形させる。
【0036】
次に、図4に示されるように、アクチュエータ42により押し下げレバー38及び持上げレバー40を引張って、該押し下げレバー38の先端の外側領域押え工具39をねじ止め工具用貫通孔14Eから下方に突出させると共に、持上げレバー40の先端の持上げ工具41を工具貫通孔14Fから上向きに突出させて、長辺部14Bを持上げる(図5参照)。
【0037】
これによって、押えばね14の先端15は、内側領域18の表面から離間する。この状態で、治具ベース12上にメッキすべき薄板材22を載せる。このとき、薄板材22の幅方向両端縁部22Aが前記内側領域18を被うようにする。
【0038】
前記アクチュエータ42によって、押し下げレバー38及び持上げレバー40を両者の間が閉じる方向に駆動すると、外側領域押え工具39はねじ24から離間し、又持上げ工具41も押えばね14の長辺部14Bから下方に離間して、前記押えばね14の先端15はそのばね力によって内側領域18方向に戻る。このとき、先端15は薄板材22の幅方向両端縁部22Aを線状溝25内に押し込むようにして該薄板材22を内側領域18との間に挟み込む。
【0039】
次に、治具ベース12を定盤部32の凹円弧面32Aに押え付けあるいは引張っている外力を解放すると、治具ベース12は平板状に復帰する。
【0040】
このとき、図6に模式的に示されるように、治具ベース12を弓と仮定した場合に薄板材22は弓の弦の構造となるので、治具ベース12が平板状に復帰すると、薄板材22の幅方向両端縁部22Aは押えばね14によって押えられた状態のままで中央部方向に引張力を受けて、対向する一対の板状辺16の間で引張られるので、この間に皺等が発生していても引き伸ばされることになる。
【0041】
結果として、薄板材22は押えばね14の先端15の間で皺のない状態に直平面状に引張られて支持されることになる。
【0042】
このとき、薄板材22の幅方向両端縁部22Aは、押えばね14の先端15によって内側領域18に形成されている線状溝25内に押え付けられているので、薄板材22に引張力がかかっても、幅方向両端縁部22Aが押えばね14の先端15から抜け出ることがない。
【0043】
このように、薄板材22を対向する一対の板状辺16、16間で強く平板状に引張るので、即ち、薄板材22は四角枠形状の治具ベース12上に直平面状態で固定されることになる。
【0044】
従って、この薄板材22を取り付けた状態の薄板材メッキ用治具10をメッキ槽(図示省略)に浸漬してメッキ液を攪拌しても、薄板材22が波打ったり変形したりすることがない。
【0045】
メッキ終了後は、メッキされた薄板材22を取付けた状態のままの薄板材メッキ用治具10を、治具助力装置30の定盤部32に載置し、前記押え解除装置34によって押えばね14を開き、メッキが完成した薄板材22を薄板材メッキ用治具10から取り外して全工程を終了する。
【0046】
なお、上記実施の形態の例において、前記押えばね14を押え又は解放する押え解除装置は、押し下げレバー38、持上げレバー40及びこれらを駆動するアクチュエータ42とから構成されているが、本発明はこれに限定されるものでなく、電気的あるいは油圧等によって押えばね14を解放できるものであれば、他の機構あるいはアクチュエータを用いたものであってもよい。
【0047】
更に、上記実施の形態の例において、押え解除装置34及びリニアガイド36は各板状辺16毎に各々5個設けられているが、本発明はこれに限定されるものでなく、メッキされる薄板材の大きさに応じて適宜増減されるものであり、更に、押え解除装置は複数の押えばねを同時に押えあるいは解除するものであってもよい。
【0048】
又、外側領域押え工具39は、ねじ24を押えなくても、短辺14A、あるいは外側領域20を押えて、持ち上げ工具41の反力を形式できるものであればよい。
【0049】
【発明の効果】
本発明は上記のように構成したので、ねじ止め等の煩雑な作業を伴うことなく、メッキ用治具に薄板材を迅速に着脱することができるという優れた効果を有する。
【図面の簡単な説明】
【図1】本発明の実施の形態の例に係る薄板材メッキ用治具及び治具助力装置を示す斜視図
【図2】同薄板材メッキ用治具の要部を拡大して示す斜視図
【図3】同薄板材メッキ用治具に治具助力装置を用いて薄板材を装着した状態を示す断面図
【図4】同装着過程を示す断面図
【図5】同薄板材メッキ用治具に薄板材を装着する過程を示す略示斜視図
【図6】治具ベースと薄板材の長さ関係を模式的に示す正面図
【符号の説明】
10…薄板材メッキ用治具
12…治具ベース
14…押えばね
14A…短辺部
14B…長辺部
14C…湾曲部
14E…ねじ止め工具用貫通孔
14F…工具貫通孔
15…先端
16…板状辺
17…棒状辺
18…内側領域
20…外側領域
22…薄板材
22A…幅方向両端縁部
24…ねじ
25…線状溝
30…治具助力装置
32…定盤部
32A…凹円弧面
34…押え解除装置
36…リニアガイド
37…支点軸
38…押し下げレバー
39…外側領域押え工具
40…持上げレバー
41…持上げ工具
42…アクチュエータ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a plating jig and jig assisting device used for plating a thin plate material.
[0002]
[Prior art]
When plating a thin metal plate material (substrate) used in a plasma display panel (PDP) or the like, the thickness of the substrate is very thin, for example, 60 μm, and so on. At this time, since the substrate undulates and shakes, it cannot be uniformly stirred.
[0003]
For this reason, conventionally, the outer peripheral end of the substrate is clamped to a rectangular metal frame using a thumbscrew.
[0004]
[Problems to be solved by the invention]
However, in the case of a large PDP substrate, the substrate has to be attached to or detached from the metal frame using a large number of thumb screws, resulting in a problem that the working efficiency becomes very low.
[0005]
The present invention has been made in view of the above-described conventional problems, and includes a jig for plating a thin plate material and a jig assisting device capable of attaching and detaching a substrate to and from a metal frame with a simple operation. The purpose is to provide.
[0006]
[Means for Solving the Problems]
The present invention is a quadrilateral metal frame, and at least two opposite sides of the quadrangle are plate-like sides, and an inner region on the center side of the frame body and an outer region outside thereof on one surface of the plate-like sides And a jig base in which both end edges in the width direction of the thin plate material to be plated can be brought into contact with each other on the inner peripheral side area, and a leaf spring curved in a substantially hook shape, A plurality of presser springs arranged side by side along the plate-like side in a state of being fixed to the outer region at the short side and elastically contacting the inner region at the tip of the long side of the hook shape If, Ri na have the jig base, the pair of plate-like side said opposing middle portion of both the surface side is resiliently deformable configured such that the concave thin The above object is achieved by a plate material plating jig.
Further, another invention is a quadrilateral metal frame, and at least two opposite sides of the quadrangle are plate-like sides, and one surface of the plate-like side has an inner region on the center side of the frame and its outer side. And a jig base in which both edge portions in the width direction of the thin plate material to be plated can be brought into contact with each other on the inner circumferential side region, and leaf springs each curved in a substantially hook shape. A plurality of hook-shaped short sides fixed to the outer region and arranged in parallel along the plate-shaped side in a state of elastically contacting the inner region at the tip of the hook-shaped long side A presser spring, and the short side of the presser spring and the outer region to which the short side is fixed are overlapped and penetrated, and the long side passes through them. Can be inserted with a lifting tool that pushes the part away from the short side The thin plates plating jig tool through holes are formed to be, it is to achieve the above object.
[0007]
In addition, a linear groove having a width that allows the tip to enter may be formed along the inner periphery of the plate-like side on the surface of the inner side of the plate-like side where the tip of the presser spring contacts.
[0009]
Furthermore, the presser spring may be fixed to the plate-like side with a screw at the short side portion, and a through hole for a screwing tool may be formed at the long side portion covering the short side portion.
[0010]
In addition, the short side of the presser spring and the outer region to which the short side is fixed are overlapped and penetrated, and the long side is separated from the short side through these. You may form the tool through-hole which enables insertion of the lifting tool pushed up in the direction.
[0011]
By means of a jig assisting device comprising an outer region pressing tool for pressing and positioning the plate-like side through the screw through the screwing tool through hole in the thin plate material plating jig, The goal has been achieved.
[0012]
The thin plate material plating jig passes through the tool through hole from the side of the plate-like side, pushes up the long side portion of the presser spring from the protruding tip, and elastically deforms the tip, and the tip is moved to the plate You may make it have a lifting tool made separable from a shape side.
[0013]
And a presser release device including the outer area presser tool and the lifting tool, wherein the outer presser area presser tool is disposed at the tip of the depressing lever, and the lifting tool is disposed to face the tip of the lifting lever. The base ends of the push-down lever and the lifting lever may be rotatably supported on the same fulcrum shaft, and may be opened and closed by an actuator.
[0014]
Furthermore, the actuator may be mounted between these levers at a position between the proximal end and the distal end of the push-down lever and the lifting lever.
[0015]
In the present invention, by closing or releasing the presser spring by the presser release device, both end portions in the width direction of the thin plate material plated by the tip of the presser spring can be fixed to or released from the metal frame.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a jig for plating a thin plate material according to an example of an embodiment of the present invention will be described in detail with reference to the drawings.
[0017]
As shown in FIG. 1, a thin plate plating jig 10 according to an example of an embodiment of the present invention includes a jig base 12 that is a rectangular metal frame, and a rectangular base of the jig base 12. The plurality of presser springs 14 provided on the two sides are the main components.
[0018]
The jig base 12 is a plate-like side 16 in which two opposite sides of the square are wider than the other two sides, and the center of the frame is formed on the surface of the plate-like side 16 (upper surface in FIGS. 1 and 2). An inner region 18 on the side and an outer region 20 on the outer side thereof are provided, and both end edges 22A (see FIG. 2) in the width direction of the thin plate material 22 to be plated can be overlapped and contacted with the inner region 18.
[0019]
The presser spring 14 is composed of a plurality of plate springs arranged along the pair of plate-like sides 16, and each plate spring is curved in a hook shape (substantially J-shape). The side portion 14A is fixed to the outer region 20 of the plate-like side 16 and elastically contacts the inner region 18 at the tip 15 of the hook-shaped long side portion 14B, and the hook-shaped curved portion 14C is It arrange | positions in the state which protruded from the outer side area | region 20 further outside.
[0020]
A linear groove 25 is formed along the inner edge of the plate-like side 16 at a portion of the inner region 18 of the plate-like side 16 where the tip 15 of the presser spring 14 contacts. The width and depth of the linear groove 25 are such that when the distal end 15 of the presser spring 14 presses the width direction edge portions 22A of the thin plate member 22, as shown in an enlarged manner in FIG. A part thereof can enter the linear groove 25 with both end edges 22A in the width direction being pressed.
[0021]
Further, the rectangular frame-shaped jig base 12 is a pair of rod-like sides 17 connecting the pair of plate-like sides 16, and is convex downward (concave upward) in FIG. It consists of material and cross-sectional structure.
[0022]
The presser spring 14 is screwed to the plate-like side 16 by a pair of screws 24 at the short side portion 14A, and a screwing tool through-hole 14E is provided to the long side portion 14B covering the short side portion 14A. Is formed.
[0023]
Further, as shown in FIG. 2, the short side portion 14A is positioned at a position between the pair of screws 24 through the short side portion 14A and the plate-like side 16 supporting the short side portion 14A. A through hole 14F is formed. The tool through-hole 14F allows a rod-shaped member to be inserted from below in the drawing, so that the inserted rod-shaped member lifts the long side portion 14B of the presser spring 14, and the tip 15 can be separated from the surface of the inner region 18. Has been.
[0024]
Next, the jig assisting device 30 used when the thin plate material 22 is attached to or removed from the thin plate material plating jig 10 will be described.
[0025]
As shown in FIGS. 1 and 3, the jig assisting device 30 includes a surface plate portion 32 on which the jig base 12 with the presser spring 14 attached is placed, and the surface plate portion 32. The presser release device 34 arranged in the same number as the presser spring 14 along both sides of the plate-like side 16 in the thin plate material plating jig 10 placed thereon, and the presser release device 34 are connected to the surface plate portion 32. Linear guides 36 that are supported at both sides in the width direction so as to be able to advance and retract in the width direction are provided. The same number of linear guides 36 as the presser release devices 34 are provided.
[0026]
The presser release device 34 is attached downward to the push-down lever 38 and the lift lever 40 pivotably supported in a vertical plane with a fulcrum shaft 37 as a common center, and to the tip of the push-down lever 38 downward in FIG. The outer region pressing tool 39, the lifting tool 41 attached upward to the tip of the lifting lever 40, and the pressing lever 38 and the lifting lever 40 are attached between the tip and the lifting lever 40. And an actuator 42 that swings about the fulcrum shaft 37 as a center.
[0027]
The actuator 42 causes the operating rod 42B of the air cylinder 42A attached to the upper side of the push-down lever 38 to protrude downward through the push-down lever 38, and swings on the lifting lever 40 side member via the pin 42C. It is configured to be freely connected.
[0028]
The fulcrum shaft 37 is horizontally supported by a base 44, and the base 44 is supported by the linear guide 36 so as to be movable forward and backward.
[0029]
The outer region pressing tool 39 enters the pair of screwing tool through holes 14E of the long side portion 14B downward so that the screw 24 can be pressed from above in FIGS.
[0030]
Further, the lifting tool 41 enters the tool through hole 14F upward from below the plate-like side 16, and the long side portion 14B can be lifted by the protruding tip.
[0031]
Further, the positions of the outer region pressing tool 39 and the lifting tool 41 in the left and right and the thickness direction in FIG. 3 and the distances between the tips of the outer region pressing tool 39 and the lifting tool 41 are as follows. The lifting tool 41 lifts the long side portion 14B, and the tip 15 is set to be separated from the surface of the inner region 18 by a certain distance or more.
[0032]
The surface plate portion 32 includes a downwardly convex concave arc surface 32A having a central axis parallel to the pair of plate-like sides 16 when the jig base 12 is placed. When the base 12 is pressed from above or pulled from below, it can be elastically deformed into a circular arc shape along the concave arc surface 32A.
[0033]
Next, a process of attaching and detaching the thin plate material 22 using the jig assisting device 30 to the thin plate material plating jig 10 according to the example of this embodiment will be described.
[0034]
First, the actuator 42 drives the push-down lever 38 and the lifting lever 40 so that the gap between the two is greatly opened, and the jig base 12 is placed on the concave arc surface 32 </ b> A of the surface plate portion 32.
[0035]
At this time, the rod side 17 connecting the pair of plate-like sides 16 and 16 in the jig base 12 is pushed down or pulled downward to elastically deform the jig base 12 along the concave arc surface 32A. .
[0036]
Next, as shown in FIG. 4, the push-down lever 38 and the lifting lever 40 are pulled by the actuator 42 so that the outer region presser tool 39 at the tip of the push-down lever 38 protrudes downward from the screwing tool through hole 14 </ b> E. At the same time, the lifting tool 41 at the tip of the lifting lever 40 protrudes upward from the tool through hole 14F to lift the long side portion 14B (see FIG. 5).
[0037]
As a result, the tip 15 of the presser spring 14 is separated from the surface of the inner region 18. In this state, the thin plate material 22 to be plated is placed on the jig base 12. At this time, both edge portions 22 </ b> A in the width direction of the thin plate material 22 cover the inner region 18.
[0038]
When the actuator 42 drives the push-down lever 38 and the lifting lever 40 in the closing direction, the outer region pressing tool 39 is separated from the screw 24 and the lifting tool 41 is also moved downward from the long side portion 14B of the pressing spring 14. The tip 15 of the presser spring 14 returns toward the inner region 18 by the spring force. At this time, the distal end 15 sandwiches the thin plate material 22 between the inner region 18 so as to push the width direction both end edges 22A of the thin plate material 22 into the linear groove 25.
[0039]
Next, when the external force pressing or pulling the jig base 12 against the concave arc surface 32A of the surface plate portion 32 is released, the jig base 12 returns to a flat plate shape.
[0040]
At this time, as schematically shown in FIG. 6, when the jig base 12 is assumed to be a bow, the thin plate member 22 has a bow string structure. Since both edge portions 22A in the width direction of the plate material 22 are pressed by the presser spring 14 and receive a tensile force in the direction of the central portion, they are pulled between a pair of plate-like sides 16 facing each other. Even if this occurs, it will be stretched.
[0041]
As a result, the thin plate material 22 is supported by being pulled in the shape of a straight plane without any wrinkles between the tips 15 of the presser springs 14.
[0042]
At this time, since both end edges 22A in the width direction of the thin plate material 22 are pressed into the linear grooves 25 formed in the inner region 18 by the tip 15 of the presser spring 14, a tensile force is applied to the thin plate material 22. Even if it is applied, the edge portions 22 </ b> A in the width direction will not come out of the tip 15 of the presser spring 14.
[0043]
In this way, the thin plate material 22 is strongly pulled in a flat plate shape between the pair of plate-like sides 16 and 16 facing each other, that is, the thin plate material 22 is fixed on the square frame-shaped jig base 12 in a straight plane state. It will be.
[0044]
Therefore, even if the thin plate material plating jig 10 with the thin plate material 22 attached is immersed in a plating tank (not shown) and the plating solution is stirred, the thin plate material 22 may be waved or deformed. Absent.
[0045]
After the completion of plating, the thin plate material plating jig 10 with the plated thin plate material 22 attached is placed on the surface plate portion 32 of the jig assisting device 30, and the presser release device 34 presses the presser spring. 14 is opened, the thin plate material 22 on which plating is completed is removed from the thin plate material plating jig 10, and the whole process is completed.
[0046]
In the example of the above-described embodiment, the presser release device that presses or releases the presser spring 14 includes the push-down lever 38, the lift lever 40, and the actuator 42 that drives them. The mechanism is not limited to the above, and other mechanisms or actuators may be used as long as the presser spring 14 can be released electrically or hydraulically.
[0047]
Furthermore, in the example of the above embodiment, the presser release device 34 and the linear guide 36 are provided for each plate-like side 16, but the present invention is not limited to this and is plated. The presser release device may be appropriately increased or decreased according to the size of the thin plate material, and the presser release device may press or release a plurality of presser springs simultaneously.
[0048]
Further, the outer region pressing tool 39 may be any tool that can form the reaction force of the lifting tool 41 by pressing the short side 14A or the outer region 20 without pressing the screw 24.
[0049]
【The invention's effect】
Since this invention was comprised as mentioned above, it has the outstanding effect that a thin plate material can be quickly attached or detached to the jig | tool for plating, without accompanying complicated work, such as screwing.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a thin plate material plating jig and a jig assisting device according to an example of an embodiment of the present invention. FIG. 2 is an enlarged perspective view showing a main part of the thin plate material plating jig. 3 is a cross-sectional view showing a state in which a thin plate material is mounted on the same thin plate material plating jig using a jig assist device. FIG. 4 is a cross-sectional view illustrating the mounting process. FIG. Fig. 6 is a schematic perspective view showing the process of attaching a thin plate material to the tool. Fig. 6 is a front view schematically showing the length relationship between the jig base and the thin plate material.
DESCRIPTION OF SYMBOLS 10 ... Thin plate material jig | tool 12 ... Jig base 14 ... Presser spring 14A ... Short side part 14B ... Long side part 14C ... Curved part 14E ... Through hole 14F for screwing tools ... Tool through hole 15 ... Tip 16 ... Plate Shaped side 17 ... Rod-shaped side 18 ... Inner region 20 ... Outer region 22 ... Thin plate material 22A ... Edges 24 in the width direction ... Screws 25 ... Linear grooves 30 ... Jig aid device 32 ... Surface plate part 32A ... Concave arc surface 34 ... Presser release device 36 ... Linear guide 37 ... fulcrum shaft 38 ... pressing lever 39 ... outer area pressing tool 40 ... lifting lever 41 ... lifting tool 42 ... actuator

Claims (8)

四角形状の金属枠体であって、少なくとも四角形の対向する2辺が板状辺であり、この板状辺の一方の表面に枠体中心側の内側領域及びその外側の外側領域を備え、前記内周側領域に、メッキされる薄板材の幅方向両端縁部が重ねて接触可能とされた治具ベースと、
各々が略フック形状に湾曲された板ばねからなり、フック形状の短辺部において、前記外側領域に固定され、フック形状の長辺部の先端において、前記内側領域に弾力的に接触した状態で、前記板状辺に沿って並設された複数の押えばねと、
を有してなり、
前記治具ベースは、前記対向する一対の板状辺に対して、両者の中間部が、表面側が凹となるように弾力的に変形可能に構成されたことを特徴とする薄板材メッキ用治具。
It is a quadrilateral metal frame, and at least two opposite sides of the quadrilateral are plate-like sides, and one surface of this plate-like side is provided with an inner region on the center side of the frame and an outer region outside thereof, A jig base in which both edge portions in the width direction of the thin plate material to be plated can be overlapped and contacted to the inner peripheral side region,
Each consists of a leaf spring curved in a substantially hook shape, fixed to the outer region at the short side of the hook shape, and elastically contacting the inner region at the tip of the long side of the hook shape. A plurality of presser springs arranged side by side along the plate-like side;
Ri name have,
The jig base, the pair of plate-like side said opposing middle portion of both, for sheet metal plating you wherein a surface side is resiliently deformable configured such that the concave jig.
四角形状の金属枠体であって、少なくとも四角形の対向する2辺が板状辺であり、この板状辺の一方の表面に枠体中心側の内側領域及びその外側の外側領域を備え、前記内周側領域に、メッキされる薄板材の幅方向両端縁部が重ねて接触可能とされた治具ベースと、
各々が略フック形状に湾曲された板ばねからなり、フック形状の短辺部において、前記外側領域に固定され、フック形状の長辺部の先端において、前記内側領域に弾力的に接触した状態で、前記板状辺に沿って並設された複数の押えばねと、
を有してなり
前記押えばねにおける前記短辺部及びこの短辺部が固定される前記外側領域には、これらを重ねて貫通し、且つ、これらを通って前記長辺部を、短辺部から離間する方向に押上げる持上げ工具を挿通可能とする工具貫通孔が形成されていることを特徴とする薄板材メッキ用治具。
It is a quadrilateral metal frame, and at least two opposite sides of the quadrilateral are plate-like sides, and one surface of this plate-like side is provided with an inner region on the center side of the frame and an outer region outside thereof, A jig base in which both edge portions in the width direction of the thin plate material to be plated can be overlapped and contacted to the inner peripheral side region,
Each consists of a leaf spring curved in a substantially hook shape, fixed to the outer region at the short side of the hook shape, and elastically contacting the inner region at the tip of the long side of the hook shape. A plurality of presser springs arranged side by side along the plate-like side;
Having
In the direction in which the short side portion of the presser spring and the outer region to which the short side portion is fixed are overlapped with each other and the long side portion is separated from the short side portion. A tool for plating a thin plate material, wherein a tool through hole is formed through which a lifting tool to be pushed up can be inserted.
請求項1又は2において、前記板状辺の内側領域における前記押えばねの先端が接触する表面に、前記板状辺の内周に沿って、前記先端の入り込み可能な幅の線状溝が形成されたことを特徴とする薄板材メッキ用治具。 3. A linear groove having a width that allows the tip to enter is formed along the inner circumference of the plate-like side on the surface of the inner side of the plate-like side where the tip of the presser spring contacts. A jig for plating a thin plate material, which is characterized by the above. 請求項1、2又は3において、前記押えばねは、前記短辺部において前記板状辺にねじにより固定され、且つ、該短辺部を被う前記長辺部にねじ止め工具用貫通孔が形成されていることを特徴とする薄板材メッキ用治具。  4. The presser spring according to claim 1, wherein the presser spring is fixed to the plate-like side by a screw at the short side portion, and a screwing tool through hole is provided at the long side portion covering the short side portion. A jig for plating a thin plate material, which is formed. 請求項4の薄板材メッキ用治具における前記ねじ止め工具用貫通孔を通って前記ねじを介して、前記板状辺を押えて位置決めする外側領域押え工具を有してなる治具助力装置。  A jig assisting device comprising an outer region pressing tool that presses and positions the plate-like side through the screw through the screwing tool through hole in the thin plate material plating jig of claim 4. 請求項の薄板材メッキ用治具における前記工具貫通孔を前記板状辺側から通って、突出先端より前記押えばねの長辺部を押し上げて弾力的に変形させ、前記先端を、前記板状辺から離間可能とされた持上げ工具を有してなる治具助力装置。 3. The thin plate material plating jig according to claim 2 , which passes through the tool through hole from the plate-like side, pushes up the long side of the presser spring from the protruding tip, and elastically deforms the tip, and the tip is moved to the plate. A jig assisting device having a lifting tool that can be separated from a side. 請求項の外側領域押え工具及び請求項の持上げ工具を含む押え解除装置を有してなり、前記外側押え領域押え工具は押し下げレバーの先端に、且つ、持上げ工具は持上げレバーの先端にそれぞれ対向して配置され、前記押し下げレバー及び持上げレバーの基端は同一の支点軸に回転自在に支持され、且つ、アクチュエータによって開閉自在にされたことを特徴とする治具助力装置。A presser release device comprising the outer region presser tool of claim 5 and the lifting tool of claim 6 , wherein the outer presser region presser tool is at the tip of the push-down lever, and the lift tool is at the tip of the lifter lever. A jig assisting device, which is disposed so as to face each other, and the base ends of the push-down lever and the lifting lever are rotatably supported by the same fulcrum shaft and can be opened and closed by an actuator. 請求項において、前記アクチュエータは、前記押し下げレバー及び持上げレバーにおける前記基端と先端との間の位置で、これらのレバー間に取り付けられたシリンダ装置であることを特徴とする治具助力装置。8. The jig assisting device according to claim 7 , wherein the actuator is a cylinder device attached between the base end and the distal end of the push-down lever and the lifting lever between the levers.
JP2002288825A 2002-10-01 2002-10-01 Thin plate plating jig and jig assist device Expired - Fee Related JP3934519B2 (en)

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