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JP3935170B2 - Evaluation test method for filter cloth for filtration type dust collector - Google Patents
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JP3935170B2 - Evaluation test method for filter cloth for filtration type dust collector - Google Patents

Evaluation test method for filter cloth for filtration type dust collector Download PDF

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JP3935170B2
JP3935170B2 JP2004283076A JP2004283076A JP3935170B2 JP 3935170 B2 JP3935170 B2 JP 3935170B2 JP 2004283076 A JP2004283076 A JP 2004283076A JP 2004283076 A JP2004283076 A JP 2004283076A JP 3935170 B2 JP3935170 B2 JP 3935170B2
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filter cloth
filter
dust collector
type dust
synthetic resin
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JP2006098162A (en
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澄生 辻井
良夫 飯尾
敬昌 木嶋
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Nihon Spindle Manufacturing Co Ltd
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Description

本発明は、濾過式集塵機用濾布の評価試験方法に関し、特に、集塵機内に取り付けられていた濾布を、濾布に付着したダストの性状が変化することのない状態で試験場所に搬送し、濾布の評価を行うようにした濾布式集塵機用濾布の評価試験方法に関するものである。   The present invention relates to an evaluation test method for a filter cloth for a filter-type dust collector, and in particular, transports the filter cloth attached to the dust collector to a test place in a state where the properties of dust attached to the filter cloth do not change. The present invention relates to an evaluation test method for a filter cloth for a filter cloth type dust collector which is designed to evaluate the filter cloth.

従来、濾過式集塵機用濾布の評価試験方法として、濾過式集塵機内に吊下される多数の濾布の中から、任意に選んだ1乃至複数本の濾布を集塵機内より抜き取った後に、試験場所まで適宜手段で搬送して濾布の評価試験を行う方法が一般に採用されている(例えば、特許文献1参照)。   Conventionally, as an evaluation test method for a filter cloth for a filter-type dust collector, after extracting one or more filter cloths arbitrarily selected from a large number of filter cloths suspended in the filter-type dust collector, In general, a method of carrying out an evaluation test of a filter cloth by appropriately transporting to a test place is adopted (for example, see Patent Document 1).

ところで、上記方法は、使用中濾布の現状性能を把握する方法として一般的に用いられているものであるが、このほか、運転中に破損した濾布を検出するものとして濾布からのガス出口にビーム光を照射してその乱反射密度を検出する方法等も提案されている(例えば、特許文献2及び特許文献3参照)。   By the way, the above method is generally used as a method for grasping the current performance of the filter cloth in use, but in addition to this, the gas from the filter cloth is detected as a filter cloth damaged during operation. A method of detecting the diffuse reflection density by irradiating the exit with beam light has also been proposed (see, for example, Patent Document 2 and Patent Document 3).

ところで、上記濾布の評価試験として一般に採用されている抜き取り性能評価方法では、濾布の試験項目として、引っ張り強さ・伸び率・通気性(付着ダストの払い落とし前後)・目付け(ダスト付着量)・顕微鏡写真・半折径試験があり、また、性能評価項目として、物理的強度(濾布の繊維自体の性能)・濾過性能(濾布としての性能)が挙げられ、このうち、濾過性能の評価は、通気性(付着ダストの払い落とし前後)と顕微鏡写真によって行われている。
ところで、これらの試験に際し、集塵機から取り出した濾布は、運搬車両などの搬送手段を用いて性能試験場所まで搬送される。
しかしながら、従来の方法では、集塵機の設置場所から試験場所まで搬送する間に、濾布に付着したダストに含まれる塩化カルシウム等が空気中の水分を吸収して、結露や潮解現象を生じ、これによって、ダストの性状が大きく変化し、実態に則した濾布の評価試験を行うことができないという問題があった。
また、集塵機の運転中に破損した濾布を検出する方法は、実際に破損した濾布を対象とするものであって、現状の濾布の性能を把握することはできないという問題があった。
実公昭51−011420号公報 特開平04−104038号公報 特開昭63−294921号公報
By the way, in the sampling performance evaluation method generally adopted as the above-mentioned filter cloth evaluation test, the test items of the filter cloth include tensile strength, elongation rate, air permeability (before and after the adhered dust is removed), basis weight (dust adhesion amount). ) ・ Photomicrograph ・ Semi-folded diameter test, and performance evaluation items include physical strength (performance of filter cloth fiber itself) and filtration performance (performance as filter cloth), of which filtration performance The evaluation is performed based on air permeability (before and after adhesion dust removal) and a micrograph.
By the way, in these tests, the filter cloth taken out from the dust collector is transported to a performance test place using transport means such as a transport vehicle.
However, in the conventional method, during transport from the dust collector installation location to the test location, calcium chloride contained in the dust adhering to the filter cloth absorbs moisture in the air, causing condensation and deliquescence. As a result, the properties of the dust changed greatly, and there was a problem that the filter cloth evaluation test could not be performed according to the actual situation.
Further, the method for detecting a filter cloth damaged during operation of the dust collector is intended for the filter cloth that is actually damaged, and there is a problem that the performance of the current filter cloth cannot be grasped.
Japanese Utility Model Publication No. 51-011420 Japanese Patent Laid-Open No. 04-104038 JP-A 63-294921

本発明は、上記従来の濾過式集塵機用濾布の評価試験方法の有する問題点に鑑み、集塵機内に取り付けられていた濾布を、濾布に付着したダストの性状が変化することのない状態で試験場所に搬送し、濾布の評価を行うことによって、実態に則した精度の高い濾布の評価試験を行うことができる濾過式集塵機用濾布の評価試験方法を提供することを目的とする。   In the present invention, in view of the problems of the conventional filter cloth evaluation test method for a filter type dust collector, the filter cloth attached in the dust collector is in a state in which the properties of the dust attached to the filter cloth do not change. The purpose of the present invention is to provide an evaluation test method for a filter cloth for a filter-type dust collector that can carry out an evaluation test of a filter cloth with high accuracy in accordance with the actual situation by carrying it to a test place and evaluating the filter cloth. To do.

上記目的を達成するため、本発明の濾過式集塵機用濾布の評価試験方法は、濾過式集塵機から評価用濾布を抜き取り、試験場所に搬送して濾布の評価を行う濾過式集塵機用濾布の評価試験方法において、濾過式集塵機から抜き取った直後の濾布を、内部を真空状態にした合成樹脂製の袋に封入して試験場所に搬送し、試験場所で袋を開封し、袋より取り出して濾布の評価を行うことを特徴とする。   In order to achieve the above object, the filter test method for a filter dust collector of the present invention is a filter filter for a filter dust collector in which the filter cloth for evaluation is extracted from the filter dust collector and transported to a test place to evaluate the filter cloth. In the cloth evaluation test method, the filter cloth immediately after being removed from the filter-type dust collector is enclosed in a synthetic resin bag whose inside is evacuated and transported to the test place, and the bag is opened at the test place. The filter cloth is taken out and evaluated.

この場合において、濾布を入れた状態で内部を真空状態にできる空気吸引バルブを配設した合成樹脂製の袋を用いることができる。   In this case, a synthetic resin bag provided with an air suction valve capable of evacuating the inside with the filter cloth put in can be used.

本発明の濾過式集塵機用濾布の評価試験方法によれば、濾過式集塵機から抜き取った直後の濾布を、内部を真空状態にした合成樹脂製の袋に封入して試験場所に搬送し、試験場所で袋を開封し、袋より取り出して濾布の評価を行うようにしているので、合成樹脂製の袋内の水分の絶対量を少なく抑えることができ、濾布に付着したダストに含まれる塩化カルシウム等が空気中の水分を吸収して、結露や潮解現象を生じることを防止し、これによって、ダストの性状を変化させずに実態に則した精度の高い濾布の評価試験を行うことができる。   According to the evaluation test method of the filter cloth for filter type dust collector of the present invention, the filter cloth immediately after being taken out from the filter type dust collector is enclosed in a synthetic resin bag whose inside is evacuated and transported to a test place. Since the bag is opened at the test site and removed from the bag for evaluation of the filter cloth, the absolute amount of moisture in the bag made of synthetic resin can be reduced, and it is contained in the dust adhering to the filter cloth. Calcium chloride that absorbs moisture in the air prevents condensation and deliquescence from occurring, and this makes it possible to perform highly accurate filter cloth evaluation tests that do not change the properties of the dust. be able to.

また、濾布を入れた状態で内部を真空状態にできる空気吸引バルブを配設した合成樹脂製の袋を用いることにより、合成樹脂製の袋の内部の空気を吸引することにより、袋の内部を簡易に真空状態に維持することができる。   In addition, by using a synthetic resin bag provided with an air suction valve that can be evacuated with the filter cloth inside, the inside of the bag can be sucked by sucking the air inside the synthetic resin bag. Can be easily maintained in a vacuum state.

以下、本発明の濾過式集塵機用濾布の評価試験方法の実施の形態を、図面に基づいて説明する。   DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of an evaluation test method for a filter cloth for a filtration dust collector according to the present invention will be described below with reference to the drawings.

図1〜図4に本発明の濾過式集塵機用濾布の評価試験方法の搬送時に用いる合成樹脂製の袋1を示す。
この合成樹脂製の袋1は、ポリエチレン等の合成樹脂製のもので、集塵機から取り外した濾布を収納することのできるサイズであれば、例えば、一般に市販されている布団や衣類等の圧縮袋を代用することもできる。
より具体的には、合成樹脂製の袋1は、一辺に開口部4が形成されるように四角形の合成樹脂製シート2の三辺を貼り合わせるか、四角形の合成樹脂製シート2の一辺を折り二辺を貼り合わせて構成し、開口部4には吸引バルブ3を配設するとともに、吸引バルブ3以外の箇所には内部に濾布を入れた状態で開口部4を密封するための密封手段20を配設するようにする。
1 to 4 show a synthetic resin bag 1 that is used during conveyance in the evaluation test method for a filter cloth for a filter-type dust collector of the present invention.
The synthetic resin bag 1 is made of a synthetic resin such as polyethylene and has a size capable of storing the filter cloth removed from the dust collector. Can be substituted.
More specifically, the synthetic resin bag 1 is formed by bonding three sides of the square synthetic resin sheet 2 so that the opening 4 is formed on one side, or by attaching one side of the square synthetic resin sheet 2. Sealed to seal the opening 4 with the suction valve 3 disposed at the opening 4 and a filter cloth inside the opening 4 except for the suction valve 3. Means 20 are provided.

この密封手段20は、特に限定されるものではないが、咬合具としてのファスナやチャックテープを用いることができ、例えば、図2に示すように、頭部21aと首部21bからなる断面T字状の雄爪21と、前記頭部21aの進入を屈曲して許容する対となる断面L字状の受け部22a、22aからなる雌爪22とを対(2列)に配設したチャックテープから構成される。なお、合成樹脂製の袋1の内部気密性をより向上させるために、チャックテープを複数列(図示の実施例では、対(2列)のチャックテープを距離をおいて2組、合計4列)配列することもできる。   The sealing means 20 is not particularly limited, but a fastener or a chuck tape as an occlusion tool can be used. For example, as shown in FIG. 2, a cross-section T-shaped consisting of a head portion 21a and a neck portion 21b. From the chuck tape in which the male claws 21 and the female claws 22 having L-shaped receiving portions 22a and 22a that are allowed to be bent and allowed to enter the head 21a are arranged in pairs (two rows). Composed. In order to further improve the internal airtightness of the synthetic resin bag 1, a plurality of chuck tapes (in the illustrated embodiment, two pairs of chuck tapes (two rows) at a distance, a total of four rows). ) Can also be arranged.

図3は、密封手段20の別の実施例を示す。
図3(a)に示す密封手段20は、開口部4の幅よりも広い長さを有する断面U字状の受け部材23と、受け部材23の凹部に嵌合する円筒状の嵌め込み部材24とからなり、合成樹脂製の袋1の開口部4近傍で、合成樹脂製の袋1の上下に受け部材23と嵌め込み部材24を位置させ、嵌め込み部材24を合成樹脂製の袋1とともに受け部材23に押し込み嵌合することによって内部を密封する。
FIG. 3 shows another embodiment of the sealing means 20.
A sealing means 20 shown in FIG. 3A includes a receiving member 23 having a U-shaped cross section having a length wider than the width of the opening 4, and a cylindrical fitting member 24 that fits into a recess of the receiving member 23. The receiving member 23 and the fitting member 24 are positioned above and below the synthetic resin bag 1 in the vicinity of the opening 4 of the synthetic resin bag 1, and the fitting member 24 together with the synthetic resin bag 1 is received by the receiving member 23. The inside is sealed by pressing and fitting into.

また、図3(b)に示す密封手段20は、ヒータ25、25によって合成樹脂製の袋1の開口部4近傍を溶着させるもので、ヒータは片側にのみ配設する構成であってもよい。   Further, the sealing means 20 shown in FIG. 3B is such that the vicinity of the opening 4 of the synthetic resin bag 1 is welded by the heaters 25, 25, and the heater may be arranged only on one side. .

吸引バルブ3は、特に限定されるものではないが、内部に逆止弁を備えたものを用いることができ、例えば、図4(a)に示すように、吸引管31の内部に常時は接触して図示の矢印方向とは逆方向への空気の流れを遮断するフィルム状の逆止弁32を配設したもののほか、図4(b)に示すように、弁板状の逆止弁34を内部に配設した吸引管33を利用するものであってもよい。
吸引バルブ3を合成樹脂製シートで構成するときは、吸引バルブ3の部分にも密封手段20を配備し、内部空気の吸引時には吸引バルブ3の近傍まで密封しておき、吸引終了後に吸引バルブ3を含めて雄爪21を雌爪22内に進入させることにより吸引バルブ3からの空気の漏れを確実に遮断することができる。
また、吸引バルブ3は開口部4に配設することなく、図1の点線で示すように開口部4以外の位置に配設してもよい。
The suction valve 3 is not particularly limited, but a suction valve provided with a check valve can be used. For example, as shown in FIG. As shown in FIG. 4 (b), a check valve 34 in the form of a valve plate is provided in addition to the arrangement of the film check valve 32 for blocking the air flow in the direction opposite to the direction of the arrow. Alternatively, the suction pipe 33 may be used.
When the suction valve 3 is composed of a synthetic resin sheet, a sealing means 20 is also provided at the suction valve 3 portion, and the suction valve 3 is sealed to the vicinity of the suction valve 3 when sucking the internal air. By allowing the male claws 21 to enter the female claws 22 including the air leakage, air leakage from the suction valve 3 can be reliably blocked.
Further, the suction valve 3 may be disposed at a position other than the opening 4 as shown by the dotted line in FIG.

そして、濾過式集塵機用濾布の評価試験を行う場合は、従来の抜き取りでの性能評価方法と同様に、濾過式集塵機内に吊下される多数の濾布の中から、任意に選んだ1乃至複数本の濾布を抜き取り、直ちに上記の合成樹脂製の袋1に収容する。   And when performing the evaluation test of the filter cloth for filter-type dust collectors, it chooses arbitrarily from many filter cloths suspended in the filter-type dust collector similarly to the performance evaluation method by the conventional extraction. Or a plurality of filter cloths are extracted and immediately stored in the synthetic resin bag 1.

濾布を収容した合成樹脂製の袋1の開口部4を密封手段20によって密封する。
その後、掃除機等の任意の吸引手段を用いて吸引バルブ3から内部の空気を吸い出し、内部空気をほぼ吸い出した状態(理論上完全な真空状態にすることは不可能であるが、本明細書においては、この状態を「真空状態」という。)にする(真空状態となった合成樹脂製の袋1は、密封手段20や吸引バルブ3によって、外部から空気が侵入することを防止し、真空状態を維持することができる。)ことによって、合成樹脂製の袋1内の水分の絶対量を少なく抑え、濾布に付着したダストに含まれる塩化カルシウム等が空気中の水分を吸収して、結露や潮解現象を生じることを防止する。
The opening 4 of the synthetic resin bag 1 containing the filter cloth is sealed by the sealing means 20.
Thereafter, the internal air is sucked out from the suction valve 3 by using any suction means such as a vacuum cleaner, and the internal air is almost sucked out (theoretically, it is impossible to make a complete vacuum state, In this case, this state is referred to as a “vacuum state”) (the synthetic resin bag 1 in a vacuum state is prevented from invading air from the outside by the sealing means 20 and the suction valve 3, and is vacuumed. The state can be maintained.) By this, the absolute amount of moisture in the synthetic resin bag 1 is reduced, and calcium chloride contained in the dust adhering to the filter cloth absorbs moisture in the air, Prevents condensation and deliquescence from occurring.

このように、濾布の周りから空気を遮断することによって、集塵機内で濾布に付着したダストが空気中の水分を吸収することを防止し、付着したダストの性状を保持したまま、試験場所まで適宜手段、例えば、運搬車両による陸路で搬送し、試験場所において、袋1を開封し、袋1より取り出された濾布に対し上述した種々の性能試験を実施する。   In this way, by blocking the air from around the filter cloth, the dust attached to the filter cloth in the dust collector is prevented from absorbing moisture in the air, and the properties of the attached dust are maintained while maintaining the properties of the attached dust. The bag 1 is unpacked at an appropriate place, for example, a land route by a transport vehicle, the bag 1 is opened at the test place, and the various performance tests described above are performed on the filter cloth taken out from the bag 1.

この際、特に通気性(付着ダストの払い落とし前後)試験において、濾布に付着したダストは、濾布が内部を真空とした合成樹脂製の袋1内に封入されていたことによって、その性状が変化することないため、実態に則した精度の高い濾布の評価試験を行うことができる。   At this time, in particular, in the air permeability (before and after removal of attached dust) test, the dust attached to the filter cloth is characterized by the fact that the filter cloth is enclosed in the synthetic resin bag 1 whose inside is a vacuum. Therefore, it is possible to conduct a highly accurate evaluation test of the filter cloth in accordance with the actual situation.

以上、本発明の濾過式集塵機用濾布の評価試験方法について、その実施例に基づいて説明したが、本発明は上記実施例に記載した構成に限定されるものではなく、その趣旨を逸脱しない範囲において適宜その構成を変更することができるものである。   As mentioned above, although the evaluation test method of the filter cloth for filter-type dust collectors of this invention was demonstrated based on the Example, this invention is not limited to the structure described in the said Example, and does not deviate from the meaning. The configuration can be changed as appropriate within the range.

本発明の濾過式集塵機用濾布の評価試験方法は、試験用濾布を、濾布に付着したダストの性状が変化することのない状態で試験場所に搬送し、濾布の評価を行うことができることから、集塵機の設置場所から試験場所まで搬送に時間を要する場合を始めとして濾過式集塵機用濾布の評価試験の用途に好適に用いることができる。   The evaluation test method of the filter cloth for a filter type dust collector of the present invention is to carry the filter cloth for testing to the test place in a state where the property of the dust adhering to the filter cloth does not change, and to evaluate the filter cloth. Therefore, it can be suitably used for an evaluation test of a filter cloth for a filter-type dust collector, beginning with a case where time is required for transportation from the place where the dust collector is installed to the test place.

本発明の濾過式集塵機用濾布の評価試験方法に用いる合成樹脂製の袋の正面図である。It is a front view of the bag made from a synthetic resin used for the evaluation test method of the filter cloth for filter type dust collectors of this invention. 合成樹脂製の袋に使用する密封手段の断面図を示し、(a)は密封前の状態を、(b)は雄爪が雌爪に進入する状態を、(c)は密封後の状態である。Sectional drawing of the sealing means used for a synthetic resin bag is shown, (a) is in a state before sealing, (b) is in a state where a male nail enters a female nail, (c) is in a state after sealing. is there. 合成樹脂製の袋に使用する密封手段の別の実施例を示し、(a)は圧着型の密封手段の一部断面の斜視図を、(b)は熱融着型の密封手段の一部断面図である。Another embodiment of the sealing means used for the synthetic resin bag is shown, (a) is a perspective view of a partial cross section of the pressure-bonding type sealing means, and (b) is a part of the heat-sealing type sealing means. It is sectional drawing. 合成樹脂製の袋に使用する吸引バルブを示し、(a)はフィルム状の逆止弁を用いた断面図を、(b)は弁板状の逆止弁を用いた断面図である。The suction valve used for the bag made from a synthetic resin is shown, (a) is sectional drawing using a film-like check valve, (b) is sectional drawing using a valve-plate-like check valve.

符号の説明Explanation of symbols

1 合成樹脂製の袋
20 密封手段
3 吸引バルブ
1 Plastic bag 20 Sealing means 3 Suction valve

Claims (2)

濾過式集塵機から評価用濾布を抜き取り、試験場所に搬送して濾布の評価を行う濾過式集塵機用濾布の評価試験方法において、濾過式集塵機から抜き取った直後の濾布を、内部を真空状態にした合成樹脂製の袋に封入して試験場所に搬送し、試験場所で袋を開封し、袋より取り出して濾布の評価を行うことを特徴とする濾布式集塵機用濾布の評価試験方法。   Extract the filter cloth for evaluation from the filter-type dust collector, transport it to the test place, and evaluate the filter cloth.In the filter-collector filter evaluation test method, the filter cloth immediately after being removed from the filter-type dust collector is vacuumed. Evaluation of a filter cloth for a filter cloth type dust collector, which is sealed in a synthetic resin bag, transported to a test place, opened at the test place, taken out of the bag and evaluated for the filter cloth. Test method. 濾布を入れた状態で内部を真空状態にできる空気吸引バルブを配設した合成樹脂製の袋を用いることを特徴とする請求項1記載の濾布式集塵機用濾布の評価試験方法。   The method for evaluating and testing a filter cloth for a filter cloth type dust collector according to claim 1, wherein a bag made of a synthetic resin is used which is provided with an air suction valve capable of evacuating the inside with the filter cloth inserted.
JP2004283076A 2004-09-29 2004-09-29 Evaluation test method for filter cloth for filtration type dust collector Expired - Fee Related JP3935170B2 (en)

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CN105158133B (en) * 2015-10-08 2018-06-26 东华大学 A kind of bag-type duster filtering bag performance detecting system
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