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JP3939025B2 - Method of assembling stainless hot-rolled steel sheets for building structures with excellent corrosion resistance - Google Patents
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JP3939025B2 - Method of assembling stainless hot-rolled steel sheets for building structures with excellent corrosion resistance - Google Patents

Method of assembling stainless hot-rolled steel sheets for building structures with excellent corrosion resistance Download PDF

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Publication number
JP3939025B2
JP3939025B2 JP16847298A JP16847298A JP3939025B2 JP 3939025 B2 JP3939025 B2 JP 3939025B2 JP 16847298 A JP16847298 A JP 16847298A JP 16847298 A JP16847298 A JP 16847298A JP 3939025 B2 JP3939025 B2 JP 3939025B2
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Prior art keywords
corrosion resistance
rolled steel
less
steel
hot
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JP16847298A
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Japanese (ja)
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JP2000000661A (en
Inventor
裕滋 井上
茂 大北
雅之 天藤
滋 前田
道郎 金子
泉 武藤
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Nippon Steel Stainless Steel Corp
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Nippon Steel and Sumikin Stainless Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明は戸建て住宅、集合住宅、大型建築物、ビルディングや橋梁等の建造物の構造部材として用いられる鋼材の組立方法に関するものである。
【0002】
【従来の技術】
建築物の安全基準の厳格化や機能性の追求等により、柱や梁用などの鋼材には、高機能化が一層求められている。中でも耐食性は構造物の耐用年数を左右する重要な因子であり、その特性向上が要求され、さびの発生を解消した建築構造用ステンレス鋼が注目されてきた。
【0003】
構造用としては、耐食性や靱性に優れるSUS304(18Cr−8Ni)の使用実績が多い。しかし、SUS304のようなステンレス鋼はCr以外にNiを含有するため素材コストも高く、さらに溶体化処理等を含む焼鈍回数も多く、かつ高い焼鈍温度を必要とするため製造コストも高くなり、機能的には優れるものの経済性には問題があった。そこで、さびや腐食の発生は不可避であるものの安価でかつ腐食の進行を抑制し、腐食量を最小限に抑えた鋼材が開発されている。
【0004】
例えば、特開昭60−162507号公報には、普通鋼のスラブの表面スケールを除去し、ガラス紙を付着して粗圧延した後、形成したガラスの溶融皮膜を除去して仕上げ圧延を行い、密着性と耐食性に優れた黒皮スケール皮膜を製造する方法が開示されている。
【0005】
また、特開平8−199289号公報には、0.50〜1.50%のCrを含有した鋼において熱間圧延工程において母材とスケール間にクロム酸化膜を有する厚さ10μm以下の酸化スケールを有するH形鋼が開示されている。
【0006】
【発明が解決しようとする課題】
しかしながら、特開昭60−162507号公報はガラス紙の付着と剥離に伴い工程が増加すること、また熱間圧延工程中の高温下での作業のため作業性および安全性が問題があり、かつ生産能力の低下が避けられず、製造コストが上昇するため、耐食性は改善されるものの経済性には問題が残る。
【0007】
また、特開平8−199289号公報は、従来耐食性が劣る普通鋼の表面に、耐食性に優れた酸化物層を生成させる技術である。したがって、酸化物層を貫通して腐食が進行するようになると、耐食性向上の効果が失われため、湿潤環境において、長期間にわたり普通鋼以下の低い腐食速度を維持することは不可能であり、建築物の長期耐久性を向上させることは不可能である。
【0008】
ところで、建築物の柱や梁などの構造材を考えた場合、腐食環境は外装材ができあがるまでと、その後の使用期間に大別される。後者は外気の自由な流入が外装材に比較すると腐食環境としてはあまり厳しくない。むしろ、時間は短いものの風雨や埃などに直接曝される前者の期間の方が環境の腐食性は厳しい。従って、建築物の施工が終了するまでの短期間の腐食量が建築構造材料用材料の主な腐食量であり、その環境に耐えうる耐食性を有する鋼であれば、SUS304のような高価なステンレス鋼によらなくとも使用可能である。
【0009】
本発明は、こうした現状を鑑みて、耐食性をCrにより保持した廉価な建築構造用材料としてのステンレス鋼熱延鋼板を検討し、その組立に際して、耐食性および靱性に優れる溶接方法を提供することを目的としている。
【0010】
【課題を解決するための手段】
本発明は、建築構造用としての施工時での耐食性を保持するという課題を解決するもので、その主旨は、以下の通りである。
(1) 質量%で、
C :0.005〜0.022%、 Si:0.051.5%、
Mn:0.051.5%、 P :0.04%以下、
S :0.05%以下、 Cr:10〜15%、
N :0.055以下
を含有し、かつ、
C+N:0.077%以下
を満足し、残部がFeおよび不可避不純物からなるステンレス熱延鋼板を、溶着金属の平均Cr量が重量%で10%以上となるように溶接することを特徴とする耐食性の優れた建築構造用ステンレス熱延鋼板の組み立て方法。
【0011】
(2) ステンレス熱延鋼板が、さらに質量%で、
Mo:0.1〜2.5%、 Cu:0.1〜2.5%、
Ni:0.1〜2.5%
の1種以上を含有することを特徴とする前記(1)記載の建築構造用ステンレス熱延鋼板の組み立て方法。
【0012】
【発明の実施の形態】
次に、本願発明において各成分等の範囲を限定した理由について述べる。
第一に、ステンレス熱延鋼板の成分限定理由を述べる。
Cは、鋼の強度を向上させる元素ために有効な元素である。しかし、0.005%未満では、構造用鋼として必要な強度を得ることができない。また、0.022%を超える過剰の添加は、母材靭性や溶接熱影響部の靭性を著しく低下させる。このため、Cの含有量は0.005〜0.022%とした。
【0013】
Siは、脱酸剤として鋼中の固溶酸素を低減し熱間加工性を確保するため溶鋼に添加する必要があるため、0.05%以上とした。一方、1.5%を超えて添加すると母材と溶接部の靭性を損なうため、Siの含有量は0.05〜1.5%とした。
【0014】
Mnは、脱酸剤および脱硫剤として溶鋼に添加する必要がある。0.05%未満では所定の効果が得られない。一方、1.5%を超えて添加すると母材と溶接部の靭性や割れ性を損なうため、Mnの含有量は0.05〜1.5%とした。
【0015】
Pは、多量に存在すると溶接性を害するのみならず、さび発生を促進する現象が現れる。そのため、Pの含有量は0.04%以下とした。
【0016】
Sは、主にMnSなどの硫黄系介在物として、さびの起点となるだけではなく、腐食速度を高める原因にもなる。さらに、粒界に偏析し熱間加工性を害する。そのため、0.05%以下に規制する必要がある。Sは不純物として少ないほど好ましい。
【0017】
Crは、大気環境において、腐食の発生抑制と腐食速度を低減する効果を有する。また、一旦腐食が起こり、さび層が形成された際にも、さび層下での鋼材の全面腐食の速度を低減する作用がある。しかし、Cr添加量が10%未満では、さび発生抑制と腐食速度低減に関してその効果が弱い。一方、15%を超えるCrを添加する鋼では、原材料費や製造コストの増加となるため、経済性が低下する。以上のことから、Crの含有量は10〜15%とした。
【0018】
Moは、Crと同様に大気環境において、腐食の発生抑制と腐食速度を低減する効果を有する。したがって、Cr添加による耐食性向上効果が弱い際には、必要に応じてMoを添加する。但し、その量が少ないと効果が弱く、過度に添加すると原材料費や製造費用などが増し経済性が低下する。そこで、Moを添加する際には0.1〜2.5%を含有させることとした。
【0019】
Cu,Niは、Crと同様に大気環境において、腐食の発生抑制と腐食速度を低減する効果を有する。また、オーステナイト生成元素であるため、溶接熱影響部における粒界マルテンサイトの析出を促進し、結晶粒の粗大化を抑制するとともに、靱性の低下を抑制する作用があるので必要に応じて添加する。但し、その量が少ないと効果が弱く、過度に添加すると原材料費や製造費用などが増し経済性が低下する。そこで、Cu,Niを添加させる際には、0.1〜2.5%を含有させる。
【0020】
Nは、鋼の強度を向上させる元素であるが、過剰の添加は、母材靭性や溶接熱影響部の靭性を著しく低下させる。そのため、Nの含有量は0.055%以下とする。さらに、CもNと同じ作用を有するため、C+Nを0.077%以下とする。
【0021】
第二に、本発明において溶着金属の成分限定理由を述べる。
Crは、溶着金属の大気環境における、腐食の発生抑制と腐食速度を低減する効果を有するが、Cr含有量が10%未満では、さび発生抑制と腐食速度低減に関してその効果が弱い。したがって、溶着金属の平均含有量を10%以上に限定した。なお、このような溶着金属を得るためには、例えば、所定量のCrを含有するステンレス鋼溶接材料を用いて溶接を行えばよい。
【0022】
【実施例】
以下、実施例に基づいて本発明を詳細に説明する。
表1の試作鋼を転炉溶製し、連続鋳造により鋳片に鋳造した。その後、加熱炉で1100℃〜1300℃の温度域に再加熱後、粗圧延機および仕上げ圧延機で厚さ3mmまで圧延した。これらの鋼を母材とし、酸化スケールが付着したままで、60゜の開先を作製した。溶接は、Crを質量%で、5%、9%、13%、18%、22%を含有する5種類の溶接ワイヤを用いて、140〜250A−20〜26V−10〜80cm/minの条件でMIG溶接を行い、溶着金属の平均Cr量を表1に併せて示す。なお、溶接に際しては、予熱および後熱処理は行っていない。
【0023】
溶着金属の耐さび性については、35℃に加熱した5%NaCl水溶液を100時間噴霧し、肉眼で赤さびの発生状態を観察した。また、溶着金属、ボンド、HAZ部の靱性については、2.5mmのサブサイズ試験片を作製し、シャルピー試験を実施した。表1の耐さび性の試験結果において、○はさび発生が無いもの、×はさびが発生したものを表し、衝撃試験結果において、○は破面遷移温度が−30℃以下、×は破面遷移温度が−30℃を越えるものを表している。
【0024】
【表1】

Figure 0003939025
【0025】
本願発明のNo.1〜4,6ではさび発生は殆ど認められず、かつ、溶着金属、ボンド、熱影響部ともに良好な靱性を示している。
【0026】
【発明の効果】
本発明によれば、戸建て住宅、集合住宅、大型建築物、ビルディングや橋梁等の建造物の構造部材として耐食性に優れる鋼材を安価に供給するとともに、耐食性および靱性の優れた溶接部を有する組立方法を提供することを可能としたものである。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for assembling steel materials used as structural members of buildings such as detached houses, apartment houses, large buildings, buildings and bridges.
[0002]
[Prior art]
Due to stricter building safety standards and the pursuit of functionality, steel materials for pillars and beams are required to have higher functionality. In particular, corrosion resistance is an important factor that affects the service life of a structure. Improvement of its properties is required, and stainless steel for building structures that has been free from rust has attracted attention.
[0003]
For structural use, SUS304 (18Cr-8Ni), which has excellent corrosion resistance and toughness, has many uses. However, since stainless steel such as SUS304 contains Ni in addition to Cr, the material cost is also high, and the number of times of annealing including solution treatment is high, and a high annealing temperature is required, so the manufacturing cost is also high, Although it was excellent, there was a problem in economic efficiency. Thus, although rust and corrosion are inevitable, steel materials are being developed that are inexpensive, suppress the progress of corrosion, and minimize the amount of corrosion.
[0004]
For example, in Japanese Patent Application Laid-Open No. 60-162507, the surface scale of a slab of ordinary steel is removed, glass paper is attached and rough-rolled, and then the molten film of the formed glass is removed and finish rolling is performed. A method for producing a black skin scale film having excellent adhesion and corrosion resistance is disclosed.
[0005]
Japanese Patent Application Laid-Open No. 8-199289 discloses a steel containing 0.50 to 1.50% Cr, and an oxide scale having a thickness of 10 μm or less having a chromium oxide film between the base material and the scale in a hot rolling process. An H-section steel having is disclosed.
[0006]
[Problems to be solved by the invention]
However, Japanese Patent Application Laid-Open No. 60-162507 has a problem that workability and safety are increased due to work at high temperatures during the hot rolling process, and the number of processes increases with the attachment and peeling of glass paper, and Decrease in production capacity is unavoidable and production costs increase, so that corrosion resistance is improved, but problems remain in economic efficiency.
[0007]
Japanese Patent Laid-Open No. 8-199289 is a technique for forming an oxide layer having excellent corrosion resistance on the surface of ordinary steel that has been inferior in corrosion resistance. Therefore, when corrosion progresses through the oxide layer, the effect of improving corrosion resistance is lost, so it is impossible to maintain a low corrosion rate below that of ordinary steel over a long period of time in a humid environment. It is impossible to improve the long-term durability of buildings.
[0008]
By the way, when considering a structural material such as a pillar or beam of a building, the corrosive environment is roughly divided into the period of use after that until the exterior material is completed. In the latter case, free inflow of outside air is not so severe as a corrosive environment as compared with the exterior material. Rather, although the time is short, the corrosiveness of the environment is more severe in the former period where it is directly exposed to wind and rain or dust. Therefore, if the amount of corrosion in a short period of time until the construction of the building is completed is the main amount of corrosion of the building structural material, and the steel has corrosion resistance that can withstand the environment, an expensive stainless steel such as SUS304 is used. It can be used without using steel.
[0009]
In view of the present situation, the present invention has studied a stainless steel hot-rolled steel sheet as an inexpensive building structural material that retains corrosion resistance with Cr, and an object of the present invention is to provide a welding method that is excellent in corrosion resistance and toughness during assembly. It is said.
[0010]
[Means for Solving the Problems]
The present invention solves the problem of maintaining corrosion resistance at the time of construction for a building structure, and the gist thereof is as follows.
(1) In mass %,
C: 0.005 to 0.022 %, Si: 0.05 to 1.5%,
Mn: 0.05 to 1.5%, P: 0.04% or less,
S: 0.05% or less, Cr: 10-15%,
N: 0.055 % or less, and
C + N: Corrosion resistance characterized by welding a stainless hot-rolled steel sheet satisfying 0.077 % or less and the balance being Fe and inevitable impurities so that the average Cr content of the deposited metal is 10% or more by weight%. An excellent method for assembling stainless steel hot-rolled steel sheets for building structures.
[0011]
(2) Stainless steel hot-rolled steel sheet is further mass %,
Mo: 0.1-2.5%, Cu: 0.1-2.5%,
Ni: 0.1 to 2.5%
One or more of these are contained, The assembly method of the stainless steel hot rolled steel sheet for building structures as described in said (1) characterized by the above-mentioned.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Next, the reason for limiting the range of each component in the present invention will be described.
First, the reasons for limiting the components of the stainless hot-rolled steel sheet will be described.
C is an effective element for improving the strength of steel. However, if it is less than 0.005%, the strength required for structural steel cannot be obtained. Moreover, the excessive addition exceeding 0.022 % reduces remarkably the base material toughness and the toughness of the heat affected zone. For this reason, the C content is set to 0.005 to 0.022 %.
[0013]
Since Si needs to be added to molten steel in order to reduce dissolved oxygen in the steel and ensure hot workability as a deoxidizer, it was set to 0.05% or more. On the other hand, if added over 1.5%, the toughness of the base metal and the welded portion is impaired, so the Si content was set to 0.05 to 1.5%.
[0014]
Mn needs to be added to molten steel as a deoxidizer and desulfurizer. If it is less than 0.05%, a predetermined effect cannot be obtained. On the other hand, if added over 1.5%, the toughness and cracking properties of the base metal and the welded portion are impaired, so the Mn content was set to 0.05 to 1.5%.
[0015]
When P is present in a large amount, not only the weldability is impaired, but also a phenomenon that promotes the generation of rust appears. Therefore, the content of P is set to 0.04% or less.
[0016]
S is not only a starting point for rust as a sulfur-based inclusion such as MnS, but also increases the corrosion rate. Furthermore, it segregates at the grain boundaries and harms hot workability. Therefore, it is necessary to regulate to 0.05% or less. S is more preferable as an impurity.
[0017]
Cr has the effect of suppressing the occurrence of corrosion and reducing the corrosion rate in the atmospheric environment. Also, once corrosion occurs and a rust layer is formed, it has the effect of reducing the overall corrosion rate of the steel material under the rust layer. However, if the amount of Cr added is less than 10%, the effect of weakening rust generation and reducing the corrosion rate is weak. On the other hand, in steel added with Cr exceeding 15%, the raw material cost and the manufacturing cost are increased, so the economic efficiency is lowered. From the above, the content of Cr is set to 10 to 15%.
[0018]
Mo, like Cr, has the effect of suppressing the occurrence of corrosion and reducing the corrosion rate in the atmospheric environment. Accordingly, when the effect of improving the corrosion resistance by adding Cr is weak, Mo is added as necessary. However, if the amount is small, the effect is weak, and if it is added excessively, raw material costs and manufacturing costs increase, and the economic efficiency decreases. Therefore, when adding Mo, 0.1 to 2.5% is included.
[0019]
Cu and Ni have the effect of suppressing the occurrence of corrosion and reducing the corrosion rate in the atmospheric environment, like Cr. Also, since it is an austenite-generating element, it promotes the precipitation of grain boundary martensite in the weld heat-affected zone, and suppresses coarsening of crystal grains and also suppresses a decrease in toughness. . However, if the amount is small, the effect is weak, and if it is added excessively, raw material costs and manufacturing costs increase, and the economic efficiency decreases. Then, when adding Cu and Ni, 0.1 to 2.5% is contained.
[0020]
N is an element that improves the strength of the steel, but excessive addition significantly reduces the toughness of the base metal and the weld heat affected zone. Therefore, the N content is 0.055% or less. Furthermore, since C has the same effect as N, C + N is set to 0.077 % or less.
[0021]
Second, the reasons for limiting the components of the weld metal in the present invention will be described.
Cr has the effect of suppressing the occurrence of corrosion and reducing the corrosion rate in the atmospheric environment of the weld metal, but if the Cr content is less than 10%, the effect is weak with respect to the suppression of rust generation and the reduction of the corrosion rate. Therefore, the average content of the weld metal is limited to 10% or more. In order to obtain such a weld metal, for example, welding may be performed using a stainless steel welding material containing a predetermined amount of Cr.
[0022]
【Example】
Hereinafter, the present invention will be described in detail based on examples.
The prototype steel shown in Table 1 was melted in a converter and cast into a slab by continuous casting. Then, after reheating to 1100 degreeC-1300 degreeC temperature range with a heating furnace, it rolled to thickness 3mm with the rough rolling mill and the finish rolling mill. Using these steels as a base material, a groove of 60 ° was produced with the oxide scale attached. Welding is performed under the conditions of 140 to 250 A-20 to 26 V-10 to 80 cm / min using 5 types of welding wires containing 5%, 9%, 13%, 18%, and 22% by mass of Cr. MIG welding was performed, and the average Cr amount of the deposited metal is also shown in Table 1. Note that preheating and post heat treatment are not performed during welding.
[0023]
Regarding the rust resistance of the deposited metal, a 5% NaCl aqueous solution heated to 35 ° C. was sprayed for 100 hours, and the occurrence of red rust was observed with the naked eye. Moreover, about the toughness of a weld metal, a bond, and a HAZ part, the 2.5 mm subsize test piece was produced and the Charpy test was implemented. In the rust resistance test results shown in Table 1, ○ indicates that no rust is generated, × indicates that rust is generated, and in the impact test results, ○ indicates a fracture surface transition temperature of −30 ° C. or lower, and × indicates a fracture surface. The transition temperature exceeds -30 ° C.
[0024]
[Table 1]
Figure 0003939025
[0025]
No. of the present invention. In 1 to 4 and 6 , almost no rust was observed, and the weld metal, bond, and heat-affected zone showed good toughness.
[0026]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to the present invention, an assembling method having a welded portion having excellent corrosion resistance and toughness as well as supplying steel material having excellent corrosion resistance as a structural member of a building such as a detached house, an apartment house, a large building, a building or a bridge. It is possible to provide.

Claims (2)

質量%で、
C :0.005%〜0.022%、
Si:0.051.5%、
Mn:0.051.5%、
P :0.04%以下、
S :0.05%以下、
Cr:10〜15%、
N :0.055以下
を含有し、かつ、
C+N:0.077%以下
を満足し、残部がFeおよび不可避不純物からなるステンレス熱延鋼板を、溶着金属の平均Cr量が重量%で10%以上となるように溶接することを特徴とする耐食性の優れた建築構造用ステンレス熱延鋼板の組み立て方法。
% By mass
C: 0.005% to 0.022 %,
Si: 0.05 to 1.5%,
Mn: 0.05 to 1.5%
P: 0.04% or less,
S: 0.05% or less,
Cr: 10 to 15%,
N: 0.055 % or less, and
C + N: Corrosion resistance characterized by welding a stainless hot-rolled steel sheet satisfying 0.077 % or less and the balance being Fe and inevitable impurities so that the average Cr content of the deposited metal is 10% or more by weight%. An excellent method for assembling stainless steel hot-rolled steel sheets for building structures.
ステンレス熱延鋼板が、さらに質量%で、
Mo:0.1〜2.5%、
Cu:0.1〜2.5%、
Ni:0.1〜2.5%
の1種以上を含有することを特徴とする請求項1記載の建築構造用ステンレス熱延鋼板の溶接方法。
Stainless hot-rolled steel sheet, with further mass%,
Mo: 0.1 to 2.5%,
Cu: 0.1 to 2.5%,
Ni: 0.1 to 2.5%
One or more of these are contained, The welding method of the stainless hot-rolled steel plate for building structures of Claim 1 characterized by the above-mentioned.
JP16847298A 1998-06-16 1998-06-16 Method of assembling stainless hot-rolled steel sheets for building structures with excellent corrosion resistance Expired - Lifetime JP3939025B2 (en)

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