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JP3944407B2 - Ceiling fireproof structure - Google Patents
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JP3944407B2 - Ceiling fireproof structure - Google Patents

Ceiling fireproof structure Download PDF

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Publication number
JP3944407B2
JP3944407B2 JP2002090092A JP2002090092A JP3944407B2 JP 3944407 B2 JP3944407 B2 JP 3944407B2 JP 2002090092 A JP2002090092 A JP 2002090092A JP 2002090092 A JP2002090092 A JP 2002090092A JP 3944407 B2 JP3944407 B2 JP 3944407B2
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JP
Japan
Prior art keywords
ceiling
base material
heat
ceiling base
edge
Prior art date
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Expired - Fee Related
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JP2002090092A
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Japanese (ja)
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JP2003286757A (en
Inventor
良一 菅野
亮 石丸
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Nippon Steel Corp
Nippon Steel Metal Products Co Ltd
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Nippon Steel Corp
Nippon Steel and Sumikin Metal Products Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、天井下地材の早期脱落を抑制してメンブレン効果を向上させた天井耐火構造に関する。
【0002】
【従来の技術】
建築構造物における天井構造では、床を支承する鋼製梁の下に配設した天井野縁に、天井下地材を直接ネジ止めした後、この天井下地材の下へ仕上げ材をステープルなどの接合材で留め付けて構成するのが一般的である。
上記の天井構造では、火災時において天井下地材や仕上げ材が、天井下地材の上にある床や鋼製梁などへ火炎があたるのを妨げて、床や鋼製梁の温度上昇を抑制するメンブレンとしての役割を果たすことが知られている。
【0003】
このようなメンブレン効果を期待した天井構造については、既に様々な発明・考案がなされている。例えば、特開平10−325204号公報に記載の「天井仕上げ構造」の発明では、天井仕上げ材に耐火性能に優れたロックウール吸音材を下張り材に使用した構造が提案されている。一方、特開平10−30007号公報に記載の「天井目地の補強構造」の発明では、耐火性能を確保する上で弱点となる天井目地部の補強構造が提案されている。
【0004】
このような天井構造の発明、開発、実用化により、徐々に建築物の耐火性能の向上が実現できるようになってきている。しかし、従来の天井構造では、例えばISOの標準加熱条件で、加熱開始から高々15分から30分程度の火災に抵抗できる程度の効果しかないのが現状であり、実際のところ比較的早期に天井下地材の落下が発生する。このため、天井による遮熱効果は現状のところ限界があるといえる。
【0005】
【発明が解決しようとする課題】
天井構造で十分なメンブレン効果を享受するためには、火災時に天井下地材が天井野縁から早期に脱落しないことが重要である。ここで、火災時における天井の早期脱落の原因の1つとして、材料の収縮に伴う収縮力の発生によって、天井下地材が天井野縁から脱落することが挙げられる。
【0006】
すなわち上記の天井構造では、火災時の加熱によって天井下地材の水分が蒸発して収縮し、天井下地材に多数のクラックを引き起こす。ここで、天井下地材が天井野縁に密着した状態で固定されると、天井下地材はネジで天井野縁に大きく拘束され、天井下地材に大きな収縮力が作用する。そして、この大きな収縮力の作用で天井下地材が破壊され、比較的に低い温度で天井下地材および仕上げ材が天井野縁から脱落する現象が発生する。
したがって、通常の天井構造では耐火性能を大幅に向上させるようなメンブレン効果は期待できない。そのため、天井の落下をいかに防止するかが性能向上のための重要なポイントとなる。
【0007】
【課題を解決するための手段】
本発明は、上記従来技術の欠点を解決するためにされたものであって、本発明の天井耐火構造は、天井下地材1と天井野縁2との間に所定の厚みを有する熱可溶性部材3を挿入し、天井下地材1および熱可溶性部材3をファスナー4で天井野縁2に留め付け、前記熱可溶性部材3を、部材長手方向または部材幅方向に溝を有する形状や、部材長手方向または部材幅方向に中空部有する形状にしたことを特徴とする。
【0008】
【発明の実施の形態】
以下、本発明の実施形態を図面を参照しつつ説明する。
図1は本発明の天井耐火構造の斜視図であり、本発明の天井耐火構造は、上階床および上階床を支承する鋼製梁[ともに図示を省略する]の下に設けられる。
【0009】
天井に一定間隔毎に配設された鋼製の天井野縁2の下側には、所定の厚みを有する直方体のブロック状の熱可溶性部材3が天井野縁2の長手方向に間隔をおいて複数取り付けられている。また、これらの熱可溶性部材3の下には石膏ボードなどの天井下地材1が取り付けられている。天井下地材1は、ネジ、釘などのファスナー4によって熱可溶性部材3および天井野縁2に留め付けられている。そして、天井下地材1の下面には、ロックウール吸音板などの仕上げ材5がステープル6で留め付けられている。
【0010】
本発明において、天井下地材1と天井野縁2との間に挿入される熱可溶性部材3は、収縮力作用による天井下地材1のクラック発生を抑制するため、100℃程度で変形し、溶け出す性質の材質で形成される。これは、天井下地材である石膏ボード中における水分の蒸発は、温度が100℃付近の場合に発生し、この温度付近で石膏ボードが急速に収縮して、劣化するためである。
本発明の熱可溶性部材3の条件を具備する安価な材料としては、熱可塑性プラスチックがある。この代表的な材料がポリエチレンであり、100℃以下で変形を始め、100℃〜140℃程度で融解する特性を持つ。
【0011】
図2(a)は本発明の天井耐火構造の横断面図である。天井下地材1の下から打設されたファスナー4は、天井下地材1と天井野縁2との間の熱可溶性部材3を貫通して天井野縁2まで到達している。すなわち、天井下地材1は熱可溶性部材3を挟んで天井野縁2に留め付けられ、通常時における天井下地材1の脱落を防止するようになっている。また、天井下地材1と天井野縁3との間に熱可溶性部材3が存在することにより、上階床からの振動が熱可溶性部材3で吸収されて遮音性も向上する。
【0012】
一方、火災時には、図2(b)に示すように、天井下地材1と天井野縁2との間の熱可溶性部材3が溶解して、熱可溶性部材3の厚み分のクリアランスが、天井下地材1と天井野縁2との間に確保されるようになっている。
【0013】
火災時には、天井下地材1の水分蒸発による収縮などにより、天井下地材1が大きく変形する。本発明の天井耐火構造では、熱可溶性部材3が溶解することで生じたクリアランスの範囲内で天井下地材1の変形を許容し、かつ天井野縁2に留め付けられたファスナー4も天井下地材1の変形に追従できるようになっている。したがって、天井下地材1の拘束がより少なくなり、収縮力による天井下地材1の破壊および脱落がより遅くなり、メンブレン効果がより向上するようになっている。
【0014】
また、熱可溶性部材3を、部材長手方向または部材幅方向に溝を有する形状や、部材長手方向または部材幅方向に中空部を有する形状にしてもよい。この場合には、熱可溶性部材3が中実の場合に比べて早く溶解するため、石膏ボードの収縮変形に対する追従性が向上し、天井耐火構造のメンブレン効果をより高めることができる。
【0015】
例えば、図2(c)に示すように、熱可塑性プラスチックをハット形(断面コ字状部材の両側フランジを、フランジ立ち上がり部から同じ長さの位置で、それぞれ外向きに折り曲げた形状)に成形して、ウエブ部分を事前に天井野縁2に接着させておけば、石膏ボードの収縮変形に対する追従性がより向上する。
その他にも、例えば直方体等に成形したブロック状の熱可塑性プラスチックに、(A)部材長手方向または部材幅方向へ穿孔して中空部を形成する場合や、(B)部材長手方向または部材幅方向の両側から溝を形成して、縦断面の面積を減少させた場合でも、石膏ボードの収縮変形に対する追従性を向上させることができる。
【0016】
【実施例】
図3(a)に本発明の実施例を示す。実施例では、厚さ1.2mmのデッキプレートを使用して構成した合成デッキ7の下面に、ハンガー9を吊り下げ、支持金物10を介して、ハンガー9に野縁受け8を保持させている。野縁受け8は38mm×12mm×厚さ1.2mmの溝形鋼であり、金物11を介してさらにリップ溝形鋼の野縁2を支持している。図1、図2の例示とは異なり、本実施例での野縁は開断面の溝形鋼である。野縁2のリップ溝形鋼のサイズは、代表的には25mm×19mm×厚さ0.5mmであり、そのウエブ面には事前に長方形ボックス状の熱可溶性部材3が接着剤で取付けられている。
【0017】
図3(b)に野縁と熱可溶性部材の拡大図を示す。この例では、図1と異なって、野縁2の全長に渡って連続した形態の熱可溶性部材3が使用されている。この熱可溶性部材3は25mm×20mm×厚さ2mmのサイズのボックス材で、ポリエチレン製である。この例では、天井下地材1に石膏ボード(厚さ9mm)を使用しており、この下地材1からファスナー4(径4mmのねじ)が熱可溶性部材3を貫通して、リップ溝形鋼の野縁2まで打設されている。仕上げ材5は、ロックウール吸音板(厚さ9mm)としており、ステープル6により下地材1に固定されている。
【0018】
以上のような構成からなる天井・床構造について、ISO加熱の条件で標準的な耐火試験を行なった結果、熱可溶性部材3の設置により、天井下地材1に作用する収縮拘束が小さくなることが確認され、結果として20%〜30%程度の耐火時間の増大が観察されている。
【0019】
【発明の効果】
本発明の天井耐火構造では、天井下地材は熱可溶性部材を挟んで天井野縁に留め付けられ、通常時における天井下地材の脱落が防止される。また、天井下地材と天井野縁との間に熱可溶性部材が存在することにより、上階床からの振動が熱可溶性部材で吸収されて遮音性も向上する。
【0020】
一方、火災時においては、熱可溶性部材が溶解することで生じたクリアランスの範囲内で天井下地材の変形を許容し、かつ天井野縁に留め付けられたファスナーも天井下地材の変形に追従できるようになっている。したがって、天井下地材の拘束がより少なくなり、収縮力による天井下地材の破壊および脱落がより遅くなり、メンブレン効果がより向上するようになっている。
【図面の簡単な説明】
【図1】本発明の天井耐火構造の斜視図である。
【図2】(a)は本発明の天井耐火構造の横断面図であり、(b)は火災時における本発明の天井耐火構造の横断面図である。また(c)は本発明の天井耐火構造の変形例の横断面図である。
【図3】(a)は本発明の実施例における天井耐火構造の横断面図であり、(b)は(a)の野縁と熱可溶性部材の拡大図である。
【符号の説明】
1 天井下地材
2 天井野縁
3 熱可溶性部材
3a ハット形熱可溶性部材
4 ファスナー
5 仕上げ材
6 ステープル
7 合成デッキ
8 野縁受け
9 ハンガー
10 支持金物
11 金物
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a ceiling fireproof structure that suppresses early falling off of a ceiling base material and improves a membrane effect.
[0002]
[Prior art]
In the ceiling structure of a building structure, the ceiling base material is screwed directly to the ceiling edge located under the steel beam that supports the floor, and then the finishing material is joined to the ceiling base material, such as staples. Generally, it is constructed by fastening with a material.
In the above ceiling structure, as a membrane that suppresses the temperature rise of the floor and steel beams by preventing the ceiling base material and finishing material from hitting the floor and steel beams on the ceiling base material in the event of a fire Is known to play a role.
[0003]
Various inventions and devices have already been made for ceiling structures that expect such a membrane effect. For example, in the invention of “ceiling finishing structure” described in Japanese Patent Application Laid-Open No. 10-325204, a structure is proposed in which a rock wool sound-absorbing material having excellent fire resistance is used as a ceiling finishing material. On the other hand, in the invention of “ceiling joint reinforcement structure” described in Japanese Patent Laid-Open No. 10-30007, a ceiling joint reinforcement structure that is a weak point in securing fire resistance is proposed.
[0004]
With the invention, development and practical application of such a ceiling structure, it has become possible to gradually improve the fire resistance of buildings. However, the conventional ceiling structure currently has only an effect that can resist a fire of about 15 to 30 minutes from the start of heating under the standard heating conditions of ISO, for example. The material falls. For this reason, it can be said that the heat shielding effect by the ceiling has a limit at present.
[0005]
[Problems to be solved by the invention]
In order to enjoy a sufficient membrane effect in the ceiling structure, it is important that the ceiling base material does not fall off from the ceiling edge at the time of a fire. Here, as one of the causes of the early dropout of the ceiling at the time of a fire, the ceiling base material falls off from the ceiling edge due to the generation of contraction force accompanying the shrinkage of the material.
[0006]
That is, in the above ceiling structure, the water in the ceiling base material evaporates and contracts due to heating in the event of a fire, causing a number of cracks in the ceiling base material. Here, when the ceiling base material is fixed in close contact with the ceiling field edge, the ceiling base material is largely restrained by the ceiling field edge with a screw, and a large shrinkage force acts on the ceiling base material. The ceiling base material is destroyed by the action of the large shrinkage force, and a phenomenon occurs in which the ceiling base material and the finishing material fall off from the ceiling edge at a relatively low temperature.
Therefore, it is not possible to expect a membrane effect that greatly improves the fireproof performance with a normal ceiling structure. Therefore, how to prevent the ceiling from falling is an important point for improving performance.
[0007]
[Means for Solving the Problems]
The present invention was made to solve the above-mentioned drawbacks of the prior art, and the ceiling fireproof structure of the present invention is a heat-soluble member having a predetermined thickness between the ceiling base material 1 and the ceiling field edge 2. 3 insert the ceiling base member 1 and the thermofusible element 3 fastened to the ceiling ceiling joist 2 by fasteners 4, the heat soluble member 3, shaped and having a groove in the member longitudinally or member width direction, member longitudinally Or it was made the shape which has a hollow part in the member width direction .
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a perspective view of a ceiling fireproof structure of the present invention. The ceiling fireproof structure of the present invention is provided under an upper floor and a steel beam [both not shown] that supports the upper floor.
[0009]
A rectangular parallelepiped block-shaped heat-soluble member 3 having a predetermined thickness is spaced apart in the longitudinal direction of the ceiling field edge 2 below the steel ceiling field edge 2 disposed at regular intervals on the ceiling. Several are attached. A ceiling base material 1 such as a gypsum board is attached below these heat-soluble members 3. The ceiling base material 1 is fastened to the heat-soluble member 3 and the ceiling edge 2 by fasteners 4 such as screws and nails. A finishing material 5 such as a rock wool sound absorbing plate is fastened to the lower surface of the ceiling base material 1 with staples 6.
[0010]
In the present invention, the heat-soluble member 3 inserted between the ceiling base material 1 and the ceiling edge 2 is deformed and melted at about 100 ° C. in order to suppress the occurrence of cracks in the ceiling base material 1 due to the contraction force action. It is made of a material with the properties to be released This is because the evaporation of moisture in the gypsum board, which is the ceiling base material, occurs when the temperature is around 100 ° C., and the gypsum board rapidly shrinks and deteriorates near this temperature.
As an inexpensive material having the conditions of the heat-soluble member 3 of the present invention, there is a thermoplastic plastic. This typical material is polyethylene, and has a characteristic of starting to deform at 100 ° C. or lower and melting at about 100 ° C. to 140 ° C.
[0011]
FIG. 2A is a cross-sectional view of the ceiling fireproof structure of the present invention. Fasteners 4 placed from under the ceiling base material 1 penetrate the heat-soluble member 3 between the ceiling base material 1 and the ceiling field edge 2 and reach the ceiling field edge 2. That is, the ceiling base material 1 is fastened to the ceiling field edge 2 with the heat-soluble member 3 interposed therebetween, so that the ceiling base material 1 is prevented from falling off during normal times. In addition, since the heat-soluble member 3 exists between the ceiling base material 1 and the ceiling edge 3, vibration from the upper floor is absorbed by the heat-soluble member 3 and sound insulation is improved.
[0012]
On the other hand, in the event of a fire, as shown in FIG. 2 (b), the heat-soluble member 3 between the ceiling base material 1 and the ceiling edge 2 is dissolved, and the clearance corresponding to the thickness of the heat-soluble member 3 becomes the ceiling base. It is ensured between the material 1 and the ceiling edge 2.
[0013]
At the time of a fire, the ceiling base material 1 is greatly deformed due to shrinkage of the ceiling base material 1 due to evaporation of moisture. In the ceiling fireproof structure of the present invention, the ceiling base material 1 is allowed to deform within the range of the clearance generated by melting the heat-soluble member 3, and the fastener 4 fastened to the ceiling edge 2 is also the ceiling base material. 1 can be followed. Accordingly, the ceiling base material 1 is less restrained, and the ceiling base material 1 is destroyed and dropped off due to the contraction force, and the membrane effect is further improved.
[0014]
Moreover, you may make the heat-soluble member 3 into the shape which has a groove | channel in a member longitudinal direction or a member width direction, or a shape which has a hollow part in a member longitudinal direction or a member width direction. In this case, since the heat-soluble member 3 dissolves faster than a solid case, the followability to the contraction deformation of the gypsum board is improved, and the membrane effect of the ceiling fireproof structure can be further enhanced.
[0015]
For example, as shown in FIG. 2 (c), a thermoplastic plastic is formed into a hat shape (both side flanges of a U-shaped cross-section member are bent outward at the same length from the flange rising portion). If the web portion is bonded to the ceiling edge 2 in advance, the followability to the shrinkage deformation of the gypsum board is further improved.
In addition, for example, in a block-shaped thermoplastic molded into a rectangular parallelepiped or the like, (A) when drilling in the member longitudinal direction or member width direction to form a hollow portion, or (B) member longitudinal direction or member width direction Even when grooves are formed from both sides to reduce the area of the longitudinal section, the followability to the contraction deformation of the gypsum board can be improved.
[0016]
【Example】
FIG. 3A shows an embodiment of the present invention. In the embodiment, the hanger 9 is suspended from the lower surface of the composite deck 7 configured using a deck plate having a thickness of 1.2 mm, and the field receiver 8 is held on the hanger 9 via the support hardware 10. . The field edge receiver 8 is a grooved steel of 38 mm × 12 mm × thickness 1.2 mm, and further supports the field edge 2 of the lip grooved steel via a metal 11. Unlike the illustration of FIG. 1 and FIG. 2, the field edge in a present Example is a channel steel of an open cross section. The size of the lip channel steel of the field edge 2 is typically 25 mm × 19 mm × 0.5 mm thickness, and a rectangular box-like heat-soluble member 3 is attached to the web surface with an adhesive in advance. Yes.
[0017]
FIG. 3B shows an enlarged view of the field edge and the heat-soluble member. In this example, unlike FIG. 1, a heat-soluble member 3 having a continuous form over the entire length of the field edge 2 is used. The heat-soluble member 3 is a box material having a size of 25 mm × 20 mm × thickness 2 mm, and is made of polyethylene. In this example, a gypsum board (thickness 9 mm) is used for the ceiling base material 1, and a fastener 4 (a screw having a diameter of 4 mm) passes through the heat-soluble member 3 from the base material 1 and is made of lip channel steel. It has been laid to the field edge 2. The finishing material 5 is a rock wool sound absorbing plate (thickness 9 mm), and is fixed to the base material 1 with staples 6.
[0018]
As a result of performing a standard fire resistance test on the ceiling / floor structure configured as described above under the condition of ISO heating, the shrinkage constraint acting on the ceiling base material 1 is reduced by the installation of the heat-soluble member 3. As a result, an increase in fire resistance time of about 20% to 30% has been observed.
[0019]
【The invention's effect】
In the ceiling fireproof structure of the present invention, the ceiling base material is fastened to the edge of the ceiling across the heat-soluble member, and the ceiling base material is prevented from falling off during normal times. Further, since the heat-soluble member exists between the ceiling base material and the ceiling edge, vibration from the upper floor is absorbed by the heat-soluble member, and sound insulation is improved.
[0020]
On the other hand, in the event of a fire, the deformation of the ceiling base material is allowed within the range of the clearance generated by the melting of the heat-soluble member, and the fasteners fastened to the ceiling edge can also follow the deformation of the ceiling base material. It is like that. Therefore, the restraint of the ceiling base material is reduced, the destruction and dropping off of the ceiling base material due to the contraction force is delayed, and the membrane effect is further improved.
[Brief description of the drawings]
FIG. 1 is a perspective view of a ceiling fireproof structure of the present invention.
2A is a cross-sectional view of the ceiling fireproof structure of the present invention, and FIG. 2B is a cross-sectional view of the ceiling fireproof structure of the present invention during a fire. Moreover, (c) is a cross-sectional view of a modification of the ceiling fireproof structure of the present invention.
3A is a cross-sectional view of a ceiling fireproof structure in an embodiment of the present invention, and FIG. 3B is an enlarged view of a field edge and a heat-soluble member in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Ceiling base material 2 Ceiling field edge 3 Heat-soluble member 3a Hat-shaped heat-soluble member 4 Fastener 5 Finishing material 6 Staple 7 Synthetic deck 8 Field edge receiver 9 Hanger 10 Supporting hardware 11 Hardware

Claims (2)

天井下地材と天井野縁との間に所定の厚みを有する熱可溶性部材を挿入し、天井下地材および熱可溶性部材をファスナーで天井野縁に留め付け、前記熱可溶性部材を、部材長手方向または部材幅方向に溝を有する形状にしたことを特徴とする天井耐火構造。Insert the thermofusible member having a predetermined thickness between the ceiling base member and the ceiling ceiling joists, fastened to the ceiling ceiling joist ceiling base material and the thermofusible element in the fastener, the heat soluble member, member longitudinally or A ceiling fireproof structure characterized by having a shape having grooves in the member width direction . 天井下地材と天井野縁との間に所定の厚みを有する熱可溶性部材を挿入し、天井下地材および熱可溶性部材をファスナーで天井野縁に留め付け、前記熱可溶性部材を、部材長手方向または部材幅方向に中空部を有する形状にしたことを特徴とする天井耐火構造。Insert the thermofusible member having a predetermined thickness between the ceiling base member and the ceiling ceiling joists, fastened to the ceiling ceiling joist ceiling base material and the thermofusible element in the fastener, the heat soluble member, member longitudinally or A ceiling fireproof structure characterized by having a shape having a hollow portion in a member width direction .
JP2002090092A 2002-03-28 2002-03-28 Ceiling fireproof structure Expired - Fee Related JP3944407B2 (en)

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Application Number Priority Date Filing Date Title
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JP3944407B2 true JP3944407B2 (en) 2007-07-11

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Publication number Priority date Publication date Assignee Title
JP4520236B2 (en) * 2004-07-09 2010-08-04 有限会社アトズム Fixed part structure and hanging tool
JP4623513B2 (en) * 2005-10-12 2011-02-02 積水ハウス株式会社 Sound insulation base structure of face material
JP5910374B2 (en) * 2012-07-11 2016-04-27 新日鐵住金株式会社 Fireproof structure of building
CN120126266B (en) * 2025-05-12 2025-09-19 天津航空机电有限公司 A high-temperature resistant circular jump diaphragm structure, processing method, forming device and use method

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