JP3949299B2 - Electrode for oxygen reduction and method for producing hydrogen peroxide using the electrode - Google Patents
Electrode for oxygen reduction and method for producing hydrogen peroxide using the electrode Download PDFInfo
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- JP3949299B2 JP3949299B2 JP32880298A JP32880298A JP3949299B2 JP 3949299 B2 JP3949299 B2 JP 3949299B2 JP 32880298 A JP32880298 A JP 32880298A JP 32880298 A JP32880298 A JP 32880298A JP 3949299 B2 JP3949299 B2 JP 3949299B2
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- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 title claims description 121
- 239000001301 oxygen Substances 0.000 title claims description 44
- 229910052760 oxygen Inorganic materials 0.000 title claims description 44
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims description 43
- 238000004519 manufacturing process Methods 0.000 title description 16
- 239000007789 gas Substances 0.000 claims description 31
- 239000012528 membrane Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 16
- 239000000758 substrate Substances 0.000 claims description 16
- 239000010931 gold Substances 0.000 claims description 14
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 12
- 229910052737 gold Inorganic materials 0.000 claims description 12
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 12
- 125000002228 disulfide group Chemical group 0.000 claims description 11
- 150000002894 organic compounds Chemical class 0.000 claims description 10
- 239000003014 ion exchange membrane Substances 0.000 claims description 7
- 238000006722 reduction reaction Methods 0.000 description 27
- -1 superoxide ions Chemical class 0.000 description 25
- 238000009792 diffusion process Methods 0.000 description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 16
- 238000005341 cation exchange Methods 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 229910052799 carbon Inorganic materials 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 9
- RMVRSNDYEFQCLF-UHFFFAOYSA-N thiophenol Chemical compound SC1=CC=CC=C1 RMVRSNDYEFQCLF-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000005868 electrolysis reaction Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
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- 239000000047 product Substances 0.000 description 6
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- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- 239000008151 electrolyte solution Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920000557 Nafion® Polymers 0.000 description 2
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- AWJUIBRHMBBTKR-UHFFFAOYSA-N isoquinoline Chemical compound C1=NC=CC2=CC=CC=C21 AWJUIBRHMBBTKR-UHFFFAOYSA-N 0.000 description 1
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- 150000004045 organic chlorine compounds Chemical class 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
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- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Description
【0001】
【産業上の利用分野】
本発明は、表面修飾を行った過酸化水素を製造するための酸素還元用電極及び該電極を使用する過酸化水素の製造方法に関し、より詳細にはチオール基あるいはジスルフィド基を含む有機化合物により表面修飾を行った電極及びそれを使用する過酸化水素の製造方法に関する。
【0002】
【従来技術とその問題点】
活性酸素種は生体内では生理活性物質の合成、殺菌作用、老化現象などに関連して重要な役割を有している。前記活性酸素種は原料である過酸化水素やオゾン、あるいは酸素、水などに、光(紫外線)や電気、超音波などのエネルギーを与えることによりオンサイト的に製造することができるが、生成に要するエネルギー効率は概して低い。最近電気化学的に活性酸素(スーパーオキシドイオンなど)を生成する触媒として、新規な有機物系材料の利用の可能性が指摘されている(松本、徳田、大坂、Electroanalysis, vol 8, 648-653 (1996)など) 。材料としてα,β−キノリン、ピリジン、チオフェノールなどがあるが、高い電流密度での電解が行いにくいため、工業的には実施はされていない。
過酸化水素は、食品、医薬品、パルプ、繊維、半導体工業において欠くことのできない有用な基礎薬品である。従来より過酸化水素は、2−アルキルアントラキノールを自動酸化させることにより工業的に得られ、同時に得られるアントラキノンを水素還元して元のアントラキノールに戻すことで連続的に大量合成が行なわれている。その精製のためには精留を繰り返す等の煩雑な操作が必要であり、しかも過酸化水素が不安定であり長期間の保存が不可能なため、更に輸送に伴う安全性及び汚染対策の面から、オンサイト型の過酸化水素製造装置の需要が高まっている。
【0003】
冷却水として海水を利用する発電所や工場では復水器内部への生物付着防止のために、海水を直接電解して次亜塩素酸を生成させ、これを利用することが従来から行なわれているが、環境保全の観点から次亜塩素酸の使用は規制されつつある。即ち次亜塩素酸と海水中の生物や有機物の反応により有機塩素化合物が形成され、それが二次公害の原因になることを防止するためである。一方過酸化水素を前記冷却水中に微量添加すると良好な生物付着防止効果があることも報告されている。しかしながら前述の通り輸送に伴う安全性と汚染対策の課題が残されている。
従来から酸素ガスの還元反応を用いる過酸化水素の製造が提案され、米国特許第3,592,749 号には数種類の過酸化水素の電解製造装置が、又米国特許第4,384,931 号にはイオン交換膜を用いるアルカリ性過酸化水素溶液の製造方法がそれぞれ開示されている。又米国特許第3,969,201 号には三次元構造のカーボン陰極とイオン交換膜から成る過酸化水素の製造装置が提案されている。しかしこれらの方法では、過酸化水素の生成に必須であるアルカリの量は生成過酸化水素にほぼ比例して増加するため、得られる過酸化水素の濃度に対するアルカリ濃度が高くなり過ぎ用途が限定されてしまう。
【0004】
更にJournal of Electrochemical Society, vol.130, 1117〜(1983)には陽、陰イオン交換膜を用い、中間室に硫酸を供給し、酸性の過酸化水素溶液を安定的に得る方法が提案されている。更に電気化学57巻p1073(1989)には、陽極として膜電極接合体を使用することで性能を向上させる手法が報告されている。しかしこれらの方法では電力原単位が掛かり経済性に問題があり、現在に至っても十分に満足できる電解装置は得られていない。又米国特許第4,631,200 号や米国特許第4,921,587 号では多孔性の隔膜材料と疎水性カーボン陰極を使用する方法が開示されている。しかしこの方法では陽極室から陰極室への電解質溶液の移行量や速度の制御が困難で運転が煩雑である。
イオン交換膜にガス拡散電極を密着させ、陽極室に純水、陰極室に酸素を供給しながら電解すると、ほぼ中性の過酸化水素が得られることが報告されているが、効率及び得られる過酸化水素濃度は低い。
高圧下で酸素と水素からパラジウム触媒を用いて合成する方法や燃料電池的に合成する方法も提案されているが、高圧であるため実用的でない。
処理水には、カルシウムやマグネシウムなどの不純物が含有され、酸素の還元反応により過酸化水素を生成する際には必ずアルカリが生成するため、それらの水酸化物あるいは存在する二酸化炭素との反応により沈澱を生じ、電極反応が阻害されることが知られている。又電極材料としてはカーボンが主として用いられるが、過酸化水素により消耗されるため寿命が短い。カーボンと同じく2電子還元を進行しうる金は化学的に安定であり、過酸化水素製造の触媒としても知られているが、電流効率が低く実用的でない。
【0005】
【発明の目的】
本発明は、酸素を還元して過酸化水素を高効率で得るための電極及び該電極を使用する過酸化水素の製造方法を提供することを目的とする。
【0006】
【問題点を解決するための手段】
本発明は、少なくとも一部に金を被覆した導電性電極基体表面をチオール基あるいはジスルフィド基を含む有機化合物で修飾しAu−S結合させ、酸素還元により過酸化水素を製造することを特徴とする酸素還元用電極、及び該電極を陰極として隔膜であるイオン交換膜に密着させ、該電極に酸素含有ガスを供給し酸素を還元することにより過酸化水素を製造することを特徴とする方法である。
【0007】
以下本発明を詳細に説明する。
本発明の酸素還元用電極は、金属、金属酸化物又はカーボン等から成る多孔性又は平板状材料等である導電性電極基体の表面の少なくとも一部に金を被覆し、更に上にチオール基あるいはジスルフィド基を含む有機化合物を好ましくは薄膜状に修飾する(自己組織化単分子層)。
本発明の電極により過酸化水素の生成効率が上昇する理由は次の通りであると推測できる。
一般に酸素還元による過酸化水素生成は、第1に式▲1▼により酸素の1電子還元生成物であるスーパーオキシドイオンが生成し、更にこのスーパーオキシドイオンが式▲2▼又は式▲3▼により酸素の2電子還元生成物である過酸化水素イオンに変換されて進行する。
【0008】
O2 + e- → O2 - ▲1▼
2O2 - + H2 O → O2 + HO2 - + OH- ▲2▼
H02 - + H2 O + 2e- → 3OH- ▲3▼
2H02 - → 2OH- + O2 ▲4▼
【0009】
生成する過酸化水素イオンは式▲3▼に従って還元され、又式▲4▼に従って自己分解し水酸化物イオンとなって結果的にその生成効率が低下してしまう。
しかし本発明では導電性電極基体表面に金が被覆され更にチオール基あるいはジスルフィド基を含む有機化合物により修飾され電極表面にAu−S結合が形成されている。スーパーオキシドイオンは前述の式▲2▼により過酸化水素に変換されるが、式▲3▼では過酸化水素イオンのさらなる還元、式▲4▼では過酸化水素イオンの自己分解を回避できれば反応が進行しない。前記Au−S結合が形成された電極表面は疎水性であり、式▲1▼の反応は有利に起こるが過酸化水素イオンの還元反応は起こりにくくなり(即ち過電圧が大きくなり)、又Au電極表面にイオウ化合物が結合することによってAuそのものの過酸化水素イオン分解能を被毒し、結果として過酸化水素イオンの分解が起こりにくくなる。通常の電極表面では酸素の2電子還元生成物である過酸化水素はさらに還元あるいは自己分解して徐々にその場で消耗するが、本発明に係る電極のように電極表面にAu−S結合が形成されるとこれらの両反応が抑制され、電解反応で使用する溶液中に最終生成物である過酸化水素が安定に残り、高生成効率が達成される。更にチオール基の疎水性により混入しやすい不純物の悪影響が起こりにくくなる。なお電極反応を行う電子導電性を有する触媒としてポリアニリン等が知られているが、この触媒は反応場を与えているのみであり、本発明のチオール基あるいはジスルフィド基を含む有機化合物とは異なっている。
【0010】
本発明で使用する導電性電極基体は、カーボン、チタン、ニオブ、タンタル、ニッケル、鉄あるいはそれらの酸化物等の耐食性を有する材料で作製し、金網、粉末焼結体、金属繊維焼結体等の形態に成型する。酸素供給や処理能力向上のためには多孔体であることが望ましいが、平板状等としても生成効率上昇に寄与できる。
更にガス拡散電極の形態とすることも好ましく、カーボン粉末を原料として導電性電極基体を作製し、これを使用してガス拡散電極を作製しても良い。この場合ガス供給層を電極内部に作製し、裏面からガスを供給するように構成する。反応生成ガス及び液の供給及び除去を速やかに行うために、疎水性や親水性の材料を分散担持して使用することが望ましい。例として金触媒をカーボン粉末上に担持し、これをフッ素樹脂を用いて固定したカーボンクロス(日本カーボン株式会社製)製多孔製陰極がある。この他に親水性の反応層と撥水性のガス拡散層を両面に有するいわゆる半疎水型ガス拡散電極の使用が望ましい。又ガス拡散電極を陽イオン交換膜に密着させて使用こともでき両者間の距離を最小に維持できるので、これにより電解電圧も最小にすることができる。但し生成した陰極液は、ガス拡散電極を通してイオン交換膜とは反対側に抜くこと、又ガス供給は液抜き側から行うため、構造としては僅かに複雑になる。前記ガス拡散電極と陽イオン交換膜の密着は前もって機械的に結合させておくか、あるいは電解時に0.1 から30kgf/cm2 程度の圧力を与えれば良い。
【0011】
前記導電性電極基体には前述の通り金を被覆する。該被覆は、熱分解法、樹脂による固着法、蒸着法、電気めっき、無電解めっき等の手法により10〜100 g/m2 となるように被覆する。
次いでこの導電性電極基体表面にチオール基あるいはジスルフィド基を含む有機化合物を被覆する。該化合物としては、チオフェノール、p−チオクレゾール、2−メルカプトピリミジン、ブタンチオール、2−アミノエタンチオール、2−メルカプトエタノール、3−メルカプトプロパノール、3−メルカプトプロピオン酸、メルカプト酢酸、2−メルカプトピリジン、エチレンジスルフィド、フェニルジスルフィド、2−ヒドロキルジスルフィド等がある。
前記被覆は、チオール成分を溶かした水や有機溶媒(例えばメタノールやアセトン)に前記電極基体を浸漬すれば、該電極基体の金表面に容易にかつ選択的に形成される。固着されずに電極基体表面に残っているチオールあるいはジスルフィド化合物は有機溶媒のみの溶液に浸漬すると容易に除去され、更に水洗及び乾燥して酸素還元用電極とする。なおこのようにチオール基あるいはジスルフィド基を有する化合物による修飾は極めて簡単で、仮に使用後に酸素還元用電極が消耗した場合でもチオール基あるいはジスルフィド基を含む有機化合物の溶液に浸漬するだけで容易に再活性化できる。
【0012】
この酸素還元用電極は過酸化水素製造用電解槽の陰極として使用できる。この電解槽は陽イオン交換膜で陽極室と陰極室に区画された2室型電解槽とすることが望ましい。陽イオン交換膜を使用するのは、陰極室で生成する過酸化水素が陽極室へ移行して酸化され水と酸素に分解されることを防止して高効率で過酸化水素を製造し、かつ過酸化水素の濃度を高く維持してその生成量を減らすことにより電解液の電気伝導度を高く保って電解電圧を低くし電力原単位を低下させるためである。使用できる陽イオン交換膜は特に限定されないが、過酸化水素のような酸化剤に耐久性を有するフッ素樹脂系の膜を使用することが望ましく、代表的な陽イオン交換膜として、デュポン社製の商品名ナフィオン115 、117 、315 、350 等のパーフルオロスルフォン酸系の膜がある。
陽イオン交換膜の陽極室側には陽極を設置する。この陽極に関しては特に限定されず、電解液の液性により決定すれば良い。
【0013】
なお陽イオン交換膜とガス拡散陰極の間に酸化ジルコニウムや酸化珪素から成るシート状の親水性液透過層を設置しても良い。この親水性液透過層は、ガス拡散陰極を透過して陰極室側に取り出されるべき生成物を含む陰極液を該親水性液透過層の周縁部に取り出しすことにより、ガス供給を阻害することになる陰極液がガス拡散陰極中に滞留することを回避して、円滑なガス供給及び取り出しを行って電解電圧の低下をも達成する機能を有する。
なお本発明に係る電極はその表面に金属−S結合を介してイオウ化合物を修飾することを利用して、生物が付着しやすい配管を本発明の電極で構成し、別個設置した陽極との間に通電しかつ酸素を供給すると、配管への生物付着を防止できる。
【0014】
次に添付図面に基づいて本発明の酸素還元用電極を使用する過酸化水素の製造用電解槽を例示するが、本発明はこれに限定されるものではない。
図1は、本発明の酸素還元用電極を使用する過酸化水素製造用電解槽の一例を示す縦断面図である。
電解槽本体1は、陽イオン交換膜2により陽極室3と陰極室4に区画され、陽極室3には前記陽イオン交換膜2と僅かに離間して、エクスパンドメッシュ等の多孔性の不溶性金属陽極5が設置されている。前記陽イオン交換膜2の陰極室面にはガス拡散陰極6が密着し、該ガス拡散陰極6の陽イオン交換膜の反対面には陰極集電体7が接続されている。該ガス拡散陰極6は、カーボン粉末をフッ素樹脂をバインダーとして成型したカーボンクロスの表面に金触媒を担持し、このカーボンクロスをブタンチオール等のチオール化合物あるいはエチルジスルフィドなどのジスルフィド化合物を有機溶媒に溶解した溶液に浸漬し取り出した後、洗浄及び乾燥して作製する。
8は陽極室3底板に形成された陽極液供給口、9は陽極室3天板に形成された陽極液及び生成酸素ガス取出口、10は陰極室4天板に形成された過酸化水素取出口、11は陰極室4底板に形成された酸素含有ガス供給口である。
【0015】
このような構成から成る電解槽本体1の陽極液供給口8から例えば水酸化ナトリウムの希釈水溶液を、又酸素含有ガス供給口10から酸素含有ガスを供給しながら陽極5及び陰極6間に通電すると、陽極室でナトリウムイオン及び水素イオンが生じ陽イオン交換膜2を透過して陰極室4に達する。
一方陰極室では酸素還元によりスーパーオキシドイオンが陰極表面で生成し、さらに過酸化水素イオンが生成する。チオール化合物あるいはジスルフィド化合物で修飾した陰極表面で過酸化水素イオンのさらなる電極還元及び自己分解が抑制される。従って生成したスーパーオキシドイオンがほぼ定量的に過酸化水素に変換されるため高電流効率が達成される。
【0016】
【実施例】
次に本発明による酸素還元用電極を使用する過酸化水素製造の実施例を記載するが、該実施例は本発明を限定するものではない。
【0017】
【実施例1】
電極面積が0.2 dm2 であり、酸化イリジウム(IrO2 )触媒を担持したチタン製の多孔性の不溶性電極を陽極とした。
熱分解法により金触媒を100 g/m2 の割合で担持したカーボン粉末(商品名:Vulcan XC-72) をフッ素樹脂(三井デュポン株式会社性、30J)をバインダーとして、カーボンクロス(日本カーボン株式会社製)製の多孔性電極基体に担持した。この基体を、ブタンチオールを50ミリモル溶解したメタノールに1時間浸漬し取り出し、更にメタノールのみに浸漬して前記カーボンクロスに固着されなかったカーボン粉末やフッ素樹脂を除去し乾燥してガス拡散陰極とした。
このガス拡散陰極を陽イオン交換膜であるナフィオン350 (デュポン社製)と密着するように設置し、該陽イオン交換膜の反対側には極間距離が5mmとなるように液流通用の空間を隔てて前記陽極を設置して図1に示すような電解槽を構成した。
陽極室側に1%の水酸化ナトリウム水溶液を毎分6ml供給し、陰極ガス室側には陰極の裏面の酸素を毎分20ml供給し、温度30℃で2Aの電流を流したところ、3.2 g/リットルの過酸化水素を含む溶液が電流効率90%で得られた。
【0018】
【実施例2】
ブタンチオールをチオフェノールとしたこと以外は実施例1と同一条件で電解槽を構成しかつ電解を行ったところ同様に3.2 g/リットルの過酸化水素を含む溶液が電流効率90%で得られた。
【0019】
【比較例1】
ブタンチオールを溶解したメタノールに浸漬せずかつ更にメタノールのみに浸漬しなかったこと以外は実施例1と同一条件で電解槽を構成しかつ電解を行ったところ1.8 g/リットルの過酸化水素を含む溶液が電流効率50%で得られた。
【0020】
【発明の効果】
本発明は、少なくとも一部に金を被覆した導電性電極基体表面をチオール基あるいはジスルフィド基を含む有機化合物で修飾しAu−S結合させ、酸素還元により過酸化水素を製造することを特徴とする酸素還元用電極である。
本発明の電極を過酸化水素製造用に使用すると、電極表面にAu−S結合が存在するため、中間体のスーパーオキシドイオンの生成が有利になり、しかも次に生成する過酸化水素イオンが無駄に消耗することがなく、最終的に電解液中に目的生成物である過酸化水素として残るため、従来技術では得られない高い値の生成効率が得られる。更にこの電極ではチオール化合物あるいはジスルフィド化合物による修飾が容易で、使用により電極が消耗した場合でも電極を原料溶液に浸漬するだけで簡単に再活性化できる。
【0021】
又この本発明の酸素還元用電極は陰極として隔膜であるイオン交換膜に密着させ、該電極に酸素含有ガスを供給し酸素を還元することにより過酸化水素を製造するために使用することもできる。
この方法でもチオール系物質の有する過酸化水素製造に関する高電流効率のため、高効率で過酸化水素を製造できる。
【図面の簡単な説明】
【図1】本発明による酸素還元用電極を使用する過酸化水素製造用電解槽の一例を示す縦断面図。
【符号の説明】
1・・・電解槽本体 2・・・陽イオン交換膜 3・・・陽極室 4・・・陰極室 5・・・不溶性金属陽極 6・・・ガス拡散陰極 7・・・陰極集電体
8・・・陽極液供給口 9・・・陽極液及び生成酸素ガス取出口 10・・・過酸化水素取出口 11・・・酸素含有ガス供給口[0001]
[Industrial application fields]
The present invention relates to an oxygen reduction electrode for producing hydrogen peroxide subjected to surface modification and a method for producing hydrogen peroxide using the electrode, and more particularly, an organic compound containing a thiol group or a disulfide group. The present invention relates to a modified electrode and a method for producing hydrogen peroxide using the electrode.
[0002]
[Prior art and its problems]
Reactive oxygen species have an important role in vivo in connection with bioactive substance synthesis, bactericidal action, aging phenomenon, and the like. The active oxygen species can be produced on-site by applying energy such as light (ultraviolet rays), electricity, and ultrasonic waves to the raw materials hydrogen peroxide, ozone, oxygen, water, etc. The energy efficiency required is generally low. Recently, the possibility of using novel organic materials as catalysts that generate electrochemically active oxygen (superoxide ions, etc.) has been pointed out (Matsumoto, Tokuda, Osaka, Electroanalysis,
Hydrogen peroxide is a useful basic chemical indispensable in the food, pharmaceutical, pulp, fiber and semiconductor industries. Conventionally, hydrogen peroxide is industrially obtained by auto-oxidizing 2-alkylanthraquinol, and at the same time, the anthraquinone obtained at the same time is reduced by hydrogen to return it to the original anthraquinol, and mass synthesis is continuously performed. Yes. The purification requires complicated operations such as repeated rectification, and hydrogen peroxide is unstable and cannot be stored for a long period of time. Therefore, demand for on-site hydrogen peroxide production equipment is increasing.
[0003]
In power plants and factories that use seawater as cooling water, it has traditionally been used to generate hypochlorous acid by directly electrolyzing seawater to prevent the attachment of organisms inside the condenser. However, the use of hypochlorous acid is being regulated from the viewpoint of environmental conservation. In other words, this is to prevent organochlorine compounds from being formed due to the reaction of hypochlorous acid with the organisms and organic substances in the sea water, which causes secondary pollution. On the other hand, it has also been reported that when a small amount of hydrogen peroxide is added to the cooling water, there is a good biofouling prevention effect. However, as described above, there are still problems of safety and pollution countermeasures associated with transportation.
Conventionally, the production of hydrogen peroxide using a reduction reaction of oxygen gas has been proposed. US Pat. No. 3,592,749 has several types of hydrogen peroxide electrolytic production equipment, and US Pat. No. 4,384,931 has an alkaline solution using an ion exchange membrane. A method for producing a hydrogen peroxide solution is disclosed. US Pat. No. 3,969,201 proposes an apparatus for producing hydrogen peroxide comprising a three-dimensional carbon cathode and an ion exchange membrane. However, in these methods, the amount of alkali essential for the production of hydrogen peroxide increases almost in proportion to the produced hydrogen peroxide, so the alkali concentration becomes too high with respect to the concentration of hydrogen peroxide obtained, and the application is limited. End up.
[0004]
Furthermore, Journal of Electrochemical Society, vol.130, 1117- (1983) proposed a method for stably obtaining an acidic hydrogen peroxide solution by using a cation / anion exchange membrane and supplying sulfuric acid to an intermediate chamber. Yes. Furthermore, Electrochemical 57, p1073 (1989) reports a method for improving performance by using a membrane electrode assembly as an anode. However, these methods require power consumption and have a problem in economic efficiency, and an electrolyzer that can be satisfactorily satisfied has not been obtained so far. U.S. Pat. No. 4,631,200 and U.S. Pat. No. 4,921,587 disclose methods using a porous membrane material and a hydrophobic carbon cathode. However, in this method, it is difficult to control the transfer amount and speed of the electrolyte solution from the anode chamber to the cathode chamber, and the operation is complicated.
It is reported that almost neutral hydrogen peroxide can be obtained by electrolyzing a gas diffusion electrode in close contact with the ion exchange membrane and supplying pure water to the anode chamber and oxygen to the cathode chamber. The hydrogen peroxide concentration is low.
A method of synthesizing from oxygen and hydrogen using a palladium catalyst under high pressure and a method of synthesizing in a fuel cell have been proposed, but are impractical because of the high pressure.
Treated water contains impurities such as calcium and magnesium, and when hydrogen peroxide is generated by the reduction reaction of oxygen, alkali is always generated. Therefore, the reaction with these hydroxides or existing carbon dioxide It is known that precipitation occurs and the electrode reaction is inhibited. Carbon is mainly used as the electrode material, but its life is short because it is consumed by hydrogen peroxide. Like carbon, gold capable of proceeding with two-electron reduction is chemically stable and known as a catalyst for hydrogen peroxide production, but its current efficiency is low and impractical.
[0005]
OBJECT OF THE INVENTION
An object of the present invention is to provide an electrode for reducing oxygen to obtain hydrogen peroxide with high efficiency and a method for producing hydrogen peroxide using the electrode.
[0006]
[Means for solving problems]
The present invention is characterized in that hydrogen peroxide is produced by oxygen reduction by modifying the surface of a conductive electrode substrate, at least partially coated with gold, with an organic compound containing a thiol group or a disulfide group, followed by Au-S bonding. An oxygen reduction electrode and a method characterized in that hydrogen peroxide is produced by closely contacting an ion exchange membrane as a diaphragm with the electrode as a cathode, and supplying oxygen-containing gas to the electrode to reduce oxygen. .
[0007]
The present invention will be described in detail below.
The electrode for oxygen reduction of the present invention covers gold on at least a part of the surface of a conductive electrode substrate made of a metal, metal oxide, carbon or the like, which is a porous or flat plate material, and further has a thiol group or The organic compound containing a disulfide group is preferably modified into a thin film (self-assembled monolayer).
The reason why the generation efficiency of hydrogen peroxide is increased by the electrode of the present invention can be estimated as follows.
In general, in hydrogen peroxide generation by oxygen reduction, first, superoxide ions, which are one-electron reduction products of oxygen, are generated according to formula (1), and these superoxide ions are further converted according to formula (2) or formula (3). It is converted into hydrogen peroxide ions, which are two-electron reduction products of oxygen, and proceeds.
[0008]
O 2 + e - → O 2 - ▲ 1 ▼
2O 2 − + H 2 O → O 2 + HO 2 − + OH − ( 2)
H0 2 − + H 2 O + 2e − → 3OH − ( 3)
2H0 2 - → 2OH - + O 2 ▲ 4 ▼
[0009]
The generated hydrogen peroxide ions are reduced according to the formula (3), and are self-decomposed according to the formula (4) to become hydroxide ions, resulting in a reduction in the generation efficiency.
However, in the present invention, the surface of the conductive electrode substrate is coated with gold and further modified with an organic compound containing a thiol group or a disulfide group to form an Au—S bond on the electrode surface. Superoxide ions are converted to hydrogen peroxide according to the above formula (2). In formula (3), further reduction of hydrogen peroxide ions, and in formula (4), the reaction can be achieved if self-decomposition of hydrogen peroxide ions can be avoided. Does not progress. The electrode surface on which the Au—S bond is formed is hydrophobic, and the reaction of formula (1) occurs advantageously, but the reduction reaction of hydrogen peroxide ions hardly occurs (that is, the overvoltage increases), and the Au electrode By binding the sulfur compound to the surface, the hydrogen peroxide ion resolution of Au itself is poisoned, and as a result, decomposition of hydrogen peroxide ions hardly occurs. On the normal electrode surface, hydrogen peroxide, which is a two-electron reduction product of oxygen, is further reduced or self-decomposed and gradually consumed on the spot. However, as in the electrode according to the present invention, Au—S bonds are present on the electrode surface. When formed, both of these reactions are suppressed, and hydrogen peroxide, which is the final product, remains stably in the solution used in the electrolytic reaction, and high production efficiency is achieved. In addition, the hydrophobicity of the thiol group makes it difficult for adverse impurities to easily enter. Polyaniline or the like is known as a catalyst having electronic conductivity for performing an electrode reaction, but this catalyst only provides a reaction field, which is different from the organic compound containing a thiol group or disulfide group of the present invention. Yes.
[0010]
The conductive electrode substrate used in the present invention is made of a corrosion-resistant material such as carbon, titanium, niobium, tantalum, nickel, iron or oxides thereof, and is made of a wire mesh, powder sintered body, metal fiber sintered body, etc. It is molded into the form. In order to supply oxygen and improve processing capacity, a porous body is desirable, but a flat plate or the like can also contribute to an increase in production efficiency.
It is also preferable to use a gas diffusion electrode. A conductive electrode substrate may be prepared using carbon powder as a raw material, and a gas diffusion electrode may be prepared using the conductive electrode substrate. In this case, the gas supply layer is formed inside the electrode, and the gas is supplied from the back surface. In order to quickly supply and remove the reaction product gas and liquid, it is desirable to use a hydrophobic or hydrophilic material in a dispersed manner. As an example, there is a porous cathode made of carbon cloth (manufactured by Nippon Carbon Co., Ltd.) in which a gold catalyst is supported on carbon powder and fixed with a fluororesin. In addition, it is desirable to use a so-called semi-hydrophobic gas diffusion electrode having a hydrophilic reaction layer and a water-repellent gas diffusion layer on both sides. In addition, the gas diffusion electrode can be used in close contact with the cation exchange membrane, and the distance between the two can be kept to a minimum, thereby minimizing the electrolysis voltage. However, since the produced catholyte is drawn out to the opposite side of the ion exchange membrane through the gas diffusion electrode, and the gas supply is performed from the liquid withdrawal side, the structure is slightly complicated. The adhesion between the gas diffusion electrode and the cation exchange membrane may be mechanically bonded in advance, or a pressure of about 0.1 to 30 kgf / cm 2 may be applied during electrolysis.
[0011]
The conductive electrode substrate is coated with gold as described above. The coating is performed so as to be 10 to 100 g / m 2 by a technique such as a thermal decomposition method, a resin fixing method, a vapor deposition method, electroplating, or electroless plating.
Next, an organic compound containing a thiol group or a disulfide group is coated on the surface of the conductive electrode substrate. Examples of the compound include thiophenol, p-thiocresol, 2-mercaptopyrimidine, butanethiol, 2-aminoethanethiol, 2-mercaptoethanol, 3-mercaptopropanol, 3-mercaptopropionic acid, mercaptoacetic acid, 2-mercaptopyridine. , Ethylene disulfide, phenyl disulfide, 2-hydroxy disulfide and the like.
The coating can be easily and selectively formed on the gold surface of the electrode substrate by immersing the electrode substrate in water or an organic solvent (for example, methanol or acetone) in which a thiol component is dissolved. The thiol or disulfide compound remaining on the electrode substrate surface without being fixed is easily removed when immersed in a solution containing only an organic solvent, and further washed with water and dried to obtain an electrode for oxygen reduction. Such modification with a compound having a thiol group or disulfide group is very simple. Even if the electrode for oxygen reduction is consumed after use, it can be easily re-applied by simply immersing it in an organic compound solution containing a thiol group or disulfide group. Can be activated.
[0012]
This oxygen reduction electrode can be used as a cathode of an electrolytic cell for producing hydrogen peroxide. This electrolytic cell is preferably a two-chamber electrolytic cell partitioned by a cation exchange membrane into an anode chamber and a cathode chamber. The cation exchange membrane is used to produce hydrogen peroxide with high efficiency by preventing hydrogen peroxide generated in the cathode chamber from being transferred to the anode chamber and being oxidized and decomposed into water and oxygen, and This is because by maintaining the hydrogen peroxide concentration high and reducing the amount of hydrogen peroxide produced, the electrical conductivity of the electrolyte is kept high, the electrolysis voltage is lowered, and the power consumption is reduced. Although the cation exchange membrane that can be used is not particularly limited, it is desirable to use a fluororesin-based membrane that is durable against an oxidizing agent such as hydrogen peroxide. As a typical cation exchange membrane, There are perfluorosulfonic acid membranes such as Nafion 115, 117, 315, 350 under the trade name.
An anode is installed on the anode chamber side of the cation exchange membrane. The anode is not particularly limited and may be determined according to the liquidity of the electrolytic solution.
[0013]
A sheet-like hydrophilic liquid permeable layer made of zirconium oxide or silicon oxide may be provided between the cation exchange membrane and the gas diffusion cathode. This hydrophilic liquid permeable layer inhibits gas supply by taking out the catholyte containing the product to be taken out to the cathode chamber side through the gas diffusion cathode to the peripheral part of the hydrophilic liquid permeable layer. This prevents the catholyte from becoming stagnant in the gas diffusion cathode and performs a smooth gas supply and extraction to achieve a reduction in electrolysis voltage.
The electrode according to the present invention uses a sulfur compound modified on the surface via a metal-S bond to form a pipe to which organisms easily adhere with the electrode of the present invention, and between the separately installed anodes. If electricity is supplied to the pipe and oxygen is supplied, it is possible to prevent the organism from attaching to the pipe.
[0014]
Next, an electrolytic cell for producing hydrogen peroxide using the oxygen reduction electrode of the present invention will be illustrated based on the attached drawings, but the present invention is not limited to this.
FIG. 1 is a longitudinal sectional view showing an example of an electrolytic cell for producing hydrogen peroxide using the oxygen reduction electrode of the present invention.
The electrolytic cell main body 1 is divided into an
8 is an anolyte supply port formed on the bottom plate of the
[0015]
When a dilute aqueous solution of, for example, sodium hydroxide is supplied from the
On the other hand, in the cathode chamber, superoxide ions are generated on the cathode surface by oxygen reduction, and hydrogen peroxide ions are further generated. Further electrode reduction and autolysis of hydrogen peroxide ions are suppressed at the cathode surface modified with a thiol compound or disulfide compound. Therefore, since the generated superoxide ion is almost quantitatively converted to hydrogen peroxide, high current efficiency is achieved.
[0016]
【Example】
Next, although the Example of hydrogen peroxide manufacture using the electrode for oxygen reduction by this invention is described, this Example does not limit this invention.
[0017]
[Example 1]
A porous insoluble electrode made of titanium having an electrode area of 0.2 dm 2 and supporting an iridium oxide (IrO 2 ) catalyst was used as an anode.
Carbon powder (product name: Vulcan XC-72) carrying a gold catalyst at a rate of 100 g / m 2 by pyrolysis method, using fluororesin (Mitsui DuPont, 30J) as a binder and carbon cloth (Nippon Carbon Co., Ltd.) It was carried on a porous electrode substrate made by Kogyo Co., Ltd. This substrate was immersed in methanol containing 50 mmol of butanethiol for 1 hour, taken out, and further immersed in methanol alone to remove carbon powder and fluororesin that were not fixed to the carbon cloth and dried to form a gas diffusion cathode. .
This gas diffusion cathode is installed in close contact with Nafion 350 (manufactured by DuPont), which is a cation exchange membrane. On the opposite side of the cation exchange membrane, there is a space for liquid circulation so that the distance between the electrodes is 5 mm. The anode was installed with a gap therebetween to constitute an electrolytic cell as shown in FIG.
When 6 ml of 1% sodium hydroxide aqueous solution is supplied to the anode chamber side and 20 ml of oxygen on the back side of the cathode is supplied to the cathode gas chamber side at a temperature of 30 ° C. and a current of 2 A is applied, 3.2 g A solution containing 1 / liter of hydrogen peroxide was obtained with a current efficiency of 90%.
[0018]
[Example 2]
Except that butanethiol was changed to thiophenol, an electrolytic cell was constructed under the same conditions as in Example 1 and electrolysis was performed. Similarly, a solution containing 3.2 g / liter of hydrogen peroxide was obtained with a current efficiency of 90%. .
[0019]
[Comparative Example 1]
An electrolytic cell was constructed and electrolyzed under the same conditions as in Example 1 except that it was not immersed in methanol in which butanethiol was dissolved and was not further immersed in methanol alone, and it contained 1.8 g / liter of hydrogen peroxide. A solution was obtained with a current efficiency of 50%.
[0020]
【The invention's effect】
The present invention is characterized in that hydrogen peroxide is produced by oxygen reduction by modifying the surface of a conductive electrode substrate, at least partially coated with gold, with an organic compound containing a thiol group or a disulfide group, followed by Au-S bonding. This is an electrode for oxygen reduction.
When the electrode of the present invention is used for the production of hydrogen peroxide, since an Au-S bond exists on the surface of the electrode, the production of intermediate superoxide ions is advantageous, and the hydrogen peroxide ions produced next are wasted. In the end, it remains as hydrogen peroxide, which is the target product, in the electrolytic solution, so that a high generation efficiency that cannot be obtained by the prior art can be obtained. Furthermore, this electrode can be easily modified with a thiol compound or a disulfide compound, and even when the electrode is consumed due to use, it can be easily reactivated simply by immersing the electrode in the raw material solution.
[0021]
The oxygen reduction electrode of the present invention can also be used to produce hydrogen peroxide by being closely attached to an ion exchange membrane, which is a diaphragm, as a cathode, and supplying oxygen-containing gas to the electrode to reduce oxygen. .
This method can also produce hydrogen peroxide with high efficiency because of the high current efficiency related to the production of hydrogen peroxide possessed by the thiol-based material.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an example of an electrolytic cell for producing hydrogen peroxide using an oxygen reduction electrode according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Electrolyzer
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32880298A JP3949299B2 (en) | 1998-11-05 | 1998-11-05 | Electrode for oxygen reduction and method for producing hydrogen peroxide using the electrode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32880298A JP3949299B2 (en) | 1998-11-05 | 1998-11-05 | Electrode for oxygen reduction and method for producing hydrogen peroxide using the electrode |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000144466A JP2000144466A (en) | 2000-05-26 |
| JP3949299B2 true JP3949299B2 (en) | 2007-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| JP32880298A Expired - Fee Related JP3949299B2 (en) | 1998-11-05 | 1998-11-05 | Electrode for oxygen reduction and method for producing hydrogen peroxide using the electrode |
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| JP (1) | JP3949299B2 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014192891A1 (en) | 2013-05-29 | 2014-12-04 | 株式会社 東芝 | Reduction catalyst and chemical reactor |
| US20150114834A1 (en) * | 2013-10-31 | 2015-04-30 | Toyota Motor Engineering & Manufacturing North America, Inc. | Surface modified electrodes for electrochemical syngas production |
| JP6239412B2 (en) * | 2014-03-14 | 2017-11-29 | 株式会社東芝 | Oxidation electrode and electrochemical device |
| JP6921923B2 (en) * | 2017-01-25 | 2021-08-18 | 株式会社東芝 | Reduction catalyst, chemical reactor using it, reduction method, and reduction product production system |
| JP6649293B2 (en) * | 2017-01-25 | 2020-02-19 | 株式会社東芝 | Reduction catalyst, and chemical reaction device, reduction method and reduced product production system using the same |
| JP7693598B2 (en) * | 2022-03-18 | 2025-06-17 | 株式会社東芝 | Electrode catalyst layer for electrolytic cell, electrode for electrolytic cell, and carbon dioxide electrolysis device |
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| JP2000144466A (en) | 2000-05-26 |
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