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JP3963674B2 - Lock ring insertion method of the separation prevention joint - Google Patents
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JP3963674B2 - Lock ring insertion method of the separation prevention joint - Google Patents

Lock ring insertion method of the separation prevention joint Download PDF

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Publication number
JP3963674B2
JP3963674B2 JP2001252182A JP2001252182A JP3963674B2 JP 3963674 B2 JP3963674 B2 JP 3963674B2 JP 2001252182 A JP2001252182 A JP 2001252182A JP 2001252182 A JP2001252182 A JP 2001252182A JP 3963674 B2 JP3963674 B2 JP 3963674B2
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JP
Japan
Prior art keywords
lock ring
receiving port
hole
joint
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2001252182A
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Japanese (ja)
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JP2003056768A (en
Inventor
範行 荒川
正蔵 岸
彰 山下
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Kubota Corp
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Kubota Corp
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Filing date
Publication date
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Priority to JP2001252182A priority Critical patent/JP3963674B2/en
Publication of JP2003056768A publication Critical patent/JP2003056768A/en
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Publication of JP3963674B2 publication Critical patent/JP3963674B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、離脱防止継手のロックリング挿入方法に関する。
【0002】
【従来の技術】
老朽管の更生手段として、老朽管路を鞘管とし、その管内に新管を推進工法で順次挿入し敷設する既設管更生工法、いわゆるパイプインパイプ工法が知られている。
【0003】
このような工法に採用される管継手として、たとえば図6に示すように受口1の内周に形成したロックリング収納溝2にロックリング3を装着するとともに、挿口5の外周に一定の軸方向巾を有する周方向の係合溝6を形成し、この係合溝6にロックリング3を位置させるようにし、セットボルト8を締付けてロックリング3を係合溝6内に締め付けるようにした離脱防止構造の耐震継手10がある。
【0004】
このような構成であると、係合溝6の受口開口側内壁6aにロックリング3が当たる位置まで挿口5の入り込みが可能であるとともに、受口奥側の内壁6bにロックリング3が係り合うまで受口1からの挿口5の抜け出しが可能となり、係合溝6の軸方向巾の範囲の伸縮しろができ、耐震性能が付与される。
【0005】
なお、図6において4はシール用ゴム輪を示し、受口1内面の収納溝1aに配置され、収納溝1aに形成した突起1bにシール用ゴム輪4の凹部4aを嵌合させることにより挿口5の挿入時に受口1奥方へ押し込まれてしまわないように保持されている。
【0006】
ところで、こうした更生工法においては流路断面積の減少を避けるため、新管の外径は既設管内を通過し得る最大限の径とする一方、管壁の肉厚を薄くし新管内径をできるだけ大きくして流路断面積を最大限確保することが行われる。
【0007】
そのため耐震管継手10においても受口の肉厚を薄くし内径を出来るだけ大きくするように設計される。
ところが、このようにして新管の耐震継手を設計すると、受口1内面に配設されるロックリング3の径方向肉厚と受口1内面に形成されるロックリング収納溝2の深さdとの関係に制約が生じ、耐震性能を一般の管継手と同様なレベルに維持するのが困難となる問題があった。
【0008】
例えば、受口1の収納溝2内に収納されるロックリング3は、挿口5が挿入されるときは拡径変形して収納溝2底面に密着するが、挿口5を余裕をもって通過させるため、公差も考慮してロックリング3が確実に拡径変形できるように収納溝2の深さを決定すると、受口の管壁肉厚が薄くされていることと相俟って、収納溝2部分の肉厚tが局部的に薄くなってしまい、この薄さのために受口の強度が低下し、一般的な耐震継手に対し耐震性能が低くなってしまうこととなる。
【0009】
一方、ロックリング収納溝2部分の管の肉厚tの局部的薄さにより受口1の強度が低下するのを防止するため、図7に示すように受口1内面に形成されるロックリング収納溝2の深さdを浅く、ロックリング収納部の肉厚tを厚くして受口1の強度を増し、前記ロックリング3を収納した時に該ロックリング3の内径rが挿口外径Rよりも小さくなり得るようにして耐震性を発揮できるようにすることが考えられている。
【0010】
ところが、このようにすると、ロックリング収納溝2の深さが浅いのでロックリング3を嵌め込んだ状態では挿口5の外径Rがロックリング3の内径rより大きくなるので挿入が困難となる。
【0011】
そこで、前記受口1外側面より前記ロックリング収納溝2に連通する貫通孔7を前記受口1の接線方向に沿って貫設し、ロックリング3のない状態で挿口5を受口1に挿入後、受口1の外側面から前記貫通孔7を通じ前記挿口5の係合溝6に向かい合ったロックリング収納溝2にロックリング構成部材3aを挿入可能とし、ここからロックリング構成部材3aを挿入し、最終的にセットボルト8…で締め付けるようにして、3DkN(0.3Dtf、D:呼び径)の離脱防止力を発揮し得るようにした既設管更生工法用耐震継手が提案されている。
【0012】
【発明が解決しようとする課題】
ところが、ロックリング3は通常、鋼製であるため、このような剛性のある部材を受口1内周の湾曲したロックリング収納溝2に沿わせて挿入していくと、ロックリング3が受口内面や挿口外面のロックリング収納溝内面を強くこすり、これら収納溝内面に傷を付けてしまうことがある。そして、この傷が受口や挿口の腐蝕の原因になることがある問題があった。
【0013】
この発明は、上記問題に鑑み、受口外面から受口内面の収納溝へロックリングを挿入する場合に、受口内面や挿口外面に傷を付けることなく安全に挿入することを課題としてなされたものである。
【0014】
【課題を解決するための手段】
請求項1の離脱防止継手のロックリング挿入方法は、一方の管の端部に形成された受口の内部に、他方の管の挿口を挿入した後、前記受口内面のロックリング収納溝に前記受口外面から貫通孔を通じてロックリング部材を挿入するようにした離脱防止継手において、前記受口内面のロックリング収納溝内と、挿口外面のロックリング収納溝内に予め薄い金属板製のガイド板を挿入した状態で管を接合し、この接合した管継手の受口外周のロックリング挿入用の貫通孔から薄い金属板製のガイド板間にロックリングを挿入していき、ロックリングの挿入後前記薄い金属板製のガイド板を前記貫通孔から引きぬくものである。
【0015】
従って、この離脱防止継手のロックリング挿入方法によれば、受口側面に形成した貫通孔からロックリングを強大な力で挿入しても、収納溝の内面は薄い金属板製のガイド板で保護され、傷つくのが防止される。
【0016】
【発明の実施の形態】
次に、この発明の離脱防止継手のロックリング挿入方法を説明する。
図1は、この発明の方法を実施する離脱防止継手の受口の要部破断斜視図、図2は同じく挿口の斜視図、図3は図1の受口に図2の挿口を接続した状態を示す断面図である。
【0017】
受口1内に挿口5を接続する前に、図1に示すように受口1内面のロックリング収納溝2と図2に示すように挿口5外面のロックリング係合溝6内に一周以上に渡ってステンレス鋼板などの薄い金属板製のガイド板11、11を設置する。
【0018】
なお、このガイド板11には、グリースなどの粘性の有る潤滑部材が表面に塗布され、この潤滑材によって収納溝に粘着仮固定できるようにされている。
また、ガイド板11は、受口1内に挿口5を挿入した後、受口1の側面に形成した貫通孔7から引き出すことの出来る長さ分長くなるように一周以上にわたって巻き付けられている。
【0019】
上記のようにガイド板11、11をそれぞれの収納溝2、6内に設置した後、挿口5を図3に示すように受口1内に挿入して接続する。
そして、接続後、ガイド板11、11の余剰部分を図3に示すように貫通孔7から引き出しておく。
【0020】
そして、図4に示すように、受口1外面の貫通孔7の近傍部分にロックリング挿入装置19を取り付ける。
このロックリング挿入装置19は、ピストンシリンダ往復駆動装置19aを有し一端は受口1に対し固定される固定アーム22に軸支され、他端の作動ロッド19bの先端は受口1に対し周方向に移動可能に支持されたスライダ20に連結され、このスライダ20にはロックリング3と着脱自在に係合する係合装置19cが設けられている。
【0021】
そして、受口1外面に沿うように湾曲配置したロックリング3を前記スライダ20の係合装置19cに係合させる。
次いで、貫通孔7から引き出された二枚のガイド板11、11の間にロックリング3が挟まれるようにして先端を貫通孔7に挿入し、次いで、ピストンシリンダ往復駆動装置19aを図5に示す実線の状態から仮想線で示すように作動させ、貫通孔7へロックリング3をガイドローラ18a、18b、18cにガイドさせつつ送り込んでいく。
【0022】
このとき、ロックリング3は二枚のガイド板11、11間に挟まれるようにしてロックリング収納溝2、6内へと進んで行く。
従って、収納溝2、6の内面は、ステンレス鋼板などの薄い金属板よりなるガイド板11、11によってそれぞれのロックリング3と直接接触してしまうのが防止されるので傷付きが防止される。
【0023】
また、上記ガイド板11、11にはロックリング3と接触する面にもグリースのような粘性のある潤滑油を塗布する事が出来るので、この塗布によってロックリング3との摩擦抵抗を軽減することもできる。
【0024】
そして、ロックリング3を全周に渡って挿入すれば、終端をロックリング収納溝内へハンマーなどで叩き込み、全体を収納溝内へ収納する。
その後、貫通孔7から一部をはみ出させているガイド板11、11を管外へと引き出し、セットボルト8を締めつけてロックリング3の設置を終了するのである。
【0025】
【発明の効果】
この発明は以上説明したように、受口外面の貫通孔からロックリングを挿入するようにした離脱防止継手において、ロックリング収納溝内に予め薄い金属板製のガイド板を挿入しておくので、収納溝内面が圧入されるロックリングとの接触摩擦によって傷つくのが防止されるのである。
【0026】
また、ガイド板は、ロックリングを挿入したあとは貫通孔から引きぬかれるのでこれらが邪魔になることも無く、効率よくロックリングを挿入することができる。
【図面の簡単な説明】
【図1】この発明の方法を実施する離脱防止継手の受口の要部破断斜視図である。
【図2】この発明の方法を実施する離脱防止継手の挿口の斜視図である。
【図3】図1の受口に図2の挿口を接続した状態を示す断面図である。
【図4】ロックリングを挿入している状態を示す断面図である。
【図5】図4の要部拡大図である。
【図6】従来の管継手の一部破断側面図である。
【図7】他の従来の管継手の一部破断側面図である。
【符号の説明】
1 受口
1a ロックリング収納溝
2 ロックリング収納溝
3 ロックリング
4 シール用ゴム輪
5 挿口
7 貫通孔
11 薄い金属板
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a lock ring insertion method for a detachment prevention joint.
[0002]
[Prior art]
As a method for rehabilitating old pipes, there is known an existing pipe rehabilitation method, a so-called pipe-in-pipe construction method, in which an old pipe line is used as a sheath pipe, and new pipes are sequentially inserted into the pipe by a propulsion method.
[0003]
As a pipe joint employed in such a construction method, for example, as shown in FIG. 6, a lock ring 3 is attached to a lock ring storage groove 2 formed on the inner periphery of the receiving port 1, and a fixed portion is provided on the outer periphery of the insertion port 5. A circumferential engagement groove 6 having an axial width is formed, the lock ring 3 is positioned in the engagement groove 6, and the set bolt 8 is tightened to tighten the lock ring 3 in the engagement groove 6. There is a seismic joint 10 having a detached prevention structure.
[0004]
With such a configuration, the insertion opening 5 can be inserted to a position where the lock ring 3 hits the receiving opening side inner wall 6a of the engaging groove 6, and the locking ring 3 is inserted into the inner wall 6b on the back side of the receiving opening. The insertion slot 5 can be pulled out from the receiving slot 1 until it is engaged with each other, the expansion / contraction margin in the range of the axial width of the engagement groove 6 can be achieved, and seismic performance is imparted.
[0005]
In FIG. 6, reference numeral 4 denotes a rubber ring for sealing, which is arranged in the storage groove 1a on the inner surface of the receiving port 1, and is inserted by fitting the recess 4a of the rubber ring 4 for sealing to the protrusion 1b formed in the storage groove 1a. It is held so as not to be pushed into the receiving port 1 when the mouth 5 is inserted.
[0006]
By the way, in this rehabilitation method, the outer diameter of the new pipe is set to the maximum diameter that can pass through the existing pipe in order to avoid a reduction in the cross-sectional area of the flow path, while the wall thickness of the new pipe is reduced to make the new pipe inner diameter as small as possible The maximum cross-sectional area is ensured by increasing the size.
[0007]
Therefore, the seismic pipe joint 10 is also designed to reduce the wall thickness of the receiving port and increase the inner diameter as much as possible.
However, when a seismic joint for a new pipe is designed in this way, the radial thickness of the lock ring 3 disposed on the inner surface of the receiving port 1 and the depth d of the lock ring housing groove 2 formed on the inner surface of the receiving port 1. There is a problem that it becomes difficult to maintain the seismic performance at the same level as general pipe joints.
[0008]
For example, the lock ring 3 housed in the housing groove 2 of the receiving port 1 is deformed to expand in diameter when the insertion slot 5 is inserted, and is closely attached to the bottom surface of the storage groove 2, but allows the insertion slot 5 to pass through with sufficient margin. Therefore, when the depth of the storage groove 2 is determined so that the diameter of the lock ring 3 can be surely expanded and deformed in consideration of the tolerance, the storage groove is coupled with the fact that the wall thickness of the pipe wall of the receiving port is reduced. The thickness t of the two portions is locally thinned, and the strength of the receiving port is lowered due to this thinness, and the seismic performance is lowered with respect to a general seismic joint.
[0009]
On the other hand, a lock ring formed on the inner surface of the receptacle 1 as shown in FIG. 7 in order to prevent the strength of the receptacle 1 from being lowered due to the local thinness of the wall thickness t of the tube in the lock ring housing groove 2 portion. The depth d of the storage groove 2 is shallow and the thickness t of the lock ring storage portion is increased to increase the strength of the receiving port 1. When the lock ring 3 is stored, the inner diameter r of the lock ring 3 becomes the insertion outer diameter R. It is considered to be able to exhibit earthquake resistance by being able to be smaller than the above.
[0010]
However, in this case, since the depth of the lock ring housing groove 2 is shallow, the outer diameter R of the insertion port 5 is larger than the inner diameter r of the lock ring 3 when the lock ring 3 is fitted, making insertion difficult. .
[0011]
Therefore, a through-hole 7 communicating with the lock ring housing groove 2 from the outer surface of the receiving port 1 is provided along the tangential direction of the receiving port 1, and the insertion port 5 is inserted into the receiving port 1 without the lock ring 3. After being inserted into the lock ring, the lock ring constituting member 3a can be inserted into the lock ring housing groove 2 facing the engaging groove 6 of the insert port 5 from the outer surface of the receiving port 1 through the through hole 7. A seismic joint for existing pipe rehabilitation method was proposed, in which 3a was inserted and finally tightened with set bolts 8 ... so as to be able to exert a 3DkN (0.3Dtf, D: nominal diameter) detachment prevention force. ing.
[0012]
[Problems to be solved by the invention]
However, since the lock ring 3 is usually made of steel, when such a rigid member is inserted along the curved lock ring storage groove 2 on the inner periphery of the receiving port 1, the lock ring 3 receives the lock ring 3. The inner surface of the lock ring storage groove on the inner surface of the mouth or the outer surface of the insertion port may be rubbed strongly, and the inner surface of the storage groove may be damaged. In addition, there is a problem that this scratch may cause corrosion of the receiving port and the insertion port.
[0013]
In view of the above problems, the present invention has been made in order to safely insert a lock ring without damaging the inner surface of the receiving port or the outer surface of the insertion port when inserting the lock ring from the outer surface of the receiving port into the storage groove on the inner surface of the receiving port. It is a thing.
[0014]
[Means for Solving the Problems]
The lock ring insertion method of the separation preventing joint according to claim 1 is characterized in that after inserting the insertion opening of the other pipe into the receiving opening formed at the end of one pipe, the lock ring housing groove on the inner surface of the receiving opening is inserted. In the detachment prevention joint in which the lock ring member is inserted from the outer surface of the receiving port through the through hole, a thin metal plate is previously formed in the lock ring storing groove on the inner surface of the receiving port and in the lock ring storing groove on the outer surface of the inserting port. The pipe is joined with the guide plate inserted, and the lock ring is inserted between the guide plate made of a thin metal plate through the lock ring insertion through-hole on the outer periphery of the joint fitting joint. After the insertion, the thin metal plate guide plate is pulled out from the through hole.
[0015]
Therefore, according to the lock ring insertion method of the separation preventing joint, even if the lock ring is inserted with a strong force from the through hole formed on the side surface of the receiving port, the inner surface of the storage groove is protected by a thin metal plate guide plate. And prevented from being damaged.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Next, a method for inserting the lock ring of the separation preventing joint according to the present invention will be described.
1 is a cutaway perspective view of a main part of a receptacle of a detachment preventing joint for carrying out the method of the present invention, FIG. 2 is a perspective view of the same slot, and FIG. 3 is a connection of the slot of FIG. 2 to the receptacle of FIG. It is sectional drawing which shows the state which carried out.
[0017]
Before connecting the insertion opening 5 into the receiving opening 1, the lock ring housing groove 2 on the inner face of the receiving opening 1 as shown in FIG. 1 and the lock ring engaging groove 6 on the outer face of the insertion opening 5 as shown in FIG. Guide plates 11 and 11 made of a thin metal plate such as a stainless steel plate are installed over one turn.
[0018]
The guide plate 11 is coated with a viscous lubricating member such as grease on the surface so that the adhesive can be temporarily fixed to the storage groove by the lubricant.
The guide plate 11 is wound over one or more rounds so as to be longer by a length that can be pulled out from the through hole 7 formed in the side surface of the receiving port 1 after the insertion port 5 is inserted into the receiving port 1. .
[0019]
After the guide plates 11 and 11 are installed in the respective storage grooves 2 and 6 as described above, the insertion slot 5 is inserted into and connected to the reception slot 1 as shown in FIG.
After the connection, the surplus portions of the guide plates 11 and 11 are drawn out from the through hole 7 as shown in FIG.
[0020]
Then, as shown in FIG. 4, a lock ring insertion device 19 is attached to the vicinity of the through hole 7 on the outer surface of the receiving port 1.
The lock ring insertion device 19 has a piston cylinder reciprocating drive device 19 a, one end of which is pivotally supported by a fixed arm 22 fixed to the receiving port 1, and the other end of the operating rod 19 b is connected to the receiving port 1. The slider 20 is connected to a slider 20 supported so as to be movable in the direction, and the slider 20 is provided with an engagement device 19c that is detachably engaged with the lock ring 3.
[0021]
Then, the lock ring 3 curvedly arranged along the outer surface of the receiving port 1 is engaged with the engagement device 19 c of the slider 20.
Next, the tip is inserted into the through-hole 7 so that the lock ring 3 is sandwiched between the two guide plates 11, 11 drawn out from the through-hole 7, and then the piston cylinder reciprocating drive device 19a is shown in FIG. The operation is performed as indicated by the phantom line from the state of the solid line shown, and the lock ring 3 is fed into the through hole 7 while being guided by the guide rollers 18a, 18b, 18c.
[0022]
At this time, the lock ring 3 advances into the lock ring housing grooves 2 and 6 so as to be sandwiched between the two guide plates 11 and 11.
Therefore, the inner surfaces of the storage grooves 2 and 6 are prevented from coming into direct contact with the respective lock rings 3 by the guide plates 11 and 11 made of a thin metal plate such as a stainless steel plate.
[0023]
In addition, since the guide plate 11, 11 can be coated with viscous lubricating oil such as grease on the surface in contact with the lock ring 3, the frictional resistance with the lock ring 3 can be reduced by this application. You can also.
[0024]
Then, when the lock ring 3 is inserted over the entire circumference, the end is struck into the lock ring storage groove with a hammer or the like, and the whole is stored in the storage groove.
Thereafter, the guide plates 11, 11 partially protruding from the through hole 7 are pulled out of the pipe, the set bolt 8 is tightened, and the installation of the lock ring 3 is finished.
[0025]
【The invention's effect】
As described above, in the separation preventing joint in which the lock ring is inserted from the through hole on the outer surface of the receiving port, the thin guide plate made of a metal plate is inserted into the lock ring storage groove in advance. The inner surface of the storage groove is prevented from being damaged by contact friction with the lock ring into which it is press-fitted.
[0026]
Further, since the guide plate is pulled out of the through hole after the lock ring is inserted, these do not get in the way and the lock ring can be inserted efficiently.
[Brief description of the drawings]
FIG. 1 is a fragmentary perspective view of a receiving port of a detachment preventing joint for carrying out the method of the present invention.
FIG. 2 is a perspective view of an insertion opening of a detachment prevention joint for carrying out the method of the present invention.
3 is a cross-sectional view showing a state in which the insertion port of FIG. 2 is connected to the receiving port of FIG. 1;
FIG. 4 is a cross-sectional view showing a state where a lock ring is inserted.
FIG. 5 is an enlarged view of a main part of FIG.
FIG. 6 is a partially broken side view of a conventional pipe joint.
FIG. 7 is a partially cutaway side view of another conventional pipe joint.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Receptacle 1a Lock ring storage groove 2 Lock ring storage groove 3 Lock ring 4 Rubber band for seal 5 Insert 7 Through hole 11 Thin metal plate

Claims (1)

一方の管の端部に形成された受口の内部に、他方の管の挿口を挿入した後、前記受口内面のロックリング収納溝に前記受口外面から貫通孔を通じてロックリング部材を挿入するようにした離脱防止継手において、
前記受口内面のロックリング収納溝内と、挿口外面のロックリング収納溝内に予め薄い金属板製のガイド板を挿入した状態で管を接合し、この接合した管継手の受口外周のロックリング挿入用の貫通孔から薄い金属板製のガイド板間にロックリングを挿入していき、ロックリングの挿入後前記薄い金属板製のガイド板を前記貫通孔から引きぬく離脱防止継手のロックリング挿入方法。
After inserting the insertion port of the other tube into the interior of the receiving port formed at the end of one of the tubes, the lock ring member is inserted through the through hole from the outer surface of the receiving port into the lock ring housing groove on the inner surface of the receiving port. In the anti-detachment joint designed to
A pipe is joined with a guide plate made of a thin metal plate inserted in advance in the lock ring housing groove on the inner surface of the receiving port and in the lock ring housing groove on the outer surface of the insertion port. The lock ring is inserted between the guide plate made of a thin metal plate from the through hole for inserting the lock ring, and after the lock ring is inserted, the guide plate made of the thin metal plate is pulled out of the through hole to lock the separation preventing joint. Ring insertion method.
JP2001252182A 2001-08-23 2001-08-23 Lock ring insertion method of the separation prevention joint Expired - Fee Related JP3963674B2 (en)

Priority Applications (1)

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JP2001252182A JP3963674B2 (en) 2001-08-23 2001-08-23 Lock ring insertion method of the separation prevention joint

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Application Number Priority Date Filing Date Title
JP2001252182A JP3963674B2 (en) 2001-08-23 2001-08-23 Lock ring insertion method of the separation prevention joint

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JP2003056768A JP2003056768A (en) 2003-02-26
JP3963674B2 true JP3963674B2 (en) 2007-08-22

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