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JP3965097B2 - Suction control mechanism of chamber coke oven generated gas - Google Patents
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JP3965097B2 - Suction control mechanism of chamber coke oven generated gas - Google Patents

Suction control mechanism of chamber coke oven generated gas Download PDF

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Publication number
JP3965097B2
JP3965097B2 JP2002271037A JP2002271037A JP3965097B2 JP 3965097 B2 JP3965097 B2 JP 3965097B2 JP 2002271037 A JP2002271037 A JP 2002271037A JP 2002271037 A JP2002271037 A JP 2002271037A JP 3965097 B2 JP3965097 B2 JP 3965097B2
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pressure
pipe
water
water seal
coke oven
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JP2004107466A (en
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純一 大塚
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Nippon Steel Corp
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Nippon Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、炭化室から発生したコークス炉ガスを上昇管を介してドライメインに排出する室式コークス炉における発生ガス吸引制御機構に関する。
【0002】
【従来の技術】
コークス炉の操業において発生したコークス炉ガスは、上昇管の立管部および曲管部を経てドライメインに集められ、ドライメインにおいて冷却された後、吸引本管に導かれて処理される。そして、石炭装入から乾留が終了するまでの工程では上昇管の曲管部とドライメインとを連通状態とし、乾留終了後に上昇管の曲管部とドライメインとを遮断状態とする必要がある。また、効率的な操業を行うためには、上昇管内の吸引圧力を適切に制御する必要がある。
このため、従来、上昇管内の吸引圧力を適切に制御するための技術が種々提案されている。
例えば、窯毎にドライメイン圧力を負圧に設定し、上昇管内の制御ダンパの調整により炭化室内圧力を調整する方法と、上昇管内の高圧水もしくは蒸気等を高速でフラッシングする方法とを組み合わせた圧力制御技術が提案されている(特許文献1参照)。この技術では、炉体に設置した圧力センサの検出出力に基づいて炭化室内圧力を適切な負圧に維持するためのプロセスコントローラを介して、調整ダンパ・フラッシング流量調整を実施するシステムを採用し、自動操作を行うようになっている。これにより、炭化室内の圧力制御性を良好に保つとともに、負圧を許容範囲内に抑えることができ、外部空気の吸入、炭化室と燃焼室間のガスリークを最小限に抑えることができるとしている。
【0003】
また、上昇管の曲管部に設けた加圧流体供給ノズルに、複数の切換可能な加圧流体供給配管を接続し、該複数の配管系統のうち少なくとも1系統を加圧流体供給ノズル入口の加圧流体圧力が調整可能な配管系統とし、ドライメイン内部のガス圧力の測定値に基づいて加圧流体の圧力を調整する技術が提案されている(特許文献2参照)。この技術では、コークス炉からの間欠的なガス漏れを防止することができるとしている。
【0004】
また、各炭化室の上昇管の曲管部に、隣接する炭化室の上昇管の曲管部と連通する遮断弁付き連結管を設け、石炭装入直後における窯の上昇管の曲管部と、隣接する炭化室内圧力が負圧になりかかっている窯の上昇管の曲管部連通管により連通する。そして、連結管の遮断弁を開放して所定時間連通させ、装入直後の窯から隣接する炭化室内圧力が負圧になりかかっている窯へ発生するガスの一部を流入させ、コークス炉炭化室の炉内圧を制御する技術が提案されている(特許文献3)。この技術では、炭化室からのガス漏れおよび煙突からの黒煙発生、さらに炭化室壁煉瓦の劣化を防止することができるとしている。
【0005】
さらに、図3を参照して、上昇管の曲管部基部に設けた水封弁により、水封および圧力制御を実施する従来の室式コークス炉発生ガスの吸引制御機構について説明する。
この室式コークス炉発生ガスの吸引制御機構は、図3に示すように、炉頂デッキ1の炭化室上部空間2に上昇管の立管部3が接続され、立管部3の上端に上蓋4が取り付けられ、この上蓋4付近から下方に向かって上昇管の曲管部5が延設され、曲管部5の下端がドライメイン7に接続されている。ドライメイン7中には、水封弁軸31により回動可能に支持された水封弁32が設けられている。そして、曲管部5の下端が、水封弁32により水封可能となっている。
【0006】
また、上昇管の曲管部5には、曲管部5内をフラッシングするための曲管散水ノズル21と、上昇管内に負圧を生じさせるための高/低圧散水ノズル26とが設けられている。また、曲管散水ノズル21へ低圧安水を供給するための低圧安水供給管23には曲管散水調整弁24が設けられており、高/低圧散水ノズル26へ高圧安水を供給するための高圧安水供給管27には高圧安水調整弁28が設けられている。さらに、低圧安水供給管23と高圧安水供給管27とは接続されており、低圧安水供給管23と高圧安水供給管との連結部には三方弁29が設けられており、低圧安水供給管23と高圧安水供給管27との間には低圧安水調整弁30が設けられている。
【0007】
この室式コークス炉発生ガスの吸引制御機構では、石炭装入から乾留が終了するまでの工程において、水封弁32を下方に向かって回動させて上昇管の曲管部5とドライメイン7とを連通状態とし、高/低圧散水ノズル26から曲管部5内に高圧安水を吹き出すことにより上昇管内に負圧を生じさせて、コークス炉発生ガスを吸引しドライメイン7内に排出する。
また、乾留終了後には、水封弁32を上方に向かって回動させて水封弁32内に安水を貯留することにより上昇管の曲管部5とドライメイン7とを遮断状態とする。
なお、従来の水封弁32の水封深さH1は、約100mmであった。
【0008】
【特許文献1】
特開平06−41537号公報
【特許文献2】
特開平11−349955号公報
【特許文献3】
特開平06−100866号公報
【0009】
【発明が解決しようとする課題】
しかしながら、図3に示す従来の室式コークス炉発生ガスの吸引制御機構では、曲管部の先端が、曲管部と比較して大きな断面積を有するドライメインに開放されているため、水封弁の開度による圧力制御では、適切な圧力制御を行うことができなかった。また、従来の吸引機構に採用されている水封弁では、寸法に制約があるため、水封高さが高々100mmに制限されてしまい、遮断可能な圧力範囲が狭くなっていた。
また、特許文献1に記載された技術では、制御ガス圧が炉蓋底部のガス道に設定されており、炉蓋を脱着する際に、ガス圧プローブを脱着したり、圧力無線発信器を装着する必要があり、装置構成が複雑化するという問題があった。同時に曲管部の制御ダンパの開度により圧力制御を行うのでは、上述したように、適切な圧力制御を行うことができなかった。さらに、曲管部の高圧安水量や蒸気量により引圧調整を行うのでは、エネルギー的に不利となってしまう。
【0010】
また、特許文献2に記載されて技術では、曲管部の散水圧力および散水量により引圧制御を行うため、複数の圧力レベルの配管を用意する必要がある。また、炭化室のガス圧変化に応じて、散水圧を選定しなければならない。このため、装置構成が複雑になるばかりでなく、特許文献1に記載された技術と同様に、エネルギー的に不利となってしまう。
また、特許文献3に記載された技術では、隣接する窯の上昇管に生じる吸引圧力を利用して、装入時から装入初期工程におけるコークス炉発生ガスを吸引しているため、きめ細かな圧力制御を行うことができず、安定した圧力制御を行うことができないという問題があった。
【0011】
本発明は、上述した従来の技術が有する問題点に鑑み提案されたもので、炭化室からドライメインに至るまでの上昇管の内圧を適切に制御するとともに、炭化室の密閉性を向上させ、さらにエネルギー効率がよい室式コークス炉発生ガスの吸引制御機構を提供することを目的とする。
【0012】
【課題を解決するための手段】
<特徴点>
本発明に係る室式コークス炉発生ガスの吸引制御機構は、上述した目的を達するため、以下の特徴点を備えている。
すなわち、本発明に係る室式コークス炉発生ガスの吸引制御機構は、炭化室から発生したコークス炉ガスを上昇管を介してドライメインに排出する室式コークス炉における発生ガス吸引制御機構であって、前記上昇管の曲管部とドライメイン接続管との間に圧力制御弁を設け、前記上昇管の立管部に、コークス炉発生ガスの圧力を検出するための圧力検出器を設け、該圧力検出器の検出出力に基づいて前記圧力調整弁を制御し、前記上昇管内の圧力制御を行うとともに、前記ドライメイン内に水封ボックスを設け、該ドライメイン接続管の下端が水封ボックス内に挿入され、該ドライメイン接続管内には、上方から順に、第1水封レベル計および第1レベル発信器と、第2水封レベル計および第2レベル発信器とが設けられ、さらに水封ボックス内には、前記ドライメイン接続管の下端よりも下方に位置するようにして、第3水封レベル計および第3レベル発信器が設けられ、水封ボックスの下部には、水封調整弁を介して安水排水管が連通接続され、前記レベル発信器からの検出信号に基づいて前記水封調整弁を制御することにより、水封ボックス 内の水位制御が行われることを特徴とする。
また、前記コークス炉発生ガスの吸引制御機構において、前記圧力制御弁により前記上昇管内の圧力制御を行うとともに、前記水封弁の水位を調節することにより、石炭装入から乾留が終了するまでの工程では前記上昇管の曲管部と前記ドライメインとを連通状態とし、乾留終了後に前記上昇管の曲管部と前記ドライメインとを遮断状態とすることを特徴とする。
【0013】
<作用>
本発明に係るコークス炉発生ガスの吸引制御機構では、圧力制御弁により上昇管内の圧力制御を行い、水封弁の水位を調節することにより、上昇管の曲管部との連通および遮断を制御する。このため、きめ細かな圧力制御を行うことができるとともに、水封弁の水封作用により炭化室の密閉性を向上させることができる。また、装置構成が簡略化するとともに、省エネルギー化を図ることができる。
また、本発明に係るコークス炉発生ガスの吸引制御機構では、上昇管の立管部に設けた圧力検出器により上昇管基部の圧力を検出し、その検出出力に基づいて圧力調整弁を制御し、上昇管内の圧力制御を行う。このため、さらにきめ細かな圧力制御を行うことができる。
【0014】
【発明の実施の形態】
以下、図面に示す具体的な実施例に基づいて、本発明に係る室式コークス炉発生ガスの吸引機構の実施の形態を説明する。
<実施例1>
図1は、本発明の実施例1に係るコークス炉発生ガスの吸引制御機構を示す構成図である。
実施例1に係る室式コークス炉発生ガスの吸引制御機構は、図1に示すように、炉頂デッキ1の炭化室上部空間2に上昇管の立管部3が接続され、立管部3の上端に上蓋4が取り付けられ、この上蓋4付近から下方に向かって上昇管の曲管部5が延設され、曲管部5の下端がドライメイン接続管6によりドライメイン7に接続されている。また、曲管部5とドライメイン接続管6との間には、圧力制御弁8が設けられている。
ドライメイン7中には、水封ボックス9が設けられており、ドライメイン接続管6の下端が水封ボックス9内に挿入されている。
【0015】
水封ボックス9に挿入されたドライメイン接続管6内には、上方から順に、第1水封レベル計10および第1レベル発信器11と、第2水封レベル計12および第2レベル発信器13とが設けられており、さらに水封ボックス9内には、ドライメイン接続管6の下端よりも下方に位置するようにして、第3水封レベル計14および第3レベル発信器15が設けられている。また、水封ボックス9の下部には、水封調整弁16を介して安水排出管17が連通接続されている。
第1レベル発信器11、第2レベル発信器13、および第3レベル発信器15は、水封調整弁16と接続されており、各レベル発信器11,13,15からの検出信号に基づいて水封調整弁16を制御することにより、水封ボックス9内の水位制御が行われる。
【0016】
立管部3の基部近傍には、圧力発信器固定短管18が設けられており、この圧力発信器固定短管18に、コークス炉発生ガスの圧力を検出するための圧力計19および圧力発信器20が取り付けられている。圧力発信器20は圧力制御弁8に接続されており、圧力検出器20からの検出信号に基づいて圧力制御弁8を制御することにより、上昇管内の圧力制御が行われる。
ドライメイン7の高さは約1000mm〜1500mmに設定されており、第1水封レベル計10はドライメイン接続管6の下端部から上方約500mm(図1中、H1で示す)の位置に設けられており、第1水封レベル計10と第3水封レベル計14との間隔は約700mm(図1中、H2で示す)に設定されている。
【0017】
曲管部5の上部には、曲管部5内をフラッシングするための曲管散水ノズル21が設けられており、ドライメイン7の上部には、ドライメイン7内をフラッシングするためのドライメイン散水ノズル22が設けられている。また、曲管散水ノズル21へ低圧安水を供給するための低圧安水供給管23には曲管散水調整弁24が設けられており、ドライメイン散水ノズル22へ低圧安水を供給するための低圧安水供給管23にはドライメイン散水調整弁25が設けられている。
なお、図示しないが、ドライメイン7の後段には排風装置が接続されている。
【0018】
この室式コークス炉発生ガスの吸引制御機構では、石炭装入から乾留が終了するまでの工程において、水封ボックス9内の第3水封レベル計14の位置まで安水を排出して、上昇管の曲管部5とドライメイン7とを連通状態とする。ドライメイン7には排風装置から引圧がかかり、上昇管からコークス炉発生ガスを吸引してドライメイン7内に排出する。
【0019】
また、乾留終了後には、水封ボックス9内の第1水封レベル計10の位置まで安水を貯留して、上昇管の曲管部5とドライメイン7とを遮断状態とする。実施例1に係る室式コークス炉発生ガスの吸引制御機構では、従来約100mm程度であった水封深さが、約500mm程度に拡大されており、上昇管と炭化室とを確実に水封することができる。
【0020】
<実施例2>
次に、本発明の実施例1に係るコークス炉発生ガスの吸引制御機構を説明する。図2は、本発明の実施例1に係るコークス炉発生ガスの吸引制御機構を示す構成図である。
実施例2に係るコークス炉発生ガスの吸引制御機構は、上述した実施例1に係るコークス炉発生ガスの吸引制御機構とほぼ同様の構成となっているが、曲管部5に高/低圧散水ノズル26が設けられている点が異なっている。したがって、図1に示す実施例1と同様の機能を有する部分には同一の符号を付して詳細な説明を省略する。
上述したように、実施例2に係るコークス炉発生ガスの吸引制御機構は、図2に示すように、上昇管の曲管部5に、曲管部5内をフラッシングするための曲管散水ノズル21と、上昇管内に負圧を生じさせるための高/低圧散水ノズル26とが設けられている。
【0021】
また、曲管散水ノズル21へ低圧安水を供給するための低圧安水供給管23には曲管散水調整弁24が設けられており、高/低圧散水ノズル26へ高圧安水を供給するための高圧安水供給管27には高圧安水調整弁28が設けられている。さらに、低圧安水供給管23と高圧安水供給管27とは接続されており、低圧安水供給管23と高圧安水供給管27との連結部には三方弁29が設けられており、低圧安水供給管23と高圧安水供給管27との間には低圧安水調整弁30が設けられている。
その他の構成は、上述した実施例1に係るコークス炉発生ガスの吸引制御機構と同様となっている。
【0022】
実施例2に係るコークス炉発生ガスの吸引制御機構では、石炭装入から乾留が終了するまでの工程において、水封ボックス9内の第3水封レベル計14の位置まで安水を排出して、上昇管の曲管部5とドライメイン7とを連通状態とする。また、石炭装入直後の所定期間に、高/低圧散水ノズル26から曲管部5内に高圧安水を吹き出して、吸引を行う。その後、高圧安水の吹き出しを終了し、排風装置から引圧により、上昇管からコークス炉発生ガスを吸引してドライメイン7内に排出する。
【0023】
また、乾留終了後には、水封ボックス9内の第1水封レベル計10の位置まで安水を貯留して、上昇管の曲管部5とドライメイン7とを遮断状態とする。実施例2に係る室式コークス炉発生ガスの吸引制御機構では、上述した実施例1に係る室式コークス炉発生ガスの吸引制御機構と同様に、従来約100mm程度であった水封深さが、約500mm程度に拡大されており、上昇管と炭化室とを確実に水封することができる。
【0024】
また、実施例2に係る室式コークス炉発生ガスの吸引制御機構では、従来の高圧安水あるいは蒸気による装入時吸引機構を備えた装置に対して、装置構成を大幅に変更することなく本発明を適用することができる上に、実施例1の後段の排風機効果と、高圧安水エジェクタによる吸引効果の両方を享受することができる。
【0025】
【発明の効果】
本発明に係るコークス炉発生ガスの吸引制御機構では、圧力制御弁により上昇管内の圧力制御を行い、水封弁の水位を調節することにより、上昇管の曲管部との連通および遮断を制御することができる。
したがって、複雑な装置構成とすることなく、炭化室内のガス発生量の変動や、石炭装入時から乾留末期に至るまでの圧力変動に応じて、きめ細かな圧力制御を行うことができる。これにより、炉蓋や上昇管からのガスリークを最小限に抑制することが可能となる。
【0026】
また、水封弁の水封作用が向上し、炭化室の密閉性を向上させることができ、特に、予熱炭装入のような炭化室内圧が上昇する技術を実施する際に効果的である。
また、本発明に係るコークス炉発生ガスの吸引制御機構では、上昇管の立管部に設けた圧力検出器により上昇管基部の圧力を検出し、その検出出力に基づいて圧力調整弁を制御して上昇管内の圧力制御を行うことができる。
したがって、さらにきめ細かな圧力制御を行うことが可能となるとともに、ドライメイン後段に配設した排風装置の吸引力も利用することが可能となり、省エネルギー化を図ることが可能となるとともに、装置構成を簡略化することが可能となる。
【図面の簡単な説明】
【図1】本発明の実施例1に係るコークス炉発生ガスの吸引制御機構を示す構成図。
【図2】本発明の実施例2に係るコークス炉発生ガスの吸引制御機構を示す構成図。
【図3】従来のコークス炉発生ガスの吸引制御機構を示す構成図。
【符号の説明】
1 炉頂デッキ
2 炭化室上部空間
3 立管部
4 上蓋
5 曲管部
6 ドライメイン接続管
7 ドライメイン
8 圧力制御弁
9 水封ボックス
10 第1水封レベル計
11 第1レベル発信器
12 第2水封レベル計
13 第2レベル発信器
14 第3水封レベル計
15 第3レベル発信器
16 水封調整弁
17 安水排出管
18 圧力発信器固定短管
19 圧力計
20 圧力発信器
21 曲管散水ノズル
22 ドライメイン散水ノズル
23 低圧安水供給管
24 曲管散水調整弁
25 ドライメイン散水調整弁
26 高/低圧散水ノズル
27 高圧安水供給管
28 高圧安水調整弁
29 三方弁
30 低圧安水調整弁
31 水封弁軸
32 水封弁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a generated gas suction control mechanism in a chamber-type coke oven that discharges coke oven gas generated from a carbonization chamber to a dry main through a riser pipe.
[0002]
[Prior art]
Coke oven gas generated in the operation of the coke oven is collected in the dry main through the rising pipe portion and the curved pipe portion of the riser pipe, cooled in the dry main, and then guided to the suction main pipe for processing. And in the process from coal charging to the end of dry distillation, it is necessary to make the curved pipe part of the riser pipe and the dry main communicate with each other, and after the completion of dry distillation, the curved pipe part of the riser pipe and the dry main need to be shut off . Further, in order to perform efficient operation, it is necessary to appropriately control the suction pressure in the ascending pipe.
For this reason, conventionally, various techniques for appropriately controlling the suction pressure in the ascending pipe have been proposed.
For example, the dry main pressure is set to a negative pressure for each kiln, and the method of adjusting the pressure in the carbonization chamber by adjusting the control damper in the riser is combined with the method of flushing high-pressure water or steam in the riser at high speed. A pressure control technique has been proposed (see Patent Document 1). This technology employs a system that performs adjustment damper and flushing flow rate adjustment via a process controller for maintaining the pressure in the carbonization chamber at an appropriate negative pressure based on the detection output of the pressure sensor installed in the furnace body, Automatic operation is to be performed. As a result, the pressure controllability in the carbonization chamber can be maintained well, the negative pressure can be suppressed within an allowable range, and the leakage of external air and gas leakage between the carbonization chamber and the combustion chamber can be minimized. .
[0003]
Further, a plurality of switchable pressurized fluid supply pipes are connected to the pressurized fluid supply nozzle provided in the curved pipe portion of the riser pipe, and at least one of the plurality of pipe systems is connected to the inlet of the pressurized fluid supply nozzle. A technique has been proposed in which the pressure of the pressurized fluid is adjusted based on the measured value of the gas pressure inside the dry main using a piping system in which the pressurized fluid pressure is adjustable (see Patent Document 2). According to this technique, intermittent gas leakage from the coke oven can be prevented.
[0004]
Further, a connecting pipe with a shut-off valve that communicates with the curved pipe section of the rising pipe of the adjacent carbonizing chamber is provided in the curved pipe section of each carbonizing chamber, and the curved pipe section of the rising pipe of the kiln immediately after charging the coal; Communicating with the bent pipe connecting pipe of the rising pipe of the kiln where the pressure in the adjacent carbonizing chamber is becoming negative. Then, the shutoff valve of the connecting pipe is opened and communicated for a predetermined time, and a part of the gas generated from the furnace immediately after charging into the kiln where the pressure in the adjacent carbonizing chamber is becoming negative is allowed to flow into the coke oven carbonization. A technique for controlling the pressure in the furnace in the chamber has been proposed (Patent Document 3). According to this technique, it is possible to prevent gas leakage from the carbonization chamber, black smoke from the chimney, and deterioration of the carbonization chamber wall brick.
[0005]
Further, a conventional chamber coke oven generated gas suction control mechanism for performing water sealing and pressure control by a water sealing valve provided at the bent pipe base of the rising pipe will be described with reference to FIG.
As shown in FIG. 3, this chamber type coke oven generated gas suction control mechanism has a riser portion 3 connected to the upper space 2 of the carbonization chamber of the furnace top deck 1, and an upper lid at the upper end of the riser portion 3. 4 is attached, a curved pipe portion 5 of the rising pipe extends downward from the vicinity of the upper lid 4, and the lower end of the curved pipe portion 5 is connected to the dry main 7. In the dry main 7, a water seal valve 32 that is rotatably supported by a water seal valve shaft 31 is provided. And the lower end of the curved pipe part 5 can be sealed with a water seal valve 32.
[0006]
Further, the curved pipe portion 5 of the rising pipe is provided with a curved pipe watering nozzle 21 for flushing the inside of the curved pipe portion 5 and a high / low pressure watering nozzle 26 for generating a negative pressure in the rising pipe. Yes. Further, the low pressure water supply pipe 23 for supplying the low pressure water supply to the curved pipe watering nozzle 21 is provided with a curved pipe watering adjustment valve 24 for supplying high pressure low water to the high / low pressure water spray nozzle 26. The high pressure safe water supply pipe 27 is provided with a high pressure safe water regulating valve 28. Further, the low-pressure safe water supply pipe 23 and the high-pressure safe water supply pipe 27 are connected, and a three-way valve 29 is provided at the connecting portion between the low-pressure safe water supply pipe 23 and the high-pressure safe water supply pipe. A low-pressure safe water adjustment valve 30 is provided between the cold water supply pipe 23 and the high-pressure safe water supply pipe 27.
[0007]
In this chamber type coke oven generated gas suction control mechanism, in the process from coal charging to the end of dry distillation, the water seal valve 32 is rotated downward to bend the curved pipe portion 5 of the rising pipe and the dry main 7. And a high pressure low pressure water spray from the high / low pressure water spray nozzle 26 into the curved pipe portion 5 to create a negative pressure in the ascending pipe, and the coke oven generated gas is sucked and discharged into the dry main 7. .
Further, after the dry distillation, the water seal valve 32 is rotated upward to store the water in the water seal valve 32 so that the bent pipe portion 5 of the riser pipe and the dry main 7 are shut off. .
The water seal depth H1 of the conventional water seal valve 32 was about 100 mm.
[0008]
[Patent Document 1]
Japanese Patent Laid-Open No. 06-41537 [Patent Document 2]
Japanese Patent Laid-Open No. 11-349955 [Patent Document 3]
Japanese Patent Application Laid-Open No. 06-100866
[Problems to be solved by the invention]
However, in the conventional chamber coke oven generated gas suction control mechanism shown in FIG. 3, the tip of the curved pipe portion is opened to a dry main having a larger cross-sectional area compared to the curved pipe portion. In the pressure control based on the opening of the valve, appropriate pressure control could not be performed. In addition, the water seal valve employed in the conventional suction mechanism has a limited size, so that the height of the water seal is limited to 100 mm at most, and the pressure range that can be shut off is narrow.
In the technique described in Patent Document 1, the control gas pressure is set in the gas passage at the bottom of the furnace lid, and when the furnace lid is removed, the gas pressure probe is attached or the pressure radio transmitter is attached. There is a problem that the apparatus configuration becomes complicated. At the same time, if the pressure control is performed based on the opening degree of the control damper of the curved pipe portion, as described above, appropriate pressure control cannot be performed. Furthermore, it is disadvantageous in terms of energy to adjust the suction pressure by the amount of high-pressure safe water and the amount of steam in the bent pipe portion.
[0010]
Moreover, in the technique described in Patent Document 2, it is necessary to prepare a plurality of pressure level pipes in order to perform the suction pressure control by the water spray pressure and the water spray amount of the curved pipe portion. In addition, the watering pressure must be selected according to the gas pressure change in the carbonization chamber. For this reason, not only the apparatus configuration becomes complicated, but also in terms of energy, as in the technique described in Patent Document 1.
Moreover, in the technique described in Patent Document 3, since the coke oven generated gas in the initial charging process is sucked from the charging time using the suction pressure generated in the rising pipe of the adjacent kiln, the fine pressure is There was a problem that control could not be performed and stable pressure control could not be performed.
[0011]
The present invention has been proposed in view of the problems of the above-described conventional technology, and appropriately controls the internal pressure of the riser pipe from the carbonization chamber to the dry main, and improves the sealing performance of the carbonization chamber, It is another object of the present invention to provide a chamber coke oven generated gas suction control mechanism that is more energy efficient.
[0012]
[Means for Solving the Problems]
<Features>
The chamber coke oven generated gas suction control mechanism according to the present invention has the following features in order to achieve the above-described object.
That is, the suction control mechanism of the chamber coke oven generated gas according to the present invention is a generated gas suction control mechanism in the chamber coke oven that discharges the coke oven gas generated from the carbonization chamber to the dry main through the riser pipe. A pressure control valve is provided between the curved pipe portion of the riser pipe and the dry main connection pipe, and a pressure detector for detecting the pressure of the coke oven generated gas is provided in the vertical pipe portion of the riser pipe, The pressure control valve is controlled based on the detection output of the pressure detector to control the pressure in the ascending pipe, and a water seal box is provided in the dry main, and the lower end of the dry main connection pipe is in the water seal box In the dry main connecting pipe, a first water seal level meter and a first level transmitter, a second water seal level meter and a second level transmitter are provided in this order from the top, and a water seal is further provided. Bo Within the scan, the so as to be positioned below the lower end of the dry main connection pipe, the third water seal level meter and third level transmitter is provided in a lower portion of the water seal box, water seal adjustment valve A water drainage pipe is connected in communication with each other, and the water level control in the water seal box is performed by controlling the water seal adjustment valve based on the detection signal from the level transmitter.
In the coke oven generated gas suction control mechanism, the pressure control valve controls the pressure in the ascending pipe and adjusts the water level of the water seal valve until the dry distillation is completed from coal charging. In the process, the curved pipe portion of the riser pipe and the dry main are in communication with each other, and the curved pipe part of the riser pipe and the dry main are shut off after the end of dry distillation.
[0013]
<Action>
In the coke oven generated gas suction control mechanism according to the present invention, the pressure control valve controls the pressure in the riser pipe, and adjusts the water level of the water seal valve, thereby controlling the communication and blocking of the riser pipe with the curved pipe section. To do. For this reason, while being able to perform fine pressure control, the sealing performance of the carbonization chamber can be improved by the water sealing action of the water sealing valve. In addition, the apparatus configuration can be simplified and energy saving can be achieved.
In the coke oven generated gas suction control mechanism according to the present invention, the pressure at the riser base is detected by a pressure detector provided at the riser of the riser, and the pressure regulating valve is controlled based on the detected output. Control the pressure in the riser. For this reason, finer pressure control can be performed.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, based on the specific Example shown in drawing, embodiment of the suction mechanism of the chamber type coke oven generated gas which concerns on this invention is described.
<Example 1>
1 is a configuration diagram illustrating a coke oven generated gas suction control mechanism according to a first embodiment of the present invention.
As shown in FIG. 1, the suction control mechanism for the chamber coke oven generated gas according to the first embodiment has a riser portion 3 of the riser pipe connected to the upper space 2 of the carbonization chamber of the furnace top deck 1. The upper cover 4 is attached to the upper end of the upper cover 4, and the bent pipe portion 5 of the rising pipe extends downward from the vicinity of the upper cover 4, and the lower end of the bent pipe portion 5 is connected to the dry main 7 by the dry main connection pipe 6. Yes. Further, a pressure control valve 8 is provided between the curved pipe portion 5 and the dry main connection pipe 6.
A water seal box 9 is provided in the dry main 7, and the lower end of the dry main connection pipe 6 is inserted into the water seal box 9.
[0015]
In the dry main connection pipe 6 inserted in the water seal box 9, a first water seal level meter 10 and a first level transmitter 11, a second water seal level meter 12 and a second level transmitter are sequentially arranged from above. 13, and a third water seal level meter 14 and a third level transmitter 15 are provided in the water seal box 9 so as to be positioned below the lower end of the dry main connection pipe 6. It has been. In addition, a safety water discharge pipe 17 is connected to the lower part of the water seal box 9 through a water seal adjustment valve 16.
The first level transmitter 11, the second level transmitter 13, and the third level transmitter 15 are connected to the water seal adjustment valve 16, and are based on detection signals from the respective level transmitters 11, 13, 15. By controlling the water seal adjustment valve 16, the water level in the water seal box 9 is controlled.
[0016]
A pressure transmitter fixed short tube 18 is provided in the vicinity of the base portion of the vertical tube portion 3, and a pressure gauge 19 and a pressure transmitter for detecting the pressure of the coke oven generated gas are connected to the pressure transmitter fixed short tube 18. A vessel 20 is attached. The pressure transmitter 20 is connected to the pressure control valve 8 and controls the pressure control valve 8 based on the detection signal from the pressure detector 20 to control the pressure in the ascending pipe.
The height of the dry main 7 is set to about 1000 mm to 1500 mm, and the first water seal level meter 10 is provided at a position about 500 mm above the lower end of the dry main connecting pipe 6 (indicated by H1 in FIG. 1). The distance between the first water seal level meter 10 and the third water seal level meter 14 is set to about 700 mm (indicated by H2 in FIG. 1).
[0017]
A curved pipe watering nozzle 21 for flushing the inside of the curved pipe part 5 is provided at the upper part of the curved pipe part 5, and a dry main watering for flushing the inside of the dry main 7 is provided above the dry main 7. A nozzle 22 is provided. Further, the low pressure water supply pipe 23 for supplying the low pressure water supply to the curved pipe water spray nozzle 21 is provided with a curved pipe water supply adjustment valve 24 for supplying the low pressure water supply to the dry main water spray nozzle 22. The low-pressure water supply pipe 23 is provided with a dry main watering adjustment valve 25.
Although not shown, a wind exhaust device is connected to the subsequent stage of the dry main 7.
[0018]
In this chamber type coke oven generated gas suction control mechanism, in the process from the coal charging to the end of dry distillation, the water is discharged to the position of the third water seal level meter 14 in the water seal box 9 and rises. The bent pipe portion 5 of the pipe and the dry main 7 are brought into communication. A suction pressure is applied to the dry main 7 from the exhaust device, and the coke oven generated gas is sucked from the rising pipe and discharged into the dry main 7.
[0019]
In addition, after the end of dry distillation, the water is stored up to the position of the first water seal level meter 10 in the water seal box 9, and the bent pipe portion 5 of the riser pipe and the dry main 7 are shut off. In the chamber type coke oven generated gas suction control mechanism according to the first embodiment, the water sealing depth, which was about 100 mm in the past, has been expanded to about 500 mm, so that the riser and the carbonization chamber are securely sealed. can do.
[0020]
<Example 2>
Next, a coke oven generated gas suction control mechanism according to Embodiment 1 of the present invention will be described. FIG. 2 is a configuration diagram illustrating a coke oven generated gas suction control mechanism according to the first embodiment of the present invention.
The coke oven generated gas suction control mechanism according to the second embodiment has substantially the same configuration as the coke oven generated gas suction control mechanism according to the first embodiment described above. The difference is that the nozzle 26 is provided. Therefore, parts having the same functions as those in the first embodiment shown in FIG.
As described above, the suction control mechanism of the coke oven generated gas according to the second embodiment is a curved pipe watering nozzle for flushing the curved pipe section 5 to the curved pipe section 5 of the rising pipe as shown in FIG. 21 and a high / low pressure sprinkling nozzle 26 for creating a negative pressure in the riser.
[0021]
Further, the low pressure water supply pipe 23 for supplying the low pressure water supply to the curved pipe watering nozzle 21 is provided with a curved pipe watering adjustment valve 24 for supplying high pressure low water to the high / low pressure water spray nozzle 26. The high pressure safe water supply pipe 27 is provided with a high pressure safe water regulating valve 28. Furthermore, the low-pressure safe water supply pipe 23 and the high-pressure safe water supply pipe 27 are connected, and a three-way valve 29 is provided at the connecting portion between the low-pressure safe water supply pipe 23 and the high-pressure safe water supply pipe 27. A low-pressure safe water adjustment valve 30 is provided between the low-pressure safe water supply pipe 23 and the high-pressure safe water supply pipe 27.
Other configurations are the same as those in the coke oven generated gas suction control mechanism according to the first embodiment.
[0022]
In the coke oven generated gas suction control mechanism according to the second embodiment, in the process from coal charging to the end of dry distillation, the water is discharged to the position of the third water seal level meter 14 in the water seal box 9. The bent pipe portion 5 of the rising pipe and the dry main 7 are brought into communication. Further, in a predetermined period immediately after charging the coal, high-pressure low-pressure water is blown out from the high / low-pressure water spray nozzle 26 into the curved pipe portion 5 to perform suction. Thereafter, the high-pressure dewatering is terminated, and the coke oven generated gas is sucked from the ascending pipe and discharged into the dry main 7 by the suction pressure from the exhaust device.
[0023]
In addition, after the end of dry distillation, the water is stored up to the position of the first water seal level meter 10 in the water seal box 9, and the bent pipe portion 5 of the riser pipe and the dry main 7 are shut off. In the chamber-type coke oven generated gas suction control mechanism according to the second embodiment, the water-sealing depth that has been about 100 mm in the related art is the same as the chamber-type coke oven generated gas suction control mechanism according to the first embodiment described above. It is enlarged to about 500 mm, and the riser and the carbonization chamber can be reliably sealed with water.
[0024]
Further, in the suction control mechanism for the gas generated from the coke oven according to the second embodiment, the apparatus configuration is not changed significantly compared to the conventional apparatus having the suction mechanism at the time of charging with high-pressure water or steam. In addition to being able to apply the invention, it is possible to enjoy both the exhaust effect of the latter stage of the first embodiment and the suction effect by the high pressure water-resistant ejector.
[0025]
【The invention's effect】
In the coke oven generated gas suction control mechanism according to the present invention, the pressure control valve controls the pressure in the riser pipe, and adjusts the water level of the water seal valve, thereby controlling the communication and blocking of the riser pipe with the curved pipe section. can do.
Therefore, fine pressure control can be performed according to fluctuations in the amount of gas generated in the carbonization chamber and fluctuations in pressure from the time of coal charging to the end of the dry distillation without using a complicated apparatus configuration. Thereby, it becomes possible to suppress the gas leak from a furnace lid or a riser to the minimum.
[0026]
In addition, the water sealing action of the water sealing valve is improved, and the sealing property of the carbonization chamber can be improved, which is particularly effective when a technique for increasing the pressure in the carbonization chamber such as preheating coal charging is implemented. .
In the coke oven generated gas suction control mechanism according to the present invention, the pressure at the riser base is detected by a pressure detector provided at the riser of the riser, and the pressure regulating valve is controlled based on the detected output. Thus, the pressure in the riser can be controlled.
Therefore, it becomes possible to perform finer pressure control, and it is also possible to use the suction force of the air exhaust device disposed in the subsequent stage of the dry main, thereby achieving energy saving and the device configuration. It becomes possible to simplify.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing a coke oven generated gas suction control mechanism according to Embodiment 1 of the present invention.
FIG. 2 is a block diagram showing a coke oven generated gas suction control mechanism according to Embodiment 2 of the present invention.
FIG. 3 is a configuration diagram showing a conventional coke oven generated gas suction control mechanism.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Furnace top deck 2 Coking chamber upper space 3 Stand pipe part 4 Upper cover 5 Curved pipe part 6 Dry main connection pipe 7 Dry main 8 Pressure control valve 9 Water seal box 10 First water seal level meter 11 First level transmitter 12 2 Water seal level meter 13 Second level transmitter 14 Third water seal level meter 15 Third level transmitter 16 Water seal adjustment valve 17 Water discharge pipe 18 Pressure transmitter fixed short tube 19 Pressure gauge 20 Pressure transmitter 21 Pipe water nozzle 22 Dry main water nozzle 23 Low pressure water supply pipe 24 Curved pipe water supply adjustment valve 25 Dry main water supply adjustment valve 26 High / low pressure water supply nozzle 27 High pressure water supply pipe 28 High pressure water supply adjustment valve 29 Three-way valve 30 Low pressure Water adjustment valve 31 Water seal valve shaft 32 Water seal valve

Claims (2)

炭化室から発生したコークス炉ガスを上昇管を介してドライメインに排出する室式コークス炉における発生ガス吸引制御機構であって、前記上昇管の曲管部とドライメイン接続管との間に圧力制御弁を設け、前記上昇管の立管部に、コークス炉発生ガスの圧力を検出するための圧力検出器を設け、該圧力検出器の検出出力に基づいて前記圧力調整弁を制御し、前記上昇管内の圧力制御を行うとともに、前記ドライメイン内に水封ボックスを設け、該ドライメイン接続管の下端が水封ボックス内に挿入され、該ドライメイン接続管内には、上方から順に、第1水封レベル計および第1レベル発信器と、第2水封レベル計および第2レベル発信器とが設けられ、さらに水封ボックス内には、前記ドライメイン接続管の下端よりも下方に位置するようにして、第3水封レベル計および第3レベル発信器が設けられ、水封ボックスの下部には、水封調整弁を介して安水排水管が連通接続され、前記レベル発信器からの検出信号に基づいて前記水封調整弁を制御することにより、水封ボックス 内の水位制御が行われることを特徴とするコークス炉発生ガスの吸引制御機構。A generated gas suction control mechanism in a chamber type coke oven that discharges coke oven gas generated from a carbonization chamber to a dry main through a riser pipe, and a pressure between the bent pipe portion of the riser pipe and the dry main connection pipe A control valve is provided, and a pressure detector for detecting the pressure of the coke oven generated gas is provided in the rising pipe portion of the riser pipe, and the pressure adjustment valve is controlled based on the detection output of the pressure detector, performs pressure control riser, the provided water seal box in a dry main, the lower end of the dry main connection pipe is inserted into the water seal box, the the dry main connection pipe, in order from the top, first A water seal level meter and a first level transmitter, a second water seal level meter and a second level transmitter are provided, and further located in the water seal box below the lower end of the dry main connection pipe. Yo To it, a third water seal level meter and third level transmitter is provided in the lower portion of the water seal box, via a water seal adjustment valve From water drainage pipe is connected communicate, detection from the level transmitter A coke oven generated gas suction control mechanism, wherein the water level in the water ring box is controlled by controlling the water ring adjustment valve based on the signal. 前記圧力制御弁により前記上昇管内の圧力制御を行うとともに、前記水封弁の水位を調節することにより、石炭装入から乾留が終了するまでの工程では前記上昇管の曲管部と前記ドライメインとを連通状態とし、乾留終了後に前記上昇管の曲管部と前記ドライメインとを遮断状態とすることを特徴とする請求項1記載の室式コークス炉発生ガスの吸引制御機構。  The pressure control valve controls the pressure in the riser and adjusts the water level of the water seal valve to adjust the water level of the water seal valve to the end of dry distillation from coal charging and the riser curved portion and the dry main 2. A suction control mechanism for a gas generated in a coke oven according to claim 1, wherein the bent pipe portion of the ascending pipe and the dry main are shut off after completion of dry distillation.
JP2002271037A 2002-09-18 2002-09-18 Suction control mechanism of chamber coke oven generated gas Expired - Fee Related JP3965097B2 (en)

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