Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP3968044B2 - Heating medium leak detection error prevention method for heating equipment - Google Patents
[go: Go Back, main page]

JP3968044B2 - Heating medium leak detection error prevention method for heating equipment - Google Patents

Heating medium leak detection error prevention method for heating equipment Download PDF

Info

Publication number
JP3968044B2
JP3968044B2 JP2003070630A JP2003070630A JP3968044B2 JP 3968044 B2 JP3968044 B2 JP 3968044B2 JP 2003070630 A JP2003070630 A JP 2003070630A JP 2003070630 A JP2003070630 A JP 2003070630A JP 3968044 B2 JP3968044 B2 JP 3968044B2
Authority
JP
Japan
Prior art keywords
heat medium
heating
level
limit level
medium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003070630A
Other languages
Japanese (ja)
Other versions
JP2004278903A (en
Inventor
裕一 村瀬
哲司 森田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Gas Co Ltd
Original Assignee
Osaka Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Gas Co Ltd filed Critical Osaka Gas Co Ltd
Priority to JP2003070630A priority Critical patent/JP3968044B2/en
Publication of JP2004278903A publication Critical patent/JP2004278903A/en
Application granted granted Critical
Publication of JP3968044B2 publication Critical patent/JP3968044B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Steam Or Hot-Water Central Heating Systems (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、水等の熱媒を用いているセントラルヒーティングシステム等の暖房装置の熱媒漏れ誤検知防止方法に関するものである。
【0002】
【従来の技術】
一般にセントラルヒーテングシステムの暖房装置は例えば図1に示すように構成されている。熱源機Aは熱媒を加熱するためのバーナ2及び熱交換器3と、熱媒を循環させるポンプ4と、熱媒が溜まる熱媒タンク5を、水のような熱媒の循環路1に配置してある。床暖房装置のような暖房端末6は往路用ヘッダ7、復路用ヘッダ8を介して循環路1に連通させてあり、往路用ヘッダ7には開閉弁13を配置してある。風呂9を加熱するための熱交換部10は循環路1の途中に配置してある。11は往路用サーミスタ、12は復路用サーミスタ、14は運転信号である。熱媒タンク5には熱媒の液位を検出するためのレベルセンサーとして電極を配置してあるが、この電極には上限レベルの液位を検知する上限用電極Hiと下限レベルの液位を検知する下限用電極Loとがある。またこの熱媒タンク5は下限レベルより液位が下がると、水のような熱媒が補給されるようになっており、また上限レベルの液位より所定の高さ更に高くなるとオーバーフローするようになっている。
【0003】
暖房端末6から運転信号が入ると、熱源機Aが運転されてバーナ2が燃焼すると共に水のような熱媒がポンプ4で循環し、開閉弁13が開かれて暖房端末6に加熱された熱媒が供給される。また風呂からの運転信号があったときは、熱交換部10で熱交換して風呂が追い焚き加熱される。暖房端末6の運転を停止して風呂運転だけを行うときは開閉弁13が閉じられる。
【0004】
上記のように運転するが、熱媒タンク5では水のような熱媒の液位が検出されており、下限レベルの液位より下がると水のような熱媒を上限レベルの位置まで補給するようになっているが、暖房端末6側に熱媒漏れあるとこの熱媒漏れ検出しなければならないために次のように制御している。つまり、下限レベルより液位が下がると熱媒を上限レベルまで補給する補給が例えば64時間以内の補給間隔で例えば2回続くと熱媒漏れと判断してエラー停止するようになっている。
【0005】
ところで暖房端末6の熱媒が通る管路には架橋ポリエチレンのような樹脂管が用いられるが、このような樹脂管はエア透過性が高いため、暖房端末6を階上等の高位置に配置してあると、暖房端末6を長い間運転停止したとき、水頭差でエアが浸入し、暖房端末6側の水のような熱媒が熱媒タンク5に落ちて溜まり(以下熱媒落ちという)、さらに落ちる熱媒の量が多くなると熱媒タンク5からオーバーフローする。しかしこのような熱媒落ちの場合でオーバーフローする熱媒の量が多い場合、熱媒タンク5への熱媒の補給を何回も行わないと、暖房端末6のエア抜きができないことがある。このような場合、熱媒落ちのために熱媒の補給を行うにも拘わらず、熱媒漏れと誤検知されてエラー停止してしまうおそれがある。
【0006】
この誤検知を防止するため、熱媒漏れによる熱媒タンク5の液位の減少と暖房端末6の熱媒落ちに起因する液位の減少を熱源機Aの運転休止時間で区別し、休止時間が長い場合には、熱媒落ちによるオーバーフローに起因する熱媒の補給と判断してエラーを出さずに繰り返して熱媒を補給することで誤検知を防止するようにしたものがある(例えば、特許文献1参照)。
【0007】
【特許文献1】
特開2002−295846号公報
【0008】
【発明が解決しようとする課題】
ところが、上記の従来技術では、運転休止時間および熱媒タンク内の液位のみで熱媒漏れか熱媒落ちかを判定するため、以下の問題があった。
(1)運転休止時間が所定時間以上か否かで暖房配管系統にエアが侵入しているかどうかを判断し、熱媒漏れの誤検知を防止する。つまり、運転休止時間が長いほど暖房端末に熱媒が循環しなくて暖房配管系統にエアが侵入している可能性や侵入するエアの量が多くなるため、運転休止時間の長くなった後に運転したとき熱媒タンクの液位が下限レベル以下に下がるのは熱媒落ちによるオーバーフローと考えられる。そこで運転休止時間が長くなった後の運転で熱媒タンクの液位が下がるのは熱媒漏れと判定することなく、熱媒落ちと判定することで、熱媒落ちにも拘わらず、熱媒漏れと判定してしまう誤検知を防止している。そのため、暖房端末が熱源機よりも低い位置に設置されている場合など、実際にはエアが侵入していない場合であっても、一定時間以上運転休止した後の暖房運転においては、熱媒漏れ判定を行わない。つまり、実際に熱媒漏れが発生している場合には、熱媒漏れの検知が遅れる可能性があった。また暖房端末が複数接続されており、各端末系統に多量のエアが侵入している状態で、順番に暖房端末を運転した場合、熱媒漏れの誤検知を防止できるのは、最初に運転を行った暖房端末のみとなる。2番目以降に運転を行った暖房端末については、運転休止時間が一定時間以内となるため、2番目以降の暖房端末にエアが侵入している場合は、熱媒漏れと誤検知することになる。
(2)運転休止時間が所定時間以上か否かで暖房配管系統にエアが侵入しているかどうかを判断するため、複数の暖房端末が接続されている場合においてある1つの暖房端末(年間通じて使用する可能性のある浴室暖房乾燥機等)のみを日常的に使用すると、運転休止時間は短くなる。しかし、実際には他の暖房端末(冬期しか使用しない床暖房など)は運転していないため、暖房シーズンオフ時にエアの侵入が続き、暖房端末から熱媒タンクにエアにより置換された熱媒が戻り、オーバーフローする可能性がある。この状態で、暖房シーズンの使い始め等にこれまで運転していなかった暖房端末を運転すると、熱媒漏れと誤検知する可能性がある。
(3)また同じ熱源機を利用して風呂の追い焚きを行う方式の機器については、運転休止時間で判定すると誤検知する可能性がある(追い焚き時は、暖房端末に熱媒を循環させず、熱源機内で循環させるため、暖房端末のエアは抜けない。また、追い焚きは頻繁に使用する機能であるため、運転休止時間が短くなる。)。
【0009】
本発明は上記の点に鑑みてなされたものであり、熱媒落ちにも拘わらず熱媒漏れと誤検知するのを確実に防止できる暖房装置の熱媒漏れ誤検知防止方法を提供することを課題とするものである。
【0010】
【課題を解決するための手段】
上記課題を解決するための本発明の請求項1の暖房装置の熱媒漏れの誤検知防止方法は、加熱した熱媒を循環路を通して暖房端末に循環させて暖房を行う暖房装置の熱媒漏れ誤検知防止方法であって、循環路の途中に設けた熱媒タンクの熱媒の液位が所定の上限レベル以上であるか否かを、熱媒タンクの液位が所定の下限レベル以下であるか否かを判定する処理と、前記熱媒の液位が下限レベル以下のとき、前記熱媒タンクに所定の上限レベルまで前記熱媒を補給する処理と、
前記熱媒を補給する回数もしくは熱媒の液位が所定の下限レベルになる回数(熱媒を補給する回数もしくは熱媒の液位が所定の下限レベルになる回数を、以下単に補給回数という)が一定回数以上になったとき熱媒漏れと判定する処理と、熱媒の液位が所定の上限レベル以上である状態が所定時間以上か否かを判定する処理を備え、熱媒の液位が所定の上限レベル以上である状態が所定時間以上継続した後の運転において熱媒が所定の下限レベル以下になった場合は前記熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、熱媒の液位が所定の上限レベル以上である状態が所定時間以上継続しない後の運転において熱媒が所定の下限レベル以下になった場合は前記熱媒漏れの判定を行うことを特徴とする。
【0011】
上記のように熱媒タンクの液位が上限レベル以上の状態が続く状態を監視することにより、熱媒落ちが起こっているか否かを予測することができる。暖房運転中には温度上昇による樹脂管の膨張が水の膨張よりも大きいために熱媒タンクの液位は下がる。運転停止後は、収縮して元に戻るため、液位も上限レベルに戻る。つまり、運転が行われた場合には、必ず熱媒タンクの液位は上限レベル以下となる。また、暖房運転の時間が長くなるにつれ、蒸発により熱媒タンクの液位は徐々に下がるため、一定時間以上経過後は、上限レベル以下となる。他方、熱媒落ちが起こっている場合には、熱媒タンクの液位が侵入したエアの量に応じて上がる。つまり、熱媒タンクの上限レベル以上にあるか否かを監視することにより、熱媒落ちが起こっているか否かを判断することができる。そこで液位が上限レベル以上の状態が所定時間以上継続した後に行う暖房端末の運転の際には熱媒補給が頻繁に行われても熱媒漏れと判定してエラー停止しないようになっている。熱媒の液位が上限レベル以上である時間が所定の時間以内である場合は、オーバーフローしている可能性が低いため、通常通り熱媒漏れの検知を行うことにより、熱媒漏れ検知の信頼性を高めることができる。また熱媒タンクの液位が上限レベル以上である状態が継続する時間を監視することで熱媒漏れと熱媒落ちとを区別していることにより、従来の運転休止時間で判定するより正確に判定できて誤検知を防止できる。
【0012】
また本発明の請求項2の暖房装置の熱媒漏れ誤検知防止方法は、加熱した熱媒を循環路を通して暖房端末に循環させて暖房を行う暖房装置の熱媒漏れ誤検知防止方法であって、循環路の途中に設けた熱媒タンクの熱媒の液位が所定の上限レベル以上であるか否かを、熱媒タンクの液位が所定の下限レベル以下であるか否かを判定する処理と、前記熱媒の液位が下限レベル以下のとき、前記熱媒タンクに所定の上限レベルまで前記熱媒を補給する処理と、前記補給回数が一定回数以上になったとき熱媒漏れと判定する処理と、暖房端末の運転信号を検知してから、経過した時間をカウントする手段を備え、暖房端末からの運転信号があった後の経過時間が一定時間以内の運転おいて熱媒の液位が下限レベル以下なった場合は熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、暖房端末からの運転信号があった後の経過時間が一定時間以上になった運転において熱媒の液位が下限レベル以下なった場合は熱媒漏れの判定を行うことを特徴とする。
【0013】
暖房端末からの運転信号が入った直後に補給動作が行われることは熱媒漏れでなく、熱媒落ちによるオーバーフローで溜まったエアを置換しているためであると予想されるため熱媒漏れの判定を行わない。暖房運転開始後、一定時間(例えば約5分)以内は熱媒漏れ検知を行わない。前述のとおり、暖房運転開始直後は、暖房端末にたまったエアの置換を行う場合があり、オーバーフローした量が多い場合は、熱媒の補給も頻繁に行われるため熱媒漏れの検知としてエラー停止しない。暖房運転開始後、一定時間(例えば約5分)経過すれば、エア抜きが完了するため、その後、熱媒漏れが起こっていない限り熱媒の補給が行われることはないため、熱媒漏れ判定を行う。これにより、暖房運転開始後、一定時間以内は熱媒漏れ検知を行わないという非常にシンプルな処理で、オーバーフローによるエア抜きを熱媒漏れと誤検知することを防止できる。また暖房運転開始後の一定時間以内は熱媒漏れを検知しないことで、従来の運転休止時間で判定するより正確に判定できて誤検知を防止できる。
【0014】
また本発明の請求項3の暖房装置の熱媒漏れの誤検知防止方法は、加熱した熱媒を循環路を通して暖房端末に循環させて暖房を行う暖房装置の熱媒漏れ誤検知防止方法であって、循環路の途中に設けた熱媒タンクの熱媒の液位が所定の上限レベル以上であるか否かを、熱媒タンクの液位が所定の下限レベル以下であるか否かを判定する処理と、前記熱媒の液位が下限レベル以下のとき、前記熱媒タンクに所定の上限レベルまで前記熱媒を補給する処理と、前記補給回数が一定回数以上になったとき熱媒漏れと判定する処理と、暖房端末からの運転信号を検知してから熱媒の液位が下限レベルに下がるまでの経過時間もしくは、熱媒の液位が上限レベルから下限レベルに下がるまでの経過時間をカウントする手段を備え、熱媒タンク内の熱媒の液位が前記のように下がる経過時間が一定時間以内の場合は熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、熱媒タンク内の熱媒の液位が前記のように下がる経過時間が一定時間以上の場合は熱媒漏れの判定を行うことを特徴とする。
【0015】
熱媒タンクの液位の低下が急激である場合、熱媒落ちしてオーバーフローしたときに溜まったエアと置換しているためであることが予想されるため、熱媒漏れの検知を行わない。熱媒の液位が下限レベルに下がるまでの経過時間が所定の時間以内である場合、熱媒落ちによるオーバーフローと判定して熱媒漏れ検知を行わないために補給を繰り返しても熱媒漏れと誤検知してエラー停止しない。熱媒の液位が下限レベルに下がるまでの経過時間が所定の時間以上である場合(熱媒の液位の下がる速度が遅い場合)は、オーバーフローしている可能性が低いため、熱媒漏れ検知を行うことにより、熱媒漏れ検知の信頼性を高めることができる。また熱媒の液位が下限レベルまで下がる経過時間が所定時間以内のときは熱媒漏れを検知しないことで、従来の運転休止時間で判定するより正確に判定できて誤検知を防止できる。
【0016】
なお、多量に漏れが発生した場合も同様に液位が下がって下限レベルを切るまでの時間が短くなるが、この場合、別途多量漏れ判定が設けられており、熱媒の補給開始後、一定時間(約2分)以内に上限レベルに到達しない場合は、大量漏れと判定する。
【0017】
【発明の実施の形態】
暖房装置の構造は図1の通りであり、従来の技術で説明したものと同じであるために説明は省略する。暖房制御等を行う制御手段はマイクロコンピュータ等で構成され、熱媒漏れ検知制御、熱媒補給制御、熱媒循環制御、暖房運転制御、風呂追い焚き制御等の制御を司るようになっている。
【0018】
ところで、暖房端末6側の熱媒漏れの場合、熱媒タンク5の液位は図2(a)のような上限レベルから図2(b)の下限レベルまで徐々に減り続ける。そして熱媒の液位が下限レベルを切った段階で熱媒を上限レベルまで補給する。この補給の間隔は例えば64時間以内になる現象が例えば2回続くと熱媒漏れと判断する。
【0019】
また暖房端末6の配管系からの熱媒落ちの場合、液位は図3(a)のような上限レベルから図3(b)のように上昇を続けてオーバーフローして溢れる(暖房端末6の配管系はエアに置換される。)。長期間経過により配管にエアが溜まっていた場合には、次回の運転時に図3(c)のように急激に液位が下がる。熱媒落ちの場合、上記のような現象があるが、本発明の場合、この熱媒落ちの現象の特徴を利用して熱媒落ちを判定するようになっており、熱媒落ちと判定したときに熱媒漏れのエラー停止を行わずに熱媒の補給操作を繰り返し行うようになっている。
【0020】
つまり、その一例としては、例えば次のように熱媒落ちと判定している。熱媒落ちの場合、図3(b)のように熱媒の液位が上限レベルより高い状態が継続するが、この液位の高い状態が継続するということは熱媒落ちをしていると考えられる。このために熱媒の液位が上限レベルより高い状態が継続する時間を計測する手段を設け、熱媒の液位が上限レベルより高い状態が継続する時間が所定時間以上か否かを判定することにより熱媒落ちか否かを判定している。
【0021】
また他例としては、例えば次のように熱媒落ちと判定している。熱媒落ちの場合、運転した時に図3(b)の状態から図3(c)のように急激に液位が落ちるが、このように急激に液位が落ちるということは熱媒落ちして熱媒がオーバーフローしたため循環する熱媒の量が減ったために補給を繰り返していると考えられる。このため熱媒タンク5の液位が運転信号を検知して下限レベルまで下がるまでの経過時間もしくは上限レベルから下限レベルまで下がる時間を計測する手段を設け、液位が下がる時間が一定時間(例えば1分)以上か否を判定することにより熱媒落ちによるオーバーフローか否かを判定している。
【0022】
また他例としては、次のように熱媒落ちと判定している。熱媒落ちしてオーバーフローした後に運転信号が入ったときに熱媒の液位が下がって熱媒の補給を繰り返すのは、運転開始から一定の時間の間(例えば5分)だけであると考えられる。この一定時間内に熱媒の液位が下がるということは熱媒落ちと考えられるため、暖房運転開始から一定時間内に熱媒の液位が下限レベルまで下がるか否かを判定することにより熱媒落ちか否かを判定している。
【0023】
ところで、本発明では、循環路1の途中に設けた熱媒タンク5の熱媒の液位が所定の上限レベル以上であるか否かを、熱媒タンク5の液位置が所定の下限レベル以下であるか否かを判定する処理と、前記熱媒の液位が下限レベル以下のとき、前記熱媒タンクに所定の上限レベルまで前記熱媒を補給する処理と、前記熱媒の補給回数が一定回数以上になったとき熱媒漏れと判定する処理とを備えるのに加え、熱媒の液位が所定の上限レベル以上である状態が所定時間以上か否かを判定する処理を備え、熱媒の液位が所定の上限レベル以上である状態が所定時間以上継続した後の運転において熱媒が所定の下限レベル以下になった場合は前記熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、熱媒の液位が所定の上限レベル以上である状態が所定時間以上継続しない後の運転において熱媒が所定の下限レベル以下になった場合は前記熱媒漏れの判定を行うようになっている。
【0024】
上記のように熱媒落ちの場合、図3(b)のように熱媒の液位が上限レベルより高い状態が継続するが、この液位の高い状態が継続するということは熱媒落ちをしていると考えられる。このため、前記熱媒タンク5の熱媒が上限レベル以上にある時間をカウントする処理とを備え、前記熱媒の液位が上限レベル以上である時間が所定の時間以上である場合は、暖房運転を開始直後の運転時の当初は熱媒落ちとして熱媒漏れの判定を行わないようにして誤判定を防止するようになっている。
【0025】
また本発明では暖房端末6からの運転信号を検知してから熱媒の液位が下限レベルに下がるまでの経過時間もしくは、熱媒の液位が上限レベルから下限レベルに下がるまでの経過時間をカウントする手段を備え、熱媒タンク5内の熱媒の液位が前記のように下がる経過時間が一定時間以内の場合は熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、熱媒タンク5内の熱媒の液位が前記のように下がる経過時間が一定時間以上の場合は熱媒漏れの判定を行うようになっている。
【0026】
上記のように熱媒落ちしてオーバーフローした場合、運転した時に図3(b)の状態から図3(c)のように急激に液位が落ちるが、このように急激に液位が落ちるということは熱媒落ちと考えられる。そこで暖房端末6からの運転信号を検知してから前記熱媒の液位が下限レベルに下がるまでの経過時間もしくは、前記熱媒の液位が上限レベルから下限レベルに下がるまでの経過時間をカウントし、前記経過時間が一定時間(例えば1分)以内である場合は、暖房運転を開始直後の運転時の当初は熱媒落ちとして熱媒漏れの判定を行わないようにして誤判定を防止するようになっている。
【0027】
また本発明では暖房端末6の運転信号を検知してから、経過した時間をカウントする手段を備え、暖房端末からの運転信号があった後の経過時間が一定時間以内の運転おいて熱媒の液位が下限レベル以下なった場合は熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、暖房端末6からの運転信号があった後の経過時間が一定時間以上になった運転において熱媒の液位が下限レベル以下になった場合は熱媒漏れの判定を行うようになっている。
【0028】
上記のように熱媒落ちしてオーバーフローした場合、運転開始から一定の時間の間(例えば5分)だけ熱媒の液位のレベルが速く下がるが、このような一定時間内に熱媒の液位が下がるということは熱媒落ちのオーバーフローと考えられる。このため暖房端末6からの運転信号を検知してから、経過した時間をカウントする処理を備え、前記暖房端末6運転信号検知後の経過時間が所定の時間以内である場合は、熱媒落ちのオーバーフローとして熱媒漏れの判定をしないようにして誤判定しないようになっている。
【0029】
次に上述の本発明の暖房装置の熱媒漏れ誤検知防止方法について図4のフローチャートにより説明する。なお、この説明では熱媒を水として説明するために、熱媒の液位は水位とし、熱媒の補給は補水とし、熱媒漏れは漏水とし、熱媒落ちは水落ちとして説明する。暖房運転の開始のため、その運転スイッチを投入すると、暖房運転の前に必ずポンプ運転をおこなって循環路1に水循環を行う制御が実行されるが、図4に示すフローチャート制御は通常の暖房運転中、すなわち、ポンプ運転中、停止中に関係なく、継続的に実行される。
【0030】
先ず、ステップS1で暖房端末6からの運転指令があるか否かが判定され、運転指令があるとステップS2,S3,S4に移る。暖房端末6を運転する前に熱媒タンク5の水位が上限レベル以上になる時間がカウントされており、ステップS2では上限レベル以上の水位を継続した時間が所定時間以上か否かが判定される。また暖房端末6の運転開始から低水位になるまでの時間がカウントされており、ステップS3では暖房端末6の運転開始から一定時間(例えば1分)に以内に低水位になったか判定される。また暖房端末6の運転開始からの時間がカウントされており、ステップS4では暖房端末6の運転開始から一定時間(例えば5分)以内か判定される。
【0031】
ステップS2で所定時間以上であると判定されるか、または、ステップS3で一定時間以内であると判定されるか、またはステップS4で一定時間以内であると判定されると、水落ちしてオーバーフローしている可能が高いとしてステップS17に移る。ステップS2で所定時間以上でないと判定され、ステップS3で一定時間以内でないと判定され、ステップS4で一定時間以内でないと判定されると、水落ちしてオーバーフローしている可能性は少ないとしてステップS5以降に移り水漏れ検知が行われる。
【0032】
ステップS5で熱媒タンク5の水位が下限レベルか否かが判定され、下限レベル以下であると判定されると、ステップS6,S7,S8に移り、上限レベルまで補水される。ステップS5で下限レベル以下でないと判定されると、ステップS1に戻る。ステップS6,S7,S8で上限レベルまで補水するとステップS9,S10に移る。ステップS9,S10では補水停止後一定時間(例えば64時間)以内に低水位になるか判定され、一定時間以内に低水位にならない場合水漏れしていないと判定してステップS1に戻る。ステップS9,S10で熱媒タンク5の水位が補水停止後一定時間以内に下限レベル以下になった判定されると、ステップS11,S12,S13に移って熱媒タンク5内の水位が上限レベルまで補水される。上限レベルまで補水すると、ステップS14,S15に移る。ステップS14,S15では補水停止後一定時間(例えば64時間)以内に低水位になるか判定され、一定時間以内に下限レベル以下にならないと水漏れしていないと判定してステップS1に戻る。ステップS14,S15で熱媒タンク5の水位が補水停止後一定時間以内に下限レベル以下になった判定されると、水漏れがあると判定されてエラー停止される。
【0033】
また水漏れしてオーバーフローした可能性があるとしてステップS17に移ると、ステップS17で熱媒タンク5の水位が下限レベル以下か判定される。ステップS17で下限レベル以下と判定されると、ステップS18,S19,S20に移って熱媒タンク5内の水位が上限レベルまで補水される。上限レベルまで補水すると、ステップS21,S22に移る。ステップS21,S22では補水停止後一定時間(例えば数分)以内に下限レベル以下になるか判定される。一定時間以内に下限レベル以下になると水落ちのオーバーフローによる補水としてステップS23,S24,S25で上限レベルまで補水する。再度一定時間以内に下限レベル以下になると、再度補水する。ステップS21,S22で一定時間以内に下限レベル以下にならないと水落ちのオーバーフローによる補水が終わったと判定してステップ1に戻る。なお、大量漏れが発生した場合にも上記補給を繰り返す可能性があるが、この場合、別途大量漏れ判定手段が設けられており、補給開始後一定時間(約2分)以内に水位が上限レベルに達しない場合は大量漏れと判定する。
【0034】
【発明の効果】
本発明の請求項1の発明は、叙述の如く熱媒の液位が所定の上限レベル以上である状態が所定時間以上か否かを判定する処理を備え、熱媒の液位が所定の上限レベル以上である状態が所定時間以上継続した後の運転において熱媒が所定の下限レベル以下になった場合は前記熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、熱媒の液位が所定の上限レベル以上である状態が所定時間以上継続しない後の運転において熱媒が所定の下限レベル以下になった場合は前記熱媒漏れの判定を行うので、熱媒タンクの液位が上限レベル以上である状態が継続する時間を監視することで熱媒落ちと熱媒漏れとを区別でき、熱媒落ちして熱媒の補給をしているのに拘わらず、熱媒落ちと誤検知してエラー停止するのを防止できるものであり、また熱媒タンクの液位が上限レベル以上である状態が継続する時間を監視することで熱媒落ちと熱媒漏れとを区別していることにより、従来の運転休止時間で判定するより正確に判定できて誤検知を防止できるものである。
【0035】
また本発明の請求項2の発明は、叙述のように暖房端末の運転信号を検知してから、経過した時間をカウントする手段を備え、暖房端末からの運転信号があった後の経過時間が一定時間以内の運転おいて熱媒の液位が下限レベル以下なった場合は熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、暖房端末からの運転信号があった後の経過時間が一定時間以上になった運転において熱媒の液位が下限レベル以下なった場合は熱媒漏れの判定を行うので、暖房運転開始後、一定時間以内は熱媒漏れ検知を行わないという非常にシンプルな処理で、オーバーフローによるエア抜きを熱媒漏れと誤検知することを防止できるものであり、また暖房運転開始後の一定時間以内は熱媒漏れを検知しないことで、従来の運転休止時間で判定するより正確に判定できて誤検知を防止できるものである。
【0036】
また本発明の請求項3の発明は、暖房端末からの運転信号を検知してから熱媒の液位が下限レベルに下がるまでの経過時間もしくは、熱媒の液位が上限レベルから下限レベルに下がるまでの経過時間をカウントする手段を備え、熱媒タンク内の熱媒の液位が前記のように下がる経過時間が一定時間以内の場合は熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、熱媒タンク内の熱媒の液位が前記のように下がる経過時間が一定時間以上の場合は熱媒漏れの判定を行うので、熱媒の液位が下限レベルまでの時間を監視することで熱媒落ちと熱媒漏れとを区別でき、熱媒落ちして熱媒の補給をしているのに拘わらず、熱媒落ちと誤検知してエラー停止するのを防止できるものであり、また熱媒の液位が下限レベルまで下がる経過時間が所定時間以内のときは熱媒漏れを検知しないことで、従来の運転休止時間で判定するより正確に判定できて誤検知を防止できるものである。
【図面の簡単な説明】
【図1】暖房装置全体を示す概略系統図である。
【図2】同上の熱媒漏れ時の熱媒タンクの動作を説明する説明図である。
【図3】同上の熱媒落ち時の熱媒タンクの動作を説明する説明図である。
【図4】本発明の実施の形態の一例のフローチャートである。
【符号の説明】
1 循環路
5 熱媒タンク
6 暖房端末
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for preventing erroneous detection of a heat medium leak in a heating apparatus such as a central heating system using a heat medium such as water.
[0002]
[Prior art]
In general, a heating device of a central heating system is configured as shown in FIG. The heat source machine A includes a burner 2 and a heat exchanger 3 for heating a heat medium, a pump 4 for circulating the heat medium, and a heat medium tank 5 in which the heat medium is accumulated in a heat medium circulation path 1 such as water. It is arranged. A heating terminal 6 such as a floor heating device is communicated with the circulation path 1 via a forward header 7 and a return header 8, and an open / close valve 13 is disposed in the forward header 7. A heat exchanging unit 10 for heating the bath 9 is arranged in the middle of the circulation path 1. Reference numeral 11 denotes an outward thermistor, reference numeral 12 denotes a return thermistor, and reference numeral 14 denotes an operation signal. The heating medium tank 5 is provided with an electrode as a level sensor for detecting the liquid level of the heating medium. The upper electrode Hi for detecting the upper liquid level and the lower liquid level are detected on this electrode. There is a lower limit electrode Lo to be detected. The heat medium tank 5 is replenished with a heat medium such as water when the liquid level falls below the lower limit level, and overflows when the liquid level reaches a predetermined height higher than the liquid level at the upper limit level. It has become.
[0003]
When an operation signal is input from the heating terminal 6, the heat source machine A is operated, the burner 2 is combusted, and a heat medium such as water circulates in the pump 4, and the on-off valve 13 is opened to be heated by the heating terminal 6. A heating medium is supplied. When there is an operation signal from the bath, heat is exchanged by the heat exchanging unit 10 and the bath is reheated and heated. When the operation of the heating terminal 6 is stopped and only the bath operation is performed, the on-off valve 13 is closed.
[0004]
Although the operation is performed as described above, the level of the heat medium such as water is detected in the heat medium tank 5, and when the liquid level falls below the lower limit level, the heat medium such as water is supplied to the upper limit level. However, if there is a heat medium leak on the heating terminal 6 side, this heat medium leak must be detected, so the following control is performed. That is, when the liquid level falls below the lower limit level, if the replenishment of the heating medium to the upper limit level continues, for example, twice at a replenishment interval of 64 hours or less, it is determined that the heating medium has leaked and the error is stopped.
[0005]
By the way, a resin pipe such as cross-linked polyethylene is used for the pipe line through which the heating medium of the heating terminal 6 passes. However, since such a resin pipe has high air permeability, the heating terminal 6 is arranged at a high position such as on the floor. Then, when the heating terminal 6 is stopped for a long time, air enters due to a water head difference, and a heat medium such as water on the heating terminal 6 side falls and accumulates in the heat medium tank 5 (hereinafter referred to as heat medium dropping). ) If the amount of the heat medium further falls, the heat medium tank 5 overflows. However, if the amount of the heat medium that overflows due to such a heat medium dropping is large, the heating terminal 6 may not be vented unless the heat medium is replenished to the heat medium tank 5 many times. In such a case, there is a possibility that the heat medium is erroneously detected as a leakage of the heat medium and the error is stopped, although the heat medium is replenished for dropping the heat medium.
[0006]
In order to prevent this erroneous detection, the decrease in the liquid level in the heating medium tank 5 due to the leakage of the heating medium and the decrease in the liquid level due to the dropping of the heating medium in the heating terminal 6 are distinguished by the operation suspension time of the heat source unit A. Is long, it is determined that the heating medium is replenished due to overflow due to the falling of the heating medium, and there is one that prevents erroneous detection by repeatedly replenishing the heating medium without giving an error (for example, Patent Document 1).
[0007]
[Patent Document 1]
Japanese Patent Laid-Open No. 2002-295846
[Problems to be solved by the invention]
However, in the above-described conventional technology, since the heat medium leakage or the heat medium dropping is determined only by the operation stop time and the liquid level in the heat medium tank, there are the following problems.
(1) It is determined whether or not air has entered the heating piping system based on whether or not the operation stop time is equal to or longer than a predetermined time, and erroneous detection of a heat medium leak is prevented. In other words, the longer the operation stop time, the more the heat medium does not circulate in the heating terminal and the more air may enter the heating piping system, and the more air enters, so operation after the operation stop time has become longer When the temperature of the heating medium tank drops below the lower limit level, it is considered that the heating medium has overflowed. Therefore, the liquid level in the heat medium tank decreases after the operation has been stopped for a long time without determining that the heat medium has leaked. It prevents false detections that are judged as leaks. Therefore, even if the heating terminal is installed at a position lower than the heat source machine, even if air does not actually enter, the heating medium leaks in the heating operation after stopping operation for a certain time or more. Do not make a decision. That is, when a heat medium leak actually occurs, the detection of the heat medium leak may be delayed. In addition, when multiple heating terminals are connected and the heating terminals are operated in order with a large amount of air intruding into each terminal system, erroneous detection of heat medium leakage can be prevented first. Only the heating terminal that went. About the heating terminal which operated after the 2nd, since operation stop time will be less than a fixed time, when air has penetrated into the 2nd and subsequent heating terminals, it will be mistakenly detected as a heat carrier leak. .
(2) In order to determine whether or not air has entered the heating piping system based on whether or not the operation stop time is equal to or longer than a predetermined time, one heating terminal in a case where a plurality of heating terminals are connected ( If only the bathroom heater / dryer that may be used) is used on a daily basis, the operation downtime is shortened. However, since other heating terminals (floor heating used only in winter, for example) are not actually operated, air continues to enter when the heating season is off, and the heat medium replaced by air from the heating terminal to the heat medium tank May return and overflow. In this state, if a heating terminal that has not been operated at the beginning of the heating season is operated, it may be erroneously detected as a heat medium leak.
(3) In addition, there is a possibility that a device that uses the same heat source device to reheat a bath may be erroneously detected if it is determined by the operation stop time (when reheating, a heat medium is circulated through the heating terminal. Since the air is circulated in the heat source machine, the air from the heating terminal is not released, and since the reheating is a function that is used frequently, the operation stop time is shortened.)
[0009]
The present invention has been made in view of the above points, and it is intended to provide a method for preventing erroneous detection of a heat medium leak in a heating apparatus that can reliably prevent erroneous detection as a heat medium leak despite a heat medium drop. It is to be an issue.
[0010]
[Means for Solving the Problems]
In order to solve the above problems, the method for preventing erroneous detection of leakage of a heating medium in a heating apparatus according to claim 1 of the present invention is the heating medium leakage of a heating apparatus that performs heating by circulating a heated heating medium to a heating terminal through a circulation path. A method for preventing erroneous detection, wherein whether or not the liquid level of the heating medium in the heating medium tank provided in the middle of the circulation path is equal to or higher than a predetermined upper limit level, the liquid level of the heating medium tank is equal to or lower than the predetermined lower limit level. A process for determining whether or not there is a process for replenishing the heat medium to a predetermined upper limit level when the liquid level of the heat medium is equal to or lower than a lower limit level,
The number of times of replenishing the heat medium or the number of times the liquid level of the heat medium reaches a predetermined lower limit level (the number of times of replenishing the heat medium or the number of times of the liquid level of the heat medium reaching a predetermined lower limit level is hereinafter simply referred to as the number of replenishments) A process for determining that the heat medium leaks when the temperature exceeds a certain number of times, and a process for determining whether or not the state where the liquid level of the heat medium is equal to or higher than a predetermined upper limit level is equal to or longer than a predetermined time. If the heat medium becomes equal to or lower than the predetermined lower limit level in the operation after the state where the value is equal to or higher than the predetermined upper limit level continues for a predetermined time or longer, the replenishment process is repeated without performing the heat medium leak determination, In the operation after the state where the liquid level of the medium is not lower than the predetermined upper limit level does not continue for the predetermined time or longer, the leakage of the heat medium is determined when the heat medium becomes lower than the predetermined lower limit level.
[0011]
By monitoring the state in which the liquid level in the heat medium tank continues to be at or above the upper limit level as described above, it can be predicted whether or not the heat medium has dropped. During the heating operation, since the expansion of the resin pipe due to the temperature rise is larger than the expansion of water, the liquid level in the heat medium tank is lowered. After the operation is stopped, the liquid level is returned to the upper limit level because it contracts and returns to the original level. That is, when the operation is performed, the liquid level in the heat medium tank is always below the upper limit level. Further, as the heating operation time becomes longer, the liquid level in the heat medium tank gradually decreases due to evaporation, and therefore, after the elapse of a certain time, becomes lower than the upper limit level. On the other hand, when the heat medium drops, the liquid level in the heat medium tank rises according to the amount of air that has entered. That is, it is possible to determine whether or not the heat medium has dropped by monitoring whether or not the heat medium tank is above the upper limit level. Therefore, when the heating terminal is operated after the liquid level has exceeded the upper limit level for a predetermined time or more, it is determined that the heat medium is leaked and the error does not stop even if the heat medium is replenished frequently. . If the time that the liquid level of the heat medium is equal to or higher than the upper limit level is within the predetermined time, it is unlikely that the heat medium has overflowed. Can increase the sex. In addition, by distinguishing between heat medium leakage and heat medium dropping by monitoring the time during which the liquid level in the heat medium tank is above the upper limit level, it is more accurate than the conventional operation downtime. And prevent false detection.
[0012]
According to a second aspect of the present invention, there is provided a method for preventing erroneous detection of a heat medium leak in a heating apparatus, wherein the heating medium is erroneously detected in a heating apparatus that performs heating by circulating a heated heat medium to a heating terminal through a circulation path. Whether the liquid level of the heat medium in the heat medium tank provided in the middle of the circulation path is equal to or higher than a predetermined upper limit level and whether the liquid level of the heat medium tank is equal to or lower than a predetermined lower limit level are determined. Processing, when the liquid level of the heating medium is lower than the lower limit level, processing for supplying the heating medium to the heating medium tank to a predetermined upper limit level, and leakage of the heating medium when the number of times of supply exceeds a certain number. A process for determining and a means for counting an elapsed time after detecting the operation signal of the heating terminal is provided, and the operation of the heat medium is performed in an operation within a certain time after the operation signal from the heating terminal is received. When the liquid level falls below the lower limit level, heat medium leakage judgment is performed. The above replenishment process is repeated, and in the operation where the elapsed time after receiving the operation signal from the heating terminal is a certain time or more, if the liquid level of the heat medium falls below the lower limit level, the determination of the heat medium leak is made. It is characterized by performing.
[0013]
The fact that the replenishment operation is performed immediately after the operation signal from the heating terminal is received is not a heat medium leak, but is assumed to be due to the replacement of the air accumulated due to the overflow of the heat medium, so the heat medium leak Do not make a decision. Heat medium leak detection is not performed within a certain time (for example, about 5 minutes) after the start of heating operation. As described above, immediately after the start of heating operation, the air accumulated in the heating terminal may be replaced. If there is a large amount of overflow, the heat medium is frequently replenished, so an error stop is detected as a detection of the heat medium leak. do not do. After a certain amount of time (for example, about 5 minutes) has elapsed since the start of the heating operation, the air venting is completed. After that, the heat medium is not replenished unless the heat medium leaks. I do. Thereby, it is possible to prevent erroneous detection of air bleeding due to overflow as a heat medium leak by a very simple process in which the heat medium leak detection is not performed within a certain time after the heating operation is started. Further, by not detecting the heat medium leak within a certain time after the start of the heating operation, it is possible to make a more accurate determination than the conventional operation stop time and to prevent erroneous detection.
[0014]
According to a third aspect of the present invention, there is provided a method for preventing erroneous detection of a heat medium leak in a heating apparatus, wherein the heated medium is circulated to a heating terminal through a circulation path for heating. Whether the level of the heat medium in the heat medium tank provided in the middle of the circulation path is equal to or higher than a predetermined upper limit level and whether the liquid level in the heat medium tank is equal to or lower than a predetermined lower limit level. Processing to replenish the heating medium to a predetermined upper limit level when the liquid level of the heating medium is below a lower limit level, and heat medium leakage when the number of replenishment times exceeds a certain number And the elapsed time from when the operation signal from the heating terminal is detected until the liquid level of the heating medium falls to the lower limit level, or the elapsed time until the liquid level of the heating medium falls from the upper limit level to the lower limit level Means for counting the heat medium in the heat medium tank. When the elapsed time when the position is lowered as described above is within a certain time, the above replenishment process is repeated without performing the heat medium leak determination, and the elapsed time when the liquid level of the heat medium in the heat medium tank is lowered as described above. Is characterized by determining whether the heat medium leaks or not.
[0015]
If the liquid level in the heat medium tank is drastically lowered, it is expected that the air is accumulated when the heat medium drops and overflows, so that the heat medium leak is not detected. If the elapsed time until the liquid level of the heat medium falls to the lower limit level is within a predetermined time, it is determined that the heat medium has overflowed and the heat medium leak is not detected. Does not stop due to a false detection. If the elapsed time until the level of the heat medium drops to the lower limit level is equal to or longer than the specified time (when the speed of the liquid level of the heat medium is low), it is unlikely that the heat medium has overflowed. By performing the detection, the reliability of the heat medium leak detection can be improved. In addition, when the elapsed time when the liquid level of the heat medium falls to the lower limit level is within a predetermined time, the heat medium leakage is not detected, so that the determination can be made more accurately than the conventional operation stop time, and erroneous detection can be prevented.
[0016]
Note that when a large amount of leakage occurs, the time until the liquid level drops and the lower limit level is cut is shortened. If the upper limit is not reached within the time (about 2 minutes), it is determined that there is a large leak.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
The structure of the heating device is as shown in FIG. 1 and is the same as that described in the prior art, so that the description thereof is omitted. The control means for performing the heating control and the like is constituted by a microcomputer or the like, and controls the heat medium leakage detection control, the heat medium replenishment control, the heat medium circulation control, the heating operation control, the bath reheating control, and the like.
[0018]
By the way, in the case of a heat medium leak on the heating terminal 6 side, the liquid level in the heat medium tank 5 continues to decrease gradually from the upper limit level as shown in FIG. 2 (a) to the lower limit level as shown in FIG. 2 (b). Then, the heating medium is replenished to the upper limit level when the liquid level of the heating medium falls below the lower limit level. For example, if the phenomenon in which the replenishment interval is within 64 hours continues twice, for example, it is determined that the heat medium leaks.
[0019]
Further, in the case of a heat medium drop from the piping system of the heating terminal 6, the liquid level continues to rise from the upper limit level as shown in FIG. 3 (a) and overflows and overflows (of the heating terminal 6). (The piping system is replaced with air.) If air has accumulated in the piping over a long period of time, the liquid level will drop rapidly as shown in FIG. In the case of heat transfer, there is a phenomenon as described above, but in the case of the present invention, the heat transfer is determined using the characteristics of the phenomenon of the transfer of heat. Sometimes the heat medium replenishment operation is repeated without stopping the error of the heat medium leak.
[0020]
That is, as an example, it is determined that the heat medium has dropped as follows, for example. In the case of a heat medium drop, the state where the liquid level of the heat medium is higher than the upper limit level as shown in FIG. 3B continues, but the state where the liquid level is high means that the heat medium has dropped. Conceivable. For this purpose, means for measuring the time during which the liquid level of the heat medium continues to be higher than the upper limit level is provided, and it is determined whether or not the time during which the liquid level of the heat medium continues to be higher than the upper limit level is longer than a predetermined time. Thus, it is determined whether or not the heat medium has dropped.
[0021]
As another example, it is determined that the heat medium has dropped as follows, for example. In the case of dropping the heat medium, the liquid level suddenly drops as shown in FIG. 3 (c) from the state of FIG. 3 (b) when operated, but this sudden drop in the liquid level means that the heat medium has dropped. It is thought that replenishment was repeated because the amount of circulating heat medium decreased because the heat medium overflowed. For this reason, there is provided means for measuring the elapsed time until the liquid level of the heat medium tank 5 falls to the lower limit level after detecting the operation signal, or the time for the liquid level to fall from the upper limit level to the lower limit level. It is determined whether or not it is an overflow due to dropping of the heat medium by determining whether or not it is 1 minute) or more.
[0022]
As another example, it is determined that the heat medium has dropped as follows. When the operation signal is input after the heat medium falls and overflows, the liquid level of the heat medium is lowered and the replenishment of the heat medium is considered only for a certain period of time (for example, 5 minutes) from the start of operation. It is done. The fact that the liquid level of the heating medium falls within this fixed time is considered to be a drop of the heating medium. Therefore, it is determined by determining whether the liquid level of the heating medium falls to the lower limit level within a certain period of time after the start of heating operation. It is determined whether or not the medium has fallen out.
[0023]
By the way, in this invention, the liquid position of the heat medium tank 5 is below a predetermined lower limit level whether the liquid level of the heat medium of the heat medium tank 5 provided in the middle of the circulation path 1 is more than a predetermined upper limit level. A process for determining whether or not the liquid level of the heating medium is equal to or lower than a lower limit level, a process for supplying the heating medium to the heating medium tank to a predetermined upper limit level, and a number of times the heating medium is supplied. In addition to a process for determining that the heat medium leaks when the number of times exceeds a certain number of times, and a process for determining whether or not the state where the liquid level of the heat medium is equal to or higher than a predetermined upper limit level is equal to or longer than a predetermined time If the heat medium falls below a predetermined lower limit level in the operation after the state where the liquid level of the medium is equal to or higher than the predetermined upper limit level continues for a predetermined time or longer, the replenishment process is repeated without performing the heat medium leak determination. The state where the liquid level of the heat medium is equal to or higher than the predetermined upper limit level Heat medium is when it becomes less than a predetermined lower limit level and performs the determination of the heating medium leakage in the operation after does not continue for a predetermined time or more.
[0024]
In the case where the heat medium is dropped as described above, the state in which the liquid level of the heat medium is higher than the upper limit level as shown in FIG. 3B continues. it seems to do. Therefore, when the time that the liquid level of the heat medium is equal to or higher than the upper limit level is equal to or longer than a predetermined time, the heating medium tank 5 is heated. At the beginning of the operation immediately after the start of operation, the determination of a heat medium leak is not performed as a heat medium drop, and erroneous determination is prevented.
[0025]
In the present invention, the elapsed time from when the operation signal from the heating terminal 6 is detected until the liquid level of the heating medium is lowered to the lower limit level or the elapsed time until the liquid level of the heating medium is lowered from the upper limit level to the lower limit level is set. Means for counting, and when the elapsed time when the liquid level of the heat medium in the heat medium tank 5 falls within a certain time as described above, the replenishment process is repeated without performing the heat medium leak determination, When the elapsed time during which the liquid level of the heat medium in the tank 5 falls as described above is equal to or longer than a certain time, the heat medium leakage is determined.
[0026]
When the heat medium drops and overflows as described above, the liquid level suddenly drops as shown in FIG. 3 (c) from the state of FIG. 3 (b) when operated, but the liquid level suddenly drops like this. This is thought to be a drop of heat. Therefore, the elapsed time from when the operation signal from the heating terminal 6 is detected until the liquid level of the heating medium is lowered to the lower limit level, or the elapsed time until the liquid level of the heating medium is lowered from the upper limit level to the lower limit level is counted. However, when the elapsed time is within a certain time (for example, 1 minute), the misjudgment is prevented by not judging whether the heat medium leaks as a heat medium drop at the beginning of the operation immediately after starting the heating operation. It is like that.
[0027]
Further, in the present invention, there is provided means for counting an elapsed time after detecting the operation signal of the heating terminal 6, and the operation of the heat medium in the operation within a certain time after the operation signal from the heating terminal is received. When the liquid level is lower than the lower limit level, the replenishment process is repeated without performing the heat medium leak determination, and the heat is increased in the operation in which the elapsed time after receiving the operation signal from the heating terminal 6 exceeds a certain time. When the liquid level of the medium falls below the lower limit level, the determination of the leakage of the heat medium is performed.
[0028]
When the heat medium drops and overflows as described above, the level of the heat medium drops rapidly for a certain time (for example, 5 minutes) from the start of operation. The lowering of the position is considered to be an overflow of the heat transfer medium. For this reason, the process which counts the elapsed time after detecting the operation signal from the heating terminal 6 is provided, and when the elapsed time after the detection of the operation signal of the heating terminal 6 is within a predetermined time, As a result of the overflow, the determination of the leakage of the heat medium is made so as not to make an erroneous determination.
[0029]
Next, the method for preventing erroneous detection of a heat medium leak in the heating apparatus of the present invention will be described with reference to the flowchart of FIG. In this description, in order to describe the heat medium as water, the liquid level of the heat medium is assumed to be water level, the supply of the heat medium is assumed to be supplementary water, the heat medium leakage is assumed to be water leakage, and the heat medium drop is assumed to be water drop. When the operation switch is turned on to start the heating operation, the pump operation is always performed before the heating operation, and the water circulation is performed in the circulation path 1, but the flowchart control shown in FIG. 4 is a normal heating operation. It is executed continuously, regardless of whether the pump is running or stopped.
[0030]
First, in step S1, it is determined whether or not there is an operation command from the heating terminal 6. If there is an operation command, the process proceeds to steps S2, S3, and S4. Before the heating terminal 6 is operated, the time during which the water level of the heat medium tank 5 is equal to or higher than the upper limit level is counted, and in step S2, it is determined whether or not the time during which the water level continues to be higher than the upper limit level is equal to or longer than a predetermined time. . In addition, the time from the start of operation of the heating terminal 6 to the low water level is counted, and in step S3, it is determined whether the low water level is reached within a certain time (for example, 1 minute) from the start of operation of the heating terminal 6. Further, the time from the start of operation of the heating terminal 6 is counted, and it is determined in step S4 whether it is within a certain time (for example, 5 minutes) from the start of operation of the heating terminal 6.
[0031]
If it is determined in step S2 that the time is equal to or longer than the predetermined time, or if it is determined in step S3 that the time is within a certain time, or if it is determined in step S4 that the time is within the certain time, the water falls and overflows. Since it is highly possible, the process proceeds to step S17. If it is determined in step S2 that it is not longer than the predetermined time, it is determined in step S3 that it is not within a certain time, and if it is determined in step S4 that it is not within a certain time, it is determined that there is little possibility that the water has overflowed and overflowed. Thereafter, the water leak is detected.
[0032]
In step S5, it is determined whether or not the water level of the heat medium tank 5 is the lower limit level. If it is determined that the water level is lower than the lower limit level, the process proceeds to steps S6, S7, and S8, and water is replenished to the upper limit level. If it is determined in step S5 that the level is not lower than the lower limit level, the process returns to step S1. When water is replenished to the upper limit level in steps S6, S7, and S8, the process proceeds to steps S9 and S10. In steps S9 and S10, it is determined whether or not the water level becomes low within a certain time (for example, 64 hours) after the replenishment is stopped. If the water level does not become low within the certain time, it is determined that there is no water leakage and the process returns to step S1. If it is determined in steps S9 and S10 that the water level in the heat medium tank 5 has become the lower limit level or less within a certain time after the refilling is stopped, the process proceeds to steps S11, S12, and S13, and the water level in the heat medium tank 5 reaches the upper limit level. Water is replenished. When the water is replenished to the upper limit level, the process proceeds to steps S14 and S15. In steps S14 and S15, it is determined whether or not the water level is low within a certain time (for example, 64 hours) after the replenishment is stopped. If the water level does not fall below the lower limit level within the certain time, it is determined that water has not leaked and the process returns to step S1. If it is determined in steps S14 and S15 that the water level of the heat medium tank 5 has become the lower limit level or less within a certain time after the replenishment of water is stopped, it is determined that there is a water leak and the error is stopped.
[0033]
If it is determined that there is a possibility of water leakage and overflow, the process proceeds to step S17, where it is determined whether the water level in the heat medium tank 5 is lower than the lower limit level in step S17. If it is determined in step S17 that the level is lower than the lower limit level, the process proceeds to steps S18, S19, S20, and the water level in the heat medium tank 5 is replenished to the upper limit level. When water is replenished to the upper limit level, the process proceeds to steps S21 and S22. In steps S21 and S22, it is determined whether or not the lower limit level is reached within a certain time (for example, several minutes) after the replenishment is stopped. If it becomes below the lower limit level within a certain time, the water is replenished to the upper limit level in steps S23, S24, and S25 as replenishment due to overflow of water. If the water level falls below the lower limit within a certain period of time, it will be refilled. If it does not become below the lower limit level within a certain time in steps S21 and S22, it is determined that the water replenishment due to overflow of water has ended, and the process returns to step 1. In addition, there is a possibility that the above replenishment may be repeated even if a large amount of leakage occurs. In this case, a separate means for determining large amount of leakage is provided, and the water level reaches the upper limit level within a certain time (about 2 minutes) after the start of replenishment. If not, it is determined that there is a large leak.
[0034]
【The invention's effect】
The invention of claim 1 of the present invention comprises a process for determining whether or not the state where the liquid level of the heating medium is equal to or higher than a predetermined upper limit level as described above is longer than or equal to a predetermined time. If the heat medium falls below a predetermined lower limit level in the operation after the state that is above the level continues for a predetermined time or longer, the replenishment process is repeated without performing the heat medium leak determination, and the liquid level of the heat medium When the heat medium falls below the predetermined lower limit level in the operation after the state where the value is equal to or higher than the predetermined upper limit level does not continue for the predetermined time or longer, the heat medium leak level is determined, so that the liquid level of the heat medium tank is the upper limit. By monitoring the time over which the state above the level continues, it is possible to distinguish between a heat medium drop and a heat medium leak, and a heat medium drop and a false detection even if the heat medium is dropped and the heat medium is replenished. It is possible to prevent an error stop and By monitoring the time during which the liquid level of the tank continues to be higher than the upper limit level, it is possible to distinguish more accurately than the conventional operation downtime by distinguishing between heat medium drop and heat medium leak. It can prevent detection.
[0035]
Moreover, the invention of claim 2 of the present invention comprises means for counting the elapsed time after detecting the operation signal of the heating terminal as described above, and the elapsed time after receiving the operation signal from the heating terminal. If the liquid level of the heat medium falls below the lower limit level during operation within a certain time, the above replenishment process is repeated without performing the heat medium leak determination, and the elapsed time after receiving the operation signal from the heating terminal When the liquid level of the heat medium falls below the lower limit level during operation that exceeds a certain time, the heat medium leak is judged, so the heat medium leak detection is not performed within a certain time after starting the heating operation. With this process, it is possible to prevent erroneous detection of air bleed due to overflow as a heat medium leak, and by detecting the heat medium leak within a certain period of time after the start of heating operation, it is determined by the conventional operation downtime Rather than Those that can prevent erroneous detection made determination probability.
[0036]
In the invention of claim 3 of the present invention, the elapsed time from the detection of the operation signal from the heating terminal until the liquid level of the heating medium falls to the lower limit level, or the liquid level of the heating medium from the upper limit level to the lower limit level. When the elapsed time until the liquid level of the heat medium in the heat medium tank falls within a certain time as described above is provided without repeating the replenishment process without performing the heat medium leak determination. If the elapsed time when the liquid level of the heat medium in the heat medium tank falls as described above is a certain time or more, the leakage of the heat medium is judged, so the time until the liquid level of the heat medium reaches the lower limit level is monitored. This makes it possible to distinguish between a heat medium drop and a heat medium leak, and even if the heat medium is dropped and the heat medium is replenished, it can be prevented from erroneously detecting a heat medium drop and stopping the error. Also, the elapsed time for the liquid level of the heat medium to fall to the lower limit level is predetermined When less during that does not detect the heat medium leakage, but which can prevent erroneous detection by accurately determine than determined by conventional operational downtime.
[Brief description of the drawings]
FIG. 1 is a schematic system diagram showing an entire heating apparatus.
FIG. 2 is an explanatory view for explaining the operation of the heat medium tank when the heat medium leaks.
FIG. 3 is an explanatory view for explaining the operation of the heat medium tank when the heat medium is dropped.
FIG. 4 is a flowchart of an example of an embodiment of the present invention.
[Explanation of symbols]
1 Circulation path 5 Heat medium tank 6 Heating terminal

Claims (3)

加熱した熱媒を循環路を通して暖房端末に循環させて暖房を行う暖房装置の熱媒漏れ誤検知防止方法であって、
循環路の途中に設けた熱媒タンクの熱媒の液位が所定の上限レベル以上であるか否かを、熱媒タンクの液位が所定の下限レベル以下であるか否かを判定する処理と、
前記熱媒の液位が下限レベル以下のとき、前記熱媒タンクに所定の上限レベルまで前記熱媒を補給する処理と、
前記熱媒を補給する回数もしくは熱媒の液位が所定の下限レベルになる回数(熱媒を補給する回数もしくは熱媒の液位が所定の下限レベルになる回数を、以下単に補給回数という)が一定回数以上になったとき熱媒漏れと判定する処理と、
熱媒の液位が所定の上限レベル以上である状態が所定時間以上か否かを判定する処理を備え、
熱媒の液位が所定の上限レベル以上である状態が所定時間以上継続した後の運転において熱媒が所定の下限レベル以下になった場合は前記熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、熱媒の液位が所定の上限レベル以上である状態が所定時間以上継続しない後の運転において熱媒が所定の下限レベル以下になった場合は前記熱媒漏れの判定を行うことを特徴とする暖房装置の熱媒漏れ誤検知防止方法。
A heating medium leakage false detection prevention method for a heating apparatus for heating by circulating a heated heat medium through a circulation path to a heating terminal,
Processing to determine whether the level of the heat medium in the heat medium tank provided in the middle of the circulation path is equal to or higher than a predetermined upper limit level and whether the liquid level in the heat medium tank is equal to or lower than a predetermined lower limit level When,
When the liquid level of the heating medium is lower than the lower limit level, a process of replenishing the heating medium to a predetermined upper limit level in the heating medium tank;
The number of times of replenishing the heat medium or the number of times the liquid level of the heat medium reaches a predetermined lower limit level (the number of times of replenishing the heat medium or the number of times of the liquid level of the heat medium reaching a predetermined lower limit level is hereinafter simply referred to as the number of replenishments) A process for determining a heat medium leak when the number of times exceeds a certain number of times,
A process of determining whether or not the state where the liquid level of the heat medium is equal to or higher than a predetermined upper limit level is equal to or longer than a predetermined time;
If the heat medium falls below the predetermined lower limit level in the operation after the state where the liquid level of the heat medium is equal to or higher than the predetermined upper limit level for a predetermined time or longer, the replenishment process is performed without performing the heat medium leakage determination. Repeatedly, if the heat medium is below a predetermined lower limit level in the operation after the state where the liquid level of the heat medium is not lower than the predetermined upper limit level does not continue for a predetermined time or longer, the leakage of the heat medium is determined. A heating medium leak detection error prevention method for a heating device.
加熱した熱媒を循環路を通して暖房端末に循環させて暖房を行う暖房装置の熱媒漏れ誤検知防止方法であって、
循環路の途中に設けた熱媒タンクの熱媒の液位が所定の上限レベル以上であるか否かを、熱媒タンクの液位が所定の下限レベル以下であるか否かを判定する処理と、
前記熱媒の液位が下限レベル以下のとき、前記熱媒タンクに所定の上限レベルまで前記熱媒を補給する処理と、
前記補給回数が一定回数以上になったとき熱媒漏れと判定する処理と、
暖房端末の運転信号を検知してから、経過した時間をカウントする手段を備え、暖房端末からの運転信号があった後の経過時間が一定時間以内の運転おいて熱媒の液位が下限レベル以下なった場合は熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、暖房端末からの運転信号があった後の経過時間が一定時間以上になった運転において熱媒の液位が下限レベル以下なった場合は熱媒漏れの判定を行うことを特徴とする暖房装置の熱媒漏れ誤検知防止方法。
A heating medium leakage false detection prevention method for a heating apparatus for heating by circulating a heated heat medium through a circulation path to a heating terminal,
Processing to determine whether the level of the heat medium in the heat medium tank provided in the middle of the circulation path is equal to or higher than a predetermined upper limit level and whether the liquid level in the heat medium tank is equal to or lower than a predetermined lower limit level When,
When the liquid level of the heating medium is lower than the lower limit level, a process of replenishing the heating medium to a predetermined upper limit level in the heating medium tank;
A process for determining a heat medium leak when the number of replenishment times exceeds a certain number;
A means for counting the time elapsed since the operation signal of the heating terminal was detected, and the liquid level of the heat medium is the lower limit level during operation within a certain time after the operation signal from the heating terminal is received. If it is below, repeat the above replenishment process without performing the heat medium leak determination, and the level of the heat medium is the lower limit in the operation when the elapsed time after the operation signal from the heating terminal has exceeded a certain time A heating medium leakage false detection prevention method for a heating apparatus, characterized in that, when the level falls below the level, the determination of the heating medium leakage is performed.
加熱した熱媒を循環路を通して暖房端末に循環させて暖房を行う暖房装置の熱媒漏れ誤検知防止方法であって、
循環路の途中に設けた熱媒タンクの熱媒の液位が所定の上限レベル以上であるか否かを、熱媒タンクの液位が所定の下限レベル以下であるか否かを判定する処理と、
前記熱媒の液位が下限レベル以下のとき、前記熱媒タンクに所定の上限レベルまで前記熱媒を補給する処理と、
前記補給回数が一定回数以上になったとき熱媒漏れと判定する処理と、
暖房端末からの運転信号を検知してから熱媒の液位が下限レベルに下がるまでの経過時間もしくは、熱媒の液位が上限レベルから下限レベルに下がるまでの経過時間をカウントする手段を備え、
熱媒タンク内の熱媒の液位が前記のように下がる経過時間が一定時間以内の場合は熱媒漏れ判定を行わずに前記補給処理を繰り返して行い、熱媒タンク内の熱媒の液位が前記のように下がる経過時間が一定時間以上の場合は熱媒漏れの判定を行うことを特徴とする暖房装置の熱媒漏れ誤検知防止方法。
A heating medium leakage false detection prevention method for a heating apparatus for heating by circulating a heated heat medium through a circulation path to a heating terminal,
Processing to determine whether the level of the heat medium in the heat medium tank provided in the middle of the circulation path is equal to or higher than a predetermined upper limit level and whether the liquid level in the heat medium tank is equal to or lower than a predetermined lower limit level When,
When the liquid level of the heating medium is lower than the lower limit level, a process of replenishing the heating medium to a predetermined upper limit level in the heating medium tank;
A process for determining a heat medium leak when the number of replenishment times exceeds a certain number;
Provided with a means to count the elapsed time from when the operation signal from the heating terminal is detected until the liquid level of the heating medium drops to the lower limit level, or the elapsed time until the liquid level of the heating medium falls from the upper limit level to the lower limit level ,
If the elapsed time when the level of the heat medium in the heat medium tank falls as described above is within a certain time, the replenishment process is repeated without performing the heat medium leak determination, and the liquid of the heat medium in the heat medium tank is determined. A heating medium leakage false detection prevention method for a heating apparatus, wherein the leakage of the heating medium is determined when the elapsed time when the position is lowered as described above is a certain time or more.
JP2003070630A 2003-03-14 2003-03-14 Heating medium leak detection error prevention method for heating equipment Expired - Fee Related JP3968044B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003070630A JP3968044B2 (en) 2003-03-14 2003-03-14 Heating medium leak detection error prevention method for heating equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003070630A JP3968044B2 (en) 2003-03-14 2003-03-14 Heating medium leak detection error prevention method for heating equipment

Publications (2)

Publication Number Publication Date
JP2004278903A JP2004278903A (en) 2004-10-07
JP3968044B2 true JP3968044B2 (en) 2007-08-29

Family

ID=33287328

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003070630A Expired - Fee Related JP3968044B2 (en) 2003-03-14 2003-03-14 Heating medium leak detection error prevention method for heating equipment

Country Status (1)

Country Link
JP (1) JP3968044B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4847792B2 (en) * 2006-05-31 2011-12-28 大阪瓦斯株式会社 Heat medium supply device
JP5432801B2 (en) * 2010-03-31 2014-03-05 大阪瓦斯株式会社 Heat supply equipment

Also Published As

Publication number Publication date
JP2004278903A (en) 2004-10-07

Similar Documents

Publication Publication Date Title
JP3633562B2 (en) Water heater abnormality detection device
KR20190072328A (en) Method for diagnosing lack of coolant
JP3968044B2 (en) Heating medium leak detection error prevention method for heating equipment
JP3965129B2 (en) Heat medium leak detection method for heating equipment
JP2903143B2 (en) Heat retention device for drain container for heat exchange device
JP5741824B2 (en) Water leak detection system
KR101902227B1 (en) Water supplement apparatus and water supplement method of closed type boiler
JP2023104574A (en) Hot water heating device
JP5383401B2 (en) Drain drainage device
JP3841632B2 (en) Heat vaporizing humidifier and failure detection method thereof
JP4046041B2 (en) Air intrusion judgment method for hot water heating system
JP2009030903A (en) Hot water storage water heater
JP4176315B2 (en) Heating apparatus and heating medium control method
CN117053399B (en) Liquid heating equipment with anti-dry-burning component fault detection function
JP4140484B2 (en) Hot water heating system and air vent operation control method for hot water heating system
JP2007255769A (en) Water heater abnormality detection device
CN113186692A (en) Washing machine and control device and method thereof
JP2001324219A (en) Electric water heater
KR102825459B1 (en) Hot water supply system capable of preheating hot water and method for determining malfunction using the same
JP3965128B2 (en) Air venting method for heating system
KR100629777B1 (en) Pipe leakage control method of boiler
JP3827798B2 (en) Multi-type air conditioner
JP2008076022A (en) Heating system and its heat exchanger damage detecting method
JP2012207810A (en) Water leakage detection system
JP2927318B2 (en) Automatic water filling system in hot water heating system

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060206

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20070516

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070529

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20070601

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130608

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130608

Year of fee payment: 6

LAPS Cancellation because of no payment of annual fees