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JP3971569B2 - Hot rolled wire rod for high strength springs - Google Patents
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JP3971569B2 - Hot rolled wire rod for high strength springs - Google Patents

Hot rolled wire rod for high strength springs Download PDF

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Publication number
JP3971569B2
JP3971569B2 JP2000386900A JP2000386900A JP3971569B2 JP 3971569 B2 JP3971569 B2 JP 3971569B2 JP 2000386900 A JP2000386900 A JP 2000386900A JP 2000386900 A JP2000386900 A JP 2000386900A JP 3971569 B2 JP3971569 B2 JP 3971569B2
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JP
Japan
Prior art keywords
steel
wire rod
carbides
cementite
rolling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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JP2000386900A
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Japanese (ja)
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JP2002180196A (en
Inventor
雅之 橋村
博 萩原
隆成 宮木
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Nippon Steel Corp
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Nippon Steel Corp
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Publication date
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Priority to JP2000386900A priority Critical patent/JP3971569B2/en
Priority to EP01271133A priority patent/EP1347069B1/en
Priority to DE60131294T priority patent/DE60131294T2/en
Priority to PCT/JP2001/011216 priority patent/WO2002050327A1/en
Priority to KR10-2002-7012197A priority patent/KR100514120B1/en
Priority to US10/362,651 priority patent/US7789974B2/en
Publication of JP2002180196A publication Critical patent/JP2002180196A/en
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Description

【0001】
【発明の属する技術分野】
本発明は熱処理後に高強度かつ高靱性を有し、自動車および一般機械向けばねに供する熱間圧延線材に関するものである。
【0002】
【従来の技術】
自動車の軽量化、高性能化に伴い、ばねも高強度化され、熱処理後に引張強度1600MPaを超えるような高強度鋼がばねに供されている。近年では引張強度1900MPaを超える鋼も使用されている。
【0003】
鋼を用いたコイルばねの製造方法では鋼をオーステナイト域まで加熱してコイリングし、その後、焼入れ焼戻しを行う熱間コイリングとあらかじめ鋼に焼入れ焼戻しを施した高強度鋼線を冷間にてコイリングする冷間コイリングがある。いずれの場合にも焼入れ焼戻しによってばねの基本強度を決定づける。従ってばね鋼に対しては焼入れ焼戻し後の特性を考えた成分設計が重要である。
【0004】
具体的にはその手法として特開昭57−32353号公報ではV、Nb、Mo等の元素を添加することで焼入れ性を向上させるとともに、焼戻しで析出する微細炭化物を生成させ、それによって転位の動きを制限し、耐へたり特性を向上させるとしている。
【0005】
しかし鋼製造工程では転炉−鋳造−ビレット圧延−線材圧延のように何度も加熱されると同時に何度も室温まで冷却される。このような場合、添加したCr、V、Nb、Moなどの炭化物生成元素は鋼を硬化させると同時に粗大な炭化物として鋼中に残留し易い。特に引張強度1900MPaを超えるような高強度を指向する場合にはこれら合金元素の添加量が多くなるために残留する炭化物も多い。これまで特開平11−6033号公報などではCr、V、Nb、Mo等の炭化物(以後これらを合金系炭化物と記す)に注目してそれらの大きさを規定した発明がなされている。しかし実際に鋼の強度を支配するのはこれらの微細炭化物ではなく、鉄の炭化物、すなわちセメンタイトを主成分とする炭化物(以後セメンタイト系炭化物と記す)の挙動であり、このセメンタイトを制御できることがばね鋼にとって重要である。
【0006】
合金系炭化物の粒径に関しては、例えば特開平10−251804号公報のようにNb、V系の炭化物の平均粒径に注目した発明がなされているが、この先行技術では圧延中の冷却水によって異常組織が生じることを懸念する記述があり(段落0015)、実質的には乾式圧延を推奨している。このことは工業的には非定常作業であり、通常の圧延と明らかに異なることが推定され、たとえ平均粒径を制御しても周辺マトリックス組織に不均一を生じると圧延トラブルを生じることを示唆している。従ってV、Nb系炭化物などの合金系炭化物の平均粒径の制御だけでは工業的に不十分であることを示している。
【0007】
【発明が解決しようとする課題】
本発明は工業的に製造可能かつ焼入れ焼戻し後にばね向けの強度とコイリング性を付与できるばね用熱間圧延線材を提供することを課題としている。
【0008】
【課題を解決するための手段】
発明者らは従来のばね用熱間圧延線材では注目されていなかった鋼中炭化物、特にセメンタイトの大きさを微細化することで焼入れ焼戻し後に高強度とコイリング性を両立させ得るばね用熱間圧延線材を開発するに至った。
【0009】
すなわち、本発明は次に示すばね用熱間圧延線材を要旨とする。
【0010】
(1) 質量%において、
C:0.4〜0.8%、
Si:0.9〜3.0%、
Mn:0.1〜2.0%、
P:0.015%以下、
S:0.015%以下、
Cr:0.16〜0.30%、
N:0.001〜0.007%、
残部鉄および不可避的不純物を含み、熱間圧延後のミクロ組織において円相当径0.2〜3μmのセメンタイト系球状炭化物存在密度が0.5個/μm以下、円相当径3μm超のセメンタイト系球状炭化物の存在密度が0.005個/μm以下であることを特徴とするばね用熱間圧延線材
【0011】
(2) さらに、質量%で、
W:0.05〜1.0%、
Co:0.05〜5.0%
の1種または2種を含有することを特徴とする上記(1)記載のばね用熱間圧延線材
【0012】
(3) さらに、質量%で、
Ti:0.005〜0.1%、
Mo:0.05〜1.0%、
V:0.05〜0.7%、
Nb:0.01〜0.05%
の1種または2種以上を含有することを特徴とする上記(1)または(2)記載のばね用熱間圧延線材
【0013】
(4) さらに、質量%で、
B:0.0005〜0.006%
を含有することを特徴とする上記(1)〜(3)のいずれかに記載のばね用熱間圧延線材
【0014】
(5) さらに、質量%で、
Ni:0.05〜5.0%、
Cu:0.05〜0.5%
の1種または2種を含有することを特徴とする上記(1)〜(4)のいずれかに記載のばね用熱間圧延線材
【0015】
(6) さらに、質量%で、
Mg:0.0002〜0.01%
を含有することを特徴とする上記(1)〜(5)のいずれかに記載のばね用熱間圧延線材
【0016】
【発明の実施の形態】
発明者は適正な化学成分を規定することにより高強度を得るとともに、熱処理によって鋼中炭化物形状を制御して、ばねを製造する際に十分なコイリング特性が確保されるばね用熱間圧延線材を発明するに至った。
【0017】
その詳細を以下に示す。まず、鋼の化学成分を規定した理由について説明する。
【0018】
Cは鋼材の基本強度に大きな影響を及ぼす元素であり、十分な強度を得るために0.4〜0.8%とした。C量が0.4%未満では十分な強度を得られず、他の合金元素をさらに多量に投入せざるを得ず、0.8%超では通常の圧延後に粗大セメンタイトを多量に析出するため、靭性を著しく低下させる。この靭性の低下は同時にコイリング特性を低下させる。またばね鋼製造工程における熱処理温度を高く設定する必要を生じたり、高周波処理を困難にするなど、工業上の弊害を生じる。
【0019】
Siはばねの強度、硬度と耐へたり性を確保するために必要な元素であり、少ない場合、必要な強度、耐へたり性が不足するため、0.9%を下限とした。またSiは粒界の炭化物系析出物を球状化、微細化する効果があり、積極的に添加することで粒界析出物の粒界占有面積率を小さくする効果がある。しかし多量に添加しすぎると、材料を硬化させるだけでなく、脆化する。そこで焼入れ焼戻し後の脆化を防ぐために3.0%を上限とした。
【0020】
Mnは焼入れ性を向上させるとともにマトリックスを硬化させる。また鋼中に存在するSをMnSとして固定し、Sを無害化することができる。また本発明で特に注目している炭化物の挙動に対して炭化物を作らずに強度を確保できる元素である。そこでMnSとしてSを固定するために0.1%を下限とする。強度を確保するためにはMnは0.5%以上が好ましい。またMnによる脆化を防止するために上限を2.0%とした。
【0021】
Crは焼入れ性および焼戻し軟化抵抗を向上させるために有効な元素であり、窒化処理してばね表面を硬化させばね疲労強度を向上させる場合、Cr量が多い方が短時間の窒化処理で硬化層が深くなり、最高硬度も高くなり易い。従って窒化を前提とする場合には0.16%以上のCrを添加する。しかし添加量が多いとコスト増を招くだけでなく、焼入れ焼戻し後に見られるセメンタイトを粗大化させる。結果として線材は脆化するためにコイリング時に折損を生じ易くするので注意を要する。特に圧延後に析出しているセメンタイト中にCrは固溶するので、セメンタイトを安定化させ、焼入れ加熱時に未溶解になり易い。この点はオイルテンパー線や高周波加熱処理材などには大きな影響を与える。そこでばね製造時の焼入れ加熱時にセメンタイトの固溶が困難となり、著しくばねまたはばね用鋼線製造時の熱処理が困難になる0.30%を上限とした。
【0022】
NはV、Nbなど窒化物を生成する元素を添加すると容易に窒化物を生成する。それらは炭窒化物の生成を容易にする。これら炭窒化物は焼入れ時のオーステナイト粒成長を抑制するピン止め粒子となるためオーステナイト粒径の微細化に有効である。このような目的から0.001%以上のNを添加する。一方、過剰なNは窒化物および窒化物を核として生成した炭窒化物および炭化物の粗大化を招くので、その上限を0.007%とした。
【0023】
Pは鋼を硬化させるが、さらに偏析を生じ、材料を脆化させる。特にオーステナイト粒界に偏析したPは衝撃値の低下や水素の侵入により遅れ破壊などを引き起こす。そのため少ない方がよい。そこで脆化傾向が顕著となる0.015%以下と制限した。
【0024】
SもPと同様に鋼中に存在すると鋼を脆化させる。Mnによって極力その影響を小さくするが、MnSも介在物の形態をとるため、破壊特性は低下する。特に高強度鋼のでは微量のMnSから破壊を生じることもあり、Sも極力少なくすることが望ましい。その悪影響が顕著となる0.015%を上限とした。
【0025】
Wは焼入れ性を向上させるとともに、鋼中で炭化物を生成し、強度を高める働きがある。特にセメンタイトや他の合金系炭化物の粗大化を抑制できるので重要である。その添加量が0.05%未満では効果は見られず、1.0%超では粗大な炭化物を生じ、かえって延性などの機械的性質を損なう恐れがあるのでWの添加量を0.05〜1.0%とした。
【0026】
Coは焼入れ性を低下させるものの、高温における強度を確保できる。また炭化物の生成を阻害するため、本発明で問題となる粗大な炭化物の生成を抑制する働きがある。0.05%未満ではその効果が小さく、5.0%を超えるとその効果が飽和するため、0.05〜5.0%とした。
【0027】
このWとCoは鋼中でのメカニズムこそ異なるものの、両者ともセメンタイト系炭化物を小さくする効果を有しているため、本発明のように鋼としてC量の高い場合にはセメンタイト微細化かつ易固溶化に有効である。そこでWとCoのいずれか1種または2種を添加することとした。
【0028】
Ti、Mo、VおよびNbは鋼中で窒化物、炭化物、炭窒化物として析出する。従ってこれらの元素を1種または2種以上を添加すれば、これら析出物を生成し、焼戻し軟化抵抗を得ることができ、高温での焼戻しや工程で入れられる歪み取り焼鈍や窒化などの熱処理を経ても軟化せず高強度を発揮させることができる。このことは窒化後のばね内部硬度の低下を抑制したり、ホットセッチングや歪み取り焼鈍を容易にするため、最終的なばねの疲労特性を向上させることとなる。しかしTi、Mo、VおよびNbは添加量が多すぎると、それらの析出物が大きくなりすぎ、鋼中炭素と結びついて粗大炭化物を生成する。このことは鋼線の高強度化に寄与すべきC量を減少させ、添加したC量相当の強度が得られなくなる。さらに粗大炭化物が応力集中源となるためコイリング中の変形で折損し易くなる。
【0029】
Tiについては窒化物の析出温度は高く、溶鋼中で既に析出している。またその結合力は強いので、鋼中のNを固定する場合にも用いる。Bを添加する場合にはBをBNとさせないためにも、Nを十分に固定できるだけ添加する必要がある。そこでTiによってNを固定することが好ましい。Tiの添加量はオーステナイト粒径が微細化できる最低限の必要添加量0.005%を下限とし、析出物寸法が破壊特性に悪影響を及ぼさない最大量0.1%を上限とした。
【0030】
Moは0.05〜1.0%を添加することで焼入れ性を向上させるとともに、焼戻し軟化抵抗を与えることができる。すなわち強度を制御する際の焼戻し温度を高温化させることができる。この点は粒界炭化物の粒界占有面積率を低下させるのに有利である。すなわちフィルム状に析出する粒界炭化物を高温で焼戻すことで球状化させ、粒界面積率を低減することに効果がある。またMoは鋼中ではセメンタイトとは別にMo系炭化物を生成する。特にV等に比べその析出温度が低いので炭化物の粗大化を抑制する効果がある。その添加量は0.05%未満では効果が認められず、1.0%超では効果が飽和する。
【0031】
またVについては窒化物、炭化物、炭窒化物の生成によるオーステナイト粒径の粗大化抑制の他に焼戻し温度での鋼線の硬化や窒化時の表層の硬化に利用することもできる。その添加量は0.05%未満では添加した効果がほとんど認められず、0.7%超では粗大な未固溶介在物を生成し、靭性を低下させる。
【0032】
Nbも同様に窒化物、炭化物、炭窒化物の生成によるオーステナイト粒径の粗大化抑制の他に焼戻し温度での鋼線の硬化や窒化時の表層の硬化に利用することもできる。NbはV、Mo等よりも高温でも微細炭化物を生成するため、その添加量が微量であっても熱処理鋼線製造時のオーステナイト粒径微細化にも効果が大きく非常に有効な元素である。0.01%未満では効果がほとんど認められず、0.05%超では粗大な未固溶介在物を生成し、靭性を低下させるので0.01〜0.05%とした。
【0033】
Bは焼入れ性向上元素として知られている。さらにオーステナイト粒界の清浄化に効果がある。すなわち、粒界に偏析して靭性を低下させるP、S等の元素をBを添加することで無害化し、破壊特性を向上させる。その際、BがNと結合してBNを生成するとその効果は失われる。添加量はその効果が明確になる0.0005%を下限とし、効果が飽和する0.006%を上限とした。
【0034】
Niは焼入れ性を向上させ、熱処理によって安定して高強度化することができる。またマトリックスの延性を向上させてコイリング性を向上させる。さらにばねの耐食性を向上させ、腐食環境で用いるばねには有効である。その添加量は0.05%未満では高強度化や延性向上に効果が認められず、5.0%を超えると効果が飽和し、コスト等の点で不利になる。
【0035】
Cuについては、Cuを添加することで脱炭を防止できる。脱炭層はばね加工後に疲労寿命を低下させるため、極力少なくする努力が成されている。また脱炭層が深くなった場合にはピーリングとよばれる皮むき加工によって表層を除去する。またNiと同様に耐食性を向上させる効果もある。
【0036】
従って、脱炭層を抑制することでばねの疲労寿命向上やピーリング工程の省略することができる。Cuの脱炭抑制効果や耐食性向上効果は0.05%以上で発揮することができ、後述するようにNiを添加したとしても0.5%を超えると脆化により圧延きずの原因となり易い。そこで下限を0.05%、上限を0.5%とした。Cu添加によって室温における機械的性質を損なうことはほとんどないが、Cuを0.3%を超えて添加する場合には熱間延性を劣化させるために圧延時にビレット表面に割れを生じる場合がある。そのため圧延時の割れを防止するNi添加量をCuの添加量に応じて[Cu%]<[Ni%]とすることが好ましい。
【0037】
Mgは酸化物生成元素であり、溶鋼中では酸化物を生成する。その温度域はMnSの生成温度よりも高く、MnS生成時には既に溶鋼中に存在している。従ってMnSの析出核として用いることができ、これによりMnSの分布を制御できることを見出した。すなわちMg系酸化物は従来鋼に多く見られるSi、Al系酸化物より微細に溶鋼中に分散するため、Mg系酸化物を核としたMnSは鋼中に微細に分散することとなる。従って同じS含有量であってもMgの有無によってMnS分布が異なり、それらを添加する方がMnS粒径はより微細になる。その効果は微量でも十分得られ、Mgが0.0002%以上であればMnSは微細化する。しかし0.01%以上は溶鋼中に残留しにくいため、工業的には0.01%が上限と考えられる。そこでMg添加量を0.0002〜0.01%とした。このMgはMnS分布等の効果により、耐食性、遅れ破壊の向上および圧延割れ防止などに効果があり、極力添加する方が望ましく、好ましい添加量は0.0005〜0.01%である。
【0038】
本発明で対象とする従来よりも高強度を指向したばね鋼に関して製造上の問題点について述べる。ばねでは焼入れ焼戻しによって高強度化するが、従来の成分系では焼戻し温度を低くせざるを得ず、一般に脆化して実用に耐え得ない。また冷間コイリングによる製造では焼入れ焼戻し後にコイリングするため、コイリング時に折損する。そのためC量を若干増加させたり合金元素を添加することが一般に行われる。しかしCr、V等の合金元素を増加させると偏析を生じ、濃化部分では局部的に融点を下がるため、割れを生じ易い。これが圧延時の疵の一因であると考えられる。
【0039】
さらに本発明で注目すべき炭化物に関して説明する。鋼の性能を考える場合、鋼中の炭化物の形態が重要になってくる。ここでいう鋼中炭化物とは鋼中に熱処理後に鋼中に認められるセメンタイトおよびそれに合金元素の固溶した炭化物、(以後、両者を総じてセメンタイトと記す)およびNb、V、Ti等の合金元素の炭化物および炭窒化物(以後これらを合金系炭化物と記す)のことである。これら炭化物は鋼線を鏡面研磨し、エッチングすることで観察することができる。
【0040】
図1に焼入れ焼戻し組織の典型的な例の顕微鏡写真を示す。これによると鋼中にはパーライト状あるいは板状析出した炭化物と球状炭化物1の2種が認められる。ばね鋼は鋳造後、ビレット形状への圧延後、一旦室温まで冷却後、受注に応じて線材サイズへ圧延される。さらにばね鋼の製造では焼入れ焼戻しを行うが、パーライト状または板状のセメンタイトは容易に固溶するが、球状化して安定化した炭化物は次工程での焼入れ焼戻し工程で容易に固溶しないため、添加したC量相当の強度を確保できなかったり、コイリング時の延性を低下させることになる。また線材圧延時にも圧延疵の原因となる。
【0041】
この残留した炭化物は焼入れ焼戻しによる強度と靭性には全く寄与しないため、鋼中Cを固定して単に添加Cを浪費しているだけでなく、応力集中源にもなるため鋼線の機械的性質を低下させる要因となる。この球状炭化物は冷却後の再加熱(線材圧延、ばね製作時の焼入れなど)の加熱時に固溶しなかったため、球形に炭化物が成長したものである。従って極力線材圧延直後にも少ない方が好ましい。特にオイルテンパー処理など圧延後の熱処理でこの球状炭化物はさらに成長して粗大化する。このような観点から円相当径3μm以下と通常では問題にならないとされていた炭化物であっても問題となる可能性が大きい。本発明ではこれまで注目されていなかったFeとCを主成分とするセメンタイトも例外でないことを見出した。この粗大な未溶解炭化物はばね製造時まで影響を及ぼすだけでなく、圧延時にも疵の原因となる。
【0042】
このセメンタイト系炭化物はセメンタイトにCr、Mo等の合金元素が固溶したものも含み、一般にこれらが固溶したセメンタイトは安定化して、固溶し難くなる。検出上の特徴としてはエッチングによって現出した炭化物をEDXで分析した場合、Fe、Cを主成分として検出するとともに、固溶している合金元素も検出される場合もある。以後、このようなFeとCを主成分とする炭化物をセメンタイト系炭化物、また形状が球状の場合を特にセメンタイト系球状炭化物と記す。
【0043】
図2(a)、(b)にSEMに取り付けたEDXによる炭化物の解析例を示す。この結果は透過電子顕微鏡でのレプリカ法でも同様の解析結果が得られる。従来の発明は高強度を得るために添加したV、Nb等の合金元素系の炭化物だけに注目しており、その一例が図2(a)で炭化物中にFeピークが非常に小さいことが特徴である。しかし本発明では従来の合金元素系炭化物だけでなく、図2(b)に示すように、円相当径3μm以下のFe3Cとそれに合金元素がわずかに固溶したセメンタイト系球状炭化物の析出に注目した。本発明のように従来鋼線以上の高強度と加工性の両立を達成する場合には3μm以下のセメンタイト系球状炭化物が多いと、加工性が大きく損なわれる。
【0044】
鋼を焼入れ焼戻ししてからコイリングする場合にはセメンタイト系球状炭化物がそのコイリング特性、すなわち破断までの曲げ特性に影響する。これまで高強度を得るためにCだけでなく、Cr、V等の合金元素を多量に添加した場合、粗大な球状炭化物が多量に生成するためにコイリング特性の劣化や圧延疵発生の原因となるとされて注目されていたが、圧延疵やコイリングに影響するのは図2(b)のようにFe3Cとそれに合金元素がわずかに固溶したいわゆるセメンタイト系球状炭化物であり、大量に存在したり、粗大に成長した場合には圧延における割れ発生を助長するとともに、熱処理後の鋼線の機械的性質、特にコイリング特性を低下させる。
【0045】
これらの球状炭化物は鏡面研磨したサンプルにピクラールなどのエッチングを施すことで観察可能であるが、ここで対象とする炭化物は円相当径0.2〜3μmのセメンタイト系球状炭化物の観察やその寸法などの詳細な観察評価には走査型電子顕微鏡により3000倍以上の高倍率で観察する必要がある。従来から鋼中の微細な炭化物は鋼の強度、焼戻し軟化抵抗を確保するには不可欠ではあるが、本発明者はその有効な粒径は円相当径0.1μm以下で、逆に円相当径1μmを超えるとむしろ強度やオーステナイト粒径微細化への貢献はなく、単に変形特性を劣化させるだけであることを見出した。
【0046】
また本発明ではセメンタイト系球状炭化物寸法(円相当径)3μm以下の場合には寸法だけでなく、数も大きな要因となる。従ってその両者を考慮して本発明範囲を規定した。すなわち円相当径が0.2〜3μmと小さくとも、その数が非常に多く、検鏡面における存在密度が0.5個/μm2を超えるとコイリング特性の劣化が顕著になる。
【0047】
さらに炭化物の寸法が3μmを超えると寸法の影響がより大きくなるため、検鏡面における存在密度が0.005個/μm2を超えるとコイリング特性の劣化が顕著になる。
【0048】
これらは熱間圧延直後に残留していても後の伸線−ばね製造工程における各種熱処理にも容易に溶解されないため、線材圧延直後にも残留しない方がよい。従って圧延後のミクロ組織において円相当径0.2〜3μmのセメンタイト系球状炭化物存在密度が0.5個/μm2以下、円相当径3μm超のセメンタイト系球状炭化物の存在密度が0.005個/μm2以下とした。
【0049】
線材の圧延には連続鋳造→ビレット圧延→線材圧延あるいは連続鋳造→線材圧延の工程をとり、各工程間ではA1変態点よりも低温になるため、連続鋳造後に既に炭化物が析出している。従って、線材圧延後に残留しているセメンタイト系球状炭化物を減少させるためには、ビレット圧延のための加熱および線材圧延のための加熱を粗大炭化物が固溶するのに十分高温かつ長時間にする必要がある。
【0050】
【実施例】
表1に本発明の実施例と比較例を示す。
【0051】
本発明の実施例1は250t転炉によって精錬したものを連続鋳造によってビレットを作成した。またその他の実施例は2t−真空溶解炉で溶製後、圧延によってビレットを作成した。その際、発明例では1200℃以上の高温に一定時間保定した。その後いずれの場合もビレットからφ8mmに圧延し、伸線によってφ4mmとした。一方、比較例は通常の圧延条件で圧延され伸線に供した。
【0052】
本発明は圧延疵と圧延後の焼入れ焼戻し後の特性において従来技術とは異なる優れた特性を有するため、その評価は圧延直後と焼入れ焼戻し後の特性によって行った。圧延直後の疵は目視によって圧延疵の有無を観察した。
【0053】
伸線によってφ4mmまで伸線した後、輻射炉内を通過させ即座にオイル中に焼入れることで焼入れ、さらに溶融Pb中を通過させて焼戻しするいわゆるオイルテンパー処理を行い、焼入れ焼戻しした。
【0054】
オイルテンパー処理では伸線材を連続的に加熱炉を通過させ、鋼内部温度が十分に加熱されるよう、加熱炉通過時間を設定した。この加熱が不十分であると焼入れ不足を生じ、十分な強度を達成することができない。本実施例では加熱温度950℃、加熱時間150sec、焼入れ温度50℃(オイル槽)とした。さらに焼戻し温度400〜550℃、焼戻し時間1minで焼戻し、強度を調整した。焼入れおよび焼戻し時の加熱温度およびその結果得られた大気雰囲気での引張強度は表1中に明記した通りで、引張強度を2100MPa程度に調整した。
【0055】
実施例には本発明で重要と考えられるセメンタイトを含む鋼中の球状炭化物についても併記しておいた。炭化物の寸法および数の評価は熱間圧延線材および熱処理ままの鋼線の長手方向断面に鏡面まで研磨し、さらにピクリン酸によってわずかにエッチングして炭化物を浮き出させた。光学顕微鏡レベルでは炭化物の寸法測定は困難なため、熱間圧延線材、鋼線の1/2R部を走査型電子顕微鏡で倍率:5000倍にて無作為に10視野の写真を撮影した。さらにその写真から球状になっている炭化物(セメンタイト系球状炭化物)を走査型電子顕微鏡に取りつけたX線マイクロアナライザーにて、セメンタイト系であることを確認しつつ、その寸法および数を画像処理装置を用いて測定した。そのデータを用いて個々の球状炭化物の円相当径と存在密度を算出した。全測定面積は3088.8μm2である。
【0056】
引張特性はJIS Z 2201 9号試験片によりJIS Z 2241に準拠して行い、その破断荷重から引張強度を算出した。
【0057】
また延性についてはノッチ曲げ試験によって評価した。ノッチ曲げ試験の概要を図3に示す。また以下のような手順で行った。図3(a)に示すように、先端半径50μmのポンチによって鋼線の長手方向に直角に最大深さ30μmの溝(ノッチ)2を付け、その溝部に最大引張応力を負荷させるように両側を支持し、中央に荷重3を加えて変形させる3点曲げ変形を加えた。ノッチ部から破断するまで曲げ変形を加え続け、破断時の曲げ角度を測定した。測定角度は図3(b)に示す通りで、測定角度(θ)が大きいほどコイリング特性が良好である。経験的にはφ4mmの鋼線においてノッチ曲げ角度25゜以下ではコイリングは困難である。
【0058】
発明例では圧延後の球状炭化物の寸法が小さく、圧延疵を防止するとともに、焼入れ焼戻し後に高強度と良好なノッチ曲げ特性を示した。しかし比較例はノッチ曲げ特性において劣り、コイリング性に関して劣っていることを示唆した。また圧延疵も認められ、圧延が困難であることが判明した。
【0062】
また本発明の請求項の範囲を逸脱した鋼種は基本的に圧延疵が残留し易いことがわかる。この原因はセメンタイト系球状炭化物も大きく関わっていると考えられ、その圧延後の健全部からの観察結果では本発明の規定を超えるセメンタイト系球状炭化物が検出されている。このことは鋼を複数回加熱してオーステナイト化する場合でも、その前組織に炭化物を残していると、後工程、例えば線材圧延、オイルテンパー処理後のコイリング、熱間コイリングにおいても容易に疵などを生じる可能性があることを示唆している。
【0063】
【表1】

Figure 0003971569
【0065】
【発明の効果】
本発明ばね用熱間圧延線材は、鋼中セメンタイトを含む炭化物の析出を制御可能な成分とすることで高強度化可能な成分系を有しているにもかかわらず工業的に製造可能にした。また熱処理加工後には高強度のばね製造を可能にした。特に冷間コイリングするばねにおいても強度を1900MPa以上に高強度化するとともに、コイリング性を確保し高強度かつ破壊特性に優れたばねを製造可能になる。
【図面の簡単な説明】
【図1】焼入れ焼戻し組織を示す鋼の顕微鏡写真である。
【図2】セメンタイト系球状炭化物分析例を示す図である。
【図3】ノッチ曲げ試験方法を示す図である。
【符号の説明】
1 球状炭化物
2 溝(ノッチ)
3 荷重
θ 測定角度[0001]
BACKGROUND OF THE INVENTION
The present invention has high strength and high toughness after heat treatment and is used for a spring for automobiles and general machines. Hot rolled wire rod It is about.
[0002]
[Prior art]
With the reduction in weight and performance of automobiles, springs have also been strengthened, and high-strength steel having a tensile strength exceeding 1600 MPa after heat treatment is used for the springs. In recent years, steel having a tensile strength exceeding 1900 MPa has also been used.
[0003]
In the coil spring manufacturing method using steel, the steel is heated to the austenite region and coiled, and then hot coiling in which quenching and tempering is performed and high-strength steel wire that has been previously quenched and tempered are cold-coiled. There is cold coiling. In any case, the basic strength of the spring is determined by quenching and tempering. Therefore, for spring steel, component design considering the characteristics after quenching and tempering is important.
[0004]
Specifically, in Japanese Patent Application Laid-Open No. 57-32353, the addition of elements such as V, Nb, and Mo improves the hardenability and generates fine carbides that precipitate by tempering. It limits movement and improves sag resistance.
[0005]
However, in the steel manufacturing process, heating is repeated many times, such as converter-casting-billet rolling-wire rolling, and at the same time, cooling to room temperature is performed many times. In such a case, the added carbide-generating elements such as Cr, V, Nb, and Mo tend to remain in the steel as coarse carbides at the same time as hardening the steel. In particular, when high strength exceeding a tensile strength of 1900 MPa is directed, the amount of addition of these alloy elements increases, so that a large amount of carbide remains. Until now, JP-A-11-6033 and the like have invented inventions that define the size of carbides such as Cr, V, Nb and Mo (hereinafter referred to as alloy carbides). However, it is not these fine carbides that actually dominate the strength of steel, but the behavior of iron carbides, that is, carbides mainly composed of cementite (hereinafter referred to as cementite-based carbides). Important for steel.
[0006]
Regarding the particle size of the alloy-based carbide, for example, as disclosed in Japanese Patent Application Laid-Open No. 10-251804, there has been an invention focusing on the average particle size of Nb and V-based carbides. There is a description concerned about the occurrence of an abnormal structure (paragraph 0015), and practically recommends dry rolling. This is an industrially unsteady operation, and it is presumed that it is clearly different from normal rolling, suggesting that even if the average grain size is controlled, unevenness in the surrounding matrix structure will cause rolling trouble. is doing. Therefore, it is shown that it is industrially insufficient only to control the average particle size of alloy carbides such as V and Nb carbides.
[0007]
[Problems to be solved by the invention]
The present invention is a spring that can be manufactured industrially and can provide strength and coiling for a spring after quenching and tempering. Hot rolled wire rod It is an issue to provide.
[0008]
[Means for Solving the Problems]
The inventors have used conventional springs Hot rolled wire rod By reducing the size of carbides in steel, especially cementite, which were not noticed in Japan, both high strength and coiling properties can be achieved after quenching and tempering. Hot rolled wire rod for spring Led to the development.
[0009]
That is, the present invention provides the following spring Hot rolled wire rod Is the gist.
[0010]
(1) In mass%,
C: 0.4-0.8%
Si: 0.9-3.0%
Mn: 0.1 to 2.0%,
P: 0.015% or less,
S: 0.015% or less,
Cr: 0.16 to 0.30%,
N: 0.001 to 0.007%,
The remaining density of iron and inevitable impurities, and the density of cementite-based spherical carbide having an equivalent circle diameter of 0.2 to 3 μm in the microstructure after hot rolling is 0.5 / μm 2 Hereinafter, the existence density of cementite-based spherical carbide having an equivalent circle diameter of more than 3 μm is 0.005 / μm. 2 Spring characterized by Hot rolled wire rod .
[0011]
(2) Furthermore, in mass%,
W: 0.05-1.0%
Co: 0.05-5.0%
1 type or 2 types of these are contained, The spring of said (1) description characterized by the above-mentioned Hot rolled wire rod .
[0012]
(3) Furthermore, in mass%,
Ti: 0.005 to 0.1%,
Mo: 0.05-1.0%,
V: 0.05-0.7%
Nb: 0.01 to 0.05%
The spring according to (1) or (2) above, comprising one or more of Hot rolled wire rod .
[0013]
(4) Furthermore, in mass%,
B: 0.0005 to 0.006%
The spring according to any one of the above (1) to (3), characterized in that Hot rolled wire rod .
[0014]
(5) Furthermore, in mass%,
Ni: 0.05-5.0%,
Cu: 0.05 to 0.5%
The spring according to any one of (1) to (4) above, which contains one or two of Hot rolled wire rod .
[0015]
(6) Furthermore, in mass%,
Mg: 0.0002 to 0.01%
The spring according to any one of (1) to (5) above, characterized in that Hot rolled wire rod .
[0016]
DETAILED DESCRIPTION OF THE INVENTION
The inventor obtains high strength by defining an appropriate chemical composition, and controls the shape of carbide in steel by heat treatment to ensure sufficient coiling characteristics when manufacturing the spring. Hot rolled wire rod It came to invent.
[0017]
Details are shown below. First, the reason for defining the chemical composition of steel will be described.
[0018]
C is an element that greatly affects the basic strength of the steel material, and is set to 0.4 to 0.8% in order to obtain sufficient strength. If the C content is less than 0.4%, sufficient strength cannot be obtained, and a larger amount of other alloy elements must be added. If it exceeds 0.8%, a large amount of coarse cementite precipitates after normal rolling. , Significantly reduce toughness. This reduction in toughness simultaneously reduces the coiling characteristics. In addition, there are industrial disadvantages such as the necessity of setting a high heat treatment temperature in the spring steel manufacturing process and difficulty in high-frequency treatment.
[0019]
Si is an element necessary for ensuring the strength, hardness and sag resistance of the spring, and if it is small, the necessary strength and sag resistance are insufficient, so 0.9% was made the lower limit. Si also has the effect of spheroidizing and refining the carbide-based precipitates at the grain boundaries, and positively adding it has the effect of reducing the grain boundary occupation area ratio of the grain boundary precipitates. However, adding too much will not only cure the material, but will also embrittle. Therefore, in order to prevent embrittlement after quenching and tempering, the upper limit was made 3.0%.
[0020]
Mn improves hardenability and hardens the matrix. Moreover, S which exists in steel can be fixed as MnS, and S can be made harmless. Further, it is an element that can ensure strength without making carbide against the behavior of carbide that is particularly focused on in the present invention. Therefore, 0.1% is made the lower limit in order to fix S as MnS. In order to ensure strength, Mn is preferably 0.5% or more. In order to prevent embrittlement due to Mn, the upper limit was made 2.0%.
[0021]
Cr is an effective element for improving hardenability and temper softening resistance. When hardening the spring surface by nitriding to improve the spring fatigue strength, the hardened layer has a shorter nitriding treatment when the Cr content is higher. Deepens and the maximum hardness tends to increase. Therefore, when nitriding is assumed, Add 0.16% or more of Cr. However, if the amount added is large, not only the cost is increased, but cementite that is found after quenching and tempering is coarsened. As a result, since the wire becomes brittle, it is easy to cause breakage during coiling. In particular, since Cr dissolves in the cementite precipitated after rolling, it stabilizes the cementite and tends to be undissolved during quenching heating. This point has a great influence on oil tempered wires and high-frequency heat treatment materials. Therefore, it is difficult to solidify cementite during quenching and heating during spring manufacturing, and heat treatment during spring or spring steel wire manufacturing becomes extremely difficult. 0.30% Was the upper limit.
[0022]
N easily forms a nitride when an element that generates a nitride such as V or Nb is added. They facilitate the formation of carbonitrides. Since these carbonitrides are pinned particles that suppress austenite grain growth during quenching, they are effective in reducing the austenite grain size. For this purpose, 0.001% or more of N is added. On the other hand, excessive N causes coarsening of nitrides and carbonitrides and carbides produced using nitrides as nuclei, so the upper limit was made 0.007%.
[0023]
P hardens the steel but further segregates and embrittles the material. In particular, P segregated at the austenite grain boundaries causes a delayed fracture or the like due to a drop in impact value or hydrogen penetration. Therefore, it is better to have less. Therefore, it was limited to 0.015% or less where the embrittlement tendency becomes remarkable.
[0024]
If S is present in the steel as in the case of P, the steel is embrittled. Although the effect is reduced as much as possible by Mn, since MnS also takes the form of inclusions, the fracture characteristics are lowered. Particularly in the case of high-strength steel, it may break down from a small amount of MnS, and it is desirable to reduce S as much as possible. The upper limit was set to 0.015% at which the adverse effect becomes significant.
[0025]
W improves the hardenability and generates carbides in the steel to increase the strength. This is particularly important because it can suppress the coarsening of cementite and other alloy carbides. If the addition amount is less than 0.05%, no effect is observed, and if it exceeds 1.0%, coarse carbides are formed, and mechanical properties such as ductility may be impaired. 1.0%.
[0026]
Co reduces the hardenability, but can ensure strength at high temperatures. Moreover, in order to inhibit the production | generation of a carbide | carbonized_material, it has the effect | action which suppresses the production | generation of the coarse carbide | carbonized_material which becomes a problem by this invention. If it is less than 0.05%, the effect is small, and if it exceeds 5.0%, the effect is saturated.
[0027]
Although W and Co have different mechanisms in steel, both have the effect of reducing cementite-based carbides. Therefore, when steel has a high C content as in the present invention, cementite is refined and easily solidified. It is effective for solubilization. Therefore, it was decided to add either one or two of W and Co.
[0028]
Ti, Mo, V and Nb precipitate in the steel as nitrides, carbides and carbonitrides. Therefore, if one or more of these elements are added, these precipitates can be produced, temper softening resistance can be obtained, and heat treatment such as tempering at high temperature and strain relief annealing and nitriding that can be performed in the process can be performed. Even if it passes, high strength can be exhibited, without softening. This suppresses a decrease in the internal hardness of the spring after nitriding, and facilitates hot setting and strain relief annealing, so that the fatigue characteristics of the final spring are improved. However, when Ti, Mo, V, and Nb are added in too large amounts, their precipitates become too large and combine with carbon in the steel to produce coarse carbides. This reduces the amount of C that should contribute to increasing the strength of the steel wire, and the strength corresponding to the added amount of C cannot be obtained. Furthermore, since coarse carbide becomes a stress concentration source, it is easy to break due to deformation during coiling.
[0029]
As for Ti, the precipitation temperature of nitride is high, and it is already precipitated in the molten steel. Moreover, since the binding force is strong, it is used also when N in steel is fixed. When B is added, it is necessary to add N as much as possible in order to prevent B from becoming BN. Therefore, it is preferable to fix N with Ti. The minimum amount of Ti added is 0.005%, which is the minimum required amount that can reduce the austenite grain size, and the maximum amount is 0.1% where the precipitate size does not adversely affect the fracture characteristics.
[0030]
Mo improves the hardenability by adding 0.05 to 1.0% and can provide temper softening resistance. That is, the tempering temperature when controlling the strength can be increased. This is advantageous for reducing the grain boundary area ratio of the grain boundary carbide. That is, the grain boundary carbide precipitated in a film shape is tempered by tempering at a high temperature, and it is effective in reducing the grain boundary area ratio. Mo produces Mo-based carbides separately from cementite in steel. In particular, since the precipitation temperature is lower than V or the like, there is an effect of suppressing the coarsening of the carbide. If the added amount is less than 0.05%, no effect is observed, and if it exceeds 1.0%, the effect is saturated.
[0031]
V can also be used for hardening of the steel wire at the tempering temperature and hardening of the surface layer during nitriding, in addition to suppressing the coarsening of the austenite grain size due to the formation of nitrides, carbides, and carbonitrides. If the addition amount is less than 0.05%, the effect of addition is hardly recognized, and if it exceeds 0.7%, coarse undissolved inclusions are generated and toughness is lowered.
[0032]
Nb can also be used for hardening of the steel wire at the tempering temperature and hardening of the surface layer during nitriding, as well as suppressing the coarsening of the austenite grain size due to the formation of nitrides, carbides and carbonitrides. Since Nb produces fine carbides even at higher temperatures than V, Mo, etc., Nb is a very effective element that has a large effect on refining the austenite grain size during the manufacture of heat-treated steel wire, even if the addition amount is very small. If it is less than 0.01%, almost no effect is observed. If it exceeds 0.05%, coarse undissolved inclusions are generated and the toughness is lowered, so the content was made 0.01 to 0.05%.
[0033]
B is known as a hardenability improving element. Furthermore, it is effective in cleaning the austenite grain boundary. In other words, elements such as P and S that segregate at the grain boundaries and reduce toughness are made harmless by adding B, and the fracture characteristics are improved. At that time, if B is combined with N to generate BN, the effect is lost. The lower limit of the amount added is 0.0005% at which the effect becomes clear, and the upper limit is 0.006% at which the effect is saturated.
[0034]
Ni improves the hardenability and can increase the strength stably by heat treatment. In addition, the ductility of the matrix is improved to improve the coilability. Furthermore, the corrosion resistance of the spring is improved, which is effective for a spring used in a corrosive environment. If the added amount is less than 0.05%, no effect is observed in increasing strength and improving ductility, and if it exceeds 5.0%, the effect is saturated, which is disadvantageous in terms of cost.
[0035]
About Cu, decarburization can be prevented by adding Cu. In order to reduce the fatigue life of the decarburized layer after spring processing, efforts have been made to reduce it as much as possible. When the decarburized layer becomes deep, the surface layer is removed by a peeling process called peeling. Moreover, it has the effect of improving corrosion resistance like Ni.
[0036]
Therefore, by suppressing the decarburized layer, the fatigue life of the spring and the peeling process can be omitted. The decarburization suppressing effect and corrosion resistance improving effect of Cu can be exhibited at 0.05% or more, and even if Ni is added as described later, if it exceeds 0.5%, it tends to cause rolling defects due to embrittlement. Therefore, the lower limit is set to 0.05% and the upper limit is set to 0.5%. Although the mechanical properties at room temperature are hardly impaired by addition of Cu, when Cu is added in excess of 0.3%, cracks may occur on the billet surface during rolling in order to deteriorate hot ductility. Therefore, it is preferable that the amount of Ni added to prevent cracking during rolling is [Cu%] <[Ni%] according to the amount of Cu added.
[0037]
Mg is an oxide generating element and generates an oxide in molten steel. The temperature range is higher than the generation temperature of MnS, and already exists in the molten steel when MnS is generated. Therefore, it has been found that it can be used as a precipitation nucleus of MnS, and thereby the distribution of MnS can be controlled. That is, since Mg-based oxides are dispersed in molten steel more finely than Si and Al-based oxides often found in conventional steels, MnS having Mg-based oxides as a nucleus is finely dispersed in steel. Therefore, even if the S content is the same, the MnS distribution differs depending on the presence or absence of Mg, and the addition of them makes the MnS particle size finer. The effect is sufficiently obtained even in a minute amount, and if Mg is 0.0002% or more, MnS is refined. However, since 0.01% or more hardly remains in the molten steel, 0.01% is considered to be the upper limit industrially. Therefore, the amount of Mg added is set to 0.0002 to 0.01%. This Mg is effective in improving corrosion resistance, delayed fracture and preventing rolling cracking due to the effects of MnS distribution and the like, and it is desirable to add Mg as much as possible, and the preferable addition amount is 0.0005 to 0.01%.
[0038]
The problems in manufacturing the spring steel directed to higher strength than the conventional one targeted by the present invention will be described. In springs, the strength is increased by quenching and tempering, but in the conventional component system, the tempering temperature has to be lowered, and generally it becomes brittle and cannot be put into practical use. Further, in the manufacture by cold coiling, coiling is performed after quenching and tempering, and therefore breakage occurs during coiling. Therefore, it is generally performed to slightly increase the amount of C or add an alloy element. However, when alloy elements such as Cr and V are increased, segregation occurs, and the melting point locally lowers at the concentrated portion, so that cracking is likely to occur. This is considered to be a cause of wrinkles during rolling.
[0039]
Further, the carbide to be noted in the present invention will be described. When considering the performance of steel, the form of carbides in the steel becomes important. The term “carbide in steel” as used herein refers to cementite found in the steel after heat treatment in the steel and carbide in which the alloy elements are dissolved (hereinafter, both are collectively referred to as cementite) and alloy elements such as Nb, V, and Ti. Carbides and carbonitrides (hereinafter referred to as alloy carbides). These carbides can be observed by mirror-polishing and etching a steel wire.
[0040]
FIG. 1 shows a photomicrograph of a typical example of a quenched and tempered structure. According to this, two types of carbides, pearlite-like or plate-like precipitates and spherical carbides 1 are observed in the steel. Spring steel is cast, rolled into a billet shape, once cooled to room temperature, and then rolled into a wire size according to the order. Furthermore, in the manufacture of spring steel, quenching and tempering are performed, but pearlite-like or plate-like cementite is easily dissolved, but spheroidized and stabilized carbides are not easily dissolved in the quenching and tempering process in the next process. The strength corresponding to the added amount of C cannot be secured, or the ductility during coiling is reduced. Moreover, it also becomes a cause of rolling defects during wire rod rolling.
[0041]
This residual carbide does not contribute at all to the strength and toughness by quenching and tempering. Therefore, it does not only waste the added C by fixing C in the steel, but it also becomes a source of stress concentration, so the mechanical properties of the steel wire. It becomes a factor to reduce. Since this spherical carbide did not dissolve at the time of reheating after cooling (wire rolling, quenching at the time of spring production, etc.), the carbide grew into a spherical shape. Therefore, it is preferable that the amount is as small as possible immediately after rolling the wire. In particular, the spherical carbide further grows and becomes coarse by heat treatment after rolling such as oil tempering. From this point of view, even if the carbide equivalent to a circle-equivalent diameter of 3 μm or less is not normally a problem, there is a high possibility of a problem. In the present invention, it has been found that cementite mainly composed of Fe and C, which has not been noticed so far, is no exception. This coarse undissolved carbide not only affects the spring production but also causes defects during rolling.
[0042]
This cementite-based carbide includes those in which alloy elements such as Cr and Mo are solid-dissolved in cementite, and in general, cementite in which these solid-solution is stabilized is stabilized and difficult to dissolve. As a feature of the detection, when the carbide appearing by etching is analyzed by EDX, Fe and C are detected as main components, and a solid solution alloy element may also be detected. Hereinafter, such a carbide containing Fe and C as main components is referred to as cementite-based carbide, and a case where the shape is spherical is particularly referred to as cementite-based spherical carbide.
[0043]
FIGS. 2A and 2B show examples of analysis of carbides by EDX attached to the SEM. Similar analysis results can be obtained from the replica method using a transmission electron microscope. The conventional invention focuses only on carbides of alloy elements such as V and Nb added to obtain high strength, and an example thereof is characterized in that the Fe peak in the carbide is very small in FIG. 2 (a). It is. However, in the present invention, not only conventional alloy element carbides but also Fe having an equivalent circle diameter of 3 μm or less as shown in FIG. Three Attention was paid to precipitation of cementite-based spherical carbides in which C and its alloying elements were slightly dissolved. When achieving both high strength and workability higher than those of conventional steel wires as in the present invention, if there are many cementite-based spherical carbides of 3 μm or less, the workability is greatly impaired.
[0044]
In the case of coiling after quenching and tempering the steel, cementite-based spherical carbide affects the coiling characteristics, that is, the bending characteristics up to fracture. When a large amount of not only C but also alloy elements such as Cr and V are added in order to obtain high strength, a large amount of coarse spherical carbides are generated, which causes deterioration of coiling characteristics and generation of rolling defects. Although it has been attracting attention, as shown in FIG. Three A so-called cementite-type spherical carbide in which C and its alloying elements are slightly dissolved, and when it is present in large quantities or grows coarsely, it promotes cracking in rolling and mechanical properties of the steel wire after heat treatment Especially, reducing the coiling characteristics.
[0045]
These spherical carbides can be observed by subjecting a mirror-polished sample to etching such as picral, but the target carbides here are observations and dimensions of cementite-based spherical carbides having an equivalent circle diameter of 0.2 to 3 μm. Therefore, it is necessary to observe at a high magnification of 3000 times or more with a scanning electron microscope. Conventionally, fine carbides in steel are indispensable to ensure the strength and resistance to temper softening of steel, but the present inventor has effective particle diameter of 0.1 μm or less, and conversely, equivalent circle diameter. It has been found that when the thickness exceeds 1 μm, there is no contribution to strength and austenite grain size refinement, and the deformation characteristics are merely deteriorated.
[0046]
In the present invention, when the cementite-based spherical carbide size (equivalent circle diameter) is 3 μm or less, not only the size but also the number is a major factor. Therefore, the scope of the present invention is defined in consideration of both. That is, even if the equivalent circle diameter is as small as 0.2 to 3 μm, the number is very large, and the existence density on the microscopic surface is 0.5 / μm. 2 If it exceeds, the degradation of the coiling characteristics becomes remarkable.
[0047]
Further, when the size of the carbide exceeds 3 μm, the influence of the size becomes larger, so the existence density on the microscopic surface is 0.005 / μm. 2 If it exceeds, the degradation of the coiling characteristics becomes remarkable.
[0048]
Even if these remain immediately after hot rolling, they are not easily dissolved by various heat treatments in the subsequent wire drawing-spring manufacturing process. Accordingly, the density of cementite-based spherical carbide having an equivalent circle diameter of 0.2 to 3 μm in the microstructure after rolling is 0.5 / μm. 2 Hereinafter, the existence density of cementite-based spherical carbide having an equivalent circle diameter of more than 3 μm is 0.005 / μm. 2 It was as follows.
[0049]
For wire rod rolling, continuous casting → billet rolling → wire rod rolling or continuous casting → wire rod rolling is performed. 1 Since the temperature is lower than the transformation point, carbide has already precipitated after continuous casting. Therefore, in order to reduce the cementite-based spherical carbide remaining after wire rod rolling, heating for billet rolling and heating for wire rod rolling must be performed at a sufficiently high temperature and for a long time so that coarse carbides dissolve. There is.
[0050]
【Example】
Table 1 shows examples of the present invention and comparative examples.
[0051]
In Example 1 of the present invention, billets were prepared by continuous casting of what was refined by a 250 t converter. In other examples, billets were prepared by rolling after melting in a 2t-vacuum melting furnace. At that time, in the invention example, it was held at a high temperature of 1200 ° C. or higher for a certain time. Thereafter, in each case, the billet was rolled to φ8 mm and drawn to φ4 mm. On the other hand, the comparative example was rolled under normal rolling conditions and used for wire drawing.
[0052]
Since the present invention has excellent characteristics different from those of the prior art in the characteristics after rolling and quenching and tempering after rolling, the evaluation was performed by characteristics immediately after rolling and after quenching and tempering. The soot immediately after rolling was visually observed for the presence of the soot.
[0053]
After drawing to φ4 mm by drawing, so-called oil temper treatment was performed by quenching by passing through the radiation furnace and immediately quenching in oil, and further tempering by passing through molten Pb, followed by quenching and tempering.
[0054]
In the oil temper treatment, the wire passing material was continuously passed through the heating furnace, and the heating furnace passing time was set so that the steel internal temperature was sufficiently heated. If this heating is insufficient, quenching will be insufficient and sufficient strength cannot be achieved. In this example, the heating temperature was 950 ° C., the heating time was 150 sec, and the quenching temperature was 50 ° C. (oil tank). Further, the strength was adjusted by tempering at a tempering temperature of 400 to 550 ° C. and a tempering time of 1 min. The heating temperature during quenching and tempering and the resulting tensile strength in the air atmosphere were as specified in Table 1, and the tensile strength was adjusted to about 2100 MPa.
[0055]
In the examples, spherical carbides in steel containing cementite considered to be important in the present invention are also described. The size and number of the carbides were evaluated by polishing them to the mirror surface in the longitudinal section of the hot-rolled wire and the heat-treated steel wire, and then slightly etching with picric acid to raise the carbides. Since it is difficult to measure the size of carbides at the optical microscope level, photographs of 10 fields of view were randomly taken with a scanning electron microscope at a magnification of 5000 times in a 1 / 2R portion of a hot-rolled wire and a steel wire. Furthermore, the X-ray microanalyzer attached to the scanning electron microscope for the spherical carbide (cementite-based spherical carbide) from the photograph is confirmed to be cementite-based, and the size and number of the image processing apparatus are determined. And measured. Using the data, the equivalent circular diameter and density of each spherical carbide were calculated. Total measurement area is 3088.8 μm 2 It is.
[0056]
Tensile properties were measured according to JIS Z 2241 using a JIS Z 2201 No. 9 test piece, and the tensile strength was calculated from the breaking load.
[0057]
The ductility was evaluated by a notch bending test. An outline of the notch bending test is shown in FIG. The following procedure was followed. As shown in FIG. 3 (a), a groove (notch) 2 having a maximum depth of 30 μm is attached perpendicularly to the longitudinal direction of the steel wire by a punch having a tip radius of 50 μm, and both sides are loaded so as to apply a maximum tensile stress to the groove. A three-point bending deformation was applied, which was deformed by applying a load 3 at the center. Bending deformation was continuously applied until breaking from the notch, and the bending angle at the time of breaking was measured. The measurement angle is as shown in FIG. 3B, and the larger the measurement angle (θ), the better the coiling characteristics. Empirically, coiling is difficult for a φ4 mm steel wire at a notch bending angle of 25 ° or less.
[0058]
In the invention example, the size of the spherical carbide after rolling was small, preventing rolling flaws, and exhibiting high strength and good notch bending characteristics after quenching and tempering. However, it was suggested that the comparative example was inferior in notch bending properties and inferior in coiling properties. In addition, rolling wrinkles were observed, which revealed that rolling was difficult.
[0062]
It can also be seen that the steel grades that deviate from the scope of the claims of the present invention basically tend to leave the rolling iron. This is also due to the large amount of cementite-based spherical carbides. Involved It is considered that the cementite-based spherical carbide exceeding the regulation of the present invention is detected in the observation result from the sound part after rolling. This means that even when austenite is formed by heating the steel a plurality of times, if carbide remains in the previous structure, it can be easily used in subsequent processes such as wire rolling, coiling after oil temper treatment, hot coiling, etc. Suggests that this may occur.
[0063]
[Table 1]
Figure 0003971569
[0065]
【The invention's effect】
The present invention Hot rolled wire rod for spring Made it possible to manufacture industrially despite having a component system capable of increasing the strength by controlling the precipitation of carbide containing cementite in steel. In addition, high-strength springs can be manufactured after heat treatment. In particular, even in the case of a cold coiling spring, the strength can be increased to 1900 MPa or more, and the coiling property can be ensured and a spring having high strength and excellent fracture characteristics can be manufactured.
[Brief description of the drawings]
FIG. 1 is a micrograph of steel showing a quenched and tempered structure.
FIG. 2 is a diagram showing an analysis example of cementite-based spherical carbide.
FIG. 3 is a diagram showing a notch bending test method.
[Explanation of symbols]
1 Spherical carbide
2 groove (notch)
3 Load
θ Measurement angle

Claims (6)

質量%において、
C:0.4〜0.8%、
Si:0.9〜3.0%、
Mn:0.1〜2.0%、
P:0.015%以下、
S:0.015%以下、
Cr:0.16〜0.30%、
N:0.001〜0.007%、
残部鉄および不可避的不純物を含み、熱間圧延後のミクロ組織において円相当径0.2〜3μmのセメンタイト系球状炭化物存在密度が0.5個/μm以下、円相当径3μm超のセメンタイト系球状炭化物の存在密度が0.005個/μm以下であることを特徴とするばね用熱間圧延線材
In mass%
C: 0.4-0.8%
Si: 0.9-3.0%
Mn: 0.1 to 2.0%,
P: 0.015% or less,
S: 0.015% or less,
Cr: 0.16 to 0.30%,
N: 0.001 to 0.007%,
A cementite system containing the balance iron and unavoidable impurities and having a cementite-based spherical carbide density of 0.5-3 μm or less equivalent circle diameter in the microstructure after hot rolling and 0.5 or less / μm 2 equivalent circle diameter. A hot-rolled wire rod for springs, wherein the existence density of spherical carbides is 0.005 pieces / μm 2 or less.
さらに、質量%で、
W:0.05〜1.0%、
Co:0.05〜5.0%
の1種または2種を含有することを特徴とする請求項1記載のばね用熱間圧延線材
Furthermore, in mass%,
W: 0.05-1.0%
Co: 0.05-5.0%
The hot-rolled wire rod for springs according to claim 1, comprising one or two of the following.
さらに、質量%で、
Ti:0.005〜0.1%、
Mo:0.05〜1.0%、
V:0.05〜0.7%、
Nb:0.01〜0.05%
の1種または2種以上を含有することを特徴とする請求項1または2記載のばね用熱間圧延線材
Furthermore, in mass%,
Ti: 0.005 to 0.1%,
Mo: 0.05-1.0%,
V: 0.05-0.7%
Nb: 0.01 to 0.05%
The hot-rolled wire rod for springs according to claim 1 or 2, comprising one or more of the following.
さらに、質量%で、
B:0.0005〜0.006%
を含有することを特徴とする請求項1〜3のいずれかに記載のばね用熱間圧延線材
Furthermore, in mass%,
B: 0.0005 to 0.006%
The hot-rolled wire rod for a spring according to any one of claims 1 to 3, characterized by comprising:
さらに、質量%で、
Ni:0.05〜5.0%、
Cu:0.05〜0.5%
の1種または2種を含有することを特徴とする請求項1〜4のいずれかに記載のばね用熱間圧延線材
Furthermore, in mass%,
Ni: 0.05-5.0%,
Cu: 0.05 to 0.5%
1 type or 2 types of these are contained , The hot-rolled wire rod for springs in any one of Claims 1-4 characterized by the above-mentioned.
さらに、質量%で、
Mg:0.0002〜0.01%
を含有することを特徴とする請求項1〜5のいずれかに記載のばね用熱間圧延線材
Furthermore, in mass%,
Mg: 0.0002 to 0.01%
The hot-rolled wire rod for springs according to any one of claims 1 to 5, characterized in that
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JP2000386900A JP3971569B2 (en) 2000-12-20 2000-12-20 Hot rolled wire rod for high strength springs
EP01271133A EP1347069B1 (en) 2000-12-20 2001-12-20 High-strength spring steel and spring steel wire
DE60131294T DE60131294T2 (en) 2000-12-20 2001-12-20 HIGH STRENGTH SPRING STEEL AND SPRING STEEL WIRE
PCT/JP2001/011216 WO2002050327A1 (en) 2000-12-20 2001-12-20 High-strength spring steel and spring steel wire
KR10-2002-7012197A KR100514120B1 (en) 2000-12-20 2001-12-20 High-strength spring steel and spring steel wire
US10/362,651 US7789974B2 (en) 2000-12-20 2001-12-20 High-strength spring steel wire

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