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JP3971646B2 - Replenishment steam control method - Google Patents
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JP3971646B2 - Replenishment steam control method - Google Patents

Replenishment steam control method Download PDF

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JP3971646B2
JP3971646B2 JP2002136746A JP2002136746A JP3971646B2 JP 3971646 B2 JP3971646 B2 JP 3971646B2 JP 2002136746 A JP2002136746 A JP 2002136746A JP 2002136746 A JP2002136746 A JP 2002136746A JP 3971646 B2 JP3971646 B2 JP 3971646B2
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steam
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JP2003329202A (en
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利光 中村
篤洋 徳田
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Nippon Steel Corp
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Nippon Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、間欠的に発生する蒸気が供給される主系統(主蒸気系統)に補充蒸気を供給する補充蒸気の制御方法に関する。
【0002】
【従来の技術】
転炉で溶銑を吹錬中に発生する転炉ガスは高温であることから、この熱を回収する方法が従来より種々提案されている。例えば、転炉炉口上部などに間欠蒸気発生装置(例えば熱回収装置)を設けて熱を蒸気として蒸気アキュムレータに回収し、この回収した蒸気を主系統の蒸気管を通して、溶鋼真空処理装置や他の一般工場装置等の蒸気使用装置に供給している。しかし、転炉は間欠運転のため、蒸気は間欠的に発生する間欠蒸気(OG蒸気)であって、連続的に利用することが困難であるため、この蒸気を有効に活用する方法が種々検討されている。
例えば、図2に示すように、間欠蒸気の系統導入設備70は、蒸気発生量が変動する間欠蒸気発生装置(例えばOGボイラ)71と、間欠蒸気発生装置71の間欠蒸気を貯蔵する蒸気アキュムレータ72からの蒸気が供給される複数の蒸気使用装置73が設けられた主系統の蒸気本管74と、蒸気アキュムレータ72から供給できる間欠蒸気量が少なくなった場合に、蒸気本管74に蒸気を供給できる補充蒸気発生装置(例えば燃料焚きボイラ)75とを有している。なお、補充蒸気発生装置75で製造される補充蒸気は、発電手段(蒸気タービン発電機)76に供給される。また、間欠蒸気発生装置71、補充蒸気発生装置75の下流側には、バルブ77、78がそれぞれ設けられ、蒸気本管74への蒸気の流入及び蒸気本管74からの蒸気の流出を調整している。
この系統導入設備70において、補充蒸気発生装置75で製造される補充蒸気は、間欠的(間欠蒸気が蒸気本管74へ供給されなくなった場合)に蒸気本管74へ供給されると共に、連続的に発電手段76に供給されている。
【0003】
【発明が解決しようとする課題】
しかしながら、上記した補充蒸気の制御方法には以下の問題がある。
上記したように、発電手段による補充蒸気の呑込量は、補充蒸気が蒸気本管に供給される場合、されない場合のいずれの場合においても、補充蒸気の圧力を所定値に制御するように行われている。このとき、補充蒸気の圧力が、予め設定した所定値より高い場合は、発電手段が呑込む補充蒸気量が増加して発電量が増加し、また補充蒸気の圧力が設定値より低い場合は、呑込む補充蒸気量が減少して発電量が減少する。このように、発電手段による発電量に変動が生じるので、発電量が過剰であれば電力が供給過剰となって、無駄なエネルギーを使用し経済的でなく、また発電量が不足すれば電力の安定供給ができなくなる。
本発明はかかる事情に鑑みてなされたもので、主系統の圧力変動を制御し安定した操業を行うと共に、発電量の大幅な変動を抑制する補充蒸気の制御方法を提供することを目的とする。
【0004】
【課題を解決するための手段】
前記目的に沿う本発明に係る補充蒸気の制御方法は、複数の蒸気使用装置を備えた主蒸気系統に、蒸気発生が間欠的である間欠蒸気系統から間欠蒸気系統の配管により間欠蒸気を供給し、間欠蒸気系統から供給する間欠蒸気の圧力が低下した場合、補充蒸気発生装置及び補充蒸気発生装置で発生した蒸気を呑込む発電手段を設けた補充蒸気系統から補充蒸気系統の配管により主蒸気系統に補充蒸気を供給する補充蒸気の制御方法であって、
補充蒸気系統の配管内の補充蒸気の圧力は、補充蒸気系統に設けた発電手段が呑込む蒸気量を調整することによって所定値に制御され、しかも所定時間内における発電手段の発電量変動は、補充蒸気発生装置からの補充蒸気の発生量を調整することにより制御し、更に、主蒸気系統と補充蒸気系統との間には逆止弁が設けられ、間欠蒸気系統から供給される間欠蒸気の圧力が低下し、主蒸気系統の蒸気の圧力が補充蒸気の圧力より低下した場合、主蒸気系統の蒸気と補充蒸気との差圧により、逆止弁を介して補充蒸気系統から主蒸気系統へ補充蒸気を供給し、また間欠蒸気系統から供給される間欠蒸気の圧力が上昇し、主蒸気系統の蒸気の圧力が補充蒸気の圧力より高くなった場合、逆止弁により補充蒸気系統から主蒸気系統への補充蒸気の供給を停止する。このように、補充蒸気系統の補充蒸気の圧力が、予め設定した所定値より高い場合は、発電手段から抽気して供給する補充蒸気量を減少し、また補充蒸気の圧力が所定値より低い場合は、抽気して供給する補充蒸気量を増加する。これにより、発電手段から抽気される補充蒸気量は変動するので、発電手段の発電量が小さい場合は、補充蒸気系統で製造する補充蒸気量を現状より増加させ、また発電手段の発電量が大きい場合は、補充蒸気量を現状より減少させる。
【0005】
このように、逆止弁により補充蒸気系統から主蒸気系統への補充蒸気の供給を制御するので、主蒸気系統の蒸気の圧力に応じて補充蒸気系統からの補充蒸気の供給及び停止を自動的に行うことができる。
【0006】
【発明の実施の形態】
続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
ここに、図1は本発明の一実施の形態に係る補充蒸気の制御方法を適用する系統導入設備の説明図である。
【0007】
図1に示すように、本発明の一実施の形態に係る補充蒸気の制御方法を適用する系統導入設備10は、蒸気発生量が変動するOGボイラ(間欠蒸気発生装置の一例)11を備えた間欠蒸気系統12と、間欠蒸気系統12からの間欠蒸気が供給される複数の蒸気使用装置13が設けられた蒸気本管14を備えた主蒸気系統(主系統とも言う)15と、間欠蒸気系統12から供給される蒸気アキュムレータ22内の蒸気の圧力が低下した場合、主蒸気系統15へ補充蒸気を供給する燃料焚きボイラ(補充蒸気発生装置の一例)16を備えた補充蒸気系統17とを有する設備である。なお、この系統導入設備10の各装置は、制御用コンピュータ等の制御装置(図示しない)によって稼動される。以下、詳しく説明する。
【0008】
間欠蒸気系統12において、OGボイラ11は、回収した転炉ガスの潜熱及び顕熱の熱交換により高温高圧の蒸気を発生させるものであり、その製造される間欠蒸気量は単位時間当り例えば0〜400tの範囲で変動し、平均80〜90t程度である。このOGボイラ11は、転炉(図示しない)の数に応じて1又は2以上設置することが可能であり、OGボイラ11には配管18が接続されている。この配管18の上流側には分岐点Xが設けられ、分岐点Xから分岐した支管19には放散弁20が備えられている。これにより、OGボイラ11が設けられた間欠蒸気系統12の間欠蒸気の圧力が過昇圧となった場合は、放散弁20によって間欠蒸気を排気し、間欠蒸気の圧力を調整することも可能である。
また、配管18の分岐点Xの下流側には分岐点Yが設けられ、分岐点Yから分岐した支管21の下流側端部には、OGボイラ11で製造した蒸気を貯蔵する蒸気アキュムレータ22(例えば、容量が300m3 程度)が、1又は2以上設けられている。なお、この蒸気アキュムレータ22内の圧力(例えば、最大で3.7MPa程度)は圧力計(図示しない)で測定され、この測定圧力が制御装置に入力されている。更に、配管18の分岐点Yの下流側には減圧弁23が設けられ、例えば3.7MPaの蒸気を例えば2.0MPa(この実施の形態においては1.9MPa)程度に減圧している。
【0009】
補充蒸気系統17において、燃料焚きボイラ16は、連続的に高温高圧の蒸気を発生させるものであり、その製造される補充蒸気量は単位時間当り例えば60〜120t程度である。なお、ここでは、燃料焚きボイラ16を2台配置しているが、1台でもよく、また3台以上配置することも可能である。この燃料焚きボイラ16には配管24が接続され、この配管24には分岐点Zが設けられている。この分岐点Zから分岐した支管25の下流側端部には、燃料焚きボイラ16で発生した蒸気を呑込む蒸気タービン発電機(発電手段の一例)26が備えられ、蒸気を単位時間当り例えば15〜120t程度呑込み、電力を例えば3〜24MW程度発生させる。なお、燃料焚きボイラ16で発生した補充蒸気は、蒸気タービン発電機26に供給され、発生した電力を使用することが可能となる。
なお、配管24中の補充蒸気は、蒸気タービン発電機26を稼動させることで、圧力(所定値)が例えば1.5MPa程度に制御されている。
【0010】
間欠蒸気系統12の配管18の下流側端部には、流量制御と圧力制御との切替えを行う制御弁27が設けられ、この制御弁27を介して主蒸気系統15の蒸気本管14が連続的に接続されている。これにより、間欠蒸気は制御弁27を介して蒸気本管14へと供給され、更にこの蒸気本管14から複数の蒸気使用装置13へと供給される。
また、補充蒸気系統17の配管24の下流側端部には逆止弁28が設けられ、この逆止弁28を介して主蒸気系統15の蒸気本管14が連続的に接続されている。これにより、間欠蒸気系統12から供給される蒸気アキュムレータ22内の蒸気の圧力が低下し、主蒸気系統15の蒸気の圧力が補充蒸気の圧力より低下した場合、補充蒸気系統17から主蒸気系統15への補充蒸気の供給が可能となる。一方、間欠蒸気系統12から主蒸気系統15へ蒸気アキュムレータ22内の蒸気が供給され、主蒸気系統15の蒸気の圧力が補充蒸気の圧力より高い場合、主蒸気系統15から補充蒸気系統17への蒸気の流れ込みを防止できる。このように、簡単な構成で主蒸気系統15への補充蒸気の流れ込みを制御できるので、経済的である。
【0011】
主蒸気系統15の蒸気本管14中の蒸気は、所定圧力、即ち1.6MPa(例えば、200〜300℃程度)に設定され、系統導入設備10を安定に操業させるために、例えば1.5〜1.6MPa程度(管理値)の範囲で管理されている。なお、前記した間欠蒸気系統12、主蒸気系統15、補助蒸気系統17を流れる各蒸気の圧力は、配管18、蒸気本管14、配管24にそれぞれ設けられたセンサーによって感知され、制御装置に送られ、制御されている。
従って、間欠蒸気系統12から供給される蒸気アキュムレータ22内の蒸気の圧力(1.9MPa)が低下し、主蒸気系統15の蒸気の圧力(1.6MPa)が補充蒸気の圧力(1.5MPa)より低下した場合、主蒸気系統15の蒸気と補充蒸気との差圧により、逆止弁28を介して補充蒸気系統17から主蒸気系統15へ補充蒸気が供給される。このため、主蒸気系統15の蒸気の圧力は、管理値の範囲内で安定させることができるので、操業を安定して行うことが可能である。
また、間欠蒸気系統12から供給される蒸気アキュムレータ22内の蒸気の圧力が上昇し、主蒸気系統15の蒸気の圧力が補充蒸気の圧力(1.5MPa)より高くなった場合、逆止弁28により補充蒸気系統17から主蒸気系統15への補充蒸気の供給が停止され、間欠蒸気系統12から主蒸気系統15へ蒸気アキュムレータ22内の蒸気が供給される。このため、主蒸気系統15に間欠蒸気を最大限供給できる。
【0012】
ここで、主蒸気系統15の蒸気の圧力が所定圧力(1.6MPa)未満の場合、制御弁27の制御を流量制御に切替え、間欠蒸気の供給量に速度勾配を設け、蒸気アキュムレータ22に蓄積された間欠蒸気を最大限供給できるように、連続的に流量制御を行う。
一方、主蒸気系統15の蒸気の圧力が所定圧力(1.6MPa)以上の場合、制御弁27の制御を圧力制御に切替え、蒸気本管14への間欠蒸気の導入量を制限し、主蒸気系統15へ流れる間欠蒸気の圧力を1.6MPaに制御する。
なお、制御弁27の制御の切替えは、主蒸気系統15の蒸気の圧力をリアルタイムに確認し、制御装置(図示しない)によって自動的に行う。これにより、作業性を良好とし、系統導入設備10を安定に操業させることが可能となる。
【0013】
次に、本発明の一実施の形態に係る補充蒸気の制御方法について、前記した系統導入設備10を参照しながら説明する。
通常、蒸気アキュムレータ22内に間欠蒸気が貯蔵され、主蒸気系統15へ供給される蒸気の圧力が前記管理値の範囲内にあり、しかもこの蒸気の圧力が補充蒸気の圧力(所定値)を上回る場合は、測定圧力に基づき制御装置によって制御弁27を開状態とし、複数の蒸気使用装置13が設けられた主蒸気系統15に、間欠蒸気系統12から蒸気アキュムレータ22内の蒸気が供給される。ここで、主蒸気系統15の蒸気本管14内の蒸気の圧力が所定圧力未満の場合、制御装置によって制御弁27の制御を流量制御とし、間欠蒸気を主蒸気系統15に最大限供給し、蒸気本管14内の蒸気の圧力を管理値の範囲内に維持する。一方、蒸気本管14内の蒸気の圧力が所定圧力以上の場合、制御装置によって制御弁27の制御を圧力制御とし、蒸気本管14内の蒸気の圧力を所定圧力に維持できるように調節する。このとき、蒸気本管14内の蒸気の圧力は、補充蒸気の圧力より高いため、逆止弁28により、主蒸気系統15から補充蒸気系統17への蒸気の流入は防止される。
【0014】
一方、蒸気アキュムレータ22内の間欠蒸気量も少なくなり、主蒸気系統15へ供給される蒸気アキュムレータ22内の蒸気圧力が低下し、蒸気本管14内の蒸気の圧力が管理値の下限値を下回る場合、即ち間欠蒸気の圧力が補充蒸気の圧力(所定値)を下回る場合は、測定圧力に基づき補充蒸気の追従能力以下で予め設定した流量勾配K(例えば、4.5t/h/min程度)で制御装置によって制御弁27を閉状態とし、逆止弁28により補充蒸気系統17から主蒸気系統15へ補充蒸気が供給され、蒸気本管14内の蒸気の圧力が管理値範囲内を維持する。
【0015】
ここで、補充蒸気系統17の補充蒸気の圧力制御について説明する。
補充蒸気系統17の補充蒸気の圧力は、制御装置に送られた配管24内の補充蒸気の測定圧力に基づき、制御装置によって蒸気タービン発電機26を稼動(抽気量を変動)させることで、所定値に制御されている。なお、この蒸気タービン発電機26は、応答性が良好(短時間に稼動可能)なため、制御装置によって短時間の間に抽気する補充蒸気量を調節できる。これにより、補充蒸気の圧力を、容易に所定値に制御できるので、補充蒸気が蒸気本管14へ供給された場合においても、主蒸気系統15の蒸気の圧力変動を抑制できる。
【0016】
このように、蒸気タービン発電機26から抽気する補充蒸気量は変動するので、その結果生じる発電量も変動する。従って、制御装置に送られた蒸気タービン発電機26の発電量が小さい場合は、制御装置によって燃料焚きボイラ16を追い炊きし、製造する補充蒸気量を現状より増加させる。また、制御装置に送られた蒸気タービン発電機26の発電量が大きい場合は、制御装置によって燃料焚きボイラ16の燃料を現状より減少させ、製造する補充蒸気量を現状より減少させる。なお、燃料焚きボイラ16による補充蒸気の発生量の調整は、所定時間内、例えば1時間以内に行う。これは、電力需給管理が単位時間当りの消費電力(KWH)で示されることに着目したものであり、これによって蒸気タービン発電機26の発電量変動を容易に制御できる。このように、蒸気タービン発電機26の発電量変動を1時間以内で制御すれば良いので、補充蒸気の発生量の調節は、応答性が悪い(稼動までに時間を要する)燃料焚きボイラ16を用いた場合でも容易に行うことができる。
【0017】
そして、再度、転炉の吹錬が開始され、蒸気アキュムレータ22内に間欠蒸気が貯蔵されて、この蒸気アキュムレータ22内の蒸気圧力が補充蒸気の圧力を上回る場合は、測定圧力に基づき制御装置によって前記流量勾配Kで制御弁27を開状態とし、複数の蒸気使用装置13が設けられた主蒸気系統15に、間欠蒸気系統12から蒸気が供給される。
これにより、主蒸気系統15の蒸気本管14内の蒸気の圧力は、間欠蒸気系統12からの蒸気供給の有無に影響されることなく、管理値の範囲内で制御することができる。
【0018】
以上、本発明を、一実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載の構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。
例えば、前記したそれぞれの実施の形態や変形例の一部又は全部を組合せて本発明の補充蒸気の制御方法を構成する場合にも本発明は適用される。
また、前記実施の形態においては、補充蒸気発生装置として燃料焚きボイラを使用した場合について説明した。しかし、他の補充蒸気発生装置、例えばコークスの冷却時に発生する熱を利用するCDQを備えることも可能である。
【0019】
【発明の効果】
請求項記載の補充蒸気の制御方法においては、補充蒸気系統の補充蒸気の圧力が、予め設定した所定値より高い場合は、発電手段から抽気して供給する補充蒸気量を減少し、また補充蒸気の圧力が所定値より低い場合は、抽気して供給する補充蒸気量を増加する。これにより、所定の圧力に調整された補充蒸気を直ちに主蒸気系統に供給できるので、主蒸気系統に間欠蒸気系統から蒸気を供給できなくなった場合においても、主蒸気系統の蒸気の圧力変動を抑制し設備を安定に操業できる。また、発電手段から抽気される補充蒸気量は変動するので、発電手段の発電量が小さい場合は、補充蒸気発生装置で製造する補充蒸気量を現状より増加させることにより、所定時間内における発電手段の発電量を、目標とする範囲に制御できる。従って、過剰な発電を行うことなく経済的で、しかも装置が使用するために十分な発電を行うことができ電力の安定供給ができる。
【0020】
また、逆止弁により補充蒸気系統から主蒸気系統への補充蒸気の供給を制御するので、主蒸気系統の蒸気の圧力に応じて補充蒸気系統からの補充蒸気の供給及び停止を自動的に行うことができる。このように、補充蒸気系統の補充蒸気の圧力を所定値に制御するだけで、主蒸気系統の蒸気の圧力を安定操業可能なレベルに制御できるので、設備を安定に操業できると共に作業性が良好となる。
【図面の簡単な説明】
【図1】本発明の一実施の形態に係る補充蒸気の制御方法を適用する系統導入設備の説明図である。
【図2】従来例に係る系統導入設備の説明図である。
【符号の説明】
10:系統導入設備、11:OGボイラ(間欠蒸気発生装置)、12:間欠蒸気系統、13:蒸気使用装置、14:蒸気本管、15:主蒸気系統、16:燃料焚きボイラ(補充蒸気発生装置)、17:補充蒸気系統、18:配管、19:支管、20:放散弁、21:支管、22:蒸気アキュムレータ、23:減圧弁、24:配管、25:支管、26:蒸気タービン発電機(発電手段)、27:制御弁、28:逆止弁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a supplementary steam control method for supplying supplementary steam to a main system (main steam system) to which intermittently generated steam is supplied.
[0002]
[Prior art]
Since the converter gas generated during hot metal blowing in the converter is high temperature, various methods for recovering this heat have been proposed. For example, an intermittent steam generator (for example, a heat recovery device) is provided at the upper part of the converter furnace mouth and the heat is recovered as steam in a steam accumulator. It is supplied to equipment using steam such as general factory equipment. However, since the converter is operated intermittently, the steam is intermittent steam (OG steam) that is generated intermittently and difficult to use continuously. Has been.
For example, as shown in FIG. 2, an intermittent steam system introduction facility 70 includes an intermittent steam generator (for example, an OG boiler) 71 whose steam generation amount varies, and a steam accumulator 72 that stores the intermittent steam of the intermittent steam generator 71. When the amount of intermittent steam that can be supplied from the steam accumulator 72 and the steam main pipe 74 of the main system provided with a plurality of steam using devices 73 to which steam from the steam is supplied is reduced. And a replenishing steam generator 75 (for example, a fuel-fired boiler). The supplemental steam produced by the supplemental steam generator 75 is supplied to a power generation means (steam turbine generator) 76. Further, valves 77 and 78 are provided on the downstream side of the intermittent steam generator 71 and the supplementary steam generator 75, respectively, to regulate the inflow of steam into the steam main pipe 74 and the outflow of steam from the steam main pipe 74. ing.
In this system introduction facility 70, the supplementary steam produced by the supplementary steam generator 75 is supplied to the steam main 74 intermittently (when intermittent steam is no longer supplied to the steam main 74) and continuously. Is supplied to the power generation means 76.
[0003]
[Problems to be solved by the invention]
However, the above-described supplemental steam control method has the following problems.
As described above, the amount of supplemental steam introduced by the power generation means is controlled so that the pressure of the supplemental steam is controlled to a predetermined value in both cases where supplemental steam is supplied to the steam main pipe and not. It has been broken. At this time, if the pressure of the supplementary steam is higher than a predetermined value set in advance, the amount of supplementary steam that the power generation means infuses increases to increase the amount of power generation, and if the pressure of the supplementary steam is lower than the set value, The amount of replenishing steam to be reduced decreases, and the amount of power generation decreases. In this way, the amount of power generated by the power generation means fluctuates. Therefore, if the amount of power generation is excessive, the power is excessively supplied, and it is not economical to use useless energy. A stable supply cannot be achieved.
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a replenishment steam control method that controls stable fluctuations by controlling pressure fluctuations in the main system and suppresses significant fluctuations in the amount of power generation. .
[0004]
[Means for Solving the Problems]
The replenishment steam control method according to the present invention that meets the above-described object is to supply intermittent steam to a main steam system equipped with a plurality of steam using devices from an intermittent steam system in which steam generation is intermittent by piping of the intermittent steam system. When the pressure of the intermittent steam supplied from the intermittent steam system drops, the main steam system is connected to the supplementary steam system from the supplementary steam system provided with the supplementary steam generator and the power generation means for taking in the steam generated by the supplemental steam generator. A supplemental steam control method for supplying supplemental steam to
The pressure of the supplementary steam in the piping of the supplementary steam system is controlled to a predetermined value by adjusting the amount of steam introduced by the power generation means provided in the supplemental steam system, and the power generation amount fluctuation of the power generation means within a predetermined time is Control is performed by adjusting the amount of supplemental steam generated from the supplemental steam generator, and a check valve is provided between the main steam system and the supplemental steam system to prevent intermittent steam supplied from the intermittent steam system. When the pressure drops and the steam pressure in the main steam system falls below the pressure in the supplementary steam, the pressure difference between the steam in the main steam system and the supplementary steam causes the pressure from the supplementary steam system to the main steam system via the check valve. When supplementary steam is supplied and the pressure of the intermittent steam supplied from the intermittent steam system rises and the steam pressure of the main steam system becomes higher than the pressure of the supplemental steam, the check steam is turned off by the check valve. Of replenishment steam to the grid To stop the feeding. As described above, when the pressure of the supplementary steam in the supplementary steam system is higher than a predetermined value set in advance, the amount of supplementary steam extracted and supplied from the power generation means is decreased, and when the pressure of the supplemental steam is lower than the predetermined value. Increases the amount of supplemental steam supplied by bleed. As a result, the amount of supplemental steam extracted from the power generation means fluctuates. Therefore, when the power generation amount of the power generation means is small, the amount of supplemental steam produced by the supplemental steam system is increased from the current level, and the power generation amount of the power generation means is large. In this case, the replenishment steam amount is reduced from the current level.
[0005]
In this way, the supply of supplementary steam from the supplementary steam system to the main steam system is controlled by the check valve, so that supply and stoppage of supplementary steam from the supplementary steam system are automatically performed according to the steam pressure of the main steam system. Can be done.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
Here, FIG. 1 is an explanatory diagram of a system introduction facility to which the supplementary steam control method according to one embodiment of the present invention is applied.
[0007]
As shown in FIG. 1, a system introduction facility 10 to which a supplementary steam control method according to an embodiment of the present invention is applied includes an OG boiler (an example of an intermittent steam generator) 11 in which the amount of steam generated varies. An intermittent steam system 12, a main steam system (also referred to as a main system) 15 including a steam main pipe 14 provided with a plurality of steam using devices 13 to which intermittent steam from the intermittent steam system 12 is supplied, and an intermittent steam system And a supplementary steam system 17 having a fuel-fired boiler (an example of a supplemental steam generator) 16 that supplies supplementary steam to the main steam system 15 when the pressure of the steam in the steam accumulator 22 supplied from 12 decreases. Equipment. Each device of the system introduction facility 10 is operated by a control device (not shown) such as a control computer. This will be described in detail below.
[0008]
In the intermittent steam system 12, the OG boiler 11 generates high-temperature and high-pressure steam by exchanging latent heat and sensible heat of the recovered converter gas, and the amount of intermittent steam produced is, for example, 0 to 0 per unit time. It fluctuates in the range of 400t, and the average is about 80-90t. One or two or more OG boilers 11 can be installed depending on the number of converters (not shown), and a pipe 18 is connected to the OG boiler 11. A branch point X is provided on the upstream side of the pipe 18, and a branch valve 19 branched from the branch point X is provided with a diffusion valve 20. Thereby, when the pressure of the intermittent steam of the intermittent steam system 12 provided with the OG boiler 11 becomes an excessive pressure, the intermittent steam can be exhausted by the diffusion valve 20 and the pressure of the intermittent steam can be adjusted. .
Further, a branch point Y is provided on the downstream side of the branch point X of the pipe 18, and a steam accumulator 22 (stores the steam produced by the OG boiler 11) at the downstream end of the branch pipe 21 branched from the branch point Y. For example, the capacity is about 300 m 3 ). Note that the pressure in the steam accumulator 22 (for example, about 3.7 MPa at the maximum) is measured by a pressure gauge (not shown), and this measured pressure is input to the control device. Further, a pressure reducing valve 23 is provided on the downstream side of the branch point Y of the pipe 18 to depressurize, for example, 3.7 MPa steam to, for example, about 2.0 MPa (1.9 MPa in this embodiment).
[0009]
In the supplementary steam system 17, the fuel-fired boiler 16 continuously generates high-temperature and high-pressure steam, and the amount of supplementary steam produced is, for example, about 60 to 120 t per unit time. Here, two fuel-fired boilers 16 are disposed, but one may be disposed, or three or more may be disposed. A pipe 24 is connected to the fuel-fired boiler 16, and a branch point Z is provided in the pipe 24. At the downstream end of the branch pipe 25 branched from the branch point Z, a steam turbine generator (an example of a power generation means) 26 for taking in steam generated in the fuel-fired boiler 16 is provided. About 120 tons are included, and power is generated about 3 to 24 MW, for example. The supplemental steam generated in the fuel-fired boiler 16 is supplied to the steam turbine generator 26, and the generated power can be used.
The supplementary steam in the pipe 24 is controlled to have a pressure (predetermined value) of, for example, about 1.5 MPa by operating the steam turbine generator 26.
[0010]
A control valve 27 for switching between flow rate control and pressure control is provided at the downstream end of the pipe 18 of the intermittent steam system 12, and the steam main pipe 14 of the main steam system 15 is continuously connected via the control valve 27. Connected. Thereby, the intermittent steam is supplied to the steam main pipe 14 via the control valve 27, and further supplied from the steam main pipe 14 to the plurality of steam using devices 13.
A check valve 28 is provided at the downstream end of the pipe 24 of the replenishment steam system 17, and the steam main pipe 14 of the main steam system 15 is continuously connected via the check valve 28. Thereby, when the pressure of the steam in the steam accumulator 22 supplied from the intermittent steam system 12 is reduced and the pressure of the steam in the main steam system 15 is lower than the pressure of the supplementary steam, the supplementary steam system 17 to the main steam system 15 It becomes possible to supply supplemental steam. On the other hand, when the steam in the steam accumulator 22 is supplied from the intermittent steam system 12 to the main steam system 15 and the steam pressure in the main steam system 15 is higher than the pressure of the supplemental steam, the steam from the main steam system 15 to the supplemental steam system 17 is supplied. Steam flow can be prevented. In this way, the flow of supplemental steam to the main steam system 15 can be controlled with a simple configuration, which is economical.
[0011]
The steam in the steam main pipe 14 of the main steam system 15 is set to a predetermined pressure, that is, 1.6 MPa (for example, about 200 to 300 ° C.), and in order to stably operate the system introduction facility 10, for example, 1.5 It is managed in a range of about ~ 1.6 MPa (management value). The pressure of each steam flowing through the intermittent steam system 12, the main steam system 15, and the auxiliary steam system 17 is sensed by sensors provided in the pipe 18, the steam main pipe 14, and the pipe 24, respectively, and is sent to the control device. And controlled.
Accordingly, the steam pressure (1.9 MPa) in the steam accumulator 22 supplied from the intermittent steam system 12 is reduced, and the steam pressure (1.6 MPa) in the main steam system 15 is replaced with the supplementary steam pressure (1.5 MPa). In the case of lowering, the supplemental steam is supplied from the supplemental steam system 17 to the main steam system 15 via the check valve 28 due to the differential pressure between the steam of the main steam system 15 and the supplemental steam. For this reason, since the pressure of the steam of the main steam system 15 can be stabilized within the range of the control value, the operation can be stably performed.
Further, when the pressure of the steam in the steam accumulator 22 supplied from the intermittent steam system 12 rises and the pressure of the steam in the main steam system 15 becomes higher than the pressure of the supplementary steam (1.5 MPa), the check valve 28. Thus, the supply of supplementary steam from the supplementary steam system 17 to the main steam system 15 is stopped, and the steam in the steam accumulator 22 is supplied from the intermittent steam system 12 to the main steam system 15. For this reason, intermittent steam can be supplied to the main steam system 15 to the maximum extent.
[0012]
Here, when the pressure of the steam of the main steam system 15 is less than a predetermined pressure (1.6 MPa), the control of the control valve 27 is switched to flow control, a speed gradient is provided in the supply amount of intermittent steam, and the steam accumulator 22 accumulates. The flow rate is continuously controlled so that the intermittent steam can be supplied to the maximum.
On the other hand, when the steam pressure in the main steam system 15 is equal to or higher than a predetermined pressure (1.6 MPa), the control of the control valve 27 is switched to pressure control, the amount of intermittent steam introduced into the steam main pipe 14 is limited, and the main steam The pressure of the intermittent steam flowing to the system 15 is controlled to 1.6 MPa.
Note that the control of the control valve 27 is switched automatically by checking the steam pressure in the main steam system 15 in real time and by a control device (not shown). Thereby, workability | operativity is made favorable and it becomes possible to operate the system | strain introduction equipment 10 stably.
[0013]
Next, a supplementary steam control method according to an embodiment of the present invention will be described with reference to the system introduction facility 10 described above.
Usually, intermittent steam is stored in the steam accumulator 22, the pressure of the steam supplied to the main steam system 15 is within the range of the control value, and the pressure of the steam exceeds the pressure of the supplementary steam (predetermined value). In this case, the control valve 27 is opened by the control device based on the measured pressure, and the steam in the steam accumulator 22 is supplied from the intermittent steam system 12 to the main steam system 15 provided with the plurality of steam using devices 13. Here, when the pressure of the steam in the steam main pipe 14 of the main steam system 15 is less than a predetermined pressure, the control valve 27 is controlled by the control device as a flow control, and intermittent steam is supplied to the main steam system 15 to the maximum. The pressure of the steam in the steam main pipe 14 is maintained within the control value range. On the other hand, when the pressure of the steam in the steam main pipe 14 is equal to or higher than a predetermined pressure, the control device 27 controls the control valve 27 to control the pressure so that the steam pressure in the steam main pipe 14 can be maintained at the predetermined pressure. . At this time, since the pressure of the steam in the steam main pipe 14 is higher than the pressure of the supplementary steam, the check valve 28 prevents the steam from flowing from the main steam system 15 to the supplementary steam system 17.
[0014]
On the other hand, the amount of intermittent steam in the steam accumulator 22 also decreases, the steam pressure in the steam accumulator 22 supplied to the main steam system 15 decreases, and the steam pressure in the steam main pipe 14 falls below the lower limit value of the control value. In this case, that is, when the pressure of the intermittent steam is lower than the pressure of the supplementary steam (predetermined value), the flow rate gradient K set in advance below the follow-up ability of the supplementary steam based on the measured pressure (for example, about 4.5 t / h / min) Then, the control valve 27 is closed by the control device, the supplementary steam is supplied from the supplementary steam system 17 to the main steam system 15 by the check valve 28, and the steam pressure in the steam main pipe 14 is maintained within the control value range. .
[0015]
Here, the pressure control of the supplemental steam in the supplemental steam system 17 will be described.
The pressure of the supplementary steam in the supplementary steam system 17 is predetermined by operating the steam turbine generator 26 (fluctuating the amount of extraction) by the controller based on the measured pressure of supplementary steam in the pipe 24 sent to the controller. Controlled by value. Since the steam turbine generator 26 has good response (can be operated in a short time), the amount of supplemental steam extracted in a short time can be adjusted by the control device. As a result, the pressure of the supplemental steam can be easily controlled to a predetermined value, so that fluctuations in the pressure of the steam in the main steam system 15 can be suppressed even when supplemental steam is supplied to the steam main pipe 14.
[0016]
Thus, since the amount of supplementary steam extracted from the steam turbine generator 26 fluctuates, the resulting power generation amount also fluctuates. Therefore, when the amount of power generated by the steam turbine generator 26 sent to the control device is small, the fuel-fired boiler 16 is cooked up by the control device, and the amount of supplemental steam to be manufactured is increased from the current level. When the amount of power generated by the steam turbine generator 26 sent to the control device is large, the control device reduces the fuel in the fuel-fired boiler 16 from the current state, and reduces the amount of supplementary steam to be manufactured from the current state. The amount of supplemental steam generated by the fuel-fired boiler 16 is adjusted within a predetermined time, for example, within one hour. This is because attention is paid to the fact that the power supply and demand management is indicated by the power consumption per unit time (KWH), whereby the power generation fluctuation of the steam turbine generator 26 can be easily controlled. In this way, since the fluctuation of the power generation amount of the steam turbine generator 26 may be controlled within one hour, the adjustment of the amount of supplemental steam generated is not responsive (it takes time to operate) the fuel-fired boiler 16. Even when used, it can be easily performed.
[0017]
Then, the blowing of the converter is started again, intermittent steam is stored in the steam accumulator 22, and when the steam pressure in the steam accumulator 22 exceeds the pressure of the supplementary steam, the controller controls the measured pressure. The control valve 27 is opened at the flow rate gradient K, and steam is supplied from the intermittent steam system 12 to the main steam system 15 provided with the plurality of steam using devices 13.
Thereby, the pressure of the steam in the steam main pipe 14 of the main steam system 15 can be controlled within the range of the management value without being affected by the presence or absence of steam supply from the intermittent steam system 12.
[0018]
As described above, the present invention has been described with reference to one embodiment. However, the present invention is not limited to the configuration described in the above embodiment, and is described in the claims. Other embodiments and modifications conceivable within the scope of the above are also included.
For example, the present invention is also applied to the case where the supplementary steam control method of the present invention is configured by combining some or all of the above-described embodiments and modifications.
Moreover, in the said embodiment, the case where a fuel-fired boiler was used as a supplemental steam generator was demonstrated. However, it is also possible to provide other supplemental steam generators such as a CDQ that utilizes heat generated during the cooling of coke.
[0019]
【The invention's effect】
The replenishing steam control method according to claim 1, wherein when the replenishing steam pressure of the replenishing steam system is higher than a predetermined value set in advance, the amount of replenishing steam extracted and supplied from the power generation means is reduced, and replenishing is performed. When the steam pressure is lower than a predetermined value, the amount of supplementary steam supplied by extracting is increased. As a result, supplementary steam adjusted to a predetermined pressure can be immediately supplied to the main steam system, so even if steam cannot be supplied to the main steam system from the intermittent steam system, fluctuations in the steam pressure in the main steam system are suppressed. The equipment can be operated stably. Further, since the amount of supplementary steam extracted from the power generation means varies, when the power generation amount of the power generation means is small, the power generation means within a predetermined time is increased by increasing the amount of supplementary steam produced by the supplementary steam generator from the current level. Can be controlled within a target range. Therefore, it is economical without excessive power generation, and sufficient power generation can be performed for use by the apparatus, so that power can be stably supplied.
[0020]
In addition , since the supply of supplementary steam from the supplementary steam system to the main steam system is controlled by the check valve, the supplementary steam is automatically supplied and stopped from the supplementary steam system according to the steam pressure of the main steam system. be able to. In this way, it is possible to control the steam pressure of the main steam system to a level at which stable operation is possible simply by controlling the pressure of the supplementary steam in the supplementary steam system to a predetermined value, so that the equipment can be operated stably and the workability is good. It becomes.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a system introduction facility to which a supplementary steam control method according to an embodiment of the present invention is applied.
FIG. 2 is an explanatory diagram of a system introduction facility according to a conventional example.
[Explanation of symbols]
10: System introduction equipment, 11: OG boiler (intermittent steam generator), 12: intermittent steam system, 13: steam using device, 14: steam main, 15: main steam system, 16: fuel-fired boiler (supplemental steam generation) Equipment), 17: supplementary steam system, 18: piping, 19: branch pipe, 20: diffusion valve, 21: branch pipe, 22: steam accumulator, 23: pressure reducing valve, 24: piping, 25: branch pipe, 26: steam turbine generator (Power generation means), 27: control valve, 28: check valve

Claims (1)

複数の蒸気使用装置を備えた主蒸気系統に、蒸気発生が間欠的である間欠蒸気系統から該間欠蒸気系統の配管により間欠蒸気を供給し、前記間欠蒸気系統から供給する前記間欠蒸気の圧力が低下した場合、補充蒸気発生装置及び該補充蒸気発生装置で発生した蒸気を呑込む発電手段を設けた補充蒸気系統から該補充蒸気系統の配管により前記主蒸気系統に補充蒸気を供給する補充蒸気の制御方法であって、
前記補充蒸気系統の配管内の補充蒸気の圧力は、前記補充蒸気系統に設けた前記発電手段が呑込む蒸気量を調整することによって所定値に制御され、しかも所定時間内における前記発電手段の発電量変動は、前記補充蒸気発生装置からの前記補充蒸気の発生量を調整することにより制御し、更に、前記主蒸気系統と前記補充蒸気系統との間には逆止弁が設けられ、前記間欠蒸気系統から供給される前記間欠蒸気の圧力が低下し、前記主蒸気系統の蒸気の圧力が前記補充蒸気の圧力より低下した場合、前記主蒸気系統の蒸気と前記補充蒸気との差圧により、前記逆止弁を介して前記補充蒸気系統から前記主蒸気系統へ前記補充蒸気を供給し、また前記間欠蒸気系統から供給される前記間欠蒸気の圧力が上昇し、前記主蒸気系統の蒸気の圧力が前記補充蒸気の圧力より高くなった場合、前記逆止弁により前記補充蒸気系統から前記主蒸気系統への前記補充蒸気の供給を停止することを特徴とする補充蒸気の制御方法。
Intermittent steam is supplied from an intermittent steam system in which steam generation is intermittent to a main steam system having a plurality of steam using devices through piping of the intermittent steam system, and the pressure of the intermittent steam supplied from the intermittent steam system is In the case of a drop, the replenishment steam that supplies replenishment steam to the main steam system through the replenishment steam system piping from the replenishment steam system provided with the replenishment steam generation device and the power generation means for taking in the steam generated by the replenishment steam generation device A control method,
The pressure of the supplementary steam in the piping of the supplementary steam system is controlled to a predetermined value by adjusting the amount of steam introduced by the power generation means provided in the supplemental steam system, and the power generation of the power generation means within a predetermined time The amount fluctuation is controlled by adjusting the generation amount of the supplemental steam from the supplemental steam generator, and a check valve is provided between the main steam system and the supplemental steam system, and the intermittent When the pressure of the intermittent steam supplied from the steam system is reduced, and the pressure of the steam of the main steam system is lower than the pressure of the supplemental steam, due to the differential pressure between the steam of the main steam system and the supplementary steam, The supplementary steam is supplied from the supplementary steam system to the main steam system via the check valve, and the pressure of the intermittent steam supplied from the intermittent steam system is increased, and the steam pressure of the main steam system is increased. Before When it becomes higher than the pressure of the refill steam, the control method of replenishing the vapor, characterized by stopping the supply of said replenishing steam to the main steam line from the refill steam system by the check valve.
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