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JP3971827B2 - Square plate stacker - Google Patents
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JP3971827B2 - Square plate stacker - Google Patents

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JP3971827B2
JP3971827B2 JP28467497A JP28467497A JP3971827B2 JP 3971827 B2 JP3971827 B2 JP 3971827B2 JP 28467497 A JP28467497 A JP 28467497A JP 28467497 A JP28467497 A JP 28467497A JP 3971827 B2 JP3971827 B2 JP 3971827B2
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Prior art keywords
wall board
stacking
rectangular plate
supplied
lifting
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JP28467497A
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JPH11106053A (en
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久典 宮田
誠 青木
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株式会社岡部ロック
エスアイ精工株式会社
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Description

【0001】
【発明の属する技術分野】
この発明は、例えば、外壁ボードとして用いられる石膏ボード、木製ボード、樹脂製ボード等の凹凸形状に形成された方形板を積重ねるとき、上下に積重ねられる方形板の対向面間にシートを敷設する作業に用いられる方形板積重ね装置に関する。
【0002】
【従来の技術】
従来、上述のような外壁ボードを運搬する方法としては、例えば、複数枚の外壁ボードの表面側と裏面側とを対接して上下に積重ねたり、或いは、外壁ボードの表面側と表面側とを対接して上下に積重ねたりする運搬方法がある。
【0003】
【発明が解決しようとする課題】
しかし、上述のように複数枚の外壁ボードを直接積重ねた場合、運搬時に生じる振動により上下の外壁ボードが互いに擦れ合い、また、積重ね時に生じる衝撃により上下の外壁ボードが互いに当接するので、外壁ボードの表面側にキズや凹凸が付きやすく、破損又は損傷したりすることがあり、商品価値及び施工精度が損なわれてしまうという問題点を有している。
【0004】
この発明は上記問題に鑑み、上下に積重ねられる方形板の対向面間に、該方形板の対向面全体が覆われる大きさに形成したシートを敷設するので、運搬時又は積重ね時に於いて、方形板の対向面にキズや凹凸が付いたり、破損又は損傷したりするのを確実に防止することができる方形板積重ね装置の提供を目的とする。
【0005】
【課題を解決するための手段】
請求項1記載の発明は、凹凸形状又は扁平形状を有する方形板が上下に複数枚積重ねられる積重ね部に、該積重ね部に供給された方形板を持上げる持上げ手段と、上記積重ね部に供給される方形板と、上記持上げ手段により持上げられた方形板との対向面間に、該方形板の対向面全体が覆われる大きさに形成したシートを供給する供給手段を設け、上記積重ね部に供給される方形板を持上げ手段で持上げる前に、該積重ね部に供給される方形板を上下両面が逆向きとなる状態に反転する反転手段を設け、上記反転手段により上下両面が逆向きとなる状態に反転した方形板を積重ね部に供給し、上記持上げ手段により反転済みの方形板を一旦持上げた後、上記持上げ手段により保持された反転済みの方形板と、上記積重ね部に供給される未反転の方形板の対向面間に、該方形板の対向面全体が覆われる大きさに形成したシートを供給して、上記持上げ手段により保持した反転済みの方形板を、上記シートを介して上記積重ね部に供給された未反転の方形板に積重ねる方形板積重ね装置であることを特徴とする。
【0006】
請求項2記載の発明は、上記請求項1記載の構成と併せて、上記持上げ手段を、上記積重ね部に供給された方形板を吸着保持する吸着子で構成すると共に、上記方形板に対して密着される吸着子の一部又は複数の吸着子に対して負圧を作用させる切換え手段を設けた方形板積重ね装置であることを特徴とする。
【0007】
請求項3記載の発明は、上記請求項1又は2記載の構成と併せて、上記持上げ手段により持上げられた方形板と、上記積重ね部に供給される方形板とを互いに重合される方向に相対移動する移動手段を設けた方形板積重ね装置であることを特徴とする。
【0008】
【作用】
請求項1記載の方形板積重ね装置は、積重ね部に供給される凹凸形状又は扁平形状の方形板を持上げ手段で持上げる前に、反転手段で上下両面(表裏両面)が逆向きとなる状態に反転する。人為的手段又は機械的手段により積重ね部に供給された反転済みの方形板(例えば、外壁ボード)を持上げ手段(例えば、負圧力、粘着力、磁力等)で保持して一旦持上げる。次の方形板を表裏反転せずに積重ね部に供給する前又は供給した後、供給手段を駆動して、方形板の対向面(表面側)が覆われる大きさに形成したシートを、反転済みの方形板と未反転の方形板との対向面間(表面間)に供給する。持上げ手段で保持した反転済みの方形板を、積重ね部に供給された未反転の方形板に重合して、上下に積重ねられる方形板の対向面間に、例えば、合成ゴム、軟質樹脂等で形成したシートを敷設するので、運搬時又は積重ね時に於いて、方形板の重合面にキズや凹凸が付いたり、破損又は損傷したりするのを確実に防止することができる。且つ、シートの接触抵抗により、上下に積重ねられた方形板の積重ね位置が変位するのを積極的に防止でき、複数枚の方形板を上下に揃えた状態のまま供給することができる。
【0009】
請求項2記載の方形板積重ね装置は、上記請求項1記載の作用と併せて、方形板の凹凸面に対して一つの吸着子又は複数の吸着子を押圧したとき、吸着子の吸着面に隙間が形成され、吸着子の一部又は複数の吸着子による負圧が低下するが、切換え手段を駆動して、負圧の低下した吸着子の一部又は複数の吸着子による吸着を解除することで、吸着子の他の部分又は残りの吸着子による負圧が高くなり、方形板を吸着保持するのに必要な負圧が安定して得られる。
【0010】
請求項3記載の方形板積重ね装置は、上記請求項1又は2記載の作用と併せて、上下に積重ねられる方形板の対向面間にシートを供給した後、移動手段を駆動して、上下の方形板を互いに重合される方向に相対移動させ、上下の方形板を互いに近接又は対接して、その対向面間にシートを敷設するので、敷設時に於いて、シートの向き及び位置が変位するのを確実に防止でき、方形板の対向面が覆われる状態にシートを敷設することができる。
【0011】
【発明の効果】
この発明によれば、上下に積重ねられる方形板の対向面間に、方形板の対向面全体が覆われる大きさに形成したシートを敷設するので、運搬時又は積重ね時に於いて、方形板の重合面にキズや凹凸が付いたり、破損又は損傷したりするのを確実に防止することができる。且つ、シートの接触抵抗により、上下に積重ねられた方形板の積重ね位置が変位するのを積極的に防止でき、複数枚の方形板を上下に揃えた状態のまま供給することができる。
【0012】
しかも、方形板の凹凸面に対して一つの吸着子又は複数の吸着子を押圧したとき、吸着子の吸着面に隙間が形成され、吸着子による負圧が低下するが、切換え手段を駆動して、負圧の低下した吸着子の一部又は複数の吸着子による吸着を解除することで、吸着子の他の部分又は残りの吸着子による負圧が高くなり、方形板を吸着保持するのに必要な負圧が得られるため、方形板の積重ね作業が安定して行える。
【0013】
さらに、上下の方形板を互いに重合される方向に相対移動して、上下の方形板を互いに近接又は対接し、その対向面間にシートを敷設するので、敷設時に於いて、シートの向き及び位置が変位するのを確実に防止でき、方形板の対向面が覆われる状態にシートを敷設することができる。
【0014】
【実施例】
この発明の一実施例を以下図面に基づいて詳述する。
図面は方形板の一例として、上下に積重ねられる外壁ボードの間に保護シートを敷設する作業に用いられる外壁材積重ね装置を示し、図1及び図2に於いて、この外壁材積重ね装置1は、長尺の外壁ボードAを表面側が上向きとなる状態であって、送り方向に対して直交する方向に載置して第1コンベア2と第2コンベア3との間に設定した反転部Cに搬送する。反転部Cには、凹凸形状又は扁平形状に形成した外壁ボードAを表裏反転するための反転機構4を配設し、第2コンベア3上に設定した積重ね部Dの上部には、表裏反転した外壁ボードAを一旦持上げるための持上げ機構5を配設し、積重ね部Dの側部には、持上げ機構5で持上げた外壁ボードAの下方に、外壁ボードAの表面全体が覆われる状態に大きさ及び形状に形成した保護シートBを供給するための供給機構6を配設している。
【0015】
上述した第1コンベア2は、後述する受けベルト12の始端部に近接して張架した搬入ベルト2a…を減速機付き駆動モータ(図示省略)で送り方向に回転して、搬入ベルト2a…上に載置された表面側が上向きの外壁ボードAを反転部Cに搬送供給する。第2コンベア3は、受けベルト12の終端部に近接して張架した搬出ベルト3a…を減速機付き駆動モータ(図示省略)で送り方向に回転して、後述する反転機構4により反転済み又は未反転の外壁ボードAを積重ね部Dに搬送供給し、後述する持上げ機構5により上下に積重ねられた外壁ボードA,Aを次工程に搬送供給する。
【0016】
且つ、搬入ベルト2a及び搬出ベルト3aは、後述する受けベルト12の搬送幅よりも幅広となる間隔に隔てて送り方向に平行して張架され、搬入ベルト2aの終端部及び搬出ベルト3aの始端部は、受けベルト12の端部間に対して若干入り込ませた状態に張架している。なお、実施例では、ベルトコンベアによりコンベア2,3を構成しているが、例えば、チェーンコンベア、スラストコンベア等の搬送手段で構成してもよい。
【0017】
前述した反転機構4は、図3にも示すように、反転部Cに搬送される外壁ボードAを、回転枠10の下側枠部11に張架した受けベルト12上に送り方向に対して直交する方向に移載したとき、枠部11,11に取付けた上下の保持パッド13…で外壁ボードAの上下面を押圧保持し、保持パッド13…で保持した外壁ボードAを表面側が下向きとなる状態に表裏反転(例えば、約180度)する。表裏反転した外壁ボードAは、下側枠部11に張架した受けベルト12に一旦移載して第2コンベア3に移載する。なお、実施例では、外壁ボードAを保持パッド13…で保持して表裏反転するが、例えば、反転台又はコンベア等の載置部に外壁ボードAを載置保持した後、一端側を支点として載置部を約180度回転させて、外壁ボードAを表裏反転してもよい。
【0018】
回転枠10は、同枠の両端部に突設した支軸14,14を、両側部に配設した軸受15,15で回転可能に軸支し、支軸14,14の端部と、同枠下部に軸架した回転軸16の両端部とを、スプロケット17,18及び連動チェーン19を介して動力伝達可能に連結している。下部一側に配設した減速機付き回転用モータ20は、スプロケット20a,20a及び駆動チェーン20bと、スプロケット17,18及び連動チェーン19とを介して、支軸14,14及び回転軸16を回転させ、保持パッド13…で保持した外壁ボードAが表裏反転(例えば、約180度)される状態に回転枠10を一方向に回転又は正逆回転する。
【0019】
受けベルト12…は、回転枠10の上下に架設された枠部11,11に、反転部Cに搬送される外壁ボードAの表裏両面と対向して送り方向に平行して張架され、後述する保持パッド13…の押圧部分を除く外壁ボードAの表裏両面と対向して配設している。つまり、枠部11に架設した支持枠21,21の前後端部にロール22,22を軸架し、そのロール22,22間に上述した受けベルト12を張架して、回転枠10又はロール22に設けられた減速機付き回転モータ(図示省略)により送り方向に回転駆動する。
【0020】
保持パッド13…は、例えば、合成ゴム(スポンジゴム、ウレタンゴム)、軟質樹脂等の柔軟性を有する弾性体で形成され、枠部11に張架した受けベルト12…の間であって、下側の受けベルト12…に移載される外壁ボードAの表裏両面と対向して取付けている。枠部11に取付けた押圧シリンダ23…は、受けベルト12…に移載された外壁ボードAの表裏両面に対して保持パッド13…が押圧される押圧位置と、受けベルト12…の搬送面よりも内側に没入される解除位置とに保持パッド13…を上下動する。
【0021】
前述した持上げ機構5は、図4、図5にも示すように、積重ね部Dに搬送される外壁ボードAを吸着ユニット28で吸着保持して一旦持上げた後、積重ね部Dに搬送される次の外壁ボードAの上面側に保護シートBを介して積重ねる。吸着ユニット28は、積重ね部D上方に架設した昇降枠27の下面側に、表裏反転された外壁ボードAの裏面側全長と対向して吸着パッド29を取付けている。
【0022】
吸着パッド29は、図11にも示すように、例えば、合成ゴム、軟質樹脂等の柔軟性を有する弾性体で形成され、外壁ボードAの全長及び横幅と略同等となる大きさに形成すると共に、その吸着パッド29内部を幅方向又は長さ方向に対して複数に分割して吸気室30…(チャンバー)を形成している。吸気室30は、吸着パッド29の吸着面側に形成した吸気孔29aと連通して形成され、後述する吸気ボックス33及び吸気ダクト35を介して切換えボックス34に接続している。切換えボックス34は、メインダクト36を介して負圧発生装置32(例えば、吸気用ブロワ、真空ポンプ等)に接続している。積重ね部D上部に配設した昇降用シリンダ31は、積重ね部Dに搬送された外壁ボードAの裏面側に対して吸着パッド29が密着される降下位置と、後述する供給機構6の動作が許容される上昇位置とに吸着ユニット28を上下動する。なお、実施例では、一つの吸着パッド29で外壁ボードAを吸着保持するが、複数又は多数の吸着パッド29で外壁ボードAの全体を吸着保持してもよい。
【0023】
負圧発生装置32は、昇降枠27上部に配設した吸気ボックス33…と吸着パッド29の吸気室30…とを接続し、吸気ボックス33…と切換えボックス34…とを吸気ダクト35…で接続している。切換えボックス34…は、負圧発生装置32の吸気側に接続したメインダクト36に接続され、負圧発生装置32の吐出側には、例えば、集塵機、フィルター等を介して大気側に開放した排気ダクト37を接続している。切換えボック34に取付けた開閉用シリンダ38は、ダンパー39を開放して吸気し、吸着パッド29で外壁ボートAを吸着保持する。ダンパー39を閉塞して吸気を遮断し、吸着パッド29による吸着を解除する。
【0024】
且つ、積重ね部Dの搬出側下部に配設した取付け台40上に、積重ね部Dに搬送される外壁ボードAの長手側前端部と対向してストッパ41…を出没回動可能に枢着している。取付け台40上に配設した出没用シリンダ42は、外壁ボードAの長手側前端部に対して当接される突出位置と、その当接が解除される没入位置とにストッパ41を出没回動する。取付け台40は、送り方向に平行して軸架したネジ軸42…上に係合され、ネジ軸42…の端部と、同軸端部に対して直交する方向に軸架した回転軸43とをベベルギャ44,45を介して動力伝達可能に連結し、例えば、ハンドル又はモータ等の回転手段により回転軸43を回転して、外壁ボードAのサイズに対応してストッパ41…を送り方向に移動させ、外壁ボードAの上面側中央部に対して吸着ユニット28が押圧される位置に調節する。
【0025】
積重ね部Dの下方には、第2コンベア3を構成する搬出ベルト3a…の間であって、外壁ボードAの両端側下面部と対向して昇降台46…を配設している。同側下部に配設した昇降用シリンダ47は、上述した吸着ユニット28により吸着保持した外壁ボードAに対して所定間隔に近接される上昇位置と、第2コンベア3の搬送面よりも下方に没入される没入位置とに昇降台46…を上下動する。昇降台46の上面側には、例えば、合成ゴム、軟質樹脂等の柔軟性を有する弾性体で形成した受けパッド48を装着している。
【0026】
昇降枠27の両端部には、吸着ユニット28で吸着保持される外壁ボードAの両端部と対向して保持板49を配設している。同側端部に配設した進退用シリンダ50は、積重ね部Dに搬送された外壁ボードAを吸着ユニット28で吸着保持したとき、外壁ボードAの両端部に保持板49を押圧して保持する。
【0027】
積重ね部Dの両側部には、外壁ボードAの両端部と対向して幅寄せ板51を配設している。同側に配設した進退用シリンダ52は、積重ね部Dに搬送される外壁ボードAの両端部に幅寄せ板51を当接して、外壁ボードA,Aが上下に揃えて積重ねられる状態に幅寄せする。
【0028】
前述した供給機構6は、吸着ユニット28で吸着保持した外壁ボードAを所定高さに持上げた後、その外壁ボードAの下方に、後述する挾持板71,72で挾持したシート状又はフィルム状の保護シートBを引出し供給する。上下の外壁ボードA,Aを重合する前又は重合した後、外壁ボードAの表面側が覆われる大きさに保護シートBを分離して、外壁ボードA,Aの表面側が覆われる状態に保護シートBを敷設する。
【0029】
装置側部に配設したロール装填部55には、ロール状に巻回してなる保護シートBを回転可能に装填している。保護シートBは、外壁ボードAの表面側が覆われる横幅であって、外壁ボードAの表面側を保護するのに必要な強度を有する単一又は複数の材質(例えば、合成ゴム、軟質樹脂等)で形成又は編成している。且つ、保護シートBの繰出し側端部は、繰出し経路上に軸架した送りロール56及び押えロール57の間と、ダンサーロール58…と、その前後に軸架した補助ロール59,60とに張架され、減速機付き送り用モータ(図示省略)によりロール56,57を送り方向に回転して、ロール56,57で挾持した保護シートBを分離部62に対して繰出し供給する。接続器61は、先に装填された保護シートBの終端部と、予備に装填された保護シールBの始端部とを熱溶着して接続する。
【0030】
分離部62は、図4、図6にも示すように、同部下方に供給される保護シートBの下面側と対向して受け板63を幅方向に架設し、上方に架設した取付け枠68の下面側に、保護シートBの上面側と対向して合成ゴム製の押え部材64,66を上下動可能に設けている。取付け枠68の後側上面に固定した押え用シリンダ65は、後述する切断刃69により切断される保護シートBの切断部分よりも後側上面が押圧及びその押圧が解除される高さに押え部材64を上下動する。取付け枠68の前側上面に固定した押え用シリンダ67は、切断刃69により切断される切断部分を除いて保護シートBの前後上面が押圧及び挾持板71,72に対して接触が回避される高さに押え部材66を上下動する。
【0031】
且つ、受け板63の繰出し側上面に、後述する切断刃69が若干上方に突出許容される隙間63aを幅方向に形成し、繰出し側端部に、後述する挾持板71,72が挿入許容される切欠き部63b…を形成している。且つ、受け板63の下面側に固定したロッドレス型の切断用シリンダ70は、押え部材66により押圧された保護シートBが幅方向に切断される方向に切断刃69を往復移動する。
【0032】
挾持板71,72は、図7にも示すように、受け板63の切欠き部63bに繰出された保護シートBが挾持される大きさ及び形状に形成され、受け板63の繰出し側端部と対向して架設した可動枠73の下面側前端部に、受け板63の切欠き部63b…と対応する間隔に隔てて複数取付けている。挾持板71…は、可動枠73の下面側前端部に、受け板63の切欠き部63bに繰出された保護シートBの上面側に対向して水平固定している。挾持板72…は、可動枠73の下面側前端部に軸架した支軸74の上部周面に固定され、受け板63の切欠き部63bに繰出された保護シートBの下面側に対して押圧される方向に回動可能に設けている。
【0033】
且つ、支軸74に固定した係止部74aと、可動枠73に固定した係止部73aとの間にバネ部材75を張架して、挾持板72を所定角度に開放される方向に牽引付勢している。可動枠73の上面側後端部に固定した挾持用シリンダ76は、そのシリンダロッドを支軸74に固定した操作片74bに当接して、バネ部材75の弾性に抗して支軸74を回動させ、保護シートBの端部が挾持される閉状態及びその挾持が解除される開状態とに挾持板72を開閉回動する。なお、挾持板71,72の挾持面に、例えば、合成ゴム、軟質樹脂等の接触抵抗の大きな滑止め部材を装着してもよい。
【0034】
可動枠73は、外壁ボードAの搬送が許容される高さであって、前後部に架設したレール77,77間に架設され、受け板63の繰出し側端部と対向する方向に対して水平移動可能に設けている。且つ、始端側両側部に軸支したスプロケット78と、終端側両側部に軸支したスプロケット79との間に周回チェーン80を張架し、周回チェーン80の端部を可動枠73の下面側両端部に連結している。終端側下部に配設した減速機付き移動用モータ81は、スプロケット81a,81b及び駆動チェーン81cを介して周回チェーン80を繰出し方向に正逆回転させ、受け板63上に繰出された保護シートBが挾持板71,72で挾持される前進位置と、外壁ボードAの表面側が覆われる大きさに挾持板71,72で挾持した保護シートBが繰出される後退位置とに可動枠73を前後動する。
【0035】
図示実施例は上記の如く構成するものにして、以下、外壁材積重ね装置1により上下に積重ねられる外壁ボードA,Aの間に保護シートBを敷設するときの動作を説明する。
【0036】
先ず、図1、図2に示すように、第1コンベア2に載置された外壁ボードAを表向けた状態のまま反転部Cに搬送し、反転機構4を構成する下側の受けベルト12…に外壁ボードAを1枚移載する。反転部Cに未反転の外壁ボードAが搬送されたとき、光電センサ等による検知に基づいて受けベルト12を搬送停止させた後、図8、図9に示すように、上下の保持パッド13…で外壁ボードAの上下面を押圧保持する。回転枠10を回転して、保持パッド13…で保持した外壁ボードAを表面側が下向きとなる状態に表裏反転(例えば、約180度)する。反転後、保持パッド13…による保持を解除して、下側の受けベルト12…に反転済みの外壁ボードAを移載する。
【0037】
次に、図4、図10に示すように、受けベルト12…に載置された反転済みの外壁ボードAを第2コンベア3に移載し、第2コンベア3に載置された外壁ボードAを裏向き状態のまま積重ね部Dに搬送する。積重ね部Dに反転済みの外壁ボードAが搬送されたとき、ストッパ41で外壁ボードAを搬送停止し、外壁ボードAの両端部に幅寄せ板51,51を当接して、2枚の外壁ボードA,Aが上下に揃えて積重ねられる状態に幅寄せする。
【0038】
次に、図11に示すように、持上げ機構5を構成する吸着ユニット28を降下させ、吸着パッド29を外壁ボードAの裏面側に密着して、吸着パッド29の吸着面に生じる負圧により外壁ボードAを吸着保持する。同時に、吸着ユニット28で吸着保持した外壁ボードAの両端部に保持板49,49を押圧して保持する。この時、外壁ボードAの凹凸面に対して吸着パッド29を押圧したとき、吸着パッド29の吸着面に隙間が形成され、吸気孔29aと連通して形成した吸気室30内の負圧が低下するが、圧力センサ等による検知に基づいて、吸気室30に接続された切換えボックス34のダンパー39を閉塞し、吸気を遮断することで、他の吸気室30,30に生じる負圧が高くなり、外壁ボードAを吸着保持するのに必要な負圧が得られる。
【0039】
次に、図12に示すように、吸着ユニット28で保持した外壁ボードAを、供給機構6の動作が許容される高さに一旦持上げた後、供給機構6を構成する挾持板71,72で分離部62の受け板63上に繰出された保護シートBを挾持し、吸着ユニット28で保持した外壁ボードAの表面側に近接して、外壁ボードAの全長と対応する長さだけ保護シートBを繰出す。
【0040】
一方、次の外壁ボードA…が反転部Cに搬送されたとき、反転機構4を駆動せず、下側の受けベルト12…を送り方向に回転して、第1コンベア2から第2コンベア3に向けて外壁ボードA…を表向けた状態のまま積重ね部Dに搬送する。積重ね部Dに未反転の外壁ボードAが搬送されたとき、ストッパ41で外壁ボードAを搬送停止し、外壁ボードAを幅寄せ板51,51で幅寄せする。
【0041】
次に、図13に示すように、昇降台46を上昇して、未反転の外壁ボードAを表向き状態のまま持上げ、吸着ユニット28で保持した外壁ボードAの表面側に近接又は対接する。外壁ボードA,Aを重合する前に、分離部62の受け板63上に繰出された保護シートBを押え部材64,66で押圧し、外壁ボードA,Aの間に引き出された保護シートBの後端側を切断刃69で切断して、外壁ボードAの表面側が覆われる大きさに保護シートBを分離する。
【0042】
次に、分離済みの保護シートBを若干牽引して、外壁ボードA,Aの表面側が覆われる位置に保護シートBを引出した後、吸着ユニット28を降下して、昇降台46に載置された外壁ボードAに、吸着ユニット28で保持した外壁ボードAを重合する。反転済みの外壁ボードAを、昇降台46に載置された未反転の外壁ボードAに載置し、外壁ボードA,Aの表面側を互いに対接して保護シートBを挾持した後、吸着ユニット28による吸着を解除して、押え部材66による押圧を解除し、挾持板71,72による挾持を解除して、外壁ボードA,Aの表面全体を保護シートBで被覆保護する。
【0043】
次に、図14に示すように、吸着ユニット28を待機位置に上昇復帰させ、昇降台46を降下して、上下に積重ねられた外壁ボードA,Aを第2コンベア3に移載した後、ストッパ41を没入して、第2コンベア3に載置された外壁ボードA,Aを上下に積重ねた状態のまま次工程に搬送供給する。以下同様に、機構4,5,6を駆動して、先に搬送される外壁ボードAを表裏反転し、次に搬送される外壁ボードAを表裏反転せず、反転済みの外壁ボードAと、未反転の外壁ボードAとを上下に積重ねるとき、その対向面間に保護シートBを敷設して外壁ボードAの表面側を被覆保護する。
【0044】
以上のように、上下に積重ねられる外壁ボードA,Aの表面間に、外壁ボードAの表面全体が覆われる大きさに形成した保護シートBを敷設するので、運搬時又は積重ね時に於いて、外壁ボードAの表面側にキズや凹凸が付いたり、破損又は損傷したりするのを防止でき、寸法精度及び商品価値が損なわれるのを確実に防止することができる。且つ、保護シートBの接触抵抗により、上下に積重ねられた外壁ボードA,Aの積重ね位置が変位するのを積極的に防止でき、2枚の外壁ボードA,Aを上下に揃えた状態のまま次工程に搬送供給することができる。
【0045】
しかも、外壁ボードAの凹凸面に対して吸着パッド29を押圧したとき、吸着パッド29の吸着面に隙間が形成され、吸気孔29aと連通して形成した吸気室30内の負圧が低下しても、吸気室30に接続された切換えボックス34のダンパー39を閉塞して、吸気を遮断することで、他の吸気室30,30に生じる負圧が高くなり、外壁ボードAを吸着保持するのに必要な負圧が得られるため、外壁ボードAの積重ね作業が安定して行える。
【0046】
さらに、吸着ユニット28で保持した外壁ボードAと、昇降台46で持上げた外壁ボードAとを上下に積重ねられる方向に相対移動して、外壁ボードA,Aを互いに近接又は対接し、その対向面間に保護シートBを敷設するので、敷設時に於いて、保護シートBの向き及び位置が変位するのを確実に防止でき、外壁ボードA,Aの表面側が覆われる状態に保護シートBを敷設することができる。
【0047】
この発明の構成と、上述の実施例との対応において、
この発明の方形板積重ね装置は、実施例の外壁材積重ね装置1に対応し、
以下同様に、
方形板は、外壁ボードAに対応し、
シートは、保護シートBに対応し、
反転手段は、反転機構4に対応し、
持上げ手段は、持上げ機構5に対応し、
供給手段は、供給機構6に対応し、
吸着子は、吸着パッド29に対応し、
切換え手段は、切換えボックス34と、開閉用シリンダ38と、ダンパー39とに対応し、
移動手段は、吸着ユニット28及び昇降用シリンダ31と、昇降台46及び昇降用シリンダ47とに対応するも、
この発明は、上述の実施例の構成のみに限定されるものではない。
【0048】
上述した実施例では、2枚の外壁ボードA,Aを上下に積重ねた例を説明したが、例えば、3枚、4枚、5枚等の外壁ボードA…を上下に積重ねる作業にも用いることができ、実施例のような積重ね枚数のみに限定されるものではない。
【0049】
また、実施例では、反転機構4の受けベルト12に載置した外壁ボードAを保持パッド13…で保持して幅方向に表裏反転するが、例えば、挾持手段、吸着手段、係止手段等で外壁ボードAを保持して長さ方向に表裏反転してもよい。
【0050】
さらにまた、上述した装置は、表向き状態のまま搬送される先の外壁ボードAを表裏反転して、上下の外壁ボードA,Aの表面側を対向して積重ねる構成であるが、例えば、裏向き状態のまま搬送される次の外壁ボードAを表裏反転して、上下の外壁ボードA,Aの表面側を対向して積重ねてもよい。また、表面側を互いに重合して積重ねられる外壁ボードA…の表面間又は裏面間、或いは、表面側を上向き又は下向きにして積重ねられる外壁ボードA…の表裏面間に保護シートBを敷設してもよい。
加えて、例えば、長方形、正方形、六角形、五角形、三角形、菱形、星形、円形、楕円形等の形状に形成された方形板の積重ね作業にも用いることができる。
【図面の簡単な説明】
【図1】 外壁材積重ね装置による積重ね動作を示す側面図。
【図2】 コンベアによる外壁ボートの搬送状態を示す平面図。
【図3】 反転機構の構成を示す正面図。
【図4】 持上げ機構及び供給機構の構成を示す正面図。
【図5】 負圧発生装置の配管状態を示す平面図。
【図6】 保護シートの分離動作を示す側面図。
【図7】 一対の挾持板による保護シートの挾持状態を示す側面図。
【図8】 外壁ボードの搬送状態を示す側面図。
【図9】 反転機構による反転動作を示す側面図。
【図10】 反転済み外壁ボードの搬送状態を示す側面図。
【図11】 吸着ユニットによる外壁ボードの吸着状態を示す側面図。
【図12】 外壁ボードの持上げ状態を示す側面図。
【図13】 外壁ボードの近接状態を示す側面図。
【図14】 外壁ボードを上下に積重ねた状態を示す側面図。
【符号の説明】
A…外壁ボード
B…保護シート
C…反転部
D…積重ね部
1…外壁材積重ね装置
2…第1コンベア
3…第2コンベア
4…反転機構
5…持上げ機構
6…供給機構
10…回転枠
12…受けベルト
13…保持パッド
28…吸着ユニット
29…吸着パッド
29a…吸気孔
30…吸気室
32…負圧発生装置
34…切換えボックス
35…吸気ダクト
39…ダンパー
46…昇降台
69…切断刃
71,72…挾持板
[0001]
BACKGROUND OF THE INVENTION
In the present invention, for example, when stacking square plates formed in concave and convex shapes such as gypsum board, wooden board, resin board and the like used as an outer wall board, a sheet is laid between opposing surfaces of the square plates stacked up and down. The present invention relates to a rectangular plate stacking apparatus used for work.
[0002]
[Prior art]
Conventionally, as a method of transporting the outer wall board as described above, for example, the front side and the back side of a plurality of outer wall boards are brought into contact with each other and stacked up or down, or the front side and the front side of the outer wall board are stacked. There is a transportation method that stacks up and down in contact.
[0003]
[Problems to be solved by the invention]
However, when a plurality of outer wall boards are directly stacked as described above, the upper and lower outer wall boards rub against each other due to vibration generated during transportation, and the upper and lower outer wall boards abut against each other due to the impact generated during stacking. There is a problem that scratches and irregularities are easily attached to the surface side of the steel sheet, which may be damaged or damaged, and the commercial value and construction accuracy are impaired.
[0004]
In view of the above problems, the present invention lays a sheet formed in such a size that the entire opposing surface of the rectangular plate is covered between the opposing surfaces of the rectangular plates stacked up and down. It is an object of the present invention to provide a rectangular plate stacking device that can reliably prevent scratches or irregularities on the opposing surface of the plate, breakage, or damage.
[0005]
[Means for Solving the Problems]
The invention described in claim 1 Plural rectangular plates with uneven or flat shapes are stacked one above the other Between the opposing surfaces of the lifting means for lifting the square plate supplied to the stacking portion to the stacking portion, the square plate supplied to the stacking portion, and the square plate lifted by the lifting means, the square plate Supply means for supplying a sheet formed in a size that covers the entire opposite surface of the rectangular plate, and before lifting the square plate supplied to the stacking section with the lifting means, the square plate supplied to the stacking section is moved up and down. Reversing means for reversing the both sides in the reverse direction is provided, and the rectangular plates reversed by the reversing means in the state in which the upper and lower surfaces are reversed are supplied to the stacking unit, and the rectangular plate that has been reversed by the lifting means is temporarily After lifting, formed between the inverted rectangular plate held by the lifting means and the non-inverted rectangular plate supplied to the stacking part so that the entire opposing surface of the rectangular plate is covered. Supply the finished sheet , Characterized in that the already inverted rectangular plate held by the lifting means is a rectangular plate stacking apparatus to stack a square plate of non-inverted which is supplied to the stack unit through the sheet.
[0006]
According to a second aspect of the present invention, in conjunction with the configuration of the first aspect, the lifting means is composed of an adsorber for adsorbing and holding the square plate supplied to the stacking section, It is a rectangular plate stacking device provided with switching means for applying a negative pressure to a part or a plurality of adsorbents to be adhered.
[0007]
The invention according to claim 3 is combined with the structure according to claim 1 or 2, and the rectangular plate lifted by the lifting means and the rectangular plate supplied to the stacked portion are relatively aligned with each other. It is a rectangular plate stacking device provided with moving means for moving.
[0008]
[Action]
The rectangular plate stacking apparatus according to claim 1 is supplied to the stacking unit. Uneven or flat Before lifting the square plate by the lifting means, the upper and lower surfaces (both front and back surfaces) are reversed by the reversing means. The inverted rectangular plate (for example, the outer wall board) supplied to the stack portion by the artificial means or the mechanical means is held by the lifting means (for example, negative pressure, adhesive force, magnetic force, etc.) and lifted once. Before or after supplying the next square plate to the stack without turning it upside down, the supply means is driven to reverse the sheet that is formed to cover the opposing surface (front side) of the square plate. Is supplied between the opposing surfaces (between the surfaces) of the rectangular plate and the non-inverted rectangular plate. The inverted square plate held by the lifting means is superposed on the non-inverted square plate supplied to the stacking section, and formed between the opposing surfaces of the square plates stacked up and down, for example, with synthetic rubber, soft resin, etc. Since the laid sheet is laid, it is possible to reliably prevent the overlapping surface of the rectangular plate from being scratched or uneven, broken or damaged during transportation or stacking. In addition, the contact resistance of the sheets can positively prevent displacement of the stacked positions of the rectangular plates stacked up and down, and a plurality of rectangular plates can be supplied while being aligned vertically.
[0009]
The square plate stacking apparatus according to claim 2 is combined with the operation according to claim 1 above, when one adsorber or a plurality of adsorbents are pressed against the uneven surface of the square plate, A gap is formed, and the negative pressure due to the adsorbent part or plural adsorbents decreases, but the switching means is driven to cancel the adsorbing by the adsorbent part or plural adsorbents with reduced negative pressure. As a result, the negative pressure due to the other part of the adsorber or the remaining adsorber becomes high, and the negative pressure necessary to adsorb and hold the rectangular plate can be stably obtained.
[0010]
The square plate stacking apparatus according to claim 3 is combined with the operation according to claim 1 or 2, and after the sheet is supplied between the opposing surfaces of the square plates stacked vertically, the moving means is driven to The rectangular plates are moved relative to each other in the direction of superposition, the upper and lower rectangular plates are brought close to or in contact with each other, and the sheet is laid between the opposing surfaces, so the orientation and position of the sheet are displaced during laying. Can be reliably prevented, and the sheet can be laid in a state where the opposing surface of the rectangular plate is covered.
[0011]
【The invention's effect】
According to the present invention, a sheet formed in a size that covers the entire opposing surface of the rectangular plate is laid between the opposing surfaces of the rectangular plates that are stacked one above the other. It is possible to surely prevent the surface from being scratched or uneven, broken or damaged. In addition, the contact resistance of the sheets can positively prevent displacement of the stacked positions of the rectangular plates stacked up and down, and a plurality of rectangular plates can be supplied while being aligned vertically.
[0012]
In addition, when one or more adsorbents are pressed against the uneven surface of the square plate, a gap is formed on the adsorbing surface of the adsorber and the negative pressure by the adsorber decreases, but the switching means is driven. By releasing the adsorption by a part of the adsorbent or the plurality of adsorbents whose negative pressure has decreased, the negative pressure by the other part of the adsorber or the remaining adsorbent becomes higher, and the square plate is adsorbed and held. Therefore, the rectangular plate can be stacked stably.
[0013]
Furthermore, since the upper and lower rectangular plates are moved relative to each other in the direction of superposition, the upper and lower rectangular plates are brought close to or in contact with each other, and a sheet is laid between the opposing surfaces. Can be reliably prevented and the sheet can be laid in a state in which the opposing surface of the rectangular plate is covered.
[0014]
【Example】
An embodiment of the present invention will be described in detail with reference to the drawings.
The drawings show, as an example of a square plate, an outer wall material stacking device used for laying a protective sheet between upper and lower outer wall boards. In FIGS. 1 and 2, this outer wall material stacking device 1 is The long outer wall board A is placed in a direction perpendicular to the feed direction with the front side facing upward, and is conveyed to the reversing unit C set between the first conveyor 2 and the second conveyor 3 To do. The reversing part C is provided with a reversing mechanism 4 for reversing the front and back of the outer wall board A formed in a concavo-convex shape or a flat shape, and the top and bottom of the stacking part D set on the second conveyor 3 are reversed. A lifting mechanism 5 for once lifting the outer wall board A is provided, and the entire surface of the outer wall board A is covered below the outer wall board A lifted by the lifting mechanism 5 on the side of the stacking portion D. A supply mechanism 6 for supplying the protective sheet B formed in a size and shape is disposed.
[0015]
The first conveyor 2 described above rotates a carry-in belt 2a, which is stretched in the vicinity of a starting end portion of a receiving belt 12, which will be described later, in a feed direction by a drive motor (not shown) with a speed reducer, The outer wall board A with the surface side facing upward is conveyed and supplied to the reversing unit C. The second conveyor 3 rotates the carry-out belt 3a stretched close to the terminal end of the receiving belt 12 in the feed direction by a drive motor with a speed reducer (not shown) and has been reversed by a reversing mechanism 4 described later or The non-inverted outer wall board A is transported and supplied to the stacking part D, and the outer wall boards A and A stacked vertically by the lifting mechanism 5 described later are transported and supplied to the next process.
[0016]
In addition, the carry-in belt 2a and the carry-out belt 3a are stretched in parallel with the feed direction at an interval wider than the conveyance width of the receiving belt 12 described later, and the end portion of the carry-in belt 2a and the start end of the carry-out belt 3a The portion is stretched so as to be slightly inserted between the end portions of the receiving belt 12. In addition, in the Example, although the conveyors 2 and 3 are comprised by the belt conveyor, you may comprise by conveyance means, such as a chain conveyor and a thrust conveyor, for example.
[0017]
As shown in FIG. 3, the reversing mechanism 4 described above is configured so that the outer wall board A conveyed to the reversing part C is placed on the receiving belt 12 stretched on the lower frame part 11 of the rotating frame 10 with respect to the feeding direction. When transferred in an orthogonal direction, the upper and lower holding pads 13 attached to the frame portions 11 and 11 are pressed and held on the upper and lower surfaces of the outer wall board A, and the outer wall board A held by the holding pads 13 is face-down. The state is reversed (for example, about 180 degrees). The outer wall board A that has been turned upside down is temporarily transferred to the receiving belt 12 stretched on the lower frame portion 11 and transferred to the second conveyor 3. In the embodiment, the outer wall board A is held by the holding pads 13 and reversed upside down. For example, after the outer wall board A is placed and held on a placing portion such as a turntable or a conveyor, one end side is used as a fulcrum. The outer wall board A may be turned upside down by rotating the mounting portion about 180 degrees.
[0018]
The rotating frame 10 supports the support shafts 14, 14 projecting from both ends of the frame so as to be rotatable by bearings 15, 15 disposed on both sides, and is the same as the ends of the support shafts 14, 14. Both ends of the rotary shaft 16 pivoted on the lower part of the frame are connected via sprockets 17 and 18 and an interlocking chain 19 so that power can be transmitted. The rotation motor 20 with a reduction gear disposed on the lower side rotates the support shafts 14 and 14 and the rotation shaft 16 via the sprockets 20a and 20a and the drive chain 20b, the sprockets 17 and 18 and the interlocking chain 19. The rotating frame 10 is rotated in one direction or forward / reversely in a state where the outer wall board A held by the holding pads 13... Is reversed (for example, about 180 degrees).
[0019]
The receiving belts 12 are stretched by frame portions 11, 11 installed above and below the rotary frame 10 so as to face both the front and back surfaces of the outer wall board A conveyed to the reversing portion C in parallel to the feeding direction. It arrange | positions facing both the front and back both surfaces of the outer wall board A except the press part of holding pad 13 ... to perform. That is, the rolls 22 and 22 are pivotally mounted on the front and rear end portions of the support frames 21 and 21 installed on the frame portion 11, and the receiving belt 12 described above is stretched between the rolls 22 and 22. A rotational motor with a speed reducer (not shown) provided at 22 is rotated in the feed direction.
[0020]
The holding pads 13 are formed of, for example, an elastic body having flexibility such as synthetic rubber (sponge rubber, urethane rubber), soft resin, and the like, and between the receiving belts 12 that are stretched around the frame portion 11. It is attached to the front and back surfaces of the outer wall board A transferred to the side receiving belts 12. The pressing cylinders 23 attached to the frame 11 have pressing positions where the holding pads 13 are pressed against both the front and back surfaces of the outer wall board A transferred to the receiving belt 12 and the conveying surface of the receiving belt 12. Further, the holding pad 13 is moved up and down to the release position where it is immersed inside.
[0021]
As shown in FIGS. 4 and 5, the lifting mechanism 5 described above has the outer wall board A transported to the stacking part D sucked and held by the suction unit 28 and then lifted, and then transported to the stacking part D. Are stacked on the upper surface side of the outer wall board A via the protective sheet B. In the suction unit 28, a suction pad 29 is attached to the lower surface side of the elevating frame 27 installed above the stacking portion D so as to face the entire length of the back surface side of the outer wall board A that is turned upside down.
[0022]
As shown in FIG. 11, the suction pad 29 is formed of, for example, an elastic body having flexibility such as a synthetic rubber or a soft resin, and is formed to have a size substantially equal to the entire length and the lateral width of the outer wall board A. The suction pad 29 is divided into a plurality of portions in the width direction or the length direction to form intake chambers 30 (chambers). The intake chamber 30 is formed so as to communicate with an intake hole 29a formed on the suction surface side of the suction pad 29, and is connected to a switching box 34 via an intake box 33 and an intake duct 35 described later. The switching box 34 is connected to a negative pressure generator 32 (for example, an intake blower, a vacuum pump, etc.) via a main duct 36. The raising / lowering cylinder 31 disposed on the upper part of the stacking part D allows the lowering position where the suction pad 29 is in close contact with the back side of the outer wall board A conveyed to the stacking part D and the operation of the supply mechanism 6 described later. The suction unit 28 is moved up and down to the raised position. In the embodiment, the outer wall board A is sucked and held by one suction pad 29, but the entire outer wall board A may be sucked and held by a plurality or a plurality of suction pads 29.
[0023]
The negative pressure generator 32 connects the intake boxes 33 arranged on the upper and lower frames 27 and the intake chambers 30 of the suction pad 29, and connects the intake boxes 33 and the switching boxes 34 with the intake ducts 35. is doing. The switching box 34 is connected to a main duct 36 connected to the intake side of the negative pressure generating device 32. The discharge side of the negative pressure generating device 32 is connected to the exhaust side opened to the atmosphere side via, for example, a dust collector, a filter, or the like. A duct 37 is connected. The open / close cylinder 38 attached to the switching box 34 opens the damper 39 to suck in air, and sucks and holds the outer wall boat A by the suction pad 29. The damper 39 is closed to shut off the intake air, and the suction by the suction pad 29 is released.
[0024]
In addition, a stopper 41 is pivotally mounted on the mounting base 40 disposed at the lower part on the carry-out side of the stacking part D so as to be capable of moving in and out, facing the front end of the outer wall board A conveyed to the stacking part D. ing. The intruding cylinder 42 disposed on the mounting base 40 moves the stopper 41 in and out of the protruding position where it comes into contact with the front end of the long side of the outer wall board A and the retracted position where the contact is released. To do. The mounting base 40 is engaged on screw shafts 42 that are pivoted in parallel with the feed direction, and an end portion of the screw shafts 42 and a rotary shaft 43 that is pivoted in a direction orthogonal to the coaxial end portion. Are connected so as to be able to transmit power via bevel gears 44, 45. For example, the rotating shaft 43 is rotated by a rotating means such as a handle or a motor, and the stoppers 41 are moved in the feeding direction according to the size of the outer wall board A. The suction unit 28 is adjusted to a position where the suction unit 28 is pressed against the central portion on the upper surface side of the outer wall board A.
[0025]
Below the stacking portion D, the lifting platforms 46 are disposed between the carry-out belts 3a constituting the second conveyor 3 and facing the lower surface portions on both ends of the outer wall board A. The raising / lowering cylinder 47 disposed on the lower side of the same side is immersed below the transport position of the second conveyor 3 and the ascending position close to the outer wall board A sucked and held by the suction unit 28 described above. The elevator 46 is moved up and down to the immersion position. A receiving pad 48 made of an elastic body having flexibility such as synthetic rubber or soft resin is mounted on the upper surface side of the lifting platform 46.
[0026]
At both ends of the elevating frame 27, holding plates 49 are disposed so as to face both ends of the outer wall board A that is sucked and held by the suction unit 28. The advancing / retreating cylinder 50 disposed at the same side end portion presses and holds the holding plates 49 at both ends of the outer wall board A when the outer wall board A conveyed to the stacking portion D is sucked and held by the suction unit 28. .
[0027]
On both side portions of the stacking portion D, width adjusting plates 51 are disposed so as to face both end portions of the outer wall board A. The advancing / retreating cylinder 52 disposed on the same side has a width in a state where the outer wall boards A and A are vertically stacked by abutting the width adjusting plates 51 on both ends of the outer wall board A conveyed to the stacking part D. I will bring you.
[0028]
The supply mechanism 6 described above has a sheet-like or film-like shape held up by holding plates 71 and 72 (to be described later) below the outer wall board A after lifting the outer wall board A sucked and held by the suction unit 28 to a predetermined height. The protective sheet B is drawn out and supplied. Before or after the upper and lower outer wall boards A and A are superposed, the protective sheet B is separated into a size that covers the surface side of the outer wall board A, and the protective sheet B is in a state where the surface side of the outer wall boards A and A is covered. Laying.
[0029]
A roll loading unit 55 disposed on the side of the apparatus is rotatably loaded with a protective sheet B wound in a roll shape. The protective sheet B is a width that covers the surface side of the outer wall board A, and has a single material or a plurality of materials having strength necessary to protect the surface side of the outer wall board A (for example, synthetic rubber, soft resin, etc.) Is formed or organized. Further, the feeding-side end portion of the protective sheet B is stretched between the feed roll 56 and the presser roll 57 that are pivoted on the feeding path, the dancer rolls 58, and auxiliary rolls 59 and 60 that are pivoted forward and backward. The rolls 56 and 57 are rotated in the feed direction by a feed motor with a reduction gear (not shown), and the protective sheet B held by the rolls 56 and 57 is fed out and supplied to the separation unit 62. The connector 61 heat-welds and connects the end portion of the protective sheet B loaded previously and the start end portion of the protective seal B loaded in advance.
[0030]
As shown in FIGS. 4 and 6, the separation unit 62 is constructed by mounting a receiving plate 63 in the width direction so as to face the lower surface side of the protective sheet B supplied below the same, and an upper mounting frame 68. On the lower surface side, synthetic rubber pressing members 64 and 66 are provided to be movable up and down so as to face the upper surface side of the protective sheet B. The presser cylinder 65 fixed to the rear upper surface of the attachment frame 68 is pressed to a height at which the rear upper surface is pressed and released from the cut portion of the protective sheet B cut by a cutting blade 69 described later. 64 is moved up and down. The presser cylinder 67 fixed to the front upper surface of the mounting frame 68 has a height that prevents the front and rear upper surfaces of the protective sheet B from being pressed and contacted with the holding plates 71 and 72 except for a cutting portion cut by the cutting blade 69. Then, the presser member 66 is moved up and down.
[0031]
In addition, a gap 63a in which a cutting blade 69 (described later) is allowed to protrude slightly upward is formed in the width direction on the upper surface of the receiving plate 63 on the feeding side, and clamping plates 71 and 72 (described later) are permitted to be inserted in the feeding side end. . Are formed. Further, the rodless cutting cylinder 70 fixed to the lower surface side of the receiving plate 63 reciprocates the cutting blade 69 in a direction in which the protective sheet B pressed by the pressing member 66 is cut in the width direction.
[0032]
As shown in FIG. 7, the holding plates 71 and 72 are formed to have a size and a shape so that the protective sheet B fed to the notch portion 63 b of the receiving plate 63 is held, and an end portion on the feeding side of the receiving plate 63. Are attached to the front end portion on the lower surface side of the movable frame 73 that is laid opposite to each other at intervals corresponding to the notches 63b of the receiving plate 63. The holding plates 71 are horizontally fixed to the front end portion on the lower surface side of the movable frame 73 so as to face the upper surface side of the protective sheet B fed to the notch portion 63b of the receiving plate 63. The holding plate 72 is fixed to the upper peripheral surface of the support shaft 74 pivoted on the lower surface side front end portion of the movable frame 73, and with respect to the lower surface side of the protective sheet B fed to the notch portion 63b of the receiving plate 63. It is provided so as to be rotatable in the pressed direction.
[0033]
Further, a spring member 75 is stretched between the locking portion 74a fixed to the support shaft 74 and the locking portion 73a fixed to the movable frame 73, and the holding plate 72 is pulled in a direction to be opened at a predetermined angle. Energized. The holding cylinder 76 fixed to the rear end portion on the upper surface side of the movable frame 73 abuts on the operation piece 74b having the cylinder rod fixed to the support shaft 74, and rotates the support shaft 74 against the elasticity of the spring member 75. The holding plate 72 is opened and closed in a closed state where the end portion of the protective sheet B is held and an open state where the holding is released. In addition, you may mount | wear with the non-slip | skid member with big contact resistances, such as a synthetic rubber and a soft resin, for example on the clamping surface of the clamping plates 71 and 72.
[0034]
The movable frame 73 has a height that allows the outer wall board A to be transported, is laid between rails 77, 77 laid on the front and rear portions, and is horizontal with respect to the direction facing the feeding side end of the receiving plate 63. It is provided to be movable. Further, a circulating chain 80 is stretched between a sprocket 78 pivotally supported on both sides on the start end side and a sprocket 79 pivotally supported on both ends on the end side, and the end of the circumferential chain 80 is connected to both lower end sides of the movable frame 73. Connected to the department. The moving motor 81 with a reduction gear disposed at the lower end side rotates the rotating chain 80 forward and backward in the feeding direction via the sprockets 81a and 81b and the drive chain 81c, and the protective sheet B fed onto the receiving plate 63. The movable frame 73 is moved back and forth between a forward position where the gripping plates 71 and 72 are gripped and a retracted position where the protective sheet B gripped by the gripping plates 71 and 72 is extended so that the surface side of the outer wall board A is covered. To do.
[0035]
The illustrated embodiment is configured as described above, and the operation when the protective sheet B is laid between the outer wall boards A and A stacked vertically by the outer wall material stacking apparatus 1 will be described below.
[0036]
First, as shown in FIGS. 1 and 2, the outer wall board A placed on the first conveyor 2 is conveyed to the reversing unit C with the front side facing up, and the lower receiving belt 12 constituting the reversing mechanism 4. Transfer one outer wall board A to…. When the non-inverted outer wall board A is transported to the reversing part C, the transporting of the receiving belt 12 is stopped based on detection by a photoelectric sensor or the like, and then, as shown in FIGS. The upper and lower surfaces of the outer wall board A are pressed and held. The rotary frame 10 is rotated so that the outer wall board A held by the holding pads 13... Is turned upside down (for example, about 180 degrees) so that the front side faces downward. After inversion, the holding by the holding pads 13 is released, and the inverted outer wall board A is transferred to the lower receiving belts 12.
[0037]
Next, as shown in FIGS. 4 and 10, the inverted outer wall board A placed on the receiving belts 12 is transferred to the second conveyor 3, and the outer wall board A placed on the second conveyor 3. Is transported to the stacking part D while facing down. When the inverted outer wall board A is conveyed to the stacking section D, the outer wall board A is stopped by the stopper 41, and the width adjusting plates 51 and 51 are brought into contact with both ends of the outer wall board A so that the two outer wall boards A and A are aligned so that they are stacked vertically.
[0038]
Next, as shown in FIG. 11, the suction unit 28 constituting the lifting mechanism 5 is lowered, the suction pad 29 is brought into close contact with the back side of the outer wall board A, and the outer wall is caused by the negative pressure generated on the suction surface of the suction pad 29. Board A is sucked and held. At the same time, the holding plates 49 and 49 are pressed and held at both ends of the outer wall board A sucked and held by the suction unit 28. At this time, when the suction pad 29 is pressed against the uneven surface of the outer wall board A, a gap is formed in the suction surface of the suction pad 29, and the negative pressure in the suction chamber 30 formed in communication with the suction hole 29a is reduced. However, based on the detection by the pressure sensor or the like, the damper 39 of the switching box 34 connected to the intake chamber 30 is closed and the intake air is shut off, so that the negative pressure generated in the other intake chambers 30 and 30 is increased. The negative pressure required for adsorbing and holding the outer wall board A is obtained.
[0039]
Next, as shown in FIG. 12, the outer wall board A held by the suction unit 28 is once lifted to a height that allows the operation of the supply mechanism 6, and then held by holding plates 71 and 72 constituting the supply mechanism 6. The protective sheet B fed out on the receiving plate 63 of the separating portion 62 is held, and in the vicinity of the surface side of the outer wall board A held by the suction unit 28, the protective sheet B has a length corresponding to the entire length of the outer wall board A. To pay out.
[0040]
On the other hand, when the next outer wall board A is conveyed to the reversing section C, the reversing mechanism 4 is not driven, and the lower receiving belts 12 are rotated in the feeding direction, so that the first conveyor 2 to the second conveyor 3 are driven. The outer wall board A is conveyed to the stacking part D with the outer wall board A facing up. When the non-inverted outer wall board A is transported to the stacking part D, the transport of the outer wall board A is stopped by the stopper 41, and the outer wall board A is width-adjusted by the width adjusting plates 51, 51.
[0041]
Next, as shown in FIG. 13, the elevator 46 is raised, the non-inverted outer wall board A is lifted in the face-up state, and is brought close to or in contact with the surface side of the outer wall board A held by the suction unit 28. Before superposing the outer wall boards A and A, the protective sheet B drawn on the receiving plate 63 of the separating portion 62 is pressed by the pressing members 64 and 66, and the protective sheet B drawn out between the outer wall boards A and A is obtained. The rear end side is cut with a cutting blade 69 to separate the protective sheet B into a size that covers the surface side of the outer wall board A.
[0042]
Next, the separated protective sheet B is pulled slightly, and the protective sheet B is pulled out to a position where the outer wall boards A and A are covered, and then the suction unit 28 is lowered and placed on the lifting platform 46. The outer wall board A held by the suction unit 28 is superposed on the outer wall board A. After the inverted outer wall board A is placed on the non-reversed outer wall board A placed on the lifting platform 46, the surface side of the outer wall boards A and A are brought into contact with each other, and the protective sheet B is held, and then the suction unit 28 is released, the pressing by the pressing member 66 is released, the holding by the holding plates 71 and 72 is released, and the entire surface of the outer wall boards A and A is covered and protected by the protective sheet B.
[0043]
Next, as shown in FIG. 14, the suction unit 28 is raised and returned to the standby position, the elevator 46 is lowered, and the outer wall boards A and A stacked vertically are transferred to the second conveyor 3. The stopper 41 is immersed, and the outer wall boards A and A placed on the second conveyor 3 are conveyed and supplied to the next process while being stacked vertically. Similarly, the mechanisms 4, 5 and 6 are driven to reverse the outer wall board A transported first, and the outer wall board A transported next is not reversed. When the non-inverted outer wall board A is stacked up and down, a protective sheet B is laid between the opposing surfaces to cover and protect the surface side of the outer wall board A.
[0044]
As described above, since the protective sheet B formed so as to cover the entire surface of the outer wall board A is laid between the surfaces of the outer wall boards A and A stacked vertically, the outer wall is used during transportation or stacking. It is possible to prevent the surface of the board A from being scratched or uneven, or to be damaged or damaged, and to reliably prevent dimensional accuracy and commercial value from being impaired. In addition, the contact resistance of the protective sheet B can actively prevent the stacking position of the outer wall boards A, A stacked one above the other, and the two outer wall boards A, A can be kept in a state where they are aligned vertically. It can be conveyed and supplied to the next process.
[0045]
In addition, when the suction pad 29 is pressed against the uneven surface of the outer wall board A, a gap is formed in the suction surface of the suction pad 29, and the negative pressure in the intake chamber 30 formed in communication with the intake holes 29a is reduced. However, by closing the damper 39 of the switching box 34 connected to the intake chamber 30 and blocking the intake air, the negative pressure generated in the other intake chambers 30 and 30 is increased, and the outer wall board A is adsorbed and held. Therefore, the outer wall board A can be stably stacked.
[0046]
Further, the outer wall board A held by the suction unit 28 and the outer wall board A lifted by the lifting platform 46 are moved relative to each other in the vertical stacking direction so that the outer wall boards A and A come close to each other or come into contact with each other. Since the protective sheet B is laid in between, the direction and position of the protective sheet B can be reliably prevented from being displaced during the laying, and the protective sheet B is laid in a state where the surface side of the outer wall boards A, A is covered. be able to.
[0047]
In the correspondence between the configuration of the present invention and the above-described embodiment,
The rectangular plate stacking apparatus of the present invention corresponds to the outer wall material stacking apparatus 1 of the embodiment,
Similarly,
The square plate corresponds to the outer wall board A,
The sheet corresponds to the protective sheet B,
The reversing means corresponds to the reversing mechanism 4,
The lifting means corresponds to the lifting mechanism 5,
The supply means corresponds to the supply mechanism 6,
The adsorber corresponds to the suction pad 29,
The switching means corresponds to the switching box 34, the opening / closing cylinder 38, and the damper 39,
The moving means corresponds to the suction unit 28 and the lifting cylinder 31, the lifting platform 46 and the lifting cylinder 47.
The present invention is not limited to the configuration of the above-described embodiment.
[0048]
In the above-described embodiment, the example in which the two outer wall boards A and A are stacked up and down has been described. However, for example, the outer wall boards A such as three, four, five, etc. However, it is not limited to the number of stacked sheets as in the embodiment.
[0049]
In the embodiment, the outer wall board A placed on the receiving belt 12 of the reversing mechanism 4 is held by the holding pads 13 and reversed in the width direction. For example, the holding means, the suction means, the locking means, etc. The outer wall board A may be held and turned upside down in the length direction.
[0050]
Furthermore, the above-described apparatus has a configuration in which the outer wall board A that is transported in the face-up state is turned upside down, and the upper and lower outer wall boards A, A are stacked so as to face each other. The next outer wall board A conveyed in the orientation state may be turned upside down, and the upper and lower outer wall boards A, A may be stacked facing each other. Further, a protective sheet B is laid between the front and back surfaces of the outer wall boards A that are stacked by superimposing the front sides, or between the front and back surfaces of the outer wall boards A that are stacked with the front side facing upward or downward. Also good.
In addition, it can also be used for stacking rectangular plates formed into shapes such as rectangles, squares, hexagons, pentagons, triangles, diamonds, stars, circles, ellipses and the like.
[Brief description of the drawings]
FIG. 1 is a side view showing a stacking operation by an outer wall material stacking apparatus.
FIG. 2 is a plan view showing a state in which an outer wall boat is conveyed by a conveyor.
FIG. 3 is a front view showing a configuration of a reversing mechanism.
FIG. 4 is a front view showing configurations of a lifting mechanism and a supply mechanism.
FIG. 5 is a plan view showing a piping state of the negative pressure generator.
FIG. 6 is a side view showing the separation operation of the protective sheet.
FIG. 7 is a side view showing a state in which a protective sheet is held by a pair of holding plates.
FIG. 8 is a side view showing the state of conveyance of the outer wall board.
FIG. 9 is a side view showing a reversing operation by a reversing mechanism.
FIG. 10 is a side view showing a conveyance state of the inverted outer wall board.
FIG. 11 is a side view showing an adsorption state of the outer wall board by the adsorption unit.
FIG. 12 is a side view showing a lifting state of the outer wall board.
FIG. 13 is a side view showing a proximity state of the outer wall board.
FIG. 14 is a side view showing a state in which outer wall boards are stacked vertically.
[Explanation of symbols]
A ... External wall board
B ... Protective sheet
C ... Reversing part
D ... Stacking part
1 ... Outer wall material stacking device
2 ... 1st conveyor
3 ... Second conveyor
4 ... Reversing mechanism
5 ... Lifting mechanism
6 ... Supply mechanism
10 ... Rotating frame
12 ... receiving belt
13 ... Retention pad
28 ... Suction unit
29 ... Suction pad
29a ... intake hole
30 ... Intake chamber
32 ... Negative pressure generator
34 ... Switching box
35 ... Intake duct
39 ... Damper
46 ... Lifting platform
69 ... Cutting blade
71, 72 ... holding plate

Claims (3)

凹凸形状又は扁平形状を有する方形板が上下に複数枚積重ねられる積重ね部に、該積重ね部に供給された方形板を持上げる持上げ手段と、
上記積重ね部に供給される方形板と、上記持上げ手段により持上げられた方形板との対向面間に、該方形板の対向面全体が覆われる大きさに形成したシートを供給する供給手段を設け、
上記積重ね部に供給される方形板を持上げ手段で持上げる前に、該積重ね部に供給される方形板を上下両面が逆向きとなる状態に反転する反転手段を設け、
上記反転手段により上下両面が逆向きとなる状態に反転した方形板を積重ね部に供給し、上記持上げ手段により反転済みの方形板を一旦持上げた後、上記持上げ手段により保持された反転済みの方形板と、上記積重ね部に供給される未反転の方形板の対向面間に、該方形板の対向面全体が覆われる大きさに形成したシートを上記供給手段で供給して、上記持上げ手段により保持した反転済みの方形板を、上記シートを介して上記積重ね部に供給された未反転の方形板に積重ねることを特徴とする
方形板積重ね装置
Lifting means for lifting up the rectangular plate supplied to the stacked portion on the stacked portion where a plurality of rectangular plates having an uneven shape or a flat shape are stacked vertically
Supply means for supplying a sheet formed in such a size that the entire opposing surface of the rectangular plate is covered is provided between the opposing surfaces of the rectangular plate supplied to the stacked portion and the rectangular plate lifted by the lifting means. ,
Before lifting the square plate supplied to the stacking part with the lifting means, provided with a reversing means for reversing the square plate supplied to the stacking part in a state where the upper and lower surfaces are reversed,
A rectangular plate that has been reversed by the reversing means in a state where both the upper and lower surfaces are reversed is supplied to the stacking unit, and after the reversed rectangular plate is once lifted by the lifting means, the reversed square held by the lifting means A sheet formed in such a size that the entire opposing surface of the rectangular plate is covered between the opposing surface of the plate and the non-inverted rectangular plate supplied to the stacked portion is supplied by the supplying means, and the lifting means A square plate stacking apparatus, wherein the held inverted square plates are stacked on a non-reversed square plate supplied to the stacking section via the sheet .
上記持上げ手段を、上記積重ね部に供給された方形板を吸着保持する吸着子で構成すると共に、
上記方形板に対して密着される吸着子の一部又は複数の吸着子に対して負圧を作用させる切換え手段を設けた
請求項1記載の方形板積重ね装置。
The lifting means is composed of an adsorber for adsorbing and holding the square plate supplied to the stacking unit, and
2. The rectangular plate stacking apparatus according to claim 1, further comprising switching means for applying a negative pressure to a part or a plurality of adsorbers adhering to the square plate.
上記持上げ手段により持上げられた方形板と、上記積重ね部に供給される方形板とを互いに重合される方向に相対移動する移動手段を設けた
請求項1又は2記載の方形板積重ね装置。
3. The rectangular plate stacking apparatus according to claim 1, further comprising moving means for relatively moving the rectangular plate lifted by the lifting means and the rectangular plate supplied to the stacking portion in a direction in which they are overlapped with each other.
JP28467497A 1997-09-30 1997-09-30 Square plate stacker Expired - Lifetime JP3971827B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28467497A JP3971827B2 (en) 1997-09-30 1997-09-30 Square plate stacker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28467497A JP3971827B2 (en) 1997-09-30 1997-09-30 Square plate stacker

Publications (2)

Publication Number Publication Date
JPH11106053A JPH11106053A (en) 1999-04-20
JP3971827B2 true JP3971827B2 (en) 2007-09-05

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