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JP3978073B2 - Steel for torsion bars with excellent cold ductility - Google Patents
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JP3978073B2 - Steel for torsion bars with excellent cold ductility - Google Patents

Steel for torsion bars with excellent cold ductility Download PDF

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Publication number
JP3978073B2
JP3978073B2 JP2002119588A JP2002119588A JP3978073B2 JP 3978073 B2 JP3978073 B2 JP 3978073B2 JP 2002119588 A JP2002119588 A JP 2002119588A JP 2002119588 A JP2002119588 A JP 2002119588A JP 3978073 B2 JP3978073 B2 JP 3978073B2
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Prior art keywords
steel
ductility
amount
less
seat belt
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JP2002119588A
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JP2003313626A (en
Inventor
肇 齋藤
達朗 越智
隆重 長門
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Nippon Steel Corp
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Nippon Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明はシートベルト巻き取り装置においてロードリミッタとして用いられるトーションバーに使用される鋼に関するものである。
【0002】
【従来の技術】
自動車に装備されているシートベルト装置は、衝撃などによって車体に大きな減速速度が働いた場合に、シートベルトで乗員を拘束することにより乗員がシートから飛び出すことを阻止して、乗員を保護している。
【0003】
ところで、シートベルト巻き取り装置においては、車両衝突時にシートベルトが乗員を拘束するとき、大きな車両減速が生ずるため、乗員が大きな慣性により前方に移動しようとする。このため、シートベルトには大きな荷重がかかるとともに乗員はこのシートベルトから大きな衝撃を受けるようになる。
【0004】
従って、乗員に作用する衝突エネルギーを吸収するためのエネルギー吸収機構が必要となる。ベルト装着状態での衝突時に、シートベルトにかかる荷重を制限するようにしたシートベルト巻き取り装置が実公昭61−11085号公報に開示されている。このシートベルト巻き取り装置はトーションバーを備えており、衝突時にベルトの引き出しが阻止されようとすると乗員の前方への慣性移動によりシートベルトに引張力が加えられるのでシートベルト巻き取りシャフトがこのトーションバーのねじれ部をねじりながら回転し、乗員の衝撃エネルギーを吸収する。このトーションバーが所定量ねじれるとシートベルト巻き取りシャフトの回転が阻止されることでシートベルトの引き出しが阻止されて乗員が保護されるとともに、トーションバーのねじれが阻止されて、トーションバーの破断が防止される。
【0005】
実公昭61−11085号公報を改善した発明に特開2001−163178号公報がある。これはトーションバーに使用される鋼の横断面において、表面部分の硬度を中心部分の硬度より低く製造することによりエネルギー吸収能力を増大させる方法である。更に、トーションバー用鋼を改善したものに特開2001−122077号公報がある。従来、トーションバーを形成する鋼はねじれの塑性変形をすることでエネルギーを吸収するため、延性が必要であり、球状化焼鈍することが必要であった。特開2001−122077号公報においては、鋼のC含有量を0.04重量%以下にし、TiあるいはNbを添加することで、球状化焼鈍せずとも十分なねじれ変形をすることを可能とした。このようにトーションバー用鋼はいくつかの改善がなされ、一定の成果をおさめてきた。
【0006】
【発明が解決しようとする課題】
しかしながら、従来の技術では、氷点下温度のような低温域におけるエネルギー吸収量は必ずしも満足とはいえなかった。すなわち、自動車は例えば、氷点下45℃というような寒冷地でも使用される以上、このような温度でもトーションバーが十分なエネルギー吸収をする必要があり、そのために新たな鋼材開発の必要性が望まれていた。すなわち、低温でも十分な延性を有するトーションバー用鋼を提供することを課題とする。
【0007】
【課題を解決するための手段】
本発明者らは、このような課題を解決するために詳細な研究を行なった結果、鋼の成分を最適に調整することにより、低温域でも十分なねじれ変形能を有する鋼が製造できることを見出し、本発明に至った。
すなわち、本発明がその要旨とするところは、以下のとおりである。
【0009】
) 質量%で、
C:0.002〜0.05%、
Si:0.3%以下、
Mn:0.05〜1%、
P:0.011〜0.02%、
S:0.02%以下(0%含む)、
N:0.002〜0.007%
を含有し、更に、
Sol.Al:3×N含有量(%)〜0.1%、
Nb:2×N含有量(%)〜0.08%、
B:(0.1×P含有量(%)−0.0007)〜0.003%
を含有し、残部はFeおよび不可避的不純物からなることを特徴とする低温延性に優れたトーションバー用鋼。
【0010】
) シートベルト巻き取り装置に使用されるものであることを特徴とする上記(1)項記載の低温延性に優れたトーションバー用鋼。
【0011】
【発明の実施の形態】
以下に本発明を詳細に説明する。
まず、鋼の化学成分を限定した理由について説明する。
【0012】
C:0.002〜0.05%
トーションバーがねじり塑性変形する際に、十分なエネルギー吸収能を有するためには延性が必要である。Cが0.05%超ではパーライトの分率が多くなり、延性が劣化するので、上限を0.05%とする。一方、変形抵抗が小さすぎても、吸収エネルギーは小さくなるので、最低限の強度は必要である。Cが0.002%未満になると析出硬化も効かなくなる。従ってC量の下限は0.002%とする。
【0013】
Si:0.3%以下
Siは加工硬化能の大きい元素である一方、延性を阻害する元素でもある。0.3%超では十分な延性が得られないので上限を0.3%とする。
【0014】
Mn:0.05〜1%
Mnはまず、不純物として含有するSによる熱間脆性を防止する作用がある。0.05%未満では熱間脆性が防止できないので、Mnは0.05%以上とする。一方、Mnは延性の劣化を引き起こす元素であり、1%超では、十分な延性が得られないので上限を1%とする。
【0015】
S:0.02%以下(0%含む)
Sは本発明鋼においてプラス効果はもたらさない。熱間脆性の防止、延性を低下する原因となるMnSを低減する意味からもできるだけ少ないほうが良い。0.02%超では延性が劣化するので、Sの上限を0.02%とする。
【0016】
Sol.Al:3×N含有量(%)〜0.1%
常温においてもまた、低温においても固溶Nは延性を阻害する。固溶Nを低減するためにはSol.Al量をNの3倍以上必要であるので、Sol.Alの下限をN量の3倍とする。一方、Alが0.1%を超えると、固溶Nの低減には十分であり、かつ連続鋳造でのノズル詰まりが激しくなるので、上限を0.1%とする。
【0017】
Nb:2×N含有量(%)〜0.08%
本発明でにおいて、Nbはふたつの意味を持つ。ひとつは延性に有害な固溶Nを十分に低減するためであり、もうひとつは、適度な強度を鋼に与えるためにNb(C、N)の析出硬化を利用するためである。NbがNの2倍未満では、固溶Nが増え延性が低下し、かつ析出硬化が得られないので、Nbの下限をN量の2倍とする。一方、Nbが0.08%超ではNb(C、N)析出物が転位の移動を阻害し、延性が劣化するので、Nbの上限は0.08%とする。
【0018】
N:0.002〜0.007%
Nは0.007%を超えると固溶Nが残存し、延性を劣化させるので上限を0.007%とする。0.002%未満ではNb(C、N)の析出効果が効かなくなる。よって、Nの下限は0.002%とする。
【0019】
次にPとBの成分範囲を、以下のとおりとした理由について説明する。
P:0.011〜0.02%、かつ、B:(0.1×P含有量(%)−0.0007)〜0.003%
PおよびBの添加量は本発明において最も重要であるので、詳細に説明する。C:0.02%、Si:0.1%、Mn:0.3%、S:0.009%、Sol.Al:0.03%、Nb:0.03%からなる鋼において、P量を0〜0.03%、B量を0〜0.0035%の範囲で添加量をふった鋼片を1120℃に加熱して熱間圧延し、950℃で仕上げた後、空冷して12.1mmφの種々の鋼線を製造した。これを11.6φに伸線後、130mmの長さに切断し、ねじり試験機にセットし、氷点下45℃の温度まで試験片を冷却した。この試験片を一方向に2.5rpmの回転速度で連続的にねじり回転させた。破断までのねじり回転数の結果を図1に示す。ここで、6回(すなわち、2160度)以上回転してから破断した試料を○印、6回(すなわち、2160度)未満の回転で破断した試料を×印で示す。
【0020】
図1から、P量が0.007%以下の場合はB添加量0〜0.003%の範囲に渡って、6回以上回転しなければ破断しないが、P量が0.007%超になるとBを添加しないと6回以上の回転に耐えないこと、更にP量が0.02%超ではBをいくら添加しても6回未満で破断すること、また、Bが0.003%を超えると6回未満の回転で破断することがわかった。従って、この結果に基づき、P量が0.011%以上の高めである場合を対象とし、
P:0.011〜0.02%、かつB:(0.1×P含有量(%)−0.0007)〜0.003%
を本発明の範囲とする。
【0021】
構造用鋼などの、C量の多い鋼においてはPが靭性を劣化させることは知られているが、極低炭素鋼の氷点下45℃でのねじり変形において、Pが悪影響すること、またBが改善効果を有することが初めて見出された。この機構は未だ明らかではないが、Pが粒界に偏析することで極微量でも低温での延性を劣化させること、およびBがPの粒界偏析を防止する役目があるものと推定される。また、B量が多い場合に早期破断するのは、Fe23(C、B)6の析出による延性の劣化が原因と推定される。
【0022】
本発明鋼の製造条件については、特に延性を得るために、AlNとNb(C、N)の溶解を極力防止するため、熱間圧延前の加熱温度を1150℃以下に制限し、圧延により導入される転位の残存を回避するために、仕上げ温度を880℃以上とし、更に、仕上げ圧延後は空冷とするのが好ましい。
【0023】
以下に本発明を実施例によって更に詳細に説明するが、これらの実施例は本発明を限定する性質のものではなく、前記、後記の趣旨に徴して設計変更することはいずれも本発明の技術的範囲に含まれるものである。
【0024】
【実施例】
表1に示す種類の化学組成の鋼を溶製し、分塊圧延した鋼片を1100℃に加熱して熱間圧延し、940℃で仕上げて空冷し、12.1mmφの鋼線を製造した。
【0025】
【表1】

Figure 0003978073
【0026】
これらの鋼線を11.6φに伸線後、130mmの長さに切断し、ねじり試験機にセットした。氷点下45℃の温度まで試験片を冷却した後、この試験片を一方向に2.5rpmの回転速度で連続的にねじり回転させた。破断までのねじり回転数の結果を表2に示す。
【0027】
【表2】
Figure 0003978073
【0028】
試番1〜3は本発明例であり、いずれも氷点下45℃でのねじり回転数が6回を上回り、十分な延性がある。試番8〜10は比較例である。試番8は、鋼のP量が高く、かつBを添加していないため、十分な延性が得られなかった例である。試番9、10はBの添加量が少ないために十分な延性が得られなかった例である。
【0029】
【発明の効果】
以上の結果から、本発明によれば鋼の成分を最適にすることにより、氷点下温度のような低温域においても、ねじり変形の延性が優れたトーションバー用に適した鋼を得ることができる。従って、本発明は産業上の効果が極めて顕著な発明であるといえる。
【図面の簡単な説明】
【図1】氷点下45℃まで冷却した棒状試験片のねじり試験での破断までの回転数とP量、B量との関係を示す図である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to steel used for a torsion bar used as a load limiter in a seat belt retractor.
[0002]
[Prior art]
A seat belt device installed in an automobile protects the occupant by preventing the occupant from jumping out of the seat by restraining the occupant with the seat belt when a large deceleration speed is applied to the vehicle body due to an impact or the like. Yes.
[0003]
By the way, in the seat belt retractor, when the seat belt restrains the occupant at the time of a vehicle collision, a large vehicle deceleration occurs, so the occupant tries to move forward due to a large inertia. For this reason, a large load is applied to the seat belt, and the occupant receives a large impact from the seat belt.
[0004]
Therefore, an energy absorption mechanism for absorbing the collision energy acting on the passenger is required. Japanese Laid-Open Patent Application No. 61-11085 discloses a seat belt retractor that limits the load applied to the seat belt at the time of a collision in a belt-mounted state. This seat belt retractor is equipped with a torsion bar, and if the belt is to be prevented from being pulled out in the event of a collision, a tensile force is applied to the seat belt due to inertial movement of the occupant forward. It rotates while twisting the torsion of the bar to absorb the impact energy of the passenger. When the torsion bar is twisted by a predetermined amount, the rotation of the seat belt take-up shaft is prevented to prevent the seat belt from being pulled out and the occupant is protected, and the torsion bar is prevented from being twisted and the torsion bar is broken. Is prevented.
[0005]
Japanese Patent Laid-Open No. 2001-163178 is an invention that is an improvement of the Japanese Utility Model Publication No. 61-11085. This is a method of increasing the energy absorption capacity by producing the hardness of the surface portion lower than the hardness of the central portion in the cross section of the steel used for the torsion bar. Further, Japanese Patent Application Laid-Open No. 2001-122077 discloses an improved steel for torsion bars. Conventionally, the steel forming the torsion bar absorbs energy by plastic deformation of torsion, and therefore has to be ductile and spheroidized. In Japanese Patent Laid-Open No. 2001-122077, the C content of steel is set to 0.04% by weight or less, and Ti or Nb can be added to enable sufficient torsional deformation without spheroidizing annealing. . Thus, the steel for torsion bars has been improved several times and has achieved certain results.
[0006]
[Problems to be solved by the invention]
However, in the conventional technology, the energy absorption amount in a low temperature region such as a sub-freezing temperature is not always satisfactory. In other words, since automobiles are used even in cold regions such as 45 ° C below freezing, it is necessary for the torsion bar to absorb sufficient energy even at such temperatures. Therefore, the necessity of developing new steel materials is desired. It was. That is, an object is to provide a steel for a torsion bar having sufficient ductility even at a low temperature.
[0007]
[Means for Solving the Problems]
As a result of detailed studies to solve such problems, the present inventors have found that a steel having sufficient torsional deformability can be produced even in a low temperature region by optimally adjusting the components of the steel. The present invention has been reached.
That is, the gist of the present invention is as follows.
[0009]
( 1 ) In mass%,
C: 0.002 to 0.05%,
Si: 0.3% or less,
Mn: 0.05 to 1%
P: 0.011 to 0.02%,
S: 0.02% or less (including 0%),
N: 0.002 to 0.007%
Further,
Sol. Al: 3 × N content (%) to 0.1%,
Nb: 2 × N content (%) to 0.08%,
B: (0.1 × P content (%) − 0.0007) to 0.003%
A torsion bar steel excellent in low-temperature ductility, characterized in that the balance is made of Fe and inevitable impurities.
[0010]
( 2 ) The steel for torsion bars excellent in low temperature ductility as described in the above item (1), which is used in a seat belt retractor.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
The present invention is described in detail below.
First, the reason for limiting the chemical composition of steel will be described.
[0012]
C: 0.002 to 0.05%
When the torsion bar is torsionally plastically deformed, ductility is necessary in order to have sufficient energy absorption capability. If C exceeds 0.05%, the pearlite fraction increases and the ductility deteriorates, so the upper limit is made 0.05%. On the other hand, even if the deformation resistance is too small, the absorbed energy is small, so a minimum strength is necessary. When C is less than 0.002%, precipitation hardening does not work. Therefore, the lower limit of the C amount is 0.002%.
[0013]
Si: 0.3% or less Si is an element having a high work hardening ability, but also an element inhibiting ductility. If it exceeds 0.3%, sufficient ductility cannot be obtained, so the upper limit is made 0.3%.
[0014]
Mn: 0.05 to 1%
First, Mn has an action of preventing hot brittleness due to S contained as an impurity. If it is less than 0.05%, hot brittleness cannot be prevented, so Mn is made 0.05% or more. On the other hand, Mn is an element that causes deterioration of ductility. If it exceeds 1%, sufficient ductility cannot be obtained, so the upper limit is made 1%.
[0015]
S: 0.02% or less (including 0%)
S does not bring about a positive effect in the steel of the present invention. From the viewpoint of preventing hot brittleness and reducing MnS which causes a decrease in ductility, it is better to be as small as possible. If over 0.02%, ductility deteriorates, so the upper limit of S is made 0.02%.
[0016]
Sol. Al: 3 × N content (%) to 0.1%
Solid solution N inhibits ductility both at room temperature and at low temperatures. In order to reduce the solid solution N, Sol. Since the amount of Al is more than three times that of N, Sol. Let the lower limit of Al be 3 times the amount of N. On the other hand, if Al exceeds 0.1%, it is sufficient for reducing the solid solution N, and nozzle clogging in continuous casting becomes severe, so the upper limit is made 0.1%.
[0017]
Nb: 2 × N content (%) to 0.08%
In the present invention, Nb has two meanings. One is to sufficiently reduce solid solution N harmful to ductility, and the other is to use precipitation hardening of Nb (C, N) in order to give an appropriate strength to steel. If Nb is less than twice N, solid solution N increases and ductility decreases, and precipitation hardening cannot be obtained. Therefore, the lower limit of Nb is made twice the amount of N. On the other hand, if Nb exceeds 0.08%, Nb (C, N) precipitates hinder dislocation migration and deteriorate ductility, so the upper limit of Nb is 0.08%.
[0018]
N: 0.002 to 0.007%
If N exceeds 0.007%, solid solution N remains and deteriorates ductility, so the upper limit is made 0.007%. If it is less than 0.002%, the precipitation effect of Nb (C, N) will not be effective. Therefore, the lower limit of N is set to 0.002%.
[0019]
Next, the reason why the component ranges of P and B are as follows will be described.
P: 0.011 to 0.02% and B: (0.1 × P content (%) − 0.0007) to 0.003%
Since the addition amounts of P and B are the most important in the present invention, they will be described in detail. C: 0.02%, Si: 0.1%, Mn: 0.3%, S: 0.009%, Sol. In a steel composed of Al: 0.03% and Nb: 0.03%, a steel slab covered with an addition amount in the range of 0 to 0.03% of P and 0 to 0.0035% of B is 1120 ° C. And then hot rolled, finished at 950 ° C., and then air-cooled to produce various steel wires of 12.1 mmφ. This was drawn to 11.6φ, cut to a length of 130 mm, set in a torsion tester, and the specimen was cooled to a temperature of 45 ° C. below freezing. The test piece was continuously twisted and rotated in one direction at a rotation speed of 2.5 rpm. The result of the torsional rotational speed until the breakage is shown in FIG. Here, a sample that has been broken after being rotated six times (that is, 2160 degrees) or more is indicated by a mark ◯, and a sample that has been broken by a rotation less than six times (that is, 2160 degrees) is indicated by a mark X.
[0020]
From FIG. 1, when the P amount is 0.007% or less, the B addition amount is 0 to 0.003%, and it does not break unless it rotates 6 times or more, but the P amount exceeds 0.007%. Then, if B is not added, it will not be able to withstand more than 6 rotations, and if the amount of P exceeds 0.02%, no matter how much B is added, it will break in less than 6 times, and B will be 0.003%. When it exceeded, it turned out that it fractures | ruptures by less than 6 rotations. Therefore, based on this result, the case where the amount of P is as high as 0.011% or more is targeted.
P: 0.011 to 0.02% and B: (0.1 × P content (%) − 0.0007) to 0.003%
Is within the scope of the present invention.
[0021]
In steels with a large amount of C, such as structural steels, it is known that P deteriorates toughness, but P has an adverse effect on torsional deformation at 45 ° C below freezing of ultra-low carbon steel, and B It was found for the first time to have an improving effect. Although this mechanism is not yet clear, it is presumed that P is segregated at the grain boundary to deteriorate ductility at low temperatures even in a very small amount, and B has a role of preventing grain boundary segregation of P. Further, it is presumed that the early fracture when the amount of B is large is caused by deterioration of ductility due to precipitation of Fe 23 (C, B) 6 .
[0022]
Regarding the production conditions of the steel of the present invention, in order to obtain ductility, in order to prevent the dissolution of AlN and Nb (C, N) as much as possible, the heating temperature before hot rolling is limited to 1150 ° C. or less and introduced by rolling. In order to avoid remaining dislocations, it is preferable to set the finishing temperature to 880 ° C. or higher, and further to air cooling after finish rolling.
[0023]
The present invention will be described in more detail with reference to the following examples. However, these examples are not intended to limit the present invention, and any of the above-described changes in design in accordance with the gist of the invention will be described below. It is included in the scope.
[0024]
【Example】
The steel pieces of 6 kinds of chemical composition shown in Table 1 were melted, and the steel pieces that were rolled in pieces were heated to 1100 ° C and hot-rolled, finished at 940 ° C and air-cooled to produce 12.1 mmφ steel wire did.
[0025]
[Table 1]
Figure 0003978073
[0026]
These steel wires were drawn to 11.6φ, cut to a length of 130 mm, and set in a torsion tester. After the test piece was cooled to a temperature of 45 ° C. below freezing, the test piece was continuously twisted and rotated in one direction at a rotation speed of 2.5 rpm. Table 2 shows the results of the torsional rotational speed until breakage.
[0027]
[Table 2]
Figure 0003978073
[0028]
Trial numbers 1 to 3 are examples of the present invention, and all of them have a sufficient ductility because the number of torsional rotations at 45 ° C. below freezing exceeds 6 times. Test numbers 8 to 10 are comparative examples. Test No. 8 is an example in which sufficient ductility was not obtained because the amount of P in steel was high and B was not added. Test Nos. 9 and 10 are examples in which sufficient ductility was not obtained due to the small amount of B added.
[0029]
【The invention's effect】
From the above results, according to the present invention, by optimizing the components of the steel, it is possible to obtain a steel suitable for a torsion bar having excellent ductility in torsional deformation even in a low temperature range such as a sub-freezing temperature. Therefore, it can be said that the present invention is an invention with extremely remarkable industrial effects.
[Brief description of the drawings]
FIG. 1 is a graph showing the relationship between the number of revolutions until fracture in a torsion test of a rod-shaped test piece cooled to 45 ° C. below freezing point, the P amount and the B amount.

Claims (2)

質量%で、
C:0.002〜0.05%、
Si:0.3%以下、
Mn:0.05〜1%、
P:0.011〜0.02%、
S:0.02%以下(0%含む)、
N:0.002〜0.007%
を含有し、更に、
Sol.Al:3×N含有量(%)〜0.1%
Nb:2×N含有量(%)〜0.08%
B:(0.1×P含有量(%)−0.0007)〜0.003%
を含有し、残部はFeおよび不可避的不純物からなることを特徴とする低温延性に優れたトーションバー用鋼。
% By mass
C: 0.002 to 0.05%,
Si: 0.3% or less,
Mn: 0.05 to 1%
P: 0.011 to 0.02%,
S: 0.02% or less (including 0%),
N: 0.002 to 0.007%
Further,
Sol. Al: 3 × N content (%) to 0.1%
Nb: 2 × N content (%) to 0.08%
B: (0.1 × P content (%) − 0.0007) to 0.003%
A torsion bar steel excellent in low-temperature ductility, characterized in that the balance is made of Fe and inevitable impurities.
シートベルト巻き取り装置に使用されるものであることを特徴とする請求項記載の低温延性に優れたトーションバー用鋼。Torsion bar steel with excellent low temperature ductility according to claim 1, characterized in that for use in the seat belt retractor.
JP2002119588A 2002-04-22 2002-04-22 Steel for torsion bars with excellent cold ductility Expired - Fee Related JP3978073B2 (en)

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