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JP3978763B2 - Contact terminal structure - Google Patents
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JP3978763B2 - Contact terminal structure - Google Patents

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Publication number
JP3978763B2
JP3978763B2 JP2001059507A JP2001059507A JP3978763B2 JP 3978763 B2 JP3978763 B2 JP 3978763B2 JP 2001059507 A JP2001059507 A JP 2001059507A JP 2001059507 A JP2001059507 A JP 2001059507A JP 3978763 B2 JP3978763 B2 JP 3978763B2
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contact
positive
terminals
sealed battery
negative
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JP2002260713A (en
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耕治 井藤
武男 石井
正 小室
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GS Yuasa Corp
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GS Yuasa Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

【0001】
【発明の属する技術分野】
本発明は接触端子構造に係り、特に所定機器の一対の導通面に導通させるために、互いに離間配置された一対の電気接触部を有し、これらの電気接触部に接触端子が備えられた接触端子構造に関する。
【0002】
【従来の技術】
図13に所定機器としての密閉形電池80の製造工程を示す。まず、図13(A)に示すように、セパレータを介して正極および負極を積層した状態で、回巻して偏平させることにより発電要素81を得る。この発電要素81には、正極に接続した導通面としての正極端子85と、負極に接続した導通面としての負極端子86とが備えられている。
この発電要素81を、金属樹脂複合フィルム82の凹部83に収納した後、金属樹脂複合フィルム82を中央から折り曲げる。
【0003】
図13(B)に示すように、金属樹脂複合フィルム82を中央から折り曲げることにより、金属樹脂複合フィルム82同士を重ね合わせ、重ね合わせた周部を熱溶着する。これにより、密閉形電池用パッケージ83を得る。
次に、密閉形電池用パッケージ83の周部のうちの左右の部位83A,83Bを矢印の方向に折り曲げることにより、図13(C)に示す密閉形電池80を得る。
【0004】
次に、この密閉形電池80を出荷前に初期充電する工程を説明する。
先ず図14に示すように、密閉形電池80を保持部材90に所定間隔をおいてセットし、この保持部材90を案内レール91に沿って移動することにより、密閉形電池80を矢印方向に搬送する。
【0005】
密閉形電池80の正・負極端子85,86が初期充電用の正・負極端子93,94および充電状況監視用の正・負極端子95,96まで到達すると、押え部材92を矢印の方向に移動して密閉形電池80の正・負極端子85,86を初期充電用の正・負極端子93,94および充電状況監視用の正・負極端子95,96に押し付ける。これにより、密閉形電池80に初期充電を行うとともに、初期充電状況を監視できる。
【0006】
【発明が解決しようとする課題】
ところで、前述した従来例では、保持部材90に対する各密閉形電池80の相対位置や、あるいは保持部材90を介する各密閉形電池80の相対位置、さらには保持部材90と案内レール91との相対位置の精度によっては、すべての密閉形電池80における正・負極端子85,86を初期充電用の正・負極端子93,94および充電状況監視用の正・負極端子95,96に押し付けることが難しいという問題がある。
また、密閉形電池80にはサイズの異なる多種のものがあり、これらの電池はサイズに合わせて正・負極端子85,86間の間隔も異なっている。このため、図14および図15に示す初期充電用の端子93,94では異種の密閉形電池80に対応できない。
【0007】
さらに、密閉形電池80は図13に示すように、セパレータを介して正極および負極を積層した状態で、回巻して偏平させることにより発電要素81を得るので、密閉形電池80の正・負極端子85,86間の間隔を精度よく製造することが難しい。
このため、図14に示すように密閉形電池80の正・負極端子85,86の間隔Sにばらつきが生じる。
【0008】
加えて、同様の理由で密閉形電池80の正・負極端子85,86の平行度を精度よく製造することも難しい。このため、図14に示すように密閉形電池80の負極端子86が正極端子85に対して所定角度α傾いてしまい、密閉形電池80の正・負極端子85,86の間隔が規定値の公差内であっても、振れる虞れがある。
【0009】
さらに、図13(B)に示すように、密閉形電池用パッケージ83の左右の部位83A,83Bを矢印の方向に折り曲げることにより、正極端子85から密閉形電池80の周壁までの距離S1と、負極端子86から密閉形電池80の周壁までの距離S2とが異なってしまう恐れもある。
【0010】
本発明は、前述した問題点に鑑みてなされたものであり、その目的は、異機種の密閉形電池に対応でき、かつ密閉形電池の製造誤差に対応できる接触端子構造を提供することにある。
【0011】
【課題を解決するための手段】
前述した目的を達成するために、本発明は、請求項1に記載したように、所定機器に設けられた一対の導通面に対して個々に導通させるために、互いに離間配置された一対の電気接触部を有し、前記各電気接触部に設けられた接触端子が、前記導通面に当接可能な当接片と、前記当接片を支持するとともに前記導通面に向かって付勢する支持片とを備える接触端子構造であって、前記各電気接触部のうちの少なくとも一方が前記当接片を複数有し、前記各接触部の離間方向に沿って配列されていることを特徴としている。
【0012】
このように構成された接触端子構造においては、各電気接触部のうちの少なくとも一方に当接片を複数備え、これらの当接片を各接触部の離間方向に沿って配列させた。このため、密閉形電池の正・負極端子間の間隔が異なっても、正・負極端子を当接片に確実に当接させることができる。
従って、密閉形電池の発電要素における各端子間隔や平行度、あるいは密閉形電池用パッケージと発電要素との相対位置等の容器精度を許容できることになる。
【0013】
また、本発明においては、請求項2に記載したように、前記電気接触部のうちの少なくとも一方が前記接触端子を複数個有していることを特徴としている。
電気接触部のうちの少なくとも一方に複数個の接触端子を備えることで、密閉形電池のサイズに合わせて、接触端子の数、形状、寸法、間隔を任意に変えることができる。このため、多種の密閉形電池に対応させることが可能になる。
【0014】
また、本発明においては、請求項3に記載したように、前記支持片が前記当接片を介して前記導通面に押圧されて変形するに従って、前記当接片が前記導通面の面方向に沿って平行移動可能であることを特徴としている。
【0015】
ここで、正・負極端子は空気に触れることにより、表面に酸化被膜が生じる。この酸化被膜は導電性を悪化させるため、酸化被膜を除去することが望まれる。そこで、請求項3では当接片を導通面の面方向に沿って平行移動させることで、酸化被膜を除去することにした。このため、密閉形電池の正・負極端子を当接片に十分に接触できる。
【0016】
また、本発明においては、請求項4に記載したように、前記各電気接触部が前記接触端子を複数有していることを特徴としている。
電気接触部の両方にそれぞれ接触端子を複数備えることで、各電気接触部の少なくとも一方のみに複数の接触端子を備えた場合と比較して、密閉形電池の正・負極端子間の間隔が大きく異なっても、正・負極端子を当接片により確実に当接させることができる。
【0017】
【発明の実施の形態】
以下、本発明に係る実施形態を図面に基づいて詳細に説明する。なお、以下に説明する各実施形態において、既に図1において説明した部材等については、図中に同一符号あるいは相当符号を付すことにより説明を簡略化あるいは省略する

【0018】
図1に示すように、本発明に係る第1実施形態である接触端子構造10は、所定機器(密閉形電池)11に設けられた一対の導通面(正・負極端子)12,13に初期充電するための初期充電用の接触端子構造15と、この初期充電を監視するための充電状況監視用の接触端子構造16とからなる。
【0019】
初期充電用の接触端子構造15は、密閉形電池10に設けられた正・負極端子12,13に対して個々に導通させるために、互いに寸法L離れて離間配置された一対の電気接触部(正・負極の電気接触部)17,18を有し、各電気接触部17,18に設けられた接触端子(正・負極の接触端子)20,25が、正・負極端子12,13に当接可能な当接片(正・負極の当接片)21,26と、正・負極の当接片21,26を支持するとともに正・負極端子12,13に向かって付勢する支持片(正・負極の支持片)22,26とを備える。
【0020】
この初期充電用の接触端子構造15は、正・負極の電気接触部17,18にそれぞれ正・負極の接触端子20,25を6個(複数個)備え、これらの正・負極の接触端子20,25が電気接触部17,18の離間方向に沿って配列され、正・負極の支持片22,26のそれぞれの先端22A,27Aが正・負極のバスバー30,31に接続されている。一方、充電状況監視用の接触端子構造16は、初期充電用の接触端子構造15の上方に設けられている。
なお、この実施形態では、平板状のバスバー30,31が例示されているが、棒状のバスバーでもよく、さらには正・負極の支持片22,26に対して電気的に接合されていれば形態等は任意である。
【0021】
第1実施形態によれば、正・負極の電気接触部17,18に正・負極の当接片21,26を複数備え、これらの当接片21,26を各電気接触部17,18の離間方向に沿って配列させた。このため、密閉形電池11の正・負極端子12,13間の間隔が異なっても、正・負極端子12,13を当接片21,26に確実に当接させることができる。
従って、異機種の密閉形電池11に対応させることができ、かつ密閉形電池11の製造誤差に対応させることができる。
【0022】
ここで、第1実施形態は、特に正・負極の電気接触部17,18の両方にそれぞれ正・負極の接触端子20,25を複数備えることで、異機種の密閉形電池11に対する対応の許容範囲をさらに広くでき、かつ密閉形電池11の製造誤差に対する対応の許容範囲をさらに広くできる。
【0023】
なお、充電状況監視用の接触端子構造16は、初期充電用の接触端子構造15と同一構成であり、また負極の電気接触部18は正極の電気接触部17と同一構成あり、さらに負極の接触端子25は正極の接触端子20と同一構成である。よって、以下の説明では、充電状況監視用の接触端子構造16、負極の電気接触部18および負極の接触端子25の説明を省略して、初期充電用の接触端子構造15、正極の電気接触部17および正極の接触端子20について詳説する。
【0024】
図2および図3に示すように正極の接触端子20は、その主要部分20Aが正極の電気接触部17の収納部17Aに収納され、当接片21が電気接触部17の開口17Bから正極端子12に向かって突出され、突出片21の稜部に当接突起23が備えられ、主要部分20Aから延びた支持片22が電気接触部17の外側に突出され、支持片22の先端22Aが正極のバスバー30に接続されている。
【0025】
次に、正極の接触端子20の作用を図4〜図6に基づいて説明する。
密閉形電池11の正極端子12が正極の接触端子20まで到達すると、押え部材35を矢印の方向に移動して正極端子12を正極の接触端子20に当接し、この状態から押え部材35を矢印の方向にさらに移動する。
【0026】
これにより、正極の接触端子20が折曲げ部24を支点にして弾性変形して、当接片21が電気接触部17の収納部17Aに収納される。この際に、当接突起23が正極端子12に接触した状態で、当接突起23および当接片21を正極端子12の面方向に沿って平行移動させることで、正極端子12の表面から酸化被膜12Aを除去できる。
【0027】
このため、密閉形電池11の正極端子12を当接突起23および当接片21に十分に接触させて、導通を確実にできる。
このように、当接片21の稜部に当接突起23を備えることで、この当接突起23を正極端子12の酸化被膜12Aに食い込ませて、表面から酸化被膜12を確実に除去できる(図4(B)および図5参照)。
【0028】
なお、密閉形電池11の正極端子12を当接片21に当接させる方法は、図6(A)に示すように正極端子12を1個の当接片21に当接させる方法と、図6(B)に示すように正極端子12を2個の当接片21に渡って当接させる方法とが考えられる。
【0029】
図6(A)に示す正極端子12を1個の当接片21に当接させる方法は、正極端子12に対する当接片21の面圧を規定値(例えば200g)に保つことができる。
正極端子12に対する当接片21の面圧が大きいと、正極端子12に接触した当接片21が正極端子12の表面に沿って滑りにくくなる。このため、正極端子12の表面から酸化被膜12Aを除去することが難しい。
また、正極端子12に対する当接片21の面圧が小さいと、当接突起23を酸化被膜12Aに十分に食い込ませることができない。このため、、正極端子12の表面から酸化被膜12Aを除去することが難しい。
【0030】
図6(B)に示す正極端子12を2個の当接片21に渡って当接させる方法は、万が一、一方の接触端子20が故障していても他方の接触端子20が正極端子12に接続しているので、初期充電を確実に行うことができる。
【0031】
次に、第2〜第7実施形態を図7〜図12に基づいて説明する。
図7に示す第2実施形態の接触端子構造40は、正極の電気接触部41に1個の接触端子42が備えられ、負極の電気接触部43に6個(複数個)の接触端子44が備えられる。
【0032】
第2実施形態によれば、電気接触部41,43のうちの少なくとも一方に複数個の接触端子44を備えることで、第1実施形態と同様に、密閉形電池11の正・負極端子12,13間の間隔が異なっても、正・負極端子12,13を当接片42,44に確実に当接させることができる。
従って、異機種の密閉形電池11に対応させることができ、かつ密閉形電11池の製造誤差に対応させることができる。
【0033】
図8に示す第3実施形態の接触端子構造45は、正極の電気接触部46に6個(複数個)の接触端子47が備えられ、負極の電気接触部48に6個(複数個)の接触端子49が備えられ、外側の3個が銅製の接触端子47A,49Aとされ、内側の3個がアルミニウム製の接触端子47B,49Bとされている。
【0034】
第3実施形態によれば、電気接触部46,48のうちの少なくとも一方に複数個の接触端子47,49を備えることで、第1実施形態と同様に、密閉形電池11の正・負極端子12,13間の間隔が異なっても、正・負極端子12,13を当接片47,49に確実に当接させることができる。
【0035】
ここで、密閉形電池11はサイズが異なると、正・負極端子12,13の材質も異なる場合ある。この場合には、正・負極端子12,13の材質に合わせて、例えば外側の3個を銅製の接触端子47A,49Aと、内側の3個をアルミニウム製の接触端子47B,49Bとに分けておくことで、正・負極端子12,13と接触端子47A,49A,47B,49Bとのより好適な接触が可能になる。
【0036】
また、電気接触部46,48のうちの少なくとも一方に複数個の接触端子47,49を備えることで、接触端子47,49の数、形状、寸法、間隔を任意に変えることができる。このため、多種の密閉形電池11に対応させることが可能になり、接触端子構造45の汎用性を高めることができる。
なお、接触端子の材質は銅やアルミニウムに限らないで、正・負極端子12,13の材質に合わせて、その他の材質を使用することも可能である。
【0037】
図9に示す第4実施形態の接触端子構造50は、正極の電気接触部51に6個(複数個)の接触端子52が備えられ、左側の2個が幅小の接触端子52Aとされ、中央の2個が幅中の接触端子52Bとされ、右側の2個が幅大の接触端子52Cとされている。
【0038】
第4実施形態によれば、電気接触部46に6個(複数個)の接触端子52を備えることで、第1実施形態と同様に、密閉形電池11の正・負極端子12,13間の間隔が異なっても、正・負極端子12,13を接触端子52の当接片に確実に当接させることができる。
加えて、電気接触部51に6個の接触端子52を備えることで、接触端子52の数、形状、寸法、特に幅寸法を任意に変えることができる。このため、多種の密閉形電池11に対応させることが可能になり、接触端子構造50の汎用性を高めることができる。
【0039】
図10に示す第5実施形態の接触端子構造55は、正極の電気接触部56に6個(複数個)の接触端子57が備えられ、接触端子57の間隔を左側から右側に向かって徐々にL1〜L5と大きく設定されている。
【0040】
第5実施形態によれば、電気接触部56に6個(複数個)の接触端子57を備えることで、第1実施形態と同様に、密閉形電池11の正・負極端子12,13間の間隔が異なっても、正・負極端子12,13を接触端子57の当接片に確実に当接させることができる。
【0041】
加えて、電気接触部56に6個の接触端子57を備えることで、接触端子57の数、形状、寸法、特に間隔を任意に変えることができる。このため、多種の密閉形電池11に対応させることが可能になり、接触端子構造55の汎用性を高めることができる。
【0042】
図11(B)に示す第6実施形態の接触端子60は、図11の1枚のプレート61に8個(複数個)の帯状部62を備え、この帯状部62を折り曲げることで、8個の当接片63を形成する。よって、接触端子60は、8個(複数個)の当接片63を備えるので、第1実施形態と同様に、密閉形電池11の正・負極端子12,13間の間隔が異なっても、正・負極端子12,13を接触端子60の当接片63に確実に当接させることができる。
【0043】
加えて、接触端子60によれば、一枚の支持片64に8個の当接片63を一体に備えることができる。このため、8個の当接片63を備えた接触端子60を手間をかけないで形成することができ、さらに接触端子60を一体化することで電気接触部に容易に組込むことができる。
【0044】
図12に示す第7実施形態の接触端子構造70は、正極の接触端子71を備える。この接触端子71は、その主要部分72が略V字形に形成され、このV字形の主要部分72が電気接触部75の収納部75Aに収納され、当接片73が電気接触部75の開口75Cから正極端子12に向かって突出され、突出片73の稜部に当接突起74が備えられ、主要部分72の先端72Aが収納部75Aの壁面75Bにスライド自在に支持され、主要部分72から延びた支持片76が電気接触部75の外側に突出され、支持片76の先端が正極のバスバー77に接続されている。
【0045】
第7実施形態の接触端子構造70によれば、密閉形電池11の正極端子12が正極の接触端子71まで到達すると、押え部材76を矢印の方向に移動して正極端子12を接触端子71に当接し、この状態から押え部材76を矢印の方向にさらに移動する。
これにより、接触端子71の先端72Aが壁面75Bに沿ってスライドすることで、V字形の主要部分72が開いた状態になり、当接片73が電気接触部75の収納部75Aに収納される。
【0046】
この際に、当接突起74が正極端子12に接触した状態で、当接突起74および当接片73を正極端子12の面方向に沿って平行移動させることで、第1実施形態と同様に正極端子12の表面から酸化被膜を除去できる。
このため、密閉形電池11の正極端子12を当接突起74および当接片73に十分に接触させて、導通を確実にできる。
【0047】
このように、当接片73の稜部に当接突起74を備えることで、この当接突起74を正極端子12の酸化被膜に食い込ませて酸化被膜を確実に除去できる。
加えて、接触端子71の主要部分72を略V字形に形成するだけの簡単な構成なので、接触端子71の形成を容易にできる。
【0048】
なお、本発明の接触端子構造は、前述した各実施形態に限定されるものではなく、適宜な変形、改良等が可能である。
その他、前述した各実施形態において例示した密閉形電池,正極端子,負極端子,電気接触部,接触端子,当接片,支持片等の材質,形状,寸法,形態,数,配置個所,厚さ寸法等は本発明を達成できるものであれば任意であり、限定されない。
【0049】
【発明の効果】
以上、説明したように、本発明によれば、請求項1に記載したように、各電気接触部のうちの少なくとも一方に当接片を複数備え、これらの当接片を各接触部の離間方向に沿って配列させた。このため、密閉形電池の正・負極端子間の間隔が異なっても、正・負極端子を当接片に確実に当接させることができる。従って、異機種の密閉形電池に対応させることができ、かつ密閉形電池の製造誤差に対応させることができる。
従って、密閉形電池の発電要素における各端子間隔や平行度、あるいは密閉形電池用パッケージと発電要素との相対位置等の容器精度を許容できる。
【0050】
また、本発明においては、請求項2に記載したように、電気接触部のうちの少なくとも一方に複数個の接触端子を備えることで、密閉形電池のサイズに合わせて、接触端子の数、形状、寸法、間隔を任意に変えることができる。このため、多種の密閉形電池に対応させることが可能になり、接触端子構造の汎用性を高めることができる。
【0051】
また、本発明においては、請求項3に記載したように、当接片を導通面の面方向に沿って平行移動させることで、酸化被膜を除去することにした。このため、密閉形電池の正・負極端子を当接片に十分に接触させて、導通を確実にできる。
【0052】
また、本発明においては、請求項4に記載したように、電気接触部の両方にそれぞれ接触端子を複数備えることで、各電気接触部の少なくとも一方のみに複数の接触端子を備えた場合と比較して、密閉形電池の正・負極端子間の間隔が大きく異なっても、正・負極端子を当接片に確実に当接させることができる。
従って、異機種の密閉形電池に対する対応の許容範囲をさらに広くでき、かつ密閉形電池の製造誤差に対する対応の許容範囲をさらに広くできる。
【図面の簡単な説明】
【図1】本発明に係る接触端子構造の第1実施形態を示す斜視図である。
【図2】本発明に係る第1実施形態の電気接触部の断面図である。
【図3】本発明に係る第1実施形態の接触端子の斜視図である。
【図4】本発明に係る第1実施形態の作用を説明する図である。
【図5】本発明に係る第1実施形態の作用を説明する図である。
【図6】本発明に係る第1実施形態の作用を説明する図である。
【図7】本発明に係る第2実施形態を示す正面図である。
【図8】本発明に係る第3実施形態を示す正面図である。
【図9】本発明に係る第4実施形態を示す正面図である。
【図10】本発明に係る第5実施形態を示す正面図である。
【図11】本発明に係る第6実施形態を示す斜視図である。
【図12】本発明に係る第7実施形態を示す断面図である。
【図13】密閉形電池の製造工程を説明する斜視図である。
【図14】従来の密閉形電池を初期充電する例を説明する正面図である。
【図15】従来の密閉形電池を初期充電する例を説明する側面図である。
【符号の説明】
10,40,45,50,55,70 接触端子構造
11 密閉形電池(所定機器)
12 正極端子(導通面)
13 負極端子(導通面)
17,18,41,43,46,48,51,56,75 電気接触部
20,25,42,44,47,49,52,57,60,71 接触端子
21,26,63,73 当接片
22,27,64,76 支持片
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a contact terminal structure, and in particular, a contact having a pair of electrical contact portions spaced apart from each other in order to conduct to a pair of conducting surfaces of a predetermined device, and contact terminals provided with these electrical contact portions. It relates to the terminal structure.
[0002]
[Prior art]
FIG. 13 shows a manufacturing process of the sealed battery 80 as the predetermined device. First, as shown in FIG. 13 (A), a power generation element 81 is obtained by winding and flattening in a state where a positive electrode and a negative electrode are stacked with a separator interposed therebetween. The power generation element 81 includes a positive electrode terminal 85 as a conductive surface connected to the positive electrode and a negative electrode terminal 86 as a conductive surface connected to the negative electrode.
After the power generation element 81 is accommodated in the recess 83 of the metal resin composite film 82, the metal resin composite film 82 is bent from the center.
[0003]
As shown in FIG. 13B, the metal resin composite film 82 is folded from the center so that the metal resin composite films 82 are overlapped with each other, and the overlapped peripheral portions are heat-welded. Thus, a sealed battery package 83 is obtained.
Next, the left and right parts 83A and 83B in the peripheral portion of the sealed battery package 83 are bent in the direction of the arrow to obtain a sealed battery 80 shown in FIG.
[0004]
Next, a process of initially charging the sealed battery 80 before shipment will be described.
First, as shown in FIG. 14, the sealed battery 80 is set on the holding member 90 at a predetermined interval, and the holding member 90 is moved along the guide rail 91 to convey the sealed battery 80 in the direction of the arrow. To do.
[0005]
When the positive and negative terminals 85 and 86 of the sealed battery 80 reach the positive and negative terminals 93 and 94 for initial charging and the positive and negative terminals 95 and 96 for monitoring the charging status, the presser member 92 is moved in the direction of the arrow. Then, the positive and negative terminals 85 and 86 of the sealed battery 80 are pressed against the positive and negative terminals 93 and 94 for initial charging and the positive and negative terminals 95 and 96 for monitoring the charging state. As a result, the sealed battery 80 can be initially charged and the initial charging status can be monitored.
[0006]
[Problems to be solved by the invention]
Incidentally, in the conventional example described above, the relative position of each sealed battery 80 with respect to the holding member 90, or the relative position of each sealed battery 80 via the holding member 90, and further the relative position between the holding member 90 and the guide rail 91. Depending on the accuracy of the battery, it is difficult to press the positive and negative terminals 85 and 86 of all sealed batteries 80 against the positive and negative terminals 93 and 94 for initial charging and the positive and negative terminals 95 and 96 for monitoring the charging status. There's a problem.
There are various types of sealed batteries 80 with different sizes, and these batteries have different intervals between the positive and negative terminals 85 and 86 according to the size. Therefore, the terminals 93 and 94 for initial charging shown in FIG. 14 and FIG. 15 cannot be used for different types of sealed batteries 80.
[0007]
Further, as shown in FIG. 13, since the sealed battery 80 is obtained by winding and flattening in a state where the positive electrode and the negative electrode are stacked via the separator, the positive and negative electrodes of the sealed battery 80 are obtained. It is difficult to manufacture the gap between the terminals 85 and 86 with high accuracy.
Therefore, as shown in FIG. 14, the spacing S between the positive and negative terminals 85 and 86 of the sealed battery 80 varies.
[0008]
In addition, it is difficult to manufacture the parallelism of the positive and negative terminals 85 and 86 of the sealed battery 80 with high accuracy for the same reason. Therefore, as shown in FIG. 14, the negative electrode terminal 86 of the sealed battery 80 is inclined by a predetermined angle α with respect to the positive electrode terminal 85, and the interval between the positive and negative terminals 85 and 86 of the sealed battery 80 is a tolerance of a specified value. Even within, there is a risk of shaking.
[0009]
Further, as shown in FIG. 13B, by bending the left and right portions 83A and 83B of the sealed battery package 83 in the direction of the arrow, a distance S1 from the positive terminal 85 to the peripheral wall of the sealed battery 80, The distance S2 from the negative electrode terminal 86 to the peripheral wall of the sealed battery 80 may be different.
[0010]
The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a contact terminal structure that can cope with different types of sealed batteries and can cope with manufacturing errors of the sealed batteries. .
[0011]
[Means for Solving the Problems]
In order to achieve the above-described object, according to the present invention, a pair of electric devices spaced apart from each other are individually connected to a pair of conductive surfaces provided in a predetermined device. A contact terminal having a contact portion, and a contact terminal provided on each of the electrical contact portions is capable of contacting the conductive surface, and supports the contact piece and biasing toward the conductive surface And at least one of the electrical contact portions has a plurality of the contact pieces, and is arranged along a separation direction of the contact portions. .
[0012]
In the contact terminal structure configured as described above, a plurality of contact pieces are provided on at least one of the electrical contact portions, and these contact pieces are arranged along the separation direction of the contact portions. For this reason, even if the space | interval between the positive / negative electrode terminals of a sealed battery differs, the positive / negative electrode terminal can be reliably made to contact | abut to a contact piece.
Accordingly, it is possible to allow the accuracy of the container such as the distance between the terminals and the parallelism of the power generation element of the sealed battery or the relative position between the package for the sealed battery and the power generation element.
[0013]
In the present invention, as described in claim 2, at least one of the electrical contact portions has a plurality of the contact terminals.
By providing a plurality of contact terminals in at least one of the electrical contact portions, the number, shape, size, and interval of the contact terminals can be arbitrarily changed according to the size of the sealed battery. For this reason, it becomes possible to cope with various sealed batteries.
[0014]
In the present invention, as described in claim 3, as the support piece is pressed and deformed by the conductive surface through the contact piece, the contact piece becomes in the surface direction of the conductive surface. It is characterized in that it can be translated along.
[0015]
Here, when the positive / negative terminal is exposed to air, an oxide film is formed on the surface. Since this oxide film deteriorates conductivity, it is desirable to remove the oxide film. Therefore, in claim 3, the oxide film is removed by translating the contact piece along the surface direction of the conductive surface. For this reason, the positive and negative terminals of the sealed battery can be sufficiently brought into contact with the contact piece.
[0016]
Moreover, in this invention, as described in Claim 4, each said electric contact part has the said contact terminal in multiple numbers, It is characterized by the above-mentioned.
By providing a plurality of contact terminals on each of the electrical contact parts, the distance between the positive and negative terminals of the sealed battery is larger than when at least one of the electrical contact parts is provided with a plurality of contact terminals. Even if they are different, the positive and negative terminals can be reliably brought into contact with the contact piece.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments according to the present invention will be described in detail with reference to the drawings. In each embodiment described below, members and the like already described in FIG. 1 are given the same or corresponding reference numerals in the drawing to simplify or omit the description.
[0018]
As shown in FIG. 1, the contact terminal structure 10 according to the first embodiment of the present invention is initially attached to a pair of conductive surfaces (positive and negative terminals) 12 and 13 provided on a predetermined device (sealed battery) 11. It comprises a contact terminal structure 15 for initial charging for charging and a contact terminal structure 16 for monitoring the charging status for monitoring this initial charging.
[0019]
The contact terminal structure 15 for initial charging includes a pair of electrical contact portions (separated by a distance L from each other) to be electrically connected to the positive and negative terminals 12 and 13 provided in the sealed battery 10 ( Positive and negative electrical contact portions) 17 and 18, and contact terminals (positive and negative contact terminals) 20 and 25 provided on the respective electrical contact portions 17 and 18 contact the positive and negative terminals 12 and 13, respectively. Contact pieces (positive and negative contact pieces) 21 and 26 that can be contacted, and support pieces (not shown) that support the positive and negative contact pieces 21 and 26 and are biased toward the positive and negative terminals 12 and 13 Positive and negative support pieces) 22 and 26.
[0020]
The contact terminal structure 15 for initial charging is provided with six (a plurality) of positive and negative contact terminals 20 and 25 on the positive and negative electrical contact portions 17 and 18, respectively. , 25 are arranged along the direction in which the electrical contact portions 17, 18 are separated, and the front ends 22A, 27A of the positive / negative electrode support pieces 22, 26 are connected to the positive / negative electrode bus bars 30, 31, respectively. On the other hand, the contact terminal structure 16 for monitoring the charging state is provided above the contact terminal structure 15 for initial charging.
In this embodiment, the flat bus bars 30 and 31 are illustrated, but a bar bus bar may be used, and further, the bus bars 30 and 31 may be formed as long as they are electrically joined to the positive and negative support pieces 22 and 26. Etc. are optional.
[0021]
According to the first embodiment, the positive and negative electrical contact portions 17 and 18 are provided with a plurality of positive and negative contact pieces 21 and 26, and these contact pieces 21 and 26 are connected to the electrical contact portions 17 and 18. They were arranged along the separation direction. For this reason, even if the interval between the positive and negative terminals 12 and 13 of the sealed battery 11 is different, the positive and negative terminals 12 and 13 can be reliably brought into contact with the contact pieces 21 and 26.
Therefore, it is possible to deal with a sealed battery 11 of a different model, and to deal with manufacturing errors of the sealed battery 11.
[0022]
Here, the first embodiment is provided with a plurality of positive and negative contact terminals 20 and 25 in both the positive and negative electrical contact portions 17 and 18, respectively. The range can be further widened, and the allowable range for the manufacturing error of the sealed battery 11 can be further widened.
[0023]
The contact terminal structure 16 for monitoring the charging status has the same configuration as the contact terminal structure 15 for initial charging, and the negative electrode electrical contact portion 18 has the same configuration as the positive electrode electrical contact portion 17, and further has a negative electrode contact. The terminal 25 has the same configuration as the positive contact terminal 20. Therefore, in the following description, the description of the contact terminal structure 16 for monitoring the charging status, the negative electrical contact portion 18 and the negative contact terminal 25 is omitted, and the contact terminal structure 15 for initial charging, the positive electrical contact portion. 17 and the positive contact terminal 20 will be described in detail.
[0024]
As shown in FIGS. 2 and 3, the positive contact terminal 20 has a main portion 20A accommodated in the accommodating portion 17A of the positive electrical contact portion 17, and a contact piece 21 from the opening 17B of the electrical contact portion 17 to the positive terminal. 12, the contact piece 23 is provided on the ridge portion of the protrusion piece 21, the support piece 22 extending from the main portion 20 </ b> A protrudes outside the electric contact portion 17, and the tip 22 </ b> A of the support piece 22 is the positive electrode Connected to bus bar 30.
[0025]
Next, the effect | action of the contact terminal 20 of a positive electrode is demonstrated based on FIGS.
When the positive electrode terminal 12 of the sealed battery 11 reaches the contact terminal 20 of the positive electrode, the presser member 35 is moved in the direction of the arrow to bring the positive electrode terminal 12 into contact with the positive contact terminal 20, and from this state, the presser member 35 is moved to the arrow. Move further in the direction of.
[0026]
Thus, the positive contact terminal 20 is elastically deformed with the bent portion 24 as a fulcrum, and the contact piece 21 is accommodated in the accommodating portion 17A of the electrical contact portion 17. At this time, in a state where the contact protrusion 23 is in contact with the positive electrode terminal 12, the contact protrusion 23 and the contact piece 21 are translated along the surface direction of the positive electrode terminal 12 to oxidize from the surface of the positive electrode terminal 12. The coating 12A can be removed.
[0027]
For this reason, the positive electrode terminal 12 of the sealed battery 11 can be sufficiently brought into contact with the contact protrusion 23 and the contact piece 21 to ensure conduction.
Thus, by providing the contact protrusion 23 on the ridge portion of the contact piece 21, the contact protrusion 23 can bite into the oxide film 12A of the positive electrode terminal 12, and the oxide film 12 can be reliably removed from the surface ( FIG. 4B and FIG. 5).
[0028]
The method of bringing the positive electrode terminal 12 of the sealed battery 11 into contact with the contact piece 21 is a method of bringing the positive electrode terminal 12 into contact with one contact piece 21 as shown in FIG. As shown in FIG. 6B, a method of bringing the positive electrode terminal 12 into contact with the two contact pieces 21 can be considered.
[0029]
In the method of bringing the positive electrode terminal 12 into contact with one contact piece 21 shown in FIG. 6A, the surface pressure of the contact piece 21 with respect to the positive electrode terminal 12 can be maintained at a specified value (for example, 200 g).
When the surface pressure of the contact piece 21 with respect to the positive electrode terminal 12 is large, the contact piece 21 in contact with the positive electrode terminal 12 is difficult to slip along the surface of the positive electrode terminal 12. For this reason, it is difficult to remove the oxide film 12A from the surface of the positive electrode terminal 12.
Further, if the surface pressure of the contact piece 21 with respect to the positive electrode terminal 12 is small, the contact protrusion 23 cannot sufficiently penetrate the oxide film 12A. For this reason, it is difficult to remove the oxide film 12A from the surface of the positive electrode terminal 12.
[0030]
The method of bringing the positive electrode terminal 12 into contact with the two contact pieces 21 shown in FIG. 6 (B) is such that even if one of the contact terminals 20 breaks down, the other contact terminal 20 becomes the positive electrode terminal 12. Since it is connected, initial charging can be reliably performed.
[0031]
Next, second to seventh embodiments will be described with reference to FIGS.
In the contact terminal structure 40 of the second embodiment shown in FIG. 7, one contact terminal 42 is provided in the positive electrical contact portion 41, and six (plural) contact terminals 44 are provided in the negative electrical contact portion 43. Provided.
[0032]
According to the second embodiment, by providing a plurality of contact terminals 44 on at least one of the electrical contact portions 41, 43, the positive and negative terminals 12, 12 of the sealed battery 11 are provided as in the first embodiment. Even if the distance between 13 is different, the positive and negative terminals 12 and 13 can be reliably brought into contact with the contact pieces 42 and 44.
Therefore, it is possible to cope with a different type of sealed battery 11 and to cope with a manufacturing error of the sealed battery 11.
[0033]
The contact terminal structure 45 of the third embodiment shown in FIG. 8 is provided with six (plural) contact terminals 47 in the positive electrical contact portion 46 and six (plural) in the negative electrical contact portion 48. The contact terminals 49 are provided, the outer three are copper contact terminals 47A and 49A, and the inner three are aluminum contact terminals 47B and 49B.
[0034]
According to the third embodiment, by providing a plurality of contact terminals 47 and 49 on at least one of the electrical contact portions 46 and 48, the positive and negative terminals of the sealed battery 11 as in the first embodiment. Even if the distance between 12 and 13 is different, the positive and negative terminals 12 and 13 can be reliably brought into contact with the contact pieces 47 and 49.
[0035]
Here, when the sealed battery 11 is different in size, the materials of the positive and negative terminals 12 and 13 may be different. In this case, according to the material of the positive and negative terminals 12 and 13, for example, the outer three are divided into copper contact terminals 47A and 49A, and the inner three are divided into aluminum contact terminals 47B and 49B. Thus, more favorable contact between the positive and negative terminals 12, 13 and the contact terminals 47A, 49A, 47B, 49B becomes possible.
[0036]
Further, by providing a plurality of contact terminals 47, 49 on at least one of the electrical contact portions 46, 48, the number, shape, size, and interval of the contact terminals 47, 49 can be arbitrarily changed. For this reason, it becomes possible to correspond to various sealed batteries 11, and the versatility of the contact terminal structure 45 can be improved.
Note that the material of the contact terminal is not limited to copper or aluminum, and other materials may be used according to the material of the positive / negative electrode terminals 12 and 13.
[0037]
In the contact terminal structure 50 of the fourth embodiment shown in FIG. 9, six (a plurality) of contact terminals 52 are provided in the positive electrical contact portion 51, and the two on the left are the contact terminals 52A having a small width. The two at the center are the contact terminals 52B having the middle width, and the two at the right side are the contact terminals 52C having the larger width.
[0038]
According to the fourth embodiment, by providing six (a plurality) of contact terminals 52 in the electric contact portion 46, the positive and negative terminals 12, 13 of the sealed battery 11 are provided as in the first embodiment. Even if the interval is different, the positive and negative terminals 12 and 13 can be reliably brought into contact with the contact piece of the contact terminal 52.
In addition, by providing six contact terminals 52 in the electrical contact portion 51, the number, shape, and dimensions, particularly the width dimension, of the contact terminals 52 can be arbitrarily changed. For this reason, it becomes possible to correspond to various types of sealed batteries 11, and the versatility of the contact terminal structure 50 can be improved.
[0039]
In the contact terminal structure 55 of the fifth embodiment shown in FIG. 10, six (a plurality) of contact terminals 57 are provided in the positive electrical contact portion 56, and the distance between the contact terminals 57 is gradually increased from the left side to the right side. Largely set to L1 to L5.
[0040]
According to the fifth embodiment, by providing six (a plurality of) contact terminals 57 in the electrical contact portion 56, the positive and negative terminals 12, 13 of the sealed battery 11 are similar to the first embodiment. Even if the interval is different, the positive and negative terminals 12 and 13 can be reliably brought into contact with the contact piece of the contact terminal 57.
[0041]
In addition, by providing the electrical contact portion 56 with the six contact terminals 57, the number, shape, dimensions, and particularly the interval of the contact terminals 57 can be arbitrarily changed. For this reason, it becomes possible to correspond to various types of sealed batteries 11, and the versatility of the contact terminal structure 55 can be improved.
[0042]
A contact terminal 60 of the sixth embodiment shown in FIG. 11 (B) is provided with eight (a plurality of) belt-like portions 62 on one plate 61 of FIG. The contact piece 63 is formed. Therefore, since the contact terminal 60 includes eight (a plurality of) contact pieces 63, similarly to the first embodiment, even if the spacing between the positive and negative terminals 12, 13 of the sealed battery 11 is different, The positive and negative terminals 12 and 13 can be reliably brought into contact with the contact piece 63 of the contact terminal 60.
[0043]
In addition, according to the contact terminal 60, eight contact pieces 63 can be integrally provided on one support piece 64. For this reason, the contact terminal 60 provided with the eight contact pieces 63 can be formed without taking time and can be easily incorporated into the electric contact portion by integrating the contact terminal 60.
[0044]
A contact terminal structure 70 of the seventh embodiment shown in FIG. 12 includes a positive contact terminal 71. The main portion 72 of the contact terminal 71 is formed in a substantially V shape, the main portion 72 of the V shape is stored in the storage portion 75A of the electrical contact portion 75, and the contact piece 73 is the opening 75C of the electrical contact portion 75. Projecting toward the positive electrode terminal 12, a contact protrusion 74 is provided on the ridge portion of the projecting piece 73, the tip 72 A of the main portion 72 is slidably supported on the wall surface 75 B of the storage portion 75 A, and extends from the main portion 72. The support piece 76 protrudes outside the electrical contact portion 75, and the tip of the support piece 76 is connected to the positive bus bar 77.
[0045]
According to the contact terminal structure 70 of the seventh embodiment, when the positive electrode terminal 12 of the sealed battery 11 reaches the positive contact terminal 71, the pressing member 76 is moved in the direction of the arrow to move the positive electrode terminal 12 to the contact terminal 71. The presser member 76 is further moved in the direction of the arrow from this state.
Accordingly, the tip 72A of the contact terminal 71 slides along the wall surface 75B, so that the V-shaped main portion 72 is opened, and the contact piece 73 is stored in the storage portion 75A of the electrical contact portion 75. .
[0046]
At this time, in the state where the contact protrusion 74 is in contact with the positive electrode terminal 12, the contact protrusion 74 and the contact piece 73 are translated along the surface direction of the positive electrode terminal 12, so that the same as in the first embodiment. The oxide film can be removed from the surface of the positive electrode terminal 12.
For this reason, the positive electrode terminal 12 of the sealed battery 11 can be sufficiently brought into contact with the contact protrusion 74 and the contact piece 73 to ensure conduction.
[0047]
Thus, by providing the contact protrusion 74 on the ridge portion of the contact piece 73, the contact protrusion 74 can bite into the oxide film of the positive electrode terminal 12, and the oxide film can be removed reliably.
In addition, since the main portion 72 of the contact terminal 71 is simply configured to be substantially V-shaped, the contact terminal 71 can be easily formed.
[0048]
The contact terminal structure of the present invention is not limited to the above-described embodiments, and appropriate modifications and improvements can be made.
In addition, the material, shape, dimensions, form, number, location, thickness, etc. of the sealed battery, positive electrode terminal, negative electrode terminal, electrical contact portion, contact terminal, contact piece, support piece, etc. exemplified in each of the embodiments described above The dimensions and the like are arbitrary as long as the present invention can be achieved, and are not limited.
[0049]
【The invention's effect】
As described above, according to the present invention, as described in claim 1, at least one of the electrical contact portions includes a plurality of contact pieces, and the contact pieces are separated from each contact portion. Arranged along the direction. For this reason, even if the space | interval between the positive / negative electrode terminals of a sealed battery differs, the positive / negative electrode terminal can be reliably made to contact | abut to a contact piece. Accordingly, it is possible to cope with a different type of sealed battery and to cope with a manufacturing error of the sealed battery.
Accordingly, the accuracy of the container such as the distance between the terminals and the parallelism of the power generation element of the sealed battery or the relative position between the package for the sealed battery and the power generation element can be allowed.
[0050]
Further, in the present invention, as described in claim 2, by providing a plurality of contact terminals in at least one of the electrical contact portions, the number and shape of the contact terminals are adjusted in accordance with the size of the sealed battery. , Dimensions and intervals can be arbitrarily changed. For this reason, it becomes possible to make it respond | correspond to various sealed batteries, and the versatility of a contact terminal structure can be improved.
[0051]
Moreover, in this invention, as described in Claim 3, it decided to remove an oxide film by translating a contact piece along the surface direction of a conduction surface. For this reason, the positive / negative terminal of the sealed battery can be sufficiently brought into contact with the contact piece to ensure conduction.
[0052]
Further, in the present invention, as described in claim 4, by providing a plurality of contact terminals in each of the electrical contact portions, it is compared with a case in which a plurality of contact terminals are provided in at least one of the electrical contact portions. Even if the distance between the positive and negative terminals of the sealed battery is greatly different, the positive and negative terminals can be reliably brought into contact with the contact piece.
Accordingly, it is possible to further widen the allowable range for dealing with different types of sealed batteries and further widen the allowable range for dealing with manufacturing errors of sealed batteries.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a first embodiment of a contact terminal structure according to the present invention.
FIG. 2 is a cross-sectional view of the electrical contact portion of the first embodiment according to the present invention.
FIG. 3 is a perspective view of a contact terminal according to the first embodiment of the present invention.
FIG. 4 is a diagram for explaining the operation of the first embodiment according to the present invention.
FIG. 5 is a diagram for explaining the operation of the first embodiment according to the present invention.
FIG. 6 is a diagram for explaining the operation of the first embodiment according to the present invention.
FIG. 7 is a front view showing a second embodiment according to the present invention.
FIG. 8 is a front view showing a third embodiment according to the present invention.
FIG. 9 is a front view showing a fourth embodiment according to the present invention.
FIG. 10 is a front view showing a fifth embodiment according to the invention.
FIG. 11 is a perspective view showing a sixth embodiment according to the present invention.
FIG. 12 is a sectional view showing a seventh embodiment according to the present invention.
FIG. 13 is a perspective view illustrating a manufacturing process of the sealed battery.
FIG. 14 is a front view for explaining an example in which a conventional sealed battery is initially charged.
FIG. 15 is a side view illustrating an example in which a conventional sealed battery is initially charged.
[Explanation of symbols]
10, 40, 45, 50, 55, 70 Contact terminal structure
11 Sealed battery (specified equipment)
12 Positive terminal (conductive surface)
13 Negative terminal (conductive surface)
17, 18, 41, 43, 46, 48, 51, 56, 75 Electrical contacts
20, 25, 42, 44, 47, 49, 52, 57, 60, 71 Contact terminal
21, 26, 63, 73 Contact piece
22, 27, 64, 76 Supporting piece

Claims (4)

密閉型電池の正・負極端子に当接させ、個々に導通させるために、互いに離間配置された一対の電気接触部を有し、前記各電気接触部に設けられた接触端子が、前記導通面に当接可能な当接片と、前記当接片を支持するとともに前記導通面に向かって付勢する支持片とを備える接触端子構造であって、前記各電気接触部のうちの少なくとも一方が前記当接片を複数有し、前記各接触部の離間方向に沿って配列されていることを特徴とする密閉型電池の初期充電用接触端子構造。 In order to make contact with the positive and negative terminals of the sealed battery and make them individually conductive , the battery has a pair of electrical contact portions spaced apart from each other, and the contact terminals provided in each of the electrical contact portions are connected to the conductive surface. A contact terminal structure comprising: a contact piece that can contact the contact piece; and a support piece that supports the contact piece and biases toward the conductive surface, wherein at least one of the electrical contact portions is A contact terminal structure for initial charging of a sealed battery , comprising a plurality of the contact pieces and arranged along the separating direction of the contact portions. 前記電気接触部のうちの少なくとも一方が前記接触端子を複数個有していることを特徴とする請求項1に記載した接触端子構造。 The contact terminal structure according to claim 1, wherein at least one of the electrical contact portions includes a plurality of the contact terminals. 前記支持片が前記当接片を介して前記導通面に押圧されて変形するに従って、前記当接片が前記導通面の面方向に沿って平行移動可能であることを特徴とする請求項1に記載した接触端子構造。 2. The contact piece is movable in parallel with the surface direction of the conduction surface as the support piece is pressed and deformed by the conduction surface via the contact piece. The described contact terminal structure. 前記各電気接触部が前記接触端子を複数有していることを特徴とする請求項1に記載した接触端子構造。 The contact terminal structure according to claim 1, wherein each of the electrical contact portions includes a plurality of the contact terminals.
JP2001059507A 2001-03-05 2001-03-05 Contact terminal structure Expired - Fee Related JP3978763B2 (en)

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CN102868033A (en) * 2011-07-08 2013-01-09 致茂电子(苏州)有限公司 Electrical connection device
CN112290269B (en) * 2020-08-28 2025-03-14 上特展示(厦门)股份有限公司 Conductive unit, power connection device using the conductive unit, and display system
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