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JP3979901B2 - Carbon dioxide sensor - Google Patents
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JP3979901B2 - Carbon dioxide sensor - Google Patents

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JP3979901B2
JP3979901B2 JP2002243631A JP2002243631A JP3979901B2 JP 3979901 B2 JP3979901 B2 JP 3979901B2 JP 2002243631 A JP2002243631 A JP 2002243631A JP 2002243631 A JP2002243631 A JP 2002243631A JP 3979901 B2 JP3979901 B2 JP 3979901B2
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carbon dioxide
solid electrolyte
sensor
conductive
cation
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JP2004085246A (en
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吟也 足立
信人 今中
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New Cosmos Electric Co Ltd
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New Cosmos Electric Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、固体電解質を用いた炭酸ガスセンサに関する。
【0002】
【従来の技術】
これまで、固体電解質を用いた炭酸ガスセンサとしては1価カチオンであるアルカリ金属イオンを主たる導電イオン種とするカチオン伝導体とアルカリ金属の炭酸塩を組み合わせたセンサが広く開発されているが、アルカリ金属の炭酸塩を用いたセンサは水蒸気が存在する雰囲気での安定性に問題があった。
【0003】
かかる問題を克服するため、検出極であるアルカリ金属の炭酸塩に種々の酸化物、金属を混合する手段が報告されているが、いずれも安定性の大幅な向上を達成できていなかった。
【0004】
また、特開平9−257747号公報にアルカリ金属の炭酸塩より耐水性の高いアルカリ土類金属の炭酸塩を検出極に用いた発明もなされているが、該発明もアルカリ土類金属の炭酸塩単体では精度良く炭酸ガスを検出できず、各種酸化物を分解触媒として混合することで炭酸ガス検出を可能にしていた。
【0005】
固体電解質型炭酸ガスセンサでは、検出極において測定雰囲気中に含まれる炭酸ガス濃度が関与する平衡反応が起こっている。この平衡反応のためには、検出極の極微量の分解が必要であるが、前記固体電解質型炭酸ガスセンサでは分解触媒を用いているためアルカリ土類金属炭酸塩が分解され続け、検出極自体が変化する。そのため、炭酸ガス検出ができなくなることが容易に予想され、炭酸ガスセンサの実用化には大きな障害となる。
【0006】
特開平11−153576号公報には検出極に希土類の炭酸酸化物を含む化合物を用いた報告もなされているが、該化合物は、希土類の炭酸酸化物単独では、炭酸ガスを検出するのに電気伝導性が不十分であり、また、電気伝導性を向上させるために金属等の添加物を混合した場合には分解が起こり、特性を著しく低下させる欠点を有している。
【0007】
また、アルカリ金属イオンを主たる導電イオン種とする固体電解質をセンサに用いた場合、センサに一旦亀裂が入ると導電イオン種が測定雰囲気中の炭酸ガスにより炭酸化され、原理上検出が不可能になるという課題も有している。
【0008】
このように、真に実用化できる固体電解質型炭酸ガスセンサを開発するためには、固体電解質と検出極双方の特性を大きく向上させる必要がある。そのため、炭酸ガスセンサの構成材料のなかでも、固体電解質の課題を克服するため、主たる導電イオン種が2価以上であるカチオン伝導性固体電解質と酸化物イオン伝導性固体電解質を用いたセンサが開発された。
【0009】
該センサでは、固体電解質が有している課題は克服できたが、依然、検出極の持つ前記課題は完全に克服できていなかった。
【0010】
このように、種々の固体電解質を用いた炭酸ガスセンサが提案されているものの、いずれのセンサも最大の課題である水蒸気を始め共存雑ガスの影響を取り除けておらず、固体電解質として1価のアルカリ金属イオンを主たる導電イオン種とする固体電解質では、上述したように水蒸気共存の有無に関わらず大きな欠点を残したままであった。
【0011】
しかし、特開2002-116175号公報において、固体電解質としては雰囲気中の炭酸ガスおよび雑ガスと反応性が乏しい2価以上のカチオンを主たる導電イオン種とする固体電解質と、酸素透過膜としても働く酸化物イオンを導電種とする酸化物イオン伝導体とを重ね合わせることにより原理通りの炭酸ガス検出が実現することが見出された。
また、検出極として希土類の炭酸酸化物中の希土類元素の一部をアルカリ土類金属元素で置換した固溶体を含む化合物を用いることにより水蒸気だけでなく、センサ非作動時、すなわち室温付近に放置された状態時に懸念される結露の影響を取り除いたセンサが実現できることが見出された。
【0012】
そして、このような炭酸ガスセンサにより、水蒸気をはじめとした雑ガスの影響を全く受けず、炭酸ガスのみを検出することが可能となっていた。
【0013】
【発明が解決しようとする課題】
炭酸ガスは、工場等の排煙から排出される排ガス中に存在するガスの1つで、地球温暖化の原因物質であるとされており、近年、その排出規制は一層厳しくなってきている。そのため、工場等の排煙等から大気中へ放散される炭酸ガスを抑制すると共に、工場等の設備において、炭酸ガス漏洩が発生した場合は漏洩箇所を迅速に特定してさらなる漏洩を防止することが重要である。
【0014】
これは、例えば、前記設備の各所や排煙中に炭酸ガスセンサを配置して空気中の炭酸ガス濃度を常に検知しておくことで達成できると考えられる。
【0015】
しかし、前記排煙中の炭酸ガスは、通常、500〜600℃程度にまで達する高温になっている。さらにボイラー中の熱源の温度は900〜1800℃まで達する高温になっている。このため排煙中の炭酸ガスセンサは600℃以上1000℃程度の高温に対する耐久性を要求される。上述した従来の炭酸ガスセンサはこのような高温に耐久性を有していないため、安定した出力を得るのは困難である。そのため、従来の炭酸ガスセンサを排煙中に実装して炭酸ガスを検知できないという問題点があった。
【0016】
そのため、空気中の炭酸ガス濃度を常に検知することが困難となり、工場等の排煙等から大気中へ放散される炭酸ガス量を制御するのが難しいという不都合が生じる。
【0017】
従って、本発明の目的は、優れた耐熱性を有し、排煙中等の高温環境下でも検知可能な炭酸ガスセンサを提供することにある。
【0018】
【課題を解決するための手段】
〔構成1〕
この目的を達成するための本発明の特徴構成は、2価以上のカチオンを主たる導電種とするカチオン伝導性固体電解質と、酸化物イオンを導電種とする酸化物イオン伝導性固体電解質と、希土類オキシ硫酸塩に炭酸塩を固溶させた固溶体を含む化合物である検出極とを備えた固体電解質型炭酸ガスセンサとする点にあり、その作用効果は以下の通りである。
【0019】
〔作用効果1〕
つまり、固体電解質型炭酸ガスセンサにおいて、2価以上のカチオンを主たる導電種とするカチオン伝導性固体電解質と、酸化物イオンを導電種とする酸化物イオン伝導性固体電解質と、希土類オキシ硫酸塩に炭酸塩を固溶させた固溶体を含む化合物である検出極とを備えた構成とすると、後述の実施例及び図2に示したように、種々の濃度の炭酸ガスを被検知ガスとして測定した時に得られたセンサ出力(起電力)の測定結果から、センサ出力と炭酸ガス濃度の対数との間には良好な1:1の関係が認められるため炭酸ガス濃度はセンサ出力から正確に決定可能となると共に、図3(応答波形テスト)に示したように、高温条件下においても、炭酸ガスを安定して検知可能なセンサとなる。
【0020】
希土類オキシ硫酸塩自体は1000℃以上の耐熱性を有し、安定性に優れている。そのため、検出極が希土類オキシ硫酸塩を含んであれば、酸化及び還元の両雰囲気下でも安定となる。つまり、このような検出極に炭酸塩を固溶させることで、二酸化炭素との反応性を有し、かつ、安定性及び耐熱性に優れた検出極とすることができる。
【0021】
図3においては、500℃において種々の濃度の炭酸ガスを測定した際のセンサ出力(起電力)の経時変動結果が示されているが、これによると、総出力変化の90%として定義される応答速度は数分以内であり、応答の再現性も連続的であると認められている。そのため、本発明の炭酸ガスセンサは、500℃の高温条件下において、種々の濃度の炭酸ガスを安定して検知可能なセンサであると認められている。
【0022】
さらに、後述の高温耐久性テストにおいては、1000℃に1000時間放置し、その前後で炭酸ガス濃度を測定して感度特性の評価を行っているが、これによると、本発明の炭酸ガスセンサは、放置前後でセンサ出力の変化が見られないため、1000℃もの高温条件下においても極めて安定していると認められている。
【0023】
以上より、本発明の炭酸ガスセンサは、高温の影響を受けにくい安定したセンサであるため、工場等の設備において、高温である排煙中等においても実装可能となる。従って、炭酸ガスの漏洩を迅速に検知することが可能となる。
【0024】
〔構成2〕
この目的を達成するための本発明の特徴構成は、上記構成1において、前記酸化物イオン伝導性固体電解質が安定化ジルコニアからなる点にあり、その作用効果は以下の通りである。
【0025】
〔作用効果2〕
安定化ジルコニアは高い酸化物イオン伝導性と高い化学的安定性に加え、優れた機械強度を有している。そのため、酸化物イオン伝導性固体電解質が安定化ジルコニアであると、イオン伝導性およびイオン輸率、種々の雰囲気に対する安定性やコンパクト化に優れた固体電解質とすることができる。
【0026】
〔構成3〕
この目的を達成するための本発明の特徴構成は、上記構成1又は2において、前記カチオン伝導性固体電解質を3価のアルミニウムイオンを主たる導電種とした点にあり、その作用効果は以下の通りである。
【0027】
〔作用効果3〕
つまり、前記カチオン伝導性固体電解質を、3価のアルミニウムイオンを主たる導電種とすると、原材料が安価であり、他の物質との反応性が低く、さらに、3価のアルミニウムイオンはイオン半径が小さいのでイオン伝導がし易いため、実用性、安定性に優れた固体電解質とすることができる。
【0028】
【発明の実施の形態】
以下に本発明の実施の形態を図面に基づいて説明する。
本発明の炭酸ガスセンサ断面図を図1に例示し、センサの構成の詳細を以下に記載する。
【0029】
炭酸ガスセンサの構成部材としては、固体電解質や半導体等、種々の候補材料が提案されているが、このうち、固体電解質を用いた炭酸ガスセンサは、迅速な応答性と、高い炭酸ガス選択性を有するという利点を有する。そのため、本発明の炭酸ガスセンサXは、2価以上のカチオンを主たる導電種とするカチオン伝導性固体電解質1と、酸化物イオンを導電種とする酸化物イオン伝導性固体電解質2とを用い、さらに、耐熱性を有する検出極3とからなる固体電解質型のセンサとする。
【0030】
前記カチオン伝導性固体電解質1は、固体電解質としては2価以上のカチオンを主たる導電イオン種とするものであれば周知の固体電解質を何ら制限なく用いることができる。該固体電解質の中でも、実用性、安定性の観点から、主たる導電種が3価のアルミニウムイオンであれば特に好ましい。
【0031】
前記酸化物イオン伝導性固体電解質2は、酸化物イオンを主たる導電イオン種とする固体電解質としては酸化物イオンをその導電イオン種とするものであれば周知の固体電解質を何ら制限なく用いることができるが、イオン伝導性およびイオン輸率、種々の雰囲気に対する安定性やコンパクト化等の観点から、安定化ジルコニア及びそれを含む化合物を用いることが望ましい。
【0032】
前記検出極3は、希土類オキシ硫酸塩(Ln22SO)に炭酸塩を固溶させた固溶体を含む化合物であれば使用可能である。
炭酸ガスセンサXは、センサが設置される様々な環境中において高い安定性が要求される。さらに、検出極に用いる物質は雰囲気中の炭酸ガスとの間に平衡反応を生じる必要があるため、炭酸イオンを含んでいる必要がある。そのため、本発明の炭酸ガスセンサXにおいては、優れた耐熱性を有する希土類オキシ硫酸塩に炭酸イオン(炭酸塩)を含有させたオキシ硫酸塩検出極とする。
【0033】
前記カチオン伝導性固体電解質1と前記酸化物イオン伝導性固体電解質2の二種類の固体電解質を重ね合わせ、側面に無機接着剤4を塗布し両者を固定する。前記カチオン伝導性固体電解質1側表面には前記検出極3と金網電極5を、前記酸化物イオン伝導性固体電解質2側表面には金網電極6を固定する。そして前記金網電極5,6の両端にはリード線7を接続する。
【0034】
このように構成することで、本発明の炭酸ガスセンサは、炭酸ガス漏洩雰囲気中において、炭酸ガスを安定して検知可能となるセンサ性能を有する。以下に、実施例を用いてより詳細に本発明を説明する。
【0035】
【実施例】
3価のアルミニウムイオンを主たる導電種とするカチオン伝導性固体電解質1として(Al0.2Zr0.82 0/19Nb(PO43、酸化物イオンを導電種とする酸化物イオン伝導性固体電解質2として安定化ジルコニア、検出極3として希土類オキシ硫酸塩(La22SO)に炭酸リチウム(Li2CO3)を固溶させたオキシ硫酸塩検出極(La0.7Li0.321.4SOとした炭酸ガスセンサを作製した。
【0036】
前記カチオン伝導性固体電解質1は、以下のようにして作製される。
つまり、水酸化アルミニウムAl(OH)3、硝酸ジルコニウム二水和物ZrO(NO3・2H2O、酸化ニオブNb、及び、リン酸水素二アンモニウム(NHHPOをそれぞれ8:32:19:114のモル比で秤量し、乳鉢で混合した後、1000℃で12時間仮焼した。仮焼した粉末を円盤状に成型し、電気炉中1200℃で12時間焼成を行った。焼成した粉末を再度乳鉢で粉砕、混合した後、円盤状に成型し電気炉中1300℃で12時間焼結を行った。このようにしてカチオン伝導性固体電解質1として(Al0.2Zr0.820/19Nb(PO43が得られた。
【0037】
前記酸化物イオン伝導性固体電解質2としての安定化ジルコニアは、酸化ジルコニウム(ZrO2)と酸化イットリウム(Y23)を9:1の比で秤量し、乳鉢で混合した後、電気炉中1600℃で6時間焼成し、焼成した粉末を再度乳鉢で粉砕、混合した後円盤状に成型し、電気炉中1600℃で6時間焼成をさらに2回行うことにより得られた。
【0038】
前記オキシ硫酸塩検出極3は、希土類オキシ硫酸塩であるLa22SOに炭酸リチウム(Li2CO3)を固溶させたものである。La22SOは、La2を1000℃で12時間焼成することで得られる。そして、希土類オキシ硫酸塩(La22SO)と炭酸リチウム(Li2CO3)とをLa:Li=7:3のモル比になるように秤量してボールミルにより12時間混合した後、電気炉中1000℃で12時間焼成することにより、オキシ硫酸塩検出極3である(La0.7Li0.32 .4SOが得られた。
【0039】
そして、上述したように、前記カチオン伝導性固体電解質1と前記酸化物イオン伝導性固体電解質2の二種類の固体電解質を重ね合わせた後、側面に無機接着剤4を塗布し両者を固定する。前記カチオン伝導性固体電解質1側表面には前記検出極3と金網電極(金)5を、前記酸化物イオン伝導性固体電解質2側表面には金網電極(白金)6を固定した。リード線7は、前記カチオン伝導性固体電解質1側には金を、前記酸化物イオン伝導性固体電解質2側には白金を使用した。
【0040】
本発明の炭酸ガスセンサXは、前記オキシ硫酸塩検出極3では化1、前記オキシ硫酸塩検出極3と前記カチオン伝導性固体電解質1とのイオン伝導体界面では化2、と前記カチオン伝導性固体電解質1と前記酸化物イオン伝導性固体電解質2とのイオン伝導体界面では化3、及び、前記酸化物イオン伝導性固体電解質2では化4の反応が生じている。
【0041】
【化1】
Li2CO3 → 2Li+ + CO + 1/2O + 2e-
【0042】
【化2】
2Li+ + 19/6(Al0.2Zr0.820/19Nb(PO43
2/3Al3+ + 19/6(Li0.6Zr0.820/19Nb(PO43
【0043】
【化3】
2/3Al3+ + O2- → 1/3Al23
【0044】
【化4】
1/2O II + 2e- → O -
【0045】
そして、当該炭酸ガスセンサの全体の反応は化5のようになる。
【0046】
【化5】
Li2CO3 + 19/6(Al0.2Zr0.820/19Nb(PO43
CO + 19/6(Li0.6Zr0.820/19Nb(PO43 + 1/3Al23
【0047】
これより、以下のネルンスト式が得られる。
【0048】
【数1】
E = E0’(定数) - (R/nF)Tln{(PCO2)・(a(Li0.6Zr0.820/19Nb(PO4319/6・(aAl231/3・(aLi2CO3-1・(a(Al0.2Zr0.820/19Nb(PO43-19/6} (n=2.00)
【0049】
ここで、(Al0.2Zr0.820/19Nb(PO43、Al23、Li2CO3及び(Li0.6Zr0.820/19Nb(PO43は固体であるため、数1は、以下のように簡略化される。
【0050】
【数2】
E = E0”(定数) - (R/nF)Tln(PCO2) (n=2.00)
【0051】
図2において、本発明の炭酸ガスセンサを用いて種々の濃度の炭酸ガスを被検知ガスとして測定した時に得られたセンサ出力(起電力)の測定結果を示した。
【0052】
この結果、センサ出力と炭酸ガス濃度の対数との間には良好な1:1の関係が認められた。そのため、炭酸ガス濃度は、センサ出力から正確に決定されることが判明した。
【0053】
この時、図2のグラフの傾きから、n=2.02と算出された。この値は、上記数2における理論値であるn=2.00(図2において実線表示)とほぼ一致する。
【0054】
(応答波形テスト)
このような本発明の炭酸ガスセンサXを用いて、種々の濃度の炭酸ガス(CO)を被検知ガスとして測定した際のセンサ出力(起電力)の経時変動結果を図3に示した。炭酸ガス濃度の調整は、1000ppm、1%、10%炭酸ガスに酸素ガス及び窒素ガスを添加することにより行った。この時、酸素濃度は最終的に20vol%になるように調整した。前記炭酸ガスセンサへの被検知ガス供給量は100mL/分で、測定温度は500℃で行った。図3(a)に1000〜5000ppmの炭酸ガスを、図3(b)に1〜5%の炭酸ガスを連続して供給した時に得られたセンサ出力の結果を示した。
【0055】
図3(a)及び(b)の結果より、総出力変化の90%として定義される応答速度は数分以内であり、応答の再現性も連続的であることが確認された。これより、本発明の炭酸ガスセンサXは、500℃の高温条件下において、種々の濃度の炭酸ガスを安定して検知可能なセンサであると認められた。
【0056】
(高温耐久性テスト)
さらに、本発明の炭酸ガスセンサXと従来の炭酸ガスセンサX’とを高温条件下に晒し、これらの高温耐久性を比較した。
本発明の炭酸ガスセンサXは、上記耐熱性テストで用いたものと同様とした。従来の炭酸ガスセンサX’は、カチオン伝導性固体電解質として、2価のMg2+を主たる導電イオン種とするMg0.7(Zr0.85Nb0.1524を用い、酸化物イオンを主たる導電イオン種とする固体電解質として安定化ジルコニアを用い、検出極にネオジウムの炭酸酸化物と炭酸リチウムとの固溶体を用いたものを使用した。
【0057】
これら炭酸ガスセンサX、X’を1000℃に1000時間放置し、その前後で炭酸ガス濃度を測定し、感度特性の評価を行った。本発明の炭酸ガスセンサXの測定結果を図4及び表1、従来の炭酸ガスセンサX’の測定結果を図5及び表2に示した。理論値の傾きを図4〜5において実線で示した。
【0058】
【表1】

Figure 0003979901
【0059】
【表2】
Figure 0003979901
【0060】
本発明の炭酸ガスセンサXは、放置前後でセンサ出力の変化がほとんど見られず極めて安定していることが判明した。これに対し、従来の炭酸ガスセンサX’は放置後の出力は放置前の出力に比べて1〜2割程度低下することが判明した。つまり、従来の炭酸ガスセンサX’は高温に晒すことによりセンサ特性が劣化したものと考えられる。そのため、高温における使用には適さない。
【0061】
これより、本発明の炭酸ガスセンサXは、高温の影響を受けにくい安定したセンサであるものと認められた。そのため、工場等の設備において、高温である排煙中等においても実装可能となる。
【0062】
尚、本発明は上記実施形態に限定されるものではなく、同様の作用効果を奏するものであれば、各部構成を適宜変更することが可能である。
【図面の簡単な説明】
【図1】本発明の炭酸ガスセンサの断面図
【図2】本発明の炭酸ガスセンサを用いて種々の濃度の炭酸ガスを被検知ガスとして測定した際のそれぞれの炭酸ガス測定時のセンサ出力(起電力)の結果を示した図
【図3】本発明の炭酸ガスセンサを用いて種々の濃度の炭酸ガスを被検知ガスとして連続して測定した際のセンサ出力(起電力)の経時変動結果を示した図
【図4】本発明の炭酸ガスセンサを1000℃に1000時間放置した前後における起電力の変化を示した図
【図5】従来の炭酸ガスセンサを1000℃に1000時間放置した前後における起電力の変化を示した図
【符号の説明】
1 カチオン伝導性固体電解質
2 酸化物イオン伝導性固体電解質
3 検出極
X 固体電解質型炭酸ガスセンサ[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a carbon dioxide gas sensor using a solid electrolyte.
[0002]
[Prior art]
Up to now, as a carbon dioxide gas sensor using a solid electrolyte, a sensor in which a cation conductor having an alkali metal ion that is a monovalent cation as a main conductive ion species and an alkali metal carbonate are combined has been widely developed. However, the sensor using the carbonate of the above had a problem in stability in an atmosphere where water vapor was present.
[0003]
In order to overcome such a problem, means for mixing various oxides and metals with an alkali metal carbonate serving as a detection electrode has been reported, but none of them has achieved a significant improvement in stability.
[0004]
Japanese Patent Laid-Open No. 9-257747 discloses an invention in which an alkaline earth metal carbonate having higher water resistance than an alkali metal carbonate is used as a detection electrode. A simple substance cannot detect carbon dioxide with high accuracy, and carbon dioxide can be detected by mixing various oxides as a decomposition catalyst.
[0005]
In the solid electrolyte carbon dioxide sensor, an equilibrium reaction involving the concentration of carbon dioxide contained in the measurement atmosphere occurs at the detection electrode. For this equilibrium reaction, a very small amount of decomposition of the detection electrode is necessary. However, since the solid electrolyte carbon dioxide sensor uses a decomposition catalyst, the alkaline earth metal carbonate continues to be decomposed, and the detection electrode itself Change. For this reason, it is easily predicted that carbon dioxide gas cannot be detected, which is a major obstacle to the practical use of a carbon dioxide gas sensor.
[0006]
Japanese Laid-Open Patent Publication No. 11-153576 has reported that a compound containing a rare earth carbonate is used as a detection electrode. However, the rare earth carbonate alone can be used to detect carbon dioxide gas. The conductivity is insufficient, and when an additive such as a metal is mixed in order to improve electrical conductivity, decomposition occurs and the characteristics are remarkably deteriorated.
[0007]
In addition, when a solid electrolyte containing alkali metal ions as the main conductive ion species is used for the sensor, once the sensor has cracked, the conductive ion species are carbonated by carbon dioxide in the measurement atmosphere, making detection impossible in principle. It also has the problem of becoming.
[0008]
Thus, in order to develop a solid electrolyte carbon dioxide sensor that can be put to practical use, it is necessary to greatly improve the characteristics of both the solid electrolyte and the detection electrode. Therefore, in order to overcome the problems of solid electrolytes among the constituent materials of carbon dioxide gas sensors, sensors using a cation conductive solid electrolyte and an oxide ion conductive solid electrolyte whose main conductive ion species are divalent or higher have been developed. It was.
[0009]
In the sensor, the problem of the solid electrolyte could be overcome, but the problem of the detection electrode has not been completely overcome.
[0010]
Thus, although carbon dioxide gas sensors using various solid electrolytes have been proposed, none of the sensors has removed the influence of coexisting miscellaneous gases such as water vapor, which is the biggest problem, and monovalent alkali as a solid electrolyte. In the solid electrolyte having metal ions as the main conductive ion species, as described above, a large defect remains regardless of the presence or absence of water vapor.
[0011]
However, in Japanese Patent Application Laid-Open No. 2002-116175, the solid electrolyte also functions as a solid electrolyte having a divalent or higher cation having a poor reactivity with carbon dioxide and other gases in the atmosphere as the main conductive ion species, and an oxygen permeable membrane. It has been found that carbon dioxide gas detection according to the principle can be realized by superimposing an oxide ion conductor using oxide ions as a conductive species.
Also, by using a compound containing a solid solution in which a part of the rare earth element in the rare earth carbonate is replaced with an alkaline earth metal element as the detection electrode, the sensor electrode is left not in operation, that is, at room temperature. It has been found that a sensor that eliminates the influence of dew condensation that is a concern in a wet state can be realized.
[0012]
Such a carbon dioxide gas sensor can detect only carbon dioxide gas without being affected at all by miscellaneous gases such as water vapor.
[0013]
[Problems to be solved by the invention]
Carbon dioxide gas is one of the gases present in the exhaust gas discharged from the flue gas of factories and the like, and is considered to be a causative substance of global warming. In recent years, the emission regulations have become more stringent. For this reason, carbon dioxide released from the flue gas of factories and the like into the atmosphere is to be suppressed, and when carbon dioxide leaks occur in facilities such as factories, the leak location should be identified quickly to prevent further leaks. is important.
[0014]
This can be achieved, for example, by disposing carbon dioxide sensors at various locations in the facility or in flue gas and always detecting the carbon dioxide concentration in the air.
[0015]
However, the carbon dioxide gas in the flue gas is usually at a high temperature reaching about 500 to 600 ° C. Furthermore, the temperature of the heat source in the boiler is a high temperature reaching 900 to 1800 ° C. For this reason, the carbon dioxide sensor in the flue gas is required to have durability against a high temperature of about 600 ° C to about 1000 ° C. Since the conventional carbon dioxide sensor described above does not have durability at such a high temperature, it is difficult to obtain a stable output. For this reason, there has been a problem that carbon dioxide gas cannot be detected by mounting a conventional carbon dioxide sensor in the flue gas.
[0016]
For this reason, it is difficult to always detect the concentration of carbon dioxide in the air, and there is a disadvantage that it is difficult to control the amount of carbon dioxide released from the smoke of a factory or the like into the atmosphere.
[0017]
Accordingly, an object of the present invention is to provide a carbon dioxide gas sensor having excellent heat resistance and capable of being detected even in a high temperature environment such as during flue gas.
[0018]
[Means for Solving the Problems]
[Configuration 1]
In order to achieve this object, the characteristic configuration of the present invention includes a cation conductive solid electrolyte having a divalent or higher cation as a main conductive species, an oxide ion conductive solid electrolyte having an oxide ion as a conductive species, and a rare earth. The solid electrolyte type carbon dioxide gas sensor is provided with a detection electrode that is a compound containing a solid solution in which carbonate is dissolved in oxysulfate , and the function and effect thereof are as follows.
[0019]
[Function 1]
That is, in a solid electrolyte carbon dioxide sensor, a cation conductive solid electrolyte having a divalent or higher cation as a main conductive species, an oxide ion conductive solid electrolyte having an oxide ion as a conductive species, and a rare earth oxysulfate with carbonic acid. When a structure including a detection electrode, which is a compound containing a solid solution in which a salt is dissolved, as shown in the examples described later and FIG. 2, it is obtained when carbon dioxide gas having various concentrations is measured as a gas to be detected. From the measurement result of the sensor output (electromotive force) obtained, a good 1: 1 relationship is recognized between the sensor output and the logarithm of the carbon dioxide concentration, so that the carbon dioxide concentration can be accurately determined from the sensor output. At the same time, as shown in FIG. 3 (response waveform test), the sensor can detect carbon dioxide gas stably even under high temperature conditions.
[0020]
The rare earth oxysulfate itself has a heat resistance of 1000 ° C. or more and is excellent in stability. Therefore, if the detection electrode contains a rare earth oxysulfate, it is stable even in both oxidizing and reducing atmospheres. That is, by dissolving the carbonate in such a detection electrode, it is possible to obtain a detection electrode that has reactivity with carbon dioxide and is excellent in stability and heat resistance.
[0021]
FIG. 3 shows the results of temporal variation of the sensor output (electromotive force) when measuring carbon dioxide of various concentrations at 500 ° C. According to this, it is defined as 90% of the total output change. The response speed is within a few minutes and the reproducibility of the response is recognized as continuous. Therefore, the carbon dioxide sensor of the present invention is recognized as a sensor that can stably detect carbon dioxide of various concentrations under a high temperature condition of 500 ° C.
[0022]
Furthermore, in the high-temperature durability test described later, the carbon dioxide gas sensor of the present invention is evaluated by evaluating the sensitivity characteristic by measuring the carbon dioxide gas concentration before and after leaving it at 1000 ° C. for 1000 hours. Since no change in sensor output is observed before and after standing, it is recognized that the sensor output is extremely stable even under a high temperature condition of 1000 ° C.
[0023]
As described above, since the carbon dioxide sensor of the present invention is a stable sensor that is not easily affected by high temperatures, it can be mounted in a facility such as a factory even during high-temperature smoke exhaust. Therefore, it is possible to quickly detect the leakage of carbon dioxide gas.
[0024]
[Configuration 2]
In order to achieve this object, the characteristic configuration of the present invention is that, in the above-described configuration 1, the oxide ion conductive solid electrolyte is made of stabilized zirconia, and the effects thereof are as follows.
[0025]
[Operation effect 2]
Stabilized zirconia has excellent mechanical strength in addition to high oxide ion conductivity and high chemical stability. Therefore, when the oxide ion conductive solid electrolyte is stabilized zirconia, the solid electrolyte excellent in ion conductivity, ion transport number, stability to various atmospheres and compactness can be obtained.
[0026]
[Configuration 3]
In order to achieve this object, the characteristic configuration of the present invention is that, in the above configuration 1 or 2, the cation conductive solid electrolyte is mainly composed of trivalent aluminum ions, and the function and effect thereof are as follows. It is.
[0027]
[Operation effect 3]
That is, when the cation-conducting solid electrolyte is mainly composed of trivalent aluminum ions, the raw materials are inexpensive, the reactivity with other substances is low, and the trivalent aluminum ions have a small ionic radius. Therefore, since ionic conduction is easy, it can be set as the solid electrolyte excellent in practicality and stability.
[0028]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
A carbon dioxide gas sensor sectional view of the present invention is illustrated in FIG. 1, and details of the sensor configuration will be described below.
[0029]
Various candidate materials, such as solid electrolytes and semiconductors, have been proposed as components for carbon dioxide sensors. Among these, carbon dioxide sensors using solid electrolytes have quick response and high carbon dioxide selectivity. Has the advantage. Therefore, the carbon dioxide sensor X of the present invention uses a cation conductive solid electrolyte 1 having a divalent or higher cation as a main conductive species, and an oxide ion conductive solid electrolyte 2 having an oxide ion as a conductive species. A solid electrolyte type sensor comprising a detection electrode 3 having heat resistance.
[0030]
As the cation conductive solid electrolyte 1, any known solid electrolyte can be used without any limitation as long as the solid electrolyte has a divalent or higher cation as a main conductive ion species. Among these solid electrolytes, from the viewpoint of practicality and stability, it is particularly preferable that the main conductive species is trivalent aluminum ions.
[0031]
As the oxide ion conductive solid electrolyte 2, any known solid electrolyte may be used without any limitation as long as the oxide ion is the conductive ion species as the solid electrolyte having oxide ions as the main conductive ion species. However, it is desirable to use stabilized zirconia and a compound containing the same from the viewpoints of ion conductivity, ion transport number, stability to various atmospheres, compactness, and the like.
[0032]
The detection electrode 3 can be used as long as it is a compound containing a solid solution obtained by dissolving a carbonate in a rare earth oxysulfate (Ln 2 O 2 SO 4 ).
The carbon dioxide sensor X is required to have high stability in various environments where the sensor is installed. Furthermore, since the substance used for the detection electrode needs to cause an equilibrium reaction with carbon dioxide in the atmosphere, it needs to contain carbonate ions. Therefore, the carbon dioxide sensor X of the present invention is an oxysulfate detection electrode in which carbonate ions (carbonates) are contained in a rare earth oxysulfate having excellent heat resistance.
[0033]
Two kinds of solid electrolytes of the cation conductive solid electrolyte 1 and the oxide ion conductive solid electrolyte 2 are overlapped, and an inorganic adhesive 4 is applied to the side surface to fix them. The detection electrode 3 and the wire mesh electrode 5 are fixed to the surface of the cation conductive solid electrolyte 1 side, and the wire mesh electrode 6 is fixed to the surface of the oxide ion conductive solid electrolyte 2 side. Lead wires 7 are connected to both ends of the wire mesh electrodes 5 and 6.
[0034]
With such a configuration, the carbon dioxide sensor of the present invention has sensor performance that makes it possible to stably detect carbon dioxide in a carbon dioxide leakage atmosphere. Hereinafter, the present invention will be described in more detail using examples.
[0035]
【Example】
(Al 0.2 Zr 0.8 ) 2 0/19 Nb (PO 4 ) 3 , oxide ion having oxide ion as conductive species as cation conductive solid electrolyte 1 having trivalent aluminum ion as the main conductive species Stabilized zirconia as the conductive solid electrolyte 2 and oxysulfate detection electrode (La 0.7 Li 0.3 ) in which lithium carbonate (Li 2 CO 3 ) is dissolved in rare earth oxysulfate (La 2 O 2 SO 4 ) as the detection electrode 3. ) A carbon dioxide sensor with 2 O 1.4 SO 4 was produced.
[0036]
The cation conductive solid electrolyte 1 is produced as follows.
That is, aluminum hydroxide Al (OH) 3 , zirconium nitrate dihydrate ZrO (NO 3 ) 2 .2H 2 O, niobium oxide Nb 2 O 5 , and diammonium hydrogen phosphate (NH 4 ) 2 HPO 4 Each was weighed at a molar ratio of 8: 32: 19: 114, mixed in a mortar, and calcined at 1000 ° C. for 12 hours. The calcined powder was formed into a disk shape and baked at 1200 ° C. for 12 hours in an electric furnace. The fired powder was again pulverized and mixed in a mortar, then formed into a disk shape and sintered in an electric furnace at 1300 ° C. for 12 hours. Thus, (Al 0.2 Zr 0.8 ) 20/19 Nb (PO 4 ) 3 was obtained as the cation conductive solid electrolyte 1.
[0037]
The stabilized zirconia as the oxide ion conductive solid electrolyte 2 is obtained by weighing zirconium oxide (ZrO 2 ) and yttrium oxide (Y 2 O 3 ) in a ratio of 9: 1, mixing them in a mortar, It was obtained by firing at 1600 ° C. for 6 hours, pulverizing and mixing the fired powder again in a mortar, forming into a disk shape, and further firing twice at 1600 ° C. for 6 hours in an electric furnace.
[0038]
The oxysulfate detection electrode 3 is obtained by dissolving lithium carbonate (Li 2 CO 3 ) in La 2 O 2 SO 4 which is a rare earth oxysulfate. La 2 O 2 SO 4 is obtained by baking La 2 S 3 at 1000 ° C. for 12 hours. Then, after rare earth oxysulfate (La 2 O 2 SO 4 ) and lithium carbonate (Li 2 CO 3 ) were weighed to a molar ratio of La: Li = 7: 3 and mixed for 12 hours by a ball mill, by baking for 12 hours in an electric furnace at 1000 ° C., a oxysulfate detection electrode 3 (La 0.7 Li 0.3) 2 O 1 .4 SO 4 were obtained.
[0039]
And as above-mentioned, after superposing | stacking two types of solid electrolytes, the said cation conductive solid electrolyte 1 and the said oxide ion conductive solid electrolyte 2, the inorganic adhesive 4 is apply | coated to a side surface and both are fixed. The detection electrode 3 and a wire mesh electrode (gold) 5 were fixed to the surface of the cation conductive solid electrolyte 1 side, and a wire mesh electrode (platinum) 6 was fixed to the surface of the oxide ion conductive solid electrolyte 2 side. For the lead wire 7, gold was used on the cation conductive solid electrolyte 1 side, and platinum was used on the oxide ion conductive solid electrolyte 2 side.
[0040]
The carbon dioxide sensor X according to the present invention includes a chemical compound 1 at the oxysulfate detection electrode 3, chemical compound 2 at the ionic conductor interface between the oxysulfate detection electrode 3 and the cation conductive solid electrolyte 1, and the cation conductive solid. The reaction of Chemical Formula 3 occurs at the ion conductor interface between the electrolyte 1 and the oxide ion conductive solid electrolyte 2, and Chemical Formula 4 occurs at the oxide ion conductive solid electrolyte 2.
[0041]
[Chemical 1]
Li 2 CO 3 → 2Li + + CO 2 + 1 / 2O 2 I + 2e
[0042]
[Chemical 2]
2Li + + 19/6 (Al 0.2 Zr 0.8) 20/19 Nb (PO 4) 3 →
2 / 3Al 3+ + 19/6 (Li 0.6 Zr 0.8 ) 20/19 Nb (PO 4 ) 3
[0043]
[Chemical 3]
2 / 3Al 3+ + O 2- → 1 / 3Al 2 O 3
[0044]
[Formula 4]
1 / 2O 2 II + 2e - → O 2 -
[0045]
The overall reaction of the carbon dioxide sensor is as shown in Chemical formula 5.
[0046]
[Chemical formula 5]
Li 2 CO 3 + 19/6 (Al 0.2 Zr 0.8 ) 20/19 Nb (PO 4 ) 3
CO 2 + 19/6 (Li 0.6 Zr 0.8 ) 20/19 Nb (PO 4 ) 3 + 1/3 Al 2 O 3
[0047]
From this, the following Nernst equation is obtained.
[0048]
[Expression 1]
E = E 0 ′ (constant) − (R / nF) Tln {(PCO 2 ) · (a (Li 0.6 Zr 0.8 ) 20/19 Nb (PO 4 ) 3 ) 19/6 · (aAl 2 O 3 ) 1 / 3 · (aLi 2 CO 3 ) −1 · (a (Al 0.2 Zr 0.8 ) 20/19 Nb (PO 4 ) 3 ) -19/6 } (n = 2.00)
[0049]
Here, (Al 0.2 Zr 0.8 ) 20/19 Nb (PO 4 ) 3 , Al 2 O 3 , Li 2 CO 3 and (Li 0.6 Zr 0.8 ) 20/19 Nb (PO 4 ) 3 are solid, Equation 1 is simplified as follows.
[0050]
[Expression 2]
E = E 0 ″ (constant) − (R / nF) Tln (PCO 2 ) (n = 2.00)
[0051]
In FIG. 2, the measurement result of the sensor output (electromotive force) obtained when the carbon dioxide sensor of the present invention was used to measure carbon dioxide of various concentrations as the gas to be detected is shown.
[0052]
As a result, a good 1: 1 relationship was recognized between the sensor output and the logarithm of the carbon dioxide concentration. Therefore, it has been found that the carbon dioxide gas concentration is accurately determined from the sensor output.
[0053]
At this time, n = 2.02 was calculated from the slope of the graph of FIG. This value substantially coincides with n = 2.00 (shown by a solid line in FIG. 2), which is the theoretical value in the above formula 2.
[0054]
(Response waveform test)
FIG. 3 shows the temporal variation results of the sensor output (electromotive force) when measuring carbon dioxide (CO 2 ) of various concentrations using the carbon dioxide sensor X of the present invention as a gas to be detected. The carbon dioxide concentration was adjusted by adding oxygen gas and nitrogen gas to 1000 ppm, 1%, 10% carbon dioxide. At this time, the oxygen concentration was adjusted so as to be finally 20 vol%. The detected gas supply rate to the carbon dioxide sensor was 100 mL / min, and the measurement temperature was 500 ° C. FIG. 3 (a) shows the sensor output results obtained when 1000 to 5000 ppm of carbon dioxide gas was continuously supplied and FIG. 3 (b) was continuously supplied with 1 to 5% carbon dioxide gas.
[0055]
From the results of FIGS. 3 (a) and 3 (b), it was confirmed that the response speed defined as 90% of the total output change was within several minutes, and the reproducibility of the response was continuous. From this, it was recognized that the carbon dioxide gas sensor X of the present invention is a sensor capable of stably detecting various concentrations of carbon dioxide gas under a high temperature condition of 500 ° C.
[0056]
(High temperature durability test)
Furthermore, the carbon dioxide sensor X of the present invention and the conventional carbon dioxide sensor X ′ were exposed to high temperature conditions, and their high temperature durability was compared.
The carbon dioxide sensor X of the present invention was the same as that used in the heat resistance test. The conventional carbon dioxide sensor X ′ uses Mg 0.7 (Zr 0.85 Nb 0.15 ) 4 P 6 O 24 containing divalent Mg 2+ as a main conductive ion species as a cation conductive solid electrolyte, and is oxidized. Stabilized zirconia was used as a solid electrolyte whose main ion was a conductive ion, and a solid solution of neodymium carbonate and lithium carbonate was used as a detection electrode.
[0057]
These carbon dioxide sensors X and X ′ were left at 1000 ° C. for 1000 hours, and the carbon dioxide concentration was measured before and after that to evaluate the sensitivity characteristics. The measurement results of the carbon dioxide sensor X of the present invention are shown in FIG. 4 and Table 1, and the measurement results of the conventional carbon dioxide sensor X ′ are shown in FIGS. The slope of the theoretical value is shown by a solid line in FIGS.
[0058]
[Table 1]
Figure 0003979901
[0059]
[Table 2]
Figure 0003979901
[0060]
The carbon dioxide sensor X of the present invention was found to be extremely stable with little change in sensor output before and after being left. On the other hand, it has been found that the output of the conventional carbon dioxide sensor X ′ after being left is lowered by about 10 to 20% compared with the output before being left. That is, it is considered that the sensor characteristics of the conventional carbon dioxide sensor X ′ are deteriorated by exposure to a high temperature. Therefore, it is not suitable for use at high temperatures.
[0061]
From this, it was recognized that the carbon dioxide gas sensor X of the present invention is a stable sensor that is not easily affected by high temperatures. For this reason, it can be mounted in a facility such as a factory even during high-temperature smoke exhaust.
[0062]
In addition, this invention is not limited to the said embodiment, As long as there exists the same effect, the structure of each part can be changed suitably.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a carbon dioxide sensor of the present invention. FIG. 2 shows sensor outputs (starts) when measuring carbon dioxide of various concentrations using the carbon dioxide sensor of the present invention as a gas to be detected. Fig. 3 shows the results of fluctuations in sensor output (electromotive force) over time when carbon dioxide of various concentrations is continuously measured as a gas to be detected using the carbon dioxide sensor of the present invention. FIG. 4 is a graph showing changes in electromotive force before and after leaving the carbon dioxide sensor of the present invention at 1000 ° C. for 1000 hours. FIG. 5 is a graph of electromotive force before and after leaving a conventional carbon dioxide sensor at 1000 ° C. for 1000 hours. Diagram showing changes 【Explanation of symbols】
DESCRIPTION OF SYMBOLS 1 Cation conductive solid electrolyte 2 Oxide ion conductive solid electrolyte 3 Detection pole X Solid electrolyte type carbon dioxide sensor

Claims (3)

2価以上のカチオンを主たる導電種とするカチオン伝導性固体電解質と、酸化物イオンを導電種とする酸化物イオン伝導性固体電解質と、希土類オキシ硫酸塩に炭酸塩を固溶させた固溶体を含む化合物である検出極とを備えた固体電解質型炭酸ガスセンサ。A cation conductive solid electrolyte having a divalent or higher cation as a main conductive species, an oxide ion conductive solid electrolyte having an oxide ion as a conductive species, and a solid solution in which a carbonate is dissolved in a rare earth oxysulfate. A solid oxide carbon dioxide sensor having a detection electrode which is a compound . 前記酸化物イオン伝導性固体電解質が、安定化ジルコニアからなる請求項1に記載の固体電解質型炭酸ガスセンサ。  The solid oxide carbon dioxide sensor according to claim 1, wherein the oxide ion conductive solid electrolyte is made of stabilized zirconia. 前記カチオン伝導性固体電解質が、3価のアルミニウムイオンを主たる導電種とする請求項1又は2に記載の固体電解質型炭酸ガスセンサ。The cationically conductive solid electrolyte, the solid electrolyte type carbon dioxide gas sensor according to trivalent aluminum ion to claim 1 or 2 as a main conductive species.
JP2002243631A 2002-08-23 2002-08-23 Carbon dioxide sensor Expired - Fee Related JP3979901B2 (en)

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