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JP3996487B2 - Drain water evaporator - Google Patents
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JP3996487B2 - Drain water evaporator - Google Patents

Drain water evaporator Download PDF

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Publication number
JP3996487B2
JP3996487B2 JP2002293898A JP2002293898A JP3996487B2 JP 3996487 B2 JP3996487 B2 JP 3996487B2 JP 2002293898 A JP2002293898 A JP 2002293898A JP 2002293898 A JP2002293898 A JP 2002293898A JP 3996487 B2 JP3996487 B2 JP 3996487B2
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Prior art keywords
evaporation chamber
air
intake port
drain water
drain
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JP2002293898A
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JP2004125351A (en
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克彦 望月
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株式会社アピステ
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Description

【0001】
【発明の属する技術分野】
本発明は、主として制御盤やOA機器などが収納されている密閉筐体用の冷却装置から排出されるドレン水(排水)を蒸発させて処理するドレン水蒸発装置に関するものである。
【0002】
【従来の技術およびその問題点】
従来より、圧縮機によって冷媒を冷媒蒸発器から導管を介して放熱器に圧送することで冷媒を循環させて冷媒蒸発器の周囲を冷却する冷却装置が知られている。この種の冷却装置では、冷媒蒸発器の周りの空気が結露するから、結露した水を排水する必要が生じる。しかし、制御盤などは通常、屋内に設置されているので、家庭用のクーラと異なり、排水管を配設して外部に排水する方法では配管工事が大がかりになる。
【0003】
そこで、小型の冷却装置では、冷媒蒸発器の廃熱を利用してドレン水を蒸発させる方法も採用されているが、かかる方法では、大型の冷却装置の排水処理を容量的に行うことができない。たとえば、大型の冷却装置では、1時間当たり1リットル以上の排水処理が必要になる。
【0004】
排水処理能力を向上させる方法として、出願人は下記の特許文献1の発明を出願している。
【特許文献1】
特開平10−73365号 図1
【0005】
この特許文献1の発明は、ドレン水を跳ねかける、跳ね上げ機を設け、電熱棒に向ってドレン水を跳ねかける。前記跳ね上げ機はモータでドレン水を跳ね上げるので、前記モータが水没したり、あるいは、跳ね上げ機のシャフトから水が浸水し、これが故障の要因となる。
また湿気を含んだ暖気が十分に昇温していないと、排気口から排気された箇所で結露が生じる。
【0006】
したがって、本発明の目的は、多量のドレン水を連続的に処理し得ると共に、故障が発生しにくく、かつ、排気が結露しにくいドレン水蒸発装置を提供することである。
【0007】
【発明の実施の形態】
以下、本発明の一実施形態を図1にしたがって説明する。
図1に示すように、ドレン水蒸発装置は、内ケース(筐体)1と、外ケース2とを備えている。前記内ケース1内には、排水受け10と蒸発室11とが形成されている。一方、前記外ケース2内には内ケース1が収容されていると共に、2つのケース1,2の間には若干の断熱用空間Sが形成されて、外ケース2が高温になるのを防止している。
前記蒸発室11の上方には、ドレン水Wを内ケース1内に導入する導水管3が挿入されている。
【0008】
前記排水受け10には第1ヒータ21が浸漬されており、一方、蒸発室11には第2ヒータ22が配置されている。前記蒸発室11には、吸気口INと排気口OUTとが開口している。前記吸気口INの下流近傍には邪魔板4が設けられ、前記排気口OUTの上流近傍には送風機5が設けられている
【0009】
前記排水受け10は、内ケース1の下部に形成されている。第1ヒータ21は、前記排水受け10内に浸漬され、ドレン水Wを蒸発させる。蒸発室11は前記内ケース1における前記排水受け10の上方に形成されている。第2ヒータ22は、蒸発室内の湿気を含んだ空気を昇温させる。吸気口INは前記蒸発室内11への空気の流入を許容する。排気口OUTは、前記蒸発室内11内からの空気を排出するためのものである。
【0010】
送風機5は、前記吸気口INから新気を導入し、前記排気口OUTから暖気を排出させる。邪魔板4は、前記吸気口INと排気口OUTとの間の位置に設けられ、前記吸気口INから排気口OUTに向って空気が直線的に流れるのを防止すると共に、前記蒸発室11に乱流を発生させる。
前記邪魔板4には、鉛直面に対し傾斜した傾斜板が採用されている。該邪魔板4は吸気口INの下方において、内ケース1の内面に固定されていると共に,上方に行くにしたがい、吸気口INから離れるように傾斜させるのが好ましい。
【0011】
次に、ドレン水Wが処理されるメカニズムについて説明する。
導水管3から内ケース1内に導入されたドレン水Wは排水受け10に一時的に溜まる。この排水受け10に溜まったドレン水Wは、第1ヒータ21によって加熱され、蒸発室11に水蒸気となって上昇する。蒸発室11内においては、前記水蒸気自体が第2ヒータ22により暖められ、微細化される。
【0012】
一方、送風機5の運転により、外気Aが吸気口Aから導入されると、外気Aは邪魔板4に導かれて、蒸発室11の若干上方に向って流れ、内ケース1の天井部12に当たり、矢印Bで示すように上下に渦を巻くような環流を生じる。この際、蒸発室11内の水蒸気が空気Bに含まれて蒸発室11の隅々においても矢印Bの流れが生じると共に、吸気口INから吸気された外気Aがそのまま排気口OUTから排出されるのを防止する。
【0013】
他方、蒸発室11内の第2ヒータ22は、水蒸気を含んだ空気Bを昇温させる。ここで、空気Bは蒸発室11内において長く留まるので、十分に昇温し、水蒸気が更に微細化される。この水蒸気が微細化され、かつ、十分に昇温した空気Bは、やがて排気Cとなって排気口OUTから排出される。
【0014】
ここで、排気Cの温度が高く,かつ、水蒸気が微細化されているので、排気口OUTから排出された排気Cが結露しにくくなり、そのため、外ケース2の外表面に多量の水滴が付着するようなことがない。
【0015】
ところで、前記邪魔板4と鉛直面との角θは30°〜60°に傾斜させるのが好ましい。
【0016】
蒸発及び加熱用ヒータについて、それぞれ独立した異常高熱遮断回路を設けてもよい。
また、万一、気化しきれない水が本体からあふれ出そうになった場合には、専用の水位センサーがその異常を感知し、直ちに外部へ警報出力するようにしてもよい。
なお、邪魔板4を上方から垂下させることもできるが、こうすると、邪魔板4の上方に空気の澱みが生じる。これに対し、本実施形態では、邪魔板4を吸気口INの下方において固定しており、そのため、邪魔板4の下方の空間の空気Bは上昇することができるので、邪魔板4により澱む箇所が生じにくい。
【0017】
【発明の効果】
以上説明したように、本発明によれば、第1ヒータで蒸発させた水蒸気を第2ヒータで温めると共に、邪魔板により蒸発室内の空気に環流を生じさせるので、水蒸気の粒子が微細化される。そのため、排気された暖気が差程昇温していなくても、結露するおそれがない。
また、水没する駆動部分を設けていないので、故障が少なくなると共に、騒音も小さくなる。
【0018】
また、傾斜させた邪魔板を吸気口の下方に配置すれば、蒸発室の四方の隅や、邪魔板の下方の空間において空気が澱むこともないので、蒸発室の空間を有効利用することができ、処理能力が向上する。
【図面の簡単な説明】
【図1】本発明の一実施形態を示す概略断面図である。
【符号の説明】
1:内ケース
3:導水管
4:邪魔板
5:送風機
10:排水受け
11:蒸発室
21:第1ヒータ
22:第2ヒータ
IN:吸気口
OUT:排気口
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a drain water evaporation apparatus for evaporating and treating drain water (drainage) discharged from a cooling device for a sealed casing that mainly stores a control panel, OA equipment, and the like.
[0002]
[Prior art and its problems]
2. Description of the Related Art Conventionally, a cooling device that cools the periphery of a refrigerant evaporator by circulating the refrigerant by pumping the refrigerant from the refrigerant evaporator to a radiator via a conduit by a compressor is known. In this type of cooling device, the air around the refrigerant evaporator is condensed, so that it is necessary to drain the condensed water. However, since the control panel is usually installed indoors, unlike a home-use cooler, plumbing work becomes significant when a drain pipe is provided and drained to the outside.
[0003]
Thus, a small cooling device employs a method of evaporating drain water using waste heat of the refrigerant evaporator. However, such a method cannot perform wastewater treatment of a large cooling device in a capacitive manner. . For example, a large cooling device requires a waste water treatment of 1 liter or more per hour.
[0004]
As a method for improving the wastewater treatment capacity, the applicant has applied for the invention of Patent Document 1 below.
[Patent Document 1]
Japanese Patent Laid-Open No. 10-73365 FIG.
[0005]
In the invention of Patent Document 1, a flip-up machine for splashing drain water is provided, and the drain water is splashed toward the electric heating rod. Since the flip-up device splashes drain water with a motor, the motor is submerged or water is submerged from the shaft of the flip-up device, which causes a failure.
Further, if the warm air containing moisture is not sufficiently heated, dew condensation occurs at the location exhausted from the exhaust port.
[0006]
Accordingly, an object of the present invention is to provide a drain water evaporation apparatus that can continuously process a large amount of drain water, is less prone to failure, and is less likely to condense exhaust.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIG.
As shown in FIG. 1, the drain water evaporator includes an inner case (housing) 1 and an outer case 2. In the inner case 1, a drain receiver 10 and an evaporation chamber 11 are formed. On the other hand, the inner case 1 is accommodated in the outer case 2 and a slight heat insulating space S is formed between the two cases 1 and 2 to prevent the outer case 2 from becoming hot. is doing.
Above the evaporation chamber 11, a water conduit 3 for introducing drain water W into the inner case 1 is inserted.
[0008]
A first heater 21 is immersed in the drain receptacle 10, while a second heater 22 is disposed in the evaporation chamber 11. The evaporation chamber 11 has an intake port IN and an exhaust port OUT. A baffle plate 4 is provided in the vicinity of the downstream side of the intake port IN, and a blower 5 is provided in the vicinity of the upstream side of the exhaust port OUT.
The drain receiver 10 is formed in the lower part of the inner case 1. The first heater 21 is immersed in the drain receiver 10 and evaporates the drain water W. The evaporation chamber 11 is formed above the drain receiver 10 in the inner case 1. The second heater 22 raises the temperature of the air containing moisture in the evaporation chamber. The intake port IN allows air to flow into the evaporation chamber 11. The exhaust port OUT is for exhausting air from the inside of the evaporation chamber 11.
[0010]
The blower 5 introduces fresh air from the intake port IN and discharges warm air from the exhaust port OUT. The baffle plate 4 is provided at a position between the intake port IN and the exhaust port OUT, and prevents air from flowing linearly from the intake port IN toward the exhaust port OUT. Generate turbulence.
The baffle plate 4 is an inclined plate that is inclined with respect to a vertical plane. The baffle plate 4 is preferably fixed to the inner surface of the inner case 1 below the intake port IN and is inclined so as to be away from the intake port IN as it goes upward.
[0011]
Next, the mechanism by which the drain water W is processed will be described.
The drain water W introduced into the inner case 1 from the water conduit 3 is temporarily accumulated in the drain receiver 10. The drain water W collected in the drain receptacle 10 is heated by the first heater 21 and rises into the evaporation chamber 11 as water vapor. In the evaporation chamber 11, the water vapor itself is heated by the second heater 22 and refined.
[0012]
On the other hand, when the outside air A is introduced from the air inlet A by the operation of the blower 5, the outside air A is guided to the baffle plate 4 and flows slightly upward of the evaporation chamber 11 and hits the ceiling portion 12 of the inner case 1. As shown by the arrow B, a vortex that vortexes up and down is generated. At this time, the water vapor in the evaporation chamber 11 is contained in the air B, and the flow of the arrow B occurs in every corner of the evaporation chamber 11, and the outside air A sucked from the intake port IN is directly discharged from the exhaust port OUT. To prevent.
[0013]
On the other hand, the second heater 22 in the evaporation chamber 11 raises the temperature of the air B containing water vapor. Here, since the air B stays in the evaporation chamber 11 for a long time, the temperature rises sufficiently and the water vapor is further refined. The air B whose water vapor has been refined and whose temperature has been sufficiently raised eventually becomes exhaust C and is discharged from the exhaust port OUT.
[0014]
Here, since the temperature of the exhaust C is high and the water vapor is miniaturized, the exhaust C discharged from the exhaust port OUT is difficult to condense, so that a large amount of water droplets adhere to the outer surface of the outer case 2. There is nothing to do.
[0015]
By the way, it is preferable that the angle θ between the baffle plate 4 and the vertical plane is inclined at 30 ° to 60 °.
[0016]
An independent abnormally high heat cutoff circuit may be provided for each of the evaporation and heating heaters.
Also, in the unlikely event that water that cannot be vaporized is about to overflow from the main body, a dedicated water level sensor may detect the abnormality and immediately output an alarm to the outside.
Although the baffle plate 4 can be suspended from above, air stagnation occurs above the baffle plate 4. On the other hand, in the present embodiment, the baffle plate 4 is fixed below the intake port IN, so that the air B in the space below the baffle plate 4 can rise. Is unlikely to occur.
[0017]
【The invention's effect】
As described above, according to the present invention, the water vapor evaporated by the first heater is warmed by the second heater, and the baffle plate causes a recirculation in the air in the evaporation chamber, so that the water vapor particles are refined. . Therefore, there is no possibility of dew condensation even if the exhausted warm air has not increased as much as possible.
In addition, since there is no drive part that is submerged, failure is reduced and noise is reduced.
[0018]
In addition, if the inclined baffle plate is arranged below the intake port, air does not stagnate in the four corners of the evaporation chamber or in the space below the baffle plate, so that the space in the evaporation chamber can be used effectively. And processing capacity is improved.
[Brief description of the drawings]
FIG. 1 is a schematic sectional view showing an embodiment of the present invention.
[Explanation of symbols]
1: Inner case 3: Water guide pipe 4: Baffle plate 5: Blower 10: Drainage receptacle 11: Evaporating chamber 21: First heater 22: Second heater IN: Intake port OUT: Exhaust port

Claims (2)

導水管から導入したドレン水をヒータによって蒸発室内で蒸発させ、当該蒸発室内の水分を含んだ空気を送風機により排出するドレン水蒸発装置において、
筐体内の下部に形成された排水受けと、
前記排水受け内に浸漬され、ドレン水を蒸発させるための第1ヒータと、
前記筐体内における前記排水受けの上方に形成された蒸発室と、
前記蒸発室内に配設され、蒸発室内の湿気を含んだ空気を昇温させるための第2ヒータと、
前記蒸発室内への空気の流入を許容する吸気口と、
前記蒸発室内から空気を排出するための排気口と、
前記吸気口から新気を導入し、前記排気口から暖気を排出させる送風機と、
前記吸気口と排気口との間の蒸発室内の位置に設けられ、前記吸気口から前記排気口に向って空気が直線的に流れるのを防止すると共に、前記蒸発室に乱流を発生させる邪魔板とを備え
記排気口の近傍に前記送風機が配置され、前記吸気口の近傍に吸気口の一部に対向するように前記邪魔板が設けられ、前記邪魔板は前記吸気口の下方において筐体に固定されており、鉛直面に対して傾斜した姿勢で設けられて上方に行くに従い前記吸気口から離れるように傾斜しているドレン水蒸発装置。
In the drain water evaporator that evaporates the drain water introduced from the water conduit in the evaporation chamber by the heater and discharges the air containing moisture in the evaporation chamber by the blower.
A drain receiver formed in the lower part of the housing,
A first heater immersed in the drainage receiver for evaporating drain water;
An evaporation chamber formed above the drain receptacle in the housing;
A second heater disposed in the evaporation chamber for raising the temperature of the air containing moisture in the evaporation chamber;
An air inlet that allows air to flow into the evaporation chamber;
An exhaust port for exhausting air from the evaporation chamber;
A blower that introduces fresh air from the inlet and discharges warm air from the outlet;
Provided at a position in the evaporation chamber between the intake port and the exhaust port, prevents air from flowing linearly from the intake port toward the exhaust port, and prevents a turbulent flow in the evaporation chamber With a board ,
The blower is disposed in the vicinity of the front Symbol outlet, the baffle plate so as to face is provided on a part of the intake port in the vicinity of the intake port, wherein the baffles fixed to the housing at the lower of the intake port A drain water evaporation device that is provided in a posture inclined with respect to a vertical surface and is inclined so as to move away from the intake port as it goes upward.
請求項において、
前記傾斜した邪魔板と鉛直面とが概ね30°〜60°の角度をなすように前記邪魔板が設けられているドレン水蒸発装置。
In claim 1 ,
A drain water evaporator in which the baffle plate is provided so that the inclined baffle plate and the vertical plane form an angle of approximately 30 ° to 60 °.
JP2002293898A 2002-10-07 2002-10-07 Drain water evaporator Expired - Fee Related JP3996487B2 (en)

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Application Number Priority Date Filing Date Title
JP2002293898A JP3996487B2 (en) 2002-10-07 2002-10-07 Drain water evaporator

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Application Number Priority Date Filing Date Title
JP2002293898A JP3996487B2 (en) 2002-10-07 2002-10-07 Drain water evaporator

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Publication Number Publication Date
JP2004125351A JP2004125351A (en) 2004-04-22
JP3996487B2 true JP3996487B2 (en) 2007-10-24

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4845216B2 (en) * 2007-06-28 2011-12-28 日東工業株式会社 Drain evaporator

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