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JP4006673B2 - Paper feed control method for dot line printer - Google Patents
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JP4006673B2 - Paper feed control method for dot line printer - Google Patents

Paper feed control method for dot line printer Download PDF

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Publication number
JP4006673B2
JP4006673B2 JP2001148876A JP2001148876A JP4006673B2 JP 4006673 B2 JP4006673 B2 JP 4006673B2 JP 2001148876 A JP2001148876 A JP 2001148876A JP 2001148876 A JP2001148876 A JP 2001148876A JP 4006673 B2 JP4006673 B2 JP 4006673B2
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Japan
Prior art keywords
paper
paper feed
printing
feed amount
hammer bank
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JP2001148876A
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JP2002337407A (en
Inventor
望 高橋
真 保坂
源一郎 川道
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リコープリンティングシステムズ株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、ドット印字用印字ハンマ等の印字素子によりドットマトリクス形式で印字を行うドットラインプリンタに関するものであり、更に詳しくは印字媒体である印字用紙を搬送する紙送り制御方法に関するものである。
【0002】
【従来の技術】
図3にドットラインプリンタの概略図を示す。
【0003】
図3において、10はプリンタ制御部、11は印字用紙、12は紙送り機構部、13はプラテン、14はリボンセパレータ、15はインクリボン、16はハンマバンク、17はシャトル機構部、18はブレーキ機構部、19は用紙終端センサ、20は紙送りモータである。
【0004】
シャトル機構部17は、図示しない複数の印字素子を搭載したハンマバンク16を往復移動させる。このハンマバンク16の往復移動の過程で印字素子を駆動し、インクリボン15、インクリボン15による汚れ防止のためのリボンセパレータ14を介して印字用紙11に打撃印字を行ない、印字用紙11に所定の位置に印字が行なわれる。なお、プラテン13は印字素子の打撃力を支持する機能を有する。一方、紙送り機構部12およびプラテン13は印字動作に応じて印字用紙11をハンマバンク16の移動方向と垂直方向(以下紙送り方向という)にある次の印字位置に移動させる。以上のように動作するようプリンタ制御部10で処理を行う。なお、ハンマバンク16は1回の往復移動において複数行の印字が可能である。
【0005】
通常、ドットラインプリンタの紙送りモータ20にはステッピングモータが用いられ、1ステップ駆動する毎に印字用紙11を印字素子の1ドット相当分搬送するよう設定されている。例えば、ドットプリンタの印刷密度を180ドット/インチ(180dpi)とする場合、印字用紙11の搬送分解能も最低限180dpiとする必要がある。このようにすることで、印字用紙11にドットマトリクス形式で印刷することが可能となり、印字用紙11の位置決め等も容易になる。
【0006】
一方、ドットラインプリンタの印字動作においては、印字用紙11を紙送り機構部12にて搬送する場合、印字素子が往復移動しながら印字を終了した時点から再び開始するまでの時間内に一定の送り量を精度よく行う必要がある。一定時間内の紙送りに要求される事項としては、シャトル機構部17が反転し、ハンマバンク16が印刷を開始するまでに印字用紙11を停止させる用紙整定精度と、規定量の印字用紙11を搬送する紙送りピッチの精度(改行精度)の2点が挙げられる。これらの精度を向上させるためには、数々の変動要因を最適値に設定する必要がある。この代表的なものとして、紙送りモータ20の紙送りプロフィール、印字用紙11の張力、紙送りモータ20から紙送り機構部12へ駆動力を伝達するタイミングベルトの張り状態等が挙げられる。
【0007】
印字用紙11の張力設定は薄い金属板等で構成されるブレーキ機構部18を印字用紙11に直接押し付け、紙送り機構部12とブレーキ機構部18間の印字用紙11の張力が最適の状態になる位置に動かし固定されるため、印字用紙11の張力は1つのみ設定可能となっている。
【0008】
印字用紙11は、用紙終端付近になると印字用紙11自体の重量による下側に引っ張る張力が低下するため、用紙が紙送りによって生じる慣性力により紙送り停止後もさらに上側に進もうとしてバランスが崩れ、紙送り停止位置精度が低下してしまう場合がある。このことにより紙送り機構部12が印字用紙11を搬送する精度が前後の紙送り精度と差が生じるため、文字や図形の印字に白スジ状の空白ラインが発生する等印刷上の不具合が発生する。特に、用紙終端を感知する用紙終端センサ19が感知後、用紙終端まで印字を行う場合は、印字用紙11への張力及び印字用紙11自体の自重が低下し、文字や図形の印字に白スジ状の空白ラインが発生する等印刷上の不具合が顕著である。
【0009】
この対策として、従来では、ブレーキ機構部18より下方向に配置されている用紙終端センサ19が印字用紙11の終端を感知後、印字用紙11への印字を行わないようにして対策していた。あるいは、用紙終端センサ19が感知後でも印刷品質が低下した状態で用紙終端まで印刷を行っていた。
【0010】
【発明が解決しようとする課題】
図2に従来の用紙終端センサ感知後の用紙終端まで印字する場合の紙送りプロフィールを示す。
【0011】
従来技術での紙送りプロフィールは、用紙終端センサ感知後でも感知前と同様である。
【0012】
すなわち、紙送り量N1(N1は任意の整数)を実行する際、紙送り量N1が1ストロークで印字可能なハンマバンク16の用紙搬送方向の最大ドット配列数N0より大きい(N1>N0)場合、紙送り量(N1−N0)分だけ印字用紙11を搬送し、次に紙送り量N0分の印字用紙11を搬送する。
【0013】
一方、紙送り量N1が1ストロークで印字可能なハンマバンク16の垂直方向最大ドット数N0以下(N1≦N0)の場合、そのまま紙送り量N1分印字用紙11を搬送する。
【0014】
ドットプリンタで使用される印字用紙11は給料明細、宅配便伝票等年々多様化している。このため、印字用紙11は、複写用紙を何枚も重ねた印字用紙11の使用頻度が高くなってきている。特に宅配便伝票に印刷する場合、文字だけではなくバーコード、会社ロゴ等の鮮明な印刷が要求されている。
【0015】
また、ユーザで使用される印字用紙11は特別仕様で作成された印字用紙11が多く、汎用紙に比べ高価であるため、印字用紙11は無駄なく使用することが必要である。
【0016】
これらのことから、用紙終端付近での用紙整定精度及び改行精度を向上のため、用紙張力設定値を変えることなく印字用紙11の重量低下による張力低下によって生ずる紙送り停止用紙位置精度低下を抑制することを課題とする。
【0017】
【課題を解決するための手段】
用紙終端付近での改行精度不良は、印字用紙11の自重低下による張力低下のため、紙送りによって生じる慣性力により紙送り停止後もさらに上側に進もうとするため、バランスが崩れてしまっているので、紙送り量を一定にすれば、生ずる慣性力が一定となり用紙停止位置精度が安定する。そこで、用紙終端センサ19を感知した場合、紙送り量を一定値で送るように工夫する。具体的には、用紙終端付近では、印字用紙11の自重低下のため紙送り量が大きい程、用紙整定精度及び改行精度が悪くなる。そこで、用紙終端センサ19が感知後の紙送りは1ストロークで印字可能なハンマバンク16の垂直方向最大ドット数N0を終端感知分割紙送り量Ndivとして最大紙送り量を規定し、それ以上の紙送り量を分割し、印字直前の紙送り量をNdivに統一することで、用紙整定精度及び改行精度を安定させるように工夫する。
【0018】
以上を鑑み、本発明においては、複数個の印字素子を搭載したハンマバンクと、前記ハンマバンクを桁方向に往復移動させるシャトル機構部と、該ハンマバンクへ印字用紙を間欠的に搬送するための紙送り機構部と、前記ハンマバンクより用紙搬送上流側にあって前記印字用紙に常時張力を与えるブレーキ機構部と、前記ブレーキ機構部近傍にあって前記印字用紙の終端を感知する用紙終端センサを有するドットラインプリンタにおいて、用紙終端センサが用紙の終端を感知した後の用紙搬送の順方向への紙送り量が規定値以上の場合、規定値毎に分割して用紙搬送するようにした。なお、紙送り量を規定値毎に分割した際に残余紙送り量がある場合には、該残余紙送り量の用紙搬送を実施した後、規定値毎の分割用紙搬送を行なうようにした。
【0019】
また、本発明において、用紙終端センサ感知後の用紙搬送の順方向への紙送り量が規定値未満の場合、該規定値に足らない紙送り量分を用紙搬送方向と逆方向に搬送し、次いで規定値分順方向へ用紙搬送するようにした。
【0020】
【発明の実施の形態】
図1に本発明の一例となる用紙終端センサ感知後の紙送りプロフィールを示す。
【0021】
用紙終端センサ感知後、紙送り量N2(N2は任意の整数)を実行するとき、紙送り量N2が終端感知分割紙送り量Ndiv(Ndiv≦N2)以上の場合、まず紙送り量N2を終端感知分割紙送り量Ndivで除算し、分割回数S、分割余り送り量NA(Sは整数でN2/Ndivの商、NAは整数でN2/Ndivの余り)を算出する。
【0022】
次に、分割回数S、分割余り送り量NAを算出した結果、分割余り送り量がない(NA=0)場合、終端感知分割紙送り量Ndivを分割回数S回行う。これに対して、分割余り量がある(NA≠0)場合、始めに分割余り送り量NA分紙送りを行い、次に終端感知分割紙送り量Ndivを分割回数S回行う。
【0023】
一方、紙送り量N2が終端感知分割紙送り量Ndivより小さい(Ndiv>N2)場合、終端感知分割紙送り量Ndivに足らない紙送り量(N2−Ndiv)分だけ逆方向に紙送りを行い、その後、終端感知分割紙送り量Ndivの紙送りを行う。
【0024】
以上のように繰り返してプリンタ制御部10で紙送り量の分割処理を行いながら、印字用紙11の終端まで印刷する。
【0025】
【発明の効果】
以上のように本発明によれば、用紙終端センサ感知後での紙送り精度が安定するため、用紙整定精度及び改行精度を向上することが可能である。
【図面の簡単な説明】
【図1】 本発明の一例となる用紙終端センサ感知後の紙送りプロフィールの説明図。
【図2】 従来の用紙終端センサ感知後の紙送りプロフィールの説明図。
【図3】 ドットラインプリンタの概略を示す概略斜視図。
【符号の説明】
図において、10はプリンタ制御部、11は印字用紙、12は紙送り機構部、13はプラテン、14はリボンセパレータ、15はインクリボン、16はハンマバンク、17はシャトル機構部、18はブレーキ機構部、19は用紙終端センサ、20は紙送りモータである。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a dot line printer that performs printing in a dot matrix format using a printing element such as a dot printing print hammer, and more particularly to a paper feed control method for conveying printing paper as a printing medium.
[0002]
[Prior art]
FIG. 3 shows a schematic diagram of a dot line printer.
[0003]
In FIG. 3, 10 is a printer controller, 11 is printing paper, 12 is a paper feed mechanism, 13 is a platen, 14 is a ribbon separator, 15 is an ink ribbon, 16 is a hammer bank, 17 is a shuttle mechanism, and 18 is a brake. A mechanism unit, 19 is a paper end sensor, and 20 is a paper feed motor.
[0004]
The shuttle mechanism unit 17 reciprocates the hammer bank 16 on which a plurality of printing elements (not shown) are mounted. The printing element is driven in the process of reciprocating movement of the hammer bank 16, and impact printing is performed on the printing paper 11 via the ink ribbon 15 and the ribbon separator 14 for preventing contamination by the ink ribbon 15. Printing is performed at the position. The platen 13 has a function of supporting the striking force of the printing element. On the other hand, the paper feed mechanism unit 12 and the platen 13 move the print paper 11 to the next print position in the direction perpendicular to the movement direction of the hammer bank 16 (hereinafter referred to as the paper feed direction) according to the printing operation. The printer controller 10 performs processing so as to operate as described above. The hammer bank 16 can print a plurality of lines in one reciprocating movement.
[0005]
Normally, a stepping motor is used as the paper feed motor 20 of the dot line printer, and the printing paper 11 is set to be conveyed by one dot corresponding to the printing element every time one step is driven. For example, when the printing density of the dot printer is 180 dots / inch (180 dpi), the conveyance resolution of the printing paper 11 needs to be at least 180 dpi. By doing so, it is possible to print on the printing paper 11 in a dot matrix format, and positioning of the printing paper 11 is facilitated.
[0006]
On the other hand, in the printing operation of the dot line printer, when the printing paper 11 is transported by the paper feed mechanism unit 12, a constant feeding is performed within a period from the time when printing is finished while the printing element is reciprocated until the printing is started again. It is necessary to carry out the quantity accurately. The items required for paper feeding within a certain period of time include a sheet settling accuracy for stopping the printing paper 11 before the shuttle mechanism 17 is reversed and the hammer bank 16 starts printing, and a prescribed amount of printing paper 11. There are two points of accuracy of the paper feed pitch to be conveyed (line feed accuracy). In order to improve these precisions, it is necessary to set a number of variable factors to optimum values. Typical examples thereof include the paper feed profile of the paper feed motor 20, the tension of the printing paper 11, the tension state of the timing belt that transmits the driving force from the paper feed motor 20 to the paper feed mechanism unit 12, and the like.
[0007]
The tension of the printing paper 11 is set by pressing the brake mechanism 18 composed of a thin metal plate directly against the printing paper 11 and the tension of the printing paper 11 between the paper feed mechanism 12 and the brake mechanism 18 is optimal. Since it is moved and fixed in position, only one tension of the printing paper 11 can be set.
[0008]
When the printing paper 11 is near the end of the printing paper, the tension pulled downward due to the weight of the printing paper 11 itself is reduced, and the balance of the printing paper 11 is further lost after the paper feeding is stopped due to the inertia force generated by the paper feeding. The paper feed stop position accuracy may decrease. As a result, the accuracy with which the paper feed mechanism unit 12 conveys the printing paper 11 differs from the previous and next paper feeding accuracy, which causes printing defects such as white streak-like blank lines in character and graphic printing. To do. In particular, when printing is performed up to the end of the sheet after the sheet end sensor 19 that detects the end of the sheet, the tension on the print sheet 11 and the weight of the print sheet 11 itself are reduced, and white streaks are used for printing characters and figures. There are remarkable printing problems such as the generation of blank lines.
[0009]
Conventionally, as a countermeasure, the sheet end sensor 19 disposed below the brake mechanism 18 detects the end of the print sheet 11 and then does not perform printing on the print sheet 11. Alternatively, printing is performed up to the end of the sheet in a state where the print quality has deteriorated even after the detection by the end of sheet sensor 19.
[0010]
[Problems to be solved by the invention]
FIG. 2 shows a paper feed profile in the case where printing is performed up to the end of the sheet after sensing the conventional end of sheet sensor.
[0011]
The paper feed profile in the prior art is the same as before the detection even after the paper end sensor is detected.
[0012]
That is, when the paper feed amount N 1 (N 1 is an arbitrary integer) is executed, the paper feed amount N 1 is larger than the maximum dot arrangement number N 0 in the paper transport direction of the hammer bank 16 that can be printed in one stroke (N If 1 > N 0 ), the printing paper 11 is conveyed by the paper feed amount (N 1 −N 0 ), and then the printing paper 11 is fed by the paper feed amount N 0 .
[0013]
On the other hand, if the maximum vertical dot number N 0 of the paper feed amount N 1 is printable hammer bank 16 in one stroke less (N 1 ≦ N 0), as it carries the paper feed amount N 1 minute printing paper 11.
[0014]
Printing paper 11 used in dot printers is diversified year by year, such as salary details and courier slips. For this reason, the use frequency of the printing paper 11 in which a number of copying papers are stacked is increasing. In particular, when printing on a courier slip, not only characters but also barcodes, company logos, etc. are clearly printed.
[0015]
Further, the printing paper 11 used by the user is often a printing paper 11 prepared with a special specification and is more expensive than general-purpose paper. Therefore, it is necessary to use the printing paper 11 without waste.
[0016]
For these reasons, in order to improve the sheet settling accuracy and line feed accuracy near the end of the sheet, the sheet feed stop sheet position accuracy decrease caused by the tension decrease due to the weight decrease of the print sheet 11 is suppressed without changing the sheet tension setting value. This is the issue.
[0017]
[Means for Solving the Problems]
The poor line feed accuracy near the end of the paper is caused by a decrease in tension due to a decrease in the weight of the printing paper 11, and the balance is lost because the inertia force generated by the paper feed tries to move further upward after the paper feed is stopped. Therefore, if the paper feed amount is made constant, the generated inertial force becomes constant and the paper stop position accuracy is stabilized. Therefore, when the paper end sensor 19 is detected, the paper feed amount is devised so as to be sent at a constant value. Specifically, in the vicinity of the end of the paper, the paper set accuracy and line feed accuracy become worse as the paper feed amount increases due to a decrease in the weight of the print paper 11. Therefore, the paper feed after detection by the paper end sensor 19 defines the maximum paper feed amount with the maximum vertical dot number N 0 of the hammer bank 16 that can be printed in one stroke as the end sense divided paper feed amount N div , and more. The paper feed amount is divided, and the paper feed amount immediately before printing is unified to N div , so that the paper set accuracy and line feed accuracy are stabilized.
[0018]
In view of the above, in the present invention, a hammer bank equipped with a plurality of printing elements, a shuttle mechanism that reciprocates the hammer bank in the digit direction, and intermittently transporting printing paper to the hammer bank A paper feed mechanism section, a brake mechanism section that is upstream of the paper conveyance from the hammer bank and that constantly applies tension to the print paper, and a paper end sensor that is located near the brake mechanism section and senses the end of the print paper. In the dot line printer, when the paper feed amount in the forward direction of paper transport after the paper end sensor senses the end of the paper is greater than or equal to the specified value, the paper is transported divided by the specified value. When there is a remaining paper feed amount when the paper feed amount is divided for each specified value, the divided paper is conveyed for each specified value after the remaining paper feed amount is conveyed.
[0019]
Further, in the present invention, when the paper feed amount in the forward direction of paper transport after sensing the paper end sensor is less than a specified value, the paper feed amount that is less than the specified value is transported in the direction opposite to the paper transport direction, Next, the paper was conveyed in the forward direction by the specified value.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows a paper feed profile after sensing a paper end sensor as an example of the present invention.
[0021]
After the paper end sensor senses when the sheet feeding amount N 2 (N 2 is any integer) executes, when the paper feed amount N 2 termination sensing split paper feed amount N div (N div ≦ N 2 ) above, first, The paper feed amount N 2 is divided by the end detection divided paper feed amount N div , and the number of divisions S, the division remaining feed amount N A (S is an integer and a quotient of N 2 / N div , N A is an integer and N 2 / N Calculate the remainder of the div ).
[0022]
Next, as a result of calculating the division number S and the division surplus feed amount N A , when there is no division surplus feed amount (N A = 0), the terminal detection divided paper feed amount N div is performed S division times. On the other hand, when there is a division remainder amount (N A ≠ 0), first, the division remainder feed amount N A paper feed is performed, and then the terminal detection divided paper feed amount N div is performed S times.
[0023]
On the other hand, when the paper feed amount N 2 is smaller than the end detection divided paper feed amount N div (N div > N 2 ), the paper feed amount (N 2 −N div ) is less than the end detection divided paper feed amount N div. The paper is fed in the reverse direction, and thereafter, the paper is fed by the end detection divided paper feed amount Ndiv .
[0024]
Printing is performed up to the end of the printing paper 11 while the printer control unit 10 repeatedly performs the paper feed amount dividing process as described above.
[0025]
【The invention's effect】
As described above, according to the present invention, since the paper feeding accuracy after sensing the paper end sensor is stabilized, it is possible to improve the paper setting accuracy and line feed accuracy.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a paper feed profile after sensing a paper end sensor as an example of the present invention.
FIG. 2 is an explanatory diagram of a paper feed profile after sensing a conventional paper end sensor.
FIG. 3 is a schematic perspective view showing an outline of a dot line printer.
[Explanation of symbols]
In the figure, 10 is a printer controller, 11 is printing paper, 12 is a paper feed mechanism, 13 is a platen, 14 is a ribbon separator, 15 is an ink ribbon, 16 is a hammer bank, 17 is a shuttle mechanism, and 18 is a brake mechanism. , 19 is a paper end sensor, and 20 is a paper feed motor.

Claims (3)

複数個の印字素子を搭載したハンマバンクと、該ハンマバンクを桁方向に往復移動させるシャトル機構部と、前記ハンマバンクへ印字用紙を間欠的に搬送するための紙送り機構部と、前記ハンマバンクより用紙搬送上流側にあって前記印字用紙に常時張力を与えるブレーキ機構部と、前記ブレーキ機構部近傍にあって前記印字用紙の終端を感知する用紙終端センサを有するドットラインプリンタにおいて、
前記用紙終端センサが用紙の終端を感知した後の用紙搬送の順方向への紙送り量が規定値以上の場合、規定値毎に分割して用紙搬送することを特徴とするドットラインプリンタの紙送り制御方法。
A hammer bank having a plurality of printing elements mounted thereon, a shuttle mechanism for reciprocating the hammer bank in the digit direction, a paper feed mechanism for intermittently feeding printing paper to the hammer bank, and the hammer bank In a dot line printer having a brake mechanism unit that always applies tension to the printing paper on the upstream side of the paper conveyance, and a paper end sensor that detects the end of the printing paper near the brake mechanism unit,
The paper of the dot line printer, wherein the paper feed amount in the forward direction of paper transport after the paper end sensor senses the paper end is equal to or greater than a specified value, and the paper is transported divided by specified value Feed control method.
請求項1記載のドットラインプリンタの紙送り制御方法において、
前記紙送り量を規定値毎に分割した際に残余紙送り量がある場合には、該残余紙送り量の用紙搬送を実施した後、規定値毎の分割用紙搬送を行なうことを特徴とするドットラインプリンタの紙送り制御方法。
In the paper feed control method of the dot line printer according to claim 1,
When there is a remaining paper feed amount when the paper feed amount is divided for each specified value, the divided paper is conveyed for each specified value after the remaining paper feed amount is transported. A paper feed control method for dot line printers.
複数個の印字素子を搭載したハンマバンクと、該ハンマバンクを桁方向に往復移動させるシャトル機構部と、前記ハンマバンクへ印字用紙を間欠的に搬送するための紙送り機構部と、前記ハンマバンクより用紙搬送上流側にあって前記印字用紙に常時張力を与えるブレーキ機構部と、前記ブレーキ機構部近傍にあって前記印字用紙の終端を感知する用紙終端センサを有するドットラインプリンタにおいて、
前記用紙終端センサ感知後の用紙搬送の順方向への紙送り量が規定値未満の場合、該規定値に足らない紙送り量分を用紙搬送方向と逆方向に搬送し、次いで規定値分用紙搬送の順方向へ用紙搬送することを特徴とするドットラインプリンタの紙送り制御方法。
A hammer bank having a plurality of printing elements mounted thereon, a shuttle mechanism for reciprocating the hammer bank in the digit direction, a paper feed mechanism for intermittently feeding printing paper to the hammer bank, and the hammer bank In a dot line printer having a brake mechanism unit that always applies tension to the printing paper on the upstream side of the paper conveyance, and a paper end sensor that detects the end of the printing paper near the brake mechanism unit,
If the paper feed amount in the forward direction of the paper transport after sensing the paper end sensor is less than a specified value, the paper feed amount that is less than the specified value is transported in the direction opposite to the paper transport direction, and then the paper for the specified value A paper feed control method for a dot line printer, characterized in that the paper is conveyed in the forward direction of conveyance.
JP2001148876A 2001-05-18 2001-05-18 Paper feed control method for dot line printer Expired - Fee Related JP4006673B2 (en)

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