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JP4011271B2 - Tunnel excavator - Google Patents
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JP4011271B2 - Tunnel excavator - Google Patents

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Publication number
JP4011271B2
JP4011271B2 JP2000235714A JP2000235714A JP4011271B2 JP 4011271 B2 JP4011271 B2 JP 4011271B2 JP 2000235714 A JP2000235714 A JP 2000235714A JP 2000235714 A JP2000235714 A JP 2000235714A JP 4011271 B2 JP4011271 B2 JP 4011271B2
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valve
earth
skin plate
pipe
partition wall
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JP2002047892A5 (en
JP2002047892A (en
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啓能 稲葉
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Okumura Corp
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Okumura Corp
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Description

【0001】
【発明の属する技術分野】
本発明は地中に小口径管体を埋設するためのトンネルを掘削するトンネル掘削機に関するものである。
【0002】
【従来の技術】
従来から、小口径下水管等の管体を地中に埋設するには、トンネル掘削機に一定長さを有する管体を順次、後続させてトンネル掘削機の掘進に従って地中に推進、埋設していくことが行われている。このトンネル掘削機において、掘削土砂を排土管を通じてトンネル後方に排出するように構成している場合には、その排土管の先端部にピンチバルブを設けて掘削停止時に該ピンチバルブを閉止することにより、カッタヘッドの背面側における土砂室を所定の泥土圧に維持して切羽の安定を図ると共に排土管の点検や目詰まりの処理を可能にし、さらに、該ピンチバルブの開度を調整することにより排土量や泥土圧、泥水圧等の調整を行っている。
【0003】
上記ピンチバルブは通常、トンネル掘削機のスキンプレート内に設けられているが、特に、泥土圧シールドにおいては該ピンチバルブをスキンプレートの前部における隔離の後方近傍部に配設している。その理由は、カッタヘッドによって掘削された土砂を該カッタヘッドと上記隔壁との間に形成している土砂室に取り込み、該土砂室内の泥土圧を利用して土砂を後方に送り出す時に、泥土は泥水よりも粘度が大きくて流動性に乏しいため、その泥土圧により泥土を後方に圧送可能な長さが短くなり、その長さよりも後方にピンチバルブを配設すると、このピンチバルブよりも前方の切羽側で土砂の閉塞が発生するからである。
【0004】
【発明が解決しようとする課題】
しかしながら、ピンチバルブを設置する隔離の後方近傍部におけるスキンプレート内には、各種の機器類や多数の部品が設けられてあり、特に、直径が30〜60cm程度の小径のトンネル掘削機においては、これらの機器類や部品が密集状態に配設されているため作業空間が著しく制限され、ピンチバルブの保守、点検やピンチバルブが故障した時の補修が困難であるという問題点がある。
【0005】
さらに、ピンチバルブの設置部には排土管の継手部が集中していて管内の圧力が急激に増大した場合にはこの継手部から排土が噴出したり、或いは、ピンチバルブが破損して取り替える場合に排土が噴発して機内を汚損し、駆動手段や計測機器等の各種の機器類に悪影響を及ぼす虞れがあるという問題点があった。
【0006】
本発明はこのような問題点に鑑みてなされたもので、その目的とするところは、バルブの取り替え時等において排土が噴発してもその噴発排土による機内の汚損を防止すると共にバルブの交換等が容易に行えるようにしたトンネル掘削機を提供するにある。
【0007】
【課題を解決するための手段】
上記目的を達成するために本発明のトンネル掘削機は、請求項1に記載したように、筒状のスキンプレートと、このスキンプレートの前部に配設された隔壁と、該隔壁前方のスキンプレート前端開口部に配設された回転掘削部と、この回転掘削部と隔壁間に形成された土砂室と、隔壁に設けられた排土口を通じて送り出される上記土砂室内の土砂を後方に排出する排土管とを備えたトンネル掘削機であって、上記隔壁に設けている排土口の後方側にスキンプレートの内部と遮断されているバルブ設置室を形成し、このバルブ設置室内に設置したバルブの前後開口端に接続短管を一体に連結して前側の接続短管と後側の接続短管とを上記排土口と排土管にそれぞれ連通させていることを特徴としている。
【0008】
上記トンネル掘削機において、請求項2に係る発明は、バルブ設置室をスキンプレートの一部に形成した開口部を通じてスキンプレート外に臨ませた構造としている。
【0009】
さらに、請求項3に係る発明は、上記バルブの後側接続短管はバルブ設置室の後壁に設けた貫通孔に、バルブの前側接続短管はバルブ設置室の前壁に設けた排土口にそれぞれ回転自在に挿嵌され且つ少なくとも一方の接続短管を管軸方向に移動可能に構成している。
【0010】
【作用】
トンネル掘削機の回転掘削部によって掘削された土砂は、該回転掘削部と隔壁との間の土砂室内に取り込まれたのち、隔壁に設けている排土口からバルブを通じて排土管に送り出され、排土管を通じて後方に排出される。この際、バルブの開度を調整することによって上記土砂室内の泥土圧が所定圧に設定されてあり、その泥土圧によって切羽を抑えて切羽の安定を図っていると共に土砂室内の泥土を該泥土圧により排土口を通じてバルブ側に積極的に押し出す作用を行わせている。
【0011】
このトンネル掘削機による掘削中に、泥土圧の急激な増大等によってバルブの前後接続短管部分から泥土がバルブ設置室内に噴発しても、該バルブ設置室は防水カバーによってこの防水カバー外のスキンプレート内と遮断しているので、機器類や多数の部品が配設されている隔壁後方部のスキンプレート内に泥土が飛び散ったり、流入するのを防止することができ、機器類や部品等を汚損する虞れはない。
【0012】
また、請求項2に記載したように、上記バルブ設置室をスキンプレートの一部に形成した開口部を通じてスキンプレート外に臨ませた構造としておくことにより、バルブの補修や取り替えの必要が生じた時には、トンネル掘削機を発進立坑内に引き出したのち、スキンプレート内に配設している機器類に関係なく、スキンプレートの外側から上記開口部を通じてバルブのみを容易に外部に取り出すことができ、その補修や取り替え作業が簡単に行えるものであり、この作業時においても、漏出する泥土がバルブ設置室内からスキンプレート外に排出されて機内を汚損することはない。
【0013】
さらに、請求項3に係る発明によれば、バルブの後側接続短管はバルブ設置室の後壁に設けた貫通孔に、バルブの前側接続短管はバルブ設置室の前壁に設けた貫通孔にそれぞれ回転自在に挿嵌され且つ少なくとも一方の接続短管を管軸方向に移動可能に構成しているので、スキンプレートの外部からのバルブの取付け、取り外し作業が簡単且つ確実に行えると共にバルブ本体と前後接続短管とを締結しているボルトの除去作業やボルトによる締結作業も能率よく行えて作業性が著しく向上するものである。
【0014】
【発明の実施の形態】
次に本発明の具体的な実施の形態を図面について説明すると、1は直径が30〜60cmの小径トンネル掘削機Aの胴体部を形成している筒状のスキンプレートで、その前端開口部にカッターヘッドからなる回転掘削部2を配設していると共に、この回転掘削部2の後方近傍部におけるスキンプレート1の前部に該回転掘削部2側と機内の後方側とを区画した隔壁3を配設して回転掘削部2の後面と隔壁3の前面間の空間部を土砂室4に形成してあり、さらに、上記隔壁3の下部にこの隔壁3の後面側から上記土砂室4内に連通した排土口5を設けて該排土口5をバルブ設置室6内に設置したエアピンチバルブ7を通じて排土管8に連通させている。
【0015】
上記スキンプレート1は前後のスキンプレート部1A、1Bに二分割されてあり、前側のスキンプレート部1Aに上記隔壁3の外周部を一体に固着していると共に該前側スキンプレート部1Aの後端部に仕切壁9を固着して隔壁3とこの仕切壁9との間の空間部を機器類配設室10に形成し、この機器類配設室10の下部内に上記バルブ設置室6が設けられている。また、仕切壁9の下部には、上記隔壁3の下部に設けている排土口5の後方に対向させて該排土口5と同一中心線上に前後面間に貫通した貫通孔11を設けてあり、この貫通孔11の後部内に上記排土管8の前端部を挿嵌させてエアピンチバルブ7の後端に連通させている。
【0016】
また、上記バルブ設置室6は、その上周壁部を機器類配設室10の下部に配設したドーム状に湾曲した防水カバー12によって形成していると共に、該防水カバー12の前後端面を上記前壁としての隔壁3と後壁としての仕切壁9との対向面下部に水密に接合、固着して隔壁3と仕切壁9及び防水カバー12によって囲まれた空間部により形成されてあり、従って、バルブ設置室6は防水カバー12によって該防水カバー12外の機器類配設室10と区画され、遮断されている。さらに、バルブ設置室6の下端は上記防水カバー12の下端によって囲まれている前側スキンプレート部1Aの下周部を切除することによって開口し、該開口部13を通じてスキンプレート外に臨んであり、この開口部13に閉止板14をボルトによって着脱可能に装着している。
【0017】
バルブ設置室6内に配設された上記エアピンチバルブ7は、図3に示すように両端にフランジ部7a、7aを有する円筒形状のケーシング7Aの内周面に接して両端部をケーシング7Aのフランジ部7a、7aに円環状挟持板7C、7Cによって挟着され且つボルト15によって固着された円筒形状のゴム製弁体7Bを配設し、このゴム製弁体7Bとケーシング7Aとの間にケーシング7Aの長さ方向に中央部適所に穿設したエアポート7Dを通じて外部から該エアポート7Dに連結、連通したホース7Eに圧力空気を供給することにより、弁体7B対向面を二点鎖線で示すように偏平状に変形、圧接させて閉弁させるように構成している。
【0018】
また、上記エアピンチバルブ7の前後開口端には上記隔壁3の下部に設けている排土口5と仕切壁9の下部に設けている貫通孔11にそれぞれ環状パッキン材18、19を介して回転自在に挿嵌した接続短管16、17が一体に取付けられている。これらの接続短管16、17において、前側の接続短管16にはその後端部に上記前側の円環状挟持板7Cの前面に当接してこの円環状挟持板7Cに上記ボルト15によって一体に固着されたフランジ部16a を設けてあり、後側の接続短管17にはその前端部に上記後側の円環状挟持板7Cの後面に当接してこの円環状挟持板7Cに上記ボルト15によって一体に固着されたフランジ部17a を設けている。
【0019】
さらに、前側の接続短管16の長さを後側の接続短管17の長さよりも長く形成していると共に、これらの前後接続短管16、17を取付けているエアピンチバルブ7の全長、即ち、前後接続短管16、17の開口端間の長さを上記排土口5と貫通孔11の対向開口端間の寸法よりも長く且つ前側接続短管16が排土口5にその長さの中程まで挿嵌した時に、後側接続短管17が貫通孔11の前端開口部から離脱し得る長さに形成している。
【0020】
また、これらの前後接続短管16、17を排土口5と貫通孔11に挿嵌させてエアピンチバルブ7をバルブ設置室10内に配設した状態において、前側接続短管16が必要以上に排土口5内に移動することによってエアピンチバルブ7が前進して後側接続短管17が貫通孔11から離脱するのを防止するために、後側接続短管17のフランジ部17a を貫通孔11の開口前端面に当接させた状態で前側接続短管16のフランジ部16a と排土口5の開口後端面との間にストッパー部材20を介在させ、エアピンチバルブ7の前後方向の移動を阻止して所定位置に配設するように構成している。このストッパ部材20はバルブ設置室6の開口部13を閉止した閉止板14の内面に一体に固着されてあり、バルブ設置室6内へのエアピンチバルブ7の配置後、開口部13を閉止板14によって閉止すると同時に前側接続短管16のフランジ部16a と排土口5の開口後端面との間にストッパー部材20を介在させてエアピンチバルブ7の前後妄動を阻止するようにしている。
【0021】
なお、後側接続短管17の長さを前側接続短管16の長さよりも長く形成しておいてもよく、要するにいずれか一方の接続短管を他方の接続短管よりも長く形成しておけばよい。
【0022】
上記カッタヘッドからなる回転掘削部2は、その回転シャフト2aの前後端部を上記隔壁3の中心部と仕切壁9の中心部に回転自在に支持されていると共に仕切壁9の後面に配設した駆動モータ21によって回転駆動させられると共に上記土砂室4内に突出した回転シャフト2aの前端部外周面に前端に向かって徐々に小径に形成されているインナコーン2bを固着し、このインナコーン2bに対向させて前側スキンプレート部1Aの前端部内周面に前端に向かって徐々に拡径させたアウタコーン2cを固着している。さらに、回転シャフト2aと一体に回転する上記インナコーン2bの後端面外周部には土砂室4内の泥土を攪拌する土砂掻き寄せ板2dを突設している。
【0023】
また、上記回転シャフト2aは剛性材料からなる円筒形状の保護カバー22によって被覆されてあり、この保護カバー22の前後両端面を隔壁3と仕切壁9との対向面中央部に固着して回転シャフト2aを保護していると共に後側スキンプレート部1Bからの推進力の一部を前側スキンプレート部1Aに伝達する役目も兼ね備えている。なお、上記ドーム形状の防水カバー12の上端部はこの保護カバー22の下周部に溶接等によって接合、固定している。
【0024】
さらに、上記機器類配設室10には、土砂室内の泥土圧を計測する土圧計23や地上の受信器に発信して位置を計測する磁力線発生装置(ゾンテ)24、トンネル掘削機Aのローリングとピッチングを計測するための二軸傾斜計25等の機器類が配設されてあり、さらに、この機器類配設室 10の天井壁を形成している前側スキンプレート部1Aの上周部に点検窓26を設けている。
【0025】
前側スキンプレート部1Aの後端部と後側スキンプレート部1Bの前端部とは互いに屈折自在に接合、連結してあり、後側スキンプレート部1Bの内周面に、周方向に所定間隔毎に複数本の方向修正ジャッキ27を装着し、これらの方向修正ジャッキ27のロッド先端を前側スキンプレート部1Aの上記仕切壁9の後面が外周部に連結している。
【0026】
上記排土管8はスキンプレート1における後側スキンプレート1Bの内底部上に配設され、その後端開口部を該後側スキンプレート1Bの後端に固着したリング状連結板28の下部に貫設している取付孔29に連通状態で支持させている。この連結板28は、埋設すべき最前部の小口径管体Bの前端開口部に一体に設けているリング状連結板30をボルト31によって連結させて該小口径管体Bをトンネル掘削機Aに後続させるように構成してあり、小口径管体Bはその後端開口部にもリング状連結板(図示せず)を一体に設けていて複数の小口径管体Bを順次、直列状に連結するように構成している。
【0027】
さらに、各小口径管体Bの上記前後連結板30の下部には上記排土管8と同一中心線上で連通する土砂排出管(図示せず)の前後開口端部を挿嵌、支持した連通孔32が設けられていて、排土管8から土砂排出管を通じて発進立坑C側に掘削土砂を排出するように構成してなる。なお、掘削土砂は土砂排出管の後端側に連結、連通させている真空ポンプ(図示せず)の吸引力によって行われ、排土管8の前端部には真空ポンプの吸引の補助する空気取込口8aが設けられている。
【0028】
このように構成したトンネル掘削機Aは、図4に示すように、発進立坑Cから到達立坑Dに向かって掘進させる。その掘進は回転掘削部2を回転させながらスキンプレート1の後端面に発進立坑C内に設置した前後移動台Fの当板fを当接させ、該移動台Fを発進立坑Cの後端部内に設置した複数本の推進ジャッキEのピストンロッドを伸長させて前進させることにより行われる。トンネル掘削機Aが一定長、地中に掘進すると、推進ジャッキEのピストンロッドを収縮させると共に移動台Fを後退させたのち、このトンネル掘削機Aのスキンプレート1の後端にスキンプレート1と略同径の小口径管体Bを連結し、該小口径管体Bの後端を推進ジャッキEにより上記同様に押し進めることによりこの小口径管体Bをトンネル掘削機Aによって掘削されたトンネル内に推進させる。以下、同様にしてトンネル掘削機Aが一定長、掘進する毎に小口径管体Bを接続する。
【0029】
トンネル掘削機Aの回転掘削部2によって掘削された土砂は土砂室内に取り込まれる。この際、、大塊土の場合にはインナコーン2bとアウタコーン2cにより細かく破砕して土砂室内に取り込み、泥土化させる。なお、掘削土砂が泥土状でない場合には、土砂室に適量の泥水を注入して土砂室内の土砂を均一な泥土に調製する。
【0030】
掘削された土砂が土砂室に充満してその圧力により切羽を抑えて該切羽地盤の崩壊を防止しながら回転掘削部2により掘削する。この土砂室内の泥土圧は該土砂室の後端排土口5に直接連通状態で接続しているエアピンチバルブ7の開度を調整することにより行われると共にその泥土圧によって排土口5からエアピンチバルブ7側に泥土を送り出す。この時、土砂室からエアピンチバルブ7までの泥土押し出し通路である排土口5と前側接続短管16との長さは極めて短いために、土砂室内の泥土圧によって確実且つ円滑に所定量の掘削土砂(泥土)をエアピンチバルブ7内に送り出すことができる。なお、エアピンチバルブ7の開度の調整は、ホース7Eを通じて圧縮空気を供給することによって弁体7Bの対向面間の幅を縮小させ、該圧縮空気を排除することによってその幅を拡大することによって行われる。
【0031】
排土口5からエアピンチバルブ7の前側接続短管16内を通じて該エアピンチバルブ7内にまで送り出された掘削土砂は、このエアピンチバルブ7の後側接続短管17内からこの後側接続短管17を回転自在に挿嵌させている貫通孔11を通じて該貫通孔11に前端部を挿嵌させている排土管8に送り出され、排土管8からこの排土管8に直列状に連通している小口径管体B内の土砂排出管を通じて発進立坑C側に排出される。この土砂の排出は発進立坑C側に設置した真空ポンプを作動させることにより土砂排出管を通じて排土管8内に吸引力を発生させ、その吸引力によりエアピンチバルブ7内に達した上記掘削土砂を排土管8内に取り込むことによって行われる。
【0032】
このように、土砂室4内の掘削土砂を排土口5からエアピンチバルブ7、排土管8を通じて後方に送り出してながらトンネル掘削機Aによって前方地盤を掘進するものであるが、その掘進中に、掘削土砂の詰まりや土砂室4側の泥土圧の急激な上昇、或いは、エアピンチバルブ7の破損によって掘削土砂である泥土が接続短管部分から噴発する事態が発生する場合がある。しかしながら、前後接続短管16、17を含めてエアピンチバルブ7は防水カバー12と隔壁3及び仕切壁9とで囲まれたバルブ設置室6内に配設されているため、噴発した泥土はこのバルブ設置室6内に滞留して防水カバー12外の機器類配設室10内へは飛び散ることはなく、機器類配設室10内に配設している機器類23〜25や各種部品等を汚損する虞れはない。
【0033】
また、エアピンチバルブ7の補修や取り替えを行う場合には、バルブ設置室6の開口部13を閉止している閉止板14を取り外したのち、エアピンチバルブ7の前後接続短管16、17のフランジ部16a 、17a をエアピンチバルブ7のケーシング7Aの前後フランジ部7a、7aからこれらのフランジ部同士を連結、固定している複数本のボルト15を取り外すことにより分離させ、エアピンチバルブ7のケーシング7Aと前後接続短管16、17とを別々にしてバルブ設置室6から取り出し、エアピンチバルブ7の補修、或いは、新たなエアピンチバルブとの取り替えを行うものである。
【0034】
このエアピンチバルブ7の撤去時において、前後接続短管16、17は隔壁3に設けている排土口5と仕切壁9に設けている貫通孔11に対してそれぞれ回動自在に挿嵌しているので、エアピンチバルブ7の前後フランジ部7a、7aと前後接続短管16、17のフランジ部16a 、17a との円周方向の複数箇所を連結している複数本のボルト15を、前後接続短管16、17を回動させて順次、手前側、即ち、バルブ設置室6の開口部13側に移動させて確実且つ円滑にボルト取り外し作業を行うことができる。なお、エアピンチバルブ7のケーシング7Aから前後接続短管16、17を取り外すことなく、いずれか一方を取り外せば、バルブ設置室6からエアピンチバルブ7を取り出すことができる。
【0035】
こうして補修したエアピンチバルブ7、或いは新たなエアピンチバルブ7をバルブ設置室6内に配設するには、まず、前側の接続短管16を排土口5に挿嵌させた状態にしてエアピンチバルブ7をバルブ設置室6内に挿入して該エアピンチバルブ7の前側フランジ部7aをこの接続短管16のフランジ部16a にボルト15によって連結し、次いで、前側接続短管16を排土口5に大きく挿嵌させた状態にしてエアピンチバルブ7の後端と貫通孔11の前端面との隙間を広くし、この隙間に後側接続短管17を挿入してそのフランジ部17a をエアピンチバルブ7の後側フランジ部7aにボルト15により連結し、しかるのち、前側接続短管16を後退させながら後側接続短管17を貫通孔11に挿嵌させることにより行う。この場合も、エアピンチバルブ7を回動させて連結すべきフランジ部同士のボルト連結孔を手前側に順次移動させることによってボルト15による連結作業が簡単且つ能率よく行えるものである。なお、エアピンチバルブ7の取り付けは、エアピンチバルブ7に予め後側接続短管17をボルト15により連結しておいたものを前側接続短管16が挿嵌されたバルブ設置室内に配設するようにしてもよい。
【0036】
上記エアピンチバルブ7の補修作業や取替作業は、トンネルを掘削する前やトンネルを掘削後において立坑内等で行うことができるが、トンネルの掘削中においてエアピンチバルブ7が故障した場合には、一旦、トンネル掘削機Aを発進立坑C側に引き戻して発進立坑C内で行う。なお、トンネル掘削機Aは上述したように直径が30〜60cmの小径掘削機であって、バルブ設置室6の空間、即ち、スキンプレート1から回転シャフト2aに達する防水カバー12の凹部の深さが大きくとれなく、そのため、エアピンチバルブ7や接続短管16、17のフランジ部をバルブ設置室6内に収納し切れなくなるので、図2に示すように、これらのフランジ部の上下部を水平状に切除33している。この場合、前後接続短管16、17がエアピンチバルブ7と一体に排土口5と貫通孔11に対して回動自在に構成しているので、上記フランジ部に形成している上下切除部33を確実に狭い空間部の回転シャフト2a側とスキンプレート側とに向けた状態に位置させることができる。
【0037】
上記実施の形態では、バルブ設置室6の前壁として隔壁3を、後壁として仕切壁9を用いたが、本発明はこれに限らず、バルブ設置室6の前後壁を隔壁や仕切壁と兼用することなく独立して設けてもよい。さらに、上記実施の形態では、エアピンチバルブ7の補修、取り替えの際、前後接続短管16、17も一緒に取り外し、再取付けを行うよう説明したが、本発明はこれに限らず、前後接続短管16、17はトンネル掘削機に残したままでエアピンチバルブ7のみを取り出し、再取付けをするようしてもよく、この場合、前後接続短管16、17の長さを特に限定する必要はなく、少なくとも一方の接続短管が前後動可能となっておればよい。
【0038】
【発明の効果】
以上のように本発明のトンネル掘削機によれば請求項1に記載したように、筒状のスキンプレートと、このスキンプレートの前部に配設された隔壁と、該隔壁前方のスキンプレート前端開口部に配設された回転掘削部と、この回転掘削部と隔壁間に形成された土砂室と、隔壁に設けられた排土口を通じて送り出される上記土砂室内の土砂を後方に排出する排土管とを備えたトンネル掘削機であって、上記隔壁に設けている排土口の後方側に、防水カバーによって該防水カバー外のスキンプレート内と遮断しているバルブ設置室を形成し、このバルブ設置室内に設置したバルブの前後開口端に接続短管を一体に連結して前側の接続短管を上記排土口に、後側の接続短管を上記排土管の前端にそれぞれ連通させているので、排土口にバルブを直接的に連通させた構造となって、土砂室内の泥土圧により排土口を通じて泥土をバルブ内にまで確実に送り出すことができる。
【0039】
さらに、バルブ設置室は防水カバーによってこの防水カバー外のスキンプレート内と遮断されているので、トンネル掘削機による掘削中に、泥土圧の急激な増大等によってバルブの前後接続短管部分から泥土がバルブ設置室内に噴発しても、機器類や多数の部品が配設されている隔壁後方部のスキンプレート内に泥土が飛び散ったり、流入するのを防止することができ、機器類や部品等を汚損する虞れはない。
【0040】
また、請求項2に係る発明によれば、上記バルブ設置室をスキンプレートの一部に形成した開口部を通じてスキンプレート外に臨ませた構造としているので、バルブの補修や取り替えの必要が生じた時には、スキンプレート内に配設している機器類に関係なく、スキンプレートの外側から上記開口部を通じてバルブのみを容易に外部に取り出すことができ、その補修や取り替え作業が簡単に行えるものであり、この作業時においても、漏出する泥土がバルブ設置室内からスキンプレート外に排出されて機内を汚損することはない。
【0041】
請求項3に係る発明によれば、バルブの前側接続短管と後側接続短管とを、上記排土口とバルブ設置室の後壁を形成している仕切壁に設けた貫通孔とにそれぞれ回転自在に挿嵌し且ついずれか一方の接続短管を他方の接続短管よりも長く形成してバルブを管軸方向に移動させることにより排土口と貫通孔に対する前後接続短管の着脱を行うように構成しているので、スキンプレートの外部からのバルブの取付け、取り外し作業が簡単且つ確実に行えると共にバルブ本体と前後接続短管とを締結しているボルトの除去作業やボルトによる締結作業も能率よく行えて作業性が著しく向上するものである。
【図面の簡単な説明】
【図1】トンネル掘削機の縦断側面図、
【図2】その前側スキンプレート部の縦断正面図、
【図3】エアピンチバルブの簡略縦断側面図、
【図4】トンネル施工状態を示す簡略側面図。
【符号の説明】
1 スキンプレート
2 回転掘削部
3 隔壁
4 土砂室
5 排土口
6 バルブ設置室
7 エアピンチバルブ
8 排土管
9 仕切壁
10 機器類配設室
11 貫通孔
12 防水カバー
16、17 接続短管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tunnel excavator for excavating a tunnel for burying a small-diameter pipe body in the ground.
[0002]
[Prior art]
Conventionally, in order to embed pipes such as small-diameter sewage pipes in the ground, pipes having a certain length are sequentially followed by tunnel excavators and propelled and buried in the ground according to the excavation of the tunnel excavator. Is going on. In this tunnel excavator, when excavated sediment is configured to be discharged to the rear of the tunnel through the discharge pipe, a pinch valve is provided at the tip of the discharge pipe, and the pinch valve is closed when excavation is stopped. By maintaining the earth and sand chamber on the back side of the cutter head at a predetermined mud pressure, the face can be stabilized, the drainage pipe can be inspected and clogged, and the pinch valve opening is adjusted. It adjusts the amount of soil discharged, mud pressure, mud pressure, etc.
[0003]
The pinch valve is usually provided in the skin plate of the tunnel excavator. In particular, in the mud pressure shield, the pinch valve is disposed in the vicinity of the rear of the isolation at the front part of the skin plate. The reason is that when the earth and sand excavated by the cutter head is taken into the earth and sand chamber formed between the cutter head and the partition wall, and the mud is sent back using the mud pressure in the earth and sand chamber, Since the viscosity of the mud is larger and the fluidity is poorer than the mud water, the length of the mud pressure that can be pumped backward is shortened by the mud pressure, and if a pinch valve is arranged behind the length, the front of the pinch valve is placed. This is because sediment blockage occurs on the face side.
[0004]
[Problems to be solved by the invention]
However, in the skin plate in the vicinity of the rear part of the isolation where the pinch valve is installed, various devices and a large number of parts are provided, particularly in a tunnel excavator with a diameter of about 30 to 60 cm, Since these devices and parts are arranged in a dense state, the working space is remarkably limited, and there is a problem that maintenance and inspection of the pinch valve and repair when the pinch valve fails are difficult.
[0005]
Furthermore, when the pressure inside the pipe suddenly increases due to the concentration of the joint part of the drainage pipe in the installation part of the pinch valve, the soil discharges from this joint part or the pinch valve is damaged and replaced. In some cases, the discharged soil erupts and contaminates the interior of the machine, which may adversely affect various devices such as driving means and measuring devices.
[0006]
The present invention has been made in view of such problems, and the object of the present invention is to prevent the inside of the machine from being soiled by the discharged soil even when discharged soil is ejected at the time of replacement of the valve. It is to provide a tunnel excavator that can be easily replaced.
[0007]
[Means for Solving the Problems]
  In order to achieve the above object, a tunnel excavator according to the present invention includes a cylindrical skin plate, a partition wall disposed in front of the skin plate, and a skin in front of the partition wall. The rotary excavation part disposed in the front opening of the plate, the earth and sand chamber formed between the rotary excavation part and the partition, and the earth and sand in the earth and sand chamber sent out through the discharge port provided in the partition are discharged backward. A tunnel excavator provided with a soil discharge pipe, wherein a valve installation chamber that is cut off from the inside of the skin plate is formed on the rear side of the soil discharge port provided in the partition wall, and the valve installed in the valve installation chamber The connecting short pipe is integrally connected to the front and rear opening ends of the front connecting short pipe and the rear connecting short pipe.With the exitIt is characterized by the fact that it communicates with the earth removal pipe.
[0008]
In the tunnel excavator, the invention according to claim 2 has a structure in which the valve installation chamber is exposed to the outside of the skin plate through an opening formed in a part of the skin plate.
[0009]
  Further, in the invention according to claim 3, the rear connection short pipe of the valve is provided in a through hole provided in the rear wall of the valve installation chamber, and the front connection short pipe of the valve is provided in the front wall of the valve installation chamber.Earth exitAnd at least one of the connecting short tubes is configured to be movable in the tube axis direction.
[0010]
[Action]
The earth and sand excavated by the rotary excavation part of the tunnel excavator is taken into the earth and sand chamber between the rotary excavation part and the bulkhead, and then sent from the drainage port provided in the bulkhead to the earthpipe through the valve. It is discharged backward through the clay pipe. At this time, the mud pressure in the earth and sand chamber is set to a predetermined pressure by adjusting the opening of the valve. The mud pressure suppresses the face and stabilizes the face, and the mud in the earth and sand room is removed. The pressure is positively pushed out to the valve side through the discharge port.
[0011]
During excavation by this tunnel excavator, even if mud is sprayed into the valve installation chamber from the short pipe connecting part of the valve due to a sudden increase in mud pressure, the valve installation chamber is protected by a waterproof cover. Since it is cut off from the inside of the plate, mud soil can be prevented from scattering and flowing into the skin plate at the rear of the partition wall where equipment and many parts are arranged. There is no risk of fouling.
[0012]
In addition, as described in claim 2, the valve installation chamber has a structure that faces the outside of the skin plate through an opening formed in a part of the skin plate, so that the valve needs to be repaired or replaced. Sometimes, after pulling the tunnel excavator into the start shaft, regardless of the equipment arranged in the skin plate, only the valve can be easily taken out from the outside of the skin plate through the opening, The repair and replacement work can be easily performed, and even during this work, the leaked mud is not discharged from the valve installation chamber to the outside of the skin plate, and the inside of the machine is not polluted.
[0013]
Furthermore, according to the invention of claim 3, the rear connection short pipe of the valve is a through hole provided in the rear wall of the valve installation chamber, and the front connection short pipe of the valve is a through hole provided in the front wall of the valve installation chamber. Since each of the connecting short pipes is rotatably inserted in the holes and is movable in the pipe axis direction, the valve can be easily and reliably attached and detached from the outside of the skin plate, and the valve The work of removing the bolts that fasten the main body and the front and rear connecting short pipes and the work of fastening with the bolts can be performed efficiently, and the workability is remarkably improved.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Next, a specific embodiment of the present invention will be described with reference to the drawings. Reference numeral 1 denotes a cylindrical skin plate which forms a body portion of a small diameter tunnel excavator A having a diameter of 30 to 60 cm, and has a front end opening. A partition 3 is provided with a rotary excavation part 2 composed of a cutter head, and partitions the rotary excavation part 2 side and the rear side in the machine at the front part of the skin plate 1 in the vicinity of the rear of the rotary excavation part 2. A space between the rear surface of the rotary excavation unit 2 and the front surface of the partition wall 3 is formed in the earth and sand chamber 4, and the lower part of the partition wall 3 is formed in the earth and sand chamber 4 from the rear surface side of the partition wall 3. The earth discharge port 5 communicated with the earth discharge pipe 5 is provided, and the earth discharge port 5 communicates with the earth discharge pipe 8 through the air pinch valve 7 installed in the valve installation chamber 6.
[0015]
The skin plate 1 is divided into two front and rear skin plate portions 1A and 1B. The outer peripheral portion of the partition wall 3 is integrally fixed to the front skin plate portion 1A and the rear end of the front skin plate portion 1A. A partition wall 9 is fixed to the part, and a space between the partition wall 3 and the partition wall 9 is formed in the equipment installation chamber 10, and the valve installation room 6 is provided in the lower part of the equipment installation chamber 10. Is provided. In addition, a through hole 11 is provided in the lower part of the partition wall 9 so as to face the rear of the earth discharge port 5 provided in the lower part of the partition wall 3 and penetrates between the front and rear surfaces on the same center line as the earth discharge port 5. The front end portion of the soil discharge pipe 8 is inserted into the rear portion of the through hole 11 and communicated with the rear end of the air pinch valve 7.
[0016]
In addition, the valve installation chamber 6 is formed by a waterproof cover 12 whose upper peripheral wall portion is curved in a dome shape disposed in the lower part of the equipment installation chamber 10, and the front and rear end surfaces of the waterproof cover 12 are the front and rear surfaces. It is formed by a space surrounded by the partition wall 3, the partition wall 9, and the waterproof cover 12 by being watertightly joined and fixed to the lower part of the opposing surface of the partition wall 3 as the wall and the partition wall 9 as the rear wall. The valve installation chamber 6 is separated from the equipment installation chamber 10 outside the waterproof cover 12 by a waterproof cover 12, and is shut off. Furthermore, the lower end of the valve installation chamber 6 is opened by cutting the lower peripheral portion of the front skin plate portion 1A surrounded by the lower end of the waterproof cover 12, and faces the outside of the skin plate through the opening portion 13. A closing plate 14 is detachably attached to the opening 13 with a bolt.
[0017]
As shown in FIG. 3, the air pinch valve 7 disposed in the valve installation chamber 6 is in contact with the inner peripheral surface of a cylindrical casing 7A having flange portions 7a, 7a at both ends, and both ends are connected to the casing 7A. A cylindrical rubber valve body 7B is disposed between the rubber valve body 7B and the casing 7A. The cylindrical rubber valve body 7B is disposed between the rubber valve body 7B and the casing 7A. By connecting pressurized air to the hose 7E that is connected to the air port 7D from the outside through an air port 7D that is drilled at an appropriate position in the center of the casing 7A in the longitudinal direction, the opposed surface of the valve element 7B is indicated by a two-dot chain line. It is configured so that the valve is closed by being deformed and pressed into a flat shape.
[0018]
Further, at the front and rear opening ends of the air pinch valve 7, the earth discharge port 5 provided at the lower part of the partition wall 3 and the through hole 11 provided at the lower part of the partition wall 9 are respectively connected via annular packing materials 18 and 19. Connection short pipes 16 and 17 that are rotatably inserted are integrally attached. In these connection short tubes 16, 17, the front connection short tube 16 is in contact with the front surface of the front annular sandwiching plate 7C at the rear end thereof, and is integrally fixed to the annular sandwiching plate 7C by the bolt 15 A flange 16a is provided, and the rear connecting short tube 17 is in contact with the rear surface of the rear annular sandwiching plate 7C at the front end thereof, and is integrated with the annular sandwiching plate 7C by the bolt 15. A flange portion 17a fixed to is provided.
[0019]
Further, the length of the front connection short pipe 16 is made longer than the length of the rear connection short pipe 17, and the entire length of the air pinch valve 7 to which these front and rear connection short pipes 16, 17 are attached, That is, the length between the opening ends of the front and rear connection short pipes 16 and 17 is longer than the dimension between the discharge opening 5 and the opposed opening end of the through hole 11, and the front connection short pipe 16 is extended to the discharge opening 5. The rear connection short tube 17 is formed in such a length that it can be detached from the front end opening of the through-hole 11 when inserted to the middle.
[0020]
In addition, when the front and rear connection short tubes 16 and 17 are inserted into the discharge port 5 and the through hole 11 and the air pinch valve 7 is disposed in the valve installation chamber 10, the front connection short tube 16 is more than necessary. In order to prevent the air pinch valve 7 from moving forward by moving into the discharge port 5 and detaching the rear connection short tube 17 from the through hole 11, the flange portion 17a of the rear connection short tube 17 is provided. A stopper member 20 is interposed between the flange portion 16a of the front connection short pipe 16 and the opening rear end surface of the earth discharge port 5 in the state of being in contact with the front end surface of the through-hole 11, so that the air pinch valve 7 is moved in the front-rear direction. Is configured to be disposed at a predetermined position. The stopper member 20 is integrally fixed to the inner surface of a closing plate 14 that closes the opening 13 of the valve installation chamber 6. After the air pinch valve 7 is disposed in the valve installation chamber 6, the opening 13 is closed. At the same time as closing by 14, a stopper member 20 is interposed between the flange portion 16 a of the front connection short pipe 16 and the opening rear end surface of the earth discharging port 5 to prevent the air pinch valve 7 from moving back and forth.
[0021]
The length of the rear connection short tube 17 may be formed longer than the length of the front connection short tube 16, in short, either one of the connection short tubes is formed longer than the other connection short tube. Just keep it.
[0022]
  The rotary excavation part 2 composed of the cutter head is rotatably supported at the center part of the partition wall 3 and the center part of the partition wall 9 at the front and rear ends of the rotary shaft 2a and disposed on the rear surface of the partition wall 9. The inner cone 2b that is gradually reduced in diameter toward the front end is fixed to the outer peripheral surface of the front end portion of the rotary shaft 2a that is driven to rotate by the drive motor 21 and protrudes into the earth and sand chamber 4. The outer cone 2c having a diameter gradually increased toward the front end is fixed to the inner peripheral surface of the front end portion of the front skin plate portion 1A. Further, the inner cone rotates integrally with the rotating shaft 2a.2bAn earth and sand scraping plate 2d for agitating the mud in the earth and sand chamber 4 is projected from the outer peripheral portion of the rear end face.
[0023]
The rotary shaft 2a is covered with a cylindrical protective cover 22 made of a rigid material, and both front and rear end surfaces of the protective cover 22 are fixed to the center of the opposing surface between the partition wall 3 and the partition wall 9 to rotate the rotary shaft. While protecting 2a, it also has a role of transmitting a part of the propulsive force from the rear skin plate portion 1B to the front skin plate portion 1A. The upper end of the dome-shaped waterproof cover 12 is joined and fixed to the lower peripheral portion of the protective cover 22 by welding or the like.
[0024]
  Furthermore, the equipment arrangement room 10 includes an earth and sand room.4Earth pressure gauge 23 for measuring mud pressure in the soil, magnetic line generator (Zonte) 24 for measuring the position by transmitting to a receiver on the ground, biaxial inclinometer 25 for measuring rolling and pitching of tunnel excavator A, etc. Equipment is installed, and thisEquipment installation room TenAn inspection window 26 is provided on the upper peripheral portion of the front skin plate portion 1A that forms the ceiling wall.
[0025]
The rear end portion of the front skin plate portion 1A and the front end portion of the rear skin plate portion 1B are joined and connected to each other so as to be able to be bent, and are arranged at predetermined intervals in the circumferential direction on the inner peripheral surface of the rear skin plate portion 1B. A plurality of direction correcting jacks 27 are attached to the front ends of the partition walls 9 of the front skin plate portion 1A and the rod ends of the direction correcting jacks 27 are connected to the outer peripheral portion.
[0026]
The earth removal pipe 8 is disposed on the inner bottom portion of the rear skin plate 1B in the skin plate 1, and the rear end opening portion is provided under the ring-shaped connecting plate 28 fixed to the rear end of the rear skin plate 1B. The mounting holes 29 are supported in communication. The connecting plate 28 is formed by connecting a ring-shaped connecting plate 30 integrally provided at the front end opening of the foremost small-diameter pipe body B to be embedded with a bolt 31 to connect the small-diameter pipe body B to the tunnel excavator A. The small-bore tube body B is integrally provided with a ring-shaped connecting plate (not shown) at the rear end opening portion, and a plurality of small-bore tube bodies B are sequentially arranged in series. It is configured to be connected.
[0027]
Further, a communication hole in which a front and rear opening end portion of a sediment discharge pipe (not shown) communicating with the soil discharge pipe 8 on the same center line is inserted and supported below the front and rear connection plate 30 of each small-diameter pipe body B. 32 is provided, and is configured to discharge excavated earth and sand from the earth discharge pipe 8 to the start shaft C side through the earth and sand discharge pipe. The excavated sediment is carried out by the suction force of a vacuum pump (not shown) connected to and communicated with the rear end side of the sediment discharge pipe, and the front end of the soil discharge pipe 8 has an air intake assisting the suction of the vacuum pump. A slot 8a is provided.
[0028]
As shown in FIG. 4, the tunnel excavator A configured as described above excavates from the start shaft C toward the arrival shaft D. In the excavation, while rotating the rotary excavating part 2, the abutment plate f of the front / rear moving base F installed in the start shaft C is brought into contact with the rear end surface of the skin plate 1 so that the mobile base F is placed in the rear end portion of the start shaft C. This is done by extending the piston rods of the plurality of propulsion jacks E installed in the forward direction. When the tunnel excavator A digs into the ground for a certain length, the piston rod of the propulsion jack E is contracted and the moving base F is retracted, and then the skin plate 1 and the skin plate 1 are connected to the rear end of the skin plate 1 of the tunnel excavator A. A small bore tube B having substantially the same diameter is connected, and the rear end of the small bore tube B is pushed forward by a propulsion jack E in the same manner as described above, so that the small bore tube B is excavated by the tunnel excavator A. To promote. In the same manner, each time the tunnel excavator A excavates for a certain length, the small-diameter pipe B is connected.
[0029]
  The earth and sand excavated by the rotary excavator 2 of the tunnel excavator A is a sediment chamber.4It is taken in. At this time, in the case of large block soil, it is crushed finely by the inner cone 2b and the outer cone 2c, and the earth and sand chamber4Take it in and muddy it. If the excavated sediment is not mud,4Inject a suitable amount of muddy water into the earth and sand chamber4The soil inside is made into uniform mud.
[0030]
  The excavated sediment is a sediment chamber4It is excavated by the rotary excavation part 2 while the face is suppressed by the pressure and the face ground is prevented from collapsing. This earth and sand room4The mud pressure inside is4This is performed by adjusting the opening degree of the air pinch valve 7 connected in direct communication with the rear end discharge port 5 and mud is sent from the discharge port 5 to the air pinch valve 7 side by the mud pressure. At this time, earth and sand room4Since the length of the soil discharge port 5 and the front side connecting short pipe 16 which is a mud extruding passage from the air to the air pinch valve 7 is extremely short,4A predetermined amount of excavated earth (mud) can be sent into the air pinch valve 7 reliably and smoothly by the mud pressure inside. The opening degree of the air pinch valve 7 is adjusted by supplying compressed air through the hose 7E.7BThis is done by reducing the width between the opposing surfaces and expanding the width by eliminating the compressed air.
[0031]
The excavated earth and sand sent from the discharge port 5 into the air pinch valve 7 through the front connection short pipe 16 of the air pinch valve 7 is connected to the rear side connection short pipe 17 of the air pinch valve 7. The short pipe 17 is fed through the through hole 11 into which the short pipe 17 is rotatably inserted, and is sent out to the earth discharging pipe 8 having the front end portion inserted into the through hole 11, and communicated in series with the earth discharging pipe 8 from the earth discharging pipe 8. It is discharged to the start shaft C side through the earth and sand discharge pipe in the small-diameter pipe body B. This earth and sand is discharged by operating a vacuum pump installed on the start shaft C side to generate a suction force in the earth discharge pipe 8 through the earth and sand discharge pipe, and the above-mentioned excavated earth and sand reaching the air pinch valve 7 by the suction force. It is carried out by taking it into the earth discharge pipe 8.
[0032]
In this way, the excavated soil in the earth and sand chamber 4 is excavated in the front ground by the tunnel excavator A while being sent rearward from the discharge port 5 through the air pinch valve 7 and the exhaust pipe 8. In some cases, mud mud that is excavated soil may erupt from the connecting short pipe portion due to clogging of excavated soil, a sudden increase in mud pressure on the sediment chamber 4 side, or damage to the air pinch valve 7. However, since the air pinch valve 7 including the front and rear connecting short pipes 16 and 17 is disposed in the valve installation chamber 6 surrounded by the waterproof cover 12, the partition wall 3 and the partition wall 9, It stays in the valve installation chamber 6 and does not scatter into the device installation chamber 10 outside the waterproof cover 12, but the devices 23 to 25 and various parts arranged in the device installation chamber 10 There is no risk of fouling.
[0033]
When repairing or replacing the air pinch valve 7, after removing the closing plate 14 closing the opening 13 of the valve installation chamber 6, the front and rear connecting short pipes 16, 17 of the air pinch valve 7 are removed. The flange portions 16a and 17a are separated from the front and rear flange portions 7a and 7a of the casing 7A of the air pinch valve 7 by removing the plurality of bolts 15 connecting and fixing the flange portions to each other. The casing 7A and the front and rear connecting short pipes 16 and 17 are separately taken out from the valve installation chamber 6, and the air pinch valve 7 is repaired or replaced with a new air pinch valve.
[0034]
When the air pinch valve 7 is removed, the front and rear connection short pipes 16 and 17 are rotatably inserted into the earth discharge port 5 provided in the partition wall 3 and the through-hole 11 provided in the partition wall 9 respectively. The front and rear flanges 7a and 7a of the air pinch valve 7 and the flanges 16a and 17a of the front and rear connecting short pipes 16 and 17 are connected to a plurality of bolts 15 that connect a plurality of circumferential positions. The connecting short tubes 16 and 17 are rotated and sequentially moved to the front side, that is, the opening 13 side of the valve installation chamber 6 to perform the bolt removing operation reliably and smoothly. The air pinch valve 7 can be taken out of the valve installation chamber 6 by removing either one of the casings 7 </ b> A of the air pinch valve 7 without removing the front and rear connecting short tubes 16 and 17.
[0035]
In order to arrange the air pinch valve 7 thus repaired or a new air pinch valve 7 in the valve installation chamber 6, first, the front short connecting pipe 16 is inserted into the earth discharge port 5 and the air is inserted. The pinch valve 7 is inserted into the valve installation chamber 6 and the front flange portion 7a of the air pinch valve 7 is connected to the flange portion 16a of the connecting short tube 16 with a bolt 15, and then the front connecting short tube 16 is discharged. The gap between the rear end of the air pinch valve 7 and the front end face of the through-hole 11 is widened with the opening 5 being inserted into the opening 5, and the rear connecting short pipe 17 is inserted into this gap so that the flange portion 17 a is inserted. It is connected to the rear flange portion 7a of the air pinch valve 7 with a bolt 15, and then the rear connection short tube 17 is inserted into the through hole 11 while the front connection short tube 16 is retracted. Also in this case, the operation of connecting with the bolts 15 can be performed easily and efficiently by rotating the air pinch valve 7 and sequentially moving the bolt connecting holes of the flange portions to be connected to the front side. The air pinch valve 7 is attached to the air pinch valve 7 previously connected to the rear connection short pipe 17 with a bolt 15 in the valve installation chamber in which the front connection short pipe 16 is inserted. You may do it.
[0036]
The air pinch valve 7 can be repaired or replaced before excavating the tunnel or in the shaft after excavating the tunnel. If the air pinch valve 7 breaks down during excavation of the tunnel, Once the tunnel excavator A is pulled back to the start shaft C side, it is performed in the start shaft C. The tunnel excavator A is a small-diameter excavator having a diameter of 30 to 60 cm as described above, and the depth of the recessed portion of the waterproof cover 12 reaching the rotary shaft 2a from the space of the valve installation chamber 6, that is, the skin plate 1. Therefore, the flanges of the air pinch valve 7 and the connecting short pipes 16 and 17 cannot be fully accommodated in the valve installation chamber 6, so that the upper and lower parts of these flanges are horizontally placed as shown in FIG. 33 has been excised. In this case, since the front and rear connecting short pipes 16 and 17 are configured integrally with the air pinch valve 7 so as to be rotatable with respect to the soil discharge port 5 and the through hole 11, the upper and lower cut portions formed in the flange portion. 33 can be surely positioned in a state where the narrow space is directed to the rotating shaft 2a side and the skin plate side.
[0037]
In the above embodiment, the partition wall 3 is used as the front wall of the valve installation chamber 6 and the partition wall 9 is used as the rear wall. However, the present invention is not limited to this, and the front and rear walls of the valve installation chamber 6 are separated from the partition walls and partition walls. You may provide independently, without combining. Further, in the above-described embodiment, it has been described that the front and rear connection short pipes 16 and 17 are also removed and reattached when the air pinch valve 7 is repaired or replaced, but the present invention is not limited to this, and the front and rear connection The short pipes 16 and 17 may be left in the tunnel excavator and only the air pinch valve 7 may be taken out and reattached. In this case, it is necessary to limit the length of the front and rear connection short pipes 16 and 17 in particular. It is sufficient that at least one of the connecting short pipes can be moved back and forth.
[0038]
【The invention's effect】
As described above, according to the tunnel excavator of the present invention, as described in claim 1, the cylindrical skin plate, the partition wall disposed in the front portion of the skin plate, and the front end of the skin plate in front of the partition wall A rotary excavation part disposed in the opening, a earth and sand chamber formed between the rotary excavation part and the bulkhead, and a soil discharge pipe for discharging the earth and sand in the earth and sand chamber sent out through a drainage port provided in the bulkhead to the rear The valve excavator is provided on the rear side of the earth opening provided in the partition wall, and a valve installation chamber is formed by a waterproof cover that is cut off from the skin plate outside the waterproof cover. A connecting short pipe is integrally connected to the front and rear opening ends of the valve installed in the installation chamber, and the front connecting short pipe communicates with the earth discharge port, and the rear connecting short pipe communicates with the front end of the earth discharging pipe. So the valve directly at the discharge port So that communicated structure, the mud through the soil discharge port by mud pressure in the soil chamber can be fed reliably to within the valve.
[0039]
Furthermore, since the valve installation chamber is shielded from the inside of the skin plate outside the waterproof cover by the waterproof cover, mud from the short pipe connecting part before and after the valve due to a sudden increase in mud pressure during excavation by the tunnel excavator. Even if it erupts into the valve installation chamber, it can prevent mud from scattering or flowing into the skin plate at the rear of the bulkhead where equipment and many parts are installed. There is no risk of fouling.
[0040]
Further, according to the invention according to claim 2, since the valve installation chamber is structured to be exposed to the outside of the skin plate through an opening formed in a part of the skin plate, the valve needs to be repaired or replaced. Sometimes, regardless of the equipment installed in the skin plate, only the valve can be easily taken out from the outside of the skin plate through the opening, and the repair and replacement work can be done easily. Even during this operation, the leaked mud is not discharged from the valve installation chamber to the outside of the skin plate, and the interior of the machine is not soiled.
[0041]
According to the invention of claim 3, the front connection short pipe and the rear connection short pipe of the valve are formed in the through hole provided in the partition wall that forms the rear wall of the earth discharge port and the valve installation chamber. Insert and remove the front and rear connection short pipes with respect to the soil outlet and the through hole by inserting them in a rotatable manner and forming either one of the short connection pipes longer than the other short connection pipe and moving the valve in the pipe axis direction. Since the valve can be attached and removed from the outside of the skin plate easily and reliably, the bolts that fasten the valve body and the front and rear connection short pipes can be removed and fastened with bolts. Work can be performed efficiently and workability is remarkably improved.
[Brief description of the drawings]
FIG. 1 is a longitudinal side view of a tunnel excavator,
FIG. 2 is a longitudinal front view of the front skin plate portion,
FIG. 3 is a simplified vertical side view of an air pinch valve;
FIG. 4 is a simplified side view showing a tunnel construction state.
[Explanation of symbols]
1 Skin plate
2 Rotary excavation part
3 Bulkhead
4 earth and sand room
5 earth exit
6 Valve installation room
7 Air pinch valve
8 Drainage pipe
9 Partition wall
10 Equipment installation room
11 Through hole
12 Waterproof cover
16, 17 Connection short pipe

Claims (3)

筒状のスキンプレートと、このスキンプレートの前部に配設された隔壁と、該隔壁前方のスキンプレート前端開口部に配設された回転掘削部と、この回転掘削部と隔壁間に形成された土砂室と、隔壁に設けられた排土口を通じて送り出される上記土砂室内の土砂を後方に排出する排土管とを備えたトンネル掘削機であって、上記隔壁に設けている排土口の後方側にスキンプレートの内部と遮断されているバルブ設置室を形成し、このバルブ設置室内に設置したバルブの前後開口端に接続短管を一体に連結して前側の接続短管と後側の接続短管とを上記排土口と排土管にそれぞれ連通させていることを特徴とするトンネル掘削機。A cylindrical skin plate, a partition wall disposed in front of the skin plate, a rotary excavation unit disposed in a front opening of the skin plate in front of the partition wall, and formed between the rotary excavation unit and the partition wall. A tunnel excavator, and a drain excavator for discharging the earth and sand in the earth and sand chamber sent out through the earth discharge port provided in the partition wall to the rear, the rear of the earth discharge port provided in the partition wall A valve installation chamber that is cut off from the inside of the skin plate is formed on the side, and a connection short pipe is integrally connected to the front and rear opening ends of the valve installed in this valve installation chamber to connect the front connection short pipe to the rear side A tunnel excavator characterized in that a short pipe communicates with the earth discharge port and the earth discharge pipe. バルブ設置室はスキンプレートの一部に形成した開口部を通じてスキンプレート外に臨んでいることを特徴とする請求項1に記載のトンネル掘削機。  The tunnel excavator according to claim 1, wherein the valve installation chamber faces the outside of the skin plate through an opening formed in a part of the skin plate. バルブの後側接続短管はバルブ設置室の後壁に設けた貫通孔に、バルブの前側接続短管はバルブ設置室の前壁に設けた排土口にそれぞれ回転自在に挿嵌され且つ少なくとも一方の接続短管を管軸方向に移動可能に構成していることを特徴とする請求項1に記載のトンネル掘削機。The valve rear connection short pipe is rotatably inserted into a through hole provided in the rear wall of the valve installation chamber, and the valve front connection short pipe is rotatably inserted into a discharge port provided in the front wall of the valve installation chamber. The tunnel excavator according to claim 1, wherein one of the short connecting pipes is configured to be movable in the pipe axis direction.
JP2000235714A 2000-08-03 2000-08-03 Tunnel excavator Expired - Lifetime JP4011271B2 (en)

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JP2008008034A (en) * 2006-06-29 2008-01-17 Rasa Ind Ltd Leading body for embedding small-diameter pipe
JP4731463B2 (en) * 2006-12-28 2011-07-27 株式会社奥村組 Tunnel excavator and tunnel excavation method
JP4731464B2 (en) * 2006-12-28 2011-07-27 株式会社奥村組 Tunnel excavator and tunnel excavation method
JP6370954B1 (en) * 2017-03-29 2018-08-08 アイレック技建株式会社 Digging machine used for mud type propulsion method

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