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JP4012783B2 - Adhesive coating apparatus and adhesive coating method - Google Patents
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JP4012783B2 - Adhesive coating apparatus and adhesive coating method - Google Patents

Adhesive coating apparatus and adhesive coating method Download PDF

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JP4012783B2
JP4012783B2 JP2002238536A JP2002238536A JP4012783B2 JP 4012783 B2 JP4012783 B2 JP 4012783B2 JP 2002238536 A JP2002238536 A JP 2002238536A JP 2002238536 A JP2002238536 A JP 2002238536A JP 4012783 B2 JP4012783 B2 JP 4012783B2
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adhesive
arm
joint
electric wire
wire
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JP2004074030A (en
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正明 小林
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Yazaki Corp
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Yazaki Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、ジョイント電線の中間接続部や端末接続部に低粘度の接着剤を塗布浸透させて防水等を図る接着剤塗布装置及び接着剤塗布方法に関するものである。
【0002】
【従来の技術】
従来、複数本の電線を相互にジョイント接続させる構造や方法として、例えば図6〜図9に示すようなものが提案されている。
【0003】
図6は、複数本の電線51の各端末部を熱圧着(溶着)によりジョイント接続させ、電線接続部52とその近傍を合成樹脂製の熱収縮チューブ49で覆ったセット状態を示している。熱収縮チューブ49内にはホットメルト接着剤50が装填されてチューブ49の一端部を塞いでいる。
【0004】
電線接続部52の先端をホットメルト接着剤50の底部に当接させた状態で、図7の如く加熱装置53で熱収縮チューブ49を収縮させて電線接続部52とその近傍の電線51に密着させて、電線接続部52の絶縁や防水を図っている。図7で、符号55はヒータ、54は送りローラを示している。
【0005】
図8は、複数本の電線57の長手方向中間部に電線接続部58を構成させ、電線接続部58の外周に筒状の熱収縮チューブ59をセットした状態を示している。この中間接続部58は左右の複数本の電線57の各端末部を突き合わせた状態で相互に熱圧着(溶着)によりジョイント接続させたものである。図6の端末接続部52においても同様であるが、接続部58は導線(芯線)で構成され、接続部以外の部分は芯線の外側に絶縁樹脂被覆が被着されて構成されている。図8の熱収縮チューブ59の内側にもホットメルト接着剤(図示せず)が装填されている。
【0006】
図9は、本出願人が先に特開平8−88917号で提案した防水処理方法を示すものであり、ジョイント電線60の中間接続部61を容器62内の低粘度の接着剤(シール剤)63に浸し、ジョイント電線60の芯線(各素線)64の間に接着剤63を毛細管現象によって浸透させている。電線接続部61の基部側を屈曲させることで、芯線64間に接着剤63を入りやすくしている。接着剤63としては例えばシアン系のアロンアルファ(商標登録名)等の瞬間接着剤が使用される。容器内の接着剤63への電線接続部61の浸潤は作業者の手作業で行われる。
【0007】
図9の方法で電線接続部61とその近傍の芯線64に接着剤を浸透させ、乾燥させた後、例えば図8の熱収縮チューブ59を電線接続部61にセットして加熱槽で加熱して収縮させ、電線接続部61の外周に密着させることで、絶縁性や防水性や干渉等に対する保護性が高まる。芯線64間には接着剤63が充填されているから、電線長手方向に毛細管現象で水等が芯線64間を伝わって電線接続部61や他の電線接続部等に悪影響を与えることが防止される。
【0008】
【発明が解決しようとする課題】
しかしながら、上記従来の低粘度の接着剤を用いた電線接続部の防水処理方法すなわち接着剤塗布方法にあっては、作業者がジョイント電線60を一本づつ手作業で接着溶剤63に浸すために、多くの工数を必要とし、製品のコストが高くなりやすいと共に、接着剤63の付き方にばらつきを生じやすく、防水品質が不安定になりやすいという懸念があった。また、接着剤63の垂れ落ちによって製品が汚れたり、作業者の手が傷んだりしやすいという懸念もあった。
【0009】
本発明は、上記した点に鑑み、完全な手作業に依らずに自動ないし半自動で低粘度の接着剤(シール剤)を電線接続部に迅速に効率良く且つばらつきなく確実に塗布することができて、製品(ジョイント電線)の生産性やコスト面を防水品質を改善することができ、しかも接着剤の垂れ落ちをなくして、製品の汚れや作業者への悪影響をなくすことのできる接着剤塗布装置及び接着剤塗布方法を提供することを目的とする。
【0010】
【課題を解決するための手段】
上記目的を達成するために、本発明の請求項1に係る接着剤塗布装置は、ジョイント電線を把持するチャック部を設けたアームと、該アームを下向きに回動させる手段と、該アームの回動方向に配置され、該ジョイント電線の接続部を浸す接着剤入り容器と、該アームを基体部に回動自在に支持させ、該基体部をアーム回動方向とは交差する方向に回動させる駆動手段とを備え、該基体部が該アームと一体に昇降自在であり、該基体部の昇降と該アームの回動とが同時に行われることを特徴とする。
上記構成により、アームの回動でジョイント電線の接続部が下向きに回動し、接着剤内に浸される。アームが復元方向に回動することで、接続部が接着剤から引き上げられる。接続部には接着剤が塗布されている。接続部の浸漬時間は一定に定められる。
【0011】
また、基体部の回動でアームが前向きに回動して水平に位置し、その状態でチャック部にジョイント電線が作業性良くセットされる。この基体部の回動は後述の接着剤拭取り部材へのジョイント電線の接続部の接触をも行わせる。
また、アームの回動によるジョイント電線の接続部の下降ストロークと、基体部の下降による接続部の下降ストロークとの総和で接続部が大きく下降し、下側に位置する接着剤入り容器に確実に浸漬される。ジョイント電線が短い場合でも、基体部の下降によって接続部が大きく下降し、接着剤入り容器に確実に浸漬される。
【0012】
請求項に係る接着剤塗布装置は、請求項記載の接着剤塗布装置において、前記アームが左右一対設けられ、該一対のアームが互いに内向きに回動することを特徴とする。
上記構成により、一対のアームと一体に一対のチャック部が内向きに回動しつつ接近し、ジョイント電線が略U字状に屈曲され、ジョイント電線の中間接続部が付け根側(絶縁被覆側)で屈曲されつつ接着剤に浸される。この屈曲により、中間接続部の各芯線間及び芯線と絶縁被覆との間に毛細管現象で接着剤が浸透する。
【0013】
請求項に係る接着剤塗布装置は、請求項1又は2記載の接着剤塗布装置において、前記アームの回動方向に前記ジョイント電線を初期屈曲させる押し棒が昇降自在に設けられたことを特徴とする。
上記構成により、ジョイント電線の前記下向きの本屈曲動作がスムーズ且つ正確に行われる。
【0014】
請求項に係る接着剤塗布装置は、請求項1〜3の何れか1項に記載の接着剤塗布装置において、前記基体部の回動方向に接着剤拭取り部材が配置されたことを特徴とする。
上記構成により、接着剤を塗布した後、基体部の回動でジョイント電線の接続部が接着剤拭取り部材に接し、余分な接着剤が拭き取られる。
【0015】
請求項に係る接着剤塗布装置は、請求項1〜4の何れか1項に記載の接着剤塗布装置において、前記チャック部に把持された前記ョイント電線の前記接続部に対する傾斜部を有する製品回収部材が昇降自在に設けられたことを特徴とする。
上記構成により、接着剤の塗布を完了したジョイント電線が製品回収部材の上昇で傾斜部により持ち上げられてチャック部から浮き、傾斜部に沿って受け部に落下する。
【0017】
請求項に係る接着剤塗布装置は、請求項1〜の何れか1項に記載の接着剤塗布装置において、前記ジョイント電線を前記チャック部に把持させる際の前記接続部に対する位置合わせ部が設けられたことを特徴とする。
上記構成により、チャック部に対するジョイント電線の接続部の位置が正確に規定され、接続部が接着剤入り容器内に位置ずれなく正確に浸漬される。位置合わせ部は例えば略コの字状に形成し、コの字の間に中間接続部を位置合わせし、コの字の片端に端末接続部の先端を位置合わせする等して、中間接続部と端末接続部とで共通使用することができる。
【0018】
請求項に係る接着剤塗布方法は、中間接続部を有するジョイント電線を一対のチャック部で把持させ、該一対のチャック部を互いに内向きに回動させて、該ジョイント電線を下向きに屈曲させつつ該中間接続部を接着剤入り容器の中に浸すことを特徴とする。
上記構成により、一対のチャック部が同時に相対する方向に回動しつつ接近し、それに伴ってジョイント電線が略U字状に屈曲され、ジョイント電線の中間接続部が付け根側(絶縁被覆側)で屈曲されつつ接着剤に浸される。この屈曲により、中間接続部の各芯線間及び芯線と絶縁被覆との間に毛細管現象で接着剤が浸透する。
【0019】
請求項に係る接着剤塗布方法は、請求項記載の接着剤塗布方法において、前記各チャック部を回動させる前に前記ジョイント電線を下向きに押して初期屈曲させることを特徴とする。
上記構成により、ジョイント電線の前記下向きの本屈曲動作がスムーズ且つ正確に行われる。
【0021】
【発明の実施の形態】
以下に本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る接着剤塗布装置の一実施形態を示すものである。
【0022】
この接着剤塗布装置1は、ジョイント電線2を把持する左右一対のチャック部3と、一対のチャック部3を水平位置から垂直に立ち上げる手段4と、一対のチャック部3を互いに内向きに旋回させる手段5と、一対のチャック部3を昇降させる手段6と、ジョイント電線2の接続部7付近を下向きに押圧して初期的に屈曲させる手段8と、アロンアルファ(商標登録名)等の低粘度の瞬間接着剤(シール剤)9を入れた容器10と、接着剤9を塗布したジョイント電線2を一対のチャック部3から払い出す(回収する)手段48とを備えるものである。
【0023】
各チャック部3は図1の水平な電線セット状態で上下一対のチャック片11を有し、各チャック片11はエア圧式のチャックシリンダ12(駆動手段)で開閉駆動される。各チャックシリンダ12は各アーム13に固定され、一対のアーム13は略コの字状の基板部(基体部)14に回動自在に軸支されている。アーム13は例えば捩りコイルばね(図示せず)で外向き回動方向に弾性付勢され、ストッパ15(図4)に当接して図1の如く前向き(ジョイント電線2と直交する方向)に位置規制され、それ以上外向きに回動しないようになっている。軸部16はアーム13に固定され、軸受部41(図3)は基板部14に固定されている。捩りコイルばねは軸受部41に設けられている。捩りコイルばねに代えて板ばねやゴム部材といった弾性部材(付勢部材)を用いることも可能である。
【0024】
軸部16と一体に短い従動アーム17が外向きに突出して設けられ、従動アーム17の先端にはローラ18が回動自在に設けられている。従動アーム17は軸部16を介してアーム13に一体に固定されている。
【0025】
基板部14は各アーム13を軸支する両側の平行な突出部分19と、両突出部分19に直交した基部側の部分20とを備えている。基板部(基体部)14は必ずしも板状である必要はない。基部側の部分20は水平な基台21にヒンジ22を介して上下方向回動自在に連結されている。基部側の部分20は水平なエア式のシリンダ(駆動手段)23のロッド23aに回動自在に連結され、シリンダ23の本体部分(符号23で代用)は基台21に固定されている。基台21は垂直なエア式のシリンダ(駆動手段)26のロッド26aに固定され、ロッド26aの伸縮動作で基板部14やアーム13やチャック部3と一体に昇降する。ロッド26aはテーブル24の孔部25を挿通し、シリンダ本体はテーブル24の下側に配置されている。アーム13と基板部14と水平なシリンダ(駆動手段)23とで、一対のチャック部3を水平位置から垂直に立ち上げる手段4が構成されている。垂直なシリンダ26と基台21とで、一対のチャック部を昇降させる手段6が構成されている。
【0026】
基板部21の左右両側においてテーブル24に一対のカム板27が立設されている。各カム板27は内側の垂直なカム面27aと、垂直なカム面27aに続く上部側の湾曲状のカム面27bと、湾曲状のカム面27bに続く上端側の水平なカム面27cとを有している。水平なシリンダ(駆動手段)23のロッド23aの圧縮動作で一対のアーム13が基板部14と一体にヒンジ22から垂直に立ち上げられ、その状態でアーム13の従動アーム17のローラ18が上端の水平なカム面27cの少し上方に対向して位置する。カム板27と従動アーム17とアーム13とで、一対のチャック部を互いに内向きに旋回させる手段5が構成されている。
【0027】
基板部14のほぼ下側においてテーブル24上に低粘度の液状の接着剤9を入れた容器10が配置されている。接着剤9の表面位置は容器のアッパラインとロアラインとの間で規定される。
【0028】
基台21上には枠状の支持壁28が設けられ、支持壁28の内側空間に水平なシリンダ23のロッド23aが挿通され、支持壁28の上には垂直なエア式のシリンダ(駆動手段)29が設けられ、シリンダ29のロッド29aに水平方向(前後方向)の短いストロークのシリンダ(駆動手段)30が固定され、シリンダ30のロッド30aに垂直な基板31が固定され、基板31に左右一対の近接した押し棒32が水平(前向き)に突設されている。各シリンダ29,30と押し棒32とで、ジョイント電線の接続部付近を下向きに押圧して初期的に屈曲させる手段8が構成されている。
【0029】
テーブル24上には容器10の前方において拭取り布(接着剤拭取り部材)33が配置されている。拭取り布33は、ジョイント電線2の接続部7に付着した余分な接着剤を拭き取るためのものであり、製品回収部材34の傾斜部35にばね式のクランプ等(図示せず)で着脱自在に固定され、汚れた場合の交換が容易となっている。
【0030】
製品回収部材34は金属板を屈曲して形成された傾斜部35と、傾斜部35の下側に続く製品受け部36とで構成され、垂直なエア式のシリンダ(駆動手段)37のロッド37aに固定されている。シリンダ37はテーブル24の下に固定されている。左右一対のチャック部3で把持したジョイント電線2の接続部7の真下に拭取り布33と傾斜部35が位置している。製品回収部材34とシリンダ37とで、接着剤を塗布したジョイント電線をチャック部から払い出す手段48が構成されている。
【0031】
製品回収部材34の傾斜部35の上端には、ジョイント電線2の接続部7に対する位置合わせ部材(位置合わせ部)38が突出して設けられている。図2に示す如く位置合わせ部材38は枠状ないし略コの字状に形成され、左右一対の突出した指示部39を有している。
【0032】
図2(a)の如くジョイント電線2の中間接続部7を位置合わせする場合は、左右一対の指示部39の間に中間接続部7を位置させて、一対のチャック部3(図1)でジョイント電線2の電線部分(絶縁被覆部分)40を把持する。また、図2(b)の如くジョイント電線2’の端末接続部7’を位置合わせする場合は、何れか一方の指示部39に端末接続部7’の先端7aを位置合わせして、一方のチャック部3(図1)で電線を把持する。中間接続部7と端末接続部7’とで同じ接着剤塗布装置1を使用する。
【0033】
以下に、図1と図3〜図5を用いて、上記接着剤塗布装置1の作用と接着剤塗布方法をジョイント電線2の中間接続部7に接着剤9を塗布する場合について説明する。なお、図1で垂直なシリンダ26は一つのみ図示したが、図3〜図5においては上下の二連式シリンダ26’を用いた例を示している。図3〜図5において図1と同一の作用構成部分には同一の符号を付して詳細な説明を省略する。図3(側面図)の実線で示す部分は図1に対応している。
【0034】
先ず、図1及び図3の実線の如く左右一対のチャック部3を水平に位置させた状態すなわち手前(作業者側)に倒した状態で、ジョイント電線2の中間接続部7を位置合わせ部材38(図2)で位置合わせしつつ、両側の電線部分40(図2)を各チャック部3で把持させる。チャック部3の閉止動作は作業者がフットスイッチを踏むことで行われる。以下の動作はシーケンサないし制御部によって自動的に行われる。
【0035】
ジョイント電線2のチャックが完了すると、図3の鎖線及び図4(背面図)の如く水平なシリンダ23が圧縮されて、一対のチャック部3がアーム13や基板部14と一体に矢印A(図3)の如く回動して垂直に立ち上げられる。図4の如く基板部14の左右両側にアーム13と一体的な従動アーム17が外向きにほぼ水平に突出して位置する。従動アーム17の先端のローラ18はカム板27の上方に位置する。図3,図4において垂直な二連式のシリンダ26’は最伸長状態となっており、一対のチャック部3は最も高く位置している。
【0036】
チャック部3に把持されたジョイント電線2は水平に位置し、ジョイント電線2の上側後方に押し棒32(図4)が位置している。一対の押し棒32は図1の後側のシリンダ30の伸長動作で手前側に突出され、垂直なシリンダ29の圧縮動作でジョイント電線2の接続部7の両側の電線部分40を少し押し下げて初期的に屈曲させる。これにより、ジョイント電線2が下向きに屈曲しやすくなる。
【0037】
次いで、図5の如く垂直なシリンダ26’が圧縮され、シリンダロッド26a’に固定された基台21と一体に基板部14や一対のアーム13や各チャック部3が下降する。ローラ18はカム板27の湾曲状のカム面27bに沿って摺動し、従動アーム17が内向きに回動し、従動アーム17と一体にアーム13が弾性部材(図示せず)の付勢力に抗して内向きに回動する。それに伴って、一対のチャック部3で把持されたジョイント電線2が下向きに略U字状に折り返された如く屈曲する。ローラ18が垂直なカム面27aに沿って位置した時点でアーム13は完全に水平になる。ジョイント電線2の接続部7は下死点に位置し、その状態で容器内の接着剤9(図3)に浸される。接続部7の基部は屈曲して従来例の図9の状態となり、ジョイント電線2の芯線と絶縁被覆との間に接着剤9が確実に浸透する。
【0038】
次いで上記とは逆の動作でジョイント電線2が手前側(作業者側)に戻される。すなわち図5の状態から垂直なシリンダ26’の伸長動作でローラ18がカム板27に沿って上昇しつつアーム13が弾性部材の付勢力で外向きに回動し、図4の如く垂直に立ち上げられた状態でストッパ15により停止する。次いで水平なシリンダ23の伸長動作で図3の実線の如くアーム13が基板部14と一体に前向きに水平になるまで回動され、一対のチャック部3で把持されたジョイント電線2の中央の接続部7が拭取り布33に軽く接触し、接続部7の余分な接着剤が拭き取られる。これにより、接着剤の垂れ落ちが防止される。ジョイント電線2は製品回収部材34の傾斜部35の少し上方に位置している。
【0039】
次いでチャック部3が開き、垂直なシリンダ37の伸長動作で製品回収部材34の傾斜部35がジョイント電線2をチャック部3内で少し持ち上げる。ジョイント電線2は傾斜部35に沿って製品受け部36に落下する。作業者は製品受け部内の完成品(ジョイント電線加工品又は製品)を回収して次工程に送る。複数本の加工品を受け部36内に溜めておくことも可能である。
【0040】
上記は中間接続部7を有するジョイント電線2の場合であるが、端末接続部7’を有するジョイント電線2’(図2(b))の場合は何れか一方のチャック部3にジョイント電線2’の電線部分40を把持させ、端末接続部7’を図2(b)の方法で位置決めし、後は中間接続部7の場合と同様の操作で端末接続部7’に接着剤9を塗布させる。
【0041】
すなわち、図1及び図3の実線の如くジョイント電線2’を一方のチャック部3で把持してほぼ水平に位置させ(端末接続部7’は自重で下向きにやや撓む)、図3の実線及び図4の如く水平なシリンダ23の圧縮動作でチャック部3を後方上向きに回動させてジョイント電線2’を持ち上げて水平に位置させ、上側のシリンダ29,30の動作でジョイント電線2’の端末接続部7’の近傍を押し棒32で下向きに押して少し下向きに初期屈曲させ(端末接続部7’の場合は押し棒による初期曲げは行わなくてもよい)、図5の如く下側の垂直なシリンダ26’の圧縮動作でカム板27に沿ってアーム13をチャック部3と一体に内向きに回動させて、端末接続部7’を電線部分40と共に下向きに位置させつつ、端末接続部7’を容器内の接着剤9に浸す。
【0042】
次いで上記とは逆の操作で図5〜図4〜図3の如くジョイント電線2’を垂直なシリンダ26’によるアーム13の回動で上昇させ、水平なシリンダ23の操作で手前側にほぼ水平に戻して端末接続部7’を拭取り布33に軽く接触させて余分な接着剤を取り除き、製品回収部材34の上昇動作で完成品であるジョイント電線加工品を製品受け部36に落下させる。
【0043】
なお、上記操作においてジョイント電線2’を把持しない他方のチャック部3や他方のアーム13を作動させないようにすることも可能である。また、端末接続部7’を有するジョイント電線2’の長手方向に図1の製品回収部材34を延長して、ジョイント電線2’の回収性を高めることも可能である。
【0044】
また、上記各実施形態において、図3の鎖線及び図4の如くアーム13を垂直に立ち上げた状態でチャック部3にジョイント電線2,2’をセットすることも可能である。その場合、図5のアーム13の回動と下降動作で接続部7,7’に接着剤9を塗布し、図4の上昇位置でジョイント電線2,2’をアーム13ごと後方に少し移動ないし回動させて拭取り布33で余分な接着剤を拭き取るようにしてもよい。また、アーム13を垂直なシリンダ26,26’で昇降させずに(シリンダを廃止して)モータやエア式のアクチュエータ等で回動させ、それによってジョイント電線2をU字状に屈曲させ、接続部7を容器内の接着剤に浸すようにすることも可能である。上記各シリンダ23,26,26’,29,30,37をモータやボールねじ軸等の他の駆動手段に代えることも可能である。
【0045】
また、少し手間はかかるが、製品回収部材34を省略して作業者がチャック部3から直接製品を取り出すようにすることも可能である。また、垂れ落ちの心配のない粘度の少し高い接着剤については、拭取り布33を省略することも可能である。また、拭取り布33に代えて拭取り紙等を用いることも可能である。また、拭取り布33を製品回収部材34とは別の位置に配置する(例えば拭取り布33の左右両側に製品回収部材36を分割して位置させる)ことも可能である。また、初期曲げを行わせる押し棒32を省略しても、アーム13の回動のみでジョイント電線2の屈曲を行わせることが可能である。押し棒32を用いれば、ジョイント電線2の屈曲が一層正確に行われる。また、位置合わせ部材38に代えてマーキング等の位置合わせ部を形成してもよい。
【0046】
【発明の効果】
以上の如く、請求項1記載の発明によれば、アームの回動でジョイント電線の接続部が下向きに回動して自動的に接着剤内に浸されるから、接着剤の塗布が迅速に効率良くしかも塗布のばらつきなく正確に行われる。これにより、ジョイント電線加工品の生産性が高まり、コストが低減され、防水品質が向上する。
【0047】
また、基体部の回動でアームがチャック部と一体に前向きに回動して水平に位置するから、チャック部にジョイント電線を作業性良くセットでき、電線セット作業が容易化、迅速化される。また、チャック部と一体にジョイント電線が水平に位置するから、接続部の余分な接着剤を容易に拭き取らせることができ、それにより接着剤の垂れ落ちを防止することができる。
また、チャック部の加工ストロークを大きくとることができるから、短いジョイント電線にも確実に対応して接続部に接着剤を塗布することができる。これにより、ジョイント電線の長さ違いにも容易に対応可能となる。
【0048】
請求項記載の発明によれば、一対のアームと一体に一対のチャック部が内向きに回動しつつ接近し、ジョイント電線が略U字状に屈曲され、ジョイント電線の中間接続部が付け根側(絶縁被覆側)で屈曲されつつ接着剤に浸されるから、中間接続部の各芯線間及び芯線と絶縁被覆との間に毛細管現象で接着剤が浸透し、防水性が確実に高められる。この防水性を高めるための動作が自動で行われるから、ジョイント電線加工品の生産性と品質とが同時に高められる。
【0049】
請求項記載の発明によれば、押し棒による初期屈曲でジョイント電線の下向きの本屈曲動作がスムーズ且つ正確に行われるから、接続部への接着剤の塗布が一層正確に行われる。
【0050】
請求項記載の発明によれば、接続部の余分な接着剤を自動的に取り除くことができるから、作業者が一々手で拭き取る手間が要らず、ジョイント電線加工品の生産性が向上すると共に、接着剤の垂れ落ちが確実に防止され、加工品の汚れや作業者への接着剤の付着等の悪影響が防止される。
【0051】
請求項記載の発明によれば、接着剤の塗布を完了したジョイント電線加工品を手作業によらず自動的に回収できるから、ジョイント電線加工品の生産性が向上すると共に、作業者が接続部の接着剤に触れて接着剤が剥がれたり、手を痛めたりすることがなくなる。
【0053】
請求項記載の発明によれば、ジョイント電線の接続部の位置が正確に規定され、接続部が接着剤入り容器内に位置ずれなく正確に浸漬されるから、塗布位置のばらつきがなくなり、防水品質が向上する。また、位置合わせ部を例えば略コの字状に形成し、コの字の間に中間接続部を位置合わせし、コの字の片端に端末接続部の先端を位置合わせする等して、中間接続部と端末接続部とで共通使用し、段取り替えをなくして作業の効率化を図ることができる。
【0054】
請求項記載の発明によれば、一対のチャック部が内向きに回動しつつ接近し、ジョイント電線が略U字状に屈曲され、ジョイント電線の中間接続部が付け根側(絶縁被覆側)で屈曲されつつ接着剤に浸されるから、中間接続部の各芯線間及び芯線と絶縁被覆との間に毛細管現象で接着剤が浸透し、防水性が確実に高められる。この防水性を高めるための動作が自動で行われるから、ジョイント電線加工品の生産性と品質とが同時に高められる。
【0055】
請求項記載の発明によれば、ジョイント電線の初期屈曲で下向きの本屈曲動作がスムーズ且つ正確に行われるから、接続部への接着剤の塗布が一層正確に行われる。
【図面の簡単な説明】
【図1】本発明に係る接着剤塗布装置の一実施形態を示す斜視図である。
【図2】ジョイント電線の位置決め方法を示し、(a)は中間接続部の場合の平面図、(b)は端末接続部の場合の平面図である。
【図3】接着剤塗布装置にジョイント電線をセットして上昇させた状態を示す側面図である。
【図4】同じくジョイント電線を上昇させた状態を示す背面図である。
【図5】ジョイント電線の中間接続部を容器内の接着剤に浸した状態を示す背面図である。
【図6】従来のジョイント電線の端末接続部の密封構造を示す断面図である。
【図7】同じく端末接続部の密封のためのチューブ加熱装置の一形態を示す断面図である。
【図8】従来のジョイント電線の中間接続部の密封構造を示す断面図である。
【図9】従来のジョイント電線の中間接続部に低粘度の接着剤を浸透させる方法を示す説明図である。
【符号の説明】
1 接着剤塗布装置
2,2’ ジョイント電線
3 チャック部
4 基体部をアーム回動方向とは交差する方向に回動させる駆動手段
5 アームを下向きに回動させる手段
7 中間接続部
7’ 端末接続部
9 接着剤
10 容器
13 アーム
14 基板部(基体部)
32 押し棒
33 拭取り布(拭取り部材)
34 製品回収部材
35 傾斜部
38 位置合わせ部材(位置合わせ部)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an adhesive application device and an adhesive application method for applying a low-viscosity adhesive to an intermediate connection portion and a terminal connection portion of a joint electric wire to achieve waterproofing.
[0002]
[Prior art]
Conventionally, as a structure and a method for joint-connecting a plurality of electric wires, for example, those shown in FIGS. 6 to 9 have been proposed.
[0003]
FIG. 6 shows a set state in which the terminal portions of the plurality of electric wires 51 are joint-connected by thermocompression bonding (welding), and the electric wire connecting portion 52 and the vicinity thereof are covered with a heat shrinkable tube 49 made of synthetic resin. A hot melt adhesive 50 is loaded into the heat shrinkable tube 49 to block one end of the tube 49.
[0004]
With the tip of the wire connecting portion 52 in contact with the bottom of the hot melt adhesive 50, the heat shrinkable tube 49 is contracted by the heating device 53 as shown in FIG. In this way, the electric wire connection portion 52 is insulated and waterproofed. In FIG. 7, reference numeral 55 denotes a heater, and 54 denotes a feed roller.
[0005]
FIG. 8 shows a state in which a wire connecting portion 58 is formed in the longitudinal intermediate portion of the plurality of wires 57 and a cylindrical heat shrinkable tube 59 is set on the outer periphery of the wire connecting portion 58. The intermediate connection portion 58 is joint-connected to each other by thermocompression bonding (welding) in a state where the terminal portions of the left and right electric wires 57 are butted. The same applies to the terminal connection portion 52 of FIG. 6, but the connection portion 58 is constituted by a conductive wire (core wire), and the portion other than the connection portion is constituted by an insulating resin coating being attached to the outside of the core wire. A hot melt adhesive (not shown) is also loaded inside the heat shrinkable tube 59 of FIG.
[0006]
FIG. 9 shows a waterproofing method previously proposed by the present applicant in Japanese Patent Laid-Open No. 8-888917. The low-viscosity adhesive (sealing agent) in the container 62 is used to connect the intermediate connection portion 61 of the joint electric wire 60. 63, and the adhesive 63 is infiltrated between the core wires (element wires) 64 of the joint electric wire 60 by capillary action. By bending the base side of the wire connecting portion 61, the adhesive 63 can easily enter between the core wires 64. As the adhesive 63, for example, an instantaneous adhesive such as cyan Aron Alpha (registered trademark) is used. The infiltration of the wire connecting portion 61 into the adhesive 63 in the container is performed manually by the operator.
[0007]
After infiltrating the adhesive into the wire connecting portion 61 and the core wire 64 in the vicinity thereof by the method of FIG. 9 and drying, for example, the heat shrinkable tube 59 of FIG. 8 is set in the wire connecting portion 61 and heated in a heating tank. Shrinkage and close contact with the outer periphery of the wire connecting portion 61 enhances the insulation, waterproofness, protection against interference and the like. Since the adhesive 63 is filled between the core wires 64, it is possible to prevent water or the like from being transmitted between the core wires 64 due to capillary action in the longitudinal direction of the wire and adversely affecting the wire connecting portion 61 or other wire connecting portions. The
[0008]
[Problems to be solved by the invention]
However, in the conventional waterproofing method of the wire connection portion using the low-viscosity adhesive, that is, the adhesive application method, the operator soaks the joint wire 60 one by one in the adhesive solvent 63 one by one. There is a concern that many man-hours are required, the cost of the product tends to be high, the way the adhesive 63 is attached tends to vary, and the waterproof quality tends to become unstable. In addition, there is a concern that the product may be dirty or the operator's hand may be damaged due to the dripping of the adhesive 63.
[0009]
In view of the above-mentioned points, the present invention can apply a low-viscosity adhesive (sealant) automatically or semi-automatically to a wire connection portion quickly, efficiently and reliably without depending on a complete manual operation. Adhesive application that can improve the waterproof quality of the product (joint wire) productivity and cost, and also eliminate the dripping of the adhesive and eliminate the adverse effects on the product and workers An object is to provide an apparatus and an adhesive application method.
[0010]
[Means for Solving the Problems]
  In order to achieve the above object, an adhesive application device according to claim 1 of the present invention includes an arm provided with a chuck portion for holding a joint electric wire, means for rotating the arm downward, and rotation of the arm. An adhesive-filled container that is arranged in a moving direction and immerses the connection portion of the joint wire;And a driving means for rotatably supporting the arm on the base portion and rotating the base portion in a direction crossing the arm rotating direction, and the base portion is movable up and down integrally with the arm. The raising / lowering of the base portion and the rotation of the arm are performed simultaneously.It is characterized by that.
  With the above configuration, the connection portion of the joint wire is rotated downward by the rotation of the arm, and is immersed in the adhesive. When the arm rotates in the restoring direction, the connecting portion is pulled up from the adhesive. An adhesive is applied to the connection portion. The immersion time of the connection part is fixed.
[0011]
  Also,The arm rotates forward by the rotation of the base portion and is positioned horizontally, and in this state, the joint electric wire is set on the chuck portion with good workability. This rotation of the base portion also causes the connection portion of the joint wire to contact the adhesive wiping member described later.
  Also, the sum of the lowering stroke of the joint wire connecting part due to the pivoting of the arm and the lowering stroke of the connecting part due to the lowering of the base part greatly lowers the connecting part, ensuring that the adhesive-containing container located on the lower side Soaked. Even when the joint electric wire is short, the connecting portion is greatly lowered by the lowering of the base portion and is surely immersed in the adhesive-containing container.
[0012]
  Claim2The adhesive application device according to claim1In the adhesive application device described above, a pair of left and right arms are provided, and the pair of arms rotate inward with respect to each other.
  With the above-described configuration, the pair of chuck portions are integrally moved with the pair of arms while being rotated inward, the joint electric wire is bent in a substantially U shape, and the intermediate connection portion of the joint electric wire is on the base side (insulation coating side) It is immersed in the adhesive while being bent at the top. By this bending, the adhesive penetrates between the core wires of the intermediate connection portion and between the core wires and the insulating coating by a capillary phenomenon.
[0013]
  Claim3The adhesive application device according to claim1 or 2In the above-described adhesive application device, a push rod for initially bending the joint electric wire in the rotational direction of the arm is provided so as to be movable up and down.
  With the above configuration, the downward bending operation of the joint wire is performed smoothly and accurately.
[0014]
  Claim4The adhesive application device according to claim1-3In the adhesive application device according to any one of the above, an adhesive wiping member is disposed in a rotating direction of the base portion.
  With the above configuration, after the adhesive is applied, the connection portion of the joint wire comes into contact with the adhesive wiping member by the rotation of the base portion, and the excess adhesive is wiped off.
[0015]
  Claim5The adhesive application device according to claim1-4The adhesive application device according to any one of the above, wherein a product recovery member having an inclined portion with respect to the connection portion of the joint wire held by the chuck portion is provided so as to be movable up and down.
  With the above configuration, the joint electric wire that has been applied with the adhesive is lifted by the inclined portion as the product recovery member rises, floats from the chuck portion, and falls along the inclined portion to the receiving portion.
[0017]
  Claim6The adhesive application apparatus according to claim 15In the adhesive application device according to any one of the above, an alignment portion for the connection portion when the joint wire is gripped by the chuck portion is provided.
  By the said structure, the position of the connection part of the joint electric wire with respect to a chuck | zipper part is prescribed | regulated correctly, and a connection part is immersed correctly in a container containing an adhesive agent without position shift. For example, the alignment portion is formed in a substantially U shape, the intermediate connection portion is aligned between the U shapes, the end of the terminal connection portion is aligned with one end of the U shape, etc. And the terminal connection unit.
[0018]
  Claim7In the adhesive coating method according to the present invention, a joint electric wire having an intermediate connecting portion is gripped by a pair of chuck portions, the pair of chuck portions are rotated inward from each other, and the intermediate portion of the joint electric wire is bent downward. The connecting portion is dipped in a container containing an adhesive.
  With the above configuration, the pair of chuck portions approach while rotating in opposite directions at the same time, and accordingly, the joint electric wire is bent in a substantially U shape, and the intermediate connection portion of the joint electric wire is on the base side (insulation coating side). It is immersed in the adhesive while being bent. By this bending, the adhesive penetrates between the core wires of the intermediate connection portion and between the core wires and the insulating coating by a capillary phenomenon.
[0019]
  Claim8The method of applying an adhesive according to claim7The adhesive application method described above is characterized in that the joint wire is pushed downward to be bent initially before the chuck portions are rotated.
  With the above configuration, the downward bending operation of the joint wire is performed smoothly and accurately.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 shows an embodiment of an adhesive application device according to the present invention.
[0022]
The adhesive applicator 1 includes a pair of left and right chuck portions 3 that hold the joint electric wire 2, a means 4 for raising the pair of chuck portions 3 vertically from a horizontal position, and a pair of chuck portions 3 that pivot inward from each other. Means 5 for raising and lowering, means 6 for raising and lowering the pair of chuck portions 3, means 8 for initially bending the vicinity of the connection portion 7 of the joint electric wire 2, and low viscosity such as Aron Alpha (trade name) The container 10 containing the instant adhesive (sealing agent) 9 and the means 48 for discharging (collecting) the joint electric wire 2 coated with the adhesive 9 from the pair of chuck portions 3 are provided.
[0023]
Each chuck portion 3 has a pair of upper and lower chuck pieces 11 in the horizontal electric wire set state of FIG. 1, and each chuck piece 11 is driven to open and close by an air pressure type chuck cylinder 12 (driving means). Each chuck cylinder 12 is fixed to each arm 13, and the pair of arms 13 is pivotally supported by a substantially U-shaped substrate portion (base portion) 14. The arm 13 is elastically biased outwardly by, for example, a torsion coil spring (not shown), contacts the stopper 15 (FIG. 4), and is positioned forward (in a direction perpendicular to the joint wire 2) as shown in FIG. It is restricted so that it can no longer rotate outward. The shaft portion 16 is fixed to the arm 13, and the bearing portion 41 (FIG. 3) is fixed to the substrate portion 14. The torsion coil spring is provided in the bearing portion 41. An elastic member (biasing member) such as a leaf spring or a rubber member may be used instead of the torsion coil spring.
[0024]
A short driven arm 17 is integrally provided with the shaft portion 16 so as to protrude outward, and a roller 18 is rotatably provided at the tip of the driven arm 17. The driven arm 17 is integrally fixed to the arm 13 via the shaft portion 16.
[0025]
The substrate portion 14 includes parallel projecting portions 19 on both sides that pivotally support the arms 13, and a base portion 20 that is orthogonal to the projecting portions 19. The substrate part (base part) 14 does not necessarily have a plate shape. The base portion 20 is connected to a horizontal base 21 via a hinge 22 so as to be rotatable in the vertical direction. The base portion 20 is rotatably connected to a rod 23 a of a horizontal pneumatic cylinder (drive means) 23, and a main body portion (substitute with reference numeral 23) of the cylinder 23 is fixed to the base 21. The base 21 is fixed to a rod 26 a of a vertical pneumatic cylinder (driving means) 26, and moves up and down integrally with the substrate portion 14, the arm 13, and the chuck portion 3 by the expansion and contraction of the rod 26 a. The rod 26 a is inserted through the hole 25 of the table 24, and the cylinder body is disposed below the table 24. The arm 13, the substrate part 14, and the horizontal cylinder (driving means) 23 constitute a means 4 for raising the pair of chuck parts 3 vertically from a horizontal position. The vertical cylinder 26 and the base 21 constitute a means 6 for raising and lowering the pair of chuck portions.
[0026]
  A pair of cam plates 27 are erected on the table 24 on both the left and right sides of the substrate portion 21. Each cam plate 27 includes an inner vertical cam surface 27a, an upper curved cam surface 27b following the vertical cam surface 27a, and an upper upper horizontal cam surface 27c following the curved cam surface 27b. Have. A pair of arms by the compression operation of the rod 23a of the horizontal cylinder (drive means) 2313Is raised vertically from the hinge 22 integrally with the substrate part 14, and in this state the arm13The roller 18 of the driven arm 17 is positioned slightly above the horizontal cam surface 27c at the upper end. The cam plate 27, the driven arm 17 and the arm 13 constitute a means 5 for turning the pair of chuck portions inwardly with respect to each other.
[0027]
A container 10 in which a low-viscosity liquid adhesive 9 is placed on a table 24 is disposed substantially below the substrate portion 14. The surface position of the adhesive 9 is defined between the upper line and the lower line of the container.
[0028]
A frame-like support wall 28 is provided on the base 21, and a rod 23 a of a horizontal cylinder 23 is inserted into the inner space of the support wall 28. A vertical pneumatic cylinder (driving means) is placed on the support wall 28. ) 29 is provided, a cylinder (driving means) 30 with a short stroke in the horizontal direction (front-rear direction) is fixed to the rod 29 a of the cylinder 29, a substrate 31 perpendicular to the rod 30 a of the cylinder 30 is fixed, A pair of adjacent push rods 32 project horizontally (forward). The cylinders 29 and 30 and the push rod 32 constitute a means 8 that presses the vicinity of the connection portion of the joint wire downward and bends it initially.
[0029]
On the table 24, a wiping cloth (adhesive wiping member) 33 is disposed in front of the container 10. The wiping cloth 33 is for wiping off the excess adhesive adhering to the connection portion 7 of the joint electric wire 2, and is detachably attached to the inclined portion 35 of the product recovery member 34 by a spring clamp or the like (not shown). This makes it easy to replace when dirty.
[0030]
The product recovery member 34 is composed of an inclined portion 35 formed by bending a metal plate and a product receiving portion 36 following the inclined portion 35, and a rod 37 a of a vertical pneumatic cylinder (driving means) 37. It is fixed to. The cylinder 37 is fixed below the table 24. The wiping cloth 33 and the inclined portion 35 are located immediately below the connection portion 7 of the joint electric wire 2 gripped by the pair of left and right chuck portions 3. The product collection member 34 and the cylinder 37 constitute a means 48 for paying out the joint wire coated with an adhesive from the chuck portion.
[0031]
At the upper end of the inclined portion 35 of the product recovery member 34, an alignment member (alignment portion) 38 for the connection portion 7 of the joint wire 2 is provided so as to protrude. As shown in FIG. 2, the alignment member 38 is formed in a frame shape or a substantially U-shape, and has a pair of right and left protruding indicator portions 39.
[0032]
When positioning the intermediate connection portion 7 of the joint wire 2 as shown in FIG. 2A, the intermediate connection portion 7 is positioned between the pair of left and right indicating portions 39, and the pair of chuck portions 3 (FIG. 1). The electric wire part (insulation coating part) 40 of the joint electric wire 2 is gripped. Further, when the terminal connection portion 7 ′ of the joint electric wire 2 ′ is aligned as shown in FIG. 2B, the tip 7a of the terminal connection portion 7 ′ is aligned with any one of the instruction portions 39, The electric wire is gripped by the chuck portion 3 (FIG. 1). The same adhesive application device 1 is used for the intermediate connection portion 7 and the terminal connection portion 7 ′.
[0033]
Below, the case where the adhesive agent 9 is apply | coated to the intermediate connection part 7 of the joint electric wire 2 is demonstrated using FIG. 1 and FIGS. Although only one vertical cylinder 26 is shown in FIG. 1, FIGS. 3 to 5 show examples using upper and lower double cylinders 26 '. 3 to 5, the same components as those in FIG. 1 are denoted by the same reference numerals, and detailed description thereof is omitted. A portion indicated by a solid line in FIG. 3 (side view) corresponds to FIG.
[0034]
First, as shown by the solid lines in FIGS. 1 and 3, the intermediate connection portion 7 of the joint wire 2 is positioned with the alignment member 38 in a state where the pair of left and right chuck portions 3 are horizontally positioned, that is, in a state where they are tilted to the front (operator side). The electric wire portions 40 (FIG. 2) on both sides are gripped by the chuck portions 3 while being aligned in (FIG. 2). The closing operation of the chuck portion 3 is performed by an operator stepping on a foot switch. The following operations are automatically performed by the sequencer or control unit.
[0035]
When the chucking of the joint electric wire 2 is completed, the horizontal cylinder 23 is compressed as shown in the chain line of FIG. 3 and FIG. 4 (rear view), and the pair of chuck portions 3 are integrated with the arm 13 and the substrate portion 14 with an arrow A (FIG. It can be rotated vertically as shown in 3). As shown in FIG. 4, the follower arm 17 integrated with the arm 13 is located on both the left and right sides of the substrate portion 14 so as to protrude outward and substantially horizontally. The roller 18 at the tip of the driven arm 17 is positioned above the cam plate 27. 3 and 4, the vertical double cylinder 26 'is in the most extended state, and the pair of chuck portions 3 are located at the highest position.
[0036]
The joint electric wire 2 gripped by the chuck portion 3 is positioned horizontally, and a push bar 32 (FIG. 4) is positioned on the upper rear side of the joint electric wire 2. The pair of push rods 32 is projected forward by the extension operation of the rear cylinder 30 in FIG. 1, and the wire portions 40 on both sides of the connection portion 7 of the joint wire 2 are slightly pushed down by the compression operation of the vertical cylinder 29. Bend. Thereby, the joint electric wire 2 becomes easy to bend downward.
[0037]
Next, as shown in FIG. 5, the vertical cylinder 26 ′ is compressed, and the substrate portion 14, the pair of arms 13, and the chuck portions 3 are lowered together with the base 21 fixed to the cylinder rod 26 a ′. The roller 18 slides along the curved cam surface 27 b of the cam plate 27, the driven arm 17 rotates inwardly, and the arm 13 is integrated with the driven arm 17 to bias the elastic member (not shown). Rotate inward against Along with this, the joint electric wire 2 gripped by the pair of chuck portions 3 bends as if it is folded downward in a substantially U shape. When the roller 18 is positioned along the vertical cam surface 27a, the arm 13 becomes completely horizontal. The connection part 7 of the joint electric wire 2 is located at the bottom dead center, and is immersed in the adhesive 9 (FIG. 3) in the container in that state. The base portion of the connection portion 7 is bent to be in the state of FIG. 9 of the conventional example, and the adhesive 9 surely penetrates between the core wire of the joint wire 2 and the insulating coating.
[0038]
Next, the joint wire 2 is returned to the near side (operator side) by the reverse operation to the above. That is, the roller 18 is raised along the cam plate 27 by the extension operation of the vertical cylinder 26 'from the state shown in FIG. 5, and the arm 13 is rotated outward by the urging force of the elastic member to stand vertically as shown in FIG. Stopped by the stopper 15 in the raised state. Next, as shown in the solid line in FIG. 3, the arm 13 is rotated integrally with the base plate part 14 until it becomes horizontal horizontally by the extension operation of the horizontal cylinder 23, and the joint wire 2 held at the center of the pair of chuck parts 3 is connected at the center. The portion 7 comes into light contact with the wiping cloth 33 and the excess adhesive of the connecting portion 7 is wiped off. Thereby, dripping of an adhesive agent is prevented. The joint electric wire 2 is located slightly above the inclined portion 35 of the product recovery member 34.
[0039]
Next, the chuck portion 3 is opened, and the inclined portion 35 of the product recovery member 34 slightly lifts the joint electric wire 2 within the chuck portion 3 by the extension operation of the vertical cylinder 37. The joint electric wire 2 falls along the inclined portion 35 to the product receiving portion 36. The operator collects the finished product (joint wire processed product or product) in the product receiving part and sends it to the next process. It is also possible to store a plurality of processed products in the receiving portion 36.
[0040]
The above is the case of the joint electric wire 2 having the intermediate connection portion 7. However, in the case of the joint electric wire 2 ′ having the terminal connection portion 7 ′ (FIG. 2B), the joint electric wire 2 ′ is connected to one of the chuck portions 3. 2b, the terminal connection portion 7 'is positioned by the method shown in FIG. 2B, and thereafter, the adhesive 9 is applied to the terminal connection portion 7' by the same operation as in the case of the intermediate connection portion 7. .
[0041]
That is, as shown by the solid lines in FIG. 1 and FIG. 3, the joint electric wire 2 ′ is gripped by one chuck portion 3 and positioned almost horizontally (the terminal connection portion 7 ′ is slightly bent downward by its own weight), and the solid line in FIG. 4 and FIG. 4, the chuck portion 3 is rotated rearward and upward by the compression operation of the horizontal cylinder 23 to lift the joint wire 2 ′ to be positioned horizontally, and the upper cylinders 29 and 30 are operated to move the joint wire 2 ′. The vicinity of the terminal connecting portion 7 ′ is pushed downward by the push rod 32 to be bent slightly downward (in the case of the terminal connecting portion 7 ′, the initial bending by the push rod is not necessary), and the lower side as shown in FIG. The terminal connection is made while the arm 13 is rotated inward integrally with the chuck portion 3 along the cam plate 27 by the compression operation of the vertical cylinder 26 ′ so that the terminal connection portion 7 ′ is positioned downward together with the wire portion 40. Part 7 'in the container Immersed in the adhesive 9.
[0042]
Next, as shown in FIGS. 5 to 4, the joint electric wire 2 ′ is lifted by the rotation of the arm 13 by the vertical cylinder 26 ′ by the reverse operation to the above, and the horizontal cylinder 23 is operated so as to be almost horizontal. Then, the terminal connection portion 7 ′ is lightly brought into contact with the wiping cloth 33 to remove excess adhesive, and the finished joint wire processed product is dropped onto the product receiving portion 36 by the ascending operation of the product recovery member 34.
[0043]
In the above operation, it is possible not to operate the other chuck portion 3 and the other arm 13 that do not hold the joint electric wire 2 ′. Moreover, it is possible to extend the product recovery member 34 of FIG. 1 in the longitudinal direction of the joint electric wire 2 ′ having the terminal connection portion 7 ′, thereby improving the recoverability of the joint electric wire 2 ′.
[0044]
In each of the above embodiments, the joint wires 2 and 2 ′ can be set in the chuck portion 3 with the arm 13 vertically raised as shown in FIG. 3 and the chain line in FIG. 4. In this case, the adhesive 9 is applied to the connecting portions 7 and 7 ′ by the pivoting and lowering operations of the arm 13 in FIG. 5, and the joint wires 2 and 2 ′ are moved slightly backward along with the arms 13 in the raised position in FIG. You may make it rotate and wipe off excess adhesive agent with the wiping cloth 33. FIG. In addition, the arm 13 is rotated by a motor, an air actuator or the like without moving up and down by the vertical cylinders 26 and 26 '(the cylinder is abolished), whereby the joint wire 2 is bent into a U shape and connected. It is also possible to immerse the part 7 in the adhesive in the container. The cylinders 23, 26, 26 ', 29, 30, and 37 can be replaced with other driving means such as a motor or a ball screw shaft.
[0045]
Further, although it takes a little time and effort, the product collection member 34 can be omitted and the operator can directly take out the product from the chuck portion 3. Further, the wiping cloth 33 can be omitted for a slightly high-viscosity adhesive without fear of dripping. Further, it is possible to use wiping paper or the like instead of the wiping cloth 33. It is also possible to dispose the wiping cloth 33 at a position different from the product recovery member 34 (for example, the product recovery member 36 is divided and positioned on both the left and right sides of the wiping cloth 33). Further, even if the push rod 32 for performing the initial bending is omitted, the joint wire 2 can be bent only by the rotation of the arm 13. If the push bar 32 is used, the joint wire 2 is bent more accurately. Further, instead of the alignment member 38, an alignment portion such as a marking may be formed.
[0046]
【The invention's effect】
As described above, according to the first aspect of the present invention, the joint portion of the joint wire is rotated downward by the rotation of the arm and is automatically immersed in the adhesive. Efficient and accurate with no application variation. Thereby, productivity of a joint electric wire processed product increases, cost is reduced, and waterproof quality improves.
[0047]
  Also,Since the arm rotates forward and integrally with the chuck portion by the rotation of the base portion, the joint wire can be set on the chuck portion with good workability, and the wire setting operation is facilitated and speeded up. Moreover, since the joint electric wire is positioned horizontally integrally with the chuck portion, it is possible to easily wipe off the excess adhesive at the connecting portion, thereby preventing the adhesive from dripping.
  In addition, since the machining stroke of the chuck portion can be increased, the adhesive can be applied to the connection portion in a reliable manner even for short joint wires. Thereby, it becomes possible to easily cope with a difference in length of the joint electric wire.
[0048]
  Claim2According to the described invention, the pair of chuck portions are integrally rotated with the pair of arms while approaching, the joint wire is bent in a substantially U shape, and the intermediate connection portion of the joint wire is connected to the base side (insulation Since it is immersed in the adhesive while being bent on the coating side), the adhesive penetrates between the core wires of the intermediate connection portion and between the core wire and the insulating coating by a capillary phenomenon, and the waterproofness is reliably improved. Since the operation for enhancing the waterproofness is automatically performed, the productivity and quality of the joint electric wire processed product can be improved at the same time.
[0049]
  Claim3According to the described invention, the downward bending operation of the joint electric wire is smoothly and accurately performed by the initial bending by the push rod, so that the adhesive can be more accurately applied to the connection portion.
[0050]
  Claim4According to the described invention, it is possible to automatically remove the excess adhesive at the connection portion, so that the operator does not have to manually wipe it off, and the productivity of the joint electric wire processed product is improved. It is possible to prevent the sagging from falling down and to prevent adverse effects such as dirt on the processed product and adhesion of the adhesive to the worker.
[0051]
  Claim5According to the described invention, the joint electric wire processed product for which the application of the adhesive has been completed can be automatically collected regardless of the manual operation, so that the productivity of the joint electric wire processed product is improved and the operator can bond the connection portion. Touching the agent will not cause the adhesive to peel off or hurt your hands.
[0053]
  Claim6According to the described invention, the position of the connection portion of the joint electric wire is accurately defined, and the connection portion is accurately immersed in the adhesive-containing container without displacement, so that there is no variation in the application position and the waterproof quality is improved. To do. In addition, for example, the alignment portion is formed in a substantially U shape, the intermediate connection portion is aligned between the U shapes, the end of the terminal connection portion is aligned with one end of the U shape, and the like. The connection part and the terminal connection part can be used in common, and the work efficiency can be improved without changing the setup.
[0054]
  Claim7According to the described invention, the pair of chuck portions turn inward and approach each other, the joint electric wire is bent into a substantially U shape, and the intermediate connection portion of the joint electric wire is bent at the base side (insulation coating side). However, since it is immersed in the adhesive, the adhesive permeates by capillarity between the core wires of the intermediate connection portion and between the core wires and the insulating coating, and the waterproofness is reliably improved. Since the operation for enhancing the waterproofness is automatically performed, the productivity and quality of the joint electric wire processed product can be improved at the same time.
[0055]
  Claim8According to the described invention, the downward bending operation is performed smoothly and accurately by the initial bending of the joint electric wire, so that the adhesive can be more accurately applied to the connecting portion.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an embodiment of an adhesive application device according to the present invention.
2A and 2B show a method for positioning a joint wire, wherein FIG. 2A is a plan view in the case of an intermediate connection portion, and FIG. 2B is a plan view in the case of a terminal connection portion.
FIG. 3 is a side view showing a state where a joint wire is set and raised in an adhesive application device.
FIG. 4 is a rear view showing a state where the joint wire is also raised.
FIG. 5 is a rear view showing a state in which the intermediate connection portion of the joint wire is immersed in an adhesive in the container.
FIG. 6 is a cross-sectional view showing a sealing structure of a terminal connection portion of a conventional joint wire.
FIG. 7 is a cross-sectional view showing an embodiment of a tube heating device for sealing the terminal connection portion.
FIG. 8 is a cross-sectional view showing a sealing structure of an intermediate connection portion of a conventional joint wire.
FIG. 9 is an explanatory view showing a method of allowing a low-viscosity adhesive to penetrate into the intermediate connection portion of a conventional joint wire.
[Explanation of symbols]
1 Adhesive applicator
2,2 'joint wire
3 Chuck part
4 Driving means for rotating the base portion in a direction intersecting the arm rotation direction
5 Means to turn the arm downward
7 Intermediate connection
7 'terminal connection
9 Adhesive
10 containers
13 arms
14 Substrate part (base part)
32 push rod
33 Wiping cloth (wiping member)
34 Product recovery parts
35 Inclined part
38 Positioning member (positioning part)

Claims (8)

ジョイント電線を把持するチャック部を設けたアームと、該アームを下向きに回動させる手段と、該アームの回動方向に配置され、該ジョイント電線の接続部を浸す接着剤入り容器と、該アームを基体部に回動自在に支持させ、該基体部をアーム回動方向とは交差する方向に回動させる駆動手段とを備え、該基体部が該アームと一体に昇降自在であり、該基体部の昇降と該アームの回動とが同時に行われることを特徴とする接着剤塗布装置。An arm provided with a chuck portion for gripping the joint electric wire, a means for rotating the arm downward, a container containing an adhesive disposed in the rotational direction of the arm and soaking the connection portion of the joint electric wire , and the arm And a driving means for rotating the base portion in a direction intersecting the arm rotation direction, the base portion being movable up and down integrally with the arm. The adhesive coating apparatus is characterized in that the lifting and lowering of the part and the rotation of the arm are performed simultaneously . 前記アームが左右一対設けられ、該一対のアームが互いに内向きに回動することを特徴とする請求項記載の接着剤塗布装置。The arm is provided pair, the adhesive coating apparatus according to claim 1, wherein the said pair of arms is pivoted inwardly to each other. 前記アームの回動方向に前記ジョイント電線を初期屈曲させる押し棒が昇降自在に設けられたことを特徴とする請求項1又は2記載の接着剤塗布装置。The adhesive application device according to claim 1 or 2 , wherein a push rod for initial bending of the joint wire in the direction of rotation of the arm is provided so as to be movable up and down. 前記基体部の回動方向に接着剤拭取り部材が配置されたことを特徴とする請求項1〜3の何れか1項に記載の接着剤塗布装置。The adhesive application device according to any one of claims 1 to 3 , wherein an adhesive wiping member is disposed in a rotating direction of the base portion. 前記チャック部に把持された前記ジョイント電線の前記接続部に対する傾斜部を有する製品回収部材が昇降自在に設けられたことを特徴とする請求項1〜4の何れか1項に記載の接着剤塗布装置。The adhesive application according to any one of claims 1 to 4 , wherein a product recovery member having an inclined portion with respect to the connection portion of the joint electric wire held by the chuck portion is provided so as to be movable up and down. apparatus. 前記ジョイント電線を前記チャック部に把持させる際の前記接続部に対する位置合わせ部が設けられたことを特徴とする請求項1〜5の何れか1項に記載の接着剤塗布装置。The adhesive application device according to any one of claims 1 to 5 , further comprising an alignment portion for the connection portion when the chuck portion grips the joint electric wire. 中間接続部を有するジョイント電線を一対のチャック部で把持させ、該一対のチャック部を互いに内向きに回動させて、該ジョイント電線を下向きに屈曲させつつ該中間接続部を接着剤入り容器の中に浸すことを特徴とする接着剤塗布方法。  A joint electric wire having an intermediate connecting portion is gripped by a pair of chuck portions, and the pair of chuck portions are rotated inward from each other, and the intermediate electric connecting portion is bent downward while the joint electric wire is bent downward. A method of applying an adhesive, characterized by being immersed in the inside. 前記各チャック部を回動させる前に前記ジョイント電線を下向きに押して初期屈曲させることを特徴とする請求項記載の接着剤塗布方法。The adhesive application method according to claim 7 , wherein the joint wire is pushed downward to be bent initially before the chuck portions are rotated.
JP2002238536A 2002-08-19 2002-08-19 Adhesive coating apparatus and adhesive coating method Expired - Fee Related JP4012783B2 (en)

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Application Number Priority Date Filing Date Title
JP2002238536A JP4012783B2 (en) 2002-08-19 2002-08-19 Adhesive coating apparatus and adhesive coating method

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JP4012783B2 true JP4012783B2 (en) 2007-11-21

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CN104128295B (en) * 2014-06-16 2016-04-20 宁波北仑雷奥自动化设备有限公司 Cement dipping machine and gum dipping process
JP7655793B2 (en) * 2021-06-14 2025-04-02 矢崎総業株式会社 Waterproofing equipment for electric wires

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