JP4017909B2

JP4017909B2 - Packing apparatus and packing method thereof

Info

Publication number: JP4017909B2
Application number: JP2002129217A
Authority: JP
Inventors: 康弘椿
Original assignee: Panasonic Corp; Matsushita Electric Industrial Co Ltd
Current assignee: Panasonic Corp; Panasonic Holdings Corp
Priority date: 2002-04-30
Filing date: 2002-04-30
Publication date: 2007-12-05
Anticipated expiration: 2022-04-30
Also published as: JP2003321066A

Description

【０００１】
【発明の属する技術分野】
本発明は、カーナビゲーション用等のディスプレイ装置を梱包するための梱包装置およびその梱包方法に関する。
【０００２】
【従来技術】
従来、この種の梱包装置は、ディスプレイ装置の表示部分を上方に向けた状態でその本体を下方から底面側内装材で支持するとともに、ディスプレイ装置の上方から天面側内装材を底面側内装材に対面させて配置し、表示部分を避けながら表示部分の周辺部分に天面側内装材の一部を上方から当接させディスプレイ装置の上下方向の動きを規制するようにして、外箱内に収納していた。
【０００３】
【発明が解決しようとする課題】
しかしながら、このような従来の梱包装置では、別部材である底面側内装材と天面側内装材とを組み合わせることが必要であり、しかもこれらの内装材が緩衝能力を備えた変形可能な材料で形成され、製作精度も高くないため、運搬中の度重なる振動や衝撃により天面側部材と底面側内装材との間で相対移動が生じたり、ディスプレイ装置が揺れ動いたりするのを避けることができなかった。
【０００４】
この結果、運搬中に天面側内装材の周辺部分への当接部分がずれ、ディスプレイ装置の表示部分に接触しながら相対移動して表示部分を傷付けてしまうことがあった。
【０００５】
本発明はこのような問題を解決するためになされたもので、運搬中に被梱包品を梱包する部材同士が相対移動したり被梱包品が動いたりしても、表示部分が梱包装置の一部に接触して傷付くのを防止できるようにした梱包装置および梱包方法を提供するものである。
【０００６】
【課題を解決するための手段】
本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備えた構成を有する。この構成により、ディスプレイ部の裏側面とこの裏側面側に設けた突出部との間に係合部材の係合部を係合し、この係合部材の係合部および垂直部に底面側内装材の位置形成部、表示部分側内装材の保持部や離脱防止部を係合させて係合部材の動きを規制するようにしたので、ディスプレイ部の表側面に梱包装置が接触することがなく、運搬中に表示部分側内装材と底面側内装材とが相対移動したり機器が動いたりした場合でも、表示部分に表示部分側内装材などの梱包装置の一部が接触して表示部分が破損することがない。
【０００７】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、突出部を機器の使用時における装着相手に設けた取付部材に取り付け可能とした構成を有している。この構成により、機器の運送中の動きを規制する突出部を機器に新たに設けることなく、機器の相手側部材への装着にもともと必要な突出部を流用して、安価にすることが可能となる。
【０００８】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、垂直部を位置決め部と離脱抑止部とで挟んだ構成を有する。この構成により、垂直部の移動規制に底面側内装材の位置決め部を兼用でき、段ボール等で安価に製作することができる。
【０００９】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、位置決め部を支持壁部に連結し支持壁の外側に位置させて形成した構成を有する。この構成により、位置決め部と支持壁部とを一体にして段ボール等で安価に製作することができる。
【００１０】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、離脱抑止部が位置決め部に形成した溝に嵌合可能である構成を有する。この構成により、表示部分側内装材と底面側内装材とを係合してこれら間の相対的な動きを抑えることができるようになるとともに、係合部材の突出部からの離脱をより強固に抑止することが可能となる。
【００１１】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、位置決め部が溝を境にして外箱側に位置する部分を係合部に係合する側の部分より低くなるようにした構成を有する。この構成により、係合部材をディスプレイ部の裏側面と突出部とに係合させるとき係合部材の垂直部が位置決め部に干渉するのが防止され、係合部材の突出部への係合作業をスムーズに行うことができる。
【００１２】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、係合部を梱包時におけるディスプレイ部と外箱の内面との間に形成される隙間の長さより短くした構成を有する。この構成により、あらかじめ底面側内装材を外箱に入れ、この底面側内装材に機器を載置した状態でも、係合部材を外箱内に挿入して係合部をディスプレイ部の裏側面と突出部とに係合させることができ、作業性が向上する。
【００１３】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、係合部材を略L字形に形成した構成を有する。この構成により、係合部材をシンプルな形状で安価に製作でき、機器の水平方向と垂直方向の動きとの両方の動きを規制することができる。
【００１４】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、保持部を離脱抑止部に略直交して外箱に当接し表示部分側内装材の位置決めを行う位置決め部に連結して形成した構成を有する。この構成により、係合部材の係合部を押さえる保持部と表示部分側内装材の位置決めを行う位置決め部とを一体にして段ボール等で安価に製作できる。
【００１５】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けたディスプレイ装置を収納可能な外箱とを備え、表示部分を上方へ向け本体が表示部分より下方に位置するように配置して外箱で梱包した構成を有する。この構成により、外箱への機器や表示部分側内装材の挿入作業がやりやすくなり、またこの挿入作業中に機器を誤って落下させても表示部分が傷つく虞を小さくすることができる。
【００１６】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、底面側内装材と係合部材と表示部分側内装材とを段ボールにより形成した構成を有する。この構成により、梱包装置が環境に優しい段ボールで製作され発泡スチロール等と異なって梱包装置の使用後、廃棄する場合にも健康上安全であり、また梱包装置を安価かつ軽量に製作することができる。
【００１７】
また、本発明の梱包装置は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を支持するための支持壁部と梱包時に自身の位置決めを行うための位置決め部とを有する底面側内装材と、ディスプレイ部の裏側面と突出部との間に出し入れ可能にディスプレイ部と突出部とに係合する係合部と係合部に対して垂直方向に向けて係合部から伸ばした垂直部とを有する係合部材と、表示部分から離れた状態で表示部分を覆うように配置し、係合部を位置決め部と協働して挟み込む保持部と垂直部に係合して係合部の前記ディスプレイ部と突出部とからの離脱を抑止する離脱抑止部とを有する表示部分側内装材と、底面側内装材と係合部材と表示部分側内装材とを組み付けた機器を収納可能な外箱とを備え、機器が車載の機器であり、突出部が車両側の取付部材へ取り付け可能である構成を有する。この構成により、カーナビゲーション用のディスプレイ装置等の車両用機器へ本発明の梱包装置を適用することが可能となり、またその場合に車両側取付部材に取り付けるための突出部を係合部材が係合する突出部に兼用でき安価となる。
【００１８】
また、本発明の梱包方法は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を、底面側内装材に設けた支持壁部により支持し、支持壁部で支持したディスプレイ装置の裏側面と突出部との間に係合部材に設けた係合部を挿入してディスプレイ部と突出部とに係合させた後に、表示部分から離した状態で表示部分を覆うように表示部分側内装材を配置して、表示部分側内装材に設けた保持部と底面側内装材に設けた位置決め部とにより係合部を挟み込み、表示部分側内装材に設けた離脱抑止部を、係合部材の係合部に対して垂直方向に向けて係合部から伸ばした垂直部に係合させて係合部のディスプレイ部と突出部とからの離脱を抑止するようにした構成を有する。この構成により、表示部分を設けたディスプレイ部の表側面に梱包装置の一部を接触させずに梱包でき、したがって運搬中に表示部分側内装材と底面側内装材とが相対移動したりディスプレイ装置が動いたりした場合でも、表示部分に表示部分側内装材などの梱包装置の一部が接触して表示部分が破損することがない。
【００１９】
また、本発明の梱包方法は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を、底面側内装材に設けた支持壁部により支持し、支持壁部で支持した機器の裏側面と突出部との間に係合部材に設けた係合部を挿入してディスプレイ部と突出部とに係合させた後に、表示部分から離した状態で表示部分を覆うように表示部分側内装材を配置して、表示部分側内装材に設けた保持部と底面側内装材に設けた位置決め部とにより係合部を挟み込み、表示部分側内装材に設けた離脱抑止部を、係合部材の係合部に対して垂直方向に向けて係合部から伸ばした垂直部に係合させて係合部のディスプレイ部と突出部とからの離脱を抑止するが、その際、機器を外箱内に底面側内装材を入れた状態で支持壁部に載置するようにした構成を有する。この構成により、あらかじめ底面側内装材を外箱に入れた状態で機器を挿入して底面側内装材に載置することができるようになるので、外箱への内装材等の挿入作業がしやすくなる。
【００２０】
また、本発明の梱包方法は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を、底面側内装材に設けた支持壁部により支持し、支持壁部で支持した機器の裏側面と突出部との間に係合部材に設けた係合部を挿入してディスプレイ部と突出部とに係合させた後に、表示部分から離した状態で表示部分を覆うように表示部分側内装材を配置して、表示部分側内装材に設けた保持部と底面側内装材に設けた位置決め部とにより係合部を挟み込み、表示部分側内装材に設けた離脱抑止部を、係合部材の係合部に対して垂直方向に向けて係合部から伸ばした垂直部に係合させて係合部のディスプレイ部と突出部とからの離脱を抑止するが、その際、係合部材を、支持壁部に支持した機器のディスプレイ部と外箱との隙間から外箱内へ挿入した後、表示部分と略平行に本体へ向けて移動させ係合部を突起部とディスプレイ部の裏側面へ係合させるようにした構成を有する。この構成により、機器をあらかじめ外箱内に収納した底面側内装材に載置した状態で係合部材を外箱に入れ機器の突出部に容易に係合することが可能となる。
【００２１】
また、本発明の梱包方法は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を、底面側内装材に設けた支持壁部により支持し、支持壁部で支持した機器の裏側面と突出部との間に係合部材に設けた係合部を挿入してディスプレイ部と突出部とに係合させた後に、表示部分から離した状態で表示部分を覆うように表示部分側内装材を配置して、表示部分側内装材に設けた保持部と底面側内装材に設けた位置決め部とにより係合部を挟み込み、表示部分側内装材に設けた離脱抑止部を、係合部材の係合部に対して垂直方向に向けて係合部から伸ばした垂直部に係合させて係合部のディスプレイ部と突出部とからの離脱を抑止するとともに、底面側内装材と係合部材と表示部分側内装材とを段ボールで形成した構成を有する。この構成により、梱包装置が環境に優しい段ボールで製作され発泡スチロール等と異なって梱包装置の使用後、廃棄する場合にも健康上安全であり、また梱包装置を安価かつ軽量に製作することができる。
【００２２】
また、本発明の梱包方法は、本体より張り出したディスプレイ部の前面に表示部分があり、ディスプレイ部の張り出し部分の裏側面から表示部分と反対方向へ離れた位置に突出部が設けられた機器を、底面側内装材に設けた支持壁部により支持し、支持壁部で支持した機器の裏側面と突出部との間に係合部材に設けた係合部を挿入してディスプレイ部と突出部とに係合させた後に、表示部分から離した状態で表示部分を覆うように表示部分側内装材を配置して、表示部分側内装材に設けた保持部と底面側内装材に設けた位置決め部とにより係合部を挟み込み、表示部分側内装材に設けた離脱抑止部を、係合部材の係合部に対して垂直方向に向けて係合部から伸ばした垂直部に係合させて係合部のディスプレイ部と突出部とからの離脱を抑止するとともに、表示部分が車載の機器の表示部分であり、突出部が車両側の取付部材に取り付け可能であるようにした構成を有する。この構成により、カーナビゲーション用のディスプレイ装置等の車両用機器へ本発明の梱包装置を適用することが可能となり、またその場合に車両側取付部材に取り付けるための突出部を係合部材が係合する突出部に兼用でき安価となる。
【００２３】
【発明の実施の形態】
以下、本発明の実施形態について図面を用いて説明する。
まず、被梱包品から説明すると、ここでは、図１および図２に示すように被梱包品としての機器がカーナビゲーション用のディスプレイ装置１である場合を採り上げる。
ディスプレイ装置１は、電子部品等を内蔵した本体２と、この本体２の一端側に取り付けられ、本体２から幅方向に両側面部分が張り出したディスプレイ部３とを有している。ディスプレイ部３の表側面３ａには、図５に示すように地図情報などを表示するための液晶からなる表示部分４を設けてある。
【００２４】
また、ディスプレイ部３の上記張り出し部分の裏側面３ｂから表示部分４と反対方向に離れた位置には、図２に一部拡大して示すように２つの突出部５、６をそれぞれ設ける。
これらの突出部５、６は、取付プレート７にディスプレイ装置１の車両側への取付時に上下へ離れる位置に設けてあり、この取付プレート７をディスプレイ部３の裏側面３ｂにビスを用いて固定してある。
【００２５】
これらの突出部５、６は、取付プレート７から垂直方向に伸ばした柱部５ａ、６ａと、この先端からディスプレイ部３の裏側面３ｂと平行になるように折り曲げた係合部分５ｂ、６ｂとを有する。係合部分５ｂ、６ｂは、これらの表示部分４に垂直な側面がディスプレイ装置１の車両への装着時に上方から下方に向かうにしたがって幅が広くなるテーパ形状とする。
【００２６】
一方、車両側には、図３および図４に一部分を拡大して示すように取付部材８をディスプレイ装置１の本体２の両側面にそれぞれ対応させて設けてある。なお、図３および図４は、図２の突出部５、６とは逆の側面側に設けた突出部を示してある。したがって、図２の突出部５、６については、図３および図４のものとは左右対称になる。
【００２７】
取付部材８には、上方から下方に向かうにしたがって幅が狭くなる係合爪９、１０を上下方向に離してそれぞれ突出部５、６に対応させた位置に設けてある。したがって、ディスプレイ装置１の本体２を車両のインストルメンタトパネルの開口から挿入すると、図３に示すようにディスプレイ装置１の突出部５、６の上方位置に車両側の係合爪９、１０がくる。この状態から取付部材８を下方に引き下げると、図４のように突出部５、６の係合部分５ｂ、６ｂと係合爪９、１０とがそれらのテーパ面同士で係合され、ディスプレイ装置１が車両側に固定されるようになる。
【００２８】
次に、上記ディスプレイ装置１を梱包する梱包装置１００につき説明する。
図１、図５および図６（これらの図は、作図の都合上、それぞれ縮尺を異ならせて描いてある）に示すように、梱包装置１００は、外箱２００と、２台のディスプレイ装置１を支持する底面側内装材３００と、ディスプレイ装置１の突出部５、６に係合してディスプレイ装置１の上下方向の位置決めをするための２つの係合部材４００、５００と、ディスプレイ装置１をこの上方から覆い、係合部材４００、５００に係合してこれらの抜け止めをする表示部分側内装材６００とを有する。これらは、段ボールをそれぞれ適当な形状に切って折り曲げることにより形成する。
【００２９】
外箱２００は、図１に示すように底面部２１０と、底面部２１０の各辺から垂直に立ち上げた４つの側面部２２０、２３０、２４０、２５０と、側面部２２０、２３０の上端に設けた蓋部２６０、２７０とを有する。蓋部は、ここでは２枚の蓋部２６０、２７０としているが、側面部２２０、２３０、２４０、２５０に各々設けて４枚としてもよい。またこれらの蓋同士を係合させて蓋部を閉じたり、接着テープを貼り付けたりして蓋部を閉じたりする。
【００３０】
底面側内装材３００は、図５に示すように長方形の段ボールを断面がコ字状となるように折り曲げて、底面部３３１とこの両側端からそれぞれ垂直上方に折り曲げた左右の側壁部３３４、３３４とを形成した連結壁部材３３０を有する。これらの左右の側壁部３３４、３３４は、底面部３３１から立ち上げた内側側壁部分３３２、３３２と、この内側側壁部分３３２、３３２の上端部３３４ａ、３３４ａでそれぞれ外側下方へ折り返した外側側壁部分３３３、３３３とを重ね合わせて形成する。
底面部３３１には図１、図５中における左右２箇所３列分、後述の支持壁部３１２、３１５、３２２、３２５を挿入して組み合わせるためのスリットを設ける。また、連結壁部材３３０の両端部は、外箱２００の内面に当接して底面側内装材３００の図１中における前後方向の位置決めを行う。
【００３１】
底面側内装材３００は、さらに２枚の段ボールをそれぞれコ字状に折り曲げて、底面部３１８、３２８の両端から垂直上方に立ち上げた左右の支持壁部３１２、３１５、３２２、３２５と、これらの支持壁部３１２、３１５、３２２、３２５に底面部３１８、３２８を介して連結し底面部３１８、３２８から垂直上方に立ち上げた左右の位置規制部３１３、３１６、３２３、３２６とを形成した支持部材３１０、３２０を有する。
【００３２】
支持部材３１０、３２０の支持壁部３１２、３１５、３２２、３２５は、図１および図５中の左右の支持壁部間の隙間が上方から下方に向かうにしたがって狭くなるようなテーパ面を有する内側の側端と底面部３１８、３２８に対し垂直に立ち上げた外側の側端とを有する台形状に形成する。これらの支持壁部３１２、３１５、３２２、３２５は、連結壁部材３３０の底面部３３１に形成した上記６箇所のスリットをこれらの下方から上方へ貫通させる。
【００３３】
また、それぞれ隣り合う支持壁部３１２と位置規制部３１３、支持壁部３１５と位置規制部３１６、支持壁部３２２と位置規制部３２３、支持壁部３２５と位置規制部３２６は、これらの底面部３３１より上方に突出する部分では切り離すものの、連結壁部材３３０の底面部３３１で連結している。これらの切り離した上方部分間の間隙には、連結壁部材３３０の側壁部３３４、３３４を直交した状態で挟む。
【００３４】
また、支持壁部３１５および支持壁部３２２、また位置規制部３１６および位置規制部３２３をそれぞれ互いに重ね合わせた状態として支持部材３１０、３２０と連結壁部材３３０とを組み合わせる。
なお、位置規制部３１３、３１６、３２３、３２６は、これらの外側に梱包時に外箱２００の内面に当接して底面側内装材３００の図１中における左右方向の位置決めを行う。
【００３５】
一方、位置規制部３１３、３１６、３２３、３２６は、支持壁部３１２、３１５、３２２、３２５の外側でこれらに近い位置でこれらと実質同じ高さとした高い部分３１２ａ、３１５ａ、３２２ａ、３２５ａと、溝３１４、３１７、３２４、３２７を境として梱包時に外箱２００の側壁２２０、２３０の内面に当接可能なより外側の低い部分３１２ｂ、３１５ｂ、３２２ｂ、３２５ｂとを有している。
なお、支持部材３１０、３２０の底面部３１８、３２８の両端を２箇所ずつ切り起こして梱包時に底面側内装材２００の底面部２１０に当接して底面側内装材３００を支持するための脚部３１１、３１１を設ける。
【００３６】
ここで、支持部材３１０、３２０と連結壁部材３３０とを組み合わせた状態では、側壁部３３４、３３４は、支持壁部３１２、３１５、３２２、３２５や位置規制部の高い方の部分３１３ａ、３１６ａ、３２３ａ、３２６ａより低くなるようにしてある。
また、支持壁部３１２と支持壁部３１５との間の距離、また支持壁部３２２と支持壁部３２５との間の距離は、ディスプレイ装置１の本体２の高さ方向の側面が入る大きさとし、連結壁部材３３０の左右の側壁部３３４、３３４間の距離は、ディスプレイ装置１の本体２の幅方向の上下面が入る大きさとしてある。
【００３７】
係合部材４００、５００は、段ボールを１箇所で折り曲げて断面がＬ字状になるように形成し、ディスプレイ部３の裏側面３ａと突出部５、６とに係合可能な係合部４０１、５０１と、これらの４０１、５０１の一端部から垂直方向に伸びる垂直部４０２、５０２と設ける。係合部材４００、５００の係合部４０１、５０１は、梱包時にディスプレイ部３の裏側面３ａと突出部５、６との間の隙間に入り、このとき係合部４０１、５０１から垂直方向に伸ばした垂直部４０２、５０２が位置規制部の高い部分３１３ａ、３１６ａ、３２３ａ、３２６ａの溝３１４、３１７、３２４、３２７側端部に来るような長さにする。
【００３８】
また、係合部４０１、５０１は、ディスプレイ部３の側端部と外箱２００の側面２２０、２３０の内面との距離より短くしてある。
一方、係合部材４００、５００の垂直部４０２、５０２は、底面側内装材３００の位置規制部の高い部分３１３ａ、３１６ａ、３２３ａ、３２６ａと低い部分３１３ｂ、３１６ｂ、３２３ｂ、３２６ｂとの高さの差以下としてある。
なお、係合部４０１、５０１の係合部４０１、５０１と垂直部４０２、５０２とが接続される角の部分の外面側は、曲面を持たせた形状として後述の表示部分側内装材６００を被せる際に離脱抑止部６３４、６３４が係合部４０１、５０１にひっかかるのを防止できるようにしてある。
【００３９】
表示部分側内装材６００は、図６に示すようにコ字状に形成した２つの位置決め部材６１０、６２０と、これらの位置決め部材６１０、６２０に直交させて組み合わせるコ字状の離脱抑止部材６３０とを有する。
離脱抑止部材６３０は、長方形の段ボールを４箇所で折り曲げ、天井部６３１の両端からそれぞれ垂直下方に伸ばした外側垂直壁６３２、６３２と、外側垂直壁６３２、６３２の下端から内側へ折り曲げて外側垂直壁６３２、６３２に重ね合わせた内側垂直壁６３３、６３３とを有する。外側垂直壁６３２、６３２と内側垂直壁６３３、６３３とは、それぞれ離脱抑止部６３４、６３４を構成する。なお、離脱抑止部材６３０は、この端部側面が外箱２００の側面２４０、２５０に当接する長さとしてあり、梱包時に外箱２００に対する表示部分側内装材６００の図１中における前後方向の位置決めを行う。
【００４０】
一方、位置決め部材６１０、６２０は、これらも長方形の段ボールを４箇所で折り曲げて、天面部６１１、６２１と、これらの両端から垂直下方にそれぞれ折り曲げてハ字状に切り欠いて形成した左右の保持部６１２、６１２とを左右に有する。また、位置決め部材６１０、６２０は、天面部６１１、６２１から垂直下方に折り曲げて保持部６１２、６１２と平行にした位置決め部６１７、６１８、６２７、６２８を左右に有する。
【００４１】
位置決め部６１７、６１８、６２７、６２８は、互いに折り重ねた外側位置決め壁部分と内側位置決め部分とで形成するとともに、梱包時に位置決め部６１７、６１８、６２７、６２８の外側端面が外箱２００の側面２４０、２５０に当接して表示部分側内装材６００を外箱２００に対して図１中における水平左右方向の位置決めが可能な長さにする。
また、位置決め部６１７、６１８、６２７、６２８とこれらに隣接する保持部６１２との間を切り離してこれらの間隙に離脱抑止部材６３０の離脱抑止部６３４を挟むとともに、離脱抑止部材６３０の天面部６３１に設けたスリットを各保持部６１２が上方から下方へ貫通するようにして、離脱抑止部材６３０と位置決め部材６１０、６２０とを直交させた状態で組み合わせる。
【００４２】
なお、位置決め部材６１０、６２０は、天面部６１１、６２１の一部を各４箇所で切り起こして押さえ突起６１３、６１６、６２３、６２６を形成する。また、位置決め部６１７、６１８、６２７、６２８の内側位置決め部分の上端に上記押さえ突起６１３、６１６、６２３、６２６より低く形成した押さえ突起６１４、６１５、６２４、６２５を設け、これらの押さえ突起６１４、６１５、６２４、６２５を切り起こし穴から突出させて押さえ突起６１３、６１６、６２３、６２６と重ね合わせることにより、荷重が増えるにしたがって高い方の突起単独から低い方の突起との両方が変形していき緩衝能力が高くなる。
【００４３】
上記のように構成した梱包装置１００によりディスプレイ装置１を梱包するには、以下のように手順で行う。
まず、外箱２００の蓋部２６０、２７０を開いて、底面側内装材３００を挿入し外箱２００の底面部２１０上に置く。このとき、底面側内装材３００は、脚部３１１、３１１が外箱２００の底面部２１０上に、また位置規制部の低い部分３１３ｂ、３１６ｂ、３２３ｂ、３２６ｂの側面が外箱２００の側面部２２０、２３０に、また連結壁部材３３０の両端部側面が外箱２００の側面部２５０、２４０にそれぞれ当接し、底面側内装材３００の外箱２００に対する位置決めが行われる。
【００４４】
次いで、２台のディスプレイ装置１をこの表示部分４が上方を向く姿勢で１台ずつ底面側内装材３００へ載置していく。
すなわち、この載置にあたっては、一方のディスプレイ装置１の本体２を支持壁３１２と支持壁３１５との間に挿入してディスプレイ部３の裏側面３ａを支持壁部３１２と支持壁部３１５の上端に乗せて、ディスプレイ装置１を底面側内装材３００で支持する。同様に、他方のディスプレイ装置１も、この本体２を支持壁部３２２と支持壁部３２５の間にそれぞれ挿入し、ディスプレイ部３の裏側面３ａを支持壁部３２２と支持壁部３２５の上端に乗せて、ディスプレイ装置１を底面側内装材３００で支持する。
【００４５】
その後、係合部材４００、５００をこれらの係合部４０１、５０２の先端部がディスプレイ装置1側を向き、かつ垂直部４０２、４０３が下方を向くようにした姿勢で、ディスプレイ装置１と外箱２００の側面部２２０、２３０との隙間を通じて外箱２００の開口から降ろしていき、係合部４０１、５０１が、ディスプレイ部３の裏側面３ｂと突出部５、６との間の位置に来たらディスプレイ部３へ向けて水平方向へ移動させ、ディスプレイ部３の裏側面３ｂと突出部５、６との間へ挿入してこれらに係合部４０１、５０２をそれぞれ係合させる。
【００４６】
続いて、表示部分側内装材６００を外箱２００の上方から下方へ降ろして、離脱防止部６３４、６３４がそれぞれ係合部材４００、５００の垂直部４０２、５０２の外側に来て底面側内装材３００の位置規制部の高い部分３１３ａ、３１６ａ、３２３ａ、３２６ａとで垂直部４０２、５０２を挟み込むことにより、係合部材４００、５００の離脱を抑止する。
【００４７】
さらに離脱防止部６３４、６３４を下降させて、これらの先端部分を底面側内装材３００の溝３１４、３１７、３２３、３２７に入れ、表示部分側内装材６００と底面側内装材３００とを係合させる。
このとき表示部分側６００の保持部６１２、６１２の下端部が係合部材４００、５００の係合部４０１、５０１の上側面に当接して、表示部分側内装材６００の下降が停止されるとともに、係合部材４００、５００の図１中における垂直方向の動きを規制するようになる。
【００４８】
その後、外箱２００の蓋部２６０、２７０で外箱２００の上面開口を閉じて粘着テープで外箱の封をしてディスプレイ装置１の梱包装置１００に梱包する。
なお、このとき、表示部分側内装材６００の位置決め部６１７、６１８、６２７、６２８が外箱２００の側面部２２０、２３０に、また離脱防止部６３４の両端の側面が外箱２００の側面部２４０、２５０に、また突起部６１３、６１６、６２３、６２６が外箱２００の蓋部２６０、２７０にそれぞれ当接して、表示部分側内装材６００を外箱２００に対して位置決めする。
【００４９】
以上説明したように、本発明の実施の形態である梱包装置および梱包方法では、ディスプレイ装置１がディスプレイ部３の裏側面３ｂとディスプレイ部３の裏側の突出部５、６とに係合部４０１、５０１を係合させた係合部材４００、５００を底面側内装材３００と表示部分側内装材６００とで拘束するようにしたので、ディスプレイ装置１の表示部分４を有するディスプレイ部３の表側面３ａ側に接触する梱包装置はなく、運送中に底面側内装材３００と表示部分側内装材６００とが相対移動しディスプレイ装置１が動いても、表示部分４が傷つくことがない。
また、梱包装置１を段ボールで製作したので、段ボールを適当な形状に切断して折り曲げるだけで容易かつ安価に製作することができ、また梱包装置を廃棄処分しても健康上問題とならない。
【００５０】
なお、本発明にかかる梱包装置は、上記実施の形態に係る梱包装置にあっては、ディスプレイ装置１を梱包装置１００に２台入れるようにしたが、これに限ることなく、１台のみあるいは３台以上としても良いことは言うまでもない。
さらに、ディスプレイ装置１をこの表示部分が上方を向くようにして梱包装置１で梱包したが、ディスプレイ装置を略水平方向から底面側内装材に挿入し、表示部分側内装材を略水平方向から覆うようにしても良い。この場合、ディスプレイ装置の上方を覆う部材を底面側内装材と一体に設けるか、または別体で設けるようにする。
【００５１】
【発明の効果】
以上説明したように、本発明は、運搬中に被梱包品を梱包する部材同士が相対移動したり被梱包品が動いたりしても、表示部分が梱包装置の一部に接触して傷付くのを防止できる梱包装置および梱包方法を提供することができるものである。
【図面の簡単な説明】
【図１】外箱を一部破断してディスプレイ装置を梱包した状態の梱包装置を表わした図
【図２】ディスプレイ装置の一部を裏側面側からみた図
【図３】ディスプレイ装置の突出部と車両側の取付部材との係合前の関係を示す図
【図４】ディスプレイ装置の突出部と車両側の取付部材との係合後の関係を示す図
【図５】ディスプレイ装置、底面側内装材、および係合部材の斜視図
【図６】表示部分側内装材の斜視図
【符号の説明】
１ディスプレイ装置
２本体
３ディスプレイ部
３ａ前側面
３ｂ裏側面
４表示部分
５、６突出部
８取付部材
１００梱包装置
２００外箱
３００底面側内装材
３１２、３１５、３２２、３２５支持壁部
３１３、３１６、３２３、３２６位置決め部
３１３ａ、３１６ａ、３２３ａ、３２６ａ高い部分
３１３ｂ、３１６ｂ、３２３ｂ、３２６ｂ低い部分
３１４、３１７、３２４、３２７溝
４００、５００係合部材
４０１、５０１係合部
４０２、５０２垂直部
６００表示部分側内装材
６１２保持部
６３４離脱抑止部[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a packing device for packing a display device for car navigation or the like and a packing method thereof.
[0002]
[Prior art]
Conventionally, this type of packaging device supports the main body from below with the bottom side interior material with the display portion of the display device facing upward, and the top side interior material from above the display device. Place the top-side interior material in contact with the peripheral part of the display part from above while avoiding the display part, and regulate the vertical movement of the display device in the outer box. It was stored.
[0003]
[Problems to be solved by the invention]
However, in such a conventional packing device, it is necessary to combine the bottom surface side interior material and the top surface side interior material, which are separate members, and these interior materials are deformable materials having a buffering capacity. Because it is formed and the manufacturing accuracy is not high, it is possible to avoid relative movement between the top side member and the bottom side interior material due to repeated vibrations and shocks during transportation, and shaking of the display device. There wasn't.
[0004]
As a result, the contact portion with the peripheral portion of the top surface interior material may be displaced during transportation, and the display portion may be damaged due to relative movement while being in contact with the display portion of the display device.
[0005]
The present invention has been made to solve such a problem, and even if the members for packing the packaged goods move relative to each other during transportation or the packaged goods move, the display portion is one of the packaging devices. The present invention provides a packing apparatus and a packing method capable of preventing damage from contact with a part.
[0006]
[Means for Solving the Problems]
The packing device of the present invention supports a device having a display portion on the front surface of the display portion that protrudes from the main body, and a protrusion provided at a position away from the rear side surface of the display portion in the opposite direction to the display portion. Engaging the display unit and the projecting part so that it can be inserted and removed between the rear side surface of the display unit and the projecting part. An engaging member having an engaging portion and a vertical portion extending from the engaging portion in a direction perpendicular to the engaging portion, and an engagement member disposed so as to cover the display portion while being separated from the display portion. A display part-side interior material having a holding part that sandwiches the part in cooperation with the positioning part, and a detachment inhibiting part that engages the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part, Bottom side interior material and engagement member And it has a configuration in which an outer box capable of housing a device assembled with the display portion side interior material. With this configuration, the engaging portion of the engaging member is engaged between the back side surface of the display portion and the protruding portion provided on the back side surface, and the bottom side interior is provided at the engaging portion and the vertical portion of the engaging member. Since the position forming part of the material, the holding part of the display part side interior material and the separation preventing part are engaged to restrict the movement of the engaging member, the packaging device does not contact the front side surface of the display part. Even if the display part-side interior material and the bottom-side interior material move relative to each other or the equipment moves during transportation, a part of the packaging device such as the display part-side interior material comes into contact with the display part and the display part is There is no damage.
[0007]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material Member and a outer box capable of housing a device assembled with the display portion side interior material, and has the potential and the arrangement mounted on a mounting member provided in the mounting mating protrusions during use of the instrument. With this configuration, it is possible to reduce the cost by diverting the protrusion necessary for mounting the device to the counterpart member without newly providing the device with a protrusion that restricts the movement of the device during transportation. Become.
[0008]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material Member and a outer box capable of housing a device assembled with the display portion side interior material has a structure sandwiched between the detachment preventing part and the positioning part the vertical part. With this configuration, the positioning portion of the bottom side interior material can be used also for the restriction of the movement of the vertical portion, and it can be manufactured at a low cost using cardboard or the like.
[0009]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material Member and a outer box capable of housing a device assembled with the display portion side interior material has a structure which is formed by the position on the outside of the connection to the support wall positioned portion to the supporting wall. With this configuration, the positioning portion and the support wall portion can be integrally manufactured at a low cost using cardboard or the like.
[0010]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material Member and a outer box capable of housing a device assembled with the display portion side interior material, having a configuration detachment preventing part can be fitted in a groove formed in the positioning unit. With this configuration, the display portion side interior material and the bottom surface side interior material can be engaged to suppress the relative movement therebetween, and the engagement member can be more securely separated from the protrusion. It becomes possible to deter.
[0011]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material And an outer box capable of housing the device assembled with the member and the display portion side interior material, and the positioning portion is lower than the portion on the side engaging the engaging portion at the outer box side with the groove as a boundary The configuration is as follows. With this configuration, when the engaging member is engaged with the rear side surface of the display unit and the protruding part, the vertical part of the engaging member is prevented from interfering with the positioning part, and the engaging member is engaged with the protruding part. Can be done smoothly.
[0012]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material A structure comprising an outer box capable of storing a device assembled with a member and a display part-side interior material, and having an engaging portion shorter than the length of a gap formed between the display portion and the inner surface of the outer box during packaging Have With this configuration, the bottom side interior material is put in the outer box in advance, and even when the device is placed on the bottom side interior material, the engaging member is inserted into the outer box and the engaging portion is connected to the back side surface of the display unit. The projecting portion can be engaged, and workability is improved.
[0013]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material Member and a outer box capable of housing a device assembled with the display portion side interior material, having a structure formed into a substantially L-shaped engaging member. With this configuration, the engaging member can be manufactured with a simple shape at a low cost, and both the horizontal movement and the vertical movement of the device can be restricted.
[0014]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material A positioning part for positioning the display part side interior material by contacting the outer box substantially perpendicularly to the disengagement prevention part with the outer box capable of storing the device assembled with the member and the display part side interior material It has the structure formed by connecting. With this configuration, the holding portion that holds down the engaging portion of the engaging member and the positioning portion that positions the display portion side interior material can be integrally manufactured at a low cost using cardboard or the like.
[0015]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material An outer box capable of storing a display device assembled with a member and a display part-side interior material, and arranged so that the main body is positioned below the display part with the display part facing upward and packed in the outer box Have. With this configuration, it is easy to insert the device and the display portion side interior material into the outer box, and it is possible to reduce the possibility of the display portion being damaged even if the device is accidentally dropped during the insertion operation.
[0016]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material Member and a outer box capable of housing a device assembled with the display portion side interior material has a structure formed by cardboard and bottom side interior material engaging member and the display portion-side interior material. With this configuration, the packaging device is made of eco-friendly corrugated cardboard, and unlike the foamed polystyrene, the packaging device is safe for health even when the packaging device is used and discarded, and the packaging device can be manufactured at low cost and light weight.
[0017]
Further, the packing device of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. A bottom side interior material having a support wall part for supporting and a positioning part for positioning itself at the time of packing, and a display part and a protruding part so that it can be inserted and removed between the back side surface and the protruding part of the display part. An engaging member having an engaging part to be engaged and a vertical part extending from the engaging part in a direction perpendicular to the engaging part, and an arrangement so as to cover the display part in a state separated from the display part, A display-part-side interior material having a holding part that sandwiches the engaging part in cooperation with the positioning part, and a detachment inhibiting part that engages with the vertical part and inhibits the detachment of the engaging part from the display part and the protruding part. And the bottom side interior material Member and a outer box capable of housing a device assembled with the display portion side interior material, equipment is onboard equipment has a configuration projecting portion is attachable to the vehicle-side mounting member. With this configuration, the packaging device of the present invention can be applied to vehicle equipment such as a display device for car navigation, and in that case, the engaging member engages the protrusion for attaching to the vehicle side mounting member. It can also be used as a protruding part to be inexpensive.
[0018]
In addition, the packing method of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. , The support part provided on the bottom side interior material is supported, and the engaging part provided on the engaging member is inserted between the rear side surface of the display device supported by the supporting wall part and the protruding part, and the display part protrudes. After being engaged with the display part, the display part side interior material is arranged so as to cover the display part in a state separated from the display part, and the holding part provided on the display part side interior material and the bottom side side interior material are provided. The engaging portion is sandwiched by the positioning portion, and the disengagement suppressing portion provided on the display portion side interior material is engaged with the vertical portion extending from the engaging portion in the vertical direction with respect to the engaging portion of the engaging member. From the display part of the engaging part and the protruding part. It has a configuration which is adapted to suppress the de. With this configuration, it is possible to pack without bringing a part of the packing device into contact with the front side surface of the display portion provided with the display portion. Therefore, the display portion-side interior material and the bottom-side interior material can move relative to each other during transportation. Even if it moves, a part of packing devices, such as a display part side interior material, contacts a display part, and a display part is not damaged.
[0019]
In addition, the packing method of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. The display part and the protrusion part are inserted by inserting the engagement part provided on the engagement member between the rear side surface of the device supported by the support wall part provided on the bottom side interior material and supported by the support wall part and the protrusion part. The display part-side interior material is arranged so as to cover the display part in a state of being separated from the display part, and the positioning provided on the display part-side interior material and the bottom-side interior material The detachment prevention part provided in the display part side interior material is engaged with the vertical part extended from the engagement part in the vertical direction with respect to the engagement part of the engagement member. Suppresses the disengagement of the engaging part from the display part and the protruding part. But this time has a configuration which is adapted to placed on the support wall portion in a state of putting the bottom side interior material equipment in the outer box. With this configuration, the device can be inserted and placed on the bottom side interior material in a state where the bottom side interior material is put in the outer box in advance, so that the interior material or the like is inserted into the outer box. It becomes easy.
[0020]
In addition, the packing method of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. The display part and the protrusion part are inserted by inserting the engagement part provided on the engagement member between the rear side surface of the device supported by the support wall part provided on the bottom side interior material and supported by the support wall part and the protrusion part. The display part-side interior material is arranged so as to cover the display part in a state of being separated from the display part, and the positioning provided on the display part-side interior material and the bottom-side interior material The detachment prevention part provided in the display part side interior material is engaged with the vertical part extended from the engagement part in the vertical direction with respect to the engagement part of the engagement member. Suppresses the disengagement of the engaging part from the display part and the protruding part. In this case, the engaging member is inserted into the outer box through the gap between the display unit of the device supported by the support wall and the outer box, and then moved toward the main body substantially parallel to the display part. Is engaged with the rear surface of the projection and the display unit. With this configuration, it is possible to easily engage the protruding portion of the device by placing the engaging member in the outer case in a state where the device is placed on the bottom-side interior material stored in the outer box in advance.
[0021]
In addition, the packing method of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. The display part and the protrusion part are inserted by inserting the engagement part provided on the engagement member between the rear side surface of the device supported by the support wall part provided on the bottom side interior material and supported by the support wall part and the protrusion part. The display part-side interior material is arranged so as to cover the display part in a state of being separated from the display part, and the positioning provided on the display part-side interior material and the bottom-side interior material The detachment prevention part provided in the display part side interior material is engaged with the vertical part extended from the engagement part in the vertical direction with respect to the engagement part of the engagement member. Suppresses the disengagement of the engaging part from the display part and the protruding part. Together have the configuration of forming a the bottom surface side interior material and the engaging member display portion side interior material in cardboard. With this configuration, the packaging device is made of eco-friendly corrugated cardboard, and unlike the foamed polystyrene, the packaging device is safe for health even when the packaging device is used and discarded, and the packaging device can be manufactured at low cost and light weight.
[0022]
In addition, the packing method of the present invention includes a device having a display portion on the front surface of the display portion protruding from the main body, and a protrusion provided at a position away from the back side surface of the display portion in the opposite direction to the display portion. The display part and the protrusion part are inserted by inserting the engagement part provided on the engagement member between the rear side surface of the device supported by the support wall part provided on the bottom side interior material and supported by the support wall part and the protrusion part. The display part-side interior material is arranged so as to cover the display part in a state of being separated from the display part, and the positioning provided on the display part-side interior material and the bottom-side interior material The detachment prevention part provided in the display part side interior material is engaged with the vertical part extended from the engagement part in the vertical direction with respect to the engagement part of the engagement member. Suppresses the disengagement of the engaging part from the display part and the protruding part. With a display portion of the display portion-vehicle device has a configuration in which the projecting portion is to be attached to the mounting member on the vehicle side. With this configuration, the packaging device of the present invention can be applied to vehicle equipment such as a display device for car navigation, and in that case, the engaging member engages the protrusion for attaching to the vehicle side mounting member. It can also be used as a protruding part to be inexpensive.
[0023]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First, a description will be given of a packaged product. Here, a case where the device as the packaged product is a display device 1 for car navigation as shown in FIGS.
The display device 1 includes a main body 2 containing electronic components and the like, and a display unit 3 attached to one end side of the main body 2 and having both side surface portions protruding from the main body 2 in the width direction. On the front side surface 3a of the display unit 3, as shown in FIG. 5, there is provided a display portion 4 made of liquid crystal for displaying map information and the like.
[0024]
In addition, two protrusions 5 and 6 are respectively provided at positions away from the back side surface 3b of the protruding portion of the display portion 3 in the direction opposite to the display portion 4 as shown in a partially enlarged view in FIG.
These protrusions 5 and 6 are provided on the mounting plate 7 at positions where they are separated vertically when the display device 1 is mounted on the vehicle side. The mounting plate 7 is fixed to the back side surface 3b of the display unit 3 with screws. It is.
[0025]
These projecting parts 5 and 6 are column parts 5a and 6a extending vertically from the mounting plate 7, and engaging parts 5b and 6b bent from the tip so as to be parallel to the back side surface 3b of the display part 3. Have The engaging portions 5b and 6b are tapered so that the side surfaces perpendicular to the display portions 4 become wider from the top to the bottom when the display device 1 is mounted on the vehicle.
[0026]
On the other hand, mounting members 8 are provided on the vehicle side so as to correspond to both side surfaces of the main body 2 of the display device 1 as shown in a partially enlarged view in FIGS. 3 and 4 show a protrusion provided on the side surface opposite to the protrusions 5 and 6 in FIG. Therefore, the protrusions 5 and 6 in FIG. 2 are symmetrical with respect to those in FIGS. 3 and 4.
[0027]
The attachment member 8 is provided with engaging claws 9 and 10 whose widths become narrower from the upper side to the lower side at positions corresponding to the projecting portions 5 and 6 apart from each other in the vertical direction. Therefore, when the main body 2 of the display device 1 is inserted from the opening of the instrument panel of the vehicle, the engagement claws 9 and 10 on the vehicle side come above the protrusions 5 and 6 of the display device 1 as shown in FIG. . When the mounting member 8 is pulled downward from this state, the engaging portions 5b, 6b of the projecting portions 5, 6 and the engaging claws 9, 10 are engaged with each other by their tapered surfaces as shown in FIG. 1 is fixed to the vehicle side.
[0028]
Next, the packing device 100 for packing the display device 1 will be described.
As shown in FIGS. 1, 5, and 6 (these drawings are drawn at different scales for the sake of drawing), the packaging device 100 includes an outer box 200 and two display devices 1. A bottom-side interior material 300 that supports the display device 1, two engaging members 400, 500 for engaging the protrusions 5, 6 of the display device 1 to position the display device 1 in the vertical direction, and the display device 1 The display portion-side interior material 600 covers from above and engages with the engaging members 400 and 500 to prevent them from coming off. These are formed by cutting the cardboard into appropriate shapes and bending them.
[0029]
As shown in FIG. 1, the outer box 200 is provided on the bottom surface portion 210, four side surface portions 220, 230, 240, 250 raised vertically from each side of the bottom surface portion 210, and the upper ends of the side surface portions 220, 230. Cover portions 260 and 270. Here, the lid portions are two lid portions 260 and 270, but the lid portions may be provided on the side surface portions 220, 230, 240, and 250, respectively. Further, these lids are engaged with each other to close the lid, or an adhesive tape is applied to close the lid.
[0030]
As shown in FIG. 5, the bottom-side interior material 300 is formed by bending a rectangular corrugated cardboard so that the cross section has a U-shaped cross section, and bending the bottom side 331 and left and right side walls 334, 334 respectively vertically upward from both side ends. The connecting wall member 330 is formed. These left and right side wall portions 334 and 334 have inner side wall portions 332 and 332 raised from the bottom surface portion 331, and outer side wall portions 333 folded back outwardly at upper end portions 334a and 334a of the inner side wall portions 332 and 332, respectively. 333 are overlapped with each other.
The bottom surface portion 331 is provided with slits for inserting and combining support wall portions 312, 315, 322, and 325 described later, corresponding to three rows in two left and right positions in FIGS. Further, both end portions of the connecting wall member 330 are in contact with the inner surface of the outer box 200 to position the bottom surface side interior material 300 in the front-rear direction in FIG.
[0031]
The bottom-side interior material 300 further includes two left and right support wall portions 312, 315, 322, and 325 raised vertically from both ends of the bottom surface portions 318 and 328 by bending two cardboards into U-shapes. Left and right position restricting portions 313, 316, 323, and 326 that are connected to the supporting wall portions 312, 315, 322, and 325 via bottom surface portions 318 and 328 and are raised vertically upward from the bottom surface portions 318 and 328, respectively. Support members 310 and 320 are provided.
[0032]
The support wall portions 312, 315, 322, and 325 of the support members 310 and 320 have taper surfaces such that the gap between the left and right support wall portions in FIGS. 1 and 5 becomes narrower from the top to the bottom. Are formed in a trapezoidal shape having a side end and an outer side end raised perpendicular to the bottom surface portions 318 and 328. These support wall portions 312, 315, 322, and 325 penetrate the six slits formed in the bottom surface portion 331 of the connecting wall member 330 upward from below.
[0033]
Also, the adjacent support wall portions 312 and Position restriction part 3 13. Support wall 315 and position Regulation Part 316, support wall 322 and position Regulation Part 323, support wall 325 and position Regulation The portion 326 is connected by the bottom surface portion 331 of the connection wall member 330, although the portion 326 is cut off at a portion protruding above the bottom surface portion 331. The side walls 334 and 334 of the connecting wall member 330 are sandwiched between the separated upper portions in a state of being orthogonal to each other.
[0034]
Also, the support wall 315 and the support wall 322, and the position Regulation Part 316 and position Regulation The support members 310 and 320 and the connecting wall member 330 are combined with the portions 323 overlapped with each other.
Note that the position restricting portions 313, 316, 323, and 326 abut on the outer sides of these at the time of packaging to position the bottom surface side interior material 300 in the left-right direction in FIG.
[0035]
Meanwhile, position Regulation The portions 313, 316, 323, and 326 have high portions 312 a, 315 a, 322 a, 325 a that are substantially the same height as the outside of the support wall portions 312, 315, 322, 325, and grooves 314, 317. 324, 327, and lower outer portions 312b, 315b, 322b, and 325b that can contact the inner surfaces of the side walls 220 and 230 of the outer box 200 during packing.
It should be noted that both ends of the bottom surface portions 318 and 328 of the support members 310 and 320 are cut up and raised at two places, and a leg portion 311 for contacting the bottom surface portion 210 of the bottom surface side interior material 200 and supporting the bottom surface side interior material 300 during packaging. 311 are provided.
[0036]
Here, in a state where the support members 310 and 320 and the connecting wall member 330 are combined, the side wall portions 334 and 334 are positioned at the support wall portions 312, 315, 322, and 325 and the positions. Regulation The higher part 313a, 316a, 323a, 326a is set to be lower.
The distance between the support wall portion 312 and the support wall portion 315, and the distance between the support wall portion 322 and the support wall portion 325 are such that the side surface in the height direction of the main body 2 of the display device 1 is included. The distance between the left and right side wall portions 334 and 334 of the connecting wall member 330 is such that the upper and lower surfaces in the width direction of the main body 2 of the display device 1 can enter.
[0037]
The engaging members 400 and 500 are formed such that the corrugated cardboard is bent at one place so that the cross section is L-shaped, and the engaging portion 401 is engageable with the back side surface 3 a of the display unit 3 and the protruding portions 5 and 6. 501 and vertical portions 402, 502 extending in the vertical direction from one end portion of these 401, 501 are provided. The engaging portions 401 and 501 of the engaging members 400 and 500 enter a gap between the back side surface 3a of the display unit 3 and the projecting portions 5 and 6 at the time of packing. At this time, the engaging portions 401 and 501 are perpendicular to the engaging portions 401 and 501. The extended vertical parts 402 and 502 are positioned. Regulation The length is set so as to come to the ends of the higher portions 313a, 316a, 323a, 326a on the side of the grooves 314, 317, 324, 327.
[0038]
Further, the engaging portions 401 and 501 are shorter than the distance between the side end portion of the display portion 3 and the inner surfaces of the side surfaces 220 and 230 of the outer box 200.
On the other hand, the vertical portions 402 and 502 of the engaging members 400 and 500 are positions of the bottom surface side interior material 300. Regulation The difference between the heights of the high portions 313a, 316a, 323a, and 326a and the low portions 313b, 316b, 323b, and 326b is equal to or less.
The outer surface side of the corner portion where the engaging portions 401 and 501 of the engaging portions 401 and 501 are connected to the vertical portions 402 and 502 is provided with a display portion side interior material 600 described later as a shape having a curved surface. It is possible to prevent the separation preventing portions 634 and 634 from being caught by the engaging portions 401 and 501 when being covered.
[0039]
As shown in FIG. 6, the display portion-side interior material 600 includes two positioning members 610 and 620 that are formed in a U shape, and a U-shaped separation inhibiting member 630 that is combined perpendicularly to the positioning members 610 and 620. Have
The separation preventing member 630 is formed by bending a rectangular corrugated cardboard at four locations, extending the vertical vertical walls 632 and 632 from both ends of the ceiling portion 631 respectively, and bending the rectangular vertical corrugated board from the lower ends of the outer vertical walls 632 and 632 to the outer vertical. And inner vertical walls 633 and 633 superimposed on the walls 632 and 632. The outer vertical walls 632 and 632 and the inner vertical walls 633 and 633 constitute the detachment preventing portions 634 and 634, respectively. The detachment inhibiting member 630 has such a length that the side surface of the end portion comes into contact with the side surfaces 240 and 250 of the outer box 200, and positioning of the display portion side interior material 600 with respect to the outer box 200 in the front-rear direction in FIG. I do.
[0040]
On the other hand, the positioning members 610 and 620 are left and right holdings formed by bending rectangular corrugated cardboards at four locations, bending the top surface portions 611 and 621 vertically downward from both ends, and cutting them into a C shape. Parts 612 and 612 are provided on the left and right. The positioning members 610 and 620 have positioning portions 617, 618, 627, and 628 on the left and right sides that are bent vertically downward from the top surface portions 611 and 621 and parallel to the holding portions 612 and 612.
[0041]
The positioning portions 617, 618, 627, and 628 are formed of an outer positioning wall portion and an inner positioning portion that are folded over each other, and the outer end surfaces of the positioning portions 617, 618, 627, and 628 are side surfaces 240 of the outer box 200 during packaging. , 250 so that the display portion side interior material 600 can be positioned with respect to the outer box 200 in the horizontal and horizontal directions in FIG.
Further, the positioning portions 617, 618, 627, and 628 are separated from the holding portions 612 adjacent thereto, and the separation inhibiting portion 634 of the separation inhibiting member 630 is sandwiched between these gaps, and the top surface portion 631 of the separation inhibiting member 630 is interposed. The separation preventing member 630 and the positioning members 610 and 620 are combined with each other so that the holding portions 612 penetrate from the upper side to the lower side.
[0042]
Note that the positioning members 610 and 620 cut and raise a part of the top surface portions 611 and 621 at four locations to form the pressing protrusions 613, 616, 623, and 626. Also, pressing protrusions 614, 615, 624, and 625 formed lower than the pressing protrusions 613, 616, 623, and 626 are provided at the upper ends of the inner positioning portions of the positioning portions 617, 618, 627, and 628. By cutting and raising 615, 624, and 625 and projecting them from the holes and overlapping with the holding protrusions 613, 616, 623, and 626, both the higher protrusion alone and the lower protrusion are deformed as the load increases. The buffer capacity increases.
[0043]
The display device 1 is packed by the packing device 100 configured as described above in the following procedure.
First, the lid portions 260 and 270 of the outer box 200 are opened, and the bottom surface side interior material 300 is inserted and placed on the bottom surface portion 210 of the outer box 200. At this time, in the bottom surface side interior material 300, the leg portions 311 and 311 are on the bottom surface portion 210 of the outer box 200, and the side surfaces of the lower portions 313b, 316b, 323b and 326b of the position restricting portion are the side surface portions 220 of the outer box 200. 230 and the side surfaces of both ends of the connecting wall member 330 are in contact with the side portions 250 and 240 of the outer case 200, respectively, and the bottom surface side interior material 300 is positioned with respect to the outer case 200.
[0044]
Next, the two display devices 1 are placed on the bottom-side interior material 300 one by one with the display portion 4 facing upward.
That is, for this placement, the main body 2 of one display device 1 is inserted between the support wall 312 and the support wall 315, and the back side surface 3 a of the display unit 3 is inserted into the upper ends of the support wall 312 and the support wall 315. The display device 1 is supported by the bottom-side interior material 300. Similarly, in the other display device 1, the main body 2 is inserted between the support wall portion 322 and the support wall portion 325, and the back side surface 3 a of the display portion 3 is placed on the upper ends of the support wall portion 322 and the support wall portion 325. The display device 1 is supported by the bottom-side interior material 300.
[0045]
Thereafter, the display device 1 and the outer casing are placed in a posture in which the engaging members 400 and 500 are arranged such that the front ends of the engaging portions 401 and 502 face the display device 1 and the vertical portions 402 and 403 face the lower side. When the engaging portions 401 and 501 come to a position between the back side surface 3b of the display unit 3 and the protruding portions 5 and 6 through the gap between the side surface portions 220 and 230 of the 200 It moves to the display part 3 in a horizontal direction, and inserts between the back side surface 3b of the display part 3 and the protrusions 5 and 6, and engages with the engaging parts 401 and 502, respectively.
[0046]
Subsequently, the display portion side interior material 600 is lowered from the upper side of the outer box 200 to the lower side, and the detachment preventing portions 634 and 634 come to the outside of the vertical portions 402 and 502 of the engaging members 400 and 500, respectively. 300 position Regulation The vertical members 402 and 502 are sandwiched between the high portions 313a, 316a, 323a, and 326a, thereby preventing the engagement members 400 and 500 from being detached.
[0047]
Further, the detachment preventing portions 634 and 634 are lowered, and the tip portions thereof are inserted into the grooves 314, 317, 323, and 327 of the bottom surface side interior material 300, and the display portion side interior material 600 and the bottom surface side interior material 300 are engaged. Let
At this time, the lower end portions of the holding portions 612 and 612 on the display portion side 600 come into contact with the upper surfaces of the engaging portions 401 and 501 of the engaging members 400 and 500, and the lowering of the display portion side interior material 600 is stopped. The movement of the engaging members 400 and 500 in the vertical direction in FIG. 1 is restricted.
[0048]
Thereafter, the upper surface opening of the outer box 200 is closed with the lid portions 260 and 270 of the outer box 200, the outer box is sealed with an adhesive tape, and the packing apparatus 100 of the display device 1 is packed.
At this time, the positioning portions 617, 618, 627, and 628 of the display portion side interior material 600 are on the side portions 220 and 230 of the outer box 200, and the side surfaces on both ends of the separation preventing portion 634 are the side portions 240 of the outer box 200. , 250 and the protrusions 613, 616, 623, and 626 abut against the lid portions 260 and 270 of the outer box 200, respectively, to position the display portion side interior material 600 with respect to the outer box 200.
[0049]
As described above, in the packaging device and the packaging method according to the embodiment of the present invention, the display device 1 is engaged with the rear side surface 3b of the display unit 3 and the protrusions 5 and 6 on the rear side of the display unit 3. , 501 are engaged with the bottom surface side interior material 300 and the display portion side interior material 600 so that the front side surface of the display unit 3 having the display portion 4 of the display device 1 is provided. There is no packaging device in contact with the 3a side, and even if the bottom surface side interior material 300 and the display part side interior material 600 move relative to each other during transportation and the display device 1 moves, the display part 4 is not damaged.
Further, since the packaging device 1 is made of corrugated cardboard, it can be produced easily and inexpensively by simply cutting and folding the corrugated cardboard into an appropriate shape, and even if the packaging device is discarded, there is no health problem.
[0050]
In the packaging device according to the present invention, two display devices 1 are placed in the packaging device 100 in the packaging device according to the above embodiment. However, the present invention is not limited to this. Needless to say, it may be more than a stand.
Further, the display device 1 is packed by the packing device 1 so that the display portion faces upward. The display device is inserted into the bottom side interior material from the substantially horizontal direction, and the display portion side interior material is covered from the substantially horizontal direction. You may do it. In this case, a member that covers the upper side of the display device is provided integrally with the bottom surface side interior material, or is provided separately.
[0051]
【The invention's effect】
As described above, according to the present invention, even if the members that pack the packaged goods move relative to each other during transportation or the packaged goods move, the display part touches a part of the packaging device and is damaged. It is possible to provide a packing apparatus and a packing method that can prevent the above.
[Brief description of the drawings]
FIG. 1 is a diagram showing a packing device in a state where a display device is packed by partially breaking an outer box.
FIG. 2 is a view of a part of the display device as seen from the back side.
FIG. 3 is a diagram showing a relationship before engagement between a protruding portion of the display device and a mounting member on the vehicle side;
FIG. 4 is a diagram showing a relationship after engagement between a protrusion of the display device and a mounting member on the vehicle side.
FIG. 5 is a perspective view of a display device, a bottom-side interior material, and an engaging member.
FIG. 6 is a perspective view of the display portion side interior material.
[Explanation of symbols]
1 Display device
2 body
3 Display section
3a Front side
3b Back side
4 display parts
5, 6 Protruding part
8 Mounting members
100 packing equipment
200 outer box
300 Bottom side interior material
312 315 322 325 Support wall
313, 316, 323, 326 Positioning part
313a, 316a, 323a, 326a High part
313b, 316b, 323b, 326b Lower part
314, 317, 324, 327 groove
400, 500 engaging member
401, 501 engaging portion
402, 502 Vertical section
600 Display part side interior material
612 holder
634 Detachment deterrence unit

Claims

A packing device for packing a display device having a display portion on a front surface of a display portion protruding from a main body, and a protrusion provided at a position away from a rear side surface of the display portion in a direction opposite to the display portion. There,
The packing device includes a bottom-side interior material that supports the display device, an engagement member that engages with a protruding portion of the display device to position the display device in a vertical direction, and the display device upward. The display portion side interior material that covers the engagement member to prevent these from coming off, and the outer box,
The bottom side interior material, have a position regulating portion for positioning the bottom side interior material of the support wall portion and when packing for supporting the display device,
It said engaging member is oriented perpendicular to the engaging portion and out capable the display portion and the engaging portion engaged with said projecting portion between the projecting portion and the rear surface of the display unit have a vertical portion that extended from the engagement portion Te,
The display portion-side interior material is disposed so as to cover the display portion in a state separated from the display portion , and the positioning portion that positions the display portion-side interior material with respect to the outer box, and the engagement a holding portion for sandwiching a part in cooperation with the positioning portion, and a detachment preventing part for preventing the disengagement from said display portion and said projecting portion of the engagement portion engage with the vertical section possess,
The packaging apparatus , wherein the outer box houses the display device in which the bottom surface side interior material, the engagement member, and the display portion side interior material are assembled.

The packaging device according to claim 1, wherein the protruding portion can be attached to an attachment member provided at a mounting partner when the device is used.

The packing device according to claim 1, wherein the vertical portion is sandwiched between the positioning portion and the separation preventing portion.

The packing device according to claim 3, wherein the positioning portion is formed by being connected to the support wall portion and positioned outside the support wall.

The packaging device according to any one of claims 1 to 4, wherein the detachment inhibiting portion can be fitted into a groove formed in the positioning portion.

6. The packaging apparatus according to claim 5, wherein the positioning portion is configured such that a portion located on the outer box side with respect to the groove is lower than a portion on the side engaging with the engaging portion. .

The packaging device according to any one of claims 1 to 6, wherein the engaging portion is shorter than a length of a gap formed between the display unit and an inner surface of the outer box during packaging.

The packaging device according to claim 1, wherein the engaging member is formed in a substantially L shape.

The said holding | maintenance part was formed in connection with the positioning part which positions the said display part side interior material in contact with the said outer box substantially orthogonally to the said detachment | desorption prevention part, Crab packing device.

The packaging device according to any one of claims 1 to 9, wherein the display portion is arranged so as to face upward and the main body is positioned below the display portion and packed in the outer box.

The packaging device according to claim 1, wherein the bottom surface side interior material, the engagement member, and the display portion side interior material are formed of cardboard.

12. The display device packaging apparatus according to claim 1, wherein the device is a vehicle-mounted display device, and the protruding portion can be attached to a vehicle-side attachment member.