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JP4036183B2 - Burner - Google Patents
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JP4036183B2 - Burner - Google Patents

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JP4036183B2
JP4036183B2 JP2003399051A JP2003399051A JP4036183B2 JP 4036183 B2 JP4036183 B2 JP 4036183B2 JP 2003399051 A JP2003399051 A JP 2003399051A JP 2003399051 A JP2003399051 A JP 2003399051A JP 4036183 B2 JP4036183 B2 JP 4036183B2
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annular
tube
flame
burner
peripheral side
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JP2005156098A (en
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良治 島田
勝視 佐々田
忠 柳澤
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、ガス、石油等を燃料とするバーナに関するものである。   The present invention relates to a burner using gas, oil, or the like as fuel.

従来この種のバーナは、特許文献1に示すようなものがある。これは、図8に示されているように、混合管81が反時計方向で略接線方向に連結された環状管82の内周側に複数の炎口83を設けたもので、環状管82の断面積は、混合管81との連結部近傍すなわち始端部84から反時計回りに徐々に縮小され、環状管82の終端部85で最小断面積となっている。そして、混合管81から導入される予混合ガスの全部が環状管82内を反時計回りに流入して、炎口83から噴出することを想定し、環状管82内の予混合ガスの噴出圧力の均一化を図るというものである。   Conventionally, this type of burner is disclosed in Patent Document 1. As shown in FIG. 8, a plurality of flame openings 83 are provided on the inner peripheral side of an annular tube 82 in which a mixing tube 81 is connected in a counter-clockwise direction in a substantially tangential direction. Is gradually reduced counterclockwise from the vicinity of the connecting portion with the mixing pipe 81, that is, from the start end 84, and has a minimum cross section at the end portion 85 of the annular pipe 82. Then, assuming that all of the premixed gas introduced from the mixing pipe 81 flows counterclockwise in the annular pipe 82 and ejects from the flame port 83, the ejection pressure of the premixed gas in the annular pipe 82 It is intended to make uniform.

また、他の従来のバーナは、特許文献2に示すようなものもある。これは、図9に示されているように、同様に混合管91が反時計方向で略接線方向に連結された環状管92の内周側に複数の炎口93を設けたもので、環状管92の断面積は、混合管91との連結部近傍すなわち始端部94から反時計回りに徐々に縮小され、環状管92の終端部95近傍から時計回り方向にも徐々に断面積が縮小され、環状管92の中間部より環状管92の終端部95に近いところで最小断面積となるように構成されており、同様に環状管92内の予混合ガスの噴出圧力の均一化を図ると同時に、バーナのコンパクト性を確保するというものである。
実開平6−40615号公報 特開2003−279009号公報
Another conventional burner is disclosed in Patent Document 2. As shown in FIG. 9, a plurality of flame ports 93 are provided on the inner peripheral side of an annular tube 92 in which a mixing tube 91 is connected in a substantially tangential direction in the counterclockwise direction. The cross-sectional area of the pipe 92 is gradually reduced counterclockwise from the vicinity of the connecting portion with the mixing pipe 91, that is, the start end 94, and gradually reduced in the clockwise direction from the vicinity of the end portion 95 of the annular pipe 92. The minimum cross-sectional area of the annular tube 92 is closer to the end portion 95 of the annular tube 92 than the intermediate portion of the annular tube 92. Similarly, the pressure of the premixed gas in the annular tube 92 is made uniform at the same time. This is to ensure the compactness of the burner.
Japanese Utility Model Publication No. 6-40615 JP 2003-279209 A

しかしながら特許文献1に示された従来の構成では、混合管81と環状管82の連結部の始端部94では、環状管82内に流入する予混合ガスは多く、必然的に圧力は高くなってこの近傍の炎口83からの噴出量が多くなり、その結果内周方向に反時計回りで火炎の長短現象が発生し、周方向の火炎バランスが不均一になる傾向があった。したがって火炎長の長い部分ではCOの排出が多くなったりして、安定的な燃焼性能を得ることが困難であった。   However, in the conventional configuration shown in Patent Document 1, there is a large amount of premixed gas flowing into the annular tube 82 at the start end portion 94 of the connecting portion of the mixing tube 81 and the annular tube 82, and the pressure inevitably increases. As a result, the amount of ejection from the vicinity of the flame outlet 83 increased, and as a result, a flame length phenomenon occurred counterclockwise in the inner circumferential direction, and the flame balance in the circumferential direction tended to be uneven. Therefore, it is difficult to obtain a stable combustion performance due to an increase in CO emission in a portion having a long flame length.

一方、特許文献2に示された他の従来の構成では、混合管91との連結部近傍すなわち環状管92の始端部94から反時計回りに予混合ガスが流入し、また環状管92の終端部95から時計回りに予混合ガスが流入するというもので、両方の予混合ガスが衝突する部分に相当する炎口93では火炎長が小刻みに変化し、火炎が部分的に吹き飛び易くなる傾向があった。したがって、同様に、火炎長の長短部が発生して、安定的な燃焼性能を得ることが困難であった。   On the other hand, in another conventional configuration disclosed in Patent Document 2, the premixed gas flows in the counterclockwise direction from the vicinity of the connecting portion with the mixing tube 91, that is, from the start end portion 94 of the annular tube 92, and the end of the annular tube 92. The premixed gas flows in clockwise from the portion 95, and the flame length corresponding to the portion where both premixed gases collide changes little by little, and the flame tends to partially blow off easily. there were. Accordingly, similarly, long and short flame lengths are generated, and it is difficult to obtain stable combustion performance.

さらに、上記の従来の構成ではいずれの場合も、環状管82、92そのものの断面形状の構成だけで火炎分布を均一化させようとしているため、混合管81と環状管82の終端部85、混合管91と環状管92の終端部95では、一部の予混合ガスが反時計回りに混合管81と環状管82、混合管91と環状管92それぞれの連結部内に溢れ出し、混合管81と環状管82、混合管91と環状管92それぞれの連結部内で乱流や渦流が発生し、混合管81、91における燃焼空気の吸引抵抗が増加して不安定となり、炎口83、93からの火炎が間欠的に長短化現象を起こして黄炎を発生させたりして、火炎長を安定させることが難しかった。また、バーナの最大燃焼量仕様の変更、とりわけ増大化などについては、予混合ガス量を増大させる必要があり、現状の構成では火炎長が不均一化するだけでなく、予混合ガスが混合管81と環状管82、混合管91と環状管92それぞれの連結部内に溢れ出す傾向が増大していた。したがって、最大燃焼量の増大等に対応するには、炎口面積などの増大だけでなく、環状管82、92や混合管81、91自体の容量や形状を拡大させるなどバーナ全体を大きくするような構成変更が不可欠で、結果として一仕様毎のバーナの金型製作が必要となり、コンパクトなバーナを構成することが困難であった。   Furthermore, in any of the above conventional configurations, the flame distribution is made uniform only by the configuration of the cross-sectional shape of the annular pipes 82 and 92 itself. Therefore, the mixing pipe 81 and the end portion 85 of the annular pipe 82, the mixing At the end portion 95 of the pipe 91 and the annular pipe 92, a part of the premixed gas overflows into the mixing pipe 81 and the annular pipe 82 in the counterclockwise direction, and into the connecting portions of the mixing pipe 91 and the annular pipe 92, and the mixing pipe 81 and Turbulent flow and vortex flow are generated in the connecting portions of the annular pipe 82, the mixing pipe 91 and the annular pipe 92, and the suction resistance of the combustion air in the mixing pipes 81 and 91 is increased and becomes unstable. It was difficult to stabilize the flame length by causing the flame to intermittently lengthen and generate yellow flame. In addition, in order to change the maximum burnup specification of the burner, in particular, increase it, it is necessary to increase the amount of premixed gas. In the current configuration, not only the flame length becomes non-uniform, but also the premixed gas is mixed into the mixing tube. 81 and the annular pipe 82, and the tendency which overflowed in the connection part of each of the mixing pipe 91 and the annular pipe 92 increased. Therefore, in order to cope with an increase in the maximum combustion amount, etc., not only an increase in the area of the flame opening, but also an enlargement of the capacity and shape of the annular pipes 82 and 92 and the mixing pipes 81 and 91 themselves so as to enlarge the entire burner. Therefore, it is necessary to make a burner mold for each specification, and it is difficult to construct a compact burner.

本発明は、上記従来の課題を解決するもので、均一な火炎のバランスを保持し安定的な燃焼性能を維持することができ、同時にバーナ最大燃焼量の仕様を変更するような場合でも、環状管や混合管の金型そのものの変更を必要としないコンパクトなバーナを提供することを目的とする。   The present invention solves the above-mentioned conventional problems, can maintain a uniform flame balance and maintain stable combustion performance, and at the same time, even when the specification of the maximum burner combustion amount is changed, The object is to provide a compact burner that does not require modification of the mold of the tube or mixing tube.

前記従来の課題を解決するために、本発明のバーナは、予混合ガスを導入する混合管と、内周面に複数の炎口を設けた環状管とを備え、前記混合管は前記環状管の略接線方向に連通させて構成し、環状管の内部に整流体と抵抗体とを設け、前記整流体は前記環状管の内部を内周側と外周側の環状空間に隔て、前記各環状空間を連通させ、予混合ガスを通過させて炎口における火炎分布を均一化させるようにし、前記抵抗体は前記外周側の環状空間に設け、環状管から混合管と環状管との連通部へ予混合ガスの逆流を抑制するようにしたものである。 In order to solve the conventional problems, a burner according to the present invention includes a mixing tube for introducing a premixed gas, and an annular tube having a plurality of flame ports on an inner peripheral surface, and the mixing tube is the annular tube. The rectifier is provided with a rectifier and a resistor inside the annular tube, and the rectifier is divided into an annular space on the inner peripheral side and the outer peripheral side, The space is communicated to allow the premixed gas to pass therethrough so that the flame distribution at the flame outlet is made uniform, and the resistor is provided in the annular space on the outer peripheral side, from the annular tube to the communicating portion between the mixing tube and the annular tube it is obtained so as to suppress the backflow of the premixed gas.

これによって、混合管から流入する予混合ガスは外周側の環状空間に拡散しながら、整流体を介して通過し内周側の環状空間に流入することによって整流され炎口から噴出する。この時、各炎口からの予混合ガスの噴出量は、整流体の開口面積あるいは形状を最適化させるだけで均一化させることができる。また、整流体を多重にして環状管内を複数の環状空間に分割すれば、炎口からの噴出量の均一化がさらに容易となる。さらに、予混合ガスの大半は整流体を介して内周側の環状空間に入り炎口から噴出するが、一部は外周側の環状空間を流れて混合管と環状管の連通部内に溢れ出ようとするが、抵抗体によって整流体を介して内周側の環状空間に誘導され、同様に炎口から噴出するため、混合管と環状管の連通部での乱流化、渦流化はほとんど発生せず、混合管での安定した燃焼空気の吸引が行われる。また、バーナの最大燃焼量を増大させる場合でも、炎口面積や整流体の開口面積あるいはその形状を変更するだけで対応でき、基本的には環状管や混合管の形状変更をしなくても、混合管と環状管の連通部での乱流化、渦流化はほとんど発生せず、炎口で均一な火炎形成が実現でき、火炎長も安定した燃焼状態が実現できる。以上のように、環状管の外周側に抵抗体を設け、整流体を設けることによって、混合管での安定した燃焼空気の吸引性能を維持して、均一な火炎バランスと良好な燃焼性能を確保でき、さらにバーナの最大燃焼量を増減させる場合でも、整流体の構成を変更するだけで対応でき、環状管や混合管そのものの金型を変更する必要がなく、コンパクトなバーナを提供することができる。   As a result, the premixed gas flowing in from the mixing tube diffuses in the annular space on the outer peripheral side, passes through the rectifier and flows into the annular space on the inner peripheral side, and is rectified and ejected from the flame opening. At this time, the amount of the premixed gas ejected from each flame outlet can be made uniform simply by optimizing the opening area or shape of the rectifier. Further, if the rectifiers are multiplexed and the inside of the annular tube is divided into a plurality of annular spaces, the amount of ejection from the flame opening can be made even easier. In addition, most of the premixed gas enters the annular space on the inner peripheral side through the rectifier and is ejected from the flame opening, but part of the premixed gas flows through the annular space on the outer peripheral side and overflows into the communication portion between the mixing tube and the annular tube. However, since it is guided to the annular space on the inner circumference side through the rectifier by the resistor, and is similarly ejected from the flame outlet, turbulence and vortexing at the communicating part of the mixing tube and annular tube are almost Stable combustion air is sucked in the mixing tube without being generated. Also, even when increasing the maximum burner burn, it can be handled simply by changing the area of the flame opening, the opening area of the rectifier or its shape, and basically without changing the shape of the annular tube or mixing tube. In addition, turbulent flow and eddy flow are hardly generated at the communication portion between the mixing tube and the annular tube, and a uniform flame can be formed at the flame opening, and a combustion state with a stable flame length can be realized. As described above, by providing a resistor on the outer peripheral side of the annular tube and providing a rectifying body, a stable combustion air suction performance in the mixing tube is maintained, and a uniform flame balance and good combustion performance are ensured. In addition, even when increasing or decreasing the maximum combustion amount of the burner, it is possible to respond by simply changing the configuration of the rectifier, and it is not necessary to change the mold of the annular tube or the mixing tube itself, and a compact burner can be provided. it can.

本発明のバーナは、混合管での安定した燃焼空気の吸引状態を確保し、均一な火炎バランスと良好な燃焼性能を達成でき、同時にバーナの最大燃焼量を増減させるような仕様変更に対しても、環状管や混合管の金型そのものを変更する必要がないコンパクトなバーナを提供することができる。   The burner of the present invention ensures a stable combustion air suction state in the mixing tube, can achieve a uniform flame balance and good combustion performance, and at the same time changes the specification to increase or decrease the maximum combustion amount of the burner. However, it is possible to provide a compact burner in which it is not necessary to change the mold of the annular tube or the mixing tube.

第1の発明は、予混合ガスを導入する混合管と、内周面に複数の炎口を設けた環状管とを備え、前記混合管は前記環状管の略接線方向に連通させて構成し、環状管の内部に整流体と抵抗体とを設け、前記整流体は前記環状管の内部を内周側と外周側の環状空間に隔て、前記各環状空間を連通させ、予混合ガスを通過させて炎口における火炎分布を均一化させるようにし、前記抵抗体は前記外周側の環状空間に設け、環状管から混合管と環状管との連通部へ予混合ガスの逆流を抑制するようにしたものである。 A first invention includes a mixing tube for introducing a premixed gas, and an annular tube having a plurality of flame ports on an inner peripheral surface, and the mixing tube is configured to communicate in a substantially tangential direction of the annular tube. A rectifier and a resistor are provided inside the annular tube, the rectifier separates the interior of the annular tube into an annular space on an inner peripheral side and an outer peripheral side, communicates the annular spaces, and passes a premixed gas. The resistance distribution is made uniform in the annular space on the outer peripheral side so as to suppress the backflow of the premixed gas from the annular tube to the communication portion between the mixing tube and the annular tube. It is a thing .

これにより、整流体の構成を最適化させるだけで、炎口に至る予混合ガス流の分布を均一にし、炎口における火炎分布を均一化させることができる。この時、予混合ガスの一部は環状管内を流れて混合管と環状管の連通部に溢れ出ようとするが、抵抗体によって押し戻され、整流体を介して環状管の内周側に誘導されて炎口から噴出し、混合管と環状管の連通部での乱流化、渦流化はほとんど発生せず、混合管での安定した燃焼空気の吸引が行われ、火炎長も安定した燃焼状態が実現できる。さらに、バーナの最大燃焼量を増減させる場合でも、環状管内の外周側に抵抗体を設け、整流体の構成を変更することによって、環状管や混合管そのものの金型を変更する必要がなく、混合管での安定した燃焼空気の吸引性能を維持して、均一な火炎バランスと良好な燃焼性能を同時に確保できるコンパクトなバーナを提供することができる。   Thereby, only by optimizing the configuration of the rectifier, the distribution of the premixed gas flow reaching the flame outlet can be made uniform, and the flame distribution at the flame mouth can be made uniform. At this time, a part of the premixed gas flows through the annular pipe and tries to overflow into the communication part between the mixing pipe and the annular pipe, but is pushed back by the resistor and guided to the inner peripheral side of the annular pipe through the rectifier. As a result, the turbulent flow and vortex flow hardly occur at the communicating part of the mixing tube and the annular tube, stable combustion air is sucked in the mixing tube, and the flame length is stable. The state can be realized. Furthermore, even when increasing or decreasing the maximum combustion amount of the burner, it is not necessary to change the mold of the annular tube or the mixing tube itself by providing a resistor on the outer peripheral side in the annular tube and changing the configuration of the rectifier, It is possible to provide a compact burner capable of maintaining a uniform combustion balance and good combustion performance at the same time while maintaining a stable combustion air suction performance in the mixing tube.

また、環状管を整流体により、内周側の環状空間と外周側の環状空間とに隔てることで 混合管から流入する予混合ガスは外周側の環状空間に拡散しながら、整流体を介して通過し内周側の環状空間に流入することによって整流され炎口から噴出する。同時に混合管と環状管の連通部への予混合ガスの溢れ出しを防止して、混合管での安定した燃焼空気の吸引性能を維持できる。この時、例えばバーナの最大燃焼量を増減させる場合でも、各炎口からの予混合ガスの噴出量を均一化させるためには、整流体の開口面積あるいは開口形状を最適化させるだけでよく、環状管や混合管の形状変更を必要としない。したがって、バーナの最大燃焼量を増大させる場合も含め、環状管や混合管そのものの金型を変更する必要がなく、混合管での安定した燃焼空気の吸引性能を維持して、均一な火炎バランスと良好な燃焼性能を同時に確保できるコンパクトなバーナを提供することができる。 Further , the annular tube is separated by a rectifier into an annular space on the inner peripheral side and an annular space on the outer peripheral side , so that the premixed gas flowing in from the mixing tube diffuses into the annular space on the outer peripheral side , Passing through and flowing into the annular space on the inner peripheral side, the air is rectified and ejected from the flame opening. At the same time, it is possible to prevent the premixed gas from overflowing to the communicating portion of the mixing tube and the annular tube, and to maintain stable combustion air suction performance in the mixing tube. At this time, for example, even when increasing or decreasing the maximum combustion amount of the burner, in order to equalize the amount of premixed gas ejected from each flame port, it is only necessary to optimize the opening area or opening shape of the rectifier, There is no need to change the shape of the annular tube or mixing tube. Therefore, there is no need to change the mold of the annular tube or the mixing tube itself, including when increasing the maximum combustion amount of the burner, maintaining a stable combustion air suction performance in the mixing tube, and a uniform flame balance And a compact burner capable of ensuring good combustion performance at the same time.

第2の発明は、特に第1の発明で、整流体を、環状管の内部を複数の環状空間に隔てるべく複数設け、各整流体を介して各環状空間を連通させ、抵抗体を外周側の環状空間に設けたことにより、整流体を多重にして環状管内を複数の環状空間に分割することによって、炎口での火炎の均一化がさらに容易となる。

の発明は、特に第の発明で、抵抗体によって、外周側の環状空間を横切って設けたことにより、外周側の環状空間を流れる予混合ガスの流れに対しほぼ垂直にとなるため、予混合ガスの流れを有効に隔てて内周側の環状空間に誘導することができる。
The second invention is the first invention, in particular, in which a plurality of rectifiers are provided so as to separate the inside of the annular tube into a plurality of annular spaces, the annular spaces are communicated with each other through the rectifiers, and the resistors are arranged on the outer peripheral side. By providing the annular space, it is possible to make the flame uniform at the flame opening even more easily by dividing the inside of the annular tube into a plurality of annular spaces by multiplexing the rectifiers.

The third invention is the first invention, in particular, because the resistor is provided across the annular space on the outer peripheral side, so that it becomes almost perpendicular to the flow of the premixed gas flowing in the annular space on the outer peripheral side. The flow of the premixed gas can be effectively separated and guided to the annular space on the inner peripheral side.

の発明は、特に第1からのうちいずれか1つの発明で、環状管は上面側と下面側をはめ合わせて構成し、整流体と抵抗体は環状管の上下面で挟み込んで嵌合固定した。例えば、環状管の上面に溝状の凸部を設け、環状管の下面に溝状の凹部を設け、溝状の凸部に整流体と抵抗体の上端部を嵌合させ、溝状の凹部に整流体と抵抗体の下端部を嵌合させるようにすると、整流体の上下からの予混合ガスの漏出を極少にすると同時に、環状管の内部で整流体の位置が水平方向に移動しないようにできる。 The fourth invention is the invention according to any one of the first to third , particularly, wherein the annular tube is configured by fitting the upper surface side and the lower surface side, and the rectifier and the resistor are sandwiched between the upper and lower surfaces of the annular tube. Fixed together. For example, a groove-shaped convex portion is provided on the upper surface of the annular tube, a groove-shaped concave portion is provided on the lower surface of the annular tube, and the upper ends of the rectifier and the resistor are fitted to the groove-shaped convex portion. If the lower end of the rectifier and the resistor are fitted to each other, the leakage of the premixed gas from the upper and lower sides of the rectifier is minimized, and at the same time, the position of the rectifier does not move horizontally within the annular tube. Can be.

の発明は、特に第の発明で、環状管と整流体の嵌合固定部に、整流体が周方向への回転を防止して固定する適合部を設けた。例えば環状管の溝状の凸部と溝状の凹部の少なくとも一方に溝状部の不連続部を設け、整流体には溝状部の不連続部との適合部を設け、溝状部の不連続部と整流体の適合部を嵌合させるようにすると、整流体の上下からの予混合ガスの漏出を極少にすると同時に、環状管の内部で分割体が水平方向および回転方向に位置がずれないように容易に位置決めができる。 According to a fifth aspect of the invention, in particular, in the fourth aspect of the invention, the fitting portion between the annular tube and the rectifying body is provided with an adapting portion for preventing the rectifying body from rotating in the circumferential direction and fixing it. For example, at least one of the groove-shaped convex portion and the groove-shaped concave portion of the annular tube is provided with a discontinuous portion of the groove-shaped portion, and the rectifier is provided with a conforming portion with the discontinuous portion of the groove-shaped portion. When the discontinuous portion and the matching portion of the rectifying body are fitted, the leakage of the premixed gas from the upper and lower sides of the rectifying body is minimized, and at the same time, the divided body is positioned in the horizontal direction and the rotational direction inside the annular pipe. Positioning can be done easily so as not to shift.

(実施の形態1)
図1は、本発明の第1の実施の形態におけるバーナの上面図、図2は、同実施の形態における図1のA−A線の断面図、図3(a)(b)は、各々同実施形態における整流体および抵抗体の上面図、側面図、図4(a)(b)は各々同実施の形態における整流体および抵抗体の展開図、抜き金型配置図、図5は、同実施の形態における図1のB−B線の展開断面図である。
(Embodiment 1)
FIG. 1 is a top view of a burner according to the first embodiment of the present invention, FIG. 2 is a cross-sectional view taken along line AA of FIG. 1 in the same embodiment, and FIGS. The top view, side view, and FIGS. 4 (a) and 4 (b) of the rectifying body and the resistor in the same embodiment are developed views of the rectifying body and the resistor in the same embodiment, the drawing die arrangement diagram, FIG. It is an expanded sectional view of the BB line of Drawing 1 in the embodiment.

図1、図2、図3(a)(b)、図4(a)(b)、図5において、バーナ1は、SUS304、SUS316、SUS321等のオーステナイト系ステンレス、またはSUS430、SUS436等のフェライト系ステンレスといった耐熱耐食性に優れた板厚0.5〜1mmの板金材料(本実施の形態の場合、0.5〜0.6mm)をプレス成型加工したもので、環状管2と予混合ガスを吸引するための混合管3を、環状管2の略接線方向に連通させたものである。環状管2と混合管3は、内周が環状の炎口板4と同じく内周が環状の底板5を嵌合して構成し、炎口板4は、内周側の上部を約75°程度上向きに傾斜させた環状の傾斜面6と、上面部に環状の溝状の凸部7を構成し、傾斜面6の下方の内周部に内周フランジ部8を構成している。さらに、傾斜面6にはスリット幅約0.55〜0.65mmで上下方向に縦長に開口するスリット状炎口部9が列設されている。   In FIG. 1, FIG. 2, FIG. 3 (a) (b), FIG. 4 (a) (b) and FIG. A sheet metal material having a thickness of 0.5 to 1 mm that is excellent in heat and corrosion resistance, such as stainless steel (in the case of the present embodiment, 0.5 to 0.6 mm) is press-molded. A mixing tube 3 for suction is communicated in a substantially tangential direction of the annular tube 2. The annular tube 2 and the mixing tube 3 are formed by fitting a bottom plate 5 having an annular inner periphery in the same manner as the flame port plate 4 having an annular inner periphery, and the flame port plate 4 has an upper portion on the inner circumferential side of about 75 °. An annular inclined surface 6 that is inclined upwards to some extent, an annular groove-like convex portion 7 is formed on the upper surface portion, and an inner peripheral flange portion 8 is formed on the inner peripheral portion below the inclined surface 6. Further, the inclined surface 6 is provided with a slit-shaped flame opening 9 that is vertically long and has a slit width of about 0.55 to 0.65 mm.

一方、底板5は炎口板4に対応した形状となっており、その下面には溝状の凸部7の直下に対応する位置に、一部の不連続部10を形成した略環状の溝状の凹部11を構成している。また、バーナ1の外周部は外周嵌合部12で被覆嵌合され、内周部は斜め下方に傾斜させた内周嵌合部13を構成して、炎口板4の周囲を下側から被覆嵌合している。   On the other hand, the bottom plate 5 has a shape corresponding to the flame mouth plate 4, and a substantially annular groove in which a part of the discontinuous portion 10 is formed at a position corresponding to a position directly below the groove-like convex portion 7 on the lower surface. A concave portion 11 is formed. Further, the outer peripheral portion of the burner 1 is covered and fitted with an outer peripheral fitting portion 12, and the inner peripheral portion constitutes an inner peripheral fitting portion 13 inclined obliquely downward, and the periphery of the flame port plate 4 is viewed from the lower side. The cover is fitted.

一方、環状管2の内部であって、溝状の凸部7と溝状の凹部11の間には、複数の小孔14を一定の配列で分散配置して開口部15を形成した筒状の整流体16が嵌合されている。すなわち、整流体16は、環状管2の内部において炎口板4(上面側)と底板5(下面側)とで挟み込んで嵌合固定されている。また、整流体16には、板材を展開状態にして両端部を曲げ加工によって抵抗体17を構成し、抵抗体17を合わせて環状に成型することにより、最終的に整流体16と抵抗体17が一体成型されている。さらに、整流体16には、溝状の凹部11の不連続部10に対応した形状の適合部18が設けられており、溝状の凹部11の不連続部10と整流体16の適合部18を合わせると共に、抵抗体17の上下端部を溝状の凸部7と溝状の凹部11に嵌合させたのち、外周嵌合部12と内周嵌合部13を形成して最終的にバーナ1が構成され、環状管2内は、整流体16によって、外周側の環状空間19と内周側の環状空間20に隔てられたものになる。この時、抵抗体16は、混合管3と環状管2の連通部またはその近傍の環状管2内であって、混合管3側に近い位置に設けられている。一方、スリット状炎口部9は、傾斜面6の上端部から一定の距離を隔てたところから設けられ、長スリット21からなる長スリット炎口群22の間に短スリット23からなる短スリット炎口群24を組合せて配置した構成であり、スリット状炎口部9と内周嵌合部13の間には、長スリット炎口群22の下端部から所定の幅の無炎口領域25が設けられている。   On the other hand, inside the annular tube 2, a cylindrical shape in which a plurality of small holes 14 are distributed and arranged in a fixed arrangement between the groove-like convex portion 7 and the groove-like concave portion 11. The rectifying body 16 is fitted. That is, the rectifying body 16 is fitted and fixed between the flame port plate 4 (upper surface side) and the bottom plate 5 (lower surface side) inside the annular tube 2. Further, the rectifying body 16 is formed in a state in which the plate material is expanded and the both ends are bent to form a resistor 17, and the resistor 17 is combined and molded into an annular shape, so that the rectifying body 16 and the resistor 17 are finally formed. Is integrally molded. Further, the rectifying body 16 is provided with a conforming portion 18 having a shape corresponding to the discontinuous portion 10 of the groove-shaped recess 11, and the discontinuous portion 10 of the groove-shaped recess 11 and the conforming portion 18 of the rectifying body 16. And the upper and lower ends of the resistor 17 are fitted into the groove-like convex part 7 and the groove-like concave part 11, and the outer peripheral fitting part 12 and the inner peripheral fitting part 13 are finally formed. The burner 1 is configured, and the inside of the annular tube 2 is separated by an rectifier 16 into an annular space 19 on the outer peripheral side and an annular space 20 on the inner peripheral side. At this time, the resistor 16 is provided in the communicating portion of the mixing tube 3 and the annular tube 2 or in the annular tube 2 in the vicinity thereof, at a position close to the mixing tube 3 side. On the other hand, the slit-shaped flame opening 9 is provided at a certain distance from the upper end of the inclined surface 6, and a short slit flame composed of short slits 23 is provided between the long slit flame groups 22 composed of long slits 21. It is the structure arrange | positioned combining the mouth group 24, Between the slit-shaped flame mouth part 9 and the inner periphery fitting part 13, the flameless mouth area | region 25 of predetermined width from the lower end part of the long slit flame mouth group 22 is provided. Is provided.

以上のように構成されたバーナ1について、以下その動作、作用について説明する。   About the burner 1 comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

まず、矢印のように予混合ガスが混合管3を通じてバーナ1内に導入されると、大半の予混合ガスは反時計回りに環状管2の外周側の環状空間19に回り込みながら、整流体16の開口部15を介して内周側の環状空間20内に流入し、スリット状炎口部9から均一に噴出する。そして、一部の予混合ガスは反時計回りのまま外周側の環状空間19内を流れて混合管3と環状管2の連通部内に溢れ出ようとするが、抵抗体17によって押し戻され、整流体16の開口部15を介して環状管2の内周側に誘導されてスリット状炎口部9から噴出し、混合管3と環状管2の連通部内での乱流化、渦流化はほとんど発生せず、混合管1での安定した燃焼空気の吸引が行われ、燃焼空気量割合の安定した均一な予混合ガスがスリット状炎口部9から噴出する。そして、何らかの点火手段によって着火され、中央に向かう均一で火炎長も安定した火炎を形成する。この時、スリット状炎口部9はスリット幅0.55〜0.65mm程度の細スリットで構成しているので、コンロ用バーナなどで通常設定される一次空気比の40〜50%よりも高一次空気比(例えば60〜80%)でも逆火しにくくなっており、ちなみに、バーナ1は耐熱耐食性に優れたステンレス板などで構成することにより、スリット状炎口部9のスリット幅は、通常は板厚の0.8〜1.2倍の範囲でプレス加工が可能であり、板厚によって炎口形状の選択の自由度を拡大させることができる。このため、水素と空気の混合物などのように燃焼速度の速い燃料の場合でも、バーナ1の板厚とスリット状炎口部7のスリット幅を最適化することが容易である。本実施の形態の場合、板厚0.5〜0.6mmのステンレス鋼板を用い、一次空気比を65〜70%に設定している。このように、高一次空気比の予混合ガスを均一に導入できるため、バーナ1のスリット状炎口部9は中央に向かい均一かつ短炎化された火炎が形成できる。   First, when the premixed gas is introduced into the burner 1 through the mixing tube 3 as indicated by the arrows, most of the premixed gas flows counterclockwise into the annular space 19 on the outer peripheral side of the annular tube 2 and flows into the rectifier 16. It flows into the annular space 20 on the inner peripheral side through the opening 15 and is uniformly ejected from the slit-shaped flame opening 9. A part of the premixed gas flows in the annular space 19 on the outer peripheral side in the counterclockwise direction and tries to overflow into the communicating portion between the mixing tube 3 and the annular tube 2, but is pushed back by the resistor 17 and is adjusted. The fluid 16 is guided to the inner peripheral side of the annular tube 2 through the opening 15 and is ejected from the slit-shaped flame opening 9, and turbulence and vortexing in the communicating portion of the mixing tube 3 and the annular tube 2 are hardly caused. Stable combustion air is sucked in the mixing tube 1 without being generated, and a uniform premixed gas having a stable combustion air amount ratio is ejected from the slit-shaped flame opening 9. And it is ignited by some ignition means, and forms the flame which was uniform toward the center and the flame length was stable. At this time, since the slit-shaped flame opening 9 is formed of a thin slit having a slit width of about 0.55 to 0.65 mm, it is higher than 40 to 50% of the primary air ratio normally set by a stove burner or the like. Even with a primary air ratio (for example, 60 to 80%), it is difficult to backfire. Incidentally, the burner 1 is made of a stainless steel plate having excellent heat and corrosion resistance. Can be pressed in the range of 0.8 to 1.2 times the plate thickness, and the degree of freedom in selecting the flame shape can be expanded by the plate thickness. For this reason, it is easy to optimize the plate thickness of the burner 1 and the slit width of the slit-shaped flame opening 7 even in the case of a fuel having a high combustion speed such as a mixture of hydrogen and air. In the case of the present embodiment, a stainless steel plate having a thickness of 0.5 to 0.6 mm is used, and the primary air ratio is set to 65 to 70%. Thus, since the premixed gas with a high primary air ratio can be introduced uniformly, the slit-like flame opening 9 of the burner 1 can form a uniform and short flame toward the center.

また、整流体16は、複数の小孔14の一定の配列分布で開口部15を構成しているため、火炎分布の微調整やバーナ1の最大燃焼量の増大などの仕様変更に対応する場合でも、小孔14の増減などで対応できる。例えば、図4(b)に示したように、小孔14の配設は、多数のピン型と受け型による打ち抜き加工で形成することが可能であり、火炎の分布状態に応じて小孔14の配列をピンの増設あるいは除去といった対応、すなわち、黒丸26の開口化、および小孔14の減少などで、予混合ガスの通過量を制御することで容易に整流体16の開口部15の状態を最適化することができる。したがって、基本的には環状管2や混合管3の拡大化などの金型変更を必要としない。そして、整流体16と抵抗体17は、環状管2の上面の溝状の凸部7と、下面の溝状の凹部11とによって上下から嵌合され、同時に、溝状の凹部11の不連続部10と整流体16の適合部18を嵌合させたことにより、整流体16の上下からの予混合ガスの漏出を極少にすると同時に、環状管2の内部で整流体16と抵抗体17の位置が水平方向かつ回転方向に移動しないように確実に固定できる。   Moreover, since the rectifying body 16 forms the opening 15 with a constant arrangement distribution of the plurality of small holes 14, it corresponds to a specification change such as fine adjustment of the flame distribution or increase of the maximum combustion amount of the burner 1. However, it can be handled by increasing or decreasing the small holes 14. For example, as shown in FIG. 4B, the small holes 14 can be formed by punching with a large number of pin molds and receiving molds, and the small holes 14 can be formed according to the flame distribution state. The state of the opening portion 15 of the rectifier 16 can be easily controlled by controlling the amount of the premixed gas to be passed, such as by adding or removing pins, that is, by opening the black circle 26 and reducing the small holes 14. Can be optimized. Therefore, basically, there is no need to change the mold such as enlargement of the annular tube 2 or the mixing tube 3. The rectifier 16 and the resistor 17 are fitted from above and below by the groove-shaped convex portion 7 on the upper surface of the annular tube 2 and the groove-shaped concave portion 11 on the lower surface, and at the same time, the groove-shaped concave portion 11 is discontinuous. By fitting the fitting portion 18 of the rectifying body 16 with the portion 10, leakage of the premixed gas from the upper and lower sides of the rectifying body 16 is minimized, and at the same time, the rectifying body 16 and the resistor 17 are formed inside the annular pipe 2. The position can be securely fixed so that the position does not move in the horizontal direction and the rotational direction.

以上のように、抵抗体17により混合管3での安定した燃焼空気の吸引状態を確保し、整流体16によって均一な火炎バランスと安定的な燃焼性能を同時に確保でき、バーナ1の最大燃焼量の増減といった仕様変更に対しても、環状管2や混合管3の外形形状の金型を変更する必要なしに対応できるコンパクトなバーナ1を提供することができる。   As described above, a stable combustion air suction state in the mixing tube 3 is ensured by the resistor 17, and a uniform flame balance and stable combustion performance can be secured simultaneously by the rectifier 16, and the maximum combustion amount of the burner 1 Therefore, it is possible to provide a compact burner 1 that can cope with a change in specifications such as increase / decrease of the shape without changing the outer shape of the annular tube 2 or the mixing tube 3.

(実施の形態2)
図6は、本発明の第の実施の形態におけるバーナの上面図、図7は、同実施の形態における図6のC−C線の断面図である。
(Embodiment 2)
FIG. 6 is a top view of the burner according to the second embodiment of the present invention, and FIG. 7 is a cross-sectional view taken along the line CC of FIG. 6 in the same embodiment.

図7、図8において、実施の形態1と異なる点は、バーナ30において、環状管31の内部を、順次内周側の環状空間32、中間の環状空間33、外周側の環状空間34に隔てるべく内周側の整流体35、外周側の整流体36を略同心軸状に設け、整流体35の開口部37、整流体36の開口部38を介して各環状空間32、33、34を連通させ、整流体35は内周側の溝状の凸部39と内周側の溝状の凹部40で位置決めされ、整流体36は外周側の溝状の凸部41と外周側の溝状の凹部42で位置決めされ、さらに、整流体36には、板材を展開状態にして両端部を曲げ加工によって抵抗体43を構成し、抵抗体43を合わせて環状に成型することにより、最終的に整流体36と抵抗体43を一体成型したところである。   7 and 8, the difference from the first embodiment is that in the burner 30, the inside of the annular tube 31 is sequentially divided into an inner annular space 32, an intermediate annular space 33, and an outer annular space 34. Therefore, the inner side rectifier 35 and the outer side rectifier 36 are provided in a substantially concentric shaft shape, and the annular spaces 32, 33, 34 are formed through the opening 37 of the rectifier 35 and the opening 38 of the rectifier 36. The rectifier 35 is positioned by a groove-shaped convex portion 39 on the inner peripheral side and a groove-shaped concave portion 40 on the inner peripheral side, and the rectifier 36 is formed in a groove-shaped convex portion 41 on the outer peripheral side and a groove shape on the outer peripheral side. In addition, the rectifying body 36 is formed in a state in which the plate member is unfolded and both ends thereof are bent to form a resistor 43, and the resistor 43 is molded into an annular shape. The rectifier 36 and the resistor 43 are integrally molded.

なお実施の形態1と同一符号のものは同一構造を有し、説明は省略する。   Note that components having the same reference numerals as those in Embodiment 1 have the same structure, and description thereof is omitted.

以上のように構成されたバーナについて、以下その動作、作用について説明する。   About the burner comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

内周側の整流体35、外周側の整流体36を略同心軸状に設けたことにより、外周側の整流体36の開口部38から内周側の整流体35の開口部37へ予混合ガスが通過するにしたがって、予混合ガスの流れが二段階で整流され、スリット状炎口部9に至るまでの予混合ガスの分布がさらに均一化され、結果としてスリット状炎口部9からの火炎分布の均一化がさらに容易となる。これは、環状管31の断面幅の大きさによってさらに多重にすることができる。また、一部の予混合ガスは反時計回りのまま外周側の環状空間34内を流れて混合管3と環状管31の連通部内に溢れ出ようとするが、抵抗体43によって押し戻され、整流体35の開口部37、整流体36の開口部38を介して環状管31の内周側の環状空間32に誘導されてスリット状炎口部9から噴出する。この時、混合管3と環状管31の連通部内での乱流化、渦流化はほとんど発生せず、混合管3での安定した燃焼空気の吸引が行われ、燃焼空気量割合の安定した均一な予混合ガスがスリット状炎口部9から噴出し、火炎長が均一かつ良好な燃焼状態が得られる。さらに、本実施の形態では、内周側の整流体35と外周側の整流体36のように二重としたが、環状管31の断面幅の大きさによってさらに多重にすることも可能である。   By providing the inner peripheral side rectifying body 35 and the outer peripheral side rectifying body 36 in a substantially concentric shaft shape, premixing from the opening 38 of the outer peripheral side rectifying body 36 to the opening 37 of the inner peripheral side rectifying body 35 is performed. As the gas passes, the flow of the premixed gas is rectified in two stages, and the distribution of the premixed gas up to the slit-shaped flame mouth 9 is further uniformed. The uniform flame distribution is further facilitated. This can be further multiplexed depending on the cross-sectional width of the annular tube 31. In addition, some premixed gas flows in the annular space 34 on the outer peripheral side in a counterclockwise direction and tries to overflow into the communication portion between the mixing tube 3 and the annular tube 31, but is pushed back by the resistor 43 and is adjusted. It is guided to the annular space 32 on the inner peripheral side of the annular tube 31 through the opening 37 of the fluid 35 and the opening 38 of the rectifier 36, and is ejected from the slit-shaped flame opening 9. At this time, turbulent flow and vortex flow hardly occur in the communicating portion of the mixing tube 3 and the annular tube 31, stable combustion air is sucked in the mixing tube 3, and the combustion air amount ratio is stable and uniform. Thus, a premixed gas is ejected from the slit-shaped flame opening 9 and a combustion state with a uniform and good flame length is obtained. Further, in the present embodiment, the inner side rectifying body 35 and the outer side rectifying body 36 are doubled, but it is possible to further multiplex depending on the size of the cross-sectional width of the annular pipe 31. .

以上のように、本発明にかかるバーナは、混合管での安定した燃焼空気の吸引状態を確保し、均一な火炎バランスと安定的な燃焼性能を同時に確保でき、バーナの最大燃焼量の増減といった仕様変更に対しても、環状管や混合管の外形形状の金型を変更する必要なしに対応できるコンパクトなバーナを提供することができるため、これを加熱源とする調理器、給湯器、暖房機、焼却器など多くの用途に適用が可能である。   As described above, the burner according to the present invention ensures a stable combustion air suction state in the mixing tube, can ensure a uniform flame balance and stable combustion performance at the same time, and increase or decrease the maximum combustion amount of the burner. Since it is possible to provide a compact burner that can cope with changes in specifications without the need to change the outer shape of the annular tube or mixing tube, cooking utensils, water heaters, and heaters that use this as a heating source It can be applied to many uses such as a machine and an incinerator.

本発明の実施の形態1のバーナの上面図The top view of the burner of Embodiment 1 of this invention 本発明の実施の形態1のバーナのA−A線の断面図Sectional drawing of the AA line of the burner of Embodiment 1 of this invention (a)本発明の実施の形態1における整流体の上面図(b)本発明の実施の形態1における整流体の側面図(A) Top view of the rectifier in Embodiment 1 of the present invention (b) Side view of the rectifier in Embodiment 1 of the present invention (a)本発明の実施の形態1における整流体の展開図(b)本発明の実施の形態1における整流体の抜き金型配置図(A) Exploded view of the rectifying body in Embodiment 1 of the present invention (b) Drawing layout drawing of the rectifying body in Embodiment 1 of the present invention 本発明の実施の形態1のバーナのB−B線の展開断面図The expanded sectional view of the BB line of the burner of Embodiment 1 of this invention 本発明の実施の形態2のバーナの上面図Top view of burner according to Embodiment 2 of the present invention 本発明の実施の形態2のバーナのC−C線の断面図Sectional drawing of the CC line of the burner of Embodiment 2 of this invention 従来のバーナの概念構成の説明図Explanatory drawing of the conceptual configuration of a conventional burner 従来の他のバーナの概念構成の説明図Explanatory drawing of the conceptual configuration of another conventional burner

符号の説明Explanation of symbols

1、30 バーナ
2、31 環状管
3 混合管
4 炎口板(上面側)
5 底板(下面側)
7、39、41 溝状の凸部(嵌合固定部)
9 スリット状炎口部
10 不連続部
11、40、42 溝状の凹部(嵌合固定部)
14 複数の小孔
15、37、38 開口部
16、35、36 整流体
17、43 抵抗体
18 適合部
19、34 外周側の環状空間
20、32 内周側の環状空間
1, 30 Burner 2, 31 Annular tube 3 Mixing tube 4 Flame port plate (top side)
5 Bottom plate (lower side)
7, 39, 41 Groove-shaped convex part (fitting fixing part)
9 Slit-shaped flame outlet 10 Discontinuous part 11, 40, 42 Groove-shaped concave part (fitting fixing part)
14 Plural small holes 15, 37, 38 Opening 16, 35, 36 Rectifier 17, 43 Resistor 18 Matching part 19, 34 Annular space 20, 32 Annular space on the inner periphery

Claims (5)

予混合ガスを導入する混合管と、内周面に複数の炎口を設けた環状管とを備え、前記混合管は前記環状管の略接線方向に連通させて構成し、環状管の内部に整流体と抵抗体とを設け、前記整流体は前記環状管の内部を内周側と外周側の環状空間に隔て、前記各環状空間を連通させ、予混合ガスを通過させて炎口における火炎分布を均一化させるようにし、前記抵抗体は前記外周側の環状空間に設け、環状管から混合管と環状管との連通部へ予混合ガスの逆流を抑制するようにしたバーナ。 A mixing tube for introducing a premixed gas; and an annular tube having a plurality of flame ports on its inner peripheral surface, the mixing tube being configured to communicate in a substantially tangential direction of the annular tube; A rectifier and a resistor are provided, and the rectifier separates the inside of the annular tube into an annular space on the inner peripheral side and the outer peripheral side, communicates the annular spaces, and allows a premixed gas to pass therethrough to form a flame in the flame opening. The burner is configured to make the distribution uniform, and the resistor is provided in the annular space on the outer peripheral side to suppress the backflow of the premixed gas from the annular tube to the communicating portion between the mixing tube and the annular tube. 整流体は、環状管の内部を複数の環状空間に隔てるべく複数設け、各整流体を介して各環状空間を連通させ、抵抗体を外周側の環状空間に設けた請求項1に記載のバーナ。 2. The burner according to claim 1, wherein a plurality of rectifying bodies are provided so as to divide the inside of the annular tube into a plurality of annular spaces, the annular spaces communicate with each other via the respective rectifying bodies, and a resistor is provided in the annular space on the outer peripheral side. . 抵抗体は、外周側の環状空間の内部を横切って設けた請求項1または2に記載のバーナ。 The burner according to claim 1 or 2 , wherein the resistor is provided across the inside of the annular space on the outer peripheral side . 環状管は上面側と下面側をはめ合わせて構成し、整流体と抵抗体は環状管の上下面で挟み込んで嵌合固定した請求項1から3のいずれか1項に記載のバーナ。 The burner according to any one of claims 1 to 3, wherein the annular tube is configured by fitting the upper surface side and the lower surface side, and the rectifier and the resistor are fitted and fixed between the upper and lower surfaces of the annular tube. 環状管と整流体の嵌合固定部に、整流体が周方向への回転を防止して固定する適合部を設けた請求項4に記載のバーナ。 The burner according to claim 4 , wherein a fitting portion for preventing the rotation of the rectifying body in the circumferential direction is fixed to a fitting fixing portion of the annular tube and the rectifying body.
JP2003399051A 2003-08-27 2003-11-28 Burner Expired - Lifetime JP4036183B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2003399051A JP4036183B2 (en) 2003-11-28 2003-11-28 Burner
CNB2004100739039A CN1306210C (en) 2003-08-27 2004-08-27 Burner and gas range using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003399051A JP4036183B2 (en) 2003-11-28 2003-11-28 Burner

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JP2005156098A JP2005156098A (en) 2005-06-16
JP4036183B2 true JP4036183B2 (en) 2008-01-23

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107366909A (en) * 2017-08-30 2017-11-21 胡仁俊 Eddy flow mixes gas upper air inlet burner
CN116498965A (en) * 2023-05-25 2023-07-28 中山蓝焱科技有限公司 Burner burners with combined manifold

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