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JP4042667B2 - Steel plate cooling method - Google Patents
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JP4042667B2 - Steel plate cooling method - Google Patents

Steel plate cooling method Download PDF

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JP4042667B2
JP4042667B2 JP2003329707A JP2003329707A JP4042667B2 JP 4042667 B2 JP4042667 B2 JP 4042667B2 JP 2003329707 A JP2003329707 A JP 2003329707A JP 2003329707 A JP2003329707 A JP 2003329707A JP 4042667 B2 JP4042667 B2 JP 4042667B2
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cooling
acceleration
steel plate
deceleration
cooling device
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JP2005095903A (en
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悟史 上岡
玄太郎 武田
誠 吉井
健滋 井原
展也 池田
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JFE Steel Corp
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Description

この発明は、板厚が長手方向に連続して順次減少または増加する鋼板、すなわち、板厚がテーパー状に変化するテーパー鋼板の形態を有する高温鋼板を、長手方向に送りながら冷却装置によって一定量の冷却水を供給しながら通板速度を制御して鋼板を長手方向に均一な温度に冷却する方法に関するものである。   According to the present invention, a steel plate whose thickness is successively decreased or increased in the longitudinal direction, i.e., a high-temperature steel plate having a form of a tapered steel plate whose thickness changes in a taper shape, is supplied by a cooling device while being fed in the longitudinal direction. The present invention relates to a method of cooling the steel plate to a uniform temperature in the longitudinal direction by controlling the plate passing speed while supplying the cooling water.

近年、造船や建築業界で採用されている厚鋼板は、高強度や高靭性などの機械的性質を有すると共に、現場溶接作業を容易にするために優れた溶接性を有することが必要である。このような特性を得るために、炭素当量を低減し、合金元素を添加するなど所定の成分の材料を用いて、所定の温度で圧延をする制御圧延を行った後、所定の温度条件で冷却する制御冷却を実施するといった、TMCP(Thermo Mechanical Control Process)技術が実用化されている。一方で、構造物の軽量化や現地溶接工事に要するコストを大幅に削減するために、鋼板の長手方向に板厚が変化するテーパー鋼板が脚光を浴びている。   In recent years, thick steel plates employed in the shipbuilding and construction industries have mechanical properties such as high strength and high toughness, and are required to have excellent weldability in order to facilitate field welding operations. In order to obtain such characteristics, after performing controlled rolling in which rolling is performed at a predetermined temperature using a material of a predetermined component such as reducing the carbon equivalent and adding an alloy element, cooling is performed at a predetermined temperature condition. TMCP (Thermo Mechanical Control Process) technology, such as implementing controlled cooling, has been put into practical use. On the other hand, tapered steel sheets whose thickness changes in the longitudinal direction of the steel sheets are in the limelight in order to greatly reduce the weight required for the structure and the welding work on site.

以上で述べたように、高強度化や溶接性、および、軽量化などのニーズから、テーパー鋼板に制御冷却が施されることが多くなってきた。このとき、材質の機械的特性は、冷却の開始温度、終了温度および冷却速度に依存するため、これらの温度を精度良く制御することが重要である。   As described above, tapered steel sheets are often subjected to controlled cooling because of needs such as higher strength, weldability, and weight reduction. At this time, since the mechanical properties of the material depend on the start temperature, end temperature, and cooling rate of cooling, it is important to control these temperatures with high accuracy.

しかしながら、テーパー鋼板は、長手方向で見ると板厚みが順次変化しているため、ある長さの冷却装置によって一定水量を噴射し、一定速度通板した場合、板厚の厚い部分と薄い部分とでは冷却速度や冷却終了温度が異なるため、材質にばらつきが生じるといった問題がある。   However, since the thickness of the tapered steel plate changes sequentially when viewed in the longitudinal direction, when a constant amount of water is injected by a certain length of cooling device and a constant speed is passed, However, since the cooling rate and the cooling end temperature are different, there is a problem that the material varies.

このような問題を回避するために、テーパー鋼板の冷却について下記が提案されている。   In order to avoid such a problem, the following is proposed about cooling of a taper steel plate.

特開平8−230216号公報Japanese Patent Laid-Open No. 8-230216 特開平7−68309号公報JP 7-68309 A 特開昭62−130222号公報JP-A-62-130222

特許文献1に開示されている手法は、合金元素を添加してAr点以上の仕上温度で熱間圧延し、Ar点以上の温度からマルテンサイト変態開始温度直上まで急冷して室温まで徐冷することによりベイナイト組織に変態させ、Ac点以下の温度に焼き戻すことにより板厚みの異なる部位の材質を一定に保つ方法である。しかし、本方法では、NbやNi等高価な元素の添加と熱処理工程を必要とするため製造コストが高くなるといった問題がある。また、製造工程が増えるため、短納期で製造することが困難となる。 Technique disclosed in Patent Document 1, by the addition of alloying elements was hot rolled at a finishing temperature of more than 3 points Ar, gradually to room temperature and quenched from Ar 3 point or more temperature to martensite transformation start temperature just above In this method, the material is transformed into a bainite structure by cooling and tempered to a temperature of Ac 1 point or less to keep the material of the portions having different plate thicknesses constant. However, this method has a problem in that the production cost increases because of the addition of expensive elements such as Nb and Ni and a heat treatment step. In addition, since the manufacturing process increases, it is difficult to manufacture with a short delivery time.

特許文献2に開示されている手法は、鋼板の先端の板厚が尾端の板厚よりも薄い場合は、一旦鋼板を冷却装置内に搬送した後、鋼板の長手方向を全長にわたって同時一斉に冷却開始し、冷却装置内を通板させながら鋼板の先端から尾端に向けて順次冷却を終了させていくことにより、厚部と薄部の冷却時間を変えて、厚部と薄部を所定の冷却終了温度にする方法である。しかし、冷却後の長手方向温度分布は制御可能であるが、最初に鋼板が停止している状態で鋼板全体に一斉に冷却を開始するため、鋼板表面における冷却ノズルの噴流衝突点と非衝突点とで冷却能力が大きく異なるために、初期に大きな温度むらが発生し、それが冷却の進行と共に拡大してしまうといった問題があった。また、冷却装置の長さよりも板長さが長い場合には適用ができないなどの問題もあった。   In the method disclosed in Patent Document 2, when the plate thickness at the tip of the steel plate is thinner than the plate thickness at the tail end, after the steel plate is once transported into the cooling device, the longitudinal direction of the steel plate is simultaneously spread over the entire length at the same time. Cooling is started, and cooling is terminated sequentially from the leading edge of the steel sheet to the tail edge while passing through the cooling device, thereby changing the cooling time for the thick part and the thin part, so that the thick part and the thin part are predetermined. It is the method of setting to the cooling end temperature. However, although the longitudinal temperature distribution after cooling can be controlled, since the cooling of the entire steel sheet is started at the same time when the steel sheet is stopped first, the jet nozzle collision point and the non-collision point of the cooling nozzle on the steel sheet surface Since the cooling capacities are greatly different from each other, there is a problem that a large temperature unevenness occurs in the initial stage, and this increases with the progress of cooling. In addition, there is a problem that it cannot be applied when the plate length is longer than the length of the cooling device.

特許文献3に開示されているのは、熱鋼板を長さ方向複数の区域に分割し、隣り合う区間を異なった冷却水量で搬送しながら冷却することにより、厚部と薄部の冷却速度を変化させて所定の冷却終了温度にする方法である。しかし、厚部は薄部と比較して熱容量が大きくなるため、厚部と薄部の冷却速度を同じにするように厚部を制御するには非常に大きな冷却能力を必要とする。一般的には投入水量の0.5〜0.8乗に比例して冷却能力が上がるので、水量を多くしてもあまり冷却能力が上がらない。そのため、厚部と薄部の板厚比が大きい場合、同じ板内で流量の必要可変範囲が大きくなる。この結果、一本の鋼板内で極めて広い範囲で流量調整をする必要があるため、流量調整弁の精度や応答速度の問題があり、実際の適用は困難である。   Patent Document 3 discloses that the hot steel sheet is divided into a plurality of sections in the length direction, and the adjacent sections are cooled while being transported with different amounts of cooling water, so that the cooling rate of the thick part and the thin part is increased. This is a method of changing to a predetermined cooling end temperature. However, since the heat capacity of the thick part is larger than that of the thin part, a very large cooling capacity is required to control the thick part so that the cooling rate of the thick part and the thin part is the same. In general, since the cooling capacity increases in proportion to the input water amount to the power of 0.5 to 0.8, the cooling capacity does not increase so much even if the amount of water is increased. Therefore, when the plate thickness ratio between the thick part and the thin part is large, the necessary variable range of the flow rate becomes large within the same plate. As a result, since it is necessary to adjust the flow rate within a very wide range within one steel plate, there are problems with the accuracy and response speed of the flow rate adjustment valve, and actual application is difficult.

そこで、テーパー鋼板に対して、一般のテーパーの無い鋼板の操業で行っているように、操業管理が容易な冷却終了温度について、冷却後の長手方向温度分布を所定の温度に精度良くコントロールすることによって材質の均質化を図る方法を採用する。また、上記に述べた問題を解決するため、予め冷却装置の水量を一定量噴射して冷却水が安定した状態で、鋼板を通過しながら冷却する方法が検討され下記が提案されている。   Therefore, with respect to the taper steel plate, as in the operation of a general steel plate without taper, the longitudinal temperature distribution after cooling is accurately controlled to a predetermined temperature for the cooling end temperature that is easy to manage. The method of homogenizing the material is adopted. Further, in order to solve the above-described problems, a method of cooling while passing through a steel sheet in a state where the cooling water is stabilized by injecting a predetermined amount of water in the cooling device in advance and the following has been proposed.

特開昭62‐166013号公報JP-A-62-166013 特開平10‐71416号公報Japanese Patent Laid-Open No. 10-71416 特開2000‐15321号公報JP 2000-15321 A

特許文献4に開示されているのは、熱鋼板を長さ方向複数の区域に分割し、冷却前の鋼板温度を実測して、その実測値に基づいて各分割点の最適冷却条件を演算して、通板する鋼板の板厚に応じて冷却時の通板速度を修正することにより冷却開始温度および終了温度を所定の温度にする方法である(「従来技術1」という)。   Patent Document 4 discloses that a hot steel sheet is divided into a plurality of sections in the length direction, the steel sheet temperature before cooling is measured, and the optimum cooling condition at each dividing point is calculated based on the actually measured value. In this method, the cooling start temperature and the end temperature are set to predetermined temperatures by correcting the plate passing speed during cooling according to the plate thickness of the steel plate to be passed (referred to as “Prior Art 1”).

特許文献5に開示されているのは、鋼板の先端部が冷却装置の入口に至った時点から、鋼板の後端部が冷却装置の出口に至る時点までの間、鋼板搬送速度に一定の加速度または減速度を加え、前記先端部および前記後端部それぞれの冷却終了の温度が所定の温度に一致するように、鋼板の搬送速度を制御する方法である(「従来技術2」という)。   Patent Document 5 discloses that the steel plate conveyance speed is constant acceleration from the time when the front end of the steel plate reaches the inlet of the cooling device to the time when the rear end of the steel plate reaches the outlet of the cooling device. Alternatively, a method of adding a deceleration and controlling the conveying speed of the steel plate so that the cooling end temperatures of the front end and the rear end coincide with a predetermined temperature (referred to as “prior art 2”).

特許文献6に開示されているのは、鋼板の先端部が冷却装置の入口から所定の演算によって定まる冷却装置内の位置を通過するまでの間、第1速度で搬送し、テーパー鋼板の先端が前記冷却装置内の位置を通過してから前記テーパー鋼板の後端が前記冷却装置に入るまでの間、第1加速度で第2速度になるまで加速し、後端が冷却装置に入ってからは、第2加速度で第3速度になるまで加速する搬送パターンに従って冷却することを特徴とする冷却方法である(「従来技術3」という)。   Patent Document 6 discloses that the tip of the steel plate is conveyed at the first speed until the tip of the steel plate passes through the position in the cooling device determined by a predetermined calculation from the inlet of the cooling device. After passing through the position in the cooling device until the rear end of the tapered steel plate enters the cooling device, the first acceleration accelerates to the second speed, and after the rear end enters the cooling device. The cooling method is characterized in that the cooling is performed according to a conveyance pattern that accelerates to the third speed by the second acceleration (referred to as “prior art 3”).

特許文献4〜6に示された従来技術では、以下のような問題点が残されており、材質の安定したテーパー鋼板の製造は困難であった。   In the prior arts disclosed in Patent Documents 4 to 6, the following problems remain, and it is difficult to manufacture a tapered steel plate having a stable material.

特許文献4は、板厚に応じて鋼板搬送速度を変化させる手法であるが、原理的には、高精度の制御は可能となるものの実施例に示されるように冷却前の鋼板全長温度を取り込み、更に、その温度を用いて鋼板先端からXの位置が冷却装置に入った時の設定速度V(X)を求めるため、非常に複雑な連立方程式を解く必要があり多大な計算時間を要する。また、実測温度に基づき各点での冷却時間が板厚や冷却条件から求めた値に合うように搬送速度パターンを決定するので、例えば、圧延中に誤って局所的な温度偏差をつけてしまった場合などのような測定温度誤差の影響を受けるため解が求まらなくなる可能性がある。また、加速度の概念がなく、鋼板速度を鋼板先端が進行した距離の関数として制御するため、通常使われているテーブルロールなどの回転数制御も非常に複雑となり実際の適用は困難である。   Patent Document 4 is a method of changing the steel plate conveyance speed in accordance with the plate thickness. In principle, although high-precision control is possible, the steel plate full length temperature before cooling is taken in as shown in the examples. Furthermore, in order to obtain the set speed V (X) when the position of X enters the cooling device from the front end of the steel sheet using the temperature, it is necessary to solve a very complicated simultaneous equation, which requires a lot of calculation time. Also, since the conveyance speed pattern is determined so that the cooling time at each point matches the value obtained from the plate thickness and cooling conditions based on the measured temperature, for example, a local temperature deviation is erroneously applied during rolling. It may be impossible to find a solution because it is affected by the measurement temperature error. Further, since there is no concept of acceleration and the steel plate speed is controlled as a function of the distance traveled by the steel plate tip, the rotational speed control of a table roll or the like that is normally used becomes very complicated, and actual application is difficult.

特許文献5は、鋼板搬送速度に一定の加速度または減速度を加え、前記先端部および前記後端部それぞれの冷却終了の温度が所定の温度に一致するように、鋼板の搬送速度を制御する方法であるが、非常に単純な原理で実際の適用は容易であるが、先端部および後端部は所定の温度となるものの、板中央部については保証していない。   Patent Document 5 adds a constant acceleration or deceleration to the steel sheet conveyance speed, and controls the steel sheet conveyance speed so that the cooling end temperatures of the front end and the rear end coincide with a predetermined temperature. However, although the actual application is easy with a very simple principle, the front end and the rear end are at a predetermined temperature, but the center of the plate is not guaranteed.

特許文献6は、通板中に鋼板搬送速度に加速度または減速度を加える工程を2回行うことにより、前記先端部および前記後端部で冷却終了時の温度が所定の温度に一致するように、鋼板の搬送速度を制御する方法であるが、鋼板先端が冷却装置内の或る位置まで一定速度で通板を施した後、第1加速を実施し、更に、鋼板尾端が冷却装置に進入した時点で第2の加速を開始する。そのため、冷却設備長に対して鋼板長さが十分長い場合では、鋼板先端から大部分の長さが第1加速度で通板されるため、特許文献5と同様の制御となるため温度保証ができない領域が発生したり、第2加速を実施する鋼板長手方向位置が「鋼板長さ−冷却装置長さ」となるため、鋼板長や冷却装置長によって鋼板長手方向中央部付近の加減速開始位置が変化してしまうため、鋼板長手方向中央部の温度制御精度が鋼板長や冷却装置長によって変化してしまう欠点がある。   In Patent Document 6, by performing the step of adding acceleration or deceleration to the steel plate conveyance speed during the sheet passing, the temperature at the end of cooling at the leading end portion and the trailing end portion matches the predetermined temperature. In this method, the steel plate conveyance speed is controlled, but after the steel plate tip passes through the plate at a constant speed to a certain position in the cooling device, the first acceleration is performed, and further, the steel plate tail end is moved to the cooling device. When entering, the second acceleration is started. Therefore, when the steel plate length is sufficiently longer than the cooling equipment length, most of the length from the front end of the steel plate is passed through at the first acceleration, so the temperature control cannot be guaranteed because the control is the same as in Patent Document 5. Since the region where the region is generated and the steel plate longitudinal direction position at which the second acceleration is performed is “steel plate length−cooling device length”, the acceleration / deceleration start position near the central portion in the steel plate longitudinal direction depends on the steel plate length or the cooling device length. Since it changes, there exists a fault which the temperature control precision of the steel plate longitudinal direction center part changes with steel plate length or cooling device length.

以上のことから、本発明の目的は、テーパー鋼板の冷却において、特別な合金元素を添加することなく、長手方向の温度を安定にするため通板中に冷却長および冷却水の供給量を変化させること無く、特許文献4〜6のように、予め冷却水を一定量噴射した状態で通過冷却し、冷却中の通板速度を変化させて冷却を実施するに当たり、従来法の問題を解決し、比較的簡単な方法で、高精度の冷却終了時の温度分布を可能とする方法を提供することにある。   In view of the above, the object of the present invention is to change the cooling length and the amount of cooling water supplied in the through plate in order to stabilize the temperature in the longitudinal direction without adding a special alloy element in cooling the tapered steel plate. Without passing through, as in Patent Documents 4 to 6, when the cooling is carried out in a state in which a predetermined amount of cooling water is injected in advance and the cooling is carried out by changing the plate passing speed during cooling, the problems of the conventional method are solved. Another object of the present invention is to provide a method that enables a highly accurate temperature distribution at the end of cooling by a relatively simple method.

請求項1に記載の発明は、板厚が長手方向に連続して順次減少または増加するテーパー鋼板を冷却装置を通過させ、前記冷却装置に前記鋼板を挿入後は冷却長および冷却水の供給量を変化させずに冷却する方法において、前記鋼板を長手方向に少なくとも2つ以上の区域に分割し、その分割点および前記鋼板の先端および尾端を加減速点として設定し、前記加減速点の移動速度を演算するための演算手段を設け、前記冷却装置の入側から出側までの間の所定位置に加減速地点を設け、前記冷却装置出側に到達した時点の加減速点の鋼板温度が許容冷却終了温度の範囲内となるように、加減速点が前記加減速地点に到達した時点から次の加減速点が前記加減速地点に到達する時点までの間、一定の加速度または減速度を加えて前記鋼板の通板速度を制御することに特徴を有するものである。   According to the first aspect of the present invention, a taper steel sheet whose thickness is successively decreased or increased in the longitudinal direction is passed through a cooling device, and after inserting the steel plate into the cooling device, a cooling length and a supply amount of cooling water In which the steel sheet is divided into at least two zones in the longitudinal direction, the dividing points and the tip and tail ends of the steel sheet are set as acceleration / deceleration points, A calculation means for calculating a moving speed is provided, an acceleration / deceleration point is provided at a predetermined position between the inlet side and the outlet side of the cooling device, and the steel plate temperature at the acceleration / deceleration point when the cooling device reaches the outlet side Constant acceleration or deceleration from the time when the acceleration / deceleration point reaches the acceleration / deceleration point to the time when the next acceleration / deceleration point reaches the acceleration / deceleration point, so that is within the allowable cooling end temperature range. Speed of the steel plate Those having features to be controlled.

請求項2に記載の発明は、冷却装置出側に到達した時点の加減速点の鋼板温度が許容冷却終了温度の範囲内となるような初期通板速度、および、加速度または減速度を、収束計算によって求めることに特徴を有するものである。   The invention according to claim 2 converges the initial plate passing speed and the acceleration or deceleration so that the steel plate temperature at the acceleration / deceleration point when reaching the cooling device outlet side is within the range of the allowable cooling end temperature. It is characterized by being obtained by calculation.

請求項3に記載の発明は、前記冷却装置が複数の冷却バンクにより構成され、各冷却バンクごとに冷却水の通水または非通水を切替えるON‐OFF制御によって、前記鋼板が前記冷却装置に挿入する前に冷却長を変化させることに特徴を有するものである。   According to a third aspect of the present invention, the cooling device is constituted by a plurality of cooling banks, and the steel plate is supplied to the cooling device by ON-OFF control for switching between water flow and non-water flow for each cooling bank. It is characterized by changing the cooling length before insertion.

請求項4に記載の発明は、前記冷却装置の各冷却バンクには、鋼板上の冷却水を他の冷却バンクに流入させないための水切りロールが配設されていることに特徴を有するものである。   The invention according to claim 4 is characterized in that each cooling bank of the cooling device is provided with a draining roll for preventing the cooling water on the steel plate from flowing into another cooling bank. .

請求項5に記載の発明は、前記鋼板の先端および尾端を除いた前記加減速点の鋼板長手方向位置を、冷却後の長手方向の板内温度偏差が許容範囲内になるように設定することに特徴を有するものである。   In the invention according to claim 5, the longitudinal direction position of the steel plate in the longitudinal direction of the acceleration / deceleration point excluding the tip and tail ends of the steel plate is set so that the longitudinal temperature deviation in the longitudinal direction after cooling falls within an allowable range. It has a special feature.

本発明によれば、テーパー鋼板を長手方向に少なくとも2以上の区域に分割し、その分割点を鋼板の先端および尾端と共に加減速点として設定し、このように分割点を含めた加減速点を、鋼板に加える加速度または減速度の変更点として用いることにより、鋼板先端部および後端部のみならず鋼板長手方向中央部においてもきめ細かい速度制御が可能となり、鋼板長手方向温度分布を全長にわたって所定の温度にすることができる、高精度の冷却制御を実施することができ、材質の安定を図ることができる有用な効果がもたらされる。   According to the present invention, the tapered steel plate is divided into at least two or more areas in the longitudinal direction, and the division point is set as an acceleration / deceleration point together with the tip and tail ends of the steel plate, and thus the acceleration / deceleration point including the division point Is used as a change point of acceleration or deceleration applied to the steel sheet, and fine speed control is possible not only at the front and rear ends of the steel sheet but also at the central part in the longitudinal direction of the steel sheet. Thus, a highly accurate cooling control can be performed, and a useful effect of stabilizing the material is brought about.

次に、この発明の実施の形態を図面を参照しながら説明する。   Next, embodiments of the present invention will be described with reference to the drawings.

図1、図2は、この発明の冷却方法の実施の形態に係る図面であり、図1は、熱間圧延設備を示す概略側面図、図2は、冷却装置を示す概略側面図である。   1 and 2 are drawings according to an embodiment of the cooling method of the present invention, FIG. 1 is a schematic side view showing a hot rolling facility, and FIG. 2 is a schematic side view showing a cooling device.

図1に示すように、圧延機1により圧延された高温のテーパー状の鋼板2は、搬送テーブル3によって冷却装置4まで移動し、冷却装置4を通過することにより上部冷却ヘッダ5および下部冷却ヘッダ6からの冷却水の噴射により冷却される。   As shown in FIG. 1, the high-temperature tapered steel plate 2 rolled by the rolling mill 1 is moved to the cooling device 4 by the transfer table 3 and passes through the cooling device 4, whereby the upper cooling header 5 and the lower cooling header. 6 is cooled by jetting the cooling water from 6.

図2に示すように、冷却装置4の上部冷却ヘッダ5の鋼板移動方向前後には水切りロール9が配設されており、鋼板2を拘束できる構造となっている。冷却装置4は複数の冷却バンクにより構成されており、各冷却バンクは、隣り合う水切りロール9と9、および、搬送テーブル3の搬送ロール31と31とにより囲まれ、それぞれ冷却ヘッダ5、6を備えている。水切りロール9は、鋼板上部に滞留する冷却水が他の冷却バンクに流入するのを防止する。   As shown in FIG. 2, a draining roll 9 is disposed before and after the steel plate moving direction of the upper cooling header 5 of the cooling device 4 so that the steel plate 2 can be restrained. The cooling device 4 is composed of a plurality of cooling banks, and each cooling bank is surrounded by adjacent draining rolls 9 and 9 and conveyance rolls 31 and 31 of the conveyance table 3, and the cooling headers 5 and 6 are respectively arranged. I have. The draining roll 9 prevents the cooling water staying at the upper part of the steel plate from flowing into another cooling bank.

それぞれの冷却バンクにおいて、冷却ヘッダ5と6とは上下で連動して、冷却水の通水または非通水を切替えるON‐OFF制御ができるようになっている。このON−OFF制御により冷却長を制御可能であり、自由な冷却長を選択することができる。   In each cooling bank, the cooling headers 5 and 6 are linked in the vertical direction so that ON / OFF control for switching between water flow and non-water flow is possible. The cooling length can be controlled by this ON-OFF control, and a free cooling length can be selected.

なお、冷却装置4においては、鋼板を通過させる前に、予め冷却ヘッダ5、6から冷却水を噴射しておくとよい。過冷却を防ぎ安定した冷却を実施することができる。   In the cooling device 4, it is preferable to inject cooling water from the cooling headers 5 and 6 in advance before passing the steel plate. Overcooling can be prevented and stable cooling can be performed.

鋼板2の長手方向温度は、冷却装置4の前後に取り付けてある入側温度計7および出側温度計8により計測する。   The longitudinal temperature of the steel plate 2 is measured by an entrance thermometer 7 and an exit thermometer 8 attached before and after the cooling device 4.

鋼板2のテーパーは、先端から尾端に向かって順次板厚が厚くなる場合と、逆に先端から尾端に向かって順次板厚が薄くなる場合がある。本実施の形態においては、先端から尾端に向かって順次板厚が厚くなるテーパー鋼板の冷却について説明する。   As for the taper of the steel plate 2, there are cases where the plate thickness gradually increases from the tip toward the tail end, and conversely, the plate thickness decreases gradually from the tip to the tail end. In the present embodiment, cooling of a tapered steel plate in which the plate thickness gradually increases from the tip toward the tail end will be described.

本実施の形態は、上記のように鋼板の尾端に向かって板厚が厚くなるテーパー鋼板の冷却であり、先端のある先端部よりも尾端のある後端部のほうが板厚が厚い。そのため、鋼板の長手方向の各位置において同じ冷却終了温度となるように制御するためには、鋼板の後端部ほど冷却時間を長くすることが必要であり、先端部と比較して後端部の通板速度を遅くするような制御を実施することが必要である。   In the present embodiment, as described above, the tapered steel plate is thickened toward the tail end of the steel plate, and the rear end portion having the tail end is thicker than the tip portion having the tip. Therefore, in order to control the same cooling end temperature at each position in the longitudinal direction of the steel sheet, it is necessary to lengthen the cooling time at the rear end of the steel sheet, and the rear end compared to the front end. It is necessary to implement a control that slows the plate passing speed.

ここで本実施の形態における実施条件は、冷却開始温度が770℃、冷却終了温度が500℃、冷却装置4の全長が5m、冷却水の水量密度(投入水量)は上下とも1000L(リットル)/min・m2とする。また、鋼板2の先端の厚みは10mm、尾端の厚みは20mm、鋼板2の全長は10mとする。 Here, the implementation conditions in the present embodiment are: the cooling start temperature is 770 ° C., the cooling end temperature is 500 ° C., the total length of the cooling device 4 is 5 m, and the cooling water volume density (input water volume) is 1000 L (liter) / Set to min · m 2 . Further, the thickness of the tip of the steel plate 2 is 10 mm, the thickness of the tail end is 20 mm, and the total length of the steel plate 2 is 10 m.

図3は、上記実施条件(冷却開始温度:770℃、冷却終了温度:500℃、冷却装置長:5m、投入水量:1000L/min・m2)によって冷却した場合の板厚と冷却速度との関係を示す。図3に示すように、冷却速度は板厚の1乗に近い数値で比例することが分かる。一般的に冷却水量、冷却開始温度および冷却終了温度を固定した場合、冷却速度は板厚のn乗なる関係で近似することが可能である。ここで、n>0である。また、今回の冷却速度は板厚の0.95乗である。 FIG. 3 shows the plate thickness and cooling rate when cooling is performed according to the above conditions (cooling start temperature: 770 ° C., cooling end temperature: 500 ° C., cooling device length: 5 m, input water amount: 1000 L / min · m 2 ). Show the relationship. As can be seen from FIG. 3, the cooling rate is proportional to a value close to the first power of the plate thickness. In general, when the amount of cooling water, the cooling start temperature, and the cooling end temperature are fixed, the cooling rate can be approximated by a relation of nth power of the plate thickness. Here, n> 0. In addition, the current cooling rate is 0.95 of the plate thickness.

ここで、テーパー鋼板において冷却終了温度を長手方向で一定の値とするため鋼板長手方向の冷却時間τは、図3の冷却速度から次のように求めることができる。なお、secおよびsは、いずれも秒を示す。   Here, in order to make the cooling end temperature constant in the longitudinal direction in the tapered steel plate, the cooling time τ in the longitudinal direction of the steel plate can be obtained from the cooling rate in FIG. 3 as follows. Note that both sec and s indicate seconds.

ΔT=Cv・τ=(A/tn)・τ ・・・(1)
τ=ΔT・tn/A ・・・(2)
ただし、
ΔT:温度降下量 (℃)
t :板厚
A :定数
Cv:冷却速度 (℃/sec)
n :定数
ΔT = Cv · τ = (A / t n ) · τ (1)
τ = ΔT · t n / A (2)
However,
ΔT: Temperature drop (° C)
t: thickness A: constant Cv: cooling rate (° C./sec)
n: Constant

一方、テーパー鋼板は、長手方向に板厚みが一定の勾配で変化するので、このときの板厚と鋼板先端からの距離の関係は、次のように表せる。   On the other hand, since the thickness of the tapered steel plate changes in the longitudinal direction with a constant gradient, the relationship between the plate thickness and the distance from the steel plate tip at this time can be expressed as follows.

t=aL+b ・・・(3)
ただし、
a、b:定数
L :鋼板先端からの距離 (m)
t = aL + b (3)
However,
a, b: constant L: distance from steel plate tip (m)

式(3)を式(2)に代入すると、
τ=ΔT・tn/A=ΔT・(aL+b)n/A ・・・(4)
上記式(4)となり、テーパー鋼板の冷却終了温度を一定温度とするためには、長手方向の冷却時間が式(4)を満足するようにする必要がある。なお、これを満足する通板速度の詳細な解法は、特許文献4に記載されている。
Substituting equation (3) into equation (2),
τ = ΔT · t n / A = ΔT · (aL + b) n / A (4)
In order to obtain the above formula (4) and the cooling end temperature of the tapered steel plate to be a constant temperature, the cooling time in the longitudinal direction needs to satisfy the formula (4). A detailed solution of the plate passing speed satisfying this is described in Patent Document 4.

一方、特許文献5のように、長手方向に一定の減速度で通板させた場合、鋼板長手方向の時間は次のように表すことができる。   On the other hand, as in Patent Document 5, when the sheet is passed through the longitudinal direction at a constant deceleration, the time in the longitudinal direction of the steel sheet can be expressed as follows.

X=(1/2)ατ2+V0τ ・・・(5)
τ={−V0+√(V0 2+2αX)}/α ・・・(6)
X = (1/2) ατ 2 + V 0 τ (5)
τ = {− V 0 + √ (V 0 2 + 2αX)} / α (6)

よって、鋼板長手方向任意の位置の冷却時間は、次のように表される。   Therefore, the cooling time at an arbitrary position in the longitudinal direction of the steel sheet is expressed as follows.

τ(L)={√(V0 2+2α(Lc+L))−√(V 2+2αL)}/α ・・・(7)
ただし、
α :加速度 (m/sec2
τ :冷却時間 (sec)
0 :初期速度 (m/sec)
X :移動距離 (m)
L :鋼板先端からの距離 (m)
:冷却装置長さ(冷却長) (m)
τ (L) = {√ (V 0 2 + 2α (Lc + L)) − √ (V 0 2 + 2αL)} / α (7)
However,
α: acceleration (m / sec 2 )
τ: Cooling time (sec)
V 0 : Initial speed (m / sec)
X: Travel distance (m)
L: Distance from steel plate tip (m)
L C : cooling device length (cooling length) (m)

ここで、上記に示した図3の板厚と冷却速度との関係から、所定の冷却終了温度とするための条件として、鋼板先端の板厚みが10mmである鋼板先端部の冷却時間τを3sec、尾端の板厚みが20mmである鋼板後端部の冷却時間を6secとなるように冷却制御した場合、式(4)を基に求めた実際に鋼板長手方向で必要な冷却時間と従来法の冷却時間を図4に示す。図4の目標冷却時間は、式(4)のτとLをプロットしたものである。なお、特許文献5では鋼板の先端が冷却装置に進入するときの速度である初速度は1.8m/sec、減速度は0.098m/sec2となる。 Here, from the relationship between the plate thickness of FIG. 3 and the cooling rate shown above, the cooling time τ of the steel plate tip portion where the plate thickness at the steel plate tip is 10 mm is 3 sec as a condition for setting the predetermined cooling end temperature. When cooling control is performed so that the cooling time of the rear end of the steel plate with a plate thickness of 20 mm at the tail end is 6 sec, the cooling time actually required in the longitudinal direction of the steel plate obtained based on the formula (4) and the conventional method The cooling time is shown in FIG. The target cooling time in FIG. 4 is a plot of τ and L in equation (4). In Patent Document 5, the initial speed, which is the speed when the tip of the steel sheet enters the cooling device, is 1.8 m / sec, and the deceleration is 0.098 m / sec 2 .

特許文献5では、初期速度と加速度を選ぶことによって鋼板先端部および後端部を所定の温度に制御することは可能であるが、鋼板長手方向中央部では所定の冷却時間にすることができないため、鋼板長手方向中央部を所定の温度に制御することは不可能であり、材質を安定化することはできないことが分かる。   In Patent Document 5, it is possible to control the steel plate front end and rear end to a predetermined temperature by selecting the initial speed and acceleration, but the steel plate cannot be set to a predetermined cooling time in the longitudinal center. It can be seen that it is impossible to control the central portion in the longitudinal direction of the steel plate to a predetermined temperature, and the material cannot be stabilized.

よって、鋼板長手方向中央部の鋼板温度を所定の冷却終了温度とするためには、特許文献4のように長手方向の冷却時間が式(4)を満足するように、時間と共に加速度または減速度を変化させる必要がある。しかしながら、特許文献4の速度制御は加速度の概念がないため、テーブルロール3の回転数制御を非常に高度に行う必要があるため、実際の操業で制御することは困難である。   Therefore, in order to set the steel plate temperature at the central portion in the longitudinal direction of the steel plate to the predetermined cooling end temperature, the acceleration or deceleration with time is set so that the cooling time in the longitudinal direction satisfies Equation (4) as in Patent Document 4. Need to change. However, since the speed control of Patent Document 4 does not have the concept of acceleration, it is necessary to control the rotational speed of the table roll 3 at a very high level, so that it is difficult to control it by actual operation.

そこで、本発明では実用上許容できる範囲で材質を安定化するために、近似的に式(4)に近い数値となるように、鋼板を長手方向に少なくとも2つの区域(2以上の区域)に分割し、その分割点および鋼板の先端および尾端の各点を加減速点として設定し、それぞれの加減速点において鋼板に加える加速度または減速度を変更することに特徴を有する。   Therefore, in the present invention, in order to stabilize the material within a practically acceptable range, the steel plate is divided into at least two zones (two or more zones) in the longitudinal direction so as to be a numerical value approximately approximate to Equation (4). It is characterized by dividing, setting the dividing point and each point of the tip and tail of the steel plate as acceleration / deceleration points, and changing the acceleration or deceleration applied to the steel plate at each acceleration / deceleration point.

次に、本発明を実際に適用する場合について説明する。   Next, a case where the present invention is actually applied will be described.

図5は、本発明の冷却方法による、先端から尾端に向かって順次板厚が厚くなるテーパー鋼板の通板方法を説明する概略側面図である。鋼板の長手方向の分割は2分割とし、その分割点を加減速点2と設定する。更に、鋼板の先端を加減速点1、尾端を加減速点3と設定する。また、図5に示すように、冷却装置4は5つの冷却バンクによって構成する。冷却装置4の隣り合う冷却ヘッダ5・5間、冷却ヘッダ6・6間は(図2参照)、いずれも1mピッチで取り付けられている。   FIG. 5 is a schematic side view for explaining a method of passing a tapered steel plate in which the plate thickness is gradually increased from the front end to the tail end by the cooling method of the present invention. The steel sheet is divided into two parts in the longitudinal direction, and the dividing point is set as an acceleration / deceleration point 2. Further, an acceleration / deceleration point 1 is set for the tip of the steel plate, and an acceleration / deceleration point 3 is set for the tail end. Further, as shown in FIG. 5, the cooling device 4 is constituted by five cooling banks. Between the adjacent cooling headers 5 and 5 and between the cooling headers 6 and 6 of the cooling device 4 (see FIG. 2), both are attached at a pitch of 1 m.

鋼板の減速は冷却装置内に設けた加減速地点に加減速点1、2、3が到達した時点で行う。この減速を変更する加減速地点は、冷却装置内であれば冷却装置の入側から出側までのどこに設定してもよいが、本実施の形態では冷却装置入側とする。鋼板長手方向の加減速点1、2、3のそれぞれがこの加減速地点に到達した時点の速度(「鋼板進入速度」という)をV1、V2、V3、加減速点1と加減速点2間の距離をL1、加減速点2と加減速点3間の距離をL2とすると各加減速点間の減速度α1、α2は次のように求められる。 The steel plate is decelerated when the acceleration / deceleration points 1, 2, and 3 reach the acceleration / deceleration points provided in the cooling device. The acceleration / deceleration point for changing the deceleration may be set anywhere from the inlet side to the outlet side of the cooling device as long as it is in the cooling device, but in this embodiment, the acceleration / deceleration point is the cooling device inlet side. The speed at which each of the acceleration / deceleration points 1, 2, and 3 in the longitudinal direction of the steel sheet reaches this acceleration / deceleration point (referred to as “steel entry speed”) is V 1 , V 2 , V 3 , acceleration / deceleration point 1 and acceleration / deceleration. When the distance between the points 2 is L 1 and the distance between the acceleration / deceleration point 2 and the acceleration / deceleration point 3 is L 2 , the decelerations α 1 and α 2 between the acceleration / deceleration points can be obtained as follows.

α1=(V2 2−V1 2)/2L1 ・・・(8)
α2=(V3 2−V2 2)/2L2 ・・・(9)
α 1 = (V 2 2 −V 1 2 ) / 2L 1 (8)
α 2 = (V 3 2 −V 2 2 ) / 2L 2 (9)

よって、鋼板は、加減速点1が進入速度V1で冷却装置に進入し加減速点1が加減速地点(冷却装置入側)に到達した時点から加減速点2が加減速地点に到達する時点まで減速度α1で第1の減速を実施し、次いで加減速点2が加減速地点に到達した時点から加減速点3が加減速地点に到達する時点まで減速度α2で第2の減速を実施する。今回は板長手方向の距離L1とL2とを等距離とし、その距離を5mとする。ここで、加減速点3(尾端)の冷却装置出側速度のV4は、図6に示すように加減速点3が冷却装置入側に到達する直前の減速度α2のまま減速して(V3>V4)通板させる方法、あるいは、図7に示すように加減速点3が冷却装置入側に到達したときの速度Vのまま一定速度(V3=V4)で通板させる方法があるが、どちらを採用してもかまわない。今回は図6のように、加減速点3(尾端)が冷却装置入側に到達する直前の減速度α2のまま通板させる方法で説明する。 Therefore, the acceleration / deceleration point 1 reaches the acceleration / deceleration point from the time when the acceleration / deceleration point 1 enters the cooling device at the approach speed V 1 and the acceleration / deceleration point 1 reaches the acceleration / deceleration point (cooling device entry side). performing a first deceleration by the deceleration alpha 1 to time, then deceleration point 2 deceleration alpha 2 in a second from the time it reaches the deceleration point to the time when the deceleration point 3 reaches the deceleration point Carry out deceleration. In this case, the distances L 1 and L 2 in the longitudinal direction of the plate are equal and the distance is 5 m. Here, the cooling device delivery side speed V 4 at the acceleration / deceleration point 3 (tail end) is decelerated at the deceleration α 2 immediately before the acceleration / deceleration point 3 reaches the cooling device entrance side as shown in FIG. (V 3 > V 4 ), or at a constant speed (V 3 = V 4 ) with the speed V 3 when the acceleration / deceleration point 3 reaches the cooling device entrance side as shown in FIG. There is a method to pass through, but either one can be used. This time, as shown in FIG. 6, a description will be given by a method in which the plate is passed through the deceleration α 2 immediately before the acceleration / deceleration point 3 (tail end) reaches the cooling device entrance side.

上記に述べた先端部の冷却時間を3sec、後端部の冷却時間を6secとなるようにするためには、本発明では鋼板先端進入速度V1を2.18m/s、第1減速を0.33m/s2、第2減速を0.05m/s2として、制御をした場合の鋼板長手方向の冷却時間を図4に示すが、本発明では目標冷却時間にほぼ一致することが分かる(なお、第1、第2減速は、加速度として考えれば、−0.33m/s2、−0.05m/s2となる)。 In order to make the cooling time of the front end portion described above 3 sec and the cooling time of the rear end portion 6 sec, in the present invention, the steel plate front end entry speed V 1 is 2.18 m / s and the first deceleration is 0. FIG. 4 shows the cooling time in the longitudinal direction of the steel plate when the control is performed with the second deceleration being 0.05 m / s 2 and the second deceleration being 0.05 m / s 2 , it can be seen that the present invention substantially matches the target cooling time ( the first, second deceleration, given as an acceleration, -0.33m / s 2, a 0.05M / s 2).

長手方向の各加減速点間の距離については均等距離で分割しても不均等距離に分割してもかまわないが、分割の仕方を最適化することにより少ない分割数で高精度に冷却制御することが可能である。ただし、分割距離の考え方を誤ると却って温度偏差を大きくすることもあるので注意を要する。鋼板の分割数については、今回は2分割とし分割点は1箇所であったが、3分割以上とし分割数を多くするほど全長の温度偏差を極小にすることが可能である。しかし、演算時間がかかるため、計算機の負荷や許容温度偏差等に応じて適宜決めればよい。このように、鋼板長手方向に対して本発明で説明したような所定の位置で減速(加減)を実施することにより高い制御で鋼板長手方向の温度を保証することが可能となる。   The distance between the acceleration / deceleration points in the longitudinal direction may be divided into equal distances or non-uniform distances, but the cooling method can be controlled with high precision with a small number of divisions by optimizing the division method. It is possible. However, care should be taken because the temperature deviation may be increased if the division distance is mistaken. As for the number of divisions of the steel sheet, this time, it was divided into two divisions and there was one division point. However, the temperature deviation of the entire length can be minimized as the number of divisions is increased to three or more. However, since computation time is required, it may be determined as appropriate according to the load on the computer and the allowable temperature deviation. Thus, it becomes possible to guarantee the temperature of a steel plate longitudinal direction with high control by implementing deceleration (adjustment) at a predetermined position as explained in the present invention with respect to the steel plate longitudinal direction.

本発明の実施の形態と特許文献6との違いは、特許文献6では尾端進入から第2減速を実施するのに対して、本発明では長手方向の分割数を2分割とし、鋼板長手方向各加減速点間の距離を均等として、鋼板長手方向中央部の分割点(加減速点2)の進入(加減速地点への到達)から第2減速を実施する。そのため特許文献6では、鋼板尾端から冷却長分のみしか第2減速の効果が得られないが、本発明では鋼板長手方向中央部付近で第2減速を実施するため、鋼板長手方向中央部付近できめ細かい速度制御が可能となり、高い精度で冷却制御が可能となる。   The difference between the embodiment of the present invention and Patent Document 6 is that, in Patent Document 6, the second deceleration is performed from the tail end approach, whereas in the present invention, the number of divisions in the longitudinal direction is set to 2 and the longitudinal direction of the steel sheet The distance between each acceleration / deceleration point is made equal, and the second deceleration is performed from the approach of the dividing point (acceleration / deceleration point 2) at the center in the longitudinal direction of the steel sheet (arrival to the acceleration / deceleration point). Therefore, in Patent Document 6, the effect of the second deceleration can be obtained only by the cooling length from the tail end of the steel plate. However, in the present invention, the second deceleration is performed in the vicinity of the central portion in the longitudinal direction of the steel plate. Fine speed control is possible, and cooling control is possible with high accuracy.

ここで特許文献6の例として、鋼板先端が冷却装置に到達する速度を1.72m/sとし、先端が冷却装置に到達してから2.5m移動した時点で第1減速を0.152m/s2で、更に、鋼板尾端が冷却装置に到達してから第2減速0.002m/s2で通板させた場合の鋼板長手方向の冷却時間を図4に示す。目標の冷却時間に対して大きく冷却時間がずれる領域が発生することが分かる。 Here, as an example of Patent Document 6, the speed at which the tip of the steel plate reaches the cooling device is 1.72 m / s, and the first deceleration is 0.152 m / s when the tip moves 2.5 m after reaching the cooling device. in s 2, further showing a steel plate longitudinal direction of the cooling time when the steel sheet tail was shown through plate from reaching the cooling device in the second reduction 0.002 m / s 2 in FIG. It can be seen that there is a region where the cooling time largely deviates from the target cooling time.

次に、鋼板進入速度V1、V2、V3を求める方法であるが、冷却終了後の加減速点1、2、3の各位置の温度が、所定の冷却終了温度T1、T2、T3の許容誤差範囲内で一致するように、数値シミュレーションによって計算する理由は、解析解と異なり鋼材の熱物性値等の温度依存性および冷却装置を出てから温度計に到達するまでの放冷等を考慮しやすいためである。 Next, a steel sheet approach speed V 1 , V 2 , V 3 is obtained. The temperature at each of the acceleration / deceleration points 1, 2, 3 after completion of cooling is determined as predetermined cooling end temperatures T 1 , T 2. The reason for calculating by numerical simulation so that it matches within the allowable error range of T 3 is that, unlike the analytical solution, the temperature dependence such as the thermophysical value of the steel material and the time from exiting the cooling device to reaching the thermometer This is because it is easy to consider cooling.

収束計算手法は、まず適当な初期通板速度Voldを決めて減速度α1、α2を決定し、鋼板が冷却装置入側から温度計設置位置まで搬送される時間だけ伝熱計算を実施する。次に冷却開始温度Ts、目標冷却終了温度Te、初期通板速度Vold、計算された冷却終了温度Tcから、下記の計算をして、修正通板速度Vnewを求める。 In the convergence calculation method, first determine an appropriate initial plate passing speed V old and determine the deceleration rate α 1 , α 2 , and carry out heat transfer calculation only for the time that the steel plate is transported from the cooling device entrance side to the thermometer installation position. To do. Next, the following calculation is performed from the cooling start temperature T s , the target cooling end temperature T e , the initial sheet passing speed V old , and the calculated cooling end temperature T c to obtain a corrected sheet passing speed V new .

new=Vold×(Ts−Tc)/(Ts−TeV new = V old × (T s −T c ) / (T s −T e )

このような作業を冷却終了温度が許容誤差以内になるまで繰り返し行えばよい。収束のさせ方は本発明で紹介した手法以外にも種々有るため、処理時間や計算の安定性に応じて適当な手法を選べばよい。   Such an operation may be repeated until the cooling end temperature falls within an allowable error. Since there are various ways of convergence other than the method introduced in the present invention, an appropriate method may be selected according to the processing time and the stability of calculation.

以上の説明は、鋼板のテーパーが先端から尾端に向かって順次板厚が厚くなる場合について説明したが、逆に先端から尾端に向かって順次板厚が薄くなる場合についても適用可能であることはもちろんである。   The above description has been given of the case where the taper of the steel plate increases in thickness sequentially from the tip toward the tail end, but it can also be applied to the case where the plate thickness decreases gradually from the tip toward the tail end. Of course.

次に、冷却装置を複数の冷却バンクに分割し、それぞれの冷却バンクで冷却水の通水または非通水の切替えをON‐OFF制御可能として冷却長を変更する理由について説明する。先に説明した演算を行った場合、通板速度、加速度、減速度が搬送テーブルロールの制御範囲にならない場合がある。例えば、鋼板板厚が厚くて冷却終了温度が低いような場合、通板速度が遅くなりすぎて搬送テーブルロールの制御範囲外になってしまうことがある。この場合は各冷却バンクにおける通水のON‐OFF制御を用いて、予め冷却長を変更して、搬送テーブルロールの制御を補填すればよい。すなわち、鋼板の厚部および薄部が設備の搬送速度制御範囲内となるように冷却長を変更する。冷却バンクはなるべく数を多くし且つ1冷却バンク当たりの長さを短くするとよい。これによって制御性が向上する。なお、通水のON‐OFF制御は、冷却開始前に行うものであり、冷却開始後、すなわち、鋼板が冷却装置に挿入した後は行わない。   Next, the reason why the cooling device is divided into a plurality of cooling banks, and the cooling length is changed so that ON / OFF control can be performed for switching of water flow or non-water flow in each cooling bank will be described. When the above-described calculation is performed, the plate passing speed, acceleration, and deceleration may not be within the control range of the transport table roll. For example, when the steel plate thickness is large and the cooling end temperature is low, the sheet passing speed may be too low and may be outside the control range of the transport table roll. In this case, it is only necessary to change the cooling length in advance by using ON / OFF control of water flow in each cooling bank to compensate for the control of the transport table roll. That is, the cooling length is changed so that the thick part and the thin part of the steel plate are within the conveyance speed control range of the equipment. It is preferable to increase the number of cooling banks as much as possible and to shorten the length per cooling bank. This improves the controllability. The ON / OFF control of water flow is performed before the start of cooling, and is not performed after the start of cooling, that is, after the steel sheet is inserted into the cooling device.

水切りロールは、鋼板上部に滞留する冷却水が他の冷却バンクに流入するのを防止する。水切りロールがないと、鋼板上部の滞留水が他の冷却バンクに流入してしまい冷却時間が厳密にコントロールできなくなる場合がある。また、滞留水が局所的な温度むらを発生させる原因となり、材質ばらつきが発生する場合もある。   The draining roll prevents the cooling water staying at the upper part of the steel sheet from flowing into another cooling bank. If there is no draining roll, the staying water at the upper part of the steel sheet may flow into another cooling bank and the cooling time may not be strictly controlled. In addition, the staying water may cause local temperature unevenness, resulting in material variations.

次に、この発明を実施例により更に詳細に説明する。   Next, the present invention will be described in more detail with reference to examples.

本発明の実施の形態において説明した図1、図2に示す冷却設備を用い、通板速度計算法を用いてテーパー鋼板の冷却を実施した。冷却装置は、冷却長が5m、冷却水量が1000L/min・m2、冷却バンク数が5であった。冷却条件は、冷却開始温度が770℃、冷却終了温度が500℃であった。テーパー鋼板は、先端の厚みが10mm、尾端の厚みが20mmで、先端から尾端に向かって順次板厚が厚くなり、全長が10mであった。鋼板の加減速点は、先端より順に、加減速点1、加減速点2、加減速点3・・・とした。加減速地点は冷却装置入側とした。 The cooling equipment shown in FIGS. 1 and 2 described in the embodiment of the present invention was used to cool the tapered steel sheet using the sheet feeding speed calculation method. The cooling device had a cooling length of 5 m, a cooling water amount of 1000 L / min · m 2 , and a cooling bank number of 5. The cooling conditions were a cooling start temperature of 770 ° C. and a cooling end temperature of 500 ° C. The tapered steel plate had a tip thickness of 10 mm and a tail end thickness of 20 mm, and the thickness gradually increased from the tip toward the tail end, and the total length was 10 m. The acceleration / deceleration points of the steel plate were set as an acceleration / deceleration point 1, an acceleration / deceleration point 2, an acceleration / deceleration point 3,. The acceleration / deceleration point was on the cooling device entrance side.

減速は鋼板の先端が加減速地点(冷却装置入側)に到達した時点で実施し、図6のように尾端が冷却装置入側に到達する直前の減速度α2のまま通板させる方法とした。分割数や加減速点間の距離を変えて行った実施例1〜4の結果は以下のようになった。表1に実施例の条件および結果を示す。 Deceleration is performed when the tip of the steel plate reaches the acceleration / deceleration point (cooling device entry side), and the plate is passed through the deceleration α 2 immediately before the tail end reaches the cooling device entry side as shown in FIG. It was. The results of Examples 1 to 4 performed by changing the number of divisions and the distance between the acceleration / deceleration points were as follows. Table 1 shows the conditions and results of the examples.

Figure 0004042667
Figure 0004042667

実施例1では、図5に示すように、鋼板を長手方向の先端部と後端部との2つの区域に2分割した。鋼板の先端を加減速点1、先端部と後端部との分割点を加減速点2、尾端を加減速点3と設定した。加減速点1と加減速点2との間の距離L1を5m、加減速点2と加減速点3との間の距離L2を5mとした。これを先に述べた通板速度計算法により計算したところ、先端が加減速地点に到達した時点の通板速度(先端が冷却装置に進入する速度)は1.81m/s、加減速点1と加減速点2との間の減速度は0.231m/s2、加減速点2と加減速点3との間の減速度は0.036m/s2となった。この条件で冷却を実施したところ、長手方向の温度分布は図9に示すように非常に均一になった。このときの長手方向の板内温度偏差は25℃となり、後に材質を調査したところ全長にわたって良好であった。 In Example 1, as shown in FIG. 5, the steel plate was divided into two sections, ie, a front end portion and a rear end portion in the longitudinal direction. An acceleration / deceleration point 1 was set at the tip of the steel plate, an acceleration / deceleration point 2 was set as a dividing point between the tip and rear ends, and an acceleration / deceleration point 3 was set at the tail end. The distance L 1 between the acceleration / deceleration point 1 and the acceleration / deceleration point 2 was 5 m, and the distance L 2 between the acceleration / deceleration point 2 and the acceleration / deceleration point 3 was 5 m. When this is calculated by the plate passing speed calculation method described above, the plate passing speed (speed at which the tip enters the cooling device) when the tip reaches the acceleration / deceleration point is 1.81 m / s, and the acceleration / deceleration point 1 And the acceleration / deceleration point 2 was 0.231 m / s 2 , and the deceleration between the acceleration / deceleration point 2 and acceleration / deceleration point 3 was 0.036 m / s 2 . When cooling was performed under these conditions, the temperature distribution in the longitudinal direction became very uniform as shown in FIG. The temperature deviation in the longitudinal direction at this time was 25 ° C. When the material was investigated later, it was satisfactory over the entire length.

実施例2では、図示はしないが、鋼板を長手方向の先端部、中間部および後端部の3つの区域に3分割し、鋼板の長手方向の各点を、先端を鋼板加減速点1、先端部と中間部との分割点を加減速点2、中間部と後端部との分割点を加減速点3、尾端を加減速点4と設定した。鋼板の加減速点1と加減速点2との間の距離を3.3m、加減速点2と加減速点3との間の距離を3.3m、加減速点3と加減速点4との間の距離を3.4mとした。これを先に述べた通板速度計算法により計算したところ、先端が加減速地点に到達した時点の通板速度は1.53m/s、加減速点1と加減速点2との間の減速度は0.059m/s2、加減速点2と加減速点3との間の減速度は0.173m/s2、加減速点3と加減速点4との間の減速度は0.031m/s2となった。この条件で冷却を実施したところ、長手方向の温度分布は図9に示すように非常に均一になった。このときに長手方向の板内温度偏差は13℃となり、後に材質を調査したところ全長にわたって良好であった。 In Example 2, although not shown in the drawing, the steel plate is divided into three sections, ie, a front end portion, a middle portion and a rear end portion in the longitudinal direction. The dividing point between the front end and the intermediate portion is set as the acceleration / deceleration point 2, the dividing point between the intermediate portion and the rear end is set as the acceleration / deceleration point 3, and the tail end is set as the acceleration / deceleration point 4. The distance between acceleration / deceleration point 1 and acceleration / deceleration point 2 of the steel plate is 3.3 m, the distance between acceleration / deceleration point 2 and acceleration / deceleration point 3 is 3.3 m, acceleration / deceleration point 3 and acceleration / deceleration point 4 are The distance between them was 3.4 m. When this is calculated using the plate speed calculation method described above, the plate speed when the tip reaches the acceleration / deceleration point is 1.53 m / s, and the decrease between acceleration / deceleration point 1 and acceleration / deceleration point 2 is as follows. The speed is 0.059 m / s 2 , the deceleration between the acceleration / deceleration point 2 and the acceleration / deceleration point 3 is 0.173 m / s 2 , and the deceleration between the acceleration / deceleration point 3 and the acceleration / deceleration point 4 is 0. It became a 031m / s 2. When cooling was performed under these conditions, the temperature distribution in the longitudinal direction became very uniform as shown in FIG. At this time, the in-plate temperature deviation in the longitudinal direction was 13 ° C., and when the material was examined later, it was satisfactory over the entire length.

実施例3では、実施例1と同じく鋼板を長手方向の先端部と後端部との2つの区域に2分割した。鋼板の先端を加減速点1、先端部と後端部との分割点を加減速点2、尾端を加減速点3と設定した。加減速点1と加減速点2との間の距離を3.3m、加減速点2と加減速点3との間の距離を6.7mとした。これを先に述べた通板速度計算法により計算したところ、先端が加減速地点に到達した時点の通板速度は2.19m/s、加減速点1と加減速点2との間の減速度は0.534m/s2、加減速点2と加減速点3との間の減速度は0.044m/s2となった。この条件で冷却を実施したところ、長手方向の温度分布は図9に示すように尾端側で実施例1よりも若干温度が高くなった。このときの長手方向の板内温度偏差は33℃となった。後に材質を調査したところ全長にわたって良好であったが、実施例1および実施例2より若干ばらつきが大きくなった。本実施例のような鋼板長手方向の加減速点間の距離が異なる長手方向の分割では、分割数(2分割)が同じでも実施例1より若干長手方向の温度制御が悪くなる。 In Example 3, as in Example 1, the steel plate was divided into two sections, ie, a front end portion and a rear end portion in the longitudinal direction. An acceleration / deceleration point 1 was set at the tip of the steel plate, an acceleration / deceleration point 2 was set as a dividing point between the tip and rear ends, and an acceleration / deceleration point 3 was set at the tail end. The distance between the acceleration / deceleration point 1 and the acceleration / deceleration point 2 was 3.3 m, and the distance between the acceleration / deceleration point 2 and the acceleration / deceleration point 3 was 6.7 m. When this is calculated by the plate speed calculation method described above, the plate speed when the tip reaches the acceleration / deceleration point is 2.19 m / s, and the decrease between acceleration / deceleration point 1 and acceleration / deceleration point 2 is as follows. The speed was 0.534 m / s 2 , and the deceleration between the acceleration / deceleration point 2 and the acceleration / deceleration point 3 was 0.044 m / s 2 . When cooling was performed under these conditions, the temperature distribution in the longitudinal direction was slightly higher than that of Example 1 on the tail end side as shown in FIG. The longitudinal temperature deviation in the longitudinal direction at this time was 33 ° C. When the material was investigated later, it was good over the entire length, but the variation was slightly larger than in Example 1 and Example 2. In the longitudinal division in which the distance between the acceleration / deceleration points in the longitudinal direction of the steel sheet is different as in the present embodiment, the temperature control in the longitudinal direction is slightly worse than in the first embodiment even if the number of divisions (two divisions) is the same.

実施例4では、実施例1と同じく鋼板を長手方向の先端部と後端部との2つの区域に2分割した。鋼板の先端を加減速点1、先端部と後端部との分割点を加減速点2、尾端を加減速点3と設定した。加減速点1と加減速点2との間の距離を6.7m、加減速点2と加減速点3との間の距離を3.3mとした。これを先に述べた通板速度計算法により計算したところ、先端が加減速地点に到達した時点の通板速度は1.66m/s、加減速点1と加減速点2との間の減速度は0.148m/s2、加減速点2と加減速点3との間の減速度は0.031m/s2となった。この条件で冷却を実施したところ、長手方向の温度分布は図9に示すように非常に均一で実施例1よりも良好であった。このときの長手方向の板内温度偏差は15℃となり、長手方向の分割数を2にした実施例2に匹敵する温度偏差となった。後に材質を調査したところ全長にわたって良好であった。 In Example 4, as in Example 1, the steel sheet was divided into two sections, ie, a front end portion and a rear end portion in the longitudinal direction. An acceleration / deceleration point 1 was set at the tip of the steel plate, an acceleration / deceleration point 2 was set as a dividing point between the tip and rear ends, and an acceleration / deceleration point 3 was set at the tail end. The distance between the acceleration / deceleration point 1 and the acceleration / deceleration point 2 was 6.7 m, and the distance between the acceleration / deceleration point 2 and the acceleration / deceleration point 3 was 3.3 m. When this is calculated by the plate speed calculation method described above, the plate speed when the tip reaches the acceleration / deceleration point is 1.66 m / s, and the decrease between acceleration / deceleration point 1 and acceleration / deceleration point 2 is performed. The speed was 0.148 m / s 2 , and the deceleration between the acceleration / deceleration point 2 and the acceleration / deceleration point 3 was 0.031 m / s 2 . When cooling was performed under this condition, the temperature distribution in the longitudinal direction was very uniform as shown in FIG. The temperature deviation in the longitudinal direction at this time was 15 ° C., which was a temperature deviation comparable to Example 2 in which the number of divisions in the longitudinal direction was 2. When the material was investigated later, it was good over the entire length.

[比較例1]
次に、比較例について説明する。
[Comparative Example 1]
Next, a comparative example will be described.

表1に比較例の条件および結果を併せて示す。   Table 1 also shows the conditions and results of the comparative examples.

比較例1では、特許文献5のように、鋼板の先端と尾端との間の距離を10mとした。これを先に述べた通板速度計算法により計算したところ、先端が冷却装置に到達したときの通板速度は1.53m/s、先端と尾端との間の減速度は0.073m/sであった。この条件で冷却を実施したところ、長手方向の温度分布は図8に示すように、先端部(先端近傍)および後端部(尾端近傍)では狙い通りの温度になったものの、鋼板中央部で温度が高くなった。このときの長手方向の板内温度偏差は65℃となり、後に材質を調査したところ、鋼板長手方向中央部に近くなるほど強度が低下しており、狙い通りの強度スペックに入らず不合格となった。 In the comparative example 1, like patent document 5, the distance between the front-end | tip and tail end of a steel plate was 10 m. When this was calculated by the plate passing speed calculation method described above, the plate passing speed when the tip reached the cooling device was 1.53 m / s, and the deceleration between the tip and tail was 0.073 m / s. s 2 . When cooling was performed under these conditions, the temperature distribution in the longitudinal direction, as shown in FIG. 8, was the target temperature at the front end (near the front end) and the rear end (near the tail end), but at the center of the steel plate The temperature became high. The temperature deviation in the longitudinal direction at this time was 65 ° C, and when the material was investigated later, the strength decreased as it became closer to the central part in the longitudinal direction of the steel sheet, and it failed because it did not fall within the intended strength specification. .

[比較例2]
比較例2では、特許文献6の考え方に従って、鋼板の先端が到達するまで一定速度1.45m/sとし、鋼板先端が冷却装置に到達してから2.5m通板した時点で第1減速度0.108m/s2で減速を施し、尾端が冷却装置に到達してから第2減速度0.010m/s2で通板速度を0.604m/sまで減速した。この条件で冷却を実施したところ、長手方向の温度分布は図8に示すように先端部(先端近傍)および後端部(尾端近傍)では狙い通りの温度になったものの、鋼板長手方向中央部で若干温度が高くなった。このときの長手方向の板内温度偏差は40℃となり、後に材質を調査したところ鋼板長手方向中央部に一部強度が低下している領域があったため、狙い通りの強度スペックに入らない領域を切り落として出荷したため、歩留まりが低くなった。
[Comparative Example 2]
In Comparative Example 2, according to the concept of Patent Document 6, the constant speed is 1.45 m / s until the tip of the steel plate reaches, and the first deceleration is performed when the steel plate tip reaches 2.5 mm after reaching the cooling device. subjected to reduction at 0.108m / s 2, the tail end is decelerated from reaching the cooling device passing plate speed to 0.604m / s in the second deceleration 0.010 / s 2. When cooling was performed under these conditions, the temperature distribution in the longitudinal direction was as intended at the front end (near the front end) and the rear end (near the tail end) as shown in FIG. The temperature slightly increased in the part. In this case, the longitudinal temperature deviation in the plate is 40 ° C., and when the material was investigated later, there was a region where the strength was partially reduced at the central portion in the longitudinal direction of the steel plate. Since it was cut off and shipped, the yield was low.

本発明の実施の形態に係る熱間圧延設備を示す概略側面図である。It is a schematic side view which shows the hot rolling equipment which concerns on embodiment of this invention. 本発明の実施の形態に係る冷却装置を示す概略側面図である。It is a schematic side view which shows the cooling device which concerns on embodiment of this invention. 本発明の実施の形態および実施例に係る冷却装置により770℃から500℃まで冷却したときの板厚みと冷却速度との関係を示すグラフである。It is a graph which shows the relationship between plate | board thickness and a cooling rate when it cools from 770 degreeC to 500 degreeC with the cooling device which concerns on embodiment and an Example of this invention. 鋼板長手方向各位置における目標時間ならびに特許文献5の冷却時間および本発明の冷却時間を比較したグラフである。It is the graph which compared the target time in each position of a steel plate longitudinal direction, the cooling time of patent document 5, and the cooling time of this invention. 本発明の実施の形態および実施例に係る鋼板の通板方法を説明する概略側面図である。It is a schematic side view explaining the sheet passing method of the steel plate concerning an embodiment and an example of the present invention. 本発明の実施の形態に係る尾端が冷却装置入側に到達する直前の減速度α2のまま通板させる方法において尾端が冷却装置に進入してからの速度制御の例について説明するグラフである。The graph explaining the example of the speed control after the tail end enters the cooling device in the method of passing the plate with the deceleration α 2 just before the tail end reaches the cooling device entrance side according to the embodiment of the present invention. It is. 本発明の実施の形態に係る尾端が冷却装置入側に到達したときの速度V3のまま通板させる方法において尾端が冷却装置に進入してからの速度制御の例について説明するグラフである。A graph tail according to the embodiment of the present invention will be described an example of the speed control from enters tail is the cooling device in the method of left sheet passing speed V 3 when it reaches the cooling device inlet side is there. 比較例で実施した比較例1、2の冷却後の鋼板長手方向の温度分布を示すグラフである。It is a graph which shows the temperature distribution of the steel plate longitudinal direction after the cooling of Comparative Examples 1 and 2 implemented by the comparative example. 本発明の実施例で実施した実施例1〜4の冷却後の鋼板長手方向の温度分布を示すグラフである。It is a graph which shows the temperature distribution of the steel plate longitudinal direction after the cooling of Examples 1-4 implemented in the Example of this invention.

符号の説明Explanation of symbols

1 圧延機
2 鋼板
3 搬送テーブル
31 搬送ロール
4 冷却装置
5 上部冷却ヘッダ
6 下部冷却ヘッダ
7 入側温度計
8 出側温度計
9 水切りロール
DESCRIPTION OF SYMBOLS 1 Rolling machine 2 Steel plate 3 Conveying table 31 Conveying roll 4 Cooling device 5 Upper cooling header 6 Lower cooling header 7 Incoming thermometer 8 Outlet thermometer 9 Draining roll

Claims (5)

板厚が長手方向に連続して順次減少または増加するテーパー鋼板を冷却装置を通過させ、前記冷却装置に前記鋼板を挿入後は冷却長および冷却水の供給量を変化させずに冷却する方法において、前記鋼板を長手方向に少なくとも2つ以上の区域に分割し、その分割点および前記鋼板の先端および尾端を加減速点として設定し、前記加減速点の移動速度を演算するための演算手段を設け、前記冷却装置の入側から出側までの間の所定位置に加減速地点を設け、前記冷却装置出側に到達した時点の加減速点の鋼板温度が許容冷却終了温度の範囲内となるように、加減速点が前記加減速地点に到達した時点から次の加減速点が前記加減速地点に到達する時点までの間、一定の加速度または減速度を加えて前記鋼板の通板速度を制御することを特徴とする鋼板の冷却方法。   In a method in which a tapered steel plate whose thickness is successively decreased or increased in the longitudinal direction is passed through a cooling device, and after inserting the steel plate into the cooling device, cooling is performed without changing the cooling length and the amount of cooling water supplied. The calculation means for dividing the steel sheet into at least two sections in the longitudinal direction, setting the dividing point and the tip and tail ends of the steel sheet as acceleration / deceleration points, and calculating the moving speed of the acceleration / deceleration points An acceleration / deceleration point is provided at a predetermined position between the inlet side and the outlet side of the cooling device, and the steel plate temperature at the acceleration / deceleration point when reaching the outlet side of the cooling device is within the allowable cooling end temperature range. From the time when the acceleration / deceleration point reaches the acceleration / deceleration point to the time when the next acceleration / deceleration point reaches the acceleration / deceleration point, a constant acceleration or deceleration is applied to the plate speed of the steel plate Characterized by controlling Steel plate cooling method that. 冷却装置出側に到達した時点の加減速点の鋼板温度が許容冷却終了温度の範囲内となるような初期通板速度、および、加速度または減速度を、収束計算によって求める請求項1に記載の鋼板の冷却方法。   The initial plate passing speed and the acceleration or deceleration so that the steel plate temperature at the acceleration / deceleration point when reaching the cooling device outlet side is within the range of the allowable cooling end temperature and the acceleration or deceleration are obtained by convergence calculation. A method for cooling steel sheets. 前記冷却装置が複数の冷却バンクにより構成され、各冷却バンクごとに冷却水の通水または非通水を切替えるON‐OFF制御によって、前記鋼板が前記冷却装置に挿入する前に冷却長を変化させる請求項1または2に記載の鋼板の冷却方法。   The cooling device is composed of a plurality of cooling banks, and the cooling length is changed before the steel plate is inserted into the cooling device by ON-OFF control for switching between water flow and non-water flow for each cooling bank. The method for cooling a steel sheet according to claim 1 or 2. 前記冷却装置の各冷却バンクには、鋼板上の冷却水を他の冷却バンクに流入させないための水切りロールが配設されている請求項3に記載の鋼板の冷却方法。   The method for cooling a steel sheet according to claim 3, wherein each cooling bank of the cooling device is provided with a draining roll for preventing the cooling water on the steel sheet from flowing into another cooling bank. 前記鋼板の先端および尾端を除いた前記加減速点の鋼板長手方向位置を、冷却後の長手方向の板内温度偏差が許容範囲内になるように設定する請求項1から4のうちのいずれか1項に記載の鋼板の冷却方法。   The steel plate longitudinal direction position of the said acceleration / deceleration point except the front-end | tip and tail end of the said steel plate is set so that the longitudinal temperature deviation in the longitudinal direction after cooling may be in an allowable range. The method for cooling a steel sheet according to claim 1.
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CN102380514B (en) * 2011-11-13 2013-05-22 首钢总公司 A Method for Improving the Uniformity of Controlled Cooling Temperature of Hot Rolled Steel Plate

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110653265A (en) * 2018-06-28 2020-01-07 上海梅山钢铁股份有限公司 Iron scale control method suitable for temperature drop change of hot-rolled intermediate billet

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