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JP4043713B2 - Water-retaining concrete - Google Patents
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JP4043713B2 - Water-retaining concrete - Google Patents

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Publication number
JP4043713B2
JP4043713B2 JP2000371835A JP2000371835A JP4043713B2 JP 4043713 B2 JP4043713 B2 JP 4043713B2 JP 2000371835 A JP2000371835 A JP 2000371835A JP 2000371835 A JP2000371835 A JP 2000371835A JP 4043713 B2 JP4043713 B2 JP 4043713B2
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water
concrete
kgf
strength
retaining
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JP2002173353A (en
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信夫 柵瀬
義功 越川
文慶 林
裕志 唐木
隆夫 内川
豊 藤野
明 加瀬
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Kajima Corp
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00758Uses not provided for elsewhere in C04B2111/00 for agri-, sylvi- or piscicultural or cattle-breeding applications
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/74Underwater applications
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Retaining Walls (AREA)
  • Revetment (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は,土壌に似た保水機能や動植物生育機能を備えながら,普通コンクリートに近い強度を有する保水性コンクリートおよびその構造物に関する。
【0002】
【従来の技術】
従来より,セメント系コンクリートは各種構造物を構成する基本的な材料として広く使用されてきたが,最近になって,コンクリート製品や構造物は,土壌や岩石等の天然素材とは異なり,周辺環境や生物に悪い影響を及ぼしていると言われることがあり,河川整備などの事業ではコンクリートの使用を制限することも始まっている。
【0003】
実際のところ,河川・港湾・海岸等に用いられる護岸コンクリート,コンクリート製の土留め擁壁,さらには小河川や農業用水等のコンクリート製の水路などにおいて,コンクリート部分に植物が繁殖することはなく,生物(小動物や微生物)にとって生息できないものとなっている。
【0004】
動植物の生育環境にとって水は必要不可欠である。しかし,水に接することがある前記のようなコンクリート構造物でも,コンクリート本来の機能が水密を要するものが多いので,特別なことがない限り,動植物の生育環境がコンクリート内部で形成されることはない。特別なこととは,例えば太陽の直射日光を遮る樹陰等の湿気の多いところで,藻類やコケ植物類がコンクリート表面に繁殖する場合等である。これは,コンクリート表面に気中の水分が付着しても急激な乾燥を免れ,常に表着水を保持できるような条件が備わっているからである。
【0005】
通常のコンクリート構造物では,水で濡れても水分保持機能がないので,太陽の直射日光等によって水分が蒸発散させられると,コンクリートは乾燥状態となり,表面が乾燥してしまう。このため,例えば土留めに用いられるコンクリート性の擁壁ブロックなどでは植物は全く着生せず,小動物も生息することはない。すなわち,動植物の生態環境としては最悪と考えてもよい。
【0006】
他方,セメント系コンクリートは,施工性,安全性,経済性などに優れているのも事実であり,構造や力学的な問題に対してもコンクリートに代わる材料を見い出すことは困難である。
【0007】
したがって,このようなセメント系コンクリートの特質を生かしながら,土壌に似た保水機能を具備し,植物・生物(小動物や微生物)の生態環境が形成できるコンクリートの出現が待たれているところである。
【0008】
従来より,透水機能を有するコンクリートとして,波打ち際の背圧を除去するために使用される透水コンクリートが知られているが,このものは,水が抜ける通路を有するものであり,セメントマトリックス自身に保水性があるものではない。このため,普通コンクリートと同等の圧縮強度や曲げ強度を有しながら高い保水機能を得ることはできない。
【0009】
【発明が解決しようとする課題】
したがって本発明の課題は,普通コンクリートと同様に施工性,安全性,経済性および力学的強度を備えながら,土壌に似た保水性と動植物生育性を具備したコンクリートを得ることにある。
【0010】
【課題を解決するための手段】
本発明によれば,
単位セメント量(C)≧400Kg/m3
水セメント比(W/C)>55,
スランプ値(練上り直後)≧4cm,
空気量(練上り直後)≧4.0%,
平均長さ3mm以上の植物繊維≧30Kg/m3
配合強度≧300kgf/cm2
の配合で粗骨材および細骨材と共に練り混ぜてなる未だ固まらない保水性コンクリートを提供する。このコンクリートが硬化したときには,350kgf/cm2 以上の圧縮強度,50kgf/cm2 以上の曲げ強度および10%以上の吸水率を有する保水性コンクリートとなる。
【0011】
このような高い吸水率を有することから,本発明によるコンクリート構造物は植物生育性および/または生物生息性のコンクリート構造物となり,また,これを道路または敷設構造物に使用すると土壌の同様の保水および水蒸発性の機能をもち,建材として使用した場合には自然な調湿機能(吸放湿機能)を備えた建材となる。本発明のコンクリートに使用する植物繊維のうち好ましいものは綿であり,セメントに対して5重量%以上の量で配合する。
【0012】
【発明の実施の形態】
【0013】
一般のコンクリート構造物に用いられる普通コンクリートの強度性能は,圧縮強度で210〜400kgf/cm2 程度,曲げ強度で35〜60kgf/cm2 程度であり,吸水率については,水セメント比が55%以下では,およそ3〜5%程度である。水セメント比を大きくすれば吸水率も通常は大きくなるが,コンクリート硬化後の乾燥ひび割れ等の耐久性に問題が生ずるようになる。したがって,普通コンクリートでは吸水率は高々5%程度までが限界である。このため,普通コンクリートでは前記のように植物および動物の生育環境が形成できないのが通常である。
【0014】
本発明者らは,普通コンクリートと同等の強度性能を保持しながら,動植物が生育できるような高い保水性能をもつコンクリートを得るべく,種々の試作を続けてきたが,細骨材および粗骨材を配合したコンクリート中に植物繊維を比較的多量にに混合し且つ適切な配合設計を行うと,充分な強度特性を維持しながら高い保水性能が同時に満足できることを知見した。
【0015】
すなわち本発明に従うコンクリートは,骨材として通常の細骨材および粗骨材を使用し,水セメント比を55超え〜70%好ましくは55超え〜65%,スランプ値の範囲を4〜10cm好ましくは5〜7cm,空気量の範囲を3〜7%好ましくは4〜6%とした配合設計のもとで,練り混ぜ時に植物繊維を30〜70Kg/m3,好ましくは35〜60Kg/m3,更に好ましくは40〜50Kg/m3と比較的多量に配合することによって,普通コンクリートと同等の強度特性,すなわち圧縮強度210〜400kgf/cm2 ,曲げ強度35〜60kgf/cm2 を達成しながら(最大骨材寸法20mmで),10%以上好ましくは15〜30%の吸水率をもつ高い保水性能を具備させることに成功したものである。
【0016】
本発明に従うコンクリートは優れた保水性能をもつので「ウエットコンクリート」と呼ぶことができる。試験片の一端を色水に付けると試験片全体が着色し,試験片の内外に含水した状態となり,この水に濡れた状態は,一端が水に触れているかぎり維持されるからである。その保水機能はコンクリート中に分散した植物繊維を媒介として毛細管現象が生ずるからであろうと考えられる。すなわち,粗骨材と粗骨材の間を埋める硬化相中にネットワーク状に分散した植物繊維が,それ自身毛細管を有することから水の通路となってマトリックス全体を通じて水が内外部に出入りできるようになるのものと考えられる。そして,水セメント比が高くても,単位セメント量を多くすることにより,また植物繊維を比較的多量に配合していることにより,乾燥ひび割れなどが防止でき,しかも,普通コンクリートと同等の圧縮強度および曲げ強度を維持できるものと考えられる。後記の試験例にも見られるようにコンクリートの曲げ強度は50kgf/cm2 程度の高い数値を示し,耐久性も良好である。また植物繊維をコンクリートに配合することにより,コンクリートの引張応力に対しても抵抗力を持つ。
【0017】
このようなウエットコンクリートを構成するのに使用できる植物繊維には,種子毛繊維(代表的にはワタ),ジン皮繊維(代表的にはアサ),茎幹繊維(代表的にはワラ),葉繊維(代表的にはマニラアサ)または木材繊維が挙げられるが,種子毛繊維特に「綿」が好ましく,繊維長さが2〜8mmの市場で入手可能な綿が便宜である。
【0018】
従来より合成繊維や炭素繊維,ガラス繊維等を補強材としてセメント系マトリックスに配合することが行われてきたが,これらはセメント系固化材料例えばセメントモルタルに対して靭性を付与することが主題であり,このために,繊維自身も高い引張強度を有することが必要とされていた。これらに比べると,強度に劣る植物繊維を使用することはそれ程効果がないと考えるのが常識的であり,このため,綿などの植物繊維をセメント系マトリックスに配合するようなことはあまり試みられたことはない。試みられたとしても,モルタルやペーストのひび割れ防止材としての利用に止まり,植物繊維を利用して10%以上の高い吸水性能を付与したコンクリートは案出されていない。
【0019】
ここで,硬化したコンクリートの吸水率とは,供試体の乾燥重量(絶乾)すなわち乾燥後の重量をA,供試体の表乾重量(湿潤)すなわち表面乾燥飽水状態の重量をBとしたときに,100×(B−A)/Aで算出された値を言う。したがって,吸水率10%と言えば,硬化コンクリート100重量部に対し10重量部の遊離水(出入り可能な水)が内部に含まれていることになる。
【0020】
このため,本発明の保水性コンクリートからなるパネルを用いて水路を作ると,水路を流れる水はこのパネルを通じて反対側の地盤中に通水する結果,地盤中には自然な給水がなされ,散水を行わずともこの地盤中には植物が生育できる。すなわち,自然の土壌材料で水路(小川)を作ったの同様に周辺地盤には水路から給水がなされるのである。本発明の保水性コンクリートを土留め壁や擁壁に使用した場合においても同様であり,普通コンクリートと同様の強度を保持しながら一般土壌と同様の自然な通水環境が形成されるのである。
【0021】
このことは,歩道や敷設材料を本発明の保水性コンクリートで形成した場合にも同様である。降水があれば土壌と同様にコンクリート中に吸水し,日照りがあれば保水コンクリートから水が蒸発散して,水の蒸発潜熱によってコンクリート面を冷やすことができる。また,都市での降水に対し,歩道部分への敷設によって歩道全体の吸水・保水が起こるので,今までのアスファルト・コンクリート・タイル・石材等の不透水・不吸水・不保水で起きる降水の流出量が一時的に低減され,時間差ができることで透水性舗装と併用することで洪水防止効果が奏される。
【0022】
本発明に従う保水性コンクリートの製造にさいしては,単位セメント量(C)が400Kg/m3以上好ましくは500Kg/m3以上,水セメント比(W/C)が55%超え好ましくは55%超え70%,スランプ値(練上り直後)が4cm以上好ましくは5〜7cm,空気量(練上り直後)が4.0%以上好ましくは5〜7%,平均長さ3mm以上の植物繊維使用量が30Kg/m3以上好ましくは40〜70kg/m3の範囲,配合強度300kgf/cm2 以上として,普通コンクリートと同様に粗骨材および細骨材と共にミキサーで練り混ぜればよい。
【0023】
すなわち,本発明の好ましい態様として,
単位セメント量(C)≧500Kg/m3
水セメント比(W/C)>60%,
スランプ値(練上り直後)≧5cm,
空気量(練上り直後)≧5.0%,
平均長さ3mm以上の植物繊維≧40Kg/m3
配合強度≧300kgf/cm2
の配合で粗骨材および細骨材と共に練り混ぜてなる未だ固まらない保水性クリートが得られるのであり,このコンクリートは硬化すると,後記の試験例にも示すように,植物繊維として綿を使用した場合に,15%以上の吸水率を有しながらも普通コンクリートと同等の圧縮強度350Kg/m3以上および曲げ強度45Kg/m3以上を具備することができる。
【0024】
代表的な本発明コンクリートの示方配合例を示すと,
設計基準強度f'ck=300kgf/cm2
粗骨材の最大寸法=20mm
スランプの範囲=5±1.5cm
空気量の範囲=5±1.5%
水セメント比=64%
が挙げられる。
【0025】
このような性能を持つ本発明のウエットコンクリートは,自然環境保護を目的として,動植物の生態系を壊さずにコンクリート構造物を築造する材料として好適である。すなわちウエットコンクリート構造物としたり,あるいは普通コンクリートで作られた既存の構造物にウエットコンクリートを付帯して部分的に使用することにより,動植物の生態系を呼び戻すことも可能となる。ウエットコンクリートが生態系を維持できる指標は,コンクリートの吸水率に関わるが,使用される周辺環境に対して,植物繊維の配合量によって吸水率を変化させることが可能なため,その場所に適応した構造物として土や植物の種子をウエットコンクリート付着させて直接発芽させたり,後記の土への吸水試験に見られるように,植栽用土壌の基礎コンクリートに適用することもできる。
【0026】
ウエットコンクリートの配合設計では, コンクリートの吸水率と植物繊維例えば綿の配合量は相関関係にあり, 例えば次のような指標に従って吸水率を設定してそれに見合う綿繊維の配合量を決めることができる。

Figure 0004043713
【0027】
以下に,本発明者らが行った代表的な試験を参照しながら,本発明に従う保水性コンクリートの配合および性質をさらに具体的に説明する。
【0028】
以下の試験において,使用した各材料は次のとおりである。
セメント:普通ポルトランドセメント(密度 3.16 g/cm3
細骨材 :川砂(表乾密度 2.64 )
粗骨材 :川砂利(表乾密度 2.67 )
植物繊維:綿(平均長さ3〜5mm,平均太さ10〜30μm)
【0029】
〔強度試験と吸水試験〕
以下の普通コンクリートと本発明に従うウエットコンクリートNo.1〜3の強度性能と吸水性能を対比して評価した。
【0030】
1.普通コンクリート
〔仕様〕
設計基準強度 f'ck =300 kgf/cm2
粗骨材の最大寸法 = 20 mm
スランプの範囲 = 5±1.5 cm
空気量の範囲 = 2±1.5 %
水セメント比 = 48 %
〔示方配合〕
水(W) : 155 kg/m3
セメント(C): 322 kg/m3
細骨材(S) : 862 kg/m3
粗骨材(G) :1074 kg/m3
混和剤 (注1) : 3.5 kg/m3
注1):ポゾリスNo.70L
【0031】
2.ウエットコンクリートNo.1
〔仕様〕
設計基準強度 f'ck =300 kgf/cm2
粗骨材の最大寸法 = 20 mm
スランプの範囲 = 5±1.5 cm
空気量の範囲 = 5±1.5 %
水セメント比 = 64 %
〔示方配合〕
水(W) : 340 kg/m3
セメント(C): 500 kg/m3
細骨材(S) : 385 kg/m3
粗骨材(G) : 651 kg/m3
綿 : 40 kg/m3
【0032】
3.ウエットコンクリートNo.2
〔仕様〕
設計基準強度 f'ck =300 kgf/cm2
粗骨材の最大寸法 = 20 mm
スランプの範囲 = 5±1.5 cm
空気量の範囲 = 5±1.5 %
水セメント比 = 65 %
〔示方配合〕
水(W) : 390 kg/m3
セメント(C): 600 kg/m3
細骨材(S) : 315 kg/m3
粗骨材(G) : 457 kg/m3
綿 : 50 kg/m3
【0033】
4.ウエットコンクリートNo.3
〔仕様〕
設計基準強度 f'ck =300 kgf/cm2
粗骨材の最大寸法 = 20 mm
スランプの範囲 = 5±1.5 cm
空気量の範囲 = 5±1.5 %
水セメント比 = 61 %
〔示方配合〕
水(W) : 430 kg/m3
セメント(C): 700 kg/m3
細骨材(S) : 222 kg/m3
粗骨材(G) : 314 kg/m3
綿 : 60 kg/m3
【0034】
前記の普通コンクリートとウエットコンクリートNo.1〜3をいずれもパン型強制ミキサ(50L)で練り混ぜ,強度試験用の供試体と,吸水試験用の供試体(φ10×20cm) を作成し, 各試験に供した。試験結果を表1および表2に示した。
【0035】
【表1】
Figure 0004043713
【0036】
【表2】
Figure 0004043713
【0037】
表1〜2の結果から,ウッエトコンクリートNo.1〜3は,いずれも普通コンクリートに比べて遜色のない強度特性を有していながら,吸水率については普通コンクリートの3.86%に対して,15.1%,21.0%,28.0%と4〜7倍の吸水特性を有することがわかる。
【0038】
これらの吸水率からコンクリート中に水分が占める体積割合いを求めると,普通コンクリートの水分含有量は9.28容積%,ウエットコンクリートNo.3の水分含有量は37.96容積%となる。すなわち,普通コンクリート内に保水できる容量は約10容積%までであるのに対しウエットコンクリートの保水容量は約4倍の40容積%にものぼる。また,1時間当りに吸水するコンクリート中の水分の体積割合は普通コンクリートの1.83容積%(1時間浸漬後の吸水率0.76%)であるのに対し,ウエットコンクリートNo.3では15.64容積%(1時間浸漬後の吸水率11.55%)である。すなわち,ウエットコンクリートの吸水速度は普通コンクリートの8倍強である。
【0039】
このように,各ウエットコンクリートは,コンクリート中に分散した綿の繊維が水の毛細管現象を引き起こすことによって外部から吸収した水分を短時間に多量にコンクリート内部を移動させる機能,つまりコンクリート組織が植物と同じように外部から水分を内部に取込み,水分を吸い上げて,組織の隅々にまで行き渡らせる機能を有していることがわかる。
【0040】
〔放水性試験〕
硬化後の形状が16cm×4cm×4cmである立方形状の供試体を前記の普通コンクリートとウエットコンクリートNo.1で作製した。両者を24℃で相対湿度60%のもとで10日間放置することにより乾燥状態とし(その時の水分含有率を0%とする),これを水中に24時間間浸漬した。ついで,水中から引き上げ,24℃で相対湿度60%の雰囲気中に5日間放置し,重量変化を計測した。
【0041】
両供試体の重量変化と,それから求めた水分含有率を表3に示した。また,両者の水分含有率の変化を図1に示した。
【0042】
【表3】
Figure 0004043713
【0043】
表3および図1の結果から,普通コンクリートに比べてウエットコンクリートはいったん含有した水を放出する機能に優れていることがわかる。すなわち,外界の環境変化に追従して水を吸放出する機能が非常に良好である。このため,例えばこのウエットコンクリートを室内の壁材等に使用すると,湿度が高いときにはウエットコンクリートが吸湿し,湿度が低くなると吸湿した水分を放出する調湿建材として機能し,これによって,室内の湿度をコントロールすることができる。また,歩道等の敷設材料にこのウエットコンクリートを使用すると,ウエットコンクリート中に浸透していた水が,気温の上昇や湿度の減少した環境下や日射によって気中に大量に良好に放出され,路面を冷やすことができる。
【0044】
〔土への吸水試験〕
前記ウエットコンクリートNo.3で作製した高さ10cm,平断面30cm×30cmのパネルを水槽にたてかけ,該パネルの下部を3cmの高さだけ水中に浸漬した。そして,パネルの上面に土を5cm厚みに敷きつめ(試験例1),植物の発芽状況を観察した。比較のために,同量の乾燥状態の土(比較例1)と,同量の表乾状態の土(比較例2)を,水のない容器に入れ,同じ植物の発芽状況を観察した。その結果を表4に示した。
【0045】
【表4】
Figure 0004043713
【0046】
表4の結果から,ウエットコンクリートを介して水が土に良好に供給される結果,土は表乾状態の土よりも高い吸水率を維持でき,植物が良好に発芽することがわかる。したがって,このウエットコンクリートで水路パネルを作製すると,このパネルを通じて土壌側に水が供給される結果,土壌は湿潤状態が維持され,植物の栽培や微生物並びに小動物等の動物生育に好ましい環境が形成されることがわかる。普通コンクリートでは通常は水密性を有するので,このような効果を得ることはできない。
【0047】
【発明の効果】
以上説明したように,本発明によると,土壌と同様に自然環境になじみながら普通コンクリートと同等の強度特性を維持したウエットコンクリートが得られる。これまでのコンクリート構造物は動植物の生命に必要な水を奪い,乾いた環境を作り出しているものであって,それ自身が生命体を奪う根元となったり自然環境を破壊して築造されるケースが多く,一度失った動植物の生態系を取り戻すことは不可能に近かった。本発明によれば,従来の乾いたコンクリート構造物を湿ったコンクリート構造物にすることができ,動植物の生息環境に生命の水を与え,生態系を保持し,あるいは取り戻すこと,更に人間にとっても身近な構造物例えば歩道部分など水分の吸収・蒸発散によっての高温化防止など今までできなかっこことができるようになる。
【図面の簡単な説明】
【図1】 普通コンクリートと本発明のウエットコンクリートの水の吸放出性能を比較して示した図である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a water-retaining concrete having a water retention function similar to soil and a plant and animal growth function, and having a strength close to that of ordinary concrete, and a structure thereof.
[0002]
[Prior art]
Conventionally, cement-based concrete has been widely used as a basic material for constructing various structures. Recently, however, concrete products and structures are different from natural materials such as soil and rocks. It is said that it has a bad influence on animals and organisms, and the use of concrete has begun to be restricted in projects such as river maintenance.
[0003]
In fact, there is no plant breeding in concrete parts in revetment concrete used in rivers, harbors, coasts, etc., concrete retaining walls, concrete channels such as small rivers and agricultural water, etc. , It cannot be inhabited by organisms (small animals and microorganisms).
[0004]
Water is indispensable for the growth environment of animals and plants. However, there are many concrete structures that come into contact with water as described above, and the original function of concrete requires watertightness. Therefore, unless there is a special case, the growth environment of animals and plants is not formed inside the concrete. Absent. Special is the case where algae and moss plants grow on the concrete surface in places with high humidity such as shade that blocks direct sunlight from the sun. This is because even if moisture in the air adheres to the concrete surface, there is a condition that prevents sudden drying and always keeps the surface water.
[0005]
Since ordinary concrete structures do not have a moisture retention function even when wet with water, if the moisture is evaporated by direct sunlight, the concrete becomes dry and the surface is dried. For this reason, for example, in a concrete retaining wall block used for earth retaining, plants do not grow at all and small animals do not inhabit. In other words, it may be considered the worst ecological environment for animals and plants.
[0006]
On the other hand, cement-based concrete is also excellent in workability, safety, and economic efficiency, and it is difficult to find a material that can replace concrete in terms of structural and mechanical problems.
[0007]
Therefore, the appearance of concrete that has the water retention function similar to soil and can form the ecological environment of plants and organisms (small animals and microorganisms) is awaited while taking advantage of such properties of cement concrete.
[0008]
Conventionally, permeable concrete used to remove back pressure at the time of surfing has been known as a concrete having a water permeable function. However, this has a passage through which water flows out, and the cement matrix itself has water retention. There is no sex. For this reason, a high water retention function cannot be obtained while having compressive strength and bending strength equivalent to those of ordinary concrete.
[0009]
[Problems to be solved by the invention]
Accordingly, an object of the present invention is to obtain a concrete having water retention and animal and plant growth similar to soil while having workability, safety, economic efficiency and mechanical strength like ordinary concrete.
[0010]
[Means for Solving the Problems]
According to the present invention,
Unit cement amount (C) ≧ 400Kg / m 3 ,
Water cement ratio (W / C)> 55,
Slump value (immediately after training) ≧ 4cm,
Air volume (immediately after finishing) ≧ 4.0%,
Plant fiber with an average length of 3 mm or more ≧ 30 Kg / m 3
Compound strength ≧ 300kgf / cm 2
A water-retaining concrete that is not yet solidified by mixing with coarse and fine aggregates. When this concrete has cured, a water retention concrete with 350 kgf / cm 2 or more compression strength, a 50 kgf / cm 2 or more flexural strength and 10% or more of water absorption.
[0011]
Because of this high water absorption rate, the concrete structure according to the present invention becomes a plant-growing and / or biohabitable concrete structure, and when this is used for roads or laying structures, the same water retention capacity of the soil is obtained. It also has a water-evaporating function, and when used as a building material, it has a natural humidity control function (moisture absorption / desorption function). Among the plant fibers used in the concrete of the present invention, cotton is preferable, and is blended in an amount of 5% by weight or more based on cement.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
[0013]
Strength performance of plain concrete used for general concrete structures, 210~400kgf / cm 2 approximately in compressive strength is 35~60kgf / cm 2 approximately in flexural strength, for water absorption, water-cement ratio of 55% In the following, it is about 3 to 5%. Increasing the water-cement ratio usually increases the water absorption, but it causes problems such as dry cracks after the concrete is hardened. Therefore, the limit of water absorption is 5% at the maximum for ordinary concrete. For this reason, it is normal that ordinary concrete cannot form a growth environment for plants and animals as described above.
[0014]
The inventors of the present invention have made various trials in order to obtain concrete having high water retention performance that allows plants and animals to grow while maintaining strength performance equivalent to that of ordinary concrete. It has been found that when a relatively large amount of plant fiber is mixed in a concrete blended with a suitable amount and a suitable blending design is performed, high water retention performance can be satisfied at the same time while maintaining sufficient strength characteristics.
[0015]
That is, the concrete according to the present invention uses ordinary fine aggregate and coarse aggregate as the aggregate, the water-cement ratio is more than 55 to 70%, preferably more than 55 to 65%, and the slump value is preferably 4 to 10 cm. 5-7 cm, the range of air quantity 3-7% preferably under 4-6 percent the mix design, 30~70Kg / m 3 vegetable fibers during kneading, preferably 35~60Kg / m 3, More preferably, by blending a relatively large amount of 40-50 kg / m 3 , while achieving strength properties equivalent to ordinary concrete, ie, compressive strength of 210-400 kgf / cm 2 and bending strength of 35-60 kgf / cm 2 ( The maximum aggregate size is 20 mm), and it has succeeded in providing a high water retention performance with a water absorption of 10% or more, preferably 15 to 30%.
[0016]
The concrete according to the present invention can be called “wet concrete” because it has excellent water retention performance. This is because, when one end of the test piece is attached to colored water, the entire test piece is colored and becomes wet with the inside and outside of the test piece, and this wet state is maintained as long as one end is in contact with water. It is thought that the water retention function is caused by capillary action through the plant fibers dispersed in the concrete. That is, the plant fibers dispersed in a network form in the hardened phase filling between the coarse aggregate and the coarse aggregate themselves have capillaries so that water can enter and exit through the entire matrix through the entire matrix. It is thought to become. Even if the water cement ratio is high, dry cracking can be prevented by increasing the amount of unit cement and by blending a relatively large amount of plant fiber, and it has the same compressive strength as ordinary concrete. It is considered that the bending strength can be maintained. As can be seen in the test examples described later, the bending strength of concrete shows a high value of about 50 kgf / cm 2 and the durability is also good. In addition, by blending plant fiber with concrete, it is resistant to the tensile stress of concrete.
[0017]
Plant fibers that can be used to construct such wet concrete include seed hair fibers (typically cotton), gin skin fibers (typically Asa), stem trunk fibers (typically straw), Although leaf fiber (typically Manila Asa) or wood fiber can be mentioned, seed hair fiber, particularly “cotton” is preferable, and cotton available on the market having a fiber length of 2 to 8 mm is convenient.
[0018]
Conventionally, synthetic fibers, carbon fibers, glass fibers, etc. have been blended in cementitious matrices as reinforcing materials, but these are the subjects of imparting toughness to cementitious solidified materials such as cement mortar. For this reason, the fiber itself was required to have high tensile strength. Compared to these, it is common sense that using plant fibers with inferior strength is not so effective. Therefore, it has been rarely attempted to add plant fibers such as cotton to cementitious matrices. Never. Even if it is tried, the use of mortar and paste as a crack-preventing material has been stopped, and concrete having a high water absorption performance of 10% or more using plant fibers has not been devised.
[0019]
Here, the water absorption rate of the hardened concrete is the dry weight (absolute dryness) of the specimen, that is, the weight after drying, and the surface dry weight (wet) of the specimen, that is, the weight of the surface dry saturated water condition is B. Sometimes the value calculated by 100 × (B−A) / A. Therefore, if the water absorption rate is 10%, 10 parts by weight of free water (water that can enter and exit) is contained inside 100 parts by weight of the hardened concrete.
[0020]
For this reason, when a water channel is made using the panel made of the water-retaining concrete of the present invention, the water flowing through the water channel passes through the panel and into the ground on the opposite side, so that natural water is supplied to the ground and the water is sprayed. Plants can grow in this ground without performing the above. In other words, water is supplied from the waterway to the surrounding ground as well as waterways (brooks) made of natural soil materials. The same is true when the water-retaining concrete of the present invention is used for retaining walls and retaining walls, and a natural water-flowing environment similar to that of general soil is formed while maintaining the same strength as ordinary concrete.
[0021]
This is the same when the sidewalk or laying material is formed of the water-retaining concrete of the present invention. If there is precipitation, water will be absorbed into the concrete like the soil, and if there is sunshine, water will evaporate from the retained concrete and the concrete surface can be cooled by the latent heat of water evaporation. In addition, because of the rainfall in the city, water absorption and water retention of the entire sidewalk occurs as a result of laying on the sidewalk. The amount can be temporarily reduced and the time difference can be used to produce a flood prevention effect when used in combination with permeable pavement.
[0022]
In the production of water-retaining concrete according to the present invention, the unit cement amount (C) is 400 kg / m 3 or more, preferably 500 kg / m 3 or more, and the water cement ratio (W / C) is more than 55%, preferably more than 55%. 70%, amount of plant fiber with a slump value (immediately after kneading) of 4 cm or more, preferably 5 to 7 cm, air amount (immediately after kneading) of 4.0% or more, preferably 5 to 7%, average length of 3 mm or more preferably in the range of 40~70kg / m 3 but 30 Kg / m 3 or more, as a blending strength 300 kgf / cm 2 or more, may be you mixed kneaded in a mixer with plain concrete and likewise coarse aggregate and fine aggregate.
[0023]
That is, as a preferred embodiment of the present invention,
Unit cement amount (C) ≧ 500Kg / m 3
Water cement ratio (W / C)> 60%,
Slump value (immediately after training) ≧ 5cm,
Air volume (immediately after finishing) ≧ 5.0%,
Plant fiber with an average length of 3 mm or more ≧ 40 Kg / m 3
Compound strength ≧ 300kgf / cm 2
With this composition, a water-retaining cleat that has not yet hardened and is kneaded with coarse and fine aggregates is obtained. When this concrete hardens, cotton was used as the plant fiber, as shown in the test examples below. In this case, it can have a compressive strength of 350 Kg / m 3 or more and a bending strength of 45 Kg / m 3 or more equivalent to those of ordinary concrete while having a water absorption of 15% or more.
[0024]
An example of how to show typical concrete of the present invention is as follows:
Design standard strength f'ck = 300kgf / cm 2
Coarse aggregate maximum dimension = 20 mm
Slump range = 5 ± 1.5cm
Air volume range = 5 ± 1.5%
Water cement ratio = 64%
Is mentioned.
[0025]
The wet concrete of the present invention having such performance is suitable as a material for constructing a concrete structure without destroying the ecosystem of animals and plants for the purpose of protecting the natural environment. In other words, it is possible to recall the ecosystems of animals and plants by using a wet concrete structure, or by using wet concrete with an existing structure made of ordinary concrete. The indicator that wet concrete can maintain the ecosystem is related to the water absorption rate of the concrete, but the water absorption rate can be changed depending on the amount of plant fiber used in the surrounding environment. As a structure, soil or plant seeds can be applied directly to wet concrete to germinate, or can be applied to foundation concrete for planting soil as seen in the water absorption test described below.
[0026]
In wet concrete mix design, there is a correlation between the water absorption rate of concrete and the amount of plant fiber such as cotton.For example, the water absorption rate can be set according to the following indicators and the amount of cotton fiber to be matched can be determined. .
Figure 0004043713
[0027]
Hereinafter, the composition and properties of the water-retaining concrete according to the present invention will be described more specifically with reference to representative tests conducted by the present inventors.
[0028]
In the following tests, the materials used are as follows.
Cement: Ordinary Portland cement (density 3.16 g / cm 3 )
Fine aggregate: river sand (surface dry density 2.64)
Coarse aggregate: River gravel (surface dry density 2.67)
Plant fiber: Cotton (average length 3-5 mm, average thickness 10-30 μm)
[0029]
[Strength test and water absorption test]
The strength performance and water absorption performance of the following ordinary concrete and wet concrete No. 1 to 3 according to the present invention were compared and evaluated.
[0030]
1. Normal concrete [specifications]
Design standard strength f'ck = 300 kgf / cm 2
Coarse aggregate maximum dimension = 20 mm
Slump range = 5 ± 1.5 cm
Air volume range = 2 ± 1.5%
Water cement ratio = 48%
[Indication combination]
Water (W): 155 kg / m 3
Cement (C): 322 kg / m 3
Fine aggregate (S): 862 kg / m 3
Coarse aggregate (G): 1074 kg / m 3
Admixture (Note 1): 3.5 kg / m 3
Note 1): Pozzolith No.70L
[0031]
2. Wet concrete No.1
〔specification〕
Design standard strength f'ck = 300 kgf / cm 2
Coarse aggregate maximum dimension = 20 mm
Slump range = 5 ± 1.5 cm
Air volume range = 5 ± 1.5%
Water cement ratio = 64%
[Indication combination]
Water (W): 340 kg / m 3
Cement (C): 500 kg / m 3
Fine aggregate (S): 385 kg / m 3
Coarse aggregate (G): 651 kg / m 3
Cotton: 40 kg / m 3
[0032]
3. Wet concrete No.2
〔specification〕
Design standard strength f'ck = 300 kgf / cm 2
Coarse aggregate maximum dimension = 20 mm
Slump range = 5 ± 1.5 cm
Air volume range = 5 ± 1.5%
Water cement ratio = 65%
[Indication combination]
Water (W): 390 kg / m 3
Cement (C): 600 kg / m 3
Fine aggregate (S): 315 kg / m 3
Coarse aggregate (G): 457 kg / m 3
Cotton: 50 kg / m 3
[0033]
4). Wet concrete No.3
〔specification〕
Design standard strength f'ck = 300 kgf / cm 2
Coarse aggregate maximum dimension = 20 mm
Slump range = 5 ± 1.5 cm
Air volume range = 5 ± 1.5%
Water cement ratio = 61%
[Indication combination]
Water (W): 430 kg / m 3
Cement (C): 700 kg / m 3
Fine aggregate (S): 222 kg / m 3
Coarse aggregate (G): 314 kg / m 3
Cotton: 60 kg / m 3
[0034]
The above-mentioned ordinary concrete and wet concrete No. 1 to 3 are kneaded with a pan-type forced mixer (50 L) to prepare a test specimen for strength test and a test specimen for water absorption test (φ10 × 20 cm). It used for the test. The test results are shown in Tables 1 and 2.
[0035]
[Table 1]
Figure 0004043713
[0036]
[Table 2]
Figure 0004043713
[0037]
From the results in Tables 1 and 2, Ueto Concrete No. 1-3 has strength characteristics comparable to those of ordinary concrete, but the water absorption is 3.86% of ordinary concrete. , 15.1%, 21.0%, 28.0% and 4 to 7 times the water absorption characteristics.
[0038]
When the volume ratio of moisture in the concrete is determined from these water absorption rates, the moisture content of ordinary concrete is 9.28% by volume, and the moisture content of wet concrete No. 3 is 37.96% by volume. In other words, the capacity of retaining water in ordinary concrete is up to about 10% by volume, whereas the capacity of wet concrete is about four times 40% by volume. In addition, the volume ratio of water in the concrete that absorbs water per hour is 1.83% by volume of ordinary concrete (the water absorption rate after immersion for 1 hour is 0.76%), while that of wet concrete No. 3 is 15%. 0.64% by volume (water absorption rate after immersion for 1 hour is 11.55%). In other words, the water absorption speed of wet concrete is slightly more than 8 times that of ordinary concrete.
[0039]
In this way, each wet concrete has a function to move a large amount of moisture absorbed from the outside in a short time because the cotton fibers dispersed in the concrete cause a capillary phenomenon of water, that is, the concrete structure has a plant and Similarly, it can be seen that it has a function of taking moisture from the outside into the inside, sucking up the moisture, and spreading it to every corner of the tissue.
[0040]
[Water release test]
A cubic specimen having a cured shape of 16 cm × 4 cm × 4 cm was produced from the above-mentioned ordinary concrete and wet concrete No. 1. Both were left to dry for 10 days at 24 ° C. and 60% relative humidity (the water content at that time was 0%) and immersed in water for 24 hours. Subsequently, it was pulled out of water and left in an atmosphere of 60% relative humidity at 24 ° C. for 5 days, and the change in weight was measured.
[0041]
Table 3 shows the weight change of both specimens and the water content determined from them. Moreover, the change of the moisture content of both was shown in FIG.
[0042]
[Table 3]
Figure 0004043713
[0043]
From the results in Table 3 and FIG. 1, it can be seen that wet concrete is superior in function to discharge water once contained compared to ordinary concrete. In other words, it has a very good function of absorbing and releasing water following environmental changes in the outside world. For this reason, for example, when this wet concrete is used for indoor wall materials, the wet concrete absorbs moisture when the humidity is high, and functions as a humidity control building material that releases the absorbed moisture when the humidity is low. Can be controlled. In addition, when this wet concrete is used for laying materials such as sidewalks, the water that has penetrated into the wet concrete is released well in large quantities into the air in an environment where the temperature rises or humidity decreases, or by solar radiation, and the road surface. Can be cooled.
[0044]
[Water absorption test for soil]
A panel made of the wet concrete No. 3 and having a height of 10 cm and a flat cross section of 30 cm × 30 cm was put on a water tank, and the lower part of the panel was immersed in water by a height of 3 cm. Then, soil was spread on the upper surface of the panel to a thickness of 5 cm (Test Example 1), and the germination status of the plants was observed. For comparison, the same amount of dry soil (Comparative Example 1) and the same amount of surface dry soil (Comparative Example 2) were placed in a water-free container and the germination of the same plant was observed. The results are shown in Table 4.
[0045]
[Table 4]
Figure 0004043713
[0046]
From the results in Table 4, it can be seen that as a result of the water being supplied to the soil well through the wet concrete, the soil can maintain a higher water absorption rate than the soil in the dry state, and the plants germinate well. Therefore, when a canal panel is made of this wet concrete, water is supplied to the soil side through this panel. As a result, the soil is maintained in a moist state, and a favorable environment is formed for plant cultivation and growth of animals such as microorganisms and small animals. I understand that Since ordinary concrete usually has water tightness, such an effect cannot be obtained.
[0047]
【The invention's effect】
As described above, according to the present invention, wet concrete can be obtained which is compatible with the natural environment as well as soil and maintains strength properties equivalent to those of ordinary concrete. Conventional concrete structures have been deprived of the water necessary for the life of animals and plants, creating a dry environment, and have been built by themselves as the roots of depriving life forms or destroying the natural environment. It was almost impossible to recover the ecosystem of animals and plants once lost. According to the present invention, a conventional dry concrete structure can be made into a wet concrete structure, providing water for life to the habitat of animals and plants, maintaining or restoring ecosystems, and also for human beings. You will be able to do things that you couldn't do before, such as the absorption of moisture and prevention of high temperatures due to evapotranspiration.
[Brief description of the drawings]
FIG. 1 is a diagram showing a comparison of water absorption / release performance between plain concrete and wet concrete of the present invention.

Claims (8)

単位セメント量(C)≧400Kg/m3
水セメント比(W/C)>55%,
スランプ値(練上り直後)≧4cm,
空気量(練上り直後)≧4.0%,
平均長さ3mm以上の植物繊維≧30Kg/m3
配合強度≧300kgf/cm2
の配合で粗骨材および細骨材と共に練り混ぜてなる未だ固まらない保水性コンクリート。
Unit cement amount (C) ≧ 400Kg / m 3
Water-cement ratio (W / C)> 55%,
Slump value (immediately after training) ≧ 4cm,
Air volume (immediately after finishing) ≧ 4.0%,
Plant fiber with an average length of 3 mm or more ≧ 30 Kg / m 3
Compound strength ≧ 300kgf / cm 2
A water-retaining concrete that is not yet solidified by mixing with coarse and fine aggregates.
単位セメント量(C)≧500Kg/m3
水セメント比(W/C)>60%,
スランプ値(練上り直後)≧5cm,
空気量(練上り直後)≧5.0%,
植物繊維≧40Kg/m3
配合強度≧300kgf/cm2
の配合で粗骨材および細骨材と共に練り混ぜてなる未だ固まらない保水性コンクリート。
Unit cement amount (C) ≧ 500Kg / m 3
Water cement ratio (W / C)> 60%,
Slump value (immediately after training) ≧ 5cm,
Air volume (immediately after finishing) ≧ 5.0%,
Plant fiber ≧ 40Kg / m 3
Compound strength ≧ 300kgf / cm 2
A water-retaining concrete that is not yet solidified by mixing with coarse and fine aggregates.
50kgf/cm2 以上の圧縮強度,50kgf/cm2 以上の曲げ強度および10%以上の吸水率を有する請求項1または2に記載の保水性コンクリート。 3 50 kgf / cm 2 or more compression strength, 50 kgf / cm 2 or more flexural strength and water retention concrete according to claim 1 or 2 having 10% or more of water absorption. 細骨材および粗骨材と共に平均長さ3mm以上の植物繊維を30Kg/m 以上配合してなり,350kgf/cm以上の圧縮強度,50kgf/cm以上の曲げ強度および10%以上の吸水率を有する保水性コンクリートで形成した植物生育性コンクリート構造物。Fine aggregate and Sohone be blended average length of 3mm or more vegetable fibers 30 Kg / m 3 or more with materials, 350 kgf / cm 2 or more compression strength, 50 kgf / cm 2 or more flexural strength and 10% by weight of the water A plant-growing concrete structure formed of water-retaining concrete with a high rate. 細骨材および粗骨材と共に平均長さ3mm以上の植物繊維を30Kg/m 3 以上配合してなり,350kgf/cm2 以上の圧縮強度,50kgf/cm2 以上の曲げ強度および10%以上の吸水率を有する保水性コンクリートで形成した生物生息性コンクリート構造物。Fine aggregate and Sohone be blended average length of 3mm or more vegetable fibers 30 Kg / m 3 or more with materials, 350 kgf / cm 2 or more compression strength, 50 kgf / cm 2 or more flexural strength and 10% by weight of the water Biohabitable concrete structure formed of water-retaining concrete with a high rate. 細骨材および粗骨材と共に平均長さ3mm以上の植物繊維を30Kg/m 3 以上配合してなり,350kgf/cm2 以上の圧縮強度,50kgf/cm2 以上の曲げ強度および10%以上の吸水率を有する保水性コンクリートで形成した保水性の道路または敷設構造物。Fine aggregate and Sohone be blended average length of 3mm or more vegetable fibers 30 Kg / m 3 or more with materials, 350 kgf / cm 2 or more compression strength, 50 kgf / cm 2 or more flexural strength and 10% by weight of the water Water-retaining road or laying structure made of water-retaining concrete with a high rate. 細骨材および粗骨材と共に平均長さ3mm以上の植物繊維を30Kg/m 3 以上配合してなり,350kgf/cm2 以上の圧縮強度,50kgf/cm2 以上の曲げ強度および10%以上の吸水率を有する保水性コンクリートで形成した調湿建材。Fine aggregate and Sohone be blended average length of 3mm or more vegetable fibers 30 Kg / m 3 or more with materials, 350 kgf / cm 2 or more compression strength, 50 kgf / cm 2 or more flexural strength and 10% by weight of the water Humidity control building material made of water-retaining concrete with high rate. 植物繊維は綿である請求項1,2または3に記載の保水性コンクリート。  The water-retaining concrete according to claim 1, 2 or 3, wherein the plant fiber is cotton.
JP2000371835A 2000-12-06 2000-12-06 Water-retaining concrete Expired - Fee Related JP4043713B2 (en)

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JP4084227B2 (en) * 2003-04-01 2008-04-30 鹿島建設株式会社 Wet pavement system
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US9382154B2 (en) * 2014-01-17 2016-07-05 Stewart Kriegstein Hygroscopic cementitious materials
CN115536333A (en) * 2022-09-16 2022-12-30 云南建投绿色高性能混凝土股份有限公司 Self-compacting ultra-high performance concrete under high evaporation ratio and construction application method thereof

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