Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP4044700B2 - Slip detection method and slip detection device in drive transmission unit by friction - Google Patents
[go: Go Back, main page]

JP4044700B2 - Slip detection method and slip detection device in drive transmission unit by friction - Google Patents

Slip detection method and slip detection device in drive transmission unit by friction Download PDF

Info

Publication number
JP4044700B2
JP4044700B2 JP12562699A JP12562699A JP4044700B2 JP 4044700 B2 JP4044700 B2 JP 4044700B2 JP 12562699 A JP12562699 A JP 12562699A JP 12562699 A JP12562699 A JP 12562699A JP 4044700 B2 JP4044700 B2 JP 4044700B2
Authority
JP
Japan
Prior art keywords
current
slip
current change
average
change rate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP12562699A
Other languages
Japanese (ja)
Other versions
JP2000318826A (en
Inventor
豊樹 山本
恒実 村山
天次 瀬戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP12562699A priority Critical patent/JP4044700B2/en
Publication of JP2000318826A publication Critical patent/JP2000318826A/en
Application granted granted Critical
Publication of JP4044700B2 publication Critical patent/JP4044700B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Indication And Recording Devices For Special Purposes And Tariff Metering Devices (AREA)
  • Control Of Conveyors (AREA)
  • Control Of Linear Motors (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、ベルトコンベアなどの摩擦による駆動伝達部を有する搬送設備における駆動伝達部のスリップ検出方法およびスリップ検出装置に関するものである。
【0002】
【従来の技術】
従来、摩擦による駆動伝達部を有する搬送設備、例えばベルトコンベアーにおいては、駆動伝達部となる駆動プーリーで被搬送物を積載したベルトを周回させ、被搬送物を搬送するものであり、駆動プーリーとベルト間においてスリップが発生すると搬送精度が阻害されるとともに、スリップによる摩擦熱により、ベルトや駆動プーリーが焼損して短命化したり、火災事故が発生する原因になることから、スリップを早期に検出して駆動プーリーの摩擦係数の回復処理、負荷調整などのスリップ抑制のための早期対策を講じる努力がなされている。
【0003】
例えば、このベルトコンベアにおけるスリップ検出方法としては、
(1)駆動プーリーの回転数による周速とベルト裏面に接触させたタッチロールによりベルトの速度を検出し、その速度差によって駆動プーリーとベルト間のスリップを検出する方法。
(2)特開平5−201519号の公報に開示されているように、駆動モーターの負荷電流を検出し、この負荷電流の値が予め設定値として与えられた無負荷電流域よりも所定時間以上低下したときにスリップが発生したと判定するスリップ検出方法。
などが知られている。
【0004】
しかし、タッチロールでのベルト速度検出による前者のスリップ検出方法においては、回転数の検出装置を駆動プーリーに、タッチロールをベルト裏面に、それぞれ設置する必要があり設備コスト負担が大きい。また、これらの検出装置はベルトやプーリーに直接に設置するため、被搬送物が、これらの検出装置や配線に接触したり、設置場所の環境に影響されやすく、機能劣化や異常信号が発生して検出精度の安定確保が難しいという問題がある。
【0005】
予め設定された無負荷電流に対する負荷電流の低下による前者のスリップ検出方法においては、前者の問題は解消できるものの、末期的な連続したスリップののみしか検出できないため、高負荷時、つまり電流値が高いときに発生する定常的な微小スリップおよび散発する過渡的なスリップについては、検出が不可能で、早期の対策が施せない。そのために、スリップを早期に検出してスリップを抑制するための対策を講じる努力がなされている。
【0006】
【発明が解決しようとする課題】
本発明は、前記の摩擦による駆動伝達部を有するベルトコンベアにおいて、プーリーやベルトに環境の影響を受けやすい各種検出器を必要としない、簡易で安価な手段により、高精度でかつ安定的にスリップを検出できるスリップ検出方法およびスリップ検出装置を提供するものである。
【0007】
【課題を解決するための手段】
本発明は、以下の(1)〜(3)の発明から構成されるものである。
(1).摩擦による駆動伝達部と被搬送物間に搬送媒体が介在する搬送設備において、駆動源である電動機での運転開始から時々刻々と変化する電流を測定し、この測定電流を予め設定したフィルター通過後、絶対値処理により直前の予め設定した平均処理時間における平均電流との電流変化量(ΔI)を算出し、この電流変化量(ΔI)と、直前の平均電流(Ia)と、搬送媒体介在による駆動損失補正係数(K)にて補正した無負荷時の平均電流(Ib)とに基づいて電流変化率(A)を下記(1)式で求め、得られた電流変化率(A)を、設定されたスリップ発生に相当する電流変化率の閾値と比較し、設定された電流変化率の閾値以上となった場合にスリップ発生と判定することを特徴とする摩擦による駆動伝達部におけるスリップ検出方法。
(2).(1)において、搬送設備がベルトコンベアであり、駆動伝達部である駆動プーリーと搬送媒体であるベルト間のスリップを検出するものであることを特徴とする搬送設備の摩擦駆動部におけるスリップ検出方法。
(3).摩擦による駆動伝達部と被搬送物間に搬送媒体が介在する搬送設備において、駆動伝達部の駆動源である電動機の電源回路に設置され電動機の運転開始からの電流を検出する電流検出器と、運転信号用リレーと運転信号用リレーからの信号により診断条件を判定する診断条件設定器と、電流検出器からの電流信号の低周波成分を除去するフィルターと、このフィルターを通過した電流を絶対値処理して直前の平均時間における平均電流とから電流変化量(ΔI)を演算し、この電流変化量(ΔI)と、直前の平均電流(Ia)と、搬送媒体介在による駆動損失補正係数(K)にて補正した無負荷時の平均電流(Ib)とに基づいて電流変化率(A)を下記(1)式で演算するスリップ演算器と、この電流変化率と設定されたスリップ発生に相当する電流変化率の閾値を比較演算するスリップ判定器と、このスリップ判定器からのスリップ発生信号に基づきスリップ発生を表示する表示器、警報器などの監視装置を備えたことを特徴とする搬送設備の摩擦駆動部におけるスリップ検出装置。
A=△I/(Ia−K*Ib) (1)
ここで、
△I:スリップに伴う電流の変化量(高周波)
Ia:直前の平均電流(低周波)
Ib:無負荷状態での平均電流(設定または測定)
K:駆動伝達部単独運転に相当する補正係数
【0008】
【発明の実施の形態】
本発明は、主として、個々の駆動部に、速度制御機能を有しない搬送設備においてスリップを検出する場合に適用するものであり、この搬送設備の駆動伝達部を駆動する電動機として交流電動機を用いる場合に適用するものである。
基本的には、電動機により駆動する摩擦による駆動伝達部で被搬送物を積載した搬送媒体を支持し、この搬送媒体を介して被搬送物を搬送する搬送設備、例えば駆動プーリーにベルトを掛け回してベルトに被搬送物を積載し、駆動プーリーを駆動してベルトを移動し被搬送物を搬送するベルトコンベアにおいて、摩擦による駆動伝達部である駆動プーリーと被搬送物を積載して移動するベルト間のスリップを検出するものである。
【0009】
この場合においては、駆動源である電動機の運転開始から無負荷状態での電流値と、負荷状態に移行後の電動機の平均電流値をベルトによる駆動損失を加味し補正した値との差に対する負荷状態での急峻な電流量の比率により、駆動プーリーとベルトとの間のスリップの発生を検出するものである。
【0010】
上記でいう電動機の電流変化率について、図1〜図5を参照して説明する。 例えば、ベルトコンベアの駆動プーリーを駆動する電動機の電流値は、運転開始から運転終了までの間において、負荷状態の変化に応じて経時的に刻々と変化し、駆動プーリーとベルト間でスリップが発生した場合には、電流値が大きく低下することが知られている。
【0011】
図1は、運転開始からの経時的な電流変化例を概念的に示したものである。一般には、電動機の電流の変化は、起動変動域ー無負荷安定域ー負荷初期変動域ー負荷安定域に移行するが、無負荷安定域からの各過程でスリップが発生する場合があり、いずれの過程でスリップが発生した場合にも顕著な電流変化を生じる。この電流変化は、特に負荷状態でスリップが発生した場合において顕著であり摩耗に与える影響も大きいので、本発明では負荷状態で発生するスリップを選択的に検出・管理するものである。
【0012】
電流値の下限値でスリップ発生を判定・管理することも考えられるが、前記したように、高負荷時、つまり電流値が高いときに発生する定常的な微小スリップによる電流値は、低負荷時、つまり電流値が小さいときの負荷変動による電流変動が誤報とならないように低めに設定した下限値に達しないため、スリップ初期に早期の対策を施せない。
例えば、図2は電動機の起動から無負荷運転−負荷運転−停止までの経時的な電流値を示したものであるが、電流はスリップ発生時に大きく変化しているものの、その値は無負荷電流値以下まで下がっていない。
【0013】
本発明者等は、スリップ発生に伴い変化する顕著な電流変化が高周波であり、スリップ以外の負荷変動による電流変化が低周波であることに着眼し、低周波を除去して、スリップ発生を示す急峻な高周波を精度良く検出できることを知見し、併せて低周波を除去する前の平均電流に対する急峻な電流変化の比率でスリップ発生を判定・管理することを考えた。
【0014】
なお、電流投入および遮断に伴う高周波の電流変化は、電動機の運転信号を用い、スリップの誤検出にならないように判定する。つまり、電流投入時は運転信号が印加した後からスリップを診断し、電源遮断時の誤検出防止は、高周波を検出直後に運転信号が印加されていなかった場合は警報を出力しない判定部を設けることで対応する。
図3は、図2の電流値の変化を、高域通過フィルター通過させて低周波を除去後、電流変化値の絶対値処理を行った電流波形例を示したものであるり、図4は、図3の電流変化を電流変化率の変化で表したものである。
【0015】
本発明は、上記の知見に基づいてなされたものであり、基本的には、図5に示すように、運転開始から時々刻々と変化する電流をフィルターにより基準周波数以下の低周波を除去し絶対値処理して得られる急峻な電流変化量を、直前の予め設定した平均処理時間における平均電流と、無負荷状態での平均電流と駆動プーリーの単独運転時の無負荷電流に相当する補正係数とから得られる電流との差電流で除して得られる電流変化率を、設定された電流変化率の閾値と比較し、この電流変化率が電流変化率の閾値以上となった場合にスリップ発生と判定するものである。理想的には、ベルトを外して完全スリップ時の電流に相当する駆動プーリー単独運転時の電流を測定すべきであるが実現は困難である。
【0016】
ベルトの曲げ損失および多数の従動プーリーの回転摩擦損失等、摩擦による駆動伝達部より被搬送物側にある設備による無負荷時の電流増分を補正するための係数が必要である。通常のベルトコンベアでは、この補正係数は0.1〜0.5である。
【0017】
本発明でいう電流変化率Aは、以下の式に基づいて求めることができる。
A=△I/(Ia−K*Ib) (1)
ここで、
△I:スリップに伴う電流の変化量(高周波)
Ia:直前の平均電流(低周波)
Ib:無負荷状態での平均電流(設定または測定)
K:駆動プーリー単独運転に相当する補正係数
本発明では、予め設定した電流変化率の閾値ADと、(1)式で得られる電流変化率Aとを比較して、
電流変化率A>電流変化率の閾値AD (2)
となった場合にスリップ発生と判定するものである。
【0018】
この電流変化率の閾値ADは、被搬送物の負荷移動や搬送設備の構造や搬送設備を駆動する電動機の形式、容量、電流特性などによって決まる、無負荷運転時、負荷運転時の電流変化、実際にスリップが発生した場合の電流変化量の実績等に基づいて、管理対象のスリップ相当の電流変化率として設定するものである。例えば、図4では、15%を電流変化率の閾値ADとしており、測定した電流により得られた電流変化率Aが電流変化率の閾値ADを超えた場合に、スリップが発生したと判定するものである。
【0019】
平均処理時間Taとは、電流を平均処理する時間を意味するものである。この平均処理時間は1〜5秒の範囲で設定することが好ましい。1秒未満では、高周波の外乱に影響され、急峻に変化しない比較的緩やかな負荷変動に影響する平均電流が検出できなくなる。また、5秒超では、被搬送物の変動による電流変化に追従できず、スリップ判定の信頼性が低下する。
【0020】
なお、本発明では、電流検出器からの電流をフィルターで基準周波数以下の低周波を除去するが、そのためのフィルターとしては、0.1Hz以上の高域を通過するフィルターを用いる。
【0021】
スリップ発生は、予め設定した平均処理時間における直前の平均電流と、無負荷状態での平均電流に駆動プーリーの単独運転時の無負荷電流に相当する補正係数を乗じた電流との差電流に対する高域通過フィルター通過した高周波を絶対値処理した値の比率に基づき判別する。この高域通過周波数は、予め電動機の定格、搬送設備の構成、規模などに応じて設定するものである。
【0022】
本発明では、電流変化率Aを、設定した電流変化率の閾値ADと比較して、スリップ発生を検出するので、スリップの発生と必ずしも関係なく発生する比較的大きい電流変動や被搬送物による負荷変動に伴う電流変動に影響を受けることなく、スリップを定量的に判別することができ、検出精度を十分に確保することが可能である。
【0023】
【実施例】
(実施例1)
以下に本発明の実施例1を図6〜図7に示に基づいて説明する。この実施例は、ベルトコンベア1において、摩擦による駆動伝達部となる駆動プーリー2と、この駆動プーリーと従動プーリー3に掛け回された被搬送物4を積載したベルト5との間のスリップ検出する場合のものである。
【0024】
(A).[無負荷電流Ibを予め測定して運転開始前に手動設定する場合]
この実施例では、電流変化率Aを算出するために用いられる無負荷時の平均電流Ibを予め測定して運転開始前に手動設定する場合のものである。図6、図7は、この実施例で用いるスリップ検出装置の構成例を概念的に示したものである。
【0025】
このスリップ検出装置は、図6に示すように、ベルト5を駆動する駆動プーリー2を駆動する電動機6の電流回路に、電流検出器7と運転信号リレー8を設け、電流検出器7からの電流信号と、運転信号リレー8からの運転信号をスリップ検出処理装置9に入力して、電流検出器7からの電流信号を、高域通過フィルター10で処理後、絶対値処理器11で絶対値処理することにより電流変化量△Iを算出し、また、電流検出器7からの電流信号を低域通過フィルター(または平均処理器)12で、時々刻々と変化する電流を予め設定した平均処理時間Taで平均処理した平均電流Iaを算出し、スリップ演算器13でベルト介在による動力損失補正係数Kを加味して予め設定した無負荷時の電流Ibとから、(1)式によって電流変化率Aを演算し、設定された電流変化率の閾値ADと比較してその差によりスリップの発生を検出するようにしたものである。
【0026】
上記のスリップ検出処理装置9は、より具体的には、スリップ検出処理装置9全体を統括管理し、各種診断項目を設定する診断設定器14と、運転信号リレー8からの運転信号に基づきスリップ診断条件を判定する診断条件判定器16と、電流検出器7からの電流信号の低周波を除去する高域通過フィルター10と、この高域通過フィルターを通過した高周波を絶対値処理して電流変化量△Iを算出する絶対値処理器11と、電流検出器7からの時々刻々と変化する電流信号を予め設定した平均処理時間Taで平均処理した平均電流Iaを計算する低域通過フィルター(または平均処理器)12と、電流変化量△Iと、平均電流Iaと予め設定した無負荷時の電流Ibとベルト介在による動力損失補正係数Kによる(1)式 A=△I/(Ia−K*Ib) を用いて電流変化率Aを演算するスリップ演算器13と、この電流変化率Aと予め設定した電流変化率の閾値ADと比較して、(2)式 A>AD となるスリップの発生を判別するスリップ判別器15と、このスリップ判別器15からのスリップ発生信号と診断条件判定器16からの信号により電動機6の電源遮断時に誤検出するスリップ発生信号を予め設定したスリップ判定時間Twdに基づき除外する誤検出防止装置17と、スリップの発生を表示する表示器や警報器などの監視装置18から構成されている。
【0027】
このように構成されたスリップ検出装置によるスリップ診断手順例を図7に示す。
▲1▼.診断設定器14にディレィタイムTd、平均処理時間Ta、電流変化率の閾値AD、無負荷時の平均電流Ib、スリップ判定時間Twd、 A=△I/(Ia−K*Ib)、ベルト介在による動力損失補正係数K等の条件を設定し、運転信号リレー8からの運転信号により診断処理をスタートさせる
▲2▼.運転開始からディレィタイムTd経過を診断条件判定器16で判定し、電流検出器7からの電流信号を、平均処理時間Taで平均処理する低域通過フィルター12と、高域通過フィルター10の後の絶対値処理器11で処理する
▲3▼.低域通過フィルター12を通過した直前の平均処理時間Ta内の平均電流Iaと高域通過フィルター10を通過した電流を絶対値処理器11で絶対値処理して電流変化量△Iを算出し、直前の平均電流Iaと▲1▼で設定したベルト介在による動力損失補正係数Kで補正した無負荷時の平均電流Ibとから、電流変化率A=△I/(Ia−K*Ib)を算出する
▲4▼.この電流変化率Aと予め設定した電流変化率の閾値ADを比較する
▲5▼.電流変化率A>電流変化率の閾値ADで、スリップ判定時間Twd経過後でも、運転信号がONしている場合は、スリップが発生していると判定し、表示器または警報器などの監視装置にアラームを出力し、必要に応じて電動機6を停止させる。
【0028】
(B).[無負荷電流Ibを運転開始後に測定して自動設定する場合]
この実施例では、電流変化率Aを算出するために用いられる無負荷時の平均電流Ibを運転開始後に測定して自動設定する場合のものである。図8、図9は、この実施例で用いるストリップ検出装置の構成例を概念的に示したものである。
【0029】
このストリップ検出装置は、図8に示すように、ベルトコンベア1の被搬送物4の供給側に被搬送物検出器19と、この被搬送物検出器での負荷状態判定に連動した負荷信号リレー22を設けるとともに、ベルト5を駆動する駆動プーリー2を駆動する電動機6の電流回路に電流検出器7と運転信号リレー8を設け、電流検出器7からの電流信号と、運転信号リレー8からの運転信号と、負荷信号リレー22からの負荷信号をスリップ検出処理装置21に入力して、無負荷電流設定器20で、無負荷運転中の電流を予め設定した平均処理時間Taで平均処理した無負荷時の平均電流Ibを設定して、高域通過フィルター10を通過した電流を、絶対値処理器11で絶対値処理して電流変化量△Iを算出し、また、電流検出器7からの電流信号を低域通過フィルター(または平均処理器)12で、時々刻々と変化する電流を予め設定した平均処理時間Taで平均処理した平均電流Iaを算出し、スリップ演算器13でベルト介在による動力損失補正係数Kを加味して無負荷時の電流Ibとから、(1)式によって電流変化率Aを演算し、設定された電流変化率の閾値ADと比較してその差によりスリップの発生を検出するようにしたものである。
【0030】
上記のスリップ検出処理装置21は、より具体的には、スリップ検出処理装置21を統括管理し、各種診断項目を設定する診断設定器14と、運転信号リレー8からの運転信号からの運転信号に基づき、スリップ診断条件を判定する診断条件判定器16と、負荷信号リレー22からの負荷信号と運転信号リレー8からの運転信号で無負荷運転状態を検出し電流検出器7からの電流信号を予め設定した平均処理時間Taで平均処理した無負荷時の平均電流Ibを設定する無負荷電流設定器20と、電流検出器7からの電流信号の低周波を除去する高域通過フィルター10と、高域通過フィルター10を通過した高周波を絶対値処理して電流変化量△Iを算出する絶対値処理器11と、電流検出器7からの時々刻々と変化する電流信号を予め設定した平均処理時間Taで平均処理した平均電流Iaを計算する低域通過フィルター(または平均処理器)12と、電流変化量△Iと平均電流Ibと予め設定されたベルト介在による動力損失補正係数Kと平均電流Ibにより(1)式 A=△I/(Ia−K*Ib) を用いて電流変化率Aを演算するスリップ演算器13と、この電流変化率Aと予め設定した電流変化率の閾値ADと比較して(2)式 A>AD となるスリップの発生を判別するスリップ判別器15と、このスリップ判別器15からのスリップの発生信号と診断条件判定器16からの信号により電動機6の電源遮断時に誤検出するスリップ発生信号を予め設定したスリップ判定時間Twdに基づき除外する誤検出防止装置17と、スリップの発生を表示する表示器や警報器などの監視装置18から構成されている。
【0031】
このように構成されたストリップ検出装置によるストリップ診断処理手順例を図9に示す。
▲1▼.診断設定器14にディレィタイムTd、平均処理時間Ta、電流変化率の閾値Ad、スリップ判定時間wd、A=△I/(Ia−K*Ib)、ベルト介在による動力損失補正係数K等の条件を設定し、運転信号リレー8からの運転信号により診断処理をスタートさせる
▲2▼.運転開始からディレィタイムTd経過を診断条件判定器16で判定し、負荷信号リレー22からの負荷信号に基づき無負荷電流設定器20で無負荷信号により無負荷状態を検知し、この無負荷状態において電流検出器7からの電流信号を平均処理時間Taで処理し、これを無負荷時の平均電流Ibとして設定する
▲3▼.運転開始からディレィタイムTd経過により負荷状態移行を検知し、電流検出器7からの電流信号を平均処理時間Taで平均処理する低域通過フィルター12と、高域通過フィルター10の後の絶対値処理器11とで処理する▲4▼.低域通過フィルター12を通過した直前の平均処理時間Ta内の平均電流Iaと高域通過フィルター10を通過した電流を絶対値処理器11で絶対値処理して電流変化量ΔIを算出し、直前の平均電流Iaと▲1▼で設定したベルト介在による動力損失補正係数K、▲2▼で得られた無負荷時の平均電流Ibとから電流変化率A=△I/(Ia−K*Ib)を算出する
▲5▼.この電流変化率Aと予め設定した電流変化率の閾値ADを比較する
▲6▼.電流変化率A>電流変化率の閾値ADで、スリップ判定時間Twd経過後でも運転信号がONしている場合は、スリップが発生していると判定し、表示器または警報器などの監視装置18にアラームを出力し、必要に応じて電動機6を停止させる。
【0032】
上記の実施例の(A)と(B)での補正係数Kの設定については、ベルト張力を受けるプーリー数によって概ね決まるものであるが、例えば、180度捲付けのプーリーが2つと、90度捲付けのプーリーが2つの場合では、補正係数K=0.2程度を設定するとよい。
【0033】
なお、本発明におけるスリップ検出処理のための装置構成およびスリップ検出の処理手順等は、上記の実施例の内容に限定されるものではなく、適用対象の搬送設備の型式、構造、規模、被搬送物の種類、最大荷重、駆動伝達部の摩擦係数、電動機の型式、容量、スリップの管理精度の要求水準等に応じて、上記本発明の請求項を満足できる範囲内で変更のあるものである。
【0034】
【発明の効果】
本発明では、駆動伝達部の駆動源である電動機における運転開始後の時々刻々と変化する電流を測定して、スリップの発生に直接関係のある高周波電流を電流変化量として算出し、それを直前の平均電流と無負荷時の平均電流との差から得られる差電流に対する比率とする電流変化率によってスリップの発生を検出するものであり、スリップ発生に伴う電流変化を精度良く検出することができ、スリップ管理精度を安定確保することができる。
また、従来のような多数の検出器(回転検出器、ベルト速度計等)の設置の必要なしに、ストリップ検出処理を簡単にでき、設備コストを安価にできる。
【図面の簡単な説明】
【図1】摩擦による駆動伝達部を有する搬送設備で、駆動伝達部と被搬送材間にスリップ発生した場合の駆動電動機で電流変化の概念説明図。
【図2】摩擦による駆動伝達部を有する搬送設備で、駆動伝達部と被搬送材間にスリップ発生した場合の駆動電動機での経時的な電流変化例を示す説明図。
【図3】図2の電流変化例において、フィルターを通過させた場合の電流変化例を示す説明図。
【図4】電流変化を電流変化率の変化で表した説明図。
【図5】本発明でスリップ発生を検出に用いるフィルター通過後の電流変化例と電流変化率の説明図。
【図6】本発明をベルトコンベアでの駆動プーリーとベルト間のスリップ検出に適用した他の実施例を示す概念説明図。
【図7】図6の実施例におけるスリップ検出処理手順例を示す説明図。
【図8】本発明をベルトコンベアでの駆動プーリーとベルト間のスリップ検出に適用した他の実施例を示す概念説明図。
【図9】図8の実施例におけるスリップ検出処理手順例を示す説明図。
【符号の説明】
1 ベルトコンベア
2 駆動プーリー
3 従動プーリー
4 被搬送物
5 ベルト
6 電動機
7 電流検出器
8 運転信号リレー
9 スリップ検出処理装置
10 高域通過フィルター
11 絶対値処理器
12 低域通過フィルター(または平均処理器)
13 スリップ演算器
14 診断設定器
15 スリップ判別器
16 診断条件判定器
17 誤差検出防止装置
18 スリップ監視装置
19 被搬送物検出器
20 無負荷電流設定器
21 スリップ検出処理装置
22 負荷信号リレー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a slip detection method and a slip detection device for a drive transmission unit in a transport facility having a drive transmission unit by friction such as a belt conveyor.
[0002]
[Prior art]
Conventionally, in a transport facility having a drive transmission unit by friction, for example, a belt conveyor, a belt loaded with a transport object is circulated by a drive pulley serving as a drive transmission unit, and the transport object is transported. If slip occurs between the belts, the conveyance accuracy is hindered, and the frictional heat caused by the slip may cause the belt and drive pulley to burn out, resulting in a fire accident. Efforts have been made to take early measures for slip suppression such as recovery processing of the friction coefficient of the drive pulley and load adjustment.
[0003]
For example, as a slip detection method in this belt conveyor,
(1) A method in which the belt speed is detected by the peripheral speed based on the rotational speed of the driving pulley and the touch roll brought into contact with the back surface of the belt, and the slip between the driving pulley and the belt is detected by the speed difference.
(2) As disclosed in Japanese Patent Application Laid-Open No. 5-201519, the load current of the drive motor is detected, and the value of this load current is a predetermined time or longer than a no-load current range given as a preset value. A slip detection method for determining that a slip has occurred when the voltage drops.
Etc. are known.
[0004]
However, in the former slip detection method based on the belt speed detection by the touch roll, it is necessary to install the rotation speed detection device on the drive pulley and the touch roll on the back side of the belt. In addition, these detectors are installed directly on belts and pulleys, so the object to be transported is in contact with these detectors and wiring, and is easily affected by the environment of the installation location, resulting in functional deterioration and abnormal signals. Therefore, it is difficult to ensure stable detection accuracy.
[0005]
In the former slip detection method based on a decrease in load current with respect to a preset no-load current, the former problem can be solved, but only the last continuous slip can be detected. It is impossible to detect a steady minute slip that occurs at a high level and a sporadic transient slip, and an early countermeasure cannot be taken. For this reason, efforts have been made to take measures to detect slips at an early stage and suppress slips.
[0006]
[Problems to be solved by the invention]
The present invention is a belt conveyor having a drive transmission unit by friction described above, which does not require various detectors that are susceptible to environmental influences on pulleys and belts, and is capable of slipping stably and accurately by simple and inexpensive means. A slip detection method and a slip detection device capable of detecting the above are provided.
[0007]
[Means for Solving the Problems]
The present invention comprises the following inventions (1) to (3).
(1). In a transport facility where a transport medium is interposed between the drive transmission unit and the object to be transported due to friction, the current that changes every moment from the start of operation with the motor that is the drive source is measured, and this measured current is passed through a preset filter The current change amount (ΔI) with the average current in the preset average processing time immediately before is calculated by absolute value processing , and this current change amount (ΔI), the immediately preceding average current (Ia), and the conveyance medium intervene. Based on the no-load average current (Ib) corrected with the drive loss correction coefficient (K), the current change rate (A) is obtained by the following equation (1), and the obtained current change rate (A) is A slip detection method in a frictional drive transmission unit, characterized in that a slip occurrence is determined when a current change rate threshold value equal to or greater than a set current change rate threshold value is compared with a set current change rate threshold value. .
(2). (1) The slip detection method in the friction drive unit of the transport facility, characterized in that the transport facility is a belt conveyor and detects slip between the drive pulley as the drive transmission unit and the belt as the transport medium. .
(3). In a transport facility in which a transport medium is interposed between a drive transmission unit due to friction and an object to be transported, a current detector that is installed in a power supply circuit of an electric motor that is a drive source of the drive transmission unit and detects a current from the start of operation of the motor; A diagnostic condition setter that determines the diagnostic condition based on the operation signal relay and the signal from the operation signal relay, a filter that removes the low frequency component of the current signal from the current detector, and the absolute value of the current that has passed through this filter A current change amount (ΔI) is calculated from the average current at the immediately preceding average time after processing, and this current change amount (ΔI), the immediately preceding average current (Ia), and the driving loss correction coefficient (K The slip calculator for calculating the current change rate (A) by the following formula (1) based on the no-load average current (Ib) corrected in (1) , and the current change rate and the set slip occurrence. A slip judging device that compares and calculates a threshold value of a current change rate to be performed, a display device that displays the occurrence of a slip based on a slip occurrence signal from the slip judging device, and a monitoring device such as an alarm device. Slip detecting device in the friction drive unit of
A = ΔI / (Ia−K * Ib) (1)
here,
ΔI: Amount of current change due to slip (high frequency)
Ia: Last average current (low frequency)
Ib: Average current in the no-load state (setting or measurement)
K: Correction coefficient corresponding to drive drive unit independent operation
DETAILED DESCRIPTION OF THE INVENTION
The present invention is mainly applied to the case where slip is detected in a transport facility that does not have a speed control function for each drive unit, and an AC motor is used as a motor that drives a drive transmission unit of the transport facility. Applies to
Basically, a conveyance medium loaded with objects to be conveyed is supported by a drive transmission unit by friction driven by an electric motor, and a belt is wound around a conveyance facility that conveys an object to be conveyed through the conveyance medium, for example, a driving pulley. In a belt conveyor that loads the object to be transported on the belt, drives the drive pulley to move the belt, and conveys the object to be conveyed, the belt that moves by loading the object to be conveyed and the driving pulley, which is a drive transmission unit by friction It detects slips between them.
[0009]
In this case, the load with respect to the difference between the current value in the no-load state from the start of operation of the electric motor as the drive source and the value obtained by correcting the average current value of the electric motor after shifting to the load state in consideration of the drive loss due to the belt The occurrence of slip between the drive pulley and the belt is detected by the ratio of the steep current amount in the state.
[0010]
The above-described current change rate of the motor will be described with reference to FIGS. For example, the current value of the motor that drives the drive pulley of the belt conveyor changes from time to time according to changes in the load state from the start of operation to the end of operation, and slip occurs between the drive pulley and the belt. In this case, it is known that the current value is greatly reduced.
[0011]
FIG. 1 conceptually shows an example of current change over time from the start of operation. In general, the change in the current of the motor shifts from the start fluctuation range to the no-load stable range to the initial load fluctuation range to the load stable range, but slipping may occur in each process from the no-load stable range. Even when slip occurs in the above process, a significant current change occurs. This change in current is particularly noticeable when a slip occurs in a load state and has a great influence on wear. Therefore, the present invention selectively detects and manages a slip generated in the load state.
[0012]
Although it is conceivable to determine and manage the occurrence of slip at the lower limit of the current value, as described above, the current value due to steady minute slip that occurs at high load, that is, when the current value is high, That is, since the lower limit value set so as not to be misreported does not reach the current fluctuation due to the load fluctuation when the current value is small, an early countermeasure cannot be taken at the initial stage of the slip.
For example, FIG. 2 shows the current value over time from the start of the motor to no-load operation-load operation-stop, but the current changes greatly when a slip occurs, but the value is the no-load current. It has not dropped below the value.
[0013]
The inventors of the present invention have noticed that a significant current change that occurs with the occurrence of slip is a high frequency, and that a current change due to load fluctuations other than slip is a low frequency, and the low frequency is removed to indicate the occurrence of slip. We knew that steep high frequencies could be detected with high accuracy, and considered to determine and manage slip occurrence based on the ratio of steep current change to average current before removing low frequencies.
[0014]
Note that a high-frequency current change caused by turning on and off the current is determined so as not to cause erroneous detection of slip using an operation signal of the motor. In other words, the slip is diagnosed after the operation signal is applied when the current is turned on, and the detection unit that does not output an alarm when the operation signal is not applied immediately after detecting the high frequency is provided to prevent erroneous detection when the power is shut off. I will respond.
FIG. 3 shows an example of a current waveform obtained by passing the change in the current value of FIG. 2 through the high-pass filter and removing the low frequency, and then performing the absolute value processing of the current change value. FIG. 3 shows the current change in FIG. 3 as a change in current change rate.
[0015]
The present invention has been made on the basis of the above-mentioned knowledge. Basically, as shown in FIG. 5, a current that changes from start to start from the start of operation is filtered to remove low frequencies below the reference frequency, and the absolute The steep current change amount obtained by the value processing is calculated by calculating the average current immediately before the preset average processing time, the average current in the no-load state, and the correction coefficient corresponding to the no-load current in the single operation of the drive pulley. The current change rate obtained by dividing by the difference current from the current obtained from the above is compared with a set current change rate threshold, and if this current change rate exceeds the current change rate threshold, the occurrence of slip Judgment. Ideally, the current when the drive pulley is operated alone corresponding to the current at the time of a complete slip should be measured with the belt removed, but this is difficult to realize.
[0016]
Coefficients for correcting the current increment at the time of no load due to the equipment closer to the conveyed object than the drive transmission part due to friction such as bending loss of the belt and rotational friction loss of many driven pulleys are necessary. In a normal belt conveyor, this correction coefficient is 0.1 to 0.5.
[0017]
The current change rate A in the present invention can be obtained based on the following equation.
A = ΔI / (Ia−K * Ib) (1)
here,
ΔI: Amount of current change due to slip (high frequency)
Ia: Last average current (low frequency)
Ib: Average current in the no-load state (setting or measurement)
K: Correction coefficient corresponding to drive pulley single operation In the present invention, a preset current change rate threshold value AD is compared with a current change rate A obtained by equation (1), and
Current change rate A> Current change rate threshold value AD (2)
In this case, it is determined that slip has occurred.
[0018]
The threshold value AD of the current change rate is determined by the load movement of the object to be transported, the structure of the transport equipment, the type of the motor that drives the transport equipment, the capacity, the current characteristics, etc., the current change during no-load operation, load operation, The current change rate corresponding to the slip subject to management is set on the basis of the actual change in current when a slip actually occurs. For example, in FIG. 4, the current change rate threshold value AD is 15%, and it is determined that a slip has occurred when the current change rate A obtained from the measured current exceeds the current change rate threshold value AD. It is.
[0019]
The average processing time Ta means the time for averaging the current. This average processing time is preferably set in the range of 1 to 5 seconds. If it is less than 1 second, it is affected by a high-frequency disturbance, and it becomes impossible to detect an average current that affects a relatively gradual load fluctuation that does not change sharply. Further, if it exceeds 5 seconds, it is impossible to follow the current change caused by the variation of the conveyed object, and the reliability of the slip determination decreases.
[0020]
In the present invention, the current from the current detector is filtered to remove low frequencies below the reference frequency. As a filter for that purpose, a filter that passes a high frequency of 0.1 Hz or more is used.
[0021]
The occurrence of slip is a high relative to the difference between the average current immediately before the preset average processing time and the current obtained by multiplying the average current in the no-load state by the correction coefficient corresponding to the no-load current when the drive pulley is operated independently. The high frequency that has passed through the band pass filter is determined based on the ratio of values obtained by performing absolute value processing. This high-pass frequency is set in advance according to the rating of the motor, the configuration of the transport facility, the scale, and the like.
[0022]
In the present invention, the occurrence of slip is detected by comparing the current change rate A with a set current change rate threshold value AD. Therefore, relatively large current fluctuations that are not necessarily related to the occurrence of slips and the load caused by the conveyed object. The slip can be determined quantitatively without being affected by the current fluctuation caused by the fluctuation, and sufficient detection accuracy can be ensured.
[0023]
【Example】
Example 1
Embodiment 1 of the present invention will be described below with reference to FIGS. In this embodiment, in the belt conveyor 1, slip detection is detected between a driving pulley 2 serving as a drive transmission unit due to friction and a belt 5 on which a transported object 4 wound around the driving pulley and the driven pulley 3 is loaded. Is the case.
[0024]
(A). [When measuring the no-load current Ib in advance and setting it manually before starting operation]
In this embodiment, the no-load average current Ib used for calculating the current change rate A is measured in advance and is manually set before starting operation. 6 and 7 conceptually show a configuration example of the slip detection device used in this embodiment.
[0025]
As shown in FIG. 6, this slip detection device is provided with a current detector 7 and an operation signal relay 8 in a current circuit of an electric motor 6 that drives a drive pulley 2 that drives a belt 5, and a current from the current detector 7. The signal and the operation signal from the operation signal relay 8 are input to the slip detection processing device 9, the current signal from the current detector 7 is processed by the high-pass filter 10, and then the absolute value processor 11 performs absolute value processing. Thus, the current change amount ΔI is calculated, and the current signal from the current detector 7 is converted by the low-pass filter (or average processor) 12 into a current that changes every moment in advance. The average current Ia averaged in step S5 is calculated, and the current change rate A is calculated by the equation (1) from the no-load current Ib set in advance by adding the power loss correction coefficient K due to the belt intervention in the slip calculator 13. Calculated, in which to detect the occurrence of the slip by the difference compared with a threshold value AD of the current change rate set.
[0026]
More specifically, the slip detection processing device 9 performs overall management of the slip detection processing device 9, and diagnoses based on a diagnosis setting device 14 for setting various diagnostic items and an operation signal from the operation signal relay 8. Diagnostic condition determiner 16 for determining the condition, high-pass filter 10 that removes the low frequency of the current signal from the current detector 7, and high frequency that has passed through the high-pass filter are subjected to absolute value processing and the amount of current change An absolute value processor 11 for calculating ΔI and a low-pass filter (or an average) for calculating an average current Ia obtained by averaging the current signal from the current detector 7 which changes every moment with a preset average processing time Ta (Processor) 12, current change amount ΔI, average current Ia, preset no-load current Ib, and belt-mediated power loss correction coefficient K (1) Formula A = ΔI / (Ia The slip calculator 13 that calculates the current change rate A using -K * Ib) and the current change rate A and the preset threshold value AD of the current change rate are compared with each other, and equation (2) A> AD A slip discriminator 15 for discriminating the occurrence of a slip, and a slip discriminating method in which a slip occurrence signal erroneously detected when the electric power of the motor 6 is cut off by a slip occurrence signal from the slip discriminator 15 and a signal from the diagnostic condition determiner 16 is preset. It comprises a false detection prevention device 17 that is excluded based on the time Twd, and a monitoring device 18 such as a display or alarm device that displays the occurrence of slip.
[0027]
FIG. 7 shows an example of a slip diagnosis procedure by the slip detection device configured as described above.
(1). The diagnosis setting unit 14 includes a delay time Td, an average processing time Ta, a threshold value AD of a current change rate, an average current Ib at no load, a slip determination time Twd, A = ΔI / (Ia−K * Ib), and a belt intervention. Set conditions such as the power loss correction coefficient K, and start the diagnostic process by the operation signal from the operation signal relay 8. (2). The delay time Td from the start of operation is determined by the diagnostic condition determination unit 16, and the current signal from the current detector 7 is averaged with the average processing time Ta, and after the high-pass filter 10. Processing by the absolute value processor 11 (3). The absolute value processor 11 calculates the current change amount ΔI by performing absolute value processing on the average current Ia within the average processing time Ta immediately before passing through the low-pass filter 12 and the current passing through the high-pass filter 10, Current change rate A = ΔI / (Ia−K * Ib) is calculated from the previous average current Ia and the no-load average current Ib corrected by the power loss correction coefficient K set by the belt intervention set in (1). Do (4). The current change rate A is compared with a preset current change rate threshold value (5). If the current change rate A> the threshold value AD of the current change rate and the operation signal is ON even after the slip determination time Twd has elapsed, it is determined that a slip has occurred, and a monitoring device such as a display or an alarm device An alarm is output to, and the electric motor 6 is stopped as necessary.
[0028]
(B). [When the no-load current Ib is measured and automatically set after the start of operation]
In this embodiment, the no-load average current Ib used for calculating the current change rate A is measured after the start of operation and automatically set. 8 and 9 conceptually show a configuration example of the strip detection apparatus used in this embodiment.
[0029]
As shown in FIG. 8, the strip detection device includes a transported object detector 19 on the supply side of the transported object 4 of the belt conveyor 1 and a load signal relay that is linked to load state determination in the transported object detector. 22, a current detector 7 and an operation signal relay 8 are provided in the current circuit of the electric motor 6 that drives the drive pulley 2 that drives the belt 5, and the current signal from the current detector 7 and the operation signal relay 8 The operation signal and the load signal from the load signal relay 22 are input to the slip detection processing device 21, and the no-load current setting unit 20 averages the current during no-load operation for a preset average processing time Ta. An average current Ib at the time of load is set, and the current passing through the high-pass filter 10 is subjected to absolute value processing by the absolute value processor 11 to calculate the current change amount ΔI. Current signal The low-pass filter (or the average processor) 12 calculates an average current Ia obtained by averaging the current that changes every moment with a preset average processing time Ta, and the slip calculator 13 corrects the power loss due to the belt intervention. In consideration of K, the current change rate A is calculated from the no-load current Ib by the equation (1), and compared with the set current change rate threshold value AD, the occurrence of slip is detected by the difference. It is a thing.
[0030]
More specifically, the slip detection processing device 21 performs overall management of the slip detection processing device 21, and sets a diagnostic setting unit 14 for setting various diagnostic items, and an operation signal from the operation signal from the operation signal relay 8. Based on the diagnosis condition determination unit 16 that determines the slip diagnosis condition, the load signal from the load signal relay 22 and the operation signal from the operation signal relay 8, the no-load operation state is detected and the current signal from the current detector 7 is preliminarily detected. A no-load current setting device 20 for setting an average current Ib at the time of no load averaged with the set average processing time Ta, a high-pass filter 10 for removing a low frequency of a current signal from the current detector 7, and a high An absolute value processor 11 for calculating a current change amount ΔI by performing absolute value processing on the high frequency wave that has passed through the band pass filter 10 and a current signal that changes from time to time from the current detector 7 are set in advance. A low-pass filter (or an average processor) 12 for calculating an average current Ia averaged for the average processing time Ta, a current change amount ΔI, an average current Ib, and a power loss correction coefficient K due to a preset belt intervention. And the average current Ib, the slip calculator 13 for calculating the current change rate A using the equation (1) A = ΔI / (Ia−K * Ib), and the current change rate A and the preset current change rate A slip discriminator 15 that discriminates the occurrence of a slip satisfying the formula (2) A> AD as compared with the threshold value AD, and a motor 6 based on a slip occurrence signal from the slip discriminator 15 and a signal from the diagnostic condition determiner 16. A false detection prevention device 17 that excludes a slip occurrence signal that is erroneously detected when the power is turned off based on a preset slip determination time Twd, and a display or alarm device that displays the occurrence of slip And a viewing device 18.
[0031]
FIG. 9 shows an example of a strip diagnosis processing procedure performed by the strip detection apparatus configured as described above.
(1). Conditions such as delay time Td, average processing time Ta, threshold value Ad of current change rate, slip determination time wd, A = ΔI / (Ia−K * Ib), power loss correction coefficient K due to belt intervention, etc. And start the diagnostic process by the operation signal from the operation signal relay 8. (2). The delay condition Td has elapsed from the start of operation by the diagnostic condition determiner 16, and based on the load signal from the load signal relay 22, the no-load current setter 20 detects the no-load state by the no-load signal. The current signal from the current detector 7 is processed with an average processing time Ta, and this is set as the average current Ib at the time of no load (3). A low-pass filter 12 that detects the transition of the load state as the delay time Td elapses from the start of operation and averages the current signal from the current detector 7 with an average processing time Ta, and an absolute value process after the high-pass filter 10 Processing with the vessel 11 (4). The absolute value processing unit 11 calculates the current change amount ΔI by performing absolute value processing on the average current Ia within the average processing time Ta immediately before passing through the low-pass filter 12 and the current passing through the high-pass filter 10 by the absolute value processor 11. Current change rate A = ΔI / (Ia−K * Ib) from the average current Ia of the motor and the power loss correction coefficient K due to the belt intervention set in (1) and the average current Ib in no load obtained in (2). (5). The current change rate A is compared with a preset current change rate threshold AD (6). If the current change rate A> the threshold value AD of the current change rate and the operation signal is ON even after the slip determination time Twd has elapsed, it is determined that a slip has occurred, and the monitoring device 18 such as a display or an alarm device is used. An alarm is output to, and the electric motor 6 is stopped as necessary.
[0032]
The setting of the correction coefficient K in (A) and (B) of the above embodiment is generally determined by the number of pulleys that receive belt tension, but for example, two pulleys with 180 ° brazing and 90 ° When there are two brazing pulleys, it is preferable to set a correction coefficient K = about 0.2.
[0033]
It should be noted that the apparatus configuration for slip detection processing and the processing procedure for slip detection in the present invention are not limited to the contents of the above-described embodiments, but the type, structure, scale, and transferred object of the transfer equipment to be applied. Depending on the type of object, maximum load, coefficient of friction of the drive transmission unit, motor type, capacity, required level of slip management accuracy, etc., there are changes within a range that can satisfy the claims of the present invention. .
[0034]
【The invention's effect】
In the present invention, the current that changes every moment after the start of operation in the electric motor that is the drive source of the drive transmission unit is measured, and a high-frequency current that is directly related to the occurrence of slip is calculated as the current change amount. The occurrence of slip is detected by the current change rate, which is the ratio to the difference current obtained from the difference between the average current and the no-load average current. Slip management accuracy can be ensured stably.
Further, the strip detection process can be simplified and the equipment cost can be reduced without the necessity of installing many detectors (rotation detector, belt speedometer, etc.) as in the prior art.
[Brief description of the drawings]
FIG. 1 is a conceptual explanatory diagram of a current change in a drive motor when a slip occurs between a drive transmission unit and a material to be transported in a conveyance facility having a drive transmission unit due to friction.
FIG. 2 is an explanatory diagram showing an example of current change over time in a drive motor when a slip occurs between a drive transmission unit and a material to be conveyed in a conveyance facility having a drive transmission unit due to friction.
FIG. 3 is an explanatory diagram showing an example of current change when the filter is passed in the example of current change of FIG. 2;
FIG. 4 is an explanatory diagram showing current change as a change in current change rate.
FIG. 5 is an explanatory diagram of an example of current change after passing through a filter that uses slip detection for detection in the present invention and a current change rate.
FIG. 6 is a conceptual explanatory view showing another embodiment in which the present invention is applied to slip detection between a driving pulley and a belt on a belt conveyor.
7 is an explanatory diagram showing an example of a slip detection processing procedure in the embodiment of FIG. 6. FIG.
FIG. 8 is a conceptual explanatory view showing another embodiment in which the present invention is applied to detection of slip between a driving pulley and a belt on a belt conveyor.
FIG. 9 is an explanatory diagram showing an example of a slip detection processing procedure in the embodiment of FIG. 8;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Belt conveyor 2 Drive pulley 3 Driven pulley 4 Conveyed object 5 Belt 6 Electric motor 7 Current detector 8 Operation signal relay 9 Slip detection processing device 10 High-pass filter 11 Absolute value processor 12 Low-pass filter (or average processor) )
DESCRIPTION OF SYMBOLS 13 Slip calculator 14 Diagnosis setting device 15 Slip discrimination device 16 Diagnosis condition determination device 17 Error detection prevention device 18 Slip monitoring device 19 Conveyed object detector 20 No-load current setting device 21 Slip detection processing device 22 Load signal relay

Claims (3)

摩擦による駆動伝達部と被搬送物間に搬送媒体が介在する搬送設備において、駆動源である電動機での運転開始から時々刻々と変化する電流を測定し、この測定電流を予め設定したフィルター通過後、絶対値処理により直前の予め設定した平均処理時間における平均電流との電流変化量(ΔI)を算出し、この電流変化量(ΔI)と、直前の平均電流(Ia)と、搬送媒体介在による駆動損失補正係数(K)にて補正した無負荷時の平均電流(Ib)とに基づいて電流変化率(A)を下記(1)式で求め、得られた電流変化率(A)を設定されたスリップ発生に相当する電流変化率の閾値と比較し、設定された電流変化率の閾値以上となった場合にスリップ発生と判定することを特徴とする摩擦による駆動伝達部におけるスリップ検出方法。
A=△I/(Ia−K*Ib) (1)
ここで、
△I:スリップに伴う電流の変化量(高周波)
Ia:直前の平均電流(低周波)
Ib:無負荷状態での平均電流(設定または測定)
K:駆動伝達部単独運転に相当する補正係数
In a transport facility where a transport medium is interposed between the drive transmission unit and the object to be transported due to friction, the current that changes every moment from the start of operation with the motor that is the drive source is measured, and this measured current is passed through a preset filter The current change amount (ΔI) with the average current in the preset average processing time immediately before is calculated by absolute value processing , and this current change amount (ΔI), the immediately preceding average current (Ia), and the conveyance medium intervene. Based on the no-load average current (Ib) corrected by the drive loss correction coefficient (K), the current change rate (A) is obtained by the following equation (1), and the obtained current change rate (A) is set. A slip detection method in a drive transmission unit by friction, characterized in that, when compared with a threshold value of a current change rate corresponding to the occurrence of slip, a slip occurrence is determined when the current change rate threshold value is exceeded.
A = ΔI / (Ia−K * Ib) (1)
here,
ΔI: Amount of current change due to slip (high frequency)
Ia: Last average current (low frequency)
Ib: Average current in the no-load state (setting or measurement)
K: Correction coefficient equivalent to drive drive unit independent operation
搬送設備がベルトコンベアであり、駆動伝達部である駆動プーリーと搬送媒体であるベルト間のスリップを検出するものであることを特徴とする請求項1に記載の搬送設備の摩擦駆動部におけるスリップ検出方法。  The slip detection in the friction drive unit of the transport facility according to claim 1, wherein the transport facility is a belt conveyor, and detects slip between a drive pulley that is a drive transmission unit and a belt that is a transport medium. Method. 摩擦による駆動伝達部と被搬送物間に搬送媒体が介在する搬送設備において、駆動伝達部の駆動源である電動機の電源回路に設置され電動機の運転開始からの電流を検出する電流検出器と、運転信号用リレーと運転信号用リレーからの信号により診断条件を判定する診断条件設定器と、電流検出器からの電流信号の低周波成分を除去するフィルターと、このフィルターを通過した電流を絶対値処理して直前の平均時間における平均電流とから電流変化量(ΔI)を演算し、この電流変化量(ΔI)と、直前の平均電流(Ia)と、搬送媒体介在による駆動損失補正係数(K)にて補正した無負荷時の平均電流(Ib)とに基づいて電流変化率(A)を下記(1)式で演算するスリップ演算器と、この電流変化率と設定されたスリップ発生に相当する電流変化率の閾値を比較演算するスリップ判定器と、このスリップ判定器からのスリップ発生信号に基づきスリップ発生を表示する表示器、警報器などの監視装置を備えたことを特徴とする搬送設備の摩擦駆動部におけるスリップ検出装置。
A=△I/(Ia−K*Ib) (1)
ここで、
△I:スリップに伴う電流の変化量(高周波)
Ia:直前の平均電流(低周波)
Ib:無負荷状態での平均電流(設定または測定)
K:駆動伝達部単独運転に相当する補正係数
In a transport facility in which a transport medium is interposed between a drive transmission unit due to friction and an object to be transported, a current detector that is installed in a power supply circuit of an electric motor that is a drive source of the drive transmission unit and detects a current from the start of operation of the motor; A diagnostic condition setter that determines the diagnostic condition based on the operation signal relay and the signal from the operation signal relay, a filter that removes the low frequency component of the current signal from the current detector, and the absolute value of the current that has passed through this filter A current change amount (ΔI) is calculated from the average current at the immediately preceding average time after processing, and this current change amount (ΔI), the immediately preceding average current (Ia), and the driving loss correction coefficient (K The slip calculator for calculating the current change rate (A) by the following formula (1) based on the no-load average current (Ib) corrected in (1) , and the current change rate and the set slip occurrence. A slip judging device that compares and calculates a threshold value of a current change rate to be performed, a display device that displays the occurrence of a slip based on a slip occurrence signal from the slip judging device, and a monitoring device such as an alarm device. Slip detecting device in the friction drive unit of
A = ΔI / (Ia−K * Ib) (1)
here,
ΔI: Amount of current change due to slip (high frequency)
Ia: Last average current (low frequency)
Ib: Average current in the no-load state (setting or measurement)
K: Correction coefficient equivalent to drive drive unit independent operation
JP12562699A 1999-05-06 1999-05-06 Slip detection method and slip detection device in drive transmission unit by friction Expired - Fee Related JP4044700B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12562699A JP4044700B2 (en) 1999-05-06 1999-05-06 Slip detection method and slip detection device in drive transmission unit by friction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12562699A JP4044700B2 (en) 1999-05-06 1999-05-06 Slip detection method and slip detection device in drive transmission unit by friction

Publications (2)

Publication Number Publication Date
JP2000318826A JP2000318826A (en) 2000-11-21
JP4044700B2 true JP4044700B2 (en) 2008-02-06

Family

ID=14914722

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12562699A Expired - Fee Related JP4044700B2 (en) 1999-05-06 1999-05-06 Slip detection method and slip detection device in drive transmission unit by friction

Country Status (1)

Country Link
JP (1) JP4044700B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12344482B2 (en) 2022-10-12 2025-07-01 Research & Business Foundation Sungkyunkwan University Driving belt inspection device and method for wafer transfer module

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL2377787T3 (en) * 2010-04-16 2013-08-30 Joseph Voegele Ag Conveyer belt device
CN111071735B (en) * 2019-12-31 2024-05-10 中冶北方(大连)工程技术有限公司 Device and method for detecting operation and slipping of power frequency transmission adhesive tape
CN112499165B (en) * 2020-11-20 2023-02-10 沧州华润热电有限公司 Coal feeder slip judgment system and method and coal feeder
JPWO2022224712A1 (en) * 2021-04-21 2022-10-27
GB2625542B (en) * 2022-12-19 2025-03-05 Ocado Innovation Ltd Method and system for determining belt slippage

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12344482B2 (en) 2022-10-12 2025-07-01 Research & Business Foundation Sungkyunkwan University Driving belt inspection device and method for wafer transfer module

Also Published As

Publication number Publication date
JP2000318826A (en) 2000-11-21

Similar Documents

Publication Publication Date Title
CN107108180B (en) The monitoring structural health conditions of escalator driving system
JP5033529B2 (en) Passenger conveyor handrail driving force monitoring device
CN114212484B (en) Slip monitoring method, system, device, conveyor apparatus and readable storage medium
JP5039508B2 (en) Monitoring and diagnosis system for rotating machinery
JP4044700B2 (en) Slip detection method and slip detection device in drive transmission unit by friction
CN102398843B (en) Passenger conveyor armrest driving force diagnosing device and armrest driving force diagnosing method
JP3699591B2 (en) Equipment diagnosis method and apparatus for belt conveyor
EP3598087A1 (en) State monitoring system for rotary machine, state monitoring method for rotary machine, program, and recording medium
JP6067238B2 (en) Fast detection of error conditions in vehicle vacuum sensors for hydraulic boost compensation system
CN103261901B (en) The method for detecting abnormality of capacitor and abnormal detector
JP5963332B1 (en) Transport device
EP3499327B1 (en) Load state diagnosis device and load state diagnosis method for servomotor
WO2022166138A1 (en) Method and apparatus for measuring wear data of protective bearing
US5176032A (en) Method and apparatus for processing electrical signals and a stress wave sensor
JP2013501927A (en) Early detection method of damage in vehicle transmission
KR20210117939A (en) Weighing apparatus
US7248991B2 (en) Method and device for detecting a rotational speed, especially the rotational speed of the wheel of a vehicle
JPH0252234A (en) Diagnosis method for machine equipment by moter current
JP2000289836A (en) Diagnosis method of pulley lagging wear of tandem drive belt conveyor
JP5298711B2 (en) Method and apparatus for detecting decrease in winding tension of metal band
JPH04269634A (en) Vibration sensor abnormality detection method
EP3882583B1 (en) Weighing apparatus
GB2379022A (en) Method of error testing a sensor
JPH05201519A (en) Slip detecting method for belt conveyer
JP6441245B2 (en) Weighing device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20050914

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20070713

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070724

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070921

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20071113

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20071116

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101122

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101122

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111122

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111122

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121122

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121122

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131122

Year of fee payment: 6

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131122

Year of fee payment: 6

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131122

Year of fee payment: 6

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees