Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP4050456B2 - Screw alignment device - Google Patents
[go: Go Back, main page]

JP4050456B2 - Screw alignment device - Google Patents

Screw alignment device Download PDF

Info

Publication number
JP4050456B2
JP4050456B2 JP2000391260A JP2000391260A JP4050456B2 JP 4050456 B2 JP4050456 B2 JP 4050456B2 JP 2000391260 A JP2000391260 A JP 2000391260A JP 2000391260 A JP2000391260 A JP 2000391260A JP 4050456 B2 JP4050456 B2 JP 4050456B2
Authority
JP
Japan
Prior art keywords
screw
guide
magnet
plate
plates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000391260A
Other languages
Japanese (ja)
Other versions
JP2002187611A (en
Inventor
直治 横井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Makita Corp
Original Assignee
Makita Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Makita Corp filed Critical Makita Corp
Priority to JP2000391260A priority Critical patent/JP4050456B2/en
Publication of JP2002187611A publication Critical patent/JP2002187611A/en
Application granted granted Critical
Publication of JP4050456B2 publication Critical patent/JP4050456B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Feeding Of Articles To Conveyors (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、ケース内に収納された多数個のネジを一定の姿勢で自動的に整列させるネジ整列装置に関する。
【0002】
【従来の技術】
従来このようなネジ整列装置としては、多数個のネジを収納するホッパ部内で、一対の平行なガイド板を上下に揺動させることで、両ガイド板でネジの頭部を支持しつつネジ部をガイド板の間に落とし込ませて縦姿勢にし、この縦姿勢で順次ネジを拾い上げ、ガイド板の基端に連結される同間隔の平行な整列板間にネジを受け渡して一列に整列させるものが知られている。
しかし、このような装置では、ガイド板によるネジの拾い上げにミスが生じやすく、揺動の回数の割りにはネジの整列数が少なかったり、縦姿勢にならずにネジが絡み合ったままガイド板の上面に乗り上げて確実な整列がなされなかったりすることから、本件出願人は、特開平9−58846号公報において、ガイド板の両外側に、カム機構によって上下動してガイド板の上面にネジを整列方向に沿った横倒し姿勢で供給するリフタを設ける発明を、又、その改良発明として特開平11−314739号公報において、規制ブロックをガイド板の上面に弾性押圧してガイド板の上面に沿って後退させ、ネジ類を整列方向後方へ押し戻すことで、ネジ類の絡み合いをほぐして整列し直す発明を夫々提供している。
【0003】
【発明が解決しようとする課題】
上記各発明においては、ガイド板以外にリフタやリフタを上下動させるカム機構、更には規制ブロックの作動機構等が新たに必要となって装置が複雑化し、コストアップを招く。
【0004】
そこで、請求項1に記載の発明は、より簡単な構成でネジを一本ずつ確実に取り出して整列可能となるネジ整列装置を提供することを目的としたものである。
【0005】
【課題を解決するための手段】
上記目的を達成するために、請求項1に記載の発明は、多数個のネジを収容可能なホッパ部内に、外周に所定間隔で磁石及び一対の鉄板を備えた回転体をカバーで被覆してなるネジ案内部を縦方向に立設して、回転体の回転に伴う磁石及び鉄板の移動によってカバーの表面でネジを吸着して移送可能としたネジ整列装置であって、鉄板を、各磁石の移動方向前後に夫々配置するとともに、当該一対の鉄板の移動方向への厚みを、磁石毎に薄厚交互とする一方、カバーの表面で磁石の移動軌跡上に、ネジが一本のみ通過可能なストッパを設けると共に、ストッパの下流に、ネジのネジ部のみが遊挿可能な間隔を有し、カバーから離れるに従って上端が徐々に下降する互いに平行な一対のガイド板を連結して、ストッパを通過したネジの頭部をガイド板の上端へ順に移乗させてネジをガイド板上で一直線に整列させることを特徴とするものである。
請求項2に記載の発明は、請求項1の目的に加えて、ホッパ部内のネジをカバー表面へ確実に吸着させるために、ホッパ部の底部において磁石が上昇する側のネジ案内部の立設際に、回転体の回転と連動して上下動する昇降体を設けたものである。
請求項3に記載の発明は、請求項1又は2の目的に加えて、ガイド板へのネジの移乗を確実に行わせるために、カバーの表面におけるガイド板の連結際に、カバー表面を移動するネジをガイド板間へ導くガイド部材を設けたものである。
請求項4に記載の発明は、請求項1乃至3の何れかの目的に加えて、ガイド板へのネジの移乗をより確実に行わせるために、ネジ案内部を、平坦なカバーの裏面で回転体及び磁石を長円軌跡で回転させるものとして、ガイド板をカバー表面における長円軌跡の直線部分に連結したものである。
【0006】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて説明する。
《形態1》
図1はネジ整列装置の斜視図、図2は縦断面説明図、図3は平面説明図で、ネジ整列装置1は、上面を開閉可能な蓋2aを有する四角箱状の本体ケース2内に、底面が中央やや後方(図2の左側)寄りへ向かって徐々に深くなり、磁性体である無数のネジを収納可能なホッパ部3が形成され、本体ケース2の底板2b上には、上部を半円形としたカバーとしての一対の側板5,5と、その側板5,5間にあって側板5,5の端縁に沿って上部でカーブする同じくカバーとしての案内板6とからなる扁平なネジ案内部4が、ホッパ部3を貫通する格好で立設されている。このネジ案内部4には、本体ケース2の下部に設けられたモータ7によって回転駆動する駆動スプロケット8と、その駆動スプロケット8の真上で同じ向きに軸支される従動スプロケット9とが夫々内設されると共に、両スプロケット8,9間には、複数のリンク11,11・・からなる回転体としてのリンクチェーン10が張設されており、モータ7の駆動によって駆動スプロケット8が図2で右回転することで、リンクチェーン10と共に従動スプロケット9が右回転することになる。
尚、ホッパ部3は、ネジ案内部4のすぐ後方が最深部12となって、最深部12には、案内板6のすぐ後方で案内板6と略同幅の開口13が形成されている。又、本体ケース2やホッパ部3、ネジ案内部4は、ステンレス等の磁化しない材料が用いられている。
【0007】
リンクチェーン10には、所定の間隔をおいたリンク11,11・・の外側に、リンク11の側縁に延設した取付片14,14及び取付ブロック15を介して矩形状の磁石16が直交状にネジ止めされ、その磁石16を挟んでリンク11の進行方向前後には、磁石16より一回り大きい矩形状の鉄板17,17がネジ止めされて、このネジ止め状態で、鉄板17,17の外側端面が案内板6の裏面に近接している。但しここでは、リンク11ごとの鉄板17の回転方向の厚みを、厚いものと薄いものとが交互になるように変更している。これは、移送するネジの長さが変わっても確実に鉄板17,17で吸着可能とするためである。
よって、駆動スプロケット8と従動スプロケット9との間でリンクチェーン10が回転すると、磁石16を挟んだ鉄板17,17が案内板6の裏面に常に近接しながらネジ案内部4内を長円形の移動軌跡で右回転することとなる。
【0008】
更に、ネジ案内部4内において駆動スプロケット8の外面には、駆動軸18と偏心させたカム19が一体回転可能に固着されている。一方、本体ケース2の底板2b上でネジ案内部4の右側には、支持棒21を垂設させた支持台20がセットされ、支持棒21の先端に、前端をカム19の下面に位置させた揺動板22が、やや前方よりをピン23によって揺動可能に軸支されている。この揺動板22の後端部24の左側には、ホッパ部2の開口13の底部を塞ぐ格好で、昇降体としての昇降台25がピン26によって連結されており、支持台20と後端部24との間には、引張スプリング27が張設されて、後端部24を下方へ引張付勢している。よって、揺動板22の前端が当接するカム19の回転位置によって揺動板22の角度が変化する。即ち、前端が駆動軸18の軸心に最も近くなるカム19の回転位置では、図2の実線で示すように揺動板22は水平姿勢にあり、ここからカム19が180°回転して同図の二点鎖線で示すように揺動板22の前端と駆動軸18の軸心との距離が最大となると、前端が下方へ押し下げられて逆に後端部24と昇降台25とが上昇する。よって、駆動スプロケット8の回転に伴うカム19の回転で、揺動板22が揺動して昇降台25が開口13内で上下動を繰り返すこととなる。
【0009】
一方、ネジ案内部4の上方外側には、案内板6を直交状に跨ぐ格好で板状のストッパ28が取り付けられている。このストッパ28は、ホッパ部3内に収容されるネジが遊挿可能な大きさの透孔29を案内板6側の下端縁に形成して、案内板6上をリンクチェーン10の回転方向に沿った向きで移送される一本のネジのみ通過可能とするものである。又、ネジ案内部4の前方で本体ケース2には、本体ケース2の前方へ突出する格好で一対のガイド板33,33が支持されている。このガイド板33,33は、下端を閉塞し、上方にネジのネジ部のみが遊挿可能な隙間34を開口させるもので、後端は、案内板6の前方形状に沿って案内板6の中央に連結され、上端は、案内板6の頂上近くから前方へ行くに従って徐々に低くなる傾斜形状となる。そして、前端部分は、上端が水平となって終端が閉塞される整列部35が形成されている。36,36は、ガイド板33,33の後端左右に夫々併設され、案内板6との連結際から左右両側へ落ち込む傾斜面部である。
【0010】
そして、本体ケース2の前方外面には、ガイド板33,33を挟む格好で左右に光電センサ37,37が配置されている。この光電センサ37,37は、ホッパ部3の下側に配されるセンサアンプ38に接続されて、ガイド板33,33の上端に位置するネジの頭部を検出し、整列部35から後方へ貯留した頭部が光電センサ37,37の検出位置に達すると、モータ7の駆動を停止させるものである。
【0011】
以上の如く構成されたネジ整列装置1においては、ホッパ部3内に無数のネジを収容して、本体ケース2に設けられた図示しない電源スイッチをONすると、モータ7が駆動し、駆動スプロケット8を回転させて、従動スプロケット9間でリンクチェーン10を回転させる。すると、リンクチェーン10の回転に伴って各リンク11に固定された磁石16及び鉄板17,17が案内板6の裏側において長円軌跡で回転するため、磁石16により得られる鉄板17,17の磁力により、図4に示すように、ネジ30,30・・のいくつかが案内板6の表面に吸着されて鉄板17,17の移動と共に案内板6に沿って上方へ移送される。尚、ここでは磁石16を挟んで移送方向の前後に鉄板17,17が位置することから、鉄板17,17の一方がS極、他方がN極となって図4(A)(B)のように常にネジ30がリンクチェーン10の回転方向へ沿った姿勢で吸着される。
【0012】
そして、ストッパ28の位置に達すると、図5(A)に示すように案内板6の中央を通って透孔29の位置に丁度進入する1本のネジ30のみがストッパ28を通過できる。よって、同図(B)に示すように、2本のネジ30,30が対称に吸着された場合は共にストッパ28によって移動を規制され、案内板6裏面での鉄板17,17の通過に伴って吸着が失われて共にホッパ部3に落下し、同図(C)に示すように、中央の1本を挟む格好で3本のネジ30,30,30が吸着された場合は、中央を除く左右のネジ30,30がストッパ28によって移動を規制され、鉄板17,17の通過に伴って再びホッパ部3に落下する。
一方、駆動スプロケット8が回転すると、前述のようにカム19を介して揺動板22が揺動して昇降台25を開口13内で上下動させるため、最深部12に貯留するネジ30,30・・が昇降台25によって上下し、案内板6における鉄板17,17の位置にタイミング良く吸着されて、ネジ30,30・・の移送が途切れることなく行われる。
【0013】
続いて、ストッパ28を通過したネジ30は、案内板6の円形部を回り込んで前方のガイド板33,33に到達してそのままガイド板33,33上に移乗する。ここで、ネジ30が頭部31からガイド板33,33に到達した場合は、図4(A)のように、頭部31がガイド板33,33上端に沿って案内板6から離れるように前方へスライドするため、鉄板17,17が下方へ離反すると、吸着が失われたネジ部32が隙間34内に垂下してガイド板33,33の上端で頭部31が支持され、ガイド板33,33の傾斜によって前方の整列部35までスライド下降する。
一方、ネジ30がネジ部32からガイド板33,33に到達すると、同図(B)のように、ネジ部32が先に隙間34内に進入して頭部31がガイド板33,33上へ乗り移るため、鉄板17,17が下方へ離反すると、吸着が失われた頭部31が同図(A)と同様にガイド板33,33の上端で支持される垂下姿勢となり、そのまま前方の整列部35までスライド下降する。
【0014】
尚、ネジ30が整列部35までスライドせず、ガイド板33,33の傾斜部分で一時停止することがあっても、続いてガイド板33,33間に移乗するネジ30によって前方へ押されるため、ネジ30は整列部35へ確実に移送される。又、ガイド板33,33間へ到達したネジ30の角度が悪く、隙間34へうまく移乗しない場合は、図6のようにガイド板33,33両側の傾斜面部36,36に沿って案内板6の左右何れか一方へ導かれて下方へ落下し、ホッパ部3内へ再び収容され、最深部12で次の吸着を待つことになる。
こうして、何れの向きでガイド板33,33に到達しても同じ姿勢でガイド板33,33へ移乗し、これらの動作が長円軌跡で移動する鉄板17,17によって繰り返され、移送されたネジ30,30・・はガイド板33,33前端の整列部35へ一列に整列して徐々に貯留する。そして、貯留したネジ30が光電センサ37,37の検出位置に達すると、モータ7が停止してネジ30の移送が中断され、整列部35先端のネジ30が取り出されると、再びモータ7が駆動して移送が開始される。
【0015】
このように上記形態1によれば、ホッパ部3内に立設したネジ案内部4内で磁石16及び鉄板17,17を備えたリンクチェーン10を回転させるだけで、ホッパ部3に貯留したネジ30を一本ずつ確実に取り出して整列部35へ一列に整列させることができる。よって、駆動機構としてはモータ7によるリンクチェーン10の回転という単純な構成で足り、構造が簡略化してコストの低減に繋がる。又、ネジ案内部4内で磁石16及び鉄板17を回転させて案内板6を介してネジ30を移送しているから、ネジ30の吸着と離脱とがスムーズに行われ、駆動スプロケット8やリンクチェーン10等の駆動部にネジ30が噛み込んで回転を阻害したりするおそれがなく、ネジ移送の確実性と信頼性とが高くなる。
更に、ホッパ部3の最深部12に、リンクチェーン10の回転と連動して上下動する昇降台25を設けたことで、ネジ30,30・・を案内板6へ確実に吸着させて鉄板17によるネジ30の移送を途切れることなく行わせることができる。
【0016】
《形態2》
次に、本発明の他の形態を説明する。尚、形態1と同じ符号は同じ機能の構成部を示すため、重複する説明を省略する。
図7はネジ整列装置1aの斜視図、図8は側面説明図、図9は斜め上前方から見た全体説明図で、ネジ案内部40は、扁平な矩形の箱状を呈し、カバーとしての前板41が前方へ相対し、且つ全体が後方へ傾斜するように本体ケース2内に立設され、ネジ案内部40の前方下部に、湾曲状の板体によって前板41側が最深部12となるホッパ部3を形成している。駆動スプロケット8と従動スプロケット9とは、ネジ案内部40内に形成された長円形の収納部40aで横向きに収納され、モータ7は、ネジ案内部4の後板42へ直交状に取り付けられている。
ここでの磁石16と鉄板17,17とは、リンクチェーン10の外側で、夫々前方端面が前板41の裏面に当接するように夫々リンク11に固定されている。前板41から見て磁石16が鉄板17よりも奥まった位置にある点及び、リンク11ごとに各鉄板17,17の厚さが交互に変わっているのは形態1と同じである。よって、モータ7が駆動して駆動スプロケット8が前方から見て右回転すると、従動スプロケット9と共にリンクチェーン10も右回転し、磁石16及び鉄板17,17をネジ案内部40内で右回りの長円軌跡で回転させることとなる。
【0017】
又、駆動スプロケット8には、ネジ案内部40の後板42際で軸心から偏心した円形のカム部43が形成されて、そのカム部43に、T字状のプレート44の上方で左右方向に形成された長孔45が嵌合している。このプレート44は、ネジ案内部40の下方を貫通して前方へコ字状に折曲され、その先端に、ホッパ部3の開口13を塞ぐ格好で昇降体としての昇降板46を固着したもので、駆動スプロケット8が回転すると、カム部43の偏心運動に伴ってプレート44が上下動を繰り返し、図8の二点鎖線で示すように昇降板46を上下運動させることで、形態1と同様にネジ30,30・・の前板41への確実な吸着を実現可能としている。
更に、ストッパ28は、前板41を正面から見てその上方左側にあって前板41と直交状に立設され、磁石16の中心の回転軌跡と交わる位置に透孔29が形成されている。
【0018】
そして、ガイド板47,47は、下端及び前端が閉塞され、上方にネジ30のネジ部32のみが遊挿可能な隙間48を開口して立設されており、後端は、磁石16中心の回転軌跡における上側の半円部を過ぎた直線部分で前板41の表面に連結され、そのまま上端を下方へ徐々に下降させながら傾斜して、前端部分は上端が水平となる整列部49となっている。
又、前板41の表面においてガイド板47,47の連結位置よりやや上方には、ガイド部材としての一対のラベル50,50(厚さ0.05mm)が、ガイド板47,47の隙間48と略等しい間隔をおいて貼着されて、前板41上でガイド溝51を形成しているが、両ラベル50,50の上方は、ガイド溝51が上方へ向かって徐々に間隔が広がるよう斜めに切除されて、上方から進入するネジ30をガイド溝51の下半分に導きやすくしている。
【0019】
以上の如く構成されたネジ整列装置1aにおいては、ホッパ部3内に無数のネジ30,30・・を収容してモータ7を駆動させ、駆動スプロケット8と従動スプロケット9間でリンクチェーン10を回転させると、リンクチェーン10の回転に伴って磁石16及び鉄板17,17が前板41の裏側で回転するため、これらの磁力により、ネジ30,30・・のいくつかが前板41の表面に吸着され、そのまま鉄板17,17の移動と共に前板41の表面に沿って上方へ移動する。
そして、ストッパ28の位置に達すると、形態1と同様に、中央の透孔29の位置に進入する一本のネジ30のみがストッパ28を通過でき、他のネジ30はストッパ28によって移動を規制され、前板41の裏側での鉄板17,17の移動に伴って吸着が失われると再びホッパ部3に落下する。
【0020】
一方、ストッパ28を通過したネジ30は、前板41の上方でUターンして下降し、ガイド板47,47に到達する。ここでも、ネジ30のネジ部32からガイド板47,47に到達した場合は、図10(A)の如く、そのままネジ部32がガイド板47,47間の隙間48に差し込まれて頭部31がガイド板47,47上に移乗することで、下方へ移動する鉄板17,17による吸着が失われて垂下姿勢となり、ガイド板47,47上をスライド下降して整列部49に到達する。又、ネジ30が頭部31からガイド板47,47に到達した場合は、同図(B)の如く、頭部31がガイド板47,47上に移乗してそのままガイド板47,47上を前方へ移動し、鉄板17,17が下方へ移動すると、ネジ部32の吸着が失われて垂下姿勢となり、整列部49までスライド下降する。
【0021】
ここで、ガイド板47,47の直前にはラベル50,50によって上方へ行くほど広くなるガイド溝51が形成されているため、ネジ30の進入角度が悪い場合でも、ガイド溝51によって頭部31又はネジ部32がガイド板47,47間へスムーズに案内され、ガイド板47,47への進入ミスは少なくなる。
これらの動作が磁石16及び磁石17によって移送される度に繰り返され、移送されたネジ30はガイド板47,47前端の整列部49へ順に整列して貯留し、光電センサ37,37の検出位置に達すると、モータ7が停止してネジ30の移送が中断され、整列部49先端のネジ30が取り出されると、再びモータ7が駆動して上記作動が繰り返される。
尚、ここでは、駆動スプロケット8と従動スプロケット9とを横向きに配置して、ガイド板47,47を平坦な前板41に連結しているから、移送されたネジ30がガイド板47,47に移乗しないことがあっても、そのまま鉄板17に吸着されたまま前板41の下方へ移動し、再び鉄板17の回転軌跡に沿って上昇してストッパ28へ達するため、形態1のようにガイド板33,33に乗り損ねたネジ30をホッパ部3に落下させる傾斜面部36を設ける必要がない。
【0022】
このように上記形態2においても、ネジ案内部40内で磁石16及び鉄板17,17を備えたリンクチェーン10を回転させるだけで、ホッパ部3に貯留したネジ30を一本ずつ確実に取り出して整列部49へ一列に整列させることができる。よって、駆動機構としてはモータ7によるリンクチェーン10の回転という単純な構成で足り、構造が簡略化してコストの低減に繋がるという形態1と同じ作用効果が得られる。同様に、リンクチェーン10等はネジ案内部40に内設しているから、これらの駆動部にネジ30が噛み込んで回転を阻害したりするおそれがなく、ネジ移送の確実性と信頼性とが高くなる。
特にこの形態では、前板41におけるガイド板47,47の連結際にラベル50,50を貼着しているから、ネジ30をスムーズにガイド板47,47間に導いて確実に移乗させることができる。同様に、平坦な前板41の表面でネジ30を長円軌跡で移送し、ガイド板47,47をその長円軌跡の直線部分で前板41と連結しているから、ガイド板47,47間へのネジ30の進入角度が常に適正となり、ここでもガイド板47,47へのネジ30のより確実な移乗を実現可能となっている。
【0023】
尚、上記形態2では、特にネジ30を長円軌跡で移送することで、ガイド板の連結位置と相俟ってネジの確実な移乗という効果が得られるが、形態1では、長円軌跡に限定するものではなく、スプロケットやドラムのような円盤状の回転体に直接磁石を固定して円軌跡で回転させるものとしても差し支えない。
又、ガイド部材は、形態2に採用するものに限らず、形態1のような曲面の案内板6上でガイド板33,33の上流側に設けることもできる。勿論ガイド部材としては上記ラベルに限らず、より厚みの大きいブロック体等を用いても良い。
【0024】
【発明の効果】
請求項1に記載の発明によれば、ホッパ部内に立設したネジ案内部内で磁石を備えた回転体を回転させるだけで、ホッパ部に貯留したネジを一本ずつ確実に取り出してガイド板上へ一列に整列させることができる。よって、構造が簡略化してコストの低減に繋がる。又、回転体をカバーで被覆してカバーの表面でネジを移送しているから、ネジの吸着と離脱とがスムーズに行われ、ネジ案内部内の回転体にネジが噛み込んで回転を阻害したりするおそれがなく、ネジ移送の確実性と信頼性とが高くなる。さらに、鉄板を、各磁石の移動方向前後に夫々配置しているため、一方の鉄板がS極、他方がN極となり、常にネジを回転体の回転方向に沿った姿勢で吸着することができるし、一対の鉄板の移動方向への厚みを、磁石毎に薄厚交互としているため、移送するネジの長さが変わっても確実に鉄板に吸着させることができる。
請求項2に記載の発明によれば、請求項1の効果に加えて、ホッパ部の底部において磁石が上昇する側のネジ案内部の立設際に、回転体の回転と連動して上下動する昇降体を設けたことで、ホッパ部内のネジをカバー表面へ確実に吸着させて磁石によるネジの移送を途切れることなく行うことができる。
請求項3に記載の発明によれば、請求項1又は2の効果に加えて、カバーの表面におけるガイド板の連結際に、カバー表面を移動するネジをガイド板間へ導くガイド部材を設けたことで、ガイド板へのネジの移乗を確実に行わせることができる。
請求項4に記載の発明によれば、請求項1乃至3の何れかの効果に加えて、ネジ案内部を、平坦なカバーの裏面で回転体及び磁石を長円軌跡で回転させるものとして、ガイド板をカバー表面における長円軌跡の直線部分に連結したことで、ガイド板へのネジの移乗をより確実に行わせることができる。
【図面の簡単な説明】
【図1】形態1のネジ整列装置の斜視図である。
【図2】形態1のネジ整列装置の縦断面説明図である(蓋は省略)。
【図3】形態1のネジ整列装置の平面説明図である(蓋は省略)。
【図4】(A)ネジのガイド板への移乗を示す説明図である。
(B)ネジのガイド板への移乗を示す説明図である。
【図5】(A)案内板上のネジの移送状態を示す説明図である。
(B)案内板上のネジの移送状態を示す説明図である。
(C)案内板上のネジの移送状態を示す説明図である。
【図6】傾斜面部によるネジの誘導状態を示す説明図である。
【図7】形態2のネジ整列装置の斜視図である。
【図8】形態2のネジ整列装置の縦断面説明図である。
【図9】形態2のネジ整列装置を斜め上前方から見た説明図である。
【図10】(A)ネジのガイド板への移乗を示す説明図である。
(B)ネジのガイド板への移乗を示す説明図である。
【符号の説明】
1,1a・・ネジ整列装置、2・・本体ケース、3・・ホッパ部、4,40・・ネジ案内部、6・・案内板、8・・駆動スプロケット、9・・従動スプロケット、10・・リンクチェーン、16・・磁石、17・・鉄板、28・・ストッパ、30・・ネジ、33,47・・ガイド板、34,48・・隙間、35,49・・整列部、37・・光電センサ。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a screw alignment device that automatically aligns a plurality of screws housed in a case in a fixed posture.
[0002]
[Prior art]
Conventionally, as such a screw aligning device, a pair of parallel guide plates are swung up and down in a hopper portion that accommodates a large number of screws, thereby supporting the screw heads with both guide plates. Is placed in a vertical position by dropping between the guide plates, picking up the screws sequentially in this vertical posture, and passing the screws between parallel alignment plates of the same interval connected to the base end of the guide plate to align them in a row It has been.
However, in such a device, it is easy to make a mistake in picking up the screw by the guide plate, and the number of screw alignment is small for the number of swings, or the guide plate is kept in an entangled state without being in a vertical posture. In this case, the applicant of the present invention disclosed in Japanese Patent Application Laid-Open No. 9-58846, and moved up and down by a cam mechanism on both outer sides of the guide plate. An invention in which a lifter that supplies a sideways posture along the alignment direction is provided, or as an improved invention in Japanese Patent Application Laid-Open No. 11-314739, the restriction block is elastically pressed against the upper surface of the guide plate along the upper surface of the guide plate. By retreating and pushing the screws back to the rear in the alignment direction, the present invention provides an invention in which the screws are entangled and realigned.
[0003]
[Problems to be solved by the invention]
In the above inventions, in addition to the guide plate, a lifter, a cam mechanism for moving the lifter up and down, and an operation mechanism for the restriction block are newly required, resulting in a complicated apparatus and an increase in cost.
[0004]
SUMMARY OF THE INVENTION An object of the present invention is to provide a screw aligning device that can reliably take out and align screws one by one with a simpler configuration.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, according to the first aspect of the present invention, a rotating body having a magnet and a pair of iron plates at a predetermined interval is covered with a cover in a hopper that can accommodate a large number of screws. A screw aligning device in which a screw guide portion is vertically installed and a magnet and an iron plate are moved along with the rotation of the rotating body so that the screws are attracted and transferred on the surface of the cover. The thickness of the pair of iron plates in the moving direction is alternately changed in thickness for each magnet, while only one screw can pass on the moving trajectory of the magnet on the surface of the cover. A stopper is provided, and a pair of parallel guide plates are connected downstream of the stopper so that only the threaded portion of the screw can be loosely inserted, and the upper ends gradually descend as the distance from the cover increases. The screw head To the upper end of the de-plate by ERROR sequentially it is characterized in that aligning straight screw guide plate on the.
According to the second aspect of the present invention, in addition to the object of the first aspect, in order to securely attract the screw in the hopper portion to the cover surface, the screw guide portion on the side where the magnet rises at the bottom portion of the hopper portion is provided. In this case, a lifting body that moves up and down in conjunction with the rotation of the rotating body is provided.
In addition to the object of claim 1 or 2, the invention described in claim 3 moves the cover surface when the guide plate is connected to the surface of the cover in order to securely transfer the screw to the guide plate. A guide member for guiding the screw to be guided between the guide plates is provided.
According to a fourth aspect of the present invention, in addition to the object of any one of the first to third aspects, in order to more reliably transfer the screw to the guide plate, the screw guide portion is formed on the back surface of the flat cover. In order to rotate the rotating body and the magnet along an elliptical locus, the guide plate is connected to a linear portion of the elliptical locus on the cover surface.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
<< Form 1 >>
1 is a perspective view of a screw aligning device, FIG. 2 is a longitudinal cross-sectional explanatory view, FIG. 3 is a plan explanatory view, and the screw aligning device 1 is placed in a square box-shaped main body case 2 having a lid 2a that can be opened and closed. The bottom surface gradually becomes deeper toward the center slightly rearward (left side in FIG. 2), and a hopper portion 3 capable of storing innumerable screws as magnetic bodies is formed. On the bottom plate 2b of the main body case 2, an upper portion A flat screw comprising a pair of side plates 5 and 5 as a semicircular cover, and a guide plate 6 as a cover which is between the side plates 5 and 5 and curves at the top along the edge of the side plates 5 and 5. The guide part 4 is erected in such a manner as to penetrate the hopper part 3. The screw guide 4 includes a drive sprocket 8 that is driven to rotate by a motor 7 provided at the lower portion of the main body case 2 and a driven sprocket 9 that is pivotally supported in the same direction directly above the drive sprocket 8. In addition, a link chain 10 as a rotating body composed of a plurality of links 11, 11... Is stretched between the sprockets 8, 9, and the drive sprocket 8 is driven by the motor 7 in FIG. By rotating clockwise, the driven sprocket 9 rotates together with the link chain 10.
The hopper portion 3 has a deepest portion 12 immediately behind the screw guide portion 4, and an opening 13 having substantially the same width as the guide plate 6 is formed in the deepest portion 12 immediately behind the guide plate 6. . The main body case 2, the hopper 3, and the screw guide 4 are made of a non-magnetized material such as stainless steel.
[0007]
In the link chain 10, rectangular magnets 16 are orthogonal to the outside of the links 11, 11... Spaced at predetermined intervals via attachment pieces 14, 14 extending to the side edges of the link 11 and attachment blocks 15. A rectangular iron plate 17, 17 that is slightly larger than the magnet 16 is screwed around the magnet 11 with the magnet 16 interposed therebetween, and the iron plates 17, 17 are screwed in this screwed state. The outer end surface of the guide plate 6 is close to the back surface of the guide plate 6. However, here, the thickness in the rotational direction of the iron plate 17 for each link 11 is changed so that the thicker ones and the thinner ones are alternated. This is because the iron plates 17 and 17 can surely be attracted even if the length of the screw to be transferred changes.
Therefore, when the link chain 10 rotates between the drive sprocket 8 and the driven sprocket 9, the iron plates 17, 17 sandwiching the magnet 16 always move close to the back surface of the guide plate 6 and move in an oval shape within the screw guide portion 4. It will rotate right on the trajectory.
[0008]
Further, a cam 19 eccentric with the drive shaft 18 is fixed to the outer surface of the drive sprocket 8 in the screw guide portion 4 so as to be integrally rotatable. On the other hand, on the right side of the screw guide 4 on the bottom plate 2 b of the main body case 2, a support base 20 with a support bar 21 suspended is set, and the front end is positioned on the lower surface of the cam 19 at the tip of the support bar 21. The swinging plate 22 is pivotally supported by a pin 23 so as to swing slightly from the front. On the left side of the rear end portion 24 of the swing plate 22, an elevating base 25 as an elevating body is connected by a pin 26 so as to close the bottom of the opening 13 of the hopper portion 2. A tension spring 27 is stretched between the part 24 and the rear end part 24 is tensioned downward. Therefore, the angle of the swing plate 22 changes depending on the rotational position of the cam 19 with which the front end of the swing plate 22 abuts. That is, at the rotational position of the cam 19 where the front end is closest to the axis of the drive shaft 18, the swing plate 22 is in a horizontal position as shown by the solid line in FIG. As shown by the two-dot chain line in the figure, when the distance between the front end of the swing plate 22 and the shaft center of the drive shaft 18 is maximized, the front end is pushed downward, and the rear end 24 and the lifting platform 25 are raised. To do. Therefore, the rotation of the cam 19 accompanying the rotation of the drive sprocket 8 causes the swing plate 22 to swing, and the lifting platform 25 repeats up and down movement within the opening 13.
[0009]
On the other hand, a plate-like stopper 28 is attached to the upper outer side of the screw guide 4 so as to straddle the guide plate 6 in an orthogonal shape. The stopper 28 is formed with a through-hole 29 sized to allow loose insertion of a screw accommodated in the hopper 3 at the lower end edge on the guide plate 6 side, and the guide plate 6 is rotated in the rotational direction of the link chain 10. Only one screw that is transported in the direction along it is allowed to pass. Further, a pair of guide plates 33, 33 are supported on the main body case 2 in front of the screw guide portion 4 so as to protrude forward of the main body case 2. The guide plates 33, 33 close the lower end and open a gap 34 in which only the screw portion of the screw can be loosely inserted above, and the rear end of the guide plate 6 extends along the front shape of the guide plate 6. Connected to the center, the upper end has an inclined shape that gradually decreases from the top of the guide plate 6 toward the front. The front end portion is formed with an alignment portion 35 whose upper end is horizontal and whose end is closed. Reference numerals 36 and 36 denote inclined surface portions that are provided on the left and right sides of the rear ends of the guide plates 33 and 33, respectively, and fall into the left and right sides when connected to the guide plate 6.
[0010]
And on the front outer surface of the main body case 2, photoelectric sensors 37, 37 are arranged on the left and right sides so as to sandwich the guide plates 33, 33. The photoelectric sensors 37, 37 are connected to a sensor amplifier 38 disposed on the lower side of the hopper 3, detect the heads of screws located at the upper ends of the guide plates 33, 33, and move backward from the alignment unit 35. When the stored head reaches the detection position of the photoelectric sensors 37, 37, the drive of the motor 7 is stopped.
[0011]
In the screw aligning device 1 configured as described above, when a countless number of screws are accommodated in the hopper 3 and a power switch (not shown) provided in the main body case 2 is turned on, the motor 7 is driven and the drive sprocket 8 is driven. To rotate the link chain 10 between the driven sprockets 9. Then, as the link chain 10 rotates, the magnets 16 and the iron plates 17 and 17 fixed to the links 11 rotate with an elliptical locus on the back side of the guide plate 6, and thus the magnetic force of the iron plates 17 and 17 obtained by the magnet 16. 4, some of the screws 30, 30... Are attracted to the surface of the guide plate 6 and are transferred upward along the guide plate 6 along with the movement of the iron plates 17, 17. In this case, since the iron plates 17 and 17 are positioned before and after the transfer direction with the magnet 16 in between, one of the iron plates 17 and 17 is an S pole and the other is an N pole as shown in FIGS. 4 (A) and 4 (B). Thus, the screw 30 is always adsorbed in a posture along the rotation direction of the link chain 10.
[0012]
When the position of the stopper 28 is reached, only one screw 30 that just enters the position of the through hole 29 through the center of the guide plate 6 can pass through the stopper 28 as shown in FIG. Therefore, as shown in FIG. 2B, when the two screws 30 are attracted symmetrically, the movement is restricted by the stopper 28, and along with the passage of the iron plates 17 and 17 on the back surface of the guide plate 6. If the three screws 30, 30, 30 are adsorbed so as to sandwich one of the centers as shown in FIG. The left and right screws 30, 30 except for the movement are restricted by the stopper 28, and fall to the hopper portion 3 again as the iron plates 17, 17 pass.
On the other hand, when the drive sprocket 8 rotates, the rocking plate 22 rocks through the cam 19 as described above to move the lifting platform 25 up and down within the opening 13, so that the screws 30, 30 stored in the deepest part 12. .. Are moved up and down by the elevator 25 and are attracted to the positions of the iron plates 17 and 17 on the guide plate 6 with good timing, and the transfer of the screws 30, 30.
[0013]
Subsequently, the screw 30 that has passed through the stopper 28 goes around the circular portion of the guide plate 6, reaches the front guide plates 33, 33, and is transferred onto the guide plates 33, 33 as it is. Here, when the screw 30 reaches the guide plates 33 and 33 from the head 31, the head 31 moves away from the guide plate 6 along the upper ends of the guide plates 33 and 33 as shown in FIG. When the iron plates 17, 17 are separated downward to slide forward, the screw portion 32 that has lost its suction hangs down in the gap 34, and the head 31 is supported by the upper ends of the guide plates 33, 33. , 33 is slid down to the front alignment portion 35 due to the inclination of 33.
On the other hand, when the screw 30 reaches the guide plates 33, 33 from the screw portion 32, the screw portion 32 first enters the gap 34 as shown in FIG. When the iron plates 17 and 17 are moved downward, the head 31 that has lost its suction is in a suspended position supported by the upper ends of the guide plates 33 and 33 as in FIG. Slide down to section 35.
[0014]
Even if the screw 30 does not slide to the alignment portion 35 and temporarily stops at the inclined portion of the guide plates 33, 33, the screw 30 is subsequently pushed forward by the screw 30 transferred between the guide plates 33, 33. The screw 30 is reliably transferred to the alignment portion 35. If the angle of the screw 30 reaching between the guide plates 33 and 33 is not good and the transfer to the gap 34 is not successful, the guide plate 6 along the inclined surface portions 36 and 36 on both sides of the guide plates 33 and 33 as shown in FIG. Are guided to either the left or right side of the hopper, fall downward, are accommodated in the hopper 3 again, and wait for the next suction at the deepest portion 12.
Thus, even if the guide plates 33 and 33 are reached in any direction, they are transferred to the guide plates 33 and 33 in the same posture, and these operations are repeated and transferred by the iron plates 17 and 17 moving along an elliptical locus. 30 are arranged in a row in the alignment portion 35 at the front end of the guide plates 33 and 33 and are gradually stored. When the stored screw 30 reaches the detection position of the photoelectric sensors 37, 37, the motor 7 stops and the transfer of the screw 30 is interrupted. When the screw 30 at the tip of the alignment portion 35 is taken out, the motor 7 is driven again. The transfer is started.
[0015]
As described above, according to the first aspect, the screw stored in the hopper 3 can be obtained simply by rotating the link chain 10 including the magnet 16 and the iron plates 17 and 17 in the screw guide 4 standing in the hopper 3. 30 can be reliably taken out one by one and aligned to the alignment portion 35 in a line. Therefore, a simple structure of rotating the link chain 10 by the motor 7 is sufficient as the drive mechanism, and the structure is simplified and the cost is reduced. Further, since the magnet 16 and the iron plate 17 are rotated in the screw guide portion 4 and the screw 30 is transferred via the guide plate 6, the screw 30 is smoothly attracted and detached, and the drive sprocket 8 and the link are connected. There is no possibility that the screw 30 may be caught in the drive unit such as the chain 10 and hinder the rotation, and the reliability and reliability of screw transfer are increased.
Further, by providing a lift 25 that moves up and down in conjunction with the rotation of the link chain 10 at the deepest part 12 of the hopper 3, the screws 30, 30. The screw 30 can be transferred without interruption.
[0016]
<< Form 2 >>
Next, another embodiment of the present invention will be described. In addition, since the same code | symbol as the form 1 shows the structure part of the same function, the overlapping description is abbreviate | omitted.
7 is a perspective view of the screw aligning device 1a, FIG. 8 is a side explanatory view, FIG. 9 is an overall explanatory view seen obliquely from the upper front, and the screw guide portion 40 has a flat rectangular box shape and serves as a cover. The front plate 41 is erected in the main body case 2 so that the front plate 41 is opposed to the front and the whole is inclined rearward, and the front plate 41 side is connected to the deepest portion 12 by a curved plate body at the lower front portion of the screw guide portion 40. A hopper portion 3 is formed. The drive sprocket 8 and the driven sprocket 9 are stored sideways in an oval storage portion 40 a formed in the screw guide portion 40, and the motor 7 is attached to the rear plate 42 of the screw guide portion 4 in an orthogonal manner. Yes.
Here, the magnet 16 and the iron plates 17 and 17 are fixed to the link 11 on the outside of the link chain 10 so that the front end surfaces thereof are in contact with the back surface of the front plate 41. The point that the magnet 16 is located deeper than the iron plate 17 when viewed from the front plate 41 and the thicknesses of the iron plates 17 and 17 are alternately changed for each link 11 are the same as in the first embodiment. Therefore, when the motor 7 is driven and the drive sprocket 8 rotates to the right when viewed from the front, the link chain 10 also rotates to the right together with the driven sprocket 9, and the magnet 16 and the iron plates 17, 17 are moved clockwise in the screw guide portion 40. It will be rotated in a circular locus.
[0017]
Further, the drive sprocket 8 is formed with a circular cam portion 43 that is eccentric from the axial center at the rear plate 42 of the screw guide portion 40, and the cam portion 43 has a left-right direction above the T-shaped plate 44. The long hole 45 formed in the is fitted. This plate 44 penetrates the lower part of the screw guide part 40 and is bent forward in a U shape, and a lift plate 46 as a lift body is fixed to the tip of the plate 44 so as to close the opening 13 of the hopper 3. Then, when the drive sprocket 8 rotates, the plate 44 repeats up and down movement along with the eccentric movement of the cam portion 43, and as shown in the two-dot chain line in FIG. Further, it is possible to realize the reliable suction of the screws 30, 30.
Further, the stopper 28 is erected on the upper left side of the front plate 41 when viewed from the front and orthogonal to the front plate 41, and a through hole 29 is formed at a position intersecting with the rotation locus of the center of the magnet 16. .
[0018]
The guide plates 47, 47 are closed at the lower end and the front end, and are erected upward with a gap 48 in which only the screw portion 32 of the screw 30 can be loosely inserted. The straight part past the upper semicircular part in the rotation trajectory is connected to the surface of the front plate 41, and as it is tilted while gradually lowering the upper end downward, the front end part becomes an alignment part 49 whose upper end is horizontal. ing.
A pair of labels 50 and 50 (thickness 0.05 mm) as a guide member are slightly above the connecting position of the guide plates 47 and 47 on the surface of the front plate 41 and the gap 48 between the guide plates 47 and 47. The guide grooves 51 are formed on the front plate 41 by being attached at substantially equal intervals. The upper sides of both labels 50 and 50 are oblique so that the guide grooves 51 gradually increase in the upward direction. Therefore, the screw 30 entering from above is easily guided to the lower half of the guide groove 51.
[0019]
In the screw aligning apparatus 1a configured as described above, an infinite number of screws 30, 30,... Are accommodated in the hopper 3 to drive the motor 7, and the link chain 10 is rotated between the drive sprocket 8 and the driven sprocket 9. Then, as the link chain 10 rotates, the magnet 16 and the iron plates 17 and 17 rotate on the back side of the front plate 41, so that some of the screws 30, 30. It is adsorbed and moves upward along the surface of the front plate 41 together with the movement of the iron plates 17 and 17.
When the position of the stopper 28 is reached, only one screw 30 that enters the position of the central through hole 29 can pass through the stopper 28 and the movement of the other screws 30 is restricted by the stopper 28 as in the first mode. If the suction is lost with the movement of the iron plates 17 and 17 on the back side of the front plate 41, the iron plate 17 falls again to the hopper 3.
[0020]
On the other hand, the screw 30 that has passed through the stopper 28 makes a U-turn above the front plate 41 and descends to reach the guide plates 47 and 47. Also here, when the guide plate 47, 47 is reached from the screw portion 32 of the screw 30, the screw portion 32 is directly inserted into the gap 48 between the guide plates 47, 47 as shown in FIG. As a result of being transferred onto the guide plates 47, 47, the suction by the iron plates 17, 17 moving downward is lost, and a hanging posture is reached. The guide plate 47, 47 is slid down to reach the alignment section 49. When the screw 30 reaches the guide plates 47, 47 from the head 31, the head 31 is transferred onto the guide plates 47, 47 as shown in FIG. When it moves forward and the iron plates 17, 17 move downward, the suction of the screw part 32 is lost, and it hangs down and slides down to the alignment part 49.
[0021]
Here, a guide groove 51 that is widened upward by the labels 50, 50 is formed immediately before the guide plates 47, 47. Therefore, even if the entry angle of the screw 30 is bad, the head 31 is formed by the guide groove 51. Alternatively, the screw portion 32 is smoothly guided between the guide plates 47 and 47, and the entry error to the guide plates 47 and 47 is reduced.
These operations are repeated each time the movement is performed by the magnet 16 and the magnet 17, and the transferred screw 30 is sequentially aligned and stored in the alignment portion 49 at the front end of the guide plates 47 and 47, and is detected by the photoelectric sensors 37 and 37. The motor 7 stops and the transfer of the screw 30 is interrupted. When the screw 30 at the tip of the alignment portion 49 is taken out, the motor 7 is driven again and the above operation is repeated.
Here, since the drive sprocket 8 and the driven sprocket 9 are disposed sideways and the guide plates 47 and 47 are connected to the flat front plate 41, the transferred screw 30 is connected to the guide plates 47 and 47. Even if there is no transfer, the guide plate moves downward along the front plate 41 while being adsorbed to the iron plate 17, and rises again along the rotation trajectory of the iron plate 17 to reach the stopper 28. There is no need to provide the inclined surface portion 36 for dropping the screw 30 that has failed to get on the 33, 33 onto the hopper portion 3.
[0022]
As described above, also in the second embodiment, the screws 30 stored in the hopper 3 can be reliably taken out one by one by simply rotating the link chain 10 including the magnet 16 and the iron plates 17 and 17 in the screw guide 40. The alignment part 49 can be aligned in a line. Therefore, a simple configuration of rotating the link chain 10 by the motor 7 is sufficient as the driving mechanism, and the same effect as that of the first mode in which the structure is simplified and the cost is reduced can be obtained. Similarly, since the link chain 10 and the like are installed in the screw guide portion 40, there is no possibility that the screw 30 may be caught in these drive portions and obstruct rotation, and the reliability and reliability of screw transfer can be improved. Becomes higher.
In particular, in this embodiment, since the labels 50 and 50 are adhered when the guide plates 47 and 47 are connected to the front plate 41, the screws 30 can be smoothly guided between the guide plates 47 and 47 and transferred reliably. it can. Similarly, since the screw 30 is transferred on an oblong locus on the surface of the flat front plate 41 and the guide plates 47 and 47 are connected to the front plate 41 at a straight portion of the oval locus, the guide plates 47 and 47 are connected. The entry angle of the screw 30 between them is always appropriate, and here, it is possible to realize more reliable transfer of the screw 30 to the guide plates 47 and 47.
[0023]
In the second embodiment, the screw 30 is moved in an elliptical locus, and the effect of surely transferring the screw is obtained in combination with the connecting position of the guide plate. However, the present invention is not limited to this, and a magnet may be directly fixed to a disk-like rotating body such as a sprocket or a drum so as to rotate on a circular locus.
Further, the guide member is not limited to the one used in the second embodiment, and may be provided on the upstream side of the guide plates 33 and 33 on the curved guide plate 6 as in the first embodiment. Of course, the guide member is not limited to the above-mentioned label, and a thick block or the like may be used.
[0024]
【The invention's effect】
According to the first aspect of the present invention, the screws stored in the hopper can be reliably taken out one by one by simply rotating the rotating body provided with the magnet in the screw guide provided upright in the hopper. Can be aligned in a row. Therefore, the structure is simplified and the cost is reduced. Also, since the rotating body is covered with the cover and the screw is transferred on the surface of the cover, the screw is smoothly adsorbed and removed, and the screw is caught in the rotating body in the screw guide part and hinders the rotation. The reliability and reliability of screw transfer are increased. Furthermore, since the iron plates are arranged before and after the moving direction of each magnet, one iron plate is the S pole and the other is the N pole, so that the screw can always be attracted in a posture along the rotation direction of the rotating body. And since the thickness to a moving direction of a pair of iron plate is made into thin thickness alternation for every magnet, even if the length of the screw to transfer changes, it can be made to adsorb | suck to an iron plate reliably.
According to the second aspect of the present invention, in addition to the effect of the first aspect, when the screw guide portion on the side where the magnet rises at the bottom of the hopper portion is erected, it moves up and down in conjunction with the rotation of the rotating body. By providing the lifting / lowering body, the screw in the hopper can be reliably attracted to the cover surface and the transfer of the screw by the magnet can be performed without interruption.
According to the third aspect of the present invention, in addition to the effect of the first or second aspect, the guide member that guides the screw that moves the cover surface between the guide plates when the guide plate is connected to the surface of the cover is provided. Thus, the screw can be reliably transferred to the guide plate.
According to the invention of claim 4, in addition to the effect of any of claims 1 to 3, the screw guide part is rotated on the back surface of the flat cover with a rotating body and a magnet in an oval locus. By connecting the guide plate to the linear portion of the oval locus on the cover surface, it is possible to more reliably transfer the screw to the guide plate.
[Brief description of the drawings]
FIG. 1 is a perspective view of a screw aligning device of form 1. FIG.
FIG. 2 is a longitudinal cross-sectional explanatory view of a screw alignment device of form 1 (a lid is omitted).
FIG. 3 is an explanatory plan view of the screw aligning device according to mode 1 (the lid is omitted);
FIG. 4A is an explanatory diagram showing transfer of a screw to a guide plate.
(B) It is explanatory drawing which shows transfer to the guide plate of a screw | thread.
FIG. 5A is an explanatory diagram showing a transfer state of a screw on a guide plate.
(B) It is explanatory drawing which shows the transfer state of the screw on a guide plate.
(C) It is explanatory drawing which shows the transfer state of the screw on a guide plate.
FIG. 6 is an explanatory diagram showing a state in which a screw is guided by an inclined surface portion.
FIG. 7 is a perspective view of a screw alignment device of form 2;
FIG. 8 is a longitudinal cross-sectional explanatory view of a screw alignment device of form 2;
FIG. 9 is an explanatory view of the screw aligning device of form 2 as viewed obliquely from the upper front.
FIG. 10A is an explanatory diagram showing transfer of a screw to a guide plate.
(B) It is explanatory drawing which shows transfer to the guide plate of a screw | thread.
[Explanation of symbols]
1, 1a ··· Screw alignment device 2 · · Body case 3 · · Hopper portion 4, 40 · · Screw guide portion 6 · · Guide plate 8 · · Drive sprocket 9 · · · Drive sprocket 10 · · · Link chain, 16 ·· Magnet, 17 · · Iron plate, 28 · · Stopper, 30 · · Screw, 33, 47 · · Guide plate, 34, 48 · · Clearance, 35, 49 · · Alignment portion, 37 · · Photoelectric sensor.

Claims (4)

多数個のネジを収容可能なホッパ部内に、外周に所定間隔で磁石及び一対の鉄板を備えた回転体をカバーで被覆してなるネジ案内部を縦方向に立設して、前記回転体の回転に伴う前記磁石及び鉄板の移動によって前記カバーの表面で前記ネジを吸着して移送可能としたネジ整列装置であって、
前記鉄板を、各前記磁石の移動方向前後に夫々配置するとともに、当該一対の鉄板の移動方向への厚みを、前記磁石毎に薄厚交互とする一方、前記カバーの表面で前記磁石の移動軌跡上に、前記ネジが一本のみ通過可能なストッパを設けると共に、前記ストッパの下流に、前記ネジのネジ部のみが遊挿可能な間隔を有し、前記カバーから離れるに従って上端が徐々に下降する互いに平行な一対のガイド板を連結して、前記ストッパを通過した前記ネジの頭部を前記ガイド板の上端へ順に移乗させて前記ネジを前記ガイド板上で一直線に整列させることを特徴とするネジ整列装置。
In the hopper part that can accommodate a large number of screws, a screw guide part that is covered with a rotating body provided with a magnet and a pair of iron plates on the outer periphery at predetermined intervals is provided in a vertical direction, A screw aligning device that is capable of adsorbing and transferring the screws on the surface of the cover by movement of the magnet and the iron plate accompanying rotation ,
The iron plates are respectively arranged before and after the moving direction of each magnet, and the thicknesses of the pair of iron plates in the moving direction are alternately thin for each magnet, while the surface of the cover is on the moving locus of the magnets. In addition, a stopper through which only one screw can pass is provided, and there is an interval in which only the screw portion of the screw can be loosely inserted downstream of the stopper, and the upper end gradually descends as the distance from the cover increases. A screw characterized by connecting a pair of parallel guide plates, transferring the heads of the screws that have passed through the stopper in order to the upper end of the guide plate, and aligning the screws on the guide plate in a straight line. Alignment device.
ホッパ部の底部において磁石が上昇する側のネジ案内部の立設際に、回転体の回転と連動して上下動する昇降体を設けた請求項1に記載のネジ整列装置。  The screw aligning device according to claim 1, further comprising an elevating body that moves up and down in conjunction with the rotation of the rotating body when the screw guide portion on the side where the magnet ascends is erected at the bottom of the hopper. カバーの表面におけるガイド板の連結際に、前記カバー表面を移動するネジを前記ガイド板間へ導くガイド部材を設けた請求項1又は2に記載のネジ整列装置。  The screw aligning device according to claim 1 or 2, further comprising a guide member that guides a screw that moves on the surface of the cover to the space between the guide plates when the guide plate is connected to the surface of the cover. ネジ案内部を、平坦なカバーの裏面で回転体及び磁石を長円軌跡で回転させるものとして、ガイド板を前記カバー表面における前記長円軌跡の直線部分に連結した請求項1乃至3の何れかに記載のネジ整列装置。  4. The screw guide portion is configured to rotate a rotating body and a magnet on an oblong locus on the back surface of a flat cover, and a guide plate is connected to a linear portion of the oblong locus on the cover surface. The screw alignment apparatus as described in.
JP2000391260A 2000-12-22 2000-12-22 Screw alignment device Expired - Fee Related JP4050456B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000391260A JP4050456B2 (en) 2000-12-22 2000-12-22 Screw alignment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000391260A JP4050456B2 (en) 2000-12-22 2000-12-22 Screw alignment device

Publications (2)

Publication Number Publication Date
JP2002187611A JP2002187611A (en) 2002-07-02
JP4050456B2 true JP4050456B2 (en) 2008-02-20

Family

ID=18857442

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000391260A Expired - Fee Related JP4050456B2 (en) 2000-12-22 2000-12-22 Screw alignment device

Country Status (1)

Country Link
JP (1) JP4050456B2 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5050762B2 (en) * 2007-10-04 2012-10-17 株式会社デンソー Parts supply device
CN106425471A (en) * 2016-12-06 2017-02-22 江苏理工学院 Automatic assembly production line of screws, plastic sheets and fan heat pipe assemblies
CN110356853A (en) * 2019-07-12 2019-10-22 安徽韩华建材科技股份有限公司 A kind of composite floor board stack device
JP7238831B2 (en) * 2020-02-21 2023-03-14 トヨタ自動車株式会社 bolt feeder
CN113562435B (en) * 2021-09-24 2021-12-07 四川大学 High-efficient collator of medicinal bottle plug
JP7624775B1 (en) 2024-02-29 2025-01-31 有限会社ナカミチ Bolt supply device

Also Published As

Publication number Publication date
JP2002187611A (en) 2002-07-02

Similar Documents

Publication Publication Date Title
JP2527724B2 (en) Connecting member for single gripper conveyor
US4878799A (en) Automatic machine for unloading film sheet from magazine
CN100447062C (en) Screw feeding device
JP4050456B2 (en) Screw alignment device
CN106771295A (en) Sample rack is loaded into administrative unit
JP4141004B2 (en) Chip component supply device
JPH1079415A (en) Notch alignment device and its adjusting jig
CN101740061B (en) Disk holding device and disk processor
JP2010128536A (en) Bill stacking mechanism
EP0957050B1 (en) Apparatus for transporting parts
JP2666416B2 (en) Screw feeder
JPH0218237A (en) Sheetform substance conveying device
JP2912200B2 (en) Automatic mahjong table
CN101740062A (en) Disk holding device and disk processor
JP4378761B2 (en) Pipette tip take-out device
JP4359673B2 (en) Disc guide device
JP2000036012A (en) Card delivering device
JP2523581Y2 (en) Automatic mahjong machine tile sorting device
CN220801902U (en) Swinging game machine
JPH1179364A (en) Screw aligning mechanism
JP2004261912A (en) Clamping device
KR20200047064A (en) Self-sensing detection system for egg screening machines
CN201725566U (en) Disc centering device of disc player and trigger mechanism thereof
JPH0570886U (en) Go stone gripping device
CN208893603U (en) Mahjong machine and its card pick-up and handling system, and card-on components

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20040914

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070619

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070810

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20071030

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20071129

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101207

Year of fee payment: 3

LAPS Cancellation because of no payment of annual fees