JP4054343B2 - Pure silver material and method for producing the same - Google Patents
Pure silver material and method for producing the same Download PDFInfo
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Description
本発明は、純銀材料に関し、詳しくは、熱処理を受けても結晶粒成長が生じ難く、その後の加工性を損なわれることのない純銀材料に関する。 The present invention relates to a pure silver material, and more particularly to a pure silver material that hardly undergoes crystal grain growth even when subjected to heat treatment and does not impair subsequent workability.
銀は、熱・電気伝導率が高く、また、延性・展性に富み加工性が良好な金属であり、各種工業用途に供されている材料である。例えば、近年銀はワイヤー状高温超伝導材料の補助材料として使用されている。銀を補助材料とするワイヤー状高温超伝導材料は、まず、銀からなるパイプを成形加工し、これに高温超伝導材料(例えば、Bi2Sr2Ca2Cu3Ox、Bi2Sr2CaCu2Ox)からなる粉末又は圧粉体を充填・封止し、銀パイプを伸線加工、圧延加工することで製造される。このような補助材料を使用するのは、高温超伝導材料はセラミックスであり、塑性加工による形状制御が極めて困難であることによる。そして、銀は加工性が良好であることから高温超伝導材料の形状制御の補助材料として好適であり、また、高温超伝導材料の特性を損なうこともない。
ところで、上記したワイヤー状の高温超伝導材料の製造においては、銀パイプに高温超伝導材料粉末を充填した後、高温超伝導材料粉末及びパイプ内面に吸着するガスを除去するために、減圧下で加熱処理し、その後加工することが一般的となっている。この脱ガスのための熱処理は、その温度が高温であるほど効果的であり、熱処理時間も短縮化される。しかし、その一方で、銀は500℃以上の高温で熱処理をすると結晶粒成長が生じ、その後の伸線加工の際に加工割れを生じやすくさせてしまう。 By the way, in the manufacture of the wire-shaped high-temperature superconducting material described above, after filling the silver pipe with the high-temperature superconducting material powder, in order to remove the gas adsorbed on the high-temperature superconducting material powder and the pipe inner surface, It is common to heat-process and then process. The heat treatment for degassing is more effective as the temperature is higher, and the heat treatment time is shortened. On the other hand, however, when silver is heat-treated at a high temperature of 500 ° C. or higher, crystal grain growth occurs, and processing cracks are likely to occur during the subsequent wire drawing.
このような、純銀を熱処理した後に加工処理を行う際の問題は、以上説明した高温超伝導材料用の補助材料の他、純銀をクラッド、圧着した後に成形加工する場合等にも生じ得るものである。このような用途では、熱処理温度を低い温度とすることが挙げられるが、熱処理の効率を考慮すれば最善の策ではない。また、材料組織の調整等により、銀の結晶粒成長温度を高温側にシフトさせる試みも行なわれているが、それにも限界があり、安定的なものではない。 Such problems when performing processing after heat treatment of pure silver can occur in addition to the auxiliary material for the high-temperature superconducting material described above, as well as when forming and processing after pure silver is clad and pressed. is there. In such an application, the heat treatment temperature may be set to a low temperature, but it is not the best measure considering the efficiency of the heat treatment. Attempts have also been made to shift the silver crystal grain growth temperature to a higher temperature side by adjusting the material structure, etc., but this is also limited and not stable.
本発明は、以上のような背景のもとになされたものであり、500℃以上、特に、600℃以上の高温で熱処理を行なっても結晶粒成長が抑制されており、その後に加工処理による割れが生じ難い純銀材料、及び、その製造方法を提供することを目的とする。 The present invention has been made based on the background as described above, and crystal grain growth is suppressed even when heat treatment is performed at a high temperature of 500 ° C. or higher, particularly 600 ° C. or higher. It is an object of the present invention to provide a pure silver material that is not easily cracked and a method for producing the same.
本発明者等は、上記課題を解決すべく検討を行い、純銀中の不可避不純物が酸化物を形成することにより、これが粒成長抑制作用を有することを見出し本発明に想到した。 The inventors of the present invention have studied to solve the above problems, and found that the inevitable impurities in pure silver form an oxide, thereby finding that this has an effect of suppressing grain growth, and have arrived at the present invention.
即ち、本発明は、銀と、金属元素の不可避不純物とからなる純銀材料であって、前記不可避不純物元素の一部又は全部が酸化物を形成しており、500℃以上、融点以下の温度で加熱後の結晶粒径の平均値が100μm以下になる純銀材料である。 That is, the present invention is a pure silver material composed of silver and an inevitable impurity of a metal element, and a part or all of the inevitable impurity element forms an oxide, and is at a temperature of 500 ° C. or higher and a melting point or lower. It is a pure silver material in which the average value of the crystal grain size after heating is 100 μm or less.
銀に限らず、一般的な金属材料は、精錬を経た純金属と称せられるものであっても、残留回避不可能な不純物がppmオーダーで存在する。ただ、この不可避不純物は、材料全体の特性に影響を及ぼすことはなく、純金属は実質的にその金属本来の特性を発揮している。本発明者は、この不可避不純物を酸化物として積極的に利用するものである。純銀中に微細に分散する金属酸化物は、いわゆるピン止め効果を有し、加熱下に生じる結晶粒成長を妨げることができる。そして、本発明に係る純銀材料では、500℃以上で融点以下の温度で加熱されても、結晶粒径の粗大化は生じず、その平均値は100μm以下を維持することができる。従って、本発明によれば、熱処理後に加工処理を施しても、加工割れを生じさせることなく歩留良好な製品加工を行うことができる。 Not only silver but a general metal material has impurities in the order of ppm that cannot be avoided even if it is called pure metal after refining. However, this inevitable impurity does not affect the characteristics of the entire material, and the pure metal substantially exhibits the original characteristics of the metal. The present inventor actively uses this inevitable impurity as an oxide. A metal oxide finely dispersed in pure silver has a so-called pinning effect and can prevent crystal grain growth that occurs under heating. And in the pure silver material which concerns on this invention, even if it heats at the temperature below 500 degreeC or more and melting | fusing point or less, the coarsening of a crystal grain diameter does not arise, but the average value can maintain 100 micrometers or less. Therefore, according to the present invention, it is possible to perform product processing with a good yield without causing processing cracks even when processing is performed after heat treatment.
本発明において、不可避不純物の濃度は5〜500ppmであるものが好ましい。5ppm未満のものは、分散する酸化物量が少なくなり、十分な粒成長抑制効果を示さないからであり、また、500ppmを超えると酸化物による硬度上昇が著しく、純銀に比して機械的性質が大きく変化することとなり加工性が悪化するからである。特に好ましい、不可避不純物濃度は、10〜100ppmである。尚、これらの不可避不純物の濃度は、ICP発光分析によりえられる分析結果に基づく。 In the present invention, the concentration of inevitable impurities is preferably 5 to 500 ppm. If the amount is less than 5 ppm, the amount of oxide to be dispersed is small and the effect of suppressing the grain growth is not sufficient. If the amount exceeds 500 ppm, the hardness is significantly increased by the oxide, and mechanical properties are higher than that of pure silver. This is because it changes greatly and the workability deteriorates. A particularly preferable inevitable impurity concentration is 10 to 100 ppm. The concentration of these inevitable impurities is based on the analysis result obtained by ICP emission analysis.
また、不可避不純物の種類は、酸化し難い金属元素以外のものであれば、特に限定されるものではない。但し、本発明者等の検討により、結晶粒抑制の観点から効果的な不可避不純物元素は、カルシウム、マグネシウム、アルミニウム、銅、マンガン、鉄、鉛、シリコン、パラジウム、希土類金属の少なくともいずれかを含むものである。特に、銅、マンガン、パラジウムを含むものは、目的とする効果が顕著である。 The type of inevitable impurities is not particularly limited as long as it is other than a metal element that is difficult to oxidize. However, as a result of studies by the present inventors, the inevitable impurity elements effective from the viewpoint of suppressing crystal grains include at least one of calcium, magnesium, aluminum, copper, manganese, iron, lead, silicon, palladium, and rare earth metals. It is a waste. In particular, those containing copper, manganese, and palladium have remarkable effects.
そして、本発明に係る純銀材料では、酸化物を包含するものであることから、酸素含有量が通常の純銀よりも高いことが特徴となる。この酸素含有量としては3〜80ppmのものが好ましい。3ppm未満の酸素量では、十分な酸化物が形成されておらず、粒成長抑制効果を示さないからである。また、酸素含有量が80ppmを超えると、不可避不純物の酸化に必要な量以上の酸素が導入されていることとなり好ましくない。尚、特に好ましい酸素含有量は、5〜20ppmである。 And since the pure silver material which concerns on this invention includes an oxide, it is the characteristics that oxygen content is higher than normal pure silver. The oxygen content is preferably 3 to 80 ppm. This is because when the amount of oxygen is less than 3 ppm, sufficient oxide is not formed and the effect of suppressing grain growth is not exhibited. On the other hand, if the oxygen content exceeds 80 ppm, oxygen more than the amount necessary for oxidizing inevitable impurities is introduced, which is not preferable. A particularly preferable oxygen content is 5 to 20 ppm.
本発明に係る純銀材料の製造方法としては、不可避不純物を含む純銀を内部酸化処理によるものが好ましい。内部酸化処理とは、処理対象材料を酸化雰囲気中で加熱処理し、材料内部の添加元素(不純物)を酸化し酸化物とする処理である。本発明においては、結晶粒成長の抑制に十分な酸化物を形成するために不可避不純物を酸化させることが求められる。 As a method for producing a pure silver material according to the present invention, a method in which pure silver containing inevitable impurities is subjected to an internal oxidation treatment is preferable. The internal oxidation treatment is a treatment in which a material to be treated is heat-treated in an oxidizing atmosphere, and an additive element (impurity) inside the material is oxidized to form an oxide. In the present invention, it is required to oxidize inevitable impurities in order to form an oxide sufficient to suppress crystal grain growth.
本発明において、内部酸化処理の加熱温度は、300〜700℃とすることが必要である。300℃未満では内部酸化の進行が遅くなり、表面酸化が優先的となり、効果的に酸化物を形成させることができないからである。一方、700℃を超えると、内部酸化と同時に結晶粒成長が生じ、材料組織が不均一となるからである。 In the present invention, the heating temperature for the internal oxidation treatment needs to be 300 to 700 ° C. If the temperature is less than 300 ° C., the progress of internal oxidation is slow, surface oxidation is preferential, and an oxide cannot be formed effectively. On the other hand, when the temperature exceeds 700 ° C., crystal grain growth occurs simultaneously with internal oxidation, and the material structure becomes non-uniform.
そして、上記温度範囲において、過不足なく不可避不純物を酸化させるためには、加熱温度と加熱時間とのバランスが重要となる。この熱処理時間は、下記式に従って設定するのが好ましい。 In order to oxidize inevitable impurities without excess or deficiency in the above temperature range, a balance between the heating temperature and the heating time is important. This heat treatment time is preferably set according to the following formula.
ここで、D0は振動数項(mm2/s)、Qは活性化エネルギー(kJ/mol)、Rは気体定数(J/K・mol)、Tは熱処理温度(K)を示し、Xは熱処理を受ける銀の肉厚を示し、tは熱処理時間(sec)を示す。例えば、熱処理雰囲気が大気である場合、D0は340(mm2/s)、Qは96000(kJ/mol)となる。D0及びQは熱処理雰囲気により変化する数値であり、酸素分圧が高くなることで熱処理時間は短縮化される。尚、酸素分圧を調整する場合、その範囲は0.02MPa〜1MPaとするのが好ましい。0.02MPa未満の酸素分圧は大気より低い値であり、熱処理時間を短縮できないからであり、1MPaを超えても熱処理時間短縮の効果は少ないからである。尚、上記条件式は試料の形状に依存することなく適用でき、板状のものでもパイプ状のものでも上記式が適用できる。 Here, D 0 is a frequency term (mm 2 / s), Q is activation energy (kJ / mol), R is a gas constant (J / K · mol), T is a heat treatment temperature (K), and X Represents the thickness of the silver subjected to the heat treatment, and t represents the heat treatment time (sec). For example, when the heat treatment atmosphere is air, D 0 is 340 (mm 2 / s), and Q is 96000 (kJ / mol). D 0 and Q are numerical values that change depending on the heat treatment atmosphere, and the heat treatment time is shortened by increasing the oxygen partial pressure. In addition, when adjusting oxygen partial pressure, it is preferable that the range shall be 0.02 Mpa-1 Mpa. This is because the oxygen partial pressure of less than 0.02 MPa is lower than that of the atmosphere, and the heat treatment time cannot be shortened, and even if it exceeds 1 MPa, the effect of shortening the heat treatment time is small. The conditional expression can be applied without depending on the shape of the sample, and the above expression can be applied to a plate-like or pipe-like one.
内部酸化処理を行なうタイミングは特に限定されるものではないが、インゴットから使用する形状に加工する工程において、仕上げ加工を行なう前に行なうことが好ましい。例えば、上記高温超伝導補助材料用途ではパイプ形状に成形加工する工程の中間で行なうことが好ましい。 Although the timing for performing the internal oxidation treatment is not particularly limited, it is preferably performed before the finishing process in the process of processing from the ingot to the shape to be used. For example, in the use of the high-temperature superconducting auxiliary material, it is preferably performed in the middle of the process of forming into a pipe shape.
以上説明したように、本発明に係る純銀材料は500℃以上の熱処理を受けても結晶粒成長が抑制されており、その後の加工に際しても加工割れが生じ難い。従って、高温超伝導補助材料として使用する場合、高温超伝導材料充填後の脱ガス熱処理の温度を500℃以上にすることができ、その効率化を図ることができる。尚、本発明に係る純銀材料の形態については特に限定されることはなく、パイプ状、板状等種々の形状で使用可能である。 As described above, the pure silver material according to the present invention is suppressed in crystal grain growth even when subjected to a heat treatment at 500 ° C. or higher, and it is difficult for processing cracks to occur during subsequent processing. Therefore, when used as a high temperature superconducting auxiliary material, the temperature of the degassing heat treatment after filling the high temperature superconducting material can be set to 500 ° C. or more, and the efficiency can be improved. The form of the pure silver material according to the present invention is not particularly limited, and can be used in various shapes such as a pipe shape and a plate shape.
以下、本発明の好適な実施形態を説明する。本実施形態では、まず、表1に示した不純物濃度の異なる種々の純銀材料を、直径20mmのパイプに加工成形した後、内部酸化処理し、更に、直径5mmのパイプに加工した。そして、加工したパイプを600℃の熱処理を行い、その材料組織の変化及び結晶粒成長の有無を検討した。 Hereinafter, preferred embodiments of the present invention will be described. In this embodiment, first, various pure silver materials having different impurity concentrations shown in Table 1 were formed into a pipe having a diameter of 20 mm, then subjected to internal oxidation treatment, and further processed into a pipe having a diameter of 5 mm. Then, the processed pipe was heat-treated at 600 ° C., and the change in the material structure and the presence or absence of crystal grain growth were examined.
ここで行なった内部酸化処理は、加熱温度500℃、加熱時間を5時間とし、大気雰囲気中にて行った。そして、パイプ成形後の熱処理は加熱600℃、10時間として真空中で行なった。熱処理後の結晶粒成長の有無は、熱処理後の材料組織を顕微鏡にて観察し、熱処理前後の外観、平均粒径により評価した。また、内部酸化処理後の酸素含有量を酸素分析計により測定した The internal oxidation treatment performed here was performed in an air atmosphere at a heating temperature of 500 ° C. and a heating time of 5 hours. The heat treatment after the pipe formation was performed in vacuum at 600 ° C. for 10 hours. The presence or absence of crystal grain growth after the heat treatment was evaluated by observing the material structure after the heat treatment with a microscope, and the appearance and average particle diameter before and after the heat treatment. Moreover, the oxygen content after the internal oxidation treatment was measured with an oxygen analyzer.
そして、材料組織観察等を行なった後の試料について、直径1mmとする伸線加工を行い、加工による割れ発生の有無を評価した。表2はこれら粒成長、割れ発生の検討結果を示す。尚、表2では、試料1について内部酸化処理を行なわずに熱処理を行なった試料を比較として試験した結果を併せて示した。 And about the sample after material structure observation etc., the wire drawing which makes a diameter 1mm was performed, and the presence or absence of the crack generation by processing was evaluated. Table 2 shows the examination results of the grain growth and crack generation. Table 2 also shows the results of testing the sample 1 that was heat-treated without the internal oxidation treatment as a comparison.
表2からわかるように、内部酸化処理を行った各試料では、その後の熱処理による結晶粒成長が抑制されていることが確認できた。また、図1は、試料1及び内部酸化処理を行わなかった試料1の熱処理前後の材料組織を示すが、この写真からも内部酸化処理を行った試料は、その後の熱処理による結晶粒成長が生じないことが確認できる。そして、表2からは、加工割れの抑制効果も確認できる。但し、不可避不純物濃度の低い試料5では、結晶粒成長抑制効果が不均一なものとなり、平均粒径は大きく、わずかながら加工割れが発生した。従って、十分な効果を期待するためには、不可避不純物が10ppm以上であることが確認された。一方、内部酸化処理を行わない比較試料では、熱処理による結晶粒成長が著しいことが確認された。 As can be seen from Table 2, it was confirmed that in each sample subjected to the internal oxidation treatment, crystal grain growth by the subsequent heat treatment was suppressed. FIG. 1 shows the material structure before and after the heat treatment of Sample 1 and Sample 1 that was not subjected to internal oxidation treatment. From this photograph, the sample subjected to the internal oxidation treatment undergoes crystal grain growth due to the subsequent heat treatment. It can be confirmed that there is not. And from Table 2, the suppression effect of a processing crack can also be confirmed. However, in Sample 5 having a low inevitable impurity concentration, the effect of suppressing the crystal grain growth was non-uniform, the average grain size was large, and a slight amount of work cracking occurred. Therefore, in order to expect a sufficient effect, it was confirmed that the inevitable impurities are 10 ppm or more. On the other hand, it was confirmed that the crystal growth by the heat treatment was remarkable in the comparative sample not subjected to the internal oxidation treatment.
Claims (1)
前記内部酸化処理により、カルシウム、マグネシウム、アルミニウム、銅、マンガン、鉄、鉛、シリコン、パラジウム、希土類金属の一部又は全部が酸化物を形成し、溶存酸素量が3〜80ppmである純銀材料。 A pure silver material containing at least one of calcium, magnesium, aluminum, copper, manganese, iron, lead, silicon, palladium, and rare earth metals in a total concentration of 5 to 500 ppm, with the balance consisting of silver and inevitable impurities in an oxidizing atmosphere. Oxidized pure silver material,
A pure silver material in which a part or all of calcium, magnesium, aluminum, copper, manganese, iron, lead, silicon, palladium, and rare earth metal forms an oxide and has a dissolved oxygen content of 3 to 80 ppm by the internal oxidation treatment.
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