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JP4059554B2 - Boiler with water supply calculation device - Google Patents
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JP4059554B2 - Boiler with water supply calculation device - Google Patents

Boiler with water supply calculation device Download PDF

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Publication number
JP4059554B2
JP4059554B2 JP07139398A JP7139398A JP4059554B2 JP 4059554 B2 JP4059554 B2 JP 4059554B2 JP 07139398 A JP07139398 A JP 07139398A JP 7139398 A JP7139398 A JP 7139398A JP 4059554 B2 JP4059554 B2 JP 4059554B2
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Prior art keywords
water supply
water
water level
boiler
time
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JP07139398A
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JPH11248107A (en
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崇 河田
靖 田渕
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株式会社サムソン
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Description

【0001】
【産業上の利用分野】
本発明は給水量算出装置を設けたボイラに関するものである。
【0002】
【従来の技術】
ボイラでは、ブロー量の決定などのために給水量を算出する必要がある。しかし小規模のボイラの場合、給水配管に流量計を設けたのではコスト高を招くため、流量計を使用せず簡易的に燃焼時間から給水量を求めることが行われている。燃焼を行っている場合にはほぼ一定量の蒸発が行われるため、燃焼時の単位時間当たりの蒸発量と燃焼時間を掛け合わせることで、おおよその給水量が求められる。燃焼時間を用いて給水量を求めることで、流量計を設けなくとも給水量を求めることができるが、燃焼時間より求められる給水量は誤差が大きいという問題があった。
【0003】
【発明が解決しようとする課題】
本発明が解決しようとする課題は、より正確な給水量を簡易的に算出する給水量算出装置を設けたボイラを提供することにある。
【0004】
【課題を解決するための手段】
ボイラ内の水位を検出する水位検出装置、ボイラに給水を行う給水ポンプ、ボイラ内の圧力を検出する圧力検出装置、燃焼を行うことでボイラ内の水を加熱する燃焼装置、そして水位検出装置や圧力検出装置からの情報によって給水ポンプや燃焼装置の稼動を制御する運転制御装置を設けておき、運転制御装置は水位検出装置にて検出される水位が水位E2未満となると給水ポンプを稼動し、水位E1以上となると給水ポンプを停止させる制御を行っているボイラである。
【0006】
また、給水ポンプが稼動している時間を測定する給水時間測定手段、圧力検出装置によって測定した缶内圧力から給水ポンプ能力を算出する給水ポンプ能力算出手段、算出した給水ポンプ能力と給水時間の積を求める演算手段をそれぞれ持った給水量算出装置を設ける。
【0007】
【発明の実施の形態】
本発明の一実施例を図面を用いて説明する。図1および図2は第1の実施例に関するものであり、図1は2本の水位電極棒によって水位を制御しているボイラの構成図、図2は水位変化と給水の状況を示した説明図である。ボイラは下部に給水配管が接続されており、給水配管途中に設けた給水ポンプを稼動させることでボイラ内への給水が行われる。ボイラ上部には蒸気配管が接続されており、ボイラ内へ給水された水は燃焼装置12によって加熱され、蒸気となって取り出されており、蒸気部分にはボイラの缶内圧力を検出する圧力検出装置10を設けておく。水位検出装置はボイラ内上部の蒸気部と、下部の水部にそれぞれ接続させておき、水位検出装置内には給水を停止する水位である水位E1位置での水の有無を検出する電極棒E1、給水を開始する水位である水位E2位置での水の有無を検出する電極棒E2を設けておく。
【0008】
水位検出装置1、給水ポンプ2、圧力検出装置10、燃焼装置12にそれぞれ接続させて運転制御装置3を設ける。運転制御装置3は電極棒E2から水位不検出の信号が出力されると給水ポンプの稼動を開始させ、電極棒E1から水位検出の信号が出力されると給水ポンプの稼動を停止する。また、運転制御装置3は、圧力検出装置10によって検出された圧力に応じてボイラの燃焼を制御する。運転制御装置3に接続させて給水量算出装置7を設けており、給水量算出装置7には記憶手段4、給水回数測定手段5、演算手段6のそれぞれを設けておく。
【0009】
ボイラ運転時の蒸発量や、給水ポンプ稼働時の給水速度は、ボイラの燃焼状態やボイラ内の圧力によって変化するが、電極棒E1が水位検出を行う水位と、電極棒E2が水位不検知を行う水位の差は一定の幅であるため、水位検出装置1の水位が水位E2未満となって給水ポンプ2の稼動を開始してから、水位E1以上となって給水ポンプ2の稼動を停止するまでに給水される給水1回の給水量は常に一定となる。そこで、水位E2未満となって給水ポンプ2の稼動を開始してから、水位E1以上となって給水ポンプ2の稼動を停止するまでに給水される給水量を予め求めておき、該値を給水1回の給水量として記憶手段4に記憶させておく。
【0010】
給水回数測定手段5は運転制御装置3から給水ポンプ2稼動の情報を得ており、給水ポンプ2の稼動を行う毎に給水回数のカウントを行い、給水回数を算出する。演算手段6は、例えば1時間ごとに給水量の算出を行っており、記憶手段4に記憶させておいた給水1回の給水量と、給水回数測定手段5によって算出した1時間での給水回数を掛け合わせることで給水量を求める。
【0011】
図3および図4は第2の実施例に関するものであり、図3は1本の水位電極棒によって水位を制御しているボイラの構成図、図4は水位変化と給水の状況を示した説明図である。ボイラ本体部分は第1の実施例と同じものであり、運転制御装置3は水位検出装置1にて検出された水位信号を受けて給水ポンプ2の稼動を制御する。水位検出装置1内には給水を停止する水位である水位E1位置での水の有無を検出する電極棒E1は設けておくが、給水を開始する水位である水位E2位置には電極棒を設けていない。そして、給水量算出装置7には記憶手段4、演算手段6、蒸気負荷算出手段8、給水1回の給水量算出手段13のそれぞれを設けておく。
【0012】
給水開始のための水位E2は、水位検出装置内水位が水位E1未満となり、電極棒E1が水位不検出の出力を開始してから所定時間T経過した時の水位としておき、運転制御装置3は電極棒E1が水位不検出となってから所定時間T経過すると給水ポンプ2の稼動を開始する。そのため水位E2の高さは水位が水位E1未満となった時より所定時間T経過するまでの蒸気負荷によって異なる。つまり、蒸気発生量が多い場合には所定時間T内における水位低下幅が大きくなり、水位E2の位置が低くなるため、1回に行われる給水量は多くなる。逆に蒸気発生量が少ない場合には所定時間T内における水位低下幅が小さくなり、水位E2の位置が高くなるため、1回に行われる給水量は少なくなる。
【0013】
蒸気負荷ごとに異なる給水量の変化を予め求めしておき、該変化より蒸気負荷ごとのディレーティング率を算出する式を作成して、給水1回の給水量算出手段に格納しておく。また記憶手段4には前記所定時間Tの間連続して燃焼し続けていた場合における通常給水量を記憶させておく。蒸気負荷算出手段8は、ボイラの燃焼時間と非燃焼時間の情報を運転制御装置3より得ており、前記所定時間Tの間における燃焼時間の割合から蒸気負荷を算出する。
【0014】
給水量を求める場合、まず蒸気負荷算出手段8によって蒸気負荷を求め、給水1回の給水量算出手段13によって蒸気負荷に対応しているディレーティング率を算出する。例えば蒸気負荷算出手段8にて算出された蒸気負荷がX1であった場合、給水1回の給水量算出手段13ではX1に対応するディレーティング率x1を算出する。蒸気負荷X1の時のディレーティング率がx1であったとすると、演算手段6は記憶手段4に記憶させておいた通常給水量と算出したディレーティング率x1の積を求め、その時行われた給水量を算出する。
【0015】
1本の電極棒によって水位制御を行う場合には給水量は毎回異なるため、給水を行うごとにその時行われた給水量を算出しておき、1時間当たりの給水量を求める場合には、それまでに求めておいた給水量の1時間分を積算して算出する。
【0016】
図5および図6は第3の実施例に関するものであり、図5はボイラの構成図、図6は水位変化と給水の状況を示した説明図である。ボイラ本体部分は第1の実施例または第2の実施例と同じものである。給水量算出装置7には給水時間測定手段9、給水ポンプ能力算出手段11、演算手段6のそれぞれを設けておく。ボイラ内へ給水を行う場合、ボイラ内の圧力によって給水速度が異なる。圧力の高い状態の時に給水を行う場合、給水量は同じであっても給水に要する時間が長くなり、圧力の低い状態の時に給水を行う場合には給水に要する時間が短くなる。缶内圧力ごとに異なる給水速度を予め測定し、単位時間における給水量を求めたものを給水ポンプ能力としておき、缶内圧力ごとに給水ポンプ能力をテーブル化して給水ポンプ能力算出手段11に格納しておく。
【0017】
給水時間測定手段9は運転制御装置3から給水ポンプ稼動の情報を得ており、給水ポンプ2の稼動を行うごとに給水時間を算出する。給水が行われると、給水ポンプ能力算出手段11は圧力検出装置10にて測定されたその時の缶内圧力を読み込み、測定された缶内圧力に対応する給水ポンプ能力を算出する。例えば圧力検出装置10にて検出された圧力がY1であった場合、給水ポンプ能力算出手段11ではY1に対応する給水ポンプ能力y1を算出する。缶内圧力がY1の時の給水ポンプ能力がy1(リットル/秒)であったとすると、演算手段6はy1とその時の給水ポンプ稼働時間t1(秒)の積からその時に行われた給水量を算出する。
【0018】
給水量算出装置7では、給水を行うごとに給水量を算出しておき、1時間当たりの給水量を求める場合にはそれまでに求めておいた給水量の1時間分を積算して算出する。
【0019】
【発明の効果】
本発明を実施することにより、給水量を簡易的に算出する場合において、従来よりも正確に給水量を算出することができる。
【図面の簡単な説明】
【図1】 本発明の第1の実施例でのボイラの構成図
【図2】 本発明の第1の実施例での水位変化と給水状況の説明図
【図3】 本発明の第2の実施例でのボイラの構成図
【図4】 本発明の第2の実施例での水位変化と給水状況の説明図
【図5】 本発明の第3の実施例でのボイラの構成図
【図6】 本発明の第3の実施例での水位変化と給水状況の説明図
【符号の説明】
1 水位検出装置
2 給水ポンプ
3 運転制御装置
4 記憶手段
5 給水回数測定手段
6 演算手段
7 給水量算出装置
8 蒸気負荷算出手段
9 給水時間測定手段
10 圧力検出装置
11 給水ポンプ能力算出手段
12 燃焼装置
13 給水1回の給水量算出手段
[0001]
[Industrial application fields]
The present invention relates to a boiler provided with a water supply amount calculation device.
[0002]
[Prior art]
In the boiler, it is necessary to calculate the amount of water supply in order to determine the amount of blow. However, in the case of a small-scale boiler, if a flow meter is provided in the water supply pipe, the cost is increased. Therefore, the water supply amount is simply obtained from the combustion time without using the flow meter. When combustion is performed, a substantially constant amount of evaporation is performed. Therefore, an approximate amount of water supply can be obtained by multiplying the evaporation amount per unit time during combustion by the combustion time. By obtaining the water supply amount using the combustion time, the water supply amount can be obtained without providing a flow meter, but there is a problem that the water supply amount obtained from the combustion time has a large error.
[0003]
[Problems to be solved by the invention]
The problem to be solved by the present invention is to provide a boiler provided with a water supply amount calculation device that simply calculates a more accurate water supply amount.
[0004]
[Means for Solving the Problems]
A water level detection device that detects the water level in the boiler, a water supply pump that supplies water to the boiler, a pressure detection device that detects the pressure in the boiler, a combustion device that heats the water in the boiler by performing combustion, and a water level detection device An operation control device that controls the operation of the water supply pump and the combustion device is provided by information from the pressure detection device, and the operation control device operates the water supply pump when the water level detected by the water level detection device is less than the water level E2, Oh Ru boiler having a control for stopping the water supply pump and the water level E1 or more.
[0006]
Also, a water supply time measuring means for measuring the time during which the water supply pump is operating, a water supply pump capacity calculating means for calculating the water supply pump capacity from the pressure in the can measured by the pressure detection device, and a product of the calculated water supply pump capacity and the water supply time. A water supply amount calculation device having a calculation means for obtaining the above is provided.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to the drawings. 1 and 2 relate to the first embodiment, FIG. 1 is a block diagram of a boiler in which the water level is controlled by two water level electrode rods, and FIG. 2 is an explanation showing the water level change and the state of water supply FIG. The boiler has a water supply pipe connected to the lower portion thereof, and water is supplied into the boiler by operating a water supply pump provided in the middle of the water supply pipe. A steam pipe is connected to the upper part of the boiler, and water supplied to the boiler is heated by the combustion device 12 and taken out as steam, and the steam part detects pressure in the boiler can. A device 10 is provided. The water level detection device is connected to the steam portion at the upper part of the boiler and the lower water portion, and the electrode rod E1 detects the presence or absence of water at the water level E1 position, which is the water level at which water supply is stopped, in the water level detection device. An electrode rod E2 for detecting the presence or absence of water at the water level E2 position, which is the water level at which water supply is started, is provided.
[0008]
An operation control device 3 is provided in connection with the water level detection device 1, the feed water pump 2, the pressure detection device 10, and the combustion device 12. The operation control device 3 starts the operation of the water supply pump when a signal indicating that the water level is not detected is output from the electrode rod E2, and stops the operation of the water supply pump when a signal indicating the detection of the water level is output from the electrode rod E1. Further, the operation control device 3 controls the combustion of the boiler according to the pressure detected by the pressure detection device 10. A water supply amount calculation device 7 is connected to the operation control device 3, and the water supply amount calculation device 7 is provided with a storage unit 4, a water supply frequency measurement unit 5, and a calculation unit 6.
[0009]
The amount of evaporation during boiler operation and the water supply speed during operation of the feed water pump vary depending on the combustion state of the boiler and the pressure in the boiler, but the electrode bar E1 detects the water level and the electrode bar E2 detects that the water level is not detected. Since the difference in the water level to be performed is a certain width, the water level of the water level detection device 1 becomes less than the water level E2, and the operation of the feed pump 2 is started. The amount of water supplied per time is always constant. Therefore, after the operation of the feed pump 2 is started when the water level is less than the water level E2, the amount of water supplied before the operation of the feed water pump 2 is stopped after the water level E1 is reached is determined in advance. It is stored in the storage means 4 as a single water supply amount.
[0010]
The water supply frequency measuring means 5 obtains information on the operation of the water supply pump 2 from the operation control device 3 and counts the number of water supply every time the water supply pump 2 is operated to calculate the water supply frequency. The calculation means 6 calculates the amount of water supply every hour, for example, and the amount of water supply for one time stored in the storage means 4 and the number of times of water supply in one hour calculated by the water supply frequency measurement means 5 are calculated. The amount of water supply is calculated by multiplying
[0011]
FIGS. 3 and 4 relate to the second embodiment, FIG. 3 is a block diagram of a boiler whose water level is controlled by one water level electrode rod, and FIG. 4 is an explanation showing the water level change and the state of water supply. FIG. The boiler body portion is the same as that of the first embodiment, and the operation control device 3 receives the water level signal detected by the water level detection device 1 and controls the operation of the feed water pump 2. An electrode rod E1 that detects the presence or absence of water at the water level E1 position, which is the water level at which water supply is stopped, is provided in the water level detection device 1, but an electrode rod is provided at the water level E2 position, which is the water level at which water supply is started. Not. The water supply amount calculation device 7 is provided with a storage unit 4, a calculation unit 6, a steam load calculation unit 8, and a water supply amount calculation unit 13 for one water supply.
[0012]
The water level E2 for starting the water supply is set to a water level when a predetermined time T has elapsed since the water level in the water level detection device is less than the water level E1 and the electrode rod E1 starts the output of the water level non-detection. When a predetermined time T elapses after the electrode rod E1 does not detect the water level, the operation of the water supply pump 2 is started. Therefore, the height of the water level E2 varies depending on the steam load from when the water level becomes less than the water level E1 until the predetermined time T elapses. That is, when the amount of generated steam is large, the water level drop width within the predetermined time T is large and the position of the water level E2 is low, so that the amount of water supplied at one time is large. Conversely, when the amount of generated steam is small, the water level drop width within the predetermined time T becomes small and the position of the water level E2 becomes high, so the amount of water supplied at one time is reduced.
[0013]
A change in the amount of water supply that differs for each steam load is obtained in advance, and an equation for calculating the derating rate for each steam load is created from the change, and stored in the water supply amount calculation means for one water supply. Further, the storage means 4 stores the normal water supply amount in the case where the combustion continues for the predetermined time T. The steam load calculation means 8 obtains information on the combustion time and non-combustion time of the boiler from the operation control device 3, and calculates the steam load from the ratio of the combustion time during the predetermined time T.
[0014]
When determining the water supply amount, first, the steam load is calculated by the steam load calculating means 8, and the derating rate corresponding to the steam load is calculated by the water supply amount calculating means 13 for one water supply. For example, when the steam load calculated by the steam load calculating means 8 is X1, the water supply amount calculating means 13 for one water supply calculates a derating rate x1 corresponding to X1. If the derating rate at the time of the steam load X1 is x1, the calculation means 6 calculates the product of the normal water supply amount stored in the storage means 4 and the calculated derating rate x1, and the water supply amount carried out at that time Is calculated.
[0015]
When water level control is performed with one electrode rod, the amount of water supply is different every time. Therefore, when water supply is performed, the amount of water supplied at that time is calculated and the amount of water supply per hour is calculated. It is calculated by integrating the amount of water supply that has been obtained so far.
[0016]
FIGS. 5 and 6 relate to the third embodiment, FIG. 5 is a block diagram of the boiler, and FIG. 6 is an explanatory diagram showing a change in water level and the situation of water supply. The boiler body portion is the same as in the first embodiment or the second embodiment. The water supply amount calculating device 7 is provided with a water supply time measuring means 9, a water supply pump capacity calculating means 11, and a calculating means 6. When water is supplied into the boiler, the water supply speed varies depending on the pressure in the boiler. When water is supplied when the pressure is high, the time required for water supply becomes long even if the amount of water supplied is the same, and when water is supplied when the pressure is low, the time required for water supply is shortened. Different feed rates for each pressure in the can are measured in advance, and the amount of water supply per unit time is obtained as the feed pump capability, and the feed pump capability is tabulated for each can pressure and stored in the feed pump capability calculation means 11. Keep it.
[0017]
The water supply time measuring means 9 obtains information on the operation of the water supply pump from the operation control device 3 and calculates the water supply time every time the water supply pump 2 is operated. When the water supply is performed, the water supply pump capacity calculation means 11 reads the current can internal pressure measured by the pressure detection device 10 and calculates the water supply pump capacity corresponding to the measured internal pressure of the can. For example, when the pressure detected by the pressure detection device 10 is Y1, the feedwater pump capacity calculation means 11 calculates the feedwater pump capacity y1 corresponding to Y1. If the water supply pump capacity when the pressure in the can is Y1 is y1 (liters / second), the calculation means 6 calculates the amount of water supplied at that time from the product of y1 and the water supply pump operating time t1 (seconds) at that time. calculate.
[0018]
In the water supply amount calculation device 7, the water supply amount is calculated every time water is supplied, and when the water supply amount per hour is obtained, it is calculated by integrating one hour of the water supply amount obtained so far. .
[0019]
【The invention's effect】
By practicing the present invention, when the water supply amount is simply calculated, the water supply amount can be calculated more accurately than in the past.
[Brief description of the drawings]
FIG. 1 is a block diagram of a boiler in a first embodiment of the present invention. FIG. 2 is an explanatory diagram of water level changes and water supply conditions in the first embodiment of the present invention. Boiler configuration diagram in the embodiment [FIG. 4] Water level change and water supply situation in the second embodiment of the present invention [FIG. 5] Boiler configuration diagram in the third embodiment of the present invention [FIG. 6] Illustration of water level change and water supply status in the third embodiment of the present invention [Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Water level detection apparatus 2 Water supply pump 3 Operation control apparatus 4 Memory | storage means 5 Water supply frequency measurement means 6 Calculation means 7 Water supply amount calculation apparatus 8 Steam load calculation means 9 Water supply time measurement means 10 Pressure detection apparatus 11 Water supply pump capability calculation means 12 Combustion apparatus 13 Water supply calculation means for one water supply

Claims (1)

ボイラ内の水位を検出する水位検出装置、ボイラに給水を行う給水ポンプ、ボイラ内の圧力を検出する圧力検出装置、燃焼を行うことでボイラ内の水を加熱する燃焼装置、そして水位検出装置や圧力検出装置からの情報によって給水ポンプや燃焼装置の稼動を制御する運転制御装置を設けておき、運転制御装置は水位検出装置にて検出される水位が水位E2未満となると給水ポンプを稼動し、水位E1以上となると給水ポンプを停止させる制御を行っているボイラであって、水位検出装置は水位E1位置での水の有無を検出する1本の電極棒によって水位の検出を行い、該電極棒が水位不検出を出力した時より経過時間の検出を開始し、経過時間が所定時間Tに達したときの水位を水位E2としておき、運転制御装置は、水位不検出より所定時間T経過後に給水ポンプを稼動させ、水位E1位置の電極棒が水位検出を出力すると給水ポンプを停止させる制御を行っているボイラにおいて、ボイラの蒸気負荷を算出する蒸気負荷算出手段、蒸気負荷算出手段によって算出した蒸気負荷からその時の給水1回の給水量を算出する給水1回の給水量算出手段、算出した給水1回の給水量を積算する演算手段のそれぞれを持った給水量算出装置を設けたことを特徴とする給水量算出装置を設けたボイラ。A water level detection device that detects the water level in the boiler, a water supply pump that supplies water to the boiler, a pressure detection device that detects the pressure in the boiler, a combustion device that heats the water in the boiler by performing combustion, and a water level detection device An operation control device that controls the operation of the water supply pump and the combustion device is provided by information from the pressure detection device, and the operation control device operates the water supply pump when the water level detected by the water level detection device is less than the water level E2, A boiler that controls the water supply pump to stop when the water level is equal to or higher than the water level E1, and the water level detection device detects the water level with one electrode bar that detects the presence or absence of water at the water level E1 position. The detection of the elapsed time is started from the time when the water level is not detected, and the water level when the elapsed time reaches the predetermined time T is set as the water level E2. The steam load calculating means for calculating the steam load of the boiler, the steam load calculating means for calculating the steam load of the boiler in the boiler which operates to stop the feed water pump when the electrode rod at the water level E1 outputs the water level detection after the interval T has elapsed A water supply amount calculation device having a water supply amount calculation unit for calculating a single water supply amount at a time from the steam load calculated by the means, and a calculation unit for integrating the calculated water supply amount for one time. A boiler provided with a water supply amount calculation device characterized by being provided.
JP07139398A 1998-03-04 1998-03-04 Boiler with water supply calculation device Expired - Fee Related JP4059554B2 (en)

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JP5657438B2 (en) * 2011-03-17 2015-01-21 川重冷熱工業株式会社 Boiler combustion control method
JP2014219122A (en) * 2013-05-01 2014-11-20 三浦工業株式会社 Boiler

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