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JP4075281B2 - Method and apparatus for producing high calorie gas - Google Patents
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JP4075281B2 - Method and apparatus for producing high calorie gas - Google Patents

Method and apparatus for producing high calorie gas Download PDF

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Publication number
JP4075281B2
JP4075281B2 JP2000108065A JP2000108065A JP4075281B2 JP 4075281 B2 JP4075281 B2 JP 4075281B2 JP 2000108065 A JP2000108065 A JP 2000108065A JP 2000108065 A JP2000108065 A JP 2000108065A JP 4075281 B2 JP4075281 B2 JP 4075281B2
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reactor
gas
raw material
methane
hydrogen
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JP2001294872A (en
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和明 太田
正利 半沢
皓 田中
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Mitsubishi Materials Corp
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Mitsubishi Materials Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P30/40Ethylene production

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Description

【0001】
【発明の属する技術分野】
本発明は石炭、重質油等の化石燃料から水素及びメタンを主成分とする高カロリーガスを製造する方法及びその装置に関するものである。
【0002】
【従来の技術】
石炭及び超重質油等の資源は今後とも石油代替エネルギーの一翼を担うものと期待されているが、単位発熱量当たりの二酸化炭素排出量が多く環境負荷が大きいため、利用の効率化、クリーン化が大きな課題である。上記課題を解決する一方法として、ガス化炉により石炭をガス化する方法が行われている。一般に、石炭等に代表される化石燃料をガス化させる場合には、化石燃料の炭素に水蒸気を作用させて下記の反応式(1)〜(3)によりガスを製造する。
C + CO2 = 2CO …… (1)
C + H2O = CO + H2 …… (2)
CO + H2O = CO2 + H2 …… (3)
上記式(1)及び(2)では、反応が吸熱反応であるため、800〜1800℃の高温で加熱することにより反応を促進し、また必要に応じて触媒を利用することにより炭素質を完全にガス化している。
【0003】
しかしながらガス化炉で上記式(1)〜(3)の反応を進行させて水素ガスを製造する場合、式(3)に基づく水性ガスシフト反応が十分に進行しないため、生成物中に未反応の一酸化炭素ガスが残留する。そのため、高価な触媒を使用したシフトコンバータを通し、式(3)の反応を進ませる必要がある。また原料の化石燃料には数%〜十数%の灰分、金属不純物、硫黄、窒素等が含まれているため、これらを取除くには生成物の精製を行う必要がある。また高温反応ではコーキング現象によって生じたコークスにより反応装置の一部が閉塞される、反応装置に高価な耐熱材料が必要となる等の不具合がある。更に副産物である二酸化炭素ガスは回収が困難であるため、大気中に放出されており、環境上問題がある。
【0004】
そこで活性化した石炭を生成するBTC法(Battelle Treated Coal法)が提案されている。この方法では、微細に粉砕した石炭にCaOとNaOHを添加混合してスラリーを調製し、このスラリーを250℃で処理し、NaOHを仲介としてCaOを石炭に化学的に結合させた後、固液分離して固形分を取出し、これを洗浄乾燥して活性化した石炭を生成する。このBTC法で生成された石炭を石炭ガス化原料として利用することにより、石炭に化学的結合しているCaが触媒として作用して石炭のガス化を促進するとともに、Caにより石炭の脱硫を行うことができる。
【0005】
【発明が解決しようとする課題】
しかしこのBTC法はバッチ処理であって生産性に劣るうえ、石炭をガス化するまでに中間生成物を洗浄乾燥する必要があり、工程数が多く複雑であった。
【0006】
本発明の目的は、複雑なプロセスを要することなく、水素及びメタンを主成分とする高カロリーガスを効率良く連続して製造する方法及び装置を提供することにある。
本発明の別の目的は、二酸化炭素を大気中に放出することなく、固定化させて回収する高カロリーガスの製造方法及びその装置を提供することにある。
本発明の更に別の目的は、熱効率の高い、連続型で小型の高カロリーガス製造装置を提供することにある。
【0007】
【課題を解決するための手段】
請求項1に係る発明は、図1に示すように、反応器10内部を7〜25MPaの圧力にするとともに反応器10内部の200〜500℃の原料処理領域12に硫黄分を含む化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物16を導入して化石燃料を活性化する工程と、原料処理領域12で活性化した化石燃料を含む原料混合物16を酸化剤21とCO2吸収剤22とともに反応器10内部の部分燃焼領域13に導入して化石燃料を部分燃焼して部分燃焼領域13を800〜1200℃にする工程と、反応器10内部の部分燃焼領域13に続く1200〜500℃のガス化・CO2固定化領域14に部分燃焼物を導入して水素、メタン、水蒸気及び二酸化炭素を主成分とするガスを生成するとともに二酸化炭素を添加物中のCO2吸収剤22で固定化する工程と、反応器10の排出口24より水素とメタンと水蒸気を主成分とするガス及びCO2吸収体からなる反応生成物を排出する工程と、反応器10から排出される反応生成物より固気分離器36によってCO2吸収体を分離し水素、メタン及び水蒸気を主成分とするガスを取出す工程と、取出された水素、メタン及び水蒸気を主成分とするガスの温度を50〜150℃に下げて水蒸気を液化して分離し水素とメタンを主成分とするガスを得る工程とを含む高カロリーガスの製造方法である。
【0008】
請求項2に係る発明は、図2に示すように、反応器10内部を7〜25MPaの圧力にするとともに反応器10内部の200〜500℃の原料処理領域12に硫黄分を含む化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物16を導入して化石燃料を活性化する工程と、原料処理領域12で活性化した化石燃料を含む原料混合物16を酸化剤21とともに反応器10内部の部分燃焼領域13に導入して化石燃料を部分燃焼して部分燃焼領域13を800〜1200℃にする工程と、反応器10内部の部分燃焼領域13に続く1200〜500℃のガス化・CO2固定化領域14に部分燃焼物をCO2吸収剤22とともに導入して水素、メタン及び二酸化炭素を主成分とするガスを生成するとともに二酸化炭素を添加物中のCO2吸収剤22で固定化する工程と、反応器10の排出口24より水素とメタンと水蒸気を主成分とするガス及びCO2吸収体からなる反応生成物を排出する工程と、反応器10から排出される反応生成物より固気分離器36によってCO2吸収体を分離し水素、メタン及び水蒸気を主成分とするガスを取出す工程と、取出された水素、メタン及び水蒸気を主成分とするガスの温度を50〜150℃に下げて水蒸気を液化して分離し水素とメタンを主成分とするガスを得る工程とを含む高カロリーガスの製造方法である。
【0009】
請求項1又は2に係る発明では、図1〜図4に示すように、原料混合物を原料処理領域でガス化促進剤中のアルカリ金属又はアルカリ土類金属を原料の官能基に化学的結合をさせてガス化を促進し、部分燃焼領域で酸化剤と原料混合物を部分的に燃焼させ、ガス化・CO2固定化領域でガス化反応させ水素と二酸化炭素を生成する。二酸化炭素はCO2吸収剤で吸収、固定化して固体化する。これらの工程で化石燃料を処理することによりCO2及び硫黄を固体として回収し水素及びメタンからなる高カロリーガスを効率よく製造することができる。
【0010】
請求項3に係る発明は、請求項1又は2に係る発明であって、請求項7に係る発明は、請求項5又は6に係る発明であって、原料処理領域12が部分燃焼領域13及びガス化・CO2固定化領域14とそれぞれ熱交換する製造方法である。請求項3又は7に係る発明では、部分燃焼領域13及びガス化・CO2固定化領域14で発生した熱が筒体を介して原料処理領域12へ伝わるので原料処理領域12を加熱する熱エネルギーを低減することができる。
【0011】
請求項4に係る発明は、請求項1又は2に係る発明であって、請求項8に係る発明は、請求項5又は6に係る発明であって、ガス化促進剤がアルカリ金属若しくはアルカリ土類金属の酸化物、アルカリ金属若しくはアルカリ土類金属の水酸化物、又はアルカリ金属若しくはアルカリ土類金属の炭酸塩、或いはこれらの混合物である製造方法である。
請求項4又は8に係る発明では、ガス化促進剤を原料に加えることにより、前述した式(2)の水性ガス化反応と、式(3)の水性ガスシフト反応がより効率的に行われ、水素ガス及び二酸化炭素ガスを主成分とするガスがより多く生成される。
【0012】
請求項5に係る発明は、図1に示すように、両端が封止されかつ水の超臨界状態を維持可能に構成された管状の反応器10と、反応器10の外周に設けられ反応器10を保温又は加熱するヒータ11と、反応器10の内部に反応器10と同心状にかつ反応器10の一端に先端が密着し反応器10の他端と基端が離間して設けられた熱良導性と耐熱性を有する筒体18と、反応器10の一端に設けられ反応器10の内面と筒体18の外面で囲まれる原料処理領域12に化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物16を導入するための導入口17と、原料混合物16を導入口17に7〜25MPaの圧力で圧送する第1ポンプ27と、反応器10の他端側の筒体18内部の部分燃焼領域13に延びて設けられた第1導入パイプ23と、酸化剤21とCO2吸収剤22を第1導入パイプ23に7〜25MPaの圧力で圧送する第2ポンプ31と、反応器10の一端に設けられ部分燃焼領域13に続く筒体18内部のガス化・CO2固定化領域14を通過した反応生成物を排出する排出口24と、反応器10から排出される反応生成物の圧力を減じる減圧弁33と、反応生成物の圧力を減じかつ反応生成物の温度を下げて反応生成物からCO2吸収体を分離して水素とメタンと水蒸気とを主成分とするガスを取出す固気分離器36と、固気分離器36から取出された水素とメタンと水蒸気とを主成分とするガスの温度を下げて水蒸気を液化して分離し水素とメタンを主成分とするガスを取出す気液分離器39とを備えた高カロリーガスの製造装置である。
請求項5に係る発明では、このような構造を持つ製造装置を用いることにより二酸化炭素を固体化して回収し、メタン及び水素を主成分とする高カロリーガスを効率良く連続して製造することができる。
【0013】
請求項6に係る発明は、図2に示すように、両端が封止されかつ水の超臨界状態を維持可能に構成された管状の反応器10と、反応器10の外周に設けられ反応器10を保温又は加熱するヒータ11と、反応器10の内部に反応器10と同心状にかつ反応器10の一端に先端が密着し反応器10の他端と基端が離間して設けられた熱良導性と耐熱性を有する筒体18と、反応器10の一端に設けられ反応器10の内面と筒体18の外面で囲まれる原料処理領域12に化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物16を導入するための導入口17と、原料混合物16を導入口17に7〜25MPaの圧力で圧送する第1ポンプ27と、反応器10の他端側の筒体18内部の部分燃焼領域13に延びて設けられた第1導入パイプ23と、部分燃焼領域13に続く筒体18内部のガス化・CO2固定化領域14に延びて設けられた第2導入パイプ41と、酸化剤21を第1導入パイプ23に7〜25MPaの圧力で圧送する第2ポンプ31と、CO2吸収剤22を第2導入パイプ41に7〜25MPaの圧力で圧送する第3ポンプ43と、反応器10の一端に設けられ部分燃焼領域13に続く筒体18内部のガス化・CO2固定化領域14を通過した反応生成物を排出する排出口24と、反応器10から排出される反応生成物の圧力を減じる減圧弁33と、反応生成物の圧力を減じかつ反応生成物の温度を下げて反応生成物からCO2吸収体を分離して水素とメタンと水蒸気とを主成分とするガスを取出す固気分離器36と、固気分離器36から取出された水素とメタンと水蒸気とを主成分とするガスの温度を下げて水蒸気を液化して分離し水素とメタンを主成分とするガスを取出す気液分離器39とを備えた高カロリーガスの製造装置である。
請求項6に係る発明では、請求項5に係る発明と比較してガス化・CO2固定化領域14よりCO2吸収剤22を添加するため、部分燃焼領域13では高い効率でガス化反応及び部分燃焼によりCO2を発生することができる。
【0014】
【発明の実施の形態】
本発明で原料として用いる化石燃料には、石炭、重質油又はこれらを熱分解して得られる石炭コークス、石油コークス或いは石炭を高温で熱分解したときに生成する炭素分に富む粉末状の固体(チャー)等が挙げられる。石炭としては、草炭、褐炭、亜瀝青炭、瀝青炭、無煙炭等が挙げられる。本発明で処理する化石燃料は硫黄分を含む。この化石燃料は水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物として、反応器に導入される。化石燃料の種類とそのミクロな特性によっては、水酸化ナトリウム水溶液とガス化促進剤の混合を省略することもできる。化石燃料に対する水酸化ナトリウム及びガス化促進剤の添加割合は、化石燃料100重量%に対して、水酸化ナトリウムが5〜20重量%、ガス化促進剤が5〜30重量%であることが好ましい。
【0015】
ガス化促進剤はカリウム、ナトリウム等のアルカリ金属の酸化物、水酸化物、炭酸塩等や、マグネシウム、カルシウム等のアルカリ土類金属の酸化物、水酸化物、炭酸塩等が挙げられる。ガス化促進剤はこれらの混合物であってもよい。化石燃料が石炭である場合、若い石炭であるほどガス化促進剤を多く添加する必要があり、例えば亜瀝青炭であれば、石炭100重量%に対して、アルカリ金属を含むガス化促進剤は5〜15重量%であり、またアルカリ土類金属を含むガス化促進剤は5〜20重量%程度であることが好ましい。
また酸化剤には、酸素、過酸化水素水等が挙げられる。更にCO2吸収剤には、カリウム、ナトリウム等のアルカリ金属の酸化物、水酸化物や、マグネシウム、カルシウム等のアルカリ土類金属の酸化物、水酸化物が挙げられる。これらのCO2吸収剤はCO2と反応して炭酸塩(CO2吸収体)を形成する。
化石燃料は、スラリー又はエマルジョンの形態にすることがコーキング現象の抑制のため好ましい。化石燃料が石炭のような固体の場合には、石炭粉末と水とを混合したスラリーに調製され、化石燃料が重質油のような液体の場合には、重質油と水とを混合したエマルジョンに調製される。
【0016】
本発明の第1の実施の形態を図面に基づいて説明する。
本発明の製造装置は、図1に示すように、反応器10は両端が封止されかつ水の超臨界状態を維持可能に構成された管状に形成される。反応器10の外周部には保温又は加熱のためのヒータ11が、また内周部には原料処理領域12がそれぞれ設けられる。また反応器10の中心部には部分燃焼領域13が設けられ、この部分燃焼領域13に続いて反応器10の中心部にガス化・CO2固定化領域14が設けられる。反応器10の一端には原料処理領域12に通じる原料混合物16を導入する導入口17が設けられる。原料処理領域12と部分燃焼領域13とは筒状の熱良導体からなる耐熱金属、例えばNi−Crの耐熱合金の筒体18で区画される。筒体18は反応器10の一端に密着し、反応器10の他端の内壁とは間隔を開けて設けられる。この間隔は原料処理領域12と部分燃焼領域13とを連通する連通部19を構成し、この部分から、熱処理を受けた流体が部分燃焼領域13に流入する。この筒体18は高温にさらされ、腐食が大きくなるおそれがあるため、交換可能に構成される。更に反応器10の他端には酸化剤21とCO2吸収剤22とを導入するための第1導入パイプ23が反応器10の他端を貫通し、筒体18の端部から僅かに筒体18内部に入った部分燃焼領域13まで延びて設けられる。反応器10の他端にはガス化・CO2固定化領域14で転換した水素、メタン、CO2吸収体及び超臨界水からなる流体を排出する排出口24が設けられる。原料混合物16の導入口17には、第1タンク26に貯えられたスラリー状の原料混合物16が第1ポンプ27で圧送されて予熱器28を介して導入される。第1導入パイプ23には、第2タンク29に貯えられた酸化剤21とCO2吸収剤22とが第2ポンプ31で圧送され、予熱器32で加熱されて導入される。排出口24は中間パイプ34を介して固気分離器36の導入口36aに接続される。中間パイプ34の途中には減圧弁33が設けられる。固気分離器36の排出口36bは中間パイプ38を介して水素、メタンと水とを分離する気液分離器39の導入口39aに接続される。中間パイプ38の途中には開閉弁37が設けられる。気液分離器39の排出口39bは水素とメタンを排出する排出管40が接続され、その途中には開閉弁41が設けられる。
【0017】
このように構成された製造装置による反応を化石燃料として石炭を用いた場合について図1及び図3に基づいて説明する。
(a) 原料処理領域
石炭と水酸化ナトリウム水溶液とガス化促進剤と水とからなる原料混合物16を第1タンク26から第1ポンプ27及び予熱器28を介して導入口17より原料処理領域12に導入する。原料処理領域12はポンプ27、予熱器28及びヒータ11により温度200〜500℃、圧力7〜25MPaに維持される。200℃未満又は7MPa未満であると石炭とガス化剤の化学的結合が促進せず、500℃を越えるとガス化剤と化学結合を行う前に石炭が重合してしまう不具合を生じる。この温度及び圧力は200〜300℃、15〜25MPaがそれぞれ好ましい。上記温度及び圧力下において、原料混合物中の水酸化ナトリウムのNaが石炭の官能基であるOH基又はCOOH基の各水素原子と置換して石炭をガス化速度が速まるように変質する。
(b) 部分燃焼領域
原料処理領域12を通して処理された原料混合物16は連通部19を通って部分燃焼領域13に流入する。ここで酸化剤21とCO2吸収剤22とを第2タンク29から第2ポンプ31と予熱器32を介して第1導入パイプ23より部分燃焼領域13に導入する。酸化剤21と処理された原料混合物16の一部が燃焼し、燃焼熱により部分燃焼領域13は800〜1200℃の高温になる。この結果領域13全体がガス化を促進する温度条件になる。圧力は原料処理領域と同じである。この部分燃焼領域13は筒体18を介して原料処理領域12と熱交換する。
(c) ガス化・CO2固定化領域
この領域14では残渣を主体にしたガス化反応が進行し、水素と二酸化炭素が生成する。また部分燃焼領域13及びガス化反応により発生した二酸化炭素が部分燃焼領域13で導入されたCO2吸収剤22と反応し、二酸化炭素がCO2吸収体となって生成したガスから分離される。この結果、水素、メタンからなる高カロリーのガスが精製される。例えばCaOをCO2吸収剤に用いた場合には、CO2吸収体としてCaCO3が得られる。CO2吸収剤がガス化促進剤としても機能するため、ガス化速度も速められる。原料に含有している硫黄もCO2吸収剤22により吸収され硫黄吸収体としてCO2吸収剤と同様の方法により回収できる。
【0018】
ガス化・CO2固定化領域14の温度は吸熱反応及び筒体18を介して原料処理領域12と熱交換されて冷却され、部分燃焼領域13より低い1200〜500℃になる。圧力は原料処理領域と同じである。圧力が7〜25MPaであればCO2吸収剤が反応できる温度範囲である900℃以下が好ましい。この条件であればNaはNa2CO3に、CaはCaCO3になり、CO2が吸収、固定化される。この温度以上になるとCO2の吸収は低下し、別の安定な化学形態を取る。反応器10内部で主に存在する二酸化炭素、水素、一酸化炭素及びメタン等の超臨界点を次の表1に示す。
【0019】
【表1】

Figure 0004075281
【0020】
水の超臨界状態は表1より明らかなように374℃、22.4MPa以上であるが、それより臨界温度や臨界圧の低い二酸化炭素や水素、一酸化炭素、メタン等を含む混合ガスの状態になると374℃、22.4MPaに達しなくとも水は超臨界状態を有するようになる。
水、水素、メタン及びCO2吸収体をそれぞれ分離する方法について説明する。
ガス化・CO2固定化領域14までの工程で生成した水、水素、メタン及びCO2吸収体はまずCO2吸収体を分離するため反応器10に設けられた排出口24より減圧弁33を介して固気分離器36に送られる。生成物は固気分離器36でCO2吸収体と生成ガスとに分離される。次に生成ガスより水を水の超臨界点以下で凝縮させ水素、メタンを含む生成ガスのみにする。
【0021】
本発明の第2の実施の形態を図2に基づいて説明する。図2において、図1と同一符号は同一構成要素を示す。この実施の形態の製造装置は、次の点が第1の実施の形態と相違する。即ち、反応器10の他端には酸化剤21を導入するための第1導入パイプ23が貫通し、筒体18の端部から僅かに筒体18内部に入った部分燃焼領域13まで延びて設けられる。また反応器10の他端にはCO2吸収剤22を導入するための第2導入パイプ41が貫通し、筒体18の端部から筒体18内部に入ったガス化・CO2固定化領域14まで延びて設けられる。第1導入パイプ23には、第2タンク29に貯えられた酸化剤21が第2ポンプ31で圧送され、予熱器32で加熱されて導入される。第2導入パイプ41には、第3タンク42に貯えられたCO2吸収剤22が第3ポンプ43で圧送され、予熱器44で加熱されて導入される。上記以外の構成は第1の実施の形態と同様である。この製造装置による反応は図4に示される。
第1の実施の形態と比較して、第2の実施の形態ではガス化・CO2固定化領域14よりCO2吸収剤22を添加するため、部分燃焼領域13では高い効率でガス化反応及び部分燃焼によりCO2を発生する。
【0022】
【発明の効果】
以上述べたように、本発明によれば、反応器内部を7〜25MPaの圧力にするとともに200〜500℃の原料処理領域に硫黄分を含む化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物を導入して化石燃料を活性化し、活性化した原料混合物を酸化剤とCO2吸収剤とともに部分燃焼領域に導入して原料混合物を部分燃焼して部分燃焼領域を800〜1200℃にし、1200〜500℃のガス化・CO2固定化領域に部分燃焼物を導入して水素、メタン、水蒸気及び二酸化炭素を主成分とするガスを生成するとともに二酸化炭素を添加物中のCO2吸収剤で固定化し、部分燃焼領域及びガス化・CO2固定化領域が原料処理領域への熱交換及び吸熱反応により冷却されるようにしたので、複雑なプロセスを要することなく、メタン及び水素ガスを主成分とする高カロリーガスを効率良く連続して製造することができる。また臨界点の差異を利用して分離器によりCO2を固定化し回収することができる。
【図面の簡単な説明】
【図1】本発明の第1実施の形態における高カロリーガス製造装置の構成図。
【図2】本発明の第2実施の形態における高カロリーガス製造装置の構成図。
【図3】本発明の第1実施の形態の高カロリーガスの製造工程を示す図。
【図4】本発明の第2実施の形態の高カロリーガスの製造工程を示す図。
【符号の説明】
10 反応器
11 ヒータ
12 原料処理領域
13 部分燃焼領域
14 ガス化・CO2固定化領域
16 原料混合物
17 導入口
18 筒体
21 酸化剤
22 CO2吸収剤
23 第1導入パイプ
24 排出口
27 第1ポンプ
31 第2ポンプ
33 減圧弁
36 固気分離器
39 気液分離器
41 第2導入パイプ
43 第3ポンプ[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method and apparatus for producing a high calorie gas mainly composed of hydrogen and methane from fossil fuels such as coal and heavy oil.
[0002]
[Prior art]
Coal and super heavy oil and other resources are expected to continue to play a role in petroleum alternative energy, but because of the large amount of carbon dioxide emissions per unit of calorific value and a large environmental impact, the use and efficiency are improved. Is a big issue. As a method for solving the above problems, a method of gasifying coal using a gasification furnace has been performed. Generally, when gasifying a fossil fuel typified by coal or the like, gas is produced by the following reaction formulas (1) to (3) by causing water vapor to act on carbon of the fossil fuel.
C + CO 2 = 2CO (1)
C + H 2 O = CO + H 2 ...... (2)
CO + H 2 O = CO 2 + H 2 (3)
In the above formulas (1) and (2), since the reaction is an endothermic reaction, the reaction is accelerated by heating at a high temperature of 800 to 1800 ° C., and if necessary, the carbonaceous matter is completely obtained by using a catalyst. It is gasified.
[0003]
However, in the case of producing hydrogen gas by proceeding the reactions of the above formulas (1) to (3) in a gasification furnace, the water gas shift reaction based on the formula (3) does not proceed sufficiently, so that there is no unreacted product in the product. Carbon monoxide gas remains. Therefore, it is necessary to advance the reaction of the formula (3) through a shift converter using an expensive catalyst. In addition, since the raw fossil fuel contains several to ten and several percent ash, metal impurities, sulfur, nitrogen, etc., it is necessary to purify the product to remove these. Further, in the high temperature reaction, there are problems such as a part of the reaction apparatus being blocked by coke generated by the coking phenomenon, and an expensive heat-resistant material is required for the reaction apparatus. Furthermore, since carbon dioxide gas, which is a by-product, is difficult to recover, it is released into the atmosphere, which causes environmental problems.
[0004]
Therefore, a BTC method (Battelle Treated Coal method) for generating activated coal has been proposed. In this method, slurry is prepared by adding and mixing CaO and NaOH to finely pulverized coal, this slurry is treated at 250 ° C., and CaO is chemically bonded to coal through NaOH, followed by solid-liquid Separated to remove solids, which are washed and dried to produce activated coal. By using the coal produced by this BTC method as a coal gasification raw material, Ca chemically bonded to the coal acts as a catalyst to promote coal gasification and desulfurize the coal with Ca. be able to.
[0005]
[Problems to be solved by the invention]
However, since this BTC method is a batch process and is inferior in productivity, it is necessary to wash and dry the intermediate product before gasifying the coal, and the number of steps is complicated.
[0006]
An object of the present invention is to provide a method and an apparatus for efficiently and continuously producing a high calorie gas mainly composed of hydrogen and methane without requiring a complicated process.
Another object of the present invention is to provide a method for producing high-calorie gas and an apparatus therefor, in which carbon dioxide is immobilized and recovered without being released into the atmosphere.
Still another object of the present invention is to provide a continuous and small high-calorie gas production apparatus with high thermal efficiency.
[0007]
[Means for Solving the Problems]
As shown in FIG. 1, the invention according to claim 1 is a fossil fuel containing a sulfur content in a raw material processing region 12 at 200 to 500 ° C. inside the reactor 10 while the inside of the reactor 10 is set to a pressure of 7 to 25 MPa. The step of activating the fossil fuel by introducing the raw material mixture 16 in which the sodium hydroxide aqueous solution and the gasification accelerator are mixed, and the raw material mixture 16 containing the fossil fuel activated in the raw material processing region 12 are converted into the oxidant 21 and CO 2. Introducing into the partial combustion region 13 inside the reactor 10 together with the absorbent 22 to partially burn the fossil fuel to bring the partial combustion region 13 to 800-1200 ° C., and 1200 following the partial combustion region 13 inside the reactor 10 A partial combustion product is introduced into the gasification / CO 2 fixation region 14 at ˜500 ° C. to generate a gas mainly composed of hydrogen, methane, water vapor and carbon dioxide, and carbon dioxide is contained in the additive. A step of fixing with a CO 2 absorbent 22, a step of discharging a reaction product comprising a gas mainly composed of hydrogen, methane, and water vapor and a CO 2 absorber from an outlet 24 of the reactor 10, and a reactor A step of separating the CO 2 absorber from the reaction product discharged from 10 by a solid-gas separator 36 and taking out a gas mainly composed of hydrogen, methane and water vapor; A process for producing a high-calorie gas comprising a step of lowering the temperature of the gas to 50 to 150 ° C. to liquefy and separate water vapor to obtain a gas mainly composed of hydrogen and methane.
[0008]
As shown in FIG. 2, the invention according to claim 2 is a fossil fuel containing a sulfur content in the raw material processing region 12 at 200 to 500 ° C. inside the reactor 10 while making the pressure inside the reactor 10 be 7 to 25 MPa. A step of activating a fossil fuel by introducing a raw material mixture 16 in which an aqueous sodium hydroxide solution and a gasification accelerator are mixed, and a reactor containing the raw material mixture 16 containing the fossil fuel activated in the raw material processing region 12 together with an oxidant 21 10 is introduced into the partial combustion region 13 inside the reactor 10 to partially burn the fossil fuel to bring the partial combustion region 13 to 800-1200 ° C., and gasification at 1200-500 ° C. following the partial combustion region 13 inside the reactor 10. A partial combustion product is introduced into the CO 2 fixing region 14 together with the CO 2 absorbent 22 to generate a gas mainly composed of hydrogen, methane, and carbon dioxide, and carbon dioxide is contained in the additive. A step of fixing with a CO 2 absorbent 22, a step of discharging a reaction product comprising a gas mainly composed of hydrogen, methane, and water vapor and a CO 2 absorber from an outlet 24 of the reactor 10; The step of separating the CO 2 absorber from the reaction product discharged from the solid gas separator 36 and taking out the gas mainly composed of hydrogen, methane and water vapor, and taking the extracted hydrogen, methane and water vapor as the main components A method for producing a high-calorie gas comprising a step of lowering the gas temperature to 50 to 150 ° C. to liquefy and separate water vapor to obtain a gas mainly composed of hydrogen and methane.
[0009]
In the invention according to claim 1 or 2, as shown in FIGS. 1 to 4, the raw material mixture is chemically bonded to the functional group of the raw material with the alkali metal or alkaline earth metal in the gasification accelerator in the raw material processing region. Gasification is promoted to partially burn the oxidant and the raw material mixture in the partial combustion region, and gasification reaction is performed in the gasification / CO 2 fixation region to generate hydrogen and carbon dioxide. Carbon dioxide is absorbed and fixed with a CO 2 absorbent and solidified. By treating the fossil fuel in these steps, CO 2 and sulfur can be recovered as a solid, and a high calorie gas composed of hydrogen and methane can be efficiently produced.
[0010]
The invention according to claim 3 is the invention according to claim 1 or 2, and the invention according to claim 7 is the invention according to claim 5 or 6, wherein the raw material treatment region 12 is the partial combustion region 13 and In this manufacturing method, heat exchange is performed with the gasification / CO 2 fixation region 14. The invention according to claim 3 or 7, the heat energy for heating the raw material processing region 12 the portion combustion region 13 and heat generated in the gasification · CO 2 immobilization region 14 is transmitted to the raw material processing region 12 through the tubular body Can be reduced.
[0011]
The invention according to claim 4 is the invention according to claim 1 or 2, wherein the invention according to claim 8 is the invention according to claim 5 or 6, wherein the gasification accelerator is an alkali metal or alkaline earth. The production method is a metal oxide, alkali metal or alkaline earth metal hydroxide, or alkali metal or alkaline earth metal carbonate, or a mixture thereof.
In the invention according to claim 4 or 8, by adding a gasification accelerator to the raw material, the water gasification reaction of the formula (2) and the water gas shift reaction of the formula (3) are performed more efficiently, More gas mainly composed of hydrogen gas and carbon dioxide gas is generated.
[0012]
As shown in FIG. 1, the invention according to claim 5 includes a tubular reactor 10 that is sealed at both ends and configured to maintain a supercritical state of water, and a reactor provided on the outer periphery of the reactor 10. A heater 11 that keeps or heats 10 is provided inside the reactor 10, concentrically with the reactor 10, with the tip closely attached to one end of the reactor 10, and the other end and the base end of the reactor 10 separated from each other. A fossil fuel, a sodium hydroxide aqueous solution, and a gas are provided in a raw material processing region 12 provided at one end of the reactor 10 and surrounded by the inner surface of the reactor 10 and the outer surface of the cylinder 18. An introduction port 17 for introducing the raw material mixture 16 mixed with the chemical accelerator, a first pump 27 for feeding the raw material mixture 16 to the introduction port 17 at a pressure of 7 to 25 MPa, and a cylinder on the other end side of the reactor 10. The first extending in the partial combustion region 13 inside the body 18 is provided. The inlet pipe 23, followed by an oxidizing agent 21 and CO 2 absorbent 22 and the second pump 31 for pumping at a pressure of 7~25MPa the first introduction pipe 23, the partial combustion region 13 provided at one end of the reactor 10 cylinder A discharge port 24 for discharging the reaction product that has passed through the gasification / CO 2 fixation region 14 inside the body 18, a pressure reducing valve 33 for reducing the pressure of the reaction product discharged from the reactor 10, and a reaction product A solid-gas separator 36 that separates the CO 2 absorber from the reaction product by reducing the pressure and lowering the temperature of the reaction product to extract a gas mainly composed of hydrogen, methane, and water vapor; High-calorie equipped with a gas-liquid separator 39 that lowers the temperature of the gas mainly composed of hydrogen, methane, and water vapor extracted from the gas, liquefies and separates the water vapor, and extracts the gas mainly composed of hydrogen and methane This is a gas production device.
In the invention according to claim 5, by using the production apparatus having such a structure, carbon dioxide is solidified and recovered, and high-calorie gas mainly composed of methane and hydrogen can be produced efficiently and continuously. it can.
[0013]
As shown in FIG. 2, the invention according to claim 6 includes a tubular reactor 10 that is sealed at both ends and configured to maintain a supercritical state of water, and a reactor provided on the outer periphery of the reactor 10. A heater 11 that keeps or heats 10 is provided inside the reactor 10, concentrically with the reactor 10, with the tip closely attached to one end of the reactor 10, and the other end and the base end of the reactor 10 separated from each other. A fossil fuel, a sodium hydroxide aqueous solution, and a gas are provided in a raw material processing region 12 provided at one end of the reactor 10 and surrounded by the inner surface of the reactor 10 and the outer surface of the cylinder 18. An introduction port 17 for introducing the raw material mixture 16 mixed with the chemical accelerator, a first pump 27 for feeding the raw material mixture 16 to the introduction port 17 at a pressure of 7 to 25 MPa, and a cylinder on the other end side of the reactor 10. The first extending in the partial combustion region 13 inside the body 18 is provided. The inlet pipe 23, the second introduction pipe 41 provided extending in the cylindrical body 18 inside the gasification · CO 2 immobilization region 14 following the partial combustion region 13, 7 to the oxidizer 21 to the first introduction pipe 23 A second pump 31 that pumps at a pressure of 25 MPa, a third pump 43 that pumps the CO 2 absorbent 22 to the second introduction pipe 41 at a pressure of 7 to 25 MPa, and a partial combustion region 13 provided at one end of the reactor 10. A discharge port 24 for discharging the reaction product that has passed through the gasification / CO 2 fixation region 14 inside the cylinder 18, a pressure reducing valve 33 for reducing the pressure of the reaction product discharged from the reactor 10, and a reaction A solid-gas separator 36 for reducing the pressure of the product and lowering the temperature of the reaction product to separate the CO 2 absorber from the reaction product to extract a gas mainly composed of hydrogen, methane, and water vapor; Hydrogen extracted from separator 36 and A high-calorie gas production apparatus comprising a gas-liquid separator 39 that lowers the temperature of a gas mainly composed of methane and water vapor, liquefies and separates water vapor, and takes out a gas mainly composed of hydrogen and methane. .
In the invention according to claim 6, since the CO 2 absorbent 22 is added from the gasification / CO 2 fixing region 14 as compared with the invention according to claim 5, the partial combustion region 13 has high efficiency in the gasification reaction and CO 2 can be generated by partial combustion.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
The fossil fuel used as a raw material in the present invention includes coal, heavy oil, coal coke obtained by pyrolyzing these, petroleum coke, or a powdery solid rich in carbon produced when coal is pyrolyzed at a high temperature. (Char). Examples of coal include grass charcoal, lignite, subbituminous coal, bituminous coal, and anthracite. The fossil fuel treated in the present invention contains a sulfur content. This fossil fuel is introduced into the reactor as a raw material mixture in which an aqueous sodium hydroxide solution and a gasification accelerator are mixed. Depending on the type of fossil fuel and its micro characteristics, the mixing of the sodium hydroxide aqueous solution and the gasification accelerator can be omitted. The addition ratio of sodium hydroxide and gasification accelerator to fossil fuel is preferably 5 to 20% by weight of sodium hydroxide and 5 to 30% by weight of gasification accelerator with respect to 100% by weight of fossil fuel. .
[0015]
Examples of the gasification accelerator include oxides, hydroxides and carbonates of alkali metals such as potassium and sodium, and oxides, hydroxides and carbonates of alkaline earth metals such as magnesium and calcium. The gasification accelerator may be a mixture thereof. When the fossil fuel is coal, the younger the coal, the more gasification promoter needs to be added. For example, in the case of subbituminous coal, 5% of the gasification promoter containing alkali metal is 100% by weight of coal. The gasification promoter containing alkaline earth metal is preferably about 5 to 20% by weight.
Examples of the oxidizing agent include oxygen and hydrogen peroxide water. Furthermore, examples of the CO 2 absorbent include oxides and hydroxides of alkali metals such as potassium and sodium, and oxides and hydroxides of alkaline earth metals such as magnesium and calcium. These CO 2 absorbents react with CO 2 to form carbonates (CO 2 absorbers).
The fossil fuel is preferably in the form of a slurry or an emulsion in order to suppress the coking phenomenon. When the fossil fuel is a solid such as coal, it is prepared into a slurry in which coal powder and water are mixed. When the fossil fuel is a liquid such as heavy oil, the heavy oil and water are mixed. Prepared into an emulsion.
[0016]
A first embodiment of the present invention will be described with reference to the drawings.
In the production apparatus of the present invention, as shown in FIG. 1, the reactor 10 is formed in a tubular shape that is sealed at both ends and configured to maintain a supercritical state of water. A heater 11 for heat insulation or heating is provided on the outer peripheral portion of the reactor 10, and a raw material processing region 12 is provided on the inner peripheral portion. A partial combustion region 13 is provided at the center of the reactor 10, and a gasification / CO 2 fixation region 14 is provided at the center of the reactor 10 following the partial combustion region 13. One end of the reactor 10 is provided with an introduction port 17 for introducing a raw material mixture 16 leading to the raw material processing region 12. The raw material processing region 12 and the partial combustion region 13 are partitioned by a cylindrical body 18 of a heat-resistant metal made of a cylindrical heat good conductor, for example, a heat-resistant alloy of Ni—Cr. The cylindrical body 18 is in close contact with one end of the reactor 10 and is provided at a distance from the inner wall of the other end of the reactor 10. This interval constitutes a communication portion 19 that communicates the raw material treatment region 12 and the partial combustion region 13, and the fluid subjected to the heat treatment flows into the partial combustion region 13 from this portion. Since this cylindrical body 18 is exposed to high temperature and there exists a possibility that corrosion may become large, it is comprised so that replacement | exchange is possible. Further, a first introduction pipe 23 for introducing the oxidant 21 and the CO 2 absorbent 22 into the other end of the reactor 10 passes through the other end of the reactor 10 and slightly from the end of the cylinder body 18. It extends to the partial combustion region 13 that enters the body 18. The other end of the reactor 10 is provided with a discharge port 24 for discharging a fluid composed of hydrogen, methane, a CO 2 absorber and supercritical water converted in the gasification / CO 2 fixing region 14. The slurry-like raw material mixture 16 stored in the first tank 26 is pumped by the first pump 27 and introduced into the introduction port 17 of the raw material mixture 16 via the preheater 28. The oxidant 21 and the CO 2 absorbent 22 stored in the second tank 29 are pumped to the first introduction pipe 23 by the second pump 31 and heated and introduced by the preheater 32. The discharge port 24 is connected to the introduction port 36 a of the solid-gas separator 36 through the intermediate pipe 34. A pressure reducing valve 33 is provided in the middle of the intermediate pipe 34. The discharge port 36b of the solid-gas separator 36 is connected via an intermediate pipe 38 to an introduction port 39a of a gas-liquid separator 39 that separates hydrogen, methane and water. An open / close valve 37 is provided in the middle of the intermediate pipe 38. A discharge port 40 for discharging hydrogen and methane is connected to the discharge port 39b of the gas-liquid separator 39, and an open / close valve 41 is provided in the middle thereof.
[0017]
A case where coal is used as a fossil fuel for the reaction by the manufacturing apparatus configured as described above will be described with reference to FIGS.
(a) Raw material processing region A raw material mixture 16 composed of coal, sodium hydroxide aqueous solution, gasification accelerator and water is fed from the first tank 26 through the first pump 27 and the preheater 28 to the raw material processing region 12. To introduce. The raw material processing region 12 is maintained at a temperature of 200 to 500 ° C. and a pressure of 7 to 25 MPa by the pump 27, the preheater 28 and the heater 11. If it is less than 200 ° C. or less than 7 MPa, chemical bonding between the coal and the gasifying agent is not promoted, and if it exceeds 500 ° C., the coal is polymerized before chemical bonding with the gasifying agent. The temperature and pressure are preferably 200 to 300 ° C. and 15 to 25 MPa, respectively. Under the above temperature and pressure, Na of sodium hydroxide in the raw material mixture is replaced with each hydrogen atom of the OH group or COOH group which is a functional group of coal, and the coal is denatured so that the gasification rate is increased.
(b) The raw material mixture 16 processed through the partial combustion region raw material processing region 12 flows into the partial combustion region 13 through the communication portion 19. Here, the oxidant 21 and the CO 2 absorbent 22 are introduced from the second tank 29 into the partial combustion region 13 through the second pump 31 and the preheater 32 through the first introduction pipe 23. Part of the oxidant 21 and the treated raw material mixture 16 is combusted, and the partial combustion region 13 is heated to a high temperature of 800 to 1200 ° C. by the combustion heat. As a result, the entire region 13 becomes a temperature condition that promotes gasification. The pressure is the same as the raw material processing area. This partial combustion region 13 exchanges heat with the raw material processing region 12 via the cylindrical body 18.
(c) Gasification / CO 2 fixation region In this region 14, a gasification reaction mainly consisting of residues proceeds, and hydrogen and carbon dioxide are generated. Further, carbon dioxide generated by the partial combustion region 13 and the gasification reaction reacts with the CO 2 absorbent 22 introduced in the partial combustion region 13, and the carbon dioxide becomes a CO 2 absorber and is separated from the generated gas. As a result, a high calorie gas composed of hydrogen and methane is purified. For example in the case of using the CaO in CO 2 absorbent, CaCO 3 is obtained as a CO 2 absorber. Since the CO 2 absorbent also functions as a gasification accelerator, the gasification rate can be increased. Sulfur contained in the raw material is also absorbed by the CO 2 absorbent 22 and can be recovered as a sulfur absorber in the same manner as the CO 2 absorbent.
[0018]
The temperature of the gasification / CO 2 fixation region 14 is cooled by heat exchange with the raw material treatment region 12 through the endothermic reaction and the cylindrical body 18, and becomes 1200 to 500 ° C. lower than that of the partial combustion region 13. The pressure is the same as the raw material processing area. If the pressure is 7 to 25 MPa, 900 ° C. or less, which is a temperature range in which the CO 2 absorbent can react, is preferable. Under these conditions, Na becomes Na 2 CO 3 , Ca becomes CaCO 3 , and CO 2 is absorbed and immobilized. Above this temperature, the absorption of CO 2 decreases and takes another stable chemical form. Table 1 below shows supercritical points such as carbon dioxide, hydrogen, carbon monoxide, and methane mainly existing in the reactor 10.
[0019]
[Table 1]
Figure 0004075281
[0020]
As is clear from Table 1, the supercritical state of water is 374 ° C. and 22.4 MPa or more, but the state of the mixed gas containing carbon dioxide, hydrogen, carbon monoxide, methane, etc. having a lower critical temperature or critical pressure. Then, even if 374 ° C. and 22.4 MPa are not reached, water has a supercritical state.
A method for separating water, hydrogen, methane and CO 2 absorber will be described.
The water, hydrogen, methane, and CO 2 absorbers produced in the process up to the gasification / CO 2 fixation region 14 are first separated from the CO 2 absorber by a pressure reducing valve 33 from the outlet 24 provided in the reactor 10. To the solid-gas separator 36. The product is separated into a CO 2 absorber and product gas by a solid-gas separator 36. Next, water is condensed from the product gas below the supercritical point of water so that only the product gas containing hydrogen and methane is contained.
[0021]
A second embodiment of the present invention will be described with reference to FIG. 2, the same reference numerals as those in FIG. 1 denote the same components. The manufacturing apparatus of this embodiment is different from the first embodiment in the following points. That is, the first introduction pipe 23 for introducing the oxidant 21 passes through the other end of the reactor 10, and extends from the end of the cylinder 18 to the partial combustion region 13 slightly inside the cylinder 18. Provided. Further, a second introduction pipe 41 for introducing the CO 2 absorbent 22 passes through the other end of the reactor 10, and a gasification / CO 2 fixation region entering the inside of the cylinder 18 from the end of the cylinder 18. 14 is provided. The oxidant 21 stored in the second tank 29 is pumped into the first introduction pipe 23 by the second pump 31 and is heated and introduced by the preheater 32. The CO 2 absorbent 22 stored in the third tank 42 is pumped into the second introduction pipe 41 by the third pump 43 and heated and introduced by the preheater 44. The configuration other than the above is the same as that of the first embodiment. The reaction by this production apparatus is shown in FIG.
Compared to the first embodiment, in the second embodiment, since the CO 2 absorbent 22 is added from the gasification / CO 2 fixing region 14, the gasification reaction and the partial combustion region 13 are more efficiently performed. CO 2 is generated by partial combustion.
[0022]
【The invention's effect】
As described above, according to the present invention, the pressure inside the reactor is set to 7 to 25 MPa, and the fossil fuel containing the sulfur content in the raw material treatment region at 200 to 500 ° C., the sodium hydroxide aqueous solution, and the gasification accelerator are added. The mixed raw material mixture is introduced to activate the fossil fuel, the activated raw material mixture is introduced into the partial combustion region together with the oxidant and the CO 2 absorbent, and the raw material mixture is partially burned to make the partial combustion region 800 to 1200 ° C. The partial combustion product is introduced into the gasification / CO 2 fixing region at 1200 to 500 ° C. to generate a gas mainly composed of hydrogen, methane, water vapor and carbon dioxide, and carbon dioxide is added to CO 2 in the additive. immobilized in the absorbent, since the partial combustion region and gasification · CO 2 immobilization region is to be cooled by the heat exchanger and endothermic reactions to material processing area, this requires a complicated process No, it is possible to produce a high-calorie gas composed mainly of methane and hydrogen gas efficiently and continuously. Further, CO 2 can be fixed and recovered by a separator using the difference in critical points.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of a high calorie gas production apparatus according to a first embodiment of the present invention.
FIG. 2 is a configuration diagram of a high calorie gas production apparatus according to a second embodiment of the present invention.
FIG. 3 is a diagram showing a production process of high calorie gas according to the first embodiment of the present invention.
FIG. 4 is a diagram showing a production process of high calorie gas according to a second embodiment of the present invention.
[Explanation of symbols]
10 reactor 11 heater 12 feed processing region 13 partial combustion zone 14 gasification · CO 2 immobilization region 16 starting mixture 17 inlet 18 the tubular body 21 oxidizer 22 CO 2 absorber 23 first inlet pipe 24 discharge outlet 27 first Pump 31 Second pump 33 Pressure reducing valve 36 Gas-solid separator 39 Gas-liquid separator 41 Second introduction pipe 43 Third pump

Claims (8)

反応器(10)内部を7〜25MPaの圧力にするとともに前記反応器(10)内部の200〜500℃の原料処理領域(12)に硫黄分を含む化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物(16)を導入して前記化石燃料を活性化する工程と、
前記原料処理領域(12)で活性化した化石燃料を含む前記原料混合物(16)を酸化剤(21)とCO2吸収剤(22)とともに前記反応器(10)内部の部分燃焼領域(13)に導入して前記化石燃料を部分燃焼して前記部分燃焼領域(13)を800〜1200℃にする工程と、
前記反応器(10)内部の部分燃焼領域(13)に続く1200〜500℃のガス化・CO2固定化領域(14)に部分燃焼物を導入して水素、メタン、水蒸気及び二酸化炭素を主成分とするガスを生成するとともに前記二酸化炭素を前記CO2吸収剤(22)で固定化する工程と、
前記反応器(10)の排出口(24)より水素とメタンと水蒸気を主成分とするガス及びCO2吸収体からなる反応生成物を排出する工程と、
前記反応器(10)から排出される反応生成物より固気分離器(36)によって前記CO2吸収体を分離し水素、メタン及び水蒸気を主成分とするガスを取出す工程と、
前記取出された水素、メタン及び水蒸気を主成分とするガスの温度を50〜150℃に下げて前記水蒸気を液化して分離し水素とメタンを主成分とするガスを得る工程と
を含む高カロリーガスの製造方法。
Fossil fuel containing sodium content, sodium hydroxide aqueous solution, and gasification promotion in the reactor (10) with a pressure of 7 to 25 MPa and a raw material treatment region (12) of 200 to 500 ° C. inside the reactor (10) Introducing the raw material mixture (16) mixed with the agent to activate the fossil fuel; and
The raw material mixture (16) containing the fossil fuel activated in the raw material treatment region (12), together with an oxidant (21) and a CO 2 absorbent (22), a partial combustion region (13) inside the reactor (10). And partially burning the fossil fuel to bring the partial combustion region (13) to 800 to 1200 ° C .;
Partial combustion products are introduced into a gasification / CO 2 fixation region (14) at 1200 to 500 ° C. following the partial combustion region (13) inside the reactor (10) to mainly contain hydrogen, methane, steam and carbon dioxide. Producing a gas as a component and immobilizing the carbon dioxide with the CO 2 absorbent (22);
Discharging a reaction product comprising a gas mainly composed of hydrogen, methane, and water vapor and a CO 2 absorber from an outlet (24) of the reactor (10);
Separating the CO 2 absorber from a reaction product discharged from the reactor (10) by a solid-gas separator (36) and taking out a gas mainly composed of hydrogen, methane and water vapor;
A step of reducing the temperature of the extracted hydrogen, methane and water vapor-based gas as a main component to 50 to 150 ° C., and liquefying and separating the water vapor to obtain a gas containing hydrogen and methane as main components. Gas production method.
反応器(10)内部を7〜25MPaの圧力にするとともに前記反応器(10)内部の200〜500℃の原料処理領域(12)に硫黄分を含む化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物(16)を導入して前記化石燃料を活性化する工程と、
前記原料処理領域(12)で活性化した化石燃料を含む前記原料混合物(16)を酸化剤(21)とともに前記反応器(10)内部の部分燃焼領域(13)に導入して前記化石燃料を部分燃焼して前記部分燃焼領域(13)を800〜1200℃にする工程と、
前記反応器(10)内部の部分燃焼領域(13)に続く1200〜500℃のガス化・CO2固定化領域(14)に部分燃焼物をCO2吸収剤(22)とともに導入して水素、メタン及び二酸化炭素を主成分とするガスを生成するとともに前記二酸化炭素を前記CO2吸収剤(22)で固定化する工程と、
前記反応器(10)の排出口(24)より水素とメタンと水蒸気を主成分とするガス及びCO2吸収体からなる反応生成物を排出する工程と、
前記反応器(10)から排出される反応生成物より固気分離器(36)によって前記CO2吸収体を分離し水素、メタン及び水蒸気を主成分とするガスを取出す工程と、
前記取出された水素、メタン及び水蒸気を主成分とするガスの温度を50〜150℃に下げて前記水蒸気を液化して分離し水素とメタンを主成分とするガスを得る工程と
を含む高カロリーガスの製造方法。
Fossil fuel containing sodium content, sodium hydroxide aqueous solution, and gasification promotion in the reactor (10) with a pressure of 7 to 25 MPa and a raw material treatment region (12) of 200 to 500 ° C. inside the reactor (10) Introducing the raw material mixture (16) mixed with the agent to activate the fossil fuel; and
The fossil fuel is introduced by introducing the raw material mixture (16) containing the fossil fuel activated in the raw material treatment region (12) into the partial combustion region (13) inside the reactor (10) together with the oxidant (21). Partial combustion to bring the partial combustion region (13) to 800-1200 ° C;
Hydrogen is obtained by introducing a partial combustion product together with a CO 2 absorbent (22) into a gasification / CO 2 fixation region (14) at 1200 to 500 ° C. following the partial combustion region (13) inside the reactor (10). Producing a gas mainly composed of methane and carbon dioxide and fixing the carbon dioxide with the CO 2 absorbent (22);
Discharging a reaction product comprising a gas mainly composed of hydrogen, methane, and water vapor and a CO 2 absorber from an outlet (24) of the reactor (10);
Separating the CO 2 absorber from a reaction product discharged from the reactor (10) by a solid-gas separator (36) and taking out a gas mainly composed of hydrogen, methane and water vapor;
A step of reducing the temperature of the extracted hydrogen, methane and water vapor-based gas as a main component to 50 to 150 ° C., and liquefying and separating the water vapor to obtain a gas containing hydrogen and methane as main components. Gas production method.
原料処理領域(12)が部分燃焼領域(13)及びガス化・CO2固定化領域(14)とそれぞれ熱交換する請求項1又は2記載の製造方法。The manufacturing method according to claim 1 or 2, wherein the raw material treatment area (12) exchanges heat with the partial combustion area (13) and the gasification / CO 2 fixation area (14). ガス化促進剤がアルカリ金属若しくはアルカリ土類金属の酸化物、アルカリ金属若しくはアルカリ土類金属の水酸化物、又はアルカリ金属若しくはアルカリ土類金属の炭酸塩、或いはこれらの混合物である請求項1又は2記載の製造方法。The gasification accelerator is an alkali metal or alkaline earth metal oxide, an alkali metal or alkaline earth metal hydroxide, an alkali metal or alkaline earth metal carbonate, or a mixture thereof. 2. The production method according to 2. 両端が封止されかつ水の超臨界状態を維持可能に構成された管状の反応器(10)と、
前記反応器(10)の外周に設けられ前記反応器(10)を保温又は加熱するヒータ(11)と、
前記反応器(10)の内部に前記反応器(10)と同心状にかつ前記反応器(10)の一端に先端が密着し前記反応器(10)の他端と基端が離間して設けられた熱良導性と耐熱性を有する筒体(18)と、
前記反応器(10)の一端に設けられ前記反応器(10)の内面と前記筒体(18)の外面で囲まれる原料処理領域(12)に化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物(16)を導入するための導入口(17)と、
前記原料混合物(16)を前記導入口(17)に7〜25MPaの圧力で圧送する第1ポンプ(27)と、
前記反応器(10)の他端側の前記筒体(18)内部の部分燃焼領域(13)に延びて設けられた第1導入パイプ(23)と、
前記酸化剤(21)とCO2吸収剤(22)を前記第1導入パイプ(23)に7〜25MPaの圧力で圧送する第2ポンプ(31)と、
前記反応器(10)の一端に設けられ前記部分燃焼領域(13)に続く前記筒体(18)内部のガス化・CO2固定化領域(14)を通過した反応生成物を排出する排出口(24)と、
前記反応器(10)から排出される反応生成物の圧力を減じる減圧弁(33)と、
前記反応生成物の圧力を減じかつ前記反応生成物の温度を下げて前記反応生成物からCO2吸収体を分離して水素とメタンと水蒸気とを主成分とするガスを取出す固気分離器(36)と、
前記固気分離器(36)から取出された水素とメタンと水蒸気とを主成分とするガスの温度を下げて水蒸気を液化して分離し水素とメタンを主成分とするガスを取出す気液分離器(39)と
を備えた高カロリーガスの製造装置。
A tubular reactor (10) that is sealed at both ends and configured to maintain a supercritical state of water;
A heater (11) provided on the outer periphery of the reactor (10) for keeping or heating the reactor (10);
Provided inside the reactor (10) concentrically with the reactor (10), with the tip closely attached to one end of the reactor (10) and the other end and the base end of the reactor (10) being spaced apart A cylindrical body (18) having a good thermal conductivity and heat resistance,
A fossil fuel, an aqueous sodium hydroxide solution, and a gasification accelerator are provided in a raw material processing region (12) provided at one end of the reactor (10) and surrounded by the inner surface of the reactor (10) and the outer surface of the cylinder (18). An inlet (17) for introducing a raw material mixture (16) mixed with
A first pump (27) for pumping the raw material mixture (16) to the inlet (17) at a pressure of 7 to 25 MPa;
A first introduction pipe (23) provided extending to a partial combustion region (13) inside the cylindrical body (18) on the other end side of the reactor (10);
A second pump (31) for pumping the oxidizing agent (21) and the CO 2 absorbent (22) to the first introduction pipe (23) at a pressure of 7 to 25 MPa;
An exhaust port for discharging reaction products that are provided at one end of the reactor (10) and that pass through the gasification / CO 2 fixation region (14) inside the cylindrical body (18) following the partial combustion region (13) (24) and
A pressure reducing valve (33) for reducing the pressure of the reaction product discharged from the reactor (10);
A solid-gas separator that reduces the pressure of the reaction product and lowers the temperature of the reaction product to separate a CO 2 absorber from the reaction product and extract a gas mainly composed of hydrogen, methane, and water vapor ( 36) and
Gas-liquid separation that lowers the temperature of the gas mainly composed of hydrogen, methane, and water vapor extracted from the solid-gas separator (36), liquefies and separates the water vapor, and removes the gas mainly composed of hydrogen and methane A device for producing high calorie gas comprising a vessel (39).
両端が封止されかつ水の超臨界状態を維持可能に構成された管状の反応器(10)と、
前記反応器(10)の外周に設けられ前記反応器(10)を保温又は加熱するヒータ(11)と、
前記反応器(10)の内部に前記反応器(10)と同心状にかつ前記反応器(10)の一端に先端が密着し前記反応器(10)の他端と基端が離間して設けられた熱良導性と耐熱性を有する筒体(18)と、
前記反応器(10)の一端に設けられ前記反応器(10)の内面と前記筒体(18)の外面で囲まれる原料処理領域(12)に化石燃料と水酸化ナトリウム水溶液とガス化促進剤を混合した原料混合物(16)を導入するための導入口(17)と、
前記原料混合物を前記導入口(17)に7〜25MPaの圧力で圧送する第1ポンプ(27)と、
前記反応器(10)の他端側の前記筒体(18)内部の部分燃焼領域(13)に延びて設けられた第1導入パイプ(23)と、
前記部分燃焼領域(13)に続く前記筒体(18)内部のガス化・CO2固定化領域(14)に延びて設けられた第2導入パイプ(41)と、
前記酸化剤(21)を前記第1導入パイプ(23)に7〜25MPaの圧力で圧送する第2ポンプ(31)と、
前記CO2吸収剤(22)を前記第2導入パイプ(41)に7〜25MPaの圧力で圧送する第3ポンプ(43)と、
前記反応器(10)の一端に設けられ前記部分燃焼領域(13)に続く前記筒体(18)内部のガス化・CO2固定化領域(14)を通過した反応生成物を排出する排出口(24)と、
前記反応器(10)から排出される反応生成物の圧力を減じる減圧弁(33)と、
前記反応生成物の圧力を減じかつ前記反応生成物の温度を下げて前記反応生成物からCO2吸収体を分離して水素とメタンと水蒸気とを主成分とするガスを取出す固気分離器(36)と、
前記固気分離器(36)から取出された水素とメタンと水蒸気とを主成分とするガスの温度を下げて水蒸気を液化して分離し水素とメタンを主成分とするガスを取出す気液分離器(39)と
を備えた高カロリーガスの製造装置。
A tubular reactor (10) that is sealed at both ends and configured to maintain a supercritical state of water;
A heater (11) provided on the outer periphery of the reactor (10) for keeping or heating the reactor (10);
Provided inside the reactor (10) concentrically with the reactor (10), with the tip closely attached to one end of the reactor (10) and the other end and the base end of the reactor (10) being spaced apart A cylindrical body (18) having a good thermal conductivity and heat resistance,
A fossil fuel, an aqueous sodium hydroxide solution, and a gasification accelerator are provided in a raw material processing region (12) provided at one end of the reactor (10) and surrounded by the inner surface of the reactor (10) and the outer surface of the cylinder (18). An inlet (17) for introducing a raw material mixture (16) mixed with
A first pump (27) for pumping the raw material mixture to the inlet (17) at a pressure of 7 to 25 MPa;
A first introduction pipe (23) provided extending to a partial combustion region (13) inside the cylindrical body (18) on the other end side of the reactor (10);
A second introduction pipe (41) provided extending to the gasification / CO 2 fixation region (14) inside the cylindrical body (18) following the partial combustion region (13);
A second pump (31) for pumping the oxidizing agent (21) to the first introduction pipe (23) at a pressure of 7 to 25 MPa;
A third pump (43) for pumping the CO 2 absorbent (22) to the second introduction pipe (41) at a pressure of 7 to 25 MPa;
An exhaust port for discharging reaction products that are provided at one end of the reactor (10) and that pass through the gasification / CO 2 fixation region (14) inside the cylindrical body (18) following the partial combustion region (13) (24) and
A pressure reducing valve (33) for reducing the pressure of the reaction product discharged from the reactor (10);
A solid-gas separator that reduces the pressure of the reaction product and lowers the temperature of the reaction product to separate a CO 2 absorber from the reaction product and extract a gas mainly composed of hydrogen, methane, and water vapor ( 36) and
Gas-liquid separation that lowers the temperature of the gas mainly composed of hydrogen, methane, and water vapor extracted from the solid-gas separator (36), liquefies and separates the water vapor, and removes the gas mainly composed of hydrogen and methane A device for producing high calorie gas comprising a vessel (39).
原料処理領域(12)が部分燃焼領域(13)及びガス化・CO2固定化領域(14)とそれぞれ熱交換する請求項5又は6記載の製造装置。The manufacturing apparatus according to claim 5 or 6, wherein the raw material treatment area (12) exchanges heat with the partial combustion area (13) and the gasification / CO 2 fixation area (14). ガス化促進剤がアルカリ金属若しくはアルカリ土類金属の酸化物、アルカリ金属若しくはアルカリ土類金属の水酸化物、又はアルカリ金属若しくはアルカリ土類金属の炭酸塩、或いはこれらの混合物である請求項5又は6記載の製造装置。The gasification accelerator is an alkali metal or alkaline earth metal oxide, an alkali metal or alkaline earth metal hydroxide, an alkali metal or alkaline earth metal carbonate, or a mixture thereof. 6. The manufacturing apparatus according to 6.
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