JP4076279B2 - Electric sewing pipe inner surface bead cutting cutter body hydraulic remote control method and apparatus - Google Patents
Electric sewing pipe inner surface bead cutting cutter body hydraulic remote control method and apparatus Download PDFInfo
- Publication number
- JP4076279B2 JP4076279B2 JP21200998A JP21200998A JP4076279B2 JP 4076279 B2 JP4076279 B2 JP 4076279B2 JP 21200998 A JP21200998 A JP 21200998A JP 21200998 A JP21200998 A JP 21200998A JP 4076279 B2 JP4076279 B2 JP 4076279B2
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- Prior art keywords
- cutting
- bead
- cutter body
- hydraulic
- pressure
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【0001】
【産業上の利用分野】
本発明は電縫管の内面ビ−ド切削方法及びその装置に関する。
【0002】
【従来の技術】
従来の内面ビードの切削を遠隔で制御する方法としては、造管中におけるスケルプの板厚を連続に測定し、その測定値より内面ビード切削用バイトの下部に配したシリンダによりビ−ド切削高さを制御する(例えば特開昭60-131107 号)や、カッタボディのロ−ルを昇降移動させる昇降装置を設け、昇降装置の昇降位置を調整する位置決め駆動装置を鋼管の外部に配置し、位置決め駆動装置と昇降装置を遠隔の昇降装置により駆動軸により連結・制御する方法(例えば実開昭63-172514 号)や、流体圧シリンダにより管径方向に可動となすロ−ルを備えたユニットを外部流体圧制御により制御して内面ビード形状を制御する方法(例えば特開平6-134613号)などが提案されている。
【0003】
以上の様に駆動軸あるいは流体圧によりバイトやバイトと反対に配したロ−ルを制御してビ−ド切削量を制御する方法が提唱されているが、幅広い肉厚変動や連続造管停止時のバイトの欠け回避については十分な対応がなれておらず、加えてビ−ド切削量制御機構の構造より小径サイズへの実用化には結びついていない。
【0004】
【発明が解決しようとする課題】
例えば電縫管内面ビ−ド切削量を制御する為には連続造管時、管内面にカッタボディが有るためバイトの切削量調整を実施することが不可能で有るため、切削量調整を実施するにはかならず造管停止させて調整する必要があった。加えて連続造管時、他要因により造管停止した際、停止によるショックでバイトが欠損し、原単位低下の大きな問題となっていた
【0005】
一方、従来技術の電縫管内面ビ−ド切削遠隔制御は前述の様な方法であることから、特に小径サイズでは制御範囲が狭く、幅の広い肉厚変動には対応出来ないことに加え、連続造管停止時の瞬間的なバイト退避については述べられていない。この発明の目的は、電縫管内面ビ−ド切削を遠隔で特に小径サイズにおいてビ−ド切削量調整のみならず造管停止時のバイト退避を行うことが可能で、かつ高い精度の制御方法及びその装置を提供することである。
【0006】
【課題を解決するための手段】
本発明者らは、上記目的を達成すべく種種試験を重ねた。その結果、鋼管長手方向にシリンダを配しバイトと反対方向にシリンダと接触したカムにより昇降するロールを配することで可動範囲を広くとれることを確認した。また、バイト下流側に配したロールの下にスプリングを入れることで、圧力リリーフ時も瞬間的にバイト退避が可能であることを究明し、この発明に到達した。
【0007】
すなわち本発明はたとえば鋼帯を成形して得たオープンパイプを溶接して得た電縫管の内面に発生する溶接内面ビードを切削する方法において、特に小径電縫管で内面ビードを切削するカッタボディを鋼管長手方向に配した油圧シリンダ及びバイト下流側に配したロールの下にスプリングを入れることで内面ビード切削可動範囲を広くかつ瞬間的なバイト退避を可能とすることを特徴とする鋼管内面ビード切削遠隔操作方法及びその装置である。
【0008】
【発明の実施の形態】
この発明においては、鋼帯を成形して得たオープンパイプを溶接して得た電縫管の内面ビード切削する方法において、その内面ビードを切削するカッタボディの切削量を制御する為に電縫管長手方向に配した油圧シリンダに油圧圧力を供給し、油圧圧力を遠隔で制御する。また、バイト下流側に配したロールの下にスプリングを入れることから瞬間的なバイト退避を可能とすることが出来る。
【0009】
この発明において油圧シリンダを電縫管長手方向に設置したのは、IDビ−ド切削可動範囲を広くとるためである。この為、従来1外径を連続造管する場合には最低2〜3種類の大きさの異なるカッタボディにより対応していたものが、この1種類で対応出来ることとなる。また、IDビ−ドは高さがあることから、可動範囲が狭いとカッタボディを退避させてもビ−ドの先端でバイトを微小に欠損させることが発生する。その様な可動範囲ではIDバイト原単位を悪化させて好ましくない。
【0010】
この発明において、バイト下流側に配したロールの下にスプリングを設置したのは、連続造管停止時のバイト緊急退避がカッタボディの自重だけでは困難であるため、油圧シリンダを負圧にして退避すると周知の事実である様に空気を巻き込みその後の制御が不能となる。この為、油圧シリンダ圧力が0Kgf/cm2となった場合に緊急で退避出来る様にバイト下流側に配したロールの下にスプリングを設置する。
【0011】
【実施例】
以下、本発明による電縫管内面ビ−ド切削方法を図面に基づき詳細に説明する。
図1は本発明を適用した電縫鋼管製造及び内面ビ−ド切削遠隔操作を示す図である。
帯鋼1は成形ロ−ル2により管状に成形された後、ワ−クコイル3で管状に成形された帯鋼1のエッジ部を加熱し加圧ロ−ル4によって加圧圧接されることにより溶接され連続的に電縫管になる。その際エッジ部加圧圧接されることから生じるビ−ドを切削する為に圧延スタンド5に固定されたブラケット6に脱着自由に装着されたマンドレルバ−7の先にカッタボディ8が装着されている。このカッタボディ8には鋼管長手方向に油圧シリンダ9を内蔵しており、その油圧シリンダに圧力を供給する油圧ユニット10が配管11により連結されている。油圧ユニット10より油圧圧力が供給されると配管11を経由して油圧シリンダ9が動作する。その結果、カム12、13を経由してビ−ドを切削するバイト14の反対側に設置したロ−ル15を駆動させる。さらに、連続造管停止時などバイトを被削物であるビ−ドから緊急に退避させる必要が有る場合、切削装置の自重での退避であることから困難であるが、バイト下流側に配したロ−ル16の下部に退避用スプリング17を設置して、緊急対応を可能としている。
【0012】
図2に油圧ユニットの油圧回路図例を示す。この油圧ユニットにより任意の圧力によりビ−ド切削形状をコントロ−ル出来る。油圧ポンプ21により昇圧された油圧圧力は2方弁22によりカッタボディ25に供給の入−切を行う。カッタボディ25に供給される圧力は比例電磁弁23により圧力制御実施し、その圧力値は圧力表示計24により表示して制御実施する。
【0013】
図3にφ63.5の電縫管に適用した場合の適正圧力設定値を示す。本願発明では、内径φ16のシリンダに対し、油圧圧力160から200Kgf/cm2 の間で制御し、ロ−ラ部反力300Kg程度が最も良好なビ−ド切削形状を得る。
以上の結果より、本発明によって電縫管内面ビ−ド切削を遠隔制御かつ良好なビ−ド切削形状で切削出来、従来法に比較して、可動範囲を広くとれ、圧力リリ−フ時も瞬間的にバイト退避が可能かつ小径サイズに適用可能出来る。
【0014】
【発明の効果】
以上述べたとおり、本発明の装置及び方法によれば、電縫管内面ビ−ド切削を遠隔制御かつ良好なビ−ド切削形状で切削でき、従来法に比較して、可動範囲を広くとれ、圧力リリ−フ時も瞬間的にバイト退避が可能かつ小径サイズに適用可能とすることができることから高品質の電縫管を製造を可能とする。
【図面の簡単な説明】
【図1】本発明を適用した電縫鋼管製造装置及び内面ビ−ド切削遠隔操作方法を示す図である。
【図2】実施例における油圧ユニットの油圧回路図例である。
【図3】実施例におけるφ63.5の電縫管に適用した場合の適正圧力設定値である。
【符号の説明】
1 帯鋼
2 成形ロ−ル
3 ワ−クコイル
4 加圧ロ−ル
5 圧延スタンド
6 ブラケット
7 マンドレルバ−
8 カッタボディ
9 油圧シリンダ
10 油圧ユニット
11 配管
12 カム
13 カム
14 バイト
15 ロ−ル
16 ロ−ル
17 退避用スプリング
21 油圧ポンプ
22 2方弁
23 比例電磁弁
24 圧力表示計
25 カッタボディ[0001]
[Industrial application fields]
The present invention relates to a method and an apparatus for cutting an inner surface bead of an electric resistance welded tube.
[0002]
[Prior art]
The conventional method for remotely controlling the cutting of the inner surface bead is to continuously measure the thickness of the skelp during pipe making, and use the measured value to measure the bead cutting height with a cylinder placed below the inner surface bead cutting tool. A lifting / lowering device for controlling the height of the cutter body (e.g. Japanese Patent Laid-Open No. 60-131107) and moving the roll of the cutter body up and down, and a positioning drive device for adjusting the lifting position of the lifting device is disposed outside the steel pipe, A unit equipped with a method of connecting and controlling the positioning drive device and the lifting device by a remote lifting device with a drive shaft (for example, Japanese Utility Model Publication No. 63-172514), and a roll which is movable in the pipe radial direction by a fluid pressure cylinder A method of controlling the inner bead shape by controlling the external fluid pressure by controlling the external fluid pressure (for example, JP-A-6-346613) has been proposed.
[0003]
As described above, a method of controlling the cutting amount of the bead by controlling the tool or the roll arranged opposite to the tool by the fluid pressure has been proposed. In order to avoid chipping of the cutting tool at the time, it has not been adequately dealt with, and in addition, it has not been put into practical use to a smaller diameter than the structure of the bead cutting amount control mechanism.
[0004]
[Problems to be solved by the invention]
For example, to control the bead cutting amount on the inner surface of the ERW pipe, it is impossible to adjust the cutting amount of the cutting tool because there is a cutter body on the inner surface during continuous pipe making. In order to do so, it was necessary to make adjustments by stopping the pipe production. In addition, during continuous pipe production, when pipe production was stopped due to other factors, the bite was lost due to a shock due to the stop, which caused a serious problem of reduction in basic unit.
On the other hand, the remote control of bead cutting of the inner surface of the conventional ERW pipe is the method as described above, and in particular, the control range is narrow for small diameter size, and it cannot cope with wide wall thickness fluctuations. There is no mention of momentary bite evacuation when continuous pipe making is stopped. An object of the present invention is to provide a highly accurate control method capable of performing not only adjustment of the bead cutting amount but also retraction of the cutting tool at the time of pipe making stop, especially when the inner diameter bead cutting of the ERW pipe is performed at a small size. And an apparatus for the same.
[0006]
[Means for Solving the Problems]
The present inventors repeated various kinds of tests to achieve the above object. As a result, it was confirmed that the movable range can be widened by arranging a cylinder in the longitudinal direction of the steel pipe and a roll that moves up and down by a cam in contact with the cylinder in the opposite direction to the bite. Further, the inventors have found that by inserting a spring under a roll disposed on the downstream side of the cutting tool, the cutting tool can be retracted instantaneously even during pressure relief, and the present invention has been achieved.
[0007]
That is, the present invention relates to a method for cutting a welded inner surface bead generated on the inner surface of an electric welded tube obtained by welding an open pipe obtained by forming a steel strip, for example, a cutter for cutting an inner surface bead with a small diameter electric welded tube. steel pipe, characterized in that to enable removing all wide and instantaneous byte inner surface bead cutting movable range by inserting the spring under the rolls arranged in the hydraulic cylinder and byte downstream arranged a body in the longitudinal direction of the steel pipe An internal bead cutting remote control method and apparatus.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
In this invention, in the method of cutting the inner surface bead of the electric resistance welded tube obtained by welding the open pipe obtained by forming the steel strip, the electric sewing is performed to control the cutting amount of the cutter body that cuts the inner surface bead. The hydraulic pressure is supplied to a hydraulic cylinder arranged in the longitudinal direction of the pipe, and the hydraulic pressure is controlled remotely. In addition, since the spring is placed under the roll arranged on the downstream side of the cutting tool, the cutting tool can be retracted instantaneously.
[0009]
The reason why the hydraulic cylinder is installed in the longitudinal direction of the ERW pipe in the present invention is to widen the ID bead cutting movable range. For this reason, in the case of continuously forming the outer diameter of one conventional one, at least two or three types of cutter bodies having different sizes can be handled by this one type. Further, since the ID bead has a height, if the movable range is narrow, even if the cutter body is retracted, a bit is slightly lost at the tip of the bead. Such a movable range is not preferable because the ID byte basic unit is deteriorated.
[0010]
In this invention, the spring is installed under the roll arranged on the downstream side of the cutting tool because it is difficult to evacuate the cutting tool by its own weight when the continuous pipe making is stopped. Then, as is well known, air is entrained and the subsequent control becomes impossible. For this reason, a spring is installed under a roll arranged on the downstream side of the cutting tool so that it can urgently retreat when the hydraulic cylinder pressure becomes 0 kgf / cm 2 .
[0011]
【Example】
Hereinafter, a method for cutting an inner bead of an electric resistance welded tube according to the present invention will be described in detail with reference to the drawings.
FIG. 1 is a diagram showing the manufacture of an ERW steel pipe to which the present invention is applied and the internal bead cutting remote operation.
After the steel strip 1 is formed into a tubular shape by the forming
[0012]
FIG. 2 shows an example of a hydraulic circuit diagram of the hydraulic unit. By this hydraulic unit, the bead cutting shape can be controlled by an arbitrary pressure. The hydraulic pressure boosted by the
[0013]
FIG. 3 shows an appropriate pressure setting value when applied to a φ63.5 electric resistance welded tube. In the present invention, a cylinder with an inner diameter of φ16 is controlled between a hydraulic pressure of 160 to 200 kgf /
From the above results, according to the present invention, the ERW pipe inner surface bead cutting can be remotely controlled and cut with a good bead cutting shape, and the movable range can be widened compared with the conventional method, and also during pressure relief. The tool can be saved instantly and can be applied to small size.
[0014]
【The invention's effect】
As described above, according to the apparatus and method of the present invention, the bead cutting of the inner surface of the ERW pipe can be performed by remote control and with a good bead cutting shape, and the movable range can be widened as compared with the conventional method. In addition, since the bite can be retracted instantaneously and can be applied to a small-diameter size even during pressure relief, a high-quality ERW pipe can be manufactured.
[Brief description of the drawings]
FIG. 1 is a diagram showing an electric resistance welded pipe manufacturing apparatus and an inner surface bead cutting remote control method to which the present invention is applied.
FIG. 2 is an example of a hydraulic circuit diagram of a hydraulic unit in the embodiment.
FIG. 3 is an appropriate pressure setting value when applied to a φ63.5 electric sewing tube in the embodiment.
[Explanation of symbols]
1
8
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21200998A JP4076279B2 (en) | 1998-07-13 | 1998-07-13 | Electric sewing pipe inner surface bead cutting cutter body hydraulic remote control method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21200998A JP4076279B2 (en) | 1998-07-13 | 1998-07-13 | Electric sewing pipe inner surface bead cutting cutter body hydraulic remote control method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000024826A JP2000024826A (en) | 2000-01-25 |
| JP4076279B2 true JP4076279B2 (en) | 2008-04-16 |
Family
ID=16615381
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21200998A Expired - Lifetime JP4076279B2 (en) | 1998-07-13 | 1998-07-13 | Electric sewing pipe inner surface bead cutting cutter body hydraulic remote control method and apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4076279B2 (en) |
-
1998
- 1998-07-13 JP JP21200998A patent/JP4076279B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JP2000024826A (en) | 2000-01-25 |
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