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JP4079563B2 - Storage battery and manufacturing method thereof - Google Patents
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JP4079563B2 - Storage battery and manufacturing method thereof - Google Patents

Storage battery and manufacturing method thereof Download PDF

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Publication number
JP4079563B2
JP4079563B2 JP34360199A JP34360199A JP4079563B2 JP 4079563 B2 JP4079563 B2 JP 4079563B2 JP 34360199 A JP34360199 A JP 34360199A JP 34360199 A JP34360199 A JP 34360199A JP 4079563 B2 JP4079563 B2 JP 4079563B2
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Prior art keywords
sealing body
battery case
sealing
current collector
electrode
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JP2001160388A (en
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和洋 北岡
茂人 為実
隆明 池町
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Sealing Battery Cases Or Jackets (AREA)
  • Secondary Cells (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、一方極の端子を兼ねる開口部を備えた電池ケースと、この開口部を密封する他方極の端子を兼ねる封口体と、電池ケース内に収容される正・負極の少なくとも一方の端部に集電体が接続された電極体とを備えた蓄電池およびその製造方法に係り、特に、正・負極の少なくとも一方に接続された集電体と封口体との接続構造およびその溶接方法の改良に関するものである。
【0002】
【従来の技術】
一般に、ニッケル−水素化物蓄電池、ニッケル−カドミウム蓄電池などのアルカリ蓄電池は、正極および負極の間にセパレータを介在させ、これらを渦巻状に巻回した後、正極あるいは負極の端部に集電体を接続して電極体を形成する。ついで、この電極体を金属製電池ケースに収納して集電体から延伸するリード部を封口体に溶接した後、封口体を電池ケースの開口部に絶縁ガスケットを介在させて装着して密閉することにより製造される。
【0003】
このようなアルカリ蓄電池が電動工具や電気自動車などの高率で充放電を行う用途に使用される場合、電池構成の中でも特に、集電体と封口体の間を接続するリード部での電気抵抗が電池特性に大きな影響を与える。即ち、リード部での電気抵抗が大きい場合、大電流で放電を行うと、リード部での電気抵抗に起因する大きな電圧降下が生じて電池電圧が低下するという問題を生じた。そこで、特許第2762599号公報において、集電部品を複数枚にしてリード部を構成したり、集電部品の厚みを厚くするようにしてリード部での電気抵抗を低減することが提案されるようになった。
【0004】
【発明が解決しようとする課題】
ところで、リード部を構成する集電部品を複数にした場合、部品点数が多くなるとともに、リード部に柔軟性がないことから、封口体との溶接が困難になり、かつ封口体を電池ケースの開口部にかしめて密閉する際に、リード部を折り曲げることが困難になり、生産性が劣るという問題を生じた。また、リード部を構成する集電部品の厚みを厚くすると、抵抗溶接するための溶接電流に無効な電流が多くなって、封口体との溶接性が悪くなるとともに、封口体を電池ケースの開口部にかしめて密閉する際に、リード部を折り曲げることが困難になり、生産性が劣るという問題も生じた。
【0005】
一方、封口体にリード部を溶接する場合、集電体から垂直に立ち上がったリード部に封口体を隣接させ、リード部の側面に溶接電極を押し当てて封口体にリード部を抵抗溶接した後、リード部を折り曲げて封口体を電池ケースの開口部に装着し、開口部の端部をかしめて密封するようにしている。一般的に、厚みが厚くて短いリード部を用いた方が、その比抵抗が小さくなって電池内部抵抗が低下する。
【0006】
しかしながら、上述したように、リード部を封口体に溶接した後、封口体を電池ケースの開口部に装着するためには、長めに形成されたリード部を用い、封口時に、このリード部を屈曲させるようにして封口体を電池ケースの開口部に装着する必要がある。このため、リード部の長さは少なくとも電極体の半径以上の長さが必要であるとともに、リード部を屈曲させるようにするためには、薄くて長いリード部を用いなくてはならず、その比抵抗が大きくなって電池内部抵抗が大きくなるという問題を生じた。
【0007】
そこで、本発明は上記問題点を解決するためになされたものであって、集電リード部を省略しても確実に封口体と集電体とを溶接できる接続構造を採用して、高率放電性能に優れた蓄電池を得ることを第1の目的とする。また、このような接続構造を採用して封口体と集電体を確実に溶接できる溶接方法を提供することを第2の目的とする。
【0008】
【課題を解決するための手段】
上記第1の目的を達成するため、本発明の蓄電池は、封口体の下面に3個の突起部を備えるとともに、これら3個の突起部は当該封口体の下面の中心をその重心とする正三角形の頂点となる位置に形成されていて、これら3個の突起部と集電体とが固着接続されているか、あるいは集電体の上面に3個の突起部を備えるとともに、これら3個の突起部は当該集電体の上面の中心をその重心とする正三角形の頂点となる位置に形成されていて、これら3個の突起部と封口体とが固着接続されている。
このように、封口体の下面に3個の突起部を備えるとともに、これら3個の突起部は当該封口体の下面の中心をその重心とする正三角形の頂点となる位置に形成されているか、あるいは集電体の上面に3個の突起部を備えるとともに、これら3個の突起部は当該集電体の上面の中心をその重心とする正三角形の頂点となる位置に形成されていると、集電リード部を省略しても確実に封口体と集電体とを溶接でき、集電リード部の電気抵抗をゼロにすることができる。この結果、電池の出力特性を向上させて、高率放電時の電池電圧の低下を防止できるようになる。
【0009】
そしてこの場合、これらの突起部は集電体の上面あるいは封口体の下面に均一に接触していないと、これらの溶接時に溶融した金属が飛散する現象(爆飛)が生じて、所謂「溶接ちり」が発生して、これが電池短絡の原因の1つとなる。このため、突起部は、封口体の下面の中心をその重心とする正三角形の頂点の位置に形成されているか、あるいは集電体の上面の中心をその重心とする正三角形の頂点の位置に形成されている必要がある。
【0010】
また、上記第2の目的を達成するため、本発明の蓄電池の製造方法は、封口体の下面に3個の突起部を当該封口体の下面の中心をその重心とする正三角形の頂点となる位置に形成するか、あるいは集電体の上面に3個の突起部を当該集電体の上面の中心をその重心とする正三角形の頂点となる位置に形成する突起部形成工程と、電池ケース内に電解液を注入する電解液注入工程と、電池ケースの開口部に封口体を配置する配置工程と、電池ケースと封口体との間に電流を流して突起部と集電体の上面との接触部を溶接するかあるいは封口体の下面と突起部との接触部を溶接する溶接工程と、封口体を電池ケースの開口部に密封する密閉工程とを備えるようにしている。
【0011】
このように、電解液注入工程において電池ケース内に電解液を注入すると、溶接工程で電池ケースと封口体との間に電圧を印加すると、封口体→突起部→集電体→正・負極→電池ケースの経路、あるいはその逆の経路で電流が流れ(溶接工程)るようになるため、突起部と集電体の上面との接触部あるいは封口体の下面と突起部との接触部を溶接することができるようになる。
【0012】
あるいは、封口体の下面に3個の突起部を当該封口体の下面の中心をその重心とする正三角形の頂点となる位置に形成するか、あるいは集電体の上面に3個の突起部を当該集電体の上面の中心をその重心とする正三角形の頂点となる位置に形成する突起部形成工程と、電池ケース内に電解液を注入する電解液注入工程と、集電体と封口体とが接触した状態となるように電池ケースの開口部に封口体を配置する配置工程と、封口体を電池ケースの開口部に密封する密閉工程と、電池ケースと封口体との間に電流を流して突起部と集電体の上面との接触部を溶接するかあるいは封口体の下面と突起部との接触部を溶接する溶接工程とを備えるようにしても、上述と同様に突起部と集電体の上面との接触部あるいは封口体の下面と突起部との接触部を溶接することができるようになる。
【0013】
この場合、突起部と集電体の上面との接触部あるいは封口体の下面と突起部との接触部とが密着していないと溶融した金属が飛散する現象(爆飛)が生じて、所謂「溶接ちり」が発生して、これが電池短絡の原因の1つとなる。このため、溶接工程においては、封口体を集電体に向けて加圧するとともに、電池ケースと封口体との間に電流を流すようにする必要がある。これにより、突起部と集電体の上面との接触部あるいは封口体の下面と突起部との接触部が密着して爆飛が生じなくなる。
【0014】
そして、突起部と集電体の上面との接触部あるいは封口体の下面と突起部との接触部を均一に加圧する必要があるが、例えば4点の突起部を設けた場合、集電体に歪みが生じたりあるいは封口体の下面に歪みが生じた状態のときには、4点の突起部を均一に加圧することができなく、がたつきが生じる。
このため、突起部は、封口体の下面の中心をその重心とする正三角形の頂点の位置に形成するか、あるいは集電体の上面の中心をその重心とする正三角形の頂点の位置に形成する必要がある。このように3点の突起部を設けた場合には、集電体に歪みが生じたりあるいは封口体の下面に歪みが生じても、3点の突起部を均一に加圧することができるようになる。
【0015】
【発明の実施の形態】
以下に、本発明をニッケル−水素蓄電池に適用した場合の実施の形態を図に基づいて説明する。なお、図1は本発明の封口体を示す図であり、図1(a)はその下面図を示し、図1(b)その側面図およびその一部を破断した破断面を示す図である。また、図2は図1の封口体を電極体に溶接する状態を示す断面図である。さらに、図3は図1の封口体を電極体に溶接して形成したニッケル−水素蓄電池を示す断面図である。図4は本発明の集電体を溶接した電極体を示す図であり、図4(a)はその上面図を示し、図4(b)その側面図およびその一部を破断した破断面を示す図である。図5は図4の集電体に封口体を溶接して形成したニッケル−水素蓄電池を示す断面図である。図6は比較例の蓄電池を示し、リード部が封口体に溶接された状態を示す断面図である。
【0016】
1.実施例1
本実施例1のニッケル−水素蓄電池はニッケル正極板11と水素吸蔵合金負極板12とを備えている。ニッケル正極板11は、パンチングメタルからなる極板芯体の表面にニッケル焼結多孔体を形成した後、化学含浸法により水酸化ニッケルを主体とする活物質を同ニッケル焼結多孔体内に充填して作製されている。一方、水素吸蔵合金負極板12は、パンチングメタルからなる極板芯体の表面に水素吸蔵合金からなるペースト状負極活物質を充填し、乾燥させた後、所定の厚みになるまで圧延して作製されている。
【0017】
これらのニッケル正極板11と水素吸蔵合金負極板12との間にセパレータ13を介在させて渦巻状に巻回して渦巻状電極群を作製した。この渦巻状電極群の上端面には、ニッケル正極板11の極板芯体であるパンチングメタルの端部11aが露出し、また、下端面には水素吸蔵合金負極板12の極板芯体であるパンチングメタルの端部12aが露出している。そして、この渦巻状電極群の上端面に露出する正極芯体に図示しない多数の開口と注液用開口を有する円板状の正極集電体14を溶接するとともに、下端面に露出する負極芯体に多数の開口(図示せず)を有する円板状の負極集電体15を溶接して、渦巻状電極体10を作製した。
【0018】
ニッケル−水素蓄電池を組み立てるに際しては、正極集電体14を溶接した電極体10を鉄にニッケルメッキを施した有底筒状の電池ケース(底面の外面は負極外部端子となる)16内に収納する。
ついで、底面に円形状の下方突出部32を形成してなる蓋体31と、正極キャップ(正極外部端子)35からなる封口体30を用意する。この封口体30はこれら蓋体31および正極キャップ35間に介在されるスプリング36と弁板37からなる弁体を備えており、蓋体31の中央にはガス抜き孔34が形成されている。
【0019】
そして、蓋体31の下方突出部32の下面には3個の突起部33,33,33が予め形成されている。なお、これらの3個の突起部33,33,33は蓋体31の中央のガス抜き孔34を重心とする正三角形の頂点の位置に形成されている。これにより、集電体14に歪みが生じたりあるいは封口体30の下方突出部32の下面に歪みが生じても、3個の突起部33,33,33は均一に加圧されることとなる。
【0020】
ついで、電池ケース16の上部内周側に防振リング18を挿入し、電池ケース16の外周側に溝入れ加工を施して防振リング18の上端部に凹部16aを形成した。この後、電池ケース16内に30質量%の水酸化カリウム(KOH)水溶液からなる電解液を注入した。ついで、この電池ケース16の開口部の上部に、上述した封口体30の下方突出部32の下面に形成された3個の突起部33,33,33が正極集電体14の上面に接触するように配置した。
【0021】
上述のように封口体30を配置した後、正極キャップ(正極外部端子)35の上面に一方の溶接電極W1を配置するとともに、電池ケース16の底面(負極外部端子)の下面に他方の溶接電極W2を配置した。この後、これらの一対の溶接電極W1,W2間に2×106N/m2の圧力を加えながら、これらの溶接電極W1,W2間に電池の放電方向に24Vの電圧を印加し、3KAの電流を約15msecの時間流す通電処理を施した。この通電処理により、封口体30の下方突出部32の下面に形成された3個の突起部33,33,33と正極集電体14の上面との接触部に電流が集中して、これらの突起部33,33,33と正極集電体14の上面との接触部とが溶接されて溶接部が形成された。これと同時に負極集電体15の下面と電池ケース16の底面(負極外部端子)の上面との接触部が溶接されて溶接部が形成された。
【0022】
ついで、封口体30の周縁に絶縁ガスケット19を嵌着させ、プレス機を用いて封口体30に加圧力を加えて、絶縁ガスケット19の下端が凹部16aの位置になるまで封口体30を電池ケース16内に押し込んだ。この後、電池ケース16の開口端縁を内方にかしめて電池を封口して、図3に示すような、公称容量6.5Ahの円筒形ニッケル−水素蓄電池を作製した。このようにして作製された実施例1のニッケル−水素蓄電池を電池Aとした。
【0023】
2.実施例2
本実施例2のニッケル−水素蓄電池は、上述した実施例1と同様のニッケル正極板11と水素吸蔵合金負極板12とを備えている。本実施例2のニッケル−水素蓄電池を組み立てるに際しては、まず、これらのニッケル正極板11と水素吸蔵合金負極板12との間にセパレータ13を介在させて渦巻状に巻回して渦巻状電極群を作製した。この渦巻状体の上端面には、上述した実施例1と同様に、ニッケル正極板11の極板芯体であるパンチングメタルの端部11aが露出し、また、下端面には水素吸蔵合金負極板12の極板芯体であるパンチングメタルの端部が露出している。
【0024】
ついで、図4に示すように、多数の開口21,21,21・・・と注液用開口22と3個の突起部23,23,23を備えた円板状の正極集電体20を用意する。なお、3個の突起部23,23,23は予め形成されている。なお、これらの3個の突起部23,23,23は円板状の正極集電体20の中央の注液用開口22を重心とする正三角形の頂点の位置に形成されている。これにより、集電体20に歪みが生じたりあるいは封口体17の下方突出部の下面に歪みが生じても、3個の突起部23,23,23は均一に加圧されることとなる。ついで、この渦巻状電極群の上端面に露出する正極芯体に正極集電体20を溶接するとともに、下端面に露出する負極芯体に多数の開口(図示せず)を有する円板状の負極集電体15を溶接して、渦巻状電極体10を作製した。
【0025】
この後、電極体10を鉄にニッケルメッキを施した有底筒状の電池ケース(底面の外面は負極外部端子となる)16内に収納する。ついで、電池ケース16の上部内周側に防振リング18を挿入し、電池ケース16の外周側に溝入れ加工を施して防振リング18の上端部に凹部16aを形成した。この後、電池ケース16内に30重量%の水酸化カリウム(KOH)水溶液からなる電解液を注入した。ついで、この電池ケース16の開口部の上部に封口体17を配置した。なお、封口体17は、底面に円形状の下方突出部を形成してなる蓋体17aと、正極キャップ(正極外部端子)17bと、これら蓋体17aおよび正極キャップ17b間に介在されるスプリング17cと弁板17dからなる弁体を備えており、蓋体17aの中央にはガス抜き孔が形成されている。
【0026】
上述のように封口体17を電池ケース16の開口部の上部に配置した後、正極キャップ(正極外部端子)17aの上面に一方の溶接電極W1を配置するとともに、電池ケース16の底面(負極外部端子)の下面に他方の溶接電極W2を配置した。この後、これらの一対の溶接電極W1,W2間に2×106N/m2の圧力を加えながら、これらの溶接電極W1,W2間に電池の放電方向に24Vの電圧を印加し、3KAの電流を約15msecの時間流す通電処理を施した。この通電処理により、封口体17の底面と正極集電体20の上面に形成された3個の突起部23,23,23との接触部に電流が集中して、これらの3個の突起部23,23,23と封口体17の底面との接触部が溶接されて溶接部が形成された。これと同時に負極集電体15の下面と電池ケース16の底面(負極外部端子)の上面との接触部が溶接されて溶接部が形成された。
【0027】
ついで、封口体17の周縁に絶縁ガスケット19を嵌着させ、プレス機を用いて封口体17に加圧力を加えて、絶縁ガスケット19の下端が凹部16aの位置になるまで封口体17を電池ケース16内に押し込んだ。この後、電池ケース16の開口端縁を内方にかしめて電池を封口して、図5に示すような、公称容量6.5Ahの円筒形ニッケル−水素蓄電池を作製した。このようにして作製された実施例2のニッケル−水素蓄電池を電池Bとした。
【0028】
3.比較例
図6に示すように、上述した実施例1と同様に作製した渦巻状電極群の上端面に露出する正極芯体に多数の開口を有するとともに、その一部からリード部14bが延伸した円板状の正極集電体14aを溶接した。一方、渦巻状体の下端面に露出する負極芯体に多数の開口を有する円板状の負極集電体15を溶接して、渦巻状電極体10aを作製した。この電極体10aを電池ケース16内に収納し、負極集電体15をこの電池ケース20の内底面にスポット溶接(なお、図6においては、巻状電極体10aの中心部に溶接電極を挿入するための空間が存在しないように見えるが、図6は模式的に示す図であって、実際には溶接電極を挿入するための空間は存在する)した。この後、電池ケース16の上部内周側に防振リング18を挿入し、電池ケース16の外周側に溝入れ加工を施して防振リング18の上端部に凹部16aを形成した。
【0029】
ついで、正極集電体14aから延伸したリード部14bを垂直に折り曲げた後、このリード部14bの端部に封口体17の底面に抵抗溶接した。ついで、電池ケース16内に30重量%の水酸化カリウム(KOH)水溶液からなる電解液を注入した後、リード部14bを折り曲げて、その周縁に絶縁ガスケット19を嵌着させた封口体17を電池ケース16の開口部に配置した。ついで、電池ケース16の開口端縁を内方にかしめて電池を封口し、公称容量6.5Ahの円筒形ニッケル−水素蓄電池を作製した。このようにして作製された比較例のニッケル−水素蓄電池を電池Xとした。
【0030】
4.電池特性試験
(1)活性化
上述のようにして作製した実施例の電池A,Bおよび比較例の電池Xを用いて、室温(周囲温度25℃)で、650mA(0.1C)の電流値で8時間充電した後、1時間休止させ、その後、1300mA(0.2C)の電流値で電池電圧が0.8Vになるまで放電させるという充放電サイクルを行い、この充放電サイクルを10回繰り返して電池の活性化を行った。
【0031】
(2)I−V特性試験
ついで、上述のように活性化した実施例1,2の電池A,Bおよび比較例の電池Xを用いて、室温(周囲温度25℃)で、1300mA(2C)の電流値で電池電圧が0.8Vになるまで放電させた状態の電池を1300mA(0.2C)の電流値で3時間充電した。1時間休止させた後、25Aの電流値で30秒間放電させ、放電開始時から10秒後の電池電圧を測定した。
ついで、放電させた容量分の電力を充電した後、同様に、50A,70A,100Aの電流値で30秒間放電させ、放電開始時から10秒後の電池電圧をそれぞれ測定した。このようにして得られた放電開始時から10秒後の電池電圧を縦軸とし、各電流値を横軸としてI−V直線(I−V特性)を求めると、図7に示すような結果となった。
【0032】
図7から明らかなように、比較例の電池XのI−V直線の傾きが大きいのに対して、実施例1,2の電池A,BのI−V直線の傾きは小さいことが分かる。このことから、実施例1,2の電池A,Bの作動電圧はいずれも高く、電池内部抵抗が低いことが分かる。これは、実施例1,2の電池A,Bは、封口体30の下面に突起部33を有し、この突起部33と正極集電体14上面との接触部が直接溶接され、あるいは正極集電体20の上面に突起部23を有し、この突起部23と封口体17下面との接触部が直接溶接されいるために、これらの接触部での内部抵抗が低減し、高い出力特性が得られたものと考えられる。
【0033】
なお、上述した実施形態(実施例1,2)においては、正極キャップ35(17b)と電池ケース16の底面との間に電圧を印加して通電処理を施して、封口体30の突起部33と正極集電体14上面との接触部、あるいは正極集電体20の突起部23と封口体17下面との接触部を溶接した後、封口体30(17)で電池ケース16の開口部を封口する例について説明したが、封口体30(17)で電池ケース16の開口部を封口した後、正極キャップ35(17b)と電池ケース16の底面との間に電圧を印加して通電処理を施して、封口体30の突起部33と正極集電体14上面との接触部、あるいは正極集電体20の突起部23と封口体17下面との接触部を溶接するようにしても、同様な結果が得られた。
【0034】
なお、上述した実施形態(実施例1,2)においては、正極キャップ(正極外部端子)と電池ケースの底面(負極外部端子)との間に電池の放電方向に24Vの電圧を印加し、3KAの電流を約15msec間流して溶接するようにしたが、電池に印加する電流の方向には相関性はなく、電池の放電方向であっても充電方向であっても同様の結果が得られた。また、印加する電流値については、電池のサイズには関係なく、300A以上で同様の効果が得られた。なお、溶接工程で電池ケースと封口体との間に流す溶接電流の電源としては、直流または交流電源を使用することができる。
【0035】
但し、極端に過大な電流を印加した場合には、短時間の印加であっても、各突起部33あるいは23が溶断し、この溶断する電流値は封口体あるいは集電体の材質および形状により上限値は変化するので、電流値は、300A以上で各突起部33あるいは23が溶断しない値とする必要がある。さらに、印加時間については、0.25msec以上であれば同様の効果が得られるが、1秒もの長い時間に渡って印加すれば、各突起部33あるいは23が溶断するため好ましくない。
【0036】
また、上述した実施形態(実施例1,2)においては、正極外部端子(正極キャップ)と負極外部端子(電池ケースの底面)との間に電流を流して、封口体と集電体とを溶接するとともに負極集電体と電池ケースの内底面との溶接も同時に行うようにした例について説明したが、負極集電体と電池ケースの内底面とをスポット溶接した後、正極外部端子(正極キャップ)と負極外部端子(電池ケースの底面)との間に電流を流して、封口体と集電体とを溶接するようにしてもよい。
この場合、渦巻状電極体の中心部には溶接電極挿入用の空間部を設ける必要があり、この空間部は渦巻状電極群を形成する際の巻芯空間により形成するようにすればよい。
【0037】
さらに、上述した実施の形態においては、封口体を正極端子とし、電池ケースを負極端子とした例について説明したが、封口体を負極端子とし、電池ケースを正極端子としてもよい。この場合、正極集電体は電池ケースの内底面に溶接され、封口体の底面は負極集電体に溶接されることとなる。
さらにまた、上述した実施の形態においては、本発明をニッケル−水素蓄電池に適用する例について説明したが、本発明はニッケル−水素蓄電池に限らず、ニッケル−カドミウム蓄電池等の他の蓄電池にも適用できることは明らかである。
【図面の簡単な説明】
【図1】 本発明の封口体を示す図であり、図1(a)はその下面図を示し、図1(b)その側面図およびその一部を破断した断面図である。
【図2】 図1の封口体を電極体に溶接する状態を示す断面図である。
【図3】 図1の封口体を電極体に溶接して形成したニッケル−水素蓄電池を示す断面図である。
【図4】 本発明の集電体を溶接した電極体を示す図であり、図4(a)はその上面図を示し、図4(b)その側面図およびその一部を破断した断面図である。
【図5】 図4の集電体に封口体を溶接して形成したニッケル−水素蓄電池を示す断面図である。
【図6】 従来例(比較例)の蓄電池を示し、リード部が封口体に溶接された状態を示す断面図である。
【図7】 各電池の電圧(V)−電流(I)特性を示す図である。
【符号の説明】
10…電極体、11…正極板、12…負極板、13…セパレータ、14…正極集電体(実施例1)、15…負極集電体、16…電池ケース(負極外部端子)、16a…溝部、17…封口体(実施例2)、17a…蓋体、17b…正極キャップ(正極外部端子)、18…防振リング、19…絶縁ガスケット、20…正極集電体(実施例2)、23…突起部、30…封口体(実施例1)、31…蓋体、33…突起部、35…正極キャップ(正極外部端子)、W1,W2…溶接電極
[0001]
BACKGROUND OF THE INVENTION
The present invention provides a battery case having an opening that also serves as a terminal of one electrode, a sealing body that also serves as a terminal of the other electrode that seals the opening, and at least one end of positive and negative electrodes accommodated in the battery case In particular, the present invention relates to a storage battery including an electrode body having a current collector connected to a portion thereof, and a manufacturing method thereof, and more particularly, to a connection structure between a current collector connected to at least one of positive and negative electrodes and a sealing body and a welding method thereof It is about improvement.
[0002]
[Prior art]
In general, alkaline storage batteries such as nickel-hydride storage batteries and nickel-cadmium storage batteries interpose a separator between a positive electrode and a negative electrode, wind them in a spiral shape, and then attach a current collector to the end of the positive electrode or the negative electrode. Connect to form an electrode body. Next, the electrode body is housed in a metal battery case and a lead portion extending from the current collector is welded to the sealing body, and then the sealing body is attached to the opening of the battery case with an insulating gasket interposed therebetween and sealed. It is manufactured by.
[0003]
When such alkaline storage batteries are used for applications such as electric tools and electric vehicles that charge and discharge at a high rate, electrical resistance at the lead portion connecting between the current collector and the sealing body, particularly among battery configurations. Greatly affects battery characteristics. That is, when the electrical resistance at the lead portion is large, discharging with a large current causes a problem that a large voltage drop due to the electrical resistance at the lead portion occurs and the battery voltage decreases. Therefore, in Japanese Patent No. 2762599, it is proposed to configure the lead part by using a plurality of current collecting parts, or to reduce the electrical resistance at the lead part by increasing the thickness of the current collecting part. Became.
[0004]
[Problems to be solved by the invention]
By the way, when a plurality of current collecting parts constituting the lead part are used, the number of parts is increased and the lead part is not flexible, so that it is difficult to weld the seal part and the seal part is attached to the battery case. When sealing by caulking to the opening, it becomes difficult to bend the lead portion, resulting in poor productivity. In addition, if the thickness of the current collecting parts constituting the lead portion is increased, the current that is ineffective for the welding current for resistance welding is increased, the weldability with the sealing body is deteriorated, and the sealing body is opened to the battery case. When caulking to the part and sealing, it becomes difficult to bend the lead part, resulting in a problem of poor productivity.
[0005]
On the other hand, when welding the lead part to the sealing body, after the sealing body is adjacent to the lead part rising vertically from the current collector and the welding electrode is pressed against the side surface of the lead part, the lead part is resistance-welded to the sealing body The lead portion is bent to attach the sealing body to the opening portion of the battery case, and the end portion of the opening portion is crimped to be sealed. In general, the use of a thick lead lead portion has a lower specific resistance and a lower battery internal resistance.
[0006]
However, as described above, after welding the lead portion to the sealing body, in order to attach the sealing body to the opening of the battery case, a long lead portion is used, and the lead portion is bent at the time of sealing. Thus, it is necessary to attach the sealing body to the opening of the battery case. Therefore, the length of the lead portion needs to be at least the radius of the electrode body, and in order to bend the lead portion, a thin and long lead portion must be used. A problem arises that the specific resistance increases and the internal resistance of the battery increases.
[0007]
Accordingly, the present invention has been made to solve the above-described problems, and adopts a connection structure that can reliably weld the sealing body and the current collector even if the current collecting lead portion is omitted, thereby achieving high efficiency. A first object is to obtain a storage battery having excellent discharge performance. It is a second object of the present invention to provide a welding method that employs such a connection structure to reliably weld the sealing body and the current collector.
[0008]
[Means for Solving the Problems]
To achieve the above first object, the storage battery of the present invention Rutotomoni includes three projections on the lower surface of the sealing body, the center of the lower surface of the three projections the sealing member and its center of gravity It is formed on the position where the apexes of an equilateral triangle, these three projections and one collector and the body is fixed connected or provided with three projections on the upper surface of the current collector Rutotomoni, these 3 Each of the projections is formed at a vertex of an equilateral triangle having the center of the upper surface of the current collector as its center of gravity, and the three projections and the sealing body are fixedly connected.
Thus, Rutotomoni includes three projections on the lower surface of the sealing body, these three projections are formed on the position where the apexes of an equilateral triangle that the center of the lower surface of the sealing member and its center of gravity dolphin or Rutotomoni includes three projections on the upper surface of the current collector, these three projections are formed on the position where the apexes of an equilateral triangle that the center of the upper surface of the current collector and the center of gravity Even if the current collecting lead portion is omitted, the sealing body and the current collector can be reliably welded, and the electric resistance of the current collecting lead portion can be made zero. As a result, it is possible to improve the output characteristics of the battery and prevent a decrease in battery voltage during high rate discharge.
[0009]
In this case, if these protrusions are not uniformly in contact with the upper surface of the current collector or the lower surface of the sealing body, a phenomenon (explosion) in which the molten metal is scattered during welding occurs, so-called “welding” Dust "occurs and this is one of the causes of battery short circuit. For this reason, the protrusion is formed at the position of the apex of the equilateral triangle with the center of the lower surface of the sealing body as its center of gravity, or at the position of the apex of the equilateral triangle with the center of the upper surface of the current collector as its center of gravity. It needs to be formed.
[0010]
Moreover, in order to achieve the said 2nd objective, the manufacturing method of the storage battery of this invention becomes a vertex of the equilateral triangle which makes the center of the lower surface of the said sealing body the three protrusion parts on the lower surface of the sealing body, and the gravity center. or formed at a position, or a protruding part forming step of forming three projections on the upper surface of the current collector to the vertex a position of an equilateral triangle centered its center of gravity to the upper surface of the current collector, the battery case An electrolyte injection process for injecting an electrolyte solution into the battery case, an arrangement process for arranging a sealing body in the opening of the battery case, and a projection and an upper surface of the current collector by passing a current between the battery case and the sealing body. A welding step of welding the contact portion of the sealing body or welding the contact portion between the lower surface of the sealing body and the protrusion, and a sealing step of sealing the sealing body to the opening of the battery case.
[0011]
In this way, when the electrolyte is injected into the battery case in the electrolyte injection process, when a voltage is applied between the battery case and the sealing body in the welding process, the sealing body → the protrusion → the current collector → the positive / negative electrode → Since current flows through the battery case path or vice versa (welding process), the contact part between the protrusion and the upper surface of the current collector or the contact part between the lower surface of the sealing body and the protrusion is welded. Will be able to.
[0012]
Alternatively, three protrusions are formed on the bottom surface of the sealing body at a position that becomes the apex of an equilateral triangle with the center of the bottom surface of the sealing body as its center of gravity , or three protrusions on the top surface of the current collector A protrusion forming step for forming the apex of an equilateral triangle having the center of the upper surface of the current collector as its center of gravity; an electrolyte injecting step for injecting an electrolyte into the battery case; and a current collector and a sealing body An electric current is applied between the battery case and the sealing body, an arranging step of arranging the sealing body in the opening of the battery case so that the sealing body is in contact, a sealing step of sealing the sealing body in the opening of the battery case, and Or a welding step of welding the contact portion between the protrusion and the upper surface of the current collector or welding the contact portion between the lower surface of the sealing body and the protrusion. Contact portion between the upper surface of the current collector or the contact portion between the lower surface of the sealing body and the protrusion It is possible to weld.
[0013]
In this case, if the contact portion between the protrusion and the upper surface of the current collector or the contact portion between the lower surface of the sealing body and the protrusion is not in close contact, a phenomenon (explosion) in which the molten metal scatters occurs. “Welding dust” occurs, which is one of the causes of battery short circuit. For this reason, in the welding process, it is necessary to pressurize the sealing body toward the current collector and to allow a current to flow between the battery case and the sealing body. As a result, the contact portion between the protrusion and the upper surface of the current collector or the contact portion between the lower surface of the sealing body and the protrusion is brought into close contact, and no explosion occurs.
[0014]
Then, it is necessary to uniformly pressurize the contact portion between the protrusion and the upper surface of the current collector or the contact portion between the lower surface of the sealing body and the protrusion. For example, when four protrusions are provided, the current collector When distortion occurs in the surface of the sealing member or distortion occurs on the lower surface of the sealing body, the four projections cannot be uniformly pressed, and rattling occurs.
For this reason, the protrusion is formed at the position of the apex of the equilateral triangle with the center of the lower surface of the sealing body as its center of gravity, or at the position of the apex of the equilateral triangle with the center of the upper surface of the current collector as its center of gravity. There is a need to. In this way, when the three projections are provided, even if the current collector is distorted or the bottom surface of the sealing body is distorted, the three projections can be uniformly pressurized. Become.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Below, an embodiment at the time of applying the present invention to a nickel-hydrogen storage battery is described based on figures. FIG. 1 is a view showing a sealing body of the present invention, FIG. 1 (a) is a bottom view thereof, FIG. 1 (b) is a side view thereof, and a broken cross-sectional view thereof. . FIG. 2 is a cross-sectional view showing a state in which the sealing body of FIG. 1 is welded to the electrode body. 3 is a cross-sectional view showing a nickel-hydrogen storage battery formed by welding the sealing body of FIG. 1 to an electrode body. FIG. 4 is a view showing an electrode body welded with the current collector of the present invention, FIG. 4 (a) shows a top view thereof, FIG. 4 (b) shows a side view thereof and a fractured surface with a part thereof broken. FIG. FIG. 5 is a cross-sectional view showing a nickel-hydrogen storage battery formed by welding a sealing body to the current collector of FIG. FIG. 6 shows a storage battery of a comparative example, and is a cross-sectional view showing a state where a lead portion is welded to a sealing body.
[0016]
1. Example 1
The nickel-hydrogen storage battery of Example 1 includes a nickel positive electrode plate 11 and a hydrogen storage alloy negative electrode plate 12. The nickel positive electrode plate 11 is formed by forming a nickel sintered porous body on the surface of an electrode plate core made of punching metal, and then filling the nickel sintered porous body with an active material mainly composed of nickel hydroxide by a chemical impregnation method. Are made. On the other hand, the hydrogen storage alloy negative electrode plate 12 is prepared by filling the surface of an electrode plate core made of punching metal with a paste-like negative electrode active material made of hydrogen storage alloy, drying, and rolling to a predetermined thickness. Has been.
[0017]
A separator 13 was interposed between the nickel positive electrode plate 11 and the hydrogen storage alloy negative electrode plate 12, and a spiral electrode group was prepared by winding the separator 13 in a spiral shape. An end portion 11a of a punching metal that is an electrode plate core body of the nickel positive electrode plate 11 is exposed at the upper end surface of the spiral electrode group, and an electrode plate core body of the hydrogen storage alloy negative electrode plate 12 is exposed at the lower end surface. An end portion 12a of a punching metal is exposed. The positive electrode core body exposed on the upper end surface of the spiral electrode group is welded with a disk-shaped positive electrode current collector 14 having a large number of openings (not shown) and a liquid injection opening, and the negative electrode core exposed on the lower end surface. A disc-shaped negative electrode current collector 15 having a large number of openings (not shown) in the body was welded to produce a spiral electrode body 10.
[0018]
When assembling the nickel-hydrogen storage battery, the electrode body 10 welded with the positive electrode current collector 14 is accommodated in a bottomed cylindrical battery case 16 in which nickel is plated on iron (the outer surface of the bottom surface becomes a negative electrode external terminal) 16. To do.
Next, a lid body 31 formed by forming a circular downward projecting portion 32 on the bottom surface and a sealing body 30 comprising a positive electrode cap (positive electrode external terminal) 35 are prepared. The sealing body 30 includes a valve body including a spring 36 and a valve plate 37 interposed between the lid body 31 and the positive electrode cap 35, and a gas vent hole 34 is formed at the center of the lid body 31.
[0019]
Three projections 33, 33, 33 are formed in advance on the lower surface of the downward projecting portion 32 of the lid 31. These three protrusions 33, 33, 33 are formed at the positions of the vertices of an equilateral triangle having the center of the gas vent hole 34 of the lid 31 as the center of gravity. As a result, even if the current collector 14 is distorted or the lower surface of the downward projecting portion 32 of the sealing body 30 is distorted, the three protruding portions 33, 33, 33 are uniformly pressed. .
[0020]
Next, a vibration isolating ring 18 was inserted into the upper inner peripheral side of the battery case 16, and a groove was formed on the outer peripheral side of the battery case 16 to form a recess 16 a at the upper end of the vibration isolating ring 18. Thereafter, an electrolytic solution made of a 30% by mass potassium hydroxide (KOH) aqueous solution was injected into the battery case 16. Next, three protrusions 33, 33, 33 formed on the lower surface of the downward projecting portion 32 of the sealing body 30 are in contact with the upper surface of the positive electrode current collector 14 at the upper portion of the opening of the battery case 16. Arranged.
[0021]
After the sealing body 30 is disposed as described above, one welding electrode W1 is disposed on the upper surface of the positive electrode cap (positive electrode external terminal) 35, and the other welding electrode is disposed on the lower surface of the bottom surface (negative electrode external terminal) of the battery case 16. W2 was placed. Thereafter, while applying a pressure of 2 × 10 6 N / m 2 between the pair of welding electrodes W1 and W2, a voltage of 24V is applied between the welding electrodes W1 and W2 in the discharge direction of the battery, and 3KA Was applied for about 15 msec. By this energization process, current concentrates on the contact portions between the three protrusions 33, 33, 33 formed on the lower surface of the downward projecting portion 32 of the sealing body 30 and the upper surface of the positive electrode current collector 14, and these The protrusions 33, 33, 33 and the contact portion between the upper surface of the positive electrode current collector 14 were welded to form a welded portion. At the same time, the contact portion between the lower surface of the negative electrode current collector 15 and the upper surface of the bottom surface (negative electrode external terminal) of the battery case 16 was welded to form a welded portion.
[0022]
Next, the insulating gasket 19 is fitted to the periphery of the sealing body 30 and a pressure is applied to the sealing body 30 using a press machine so that the sealing body 30 is placed in the battery case until the lower end of the insulating gasket 19 is positioned at the recess 16a. 16 was pushed into. Thereafter, the opening edge of the battery case 16 was crimped inward to seal the battery, and a cylindrical nickel-hydrogen storage battery having a nominal capacity of 6.5 Ah as shown in FIG. 3 was produced. The nickel-hydrogen storage battery of Example 1 produced in this way was designated as battery A.
[0023]
2. Example 2
The nickel-hydrogen storage battery of Example 2 includes the same nickel positive electrode plate 11 and hydrogen storage alloy negative electrode plate 12 as in Example 1 described above. When assembling the nickel-hydrogen storage battery of Example 2, first, the separator 13 is interposed between the nickel positive electrode plate 11 and the hydrogen storage alloy negative electrode plate 12, and the spiral electrode group is formed in a spiral shape. Produced. As in Example 1 described above, the end portion 11a of the punching metal which is the electrode plate core of the nickel positive electrode plate 11 is exposed at the upper end surface of the spiral body, and the hydrogen storage alloy negative electrode is formed at the lower end surface. The end of the punching metal that is the electrode plate core of the plate 12 is exposed.
[0024]
Next, as shown in FIG. 4, a disc-shaped positive electrode current collector 20 having a large number of openings 21, 21, 21..., A liquid injection opening 22, and three projections 23, 23, 23 is provided. prepare. The three protrusions 23, 23, 23 are formed in advance. These three protrusions 23, 23, 23 are formed at the positions of the apexes of an equilateral triangle with the center of the liquid injection opening 22 of the disc-like positive electrode current collector 20 as the center of gravity. As a result, even if the current collector 20 is distorted or the lower surface of the downward projecting portion of the sealing body 17 is distorted, the three protrusions 23, 23, 23 are uniformly pressed. Next, the positive electrode current collector 20 is welded to the positive electrode core body exposed at the upper end surface of the spiral electrode group, and the disk-shaped electrode having a large number of openings (not shown) in the negative electrode core body exposed at the lower end surface. The negative electrode current collector 15 was welded to produce a spiral electrode body 10.
[0025]
Thereafter, the electrode body 10 is housed in a bottomed cylindrical battery case 16 in which nickel is plated on iron (the outer surface of the bottom surface is a negative electrode external terminal) 16. Next, a vibration isolating ring 18 was inserted into the upper inner peripheral side of the battery case 16, and a groove was formed on the outer peripheral side of the battery case 16 to form a recess 16 a at the upper end of the vibration isolating ring 18. Thereafter, an electrolytic solution made of a 30 wt% potassium hydroxide (KOH) aqueous solution was injected into the battery case 16. Next, a sealing body 17 was disposed on the upper part of the opening of the battery case 16. The sealing body 17 includes a lid body 17a formed with a circular downward projecting portion on the bottom surface, a positive electrode cap (positive electrode external terminal) 17b, and a spring 17c interposed between the lid body 17a and the positive electrode cap 17b. And a valve plate 17d. A gas vent hole is formed in the center of the lid 17a.
[0026]
After the sealing body 17 is arranged above the opening of the battery case 16 as described above, one welding electrode W1 is arranged on the upper surface of the positive electrode cap (positive electrode external terminal) 17a, and the bottom surface of the battery case 16 (external electrode outside the negative electrode). The other welding electrode W2 was disposed on the lower surface of the terminal. Thereafter, while applying a pressure of 2 × 10 6 N / m 2 between the pair of welding electrodes W1 and W2, a voltage of 24V is applied between the welding electrodes W1 and W2 in the discharge direction of the battery, and 3KA Was applied for about 15 msec. By this energization process, the current concentrates on the contact portion between the three protrusions 23, 23, 23 formed on the bottom surface of the sealing body 17 and the upper surface of the positive electrode current collector 20, and these three protrusions The contact part of 23,23,23 and the bottom face of the sealing body 17 was welded, and the welding part was formed. At the same time, the contact portion between the lower surface of the negative electrode current collector 15 and the upper surface of the bottom surface (negative electrode external terminal) of the battery case 16 was welded to form a welded portion.
[0027]
Next, an insulating gasket 19 is fitted on the periphery of the sealing body 17, and a pressure is applied to the sealing body 17 using a press machine, and the sealing body 17 is placed in the battery case until the lower end of the insulating gasket 19 is positioned at the recess 16a. 16 was pushed into. Thereafter, the opening edge of the battery case 16 was crimped inward to seal the battery, and a cylindrical nickel-hydrogen storage battery having a nominal capacity of 6.5 Ah as shown in FIG. 5 was produced. The nickel-hydrogen storage battery of Example 2 produced in this manner was designated as battery B.
[0028]
3. Comparative Example As shown in FIG. 6, the positive electrode core exposed on the upper end surface of the spiral electrode group produced in the same manner as in Example 1 described above has a large number of openings, and the lead portion 14b extends from a part thereof. A disc-shaped positive electrode current collector 14a was welded. On the other hand, a disk-shaped negative electrode current collector 15 having a large number of openings was welded to the negative electrode core exposed at the lower end surface of the spiral body to produce a spiral electrode body 10a. The electrode body 10a is accommodated in the battery case 16, and the negative electrode current collector 15 is spot welded to the inner bottom surface of the battery case 20 (in FIG. 6, a welding electrode is inserted at the center of the wound electrode body 10a). However, FIG. 6 is a diagram schematically showing that there is actually a space for inserting a welding electrode). Thereafter, the vibration isolating ring 18 was inserted into the upper inner peripheral side of the battery case 16, and grooving was performed on the outer peripheral side of the battery case 16 to form a recess 16 a at the upper end portion of the vibration isolating ring 18.
[0029]
Next, the lead portion 14b extended from the positive electrode current collector 14a was bent vertically, and then resistance-welded to the bottom surface of the sealing body 17 at the end portion of the lead portion 14b. Next, after injecting an electrolytic solution made of a 30 wt% potassium hydroxide (KOH) aqueous solution into the battery case 16, the lead part 14b is bent, and the sealing body 17 having the insulating gasket 19 fitted on the periphery thereof is formed into the battery. Arranged in the opening of the case 16. Subsequently, the opening edge of the battery case 16 was crimped inward to seal the battery, and a cylindrical nickel-hydrogen storage battery having a nominal capacity of 6.5 Ah was produced. The nickel-hydrogen storage battery of the comparative example produced in this way was designated as battery X.
[0030]
4). Battery Characteristic Test (1) Activation Using the batteries A and B of the examples prepared as described above and the battery X of the comparative example, a current value of 650 mA (0.1 C) at room temperature (ambient temperature 25 ° C.). After charging for 8 hours, the battery is paused for 1 hour, and then discharged at a current value of 1300 mA (0.2 C) until the battery voltage reaches 0.8 V. This charge / discharge cycle is repeated 10 times. The battery was activated.
[0031]
(2) IV characteristic test Next, using the batteries A and B of Examples 1 and 2 activated as described above and the battery X of Comparative Example, 1300 mA (2C) at room temperature (ambient temperature 25 ° C.) The battery was discharged at a current value of 1300 mA (0.2 C) for 3 hours at a current value of 1300 mA (0.2 C). After resting for 1 hour, the battery was discharged at a current value of 25 A for 30 seconds, and the battery voltage 10 seconds after the start of discharge was measured.
Then, after charging the power for the discharged capacity, similarly, the battery was discharged at a current value of 50A, 70A, and 100A for 30 seconds, and the battery voltage 10 seconds after the start of discharge was measured. When the IV voltage (IV characteristic) is obtained with the battery voltage 10 seconds after the start of discharge thus obtained as the vertical axis and the current values as the horizontal axis, the results shown in FIG. 7 are obtained. It became.
[0032]
As can be seen from FIG. 7, the slope of the IV line of the batteries A and B of Examples 1 and 2 is small while the slope of the IV line of the battery X of the comparative example is large. From this, it can be seen that the operating voltages of the batteries A and B of Examples 1 and 2 are both high and the battery internal resistance is low. This is because the batteries A and B of Examples 1 and 2 have a protrusion 33 on the lower surface of the sealing body 30, and the contact portion between the protrusion 33 and the upper surface of the positive electrode current collector 14 is directly welded, or the positive electrode Since the upper surface of the current collector 20 has a protrusion 23 and the contact portion between the protrusion 23 and the lower surface of the sealing body 17 is directly welded, the internal resistance at these contact portions is reduced and high output characteristics are obtained. Is considered to have been obtained.
[0033]
In the above-described embodiments (Examples 1 and 2), a voltage is applied between the positive electrode cap 35 (17b) and the bottom surface of the battery case 16 to perform an energization process, so that the protrusion 33 of the sealing body 30 is applied. After welding the contact portion between the positive electrode current collector 14 and the upper surface of the positive electrode current collector 14 or the contact portion between the protrusion 23 of the positive electrode current collector 20 and the lower surface of the sealing body 17, the opening of the battery case 16 is sealed with the sealing body 30 (17). Although the example of sealing was demonstrated, after sealing the opening part of the battery case 16 with the sealing body 30 (17), a voltage is applied between the positive electrode cap 35 (17b) and the bottom face of the battery case 16, and an energization process is performed. The contact portion between the projection 33 of the sealing body 30 and the upper surface of the positive electrode current collector 14 or the contact portion between the projection 23 of the positive electrode current collector 20 and the lower surface of the sealing body 17 may be welded. Results were obtained.
[0034]
In the above-described embodiments (Examples 1 and 2), a voltage of 24 V is applied in the discharge direction of the battery between the positive electrode cap (positive electrode external terminal) and the bottom surface of the battery case (negative electrode external terminal). However, there was no correlation in the direction of the current applied to the battery, and similar results were obtained regardless of whether the battery was discharged or charged. . In addition, regarding the applied current value, the same effect was obtained at 300 A or more regardless of the size of the battery. Note that a direct current or an alternating current power source can be used as a power source of a welding current that flows between the battery case and the sealing body in the welding process.
[0035]
However, when an extremely excessive current is applied, even if it is applied for a short time, each projection 33 or 23 melts, and the current value to be melted depends on the material and shape of the sealing body or current collector. Since the upper limit value changes, the current value needs to be a value at which the protrusions 33 or 23 are not blown at 300 A or more. Furthermore, if the application time is 0.25 msec or more, the same effect can be obtained. However, if it is applied over a time as long as 1 second, each projection 33 or 23 is blown out, which is not preferable.
[0036]
Moreover, in embodiment (Example 1, 2) mentioned above, an electric current is sent between a positive electrode external terminal (positive electrode cap) and a negative electrode external terminal (bottom surface of a battery case), and a sealing body and an electrical power collector are made. Although an example was described in which welding of the negative electrode current collector and the inner bottom surface of the battery case was performed at the same time, the positive electrode external terminal (positive electrode) was spot welded to the negative electrode current collector and the inner bottom surface of the battery case. The sealing body and the current collector may be welded by passing an electric current between the cap) and the negative electrode external terminal (the bottom surface of the battery case).
In this case, it is necessary to provide a space for inserting a welding electrode at the center of the spiral electrode body, and this space may be formed by a core space when the spiral electrode group is formed.
[0037]
Further, in the above-described embodiment, the example in which the sealing body is the positive electrode terminal and the battery case is the negative electrode terminal has been described. However, the sealing body may be the negative electrode terminal and the battery case may be the positive electrode terminal. In this case, the positive electrode current collector is welded to the inner bottom surface of the battery case, and the bottom surface of the sealing body is welded to the negative electrode current collector.
Furthermore, in the above-described embodiment, an example in which the present invention is applied to a nickel-hydrogen storage battery has been described. However, the present invention is not limited to a nickel-hydrogen storage battery, but may be applied to other storage batteries such as a nickel-cadmium storage battery. Obviously we can do it.
[Brief description of the drawings]
FIG. 1 is a view showing a sealing body of the present invention, FIG. 1 (a) is a bottom view thereof, FIG. 1 (b) is a side view thereof, and a cross-sectional view of a part thereof.
2 is a cross-sectional view showing a state in which the sealing body of FIG. 1 is welded to an electrode body.
3 is a cross-sectional view showing a nickel-hydrogen storage battery formed by welding the sealing body of FIG. 1 to an electrode body.
4 is a view showing an electrode body welded with a current collector of the present invention, FIG. 4 (a) is a top view thereof, FIG. 4 (b) is a side view thereof, and a cross-sectional view in which a part thereof is broken. It is.
5 is a cross-sectional view showing a nickel-hydrogen storage battery formed by welding a sealing body to the current collector of FIG. 4. FIG.
FIG. 6 is a cross-sectional view showing a storage battery of a conventional example (comparative example), in which a lead portion is welded to a sealing body.
FIG. 7 is a graph showing voltage (V) -current (I) characteristics of each battery.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 ... Electrode body, 11 ... Positive electrode plate, 12 ... Negative electrode plate, 13 ... Separator, 14 ... Positive electrode collector (Example 1), 15 ... Negative electrode collector, 16 ... Battery case (negative electrode external terminal), 16a ... Groove, 17 ... Sealing body (Example 2), 17a ... Lid, 17b ... Positive electrode cap (positive electrode external terminal), 18 ... Anti-vibration ring, 19 ... Insulating gasket, 20 ... Positive electrode current collector (Example 2), 23 ... Projection, 30 ... Sealing body (Example 1), 31 ... Lid, 33 ... Projection, 35 ... Positive electrode cap (positive electrode external terminal), W1, W2 ... Welding electrode

Claims (9)

一方極の端子を兼ねる開口部を備えた電池ケースと、前記開口部を密封する他方極の端子を兼ねる封口体と、前記電池ケース内に収容される正・負極の少なくとも一方の端部に集電体が接続された電極体とを備えた蓄電池であって、
前記封口体の下面に3個の突起部を備えるとともに、これら3個の突起部は当該封口体の下面の中心をその重心とする正三角形の頂点となる位置に形成されていて、これら3個の突起部と前記集電体とが固着接続されていることを特徴とする蓄電池。
A battery case having an opening that also serves as a terminal for one electrode, a sealing body that also serves as a terminal for the other electrode that seals the opening, and at least one end of positive and negative electrodes accommodated in the battery case. A storage battery comprising an electrode body to which an electric body is connected,
Rutotomoni provided with three projections on the lower surface of the sealing body, these three projections is formed in a position where the apexes of an equilateral triangle that the center of the lower surface of the sealing member and its center of gravity, these 3 A storage battery, wherein a plurality of protrusions and the current collector are fixedly connected.
一方極の端子を兼ねる開口部を備えた電池ケースと、前記開口部を密封する他方極の端子を兼ねる封口体と、前記電池ケース内に収容される正・負極の少なくとも一方の端部に集電体が接続された電極体とを備えた蓄電池であって、
前記集電体の上面に3個の突起部を備えるとともに、これら3個の突起部は当該集電体の上面の中心をその重心とする正三角形の頂点となる位置に形成されていて、これら3個の突起部と前記封口体とが固着接続されていることを特徴とする蓄電池。
A battery case having an opening that also serves as a terminal for one electrode, a sealing body that also serves as a terminal for the other electrode that seals the opening, and at least one end of positive and negative electrodes accommodated in the battery case. A storage battery comprising an electrode body to which an electric body is connected,
Rutotomoni provided with three projections on the upper surface of the current collector, these three pieces of protrusions be formed at a position where the apexes of an equilateral triangle that the center of the upper surface of the current collector and the center of gravity, A storage battery characterized in that these three protrusions and the sealing body are fixedly connected.
一方極の端子を兼ねる開口部を備えた電池ケース内に、正・負極の少なくとも一方の端部に集電体が接続された電極体を収容した後、前記開口部を他方極の端子を兼ねる封口体で密封して形成する蓄電池の製造方法であって、
前記封口体の下面に3個の突起部を当該封口体の下面の中心をその重心とする正三角形の頂点となる位置に形成する突起部形成工程と、
前記電池ケース内に電解液を注入する電解液注入工程と、
前記電池ケースの開口部に前記封口体を配置する配置工程と、
前記電池ケースと前記封口体との間に電流を流して前記突起部と前記集電体の上面との接触部を溶接する溶接工程と、
前記封口体を前記電池ケースの開口部に密封する密閉工程とを備えたことを特徴とする蓄電池の製造方法。
In a battery case having an opening that also serves as a terminal of one electrode, an electrode body in which a current collector is connected to at least one of the positive and negative electrodes is accommodated, and then the opening serves as a terminal of the other electrode A method of manufacturing a storage battery formed by sealing with a sealing body,
A protrusion forming step of forming three protrusions on the lower surface of the sealing body at a position that is the apex of an equilateral triangle having the center of the lower surface of the sealing body as its center of gravity ;
An electrolyte injection step of injecting an electrolyte into the battery case;
An arrangement step of arranging the sealing body in the opening of the battery case;
A welding step in which a current is passed between the battery case and the sealing body to weld a contact portion between the protrusion and the upper surface of the current collector;
A method for producing a storage battery, comprising: a sealing step of sealing the sealing body in an opening of the battery case.
一方極の端子を兼ねる開口部を備えた電池ケース内に、正・負極の少なくとも一方の端部に集電体が接続された電極体を収容した後、前記開口部を他方極の端子を兼ねる封口体で密封して形成する蓄電池の製造方法であって、
前記集電体の上面に3個の突起部を当該集電体の上面の中心をその重心とする正三角形の頂点となる位置に形成する突起部形成工程と、
前記電池ケース内に電解液を注入する電解液注入工程と、
前記集電体と前記封口体とが接触した状態となるように、前記電池ケースの開口部に前記封口体を配置する配置工程と、
前記電池ケースと前記封口体との間に電流を流して前記封口体の下面と前記突起部との接触部を溶接する溶接工程と、
前記封口体を前記電池ケースの開口部に密封する密閉工程とを備えたことを特徴とする蓄電池の製造方法。
In a battery case having an opening that also serves as a terminal of one electrode, an electrode body in which a current collector is connected to at least one of the positive and negative electrodes is accommodated, and then the opening serves as a terminal of the other electrode A method of manufacturing a storage battery formed by sealing with a sealing body,
A protrusion forming step of forming three protrusions on the upper surface of the current collector at a position that is the apex of an equilateral triangle having the center of the upper surface of the current collector as its center of gravity ;
An electrolyte injection step of injecting an electrolyte into the battery case;
An arrangement step of arranging the sealing body in the opening of the battery case so that the current collector and the sealing body are in contact with each other;
A welding step in which a current is passed between the battery case and the sealing body to weld a contact portion between the lower surface of the sealing body and the protrusion;
A method for producing a storage battery, comprising: a sealing step of sealing the sealing body in an opening of the battery case.
前記溶接工程において前記封口体を前記集電体に向けて加圧するとともに、前記電池ケースと前記封口体との間に電流を流すようにしたことを特徴とする請求項または請求項に記載の蓄電池の製造方法。The said sealing body is pressurized toward the said electrical power collector in the said welding process, An electric current was sent between the said battery case and the said sealing body, The Claim 3 or Claim 4 characterized by the above-mentioned. Storage battery manufacturing method. 一方極の端子を兼ねる開口部を備えた電池ケース内に、正・負極の少なくとも一方の端部に集電体が接続された電極体を収容した後、前記開口部を他方極の端子を兼ねる封口体で密封して形成する蓄電池の製造方法であって、
前記封口体の下面に3個の突起部を当該封口体の下面の中心をその重心とする正三角形の頂点となる位置に形成する突起部形成工程と、
前記電池ケース内に電解液を注入する電解液注入工程と、
前記集電体と前記封口体とが接触した状態となるように、前記電池ケースの開口部に前記封口体を配置する配置工程と、
前記封口体を前記電池ケースの開口部に密封する密閉工程と、
前記電池ケースと前記封口体との間に電流を流して前記突起部と前記集電体の上面との接触部を溶接する溶接工程とを備えたことを特徴とする蓄電池の製造方法。
In a battery case having an opening that also serves as a terminal of one electrode, an electrode body in which a current collector is connected to at least one of the positive and negative electrodes is accommodated, and then the opening serves as a terminal of the other electrode A method of manufacturing a storage battery formed by sealing with a sealing body,
A protrusion forming step of forming three protrusions on the lower surface of the sealing body at a position that is the apex of an equilateral triangle having the center of the lower surface of the sealing body as its center of gravity ;
An electrolyte injection step of injecting an electrolyte into the battery case;
An arrangement step of arranging the sealing body in the opening of the battery case so that the current collector and the sealing body are in contact with each other;
A sealing step of sealing the sealing body in the opening of the battery case;
A method for manufacturing a storage battery, comprising: a welding step in which a current is passed between the battery case and the sealing body to weld a contact portion between the protrusion and the upper surface of the current collector.
前記密閉工程において前記封口体を前記集電体に向けて加圧して前記封口体の下面の突起部と前記集電体とを緊密に接触させるようにしたことを特徴とする請求項に記載の蓄電池の製造方法。According to claim 6, characterized in that the sealing member so as to closely contact with the current collector with the lower surface of the projecting portion of the sealing member is pressurized toward the current collector in the closed step Storage battery manufacturing method. 一方極の端子を兼ねる開口部を備えた電池ケース内に、正・負極の少なくとも一方の端部に集電体が接続された電極体を収容した後、前記開口部を他方極の端子を兼ねる封口体で密封して形成する蓄電池の製造方法であって、
前記集電体の上面に3個の突起部を当該集電体の上面の中心をその重心とする正三角形の頂点となる位置に形成する突起部形成工程と、
前記電池ケース内に電解液を注入する電解液注入工程と、
前記集電体と前記封口体とが接触した状態となるように、前記電池ケースの開口部に前記封口体を配置する配置工程と、
前記封口体を前記電池ケースの開口部に密封する密閉工程と、
前記電池ケースと前記封口体との間に電流を流して前記封口体の下面と前記突起部との接触部を溶接する溶接工程とを備えたことを特徴とする蓄電池の製造方法。
In a battery case having an opening that also serves as a terminal of one electrode, an electrode body in which a current collector is connected to at least one of the positive and negative electrodes is accommodated, and then the opening serves as a terminal of the other electrode A method of manufacturing a storage battery formed by sealing with a sealing body,
A protrusion forming step of forming three protrusions on the upper surface of the current collector at a position that is the apex of an equilateral triangle having the center of the upper surface of the current collector as its center of gravity ;
An electrolyte injection step of injecting an electrolyte into the battery case;
An arrangement step of arranging the sealing body in the opening of the battery case so that the current collector and the sealing body are in contact with each other;
A sealing step of sealing the sealing body in the opening of the battery case;
A method for manufacturing a storage battery, comprising: a welding step in which a current is passed between the battery case and the sealing body to weld a contact portion between a lower surface of the sealing body and the protrusion.
前記密閉工程において前記封口体を前記集電体に向けて加圧して前記封口体の下面と前記突起部とを緊密に接触させるようにしたことを特徴とする請求項に記載の蓄電池の製造方法。The storage battery according to claim 8 , wherein the sealing body is pressurized toward the current collector in the sealing step so that the lower surface of the sealing body and the protrusion are in close contact with each other. Method.
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