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JP4080906B2 - Pipe branch section blocking jig and no-blow work method using this jig - Google Patents
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JP4080906B2 - Pipe branch section blocking jig and no-blow work method using this jig - Google Patents

Pipe branch section blocking jig and no-blow work method using this jig Download PDF

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Publication number
JP4080906B2
JP4080906B2 JP2003033768A JP2003033768A JP4080906B2 JP 4080906 B2 JP4080906 B2 JP 4080906B2 JP 2003033768 A JP2003033768 A JP 2003033768A JP 2003033768 A JP2003033768 A JP 2003033768A JP 4080906 B2 JP4080906 B2 JP 4080906B2
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Japan
Prior art keywords
branch
pipe
jig
branching
hole
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JP2003033768A
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JP2004245276A (en
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志伸 佐竹
彰 小野
高志 小峰
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Tokyo Gas Co Ltd
Keiyo Gas Co Ltd
Osaki Precision Co Ltd
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Tokyo Gas Co Ltd
Keiyo Gas Co Ltd
Osaki Precision Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、管路分岐部遮断用治具及びこの治具を用いたノーブロー作業工法に関するものである。
【0002】
【従来の技術】
従来より行われている分岐管取り出し工法は、活管状態の分岐元管路を穿孔して分岐継ぎ手を取り付けるものであるが、安全面を考慮して、図7に示すようなノーブロー作業バッグを用いたノーブロー作業(無噴出作業)が基本になっている。
【0003】
これは、先ず、活管状態の分岐元管路AにチェンBによって穿孔機の台座Cを取り付け、台座Cの開口C1に穿孔機Eを装着することによって分岐元管路Aに分岐孔A1を穿孔する。次に、ノーブロー作業バッグDの内部に予め分岐孔をストッパFで封止した分岐継ぎ手Gを配備しておき、台座Cの開口C1にこのノーブロー作業バッグDを装着して穿孔機Eを覆う。そして、このノーブロー作業バッグD内で穿孔機Eを取り外し、分岐孔A1に分岐継ぎ手Gを取り付ける。その後、ノーブロー作業バッグDを取り外し、また台座Cを、分岐継ぎ手Gを介して取り外し、分岐継ぎ手Gに対して分岐管の接続等を行う。分岐管の接続が終了すると、分岐継ぎ手の上部G1に再度ノーブロー作業バッグDを装着し、このノーブロー作業バッグ内で、分岐継ぎ手Gの上部開口G1からストッパFを取り外し、この上部開口G1をプラグ(図示省略)で封止する。最後に分岐継ぎ手Gの上部からノーブロー作業バッグDを取り外して作業を完了する。
【0004】
このような分岐管取り出し工法は、ノーブロー作業バッグD内で分岐継ぎ手Gを分岐孔A1に取り付ける必要があること、或いは分岐継ぎ手Gの取り付け後に台座Cを分岐継ぎ手Gを介して取り外す必要があることから、基部G2が短い分岐継ぎ手を扱うことが前提になっている。しかしながら、最近行われている分岐管取り出し工法では、ある程度の長さを有する中継PE管を分岐継ぎ手の基部に予め固着しているトランジション付きの分岐継ぎ手が用いられることが多くなっており、この場合には前述したような従来のノーブロー作業工法が採用できないことになる。
【0005】
このような分岐管取り出し工法だけでなく、敷設した分岐管を分岐継ぎ手ごと撤去して分岐元管路の分岐孔をプラグ止めする際の工法や、クランプを用いた分岐箇所に対してクランプの交換作業を行う工法等においても、活管状態で管路に形成された分岐孔の周囲からノーブロー作業バッグを一旦取り外すことを余儀なくされるケースがある。
【0006】
これに対処するために、本出願人等は下記特許文献1,2に記載される遮断用治具を提案している。これらの遮断用治具は、分岐元管路の分岐孔へ分岐接続軸(分岐元管路に垂直な軸)に沿って挿入され、分岐孔を分岐元管路の内側から遮断するものである。
【0007】
具体的には、特許文献1に記載のものは、管外からの気体供給によって膨張する膨張体を備え、分岐元管路内で膨張体に気体を供給させて拡径させた後、この膨張体を管内から分岐孔に圧接するものである。また、特許文献2に記載のものは、常時は分岐接続軸に垂直な方向に広がった球状の弾性中空体を、引き伸ばし変形させて分岐元管路の分岐孔に挿入し、分岐元管路内に挿入後に元形状に復元させ、これを管内から分岐孔に圧接するものである。
【0008】
このような遮断用治具を用いることによって、分岐孔を遮断した状態で分岐孔の周辺からノーブロー作業バッグを一旦取り外すことが可能になり、前述したトランジション付き分岐継ぎ手の装着やその他のノーブロー作業バッグを一旦取り外すことを余儀なくされる工法を終始ノーブロー作業にて行うことが可能になる。
【0009】
【特許文献1】
特開2000−18465号公報
【特許文献2】
実公平7−4393号公報
【0010】
【発明が解決しようとする課題】
このような遮断用治具を用いる場合には、先ず治具によって遮断された分岐孔に分岐継ぎ手を仮装着し、遮断用治具を縮径しながら分岐継ぎ手内に引き込み、分岐継ぎ手内を封止してから分岐継ぎ手を分岐元管路の分岐孔に完全に装着(本装着)することがなされており、これによって、遮断用治具の影響なく分岐継ぎ手を分岐元管路の分岐孔に装着することが可能になる。また、一般に、分岐継ぎ手内を遮断した状態で、分岐継ぎ手の下流側に対する気密試験が行われる。
【0011】
このような作業に対応するためには、遮断用治具は、分岐元管路の分岐孔を遮断する第1段階と分岐継ぎ手内の分岐孔を遮断する第2段階のそれぞれで良好な遮断性能を発揮する必要がある。しかしながら、前述した従来の遮断用治具によると、このような作業への対応性に欠けるという問題があった。
【0012】
つまり、特許文献1に記載のものでは、膨張体に供給する気体の供給圧を制御することによって前述した2段階での遮断性能を得ることは可能であるが、気体供給圧を制御するためには付属の設備が必要であり、作業が煩雑化すると共に施工コストが高くなるという問題がある。また、特許文献2に記載のものでは、弾性中空体の中間的な復元状態を利用して前述した第2段階の遮断を行うことが考えられるが、それでは弾性中空体を分岐継ぎ手内に強く密着させることができないので、十分な気密性を得ることができないという問題がある。
【0013】
本発明は、このような事情に対処するために提案されたものであって、トランジション付き分岐継ぎ手を用いる場合のように分岐孔の周囲からノーブロー作業バッグを一旦取り外すことを余儀なくされる工法においても、既存の機材をそのまま採用して終始ノーブロー作業を行うことができ、また、この作業の中で、分岐元管路の分岐孔を遮断する第1段階及びこの分岐孔に取り付けられる分岐継ぎ手内を遮断する第2段階のように、複数の段階でそれぞれ十分な遮断性能を得ることができる管路分岐部遮断用治具を提供することを目的とするものである。
【0014】
【課題を解決するための手段】
このような目的を達成するために、本発明は以下の各請求項に係る特徴を有する。
【0015】
発明は、分岐元管路に分岐管が接続される管路分岐部に対して、該管路分岐部の分岐孔を通過する外径を備え、該分岐孔へ挿入し前記管路分岐部を遮断する管路分岐部遮断用治具であって、管外からの操作によって近接離間可能な一対の加圧片と、該加圧片の近接操作によって圧縮変形され、前記分岐孔を封止可能な弾性封止部材とを備え、該弾性封止部材は、円柱又は樽形の外形を有すると共に内部に中空部が形成され、該中空部によって形成される側方の肉厚最小部分が上下中央より上側に形成され、前記圧縮変形の状態に応じて外径が拡大すると共に、前記分岐元管路の内面に密着可能な封止面が形成されることを特徴とする。
【0016】
発明は、分岐元管路に分岐管が接続される管路分岐部に対して、該管路分岐部の分岐孔を通過する外径を備え、該分岐孔へ挿入し前記管路分岐部を遮断する管路分岐部遮断用治具であって、基軸部材と、該基軸部材に沿って上下に摺動する筒状部材と、該筒状部材の側に一方が設けられると共に前記基軸部材側に他方が設けられ、前記基軸部材に対する前記筒状部材の摺動によって近接離間可能な一対の加圧片と、該加圧片間に配設され前記基軸部材が貫通する弾性封止部材と、前記基軸部材の下端に接続され前記分岐元管路内面に当接される管内当接部材とからなり、前記弾性封止部材は、円柱又は樽形の外形を有すると共に内部に中空部が形成され、該中空部によって形成される側方の肉厚最小部分が上下中央より上側に形成され、前記筒状部材を前記基軸部材に沿って下方に摺動操作することによって前記分岐元管路内で圧縮変形され、該圧縮変形の状態に応じて外径が拡大すると共に、前記分岐元管路の内面に密着可能な封止面が形成されることを特徴とする。
【0017】
発明は、前述の管路分岐部遮断用治具を前提として、前記筒状部材と前記基軸部材とを前記封止面が形成された状態で係合する係合手段と、該係合を解除する係合解除手段と、前記圧縮変形状態を調整又は固定するする調整・固定手段とを有する操作部を備えることを特徴とする。
【0018】
発明は、前述の管路分岐部遮断用治具を前提として、前記管内当接部材は、前記封止面を上方に付勢する弾性反発部材を備えることを特徴とする。
【0019】
発明は、前述の管路分岐部遮断用治具を前提として、前記管内当接部材は、前記分岐元管路の口径に応じて交換又は調整可能なアタッチメント部を有することを特徴とする。
【0021】
発明は、前述した特徴を有する管路分岐部遮断用治具を用いたノーブロー作業工法であって、内部に前記治具を配備したノーブロー作業バッグで前記管路分岐部の周囲を覆う工程と、該ノーブロー作業バッグ内で前記治具を前記分岐孔に挿入し、該ノーブロー作業バッグ内での操作で前記治具の弾性封止部材を前記分岐元管路内で圧縮変形させ、該圧縮変形によって形成される封止面を前記分岐元管路の内面に密着させることによって、前記分岐孔を封止する分岐部遮断工程と、前記分岐部遮断工程の後、前記ノーブロー作業バッグを除去する工程とを有することを特徴とする。
【0022】
発明は、前述のノーブロー作業工法を前提として、前記ノーブロー作業バッグを除去する工程の後、前記分岐孔に分岐継ぎ手を仮装着する工程と、前記弾性封止部材の圧縮変形状態を調整して前記分岐継ぎ手内の分岐孔を封止した後、該分岐継ぎ手を本装着する工程と、前記分岐継ぎ手の上部開口にノーブロー作業バッグを装着し、該ノーブロー作業バッグ内で前記治具を取り外す工程とを有することを特徴とする。
【0023】
発明は、前述のノーブロー作業工法を前提として、前記ノーブロー作業バッグは治具突出孔を有し、前記ノーブロー作業バッグ内に前記治具を配備又は取り外す際に前記治具突出孔に前記治具の上部を突出させることを特徴とする。
【0024】
このような特徴を有する各請求項に係る発明は、以下の作用を有する。
【0025】
第1に、前述の管路分岐部遮断用治具及びこの治具を用いたノーブロー作業工法によると、管路分岐部の分岐孔に挿入して、その内側から封止することが可能になり、封止後には分岐孔の周囲からノーブロー作業バッグを含む全ての機材を取り外しても封止状態を維持することができる。これによって、従来、ノーブロー作業バッグを一旦取り外すことを余儀なくされたトランジション付き分岐継ぎ手による分岐管取り出し等の工法を、終始ノーブロー作業によって行うことが可能になる。
【0026】
第2に、管路分岐部遮断用治具の弾性封止部材を、圧縮変形によって拡径する構造としており、圧縮変形の状態に応じて外径が拡大すると共に、分岐元管路の内面に密着可能な封止面が形成されるようにしたので、分岐元管路に穿孔された分岐孔を封止する際には、圧縮変形により封止面が形成された状態にして第1段階の遮断を行い、その後、分岐継ぎ手を装着して分岐継ぎ手内の分岐孔を封止する際には、圧縮変形状態を調整して外径の拡大状態を変え、第2段階の遮断を行うことができる。そして、この際に、第1段階の遮断では、形成された封止面を分岐孔に密着させることで確実な封止が可能であり、第2段階の遮断では、分岐継ぎ手内に弾性封止部材を引き込み圧縮状態を変化させることで、圧縮状態に応じて拡大された弾性分岐部材の外径を分岐継ぎ手内の分岐孔内面に強く密着させることができるので、この場合にも確実な封止が可能である。したがって、複数段階の遮断においても十分な遮断性能を得ることができる。
【0027】
第3には、弾性封止部材を圧縮変形させるための操作は、加圧片を近接させる直線的な操作であって、筒状部材を基軸部材に対して下方に摺動操作する簡単な操作であるから、ノーブロー作業バッグ内での片手操作で問題なく対応することができる。
【0028】
第4には、操作部が、筒状部材と基軸部材とを封止面が形成された状態で係合する係合手段と、該係合を解除する係合解除手段と、弾性封止部材の圧縮変形状態を調整又は固定する調整・固定手段とを有するので、ノーブロー作業バッグ内で行われる操作時には、筒状部材を基軸部材に対して摺動させて係合手段により係合させる単純な操作で弾性封止部材に封止面を形成することが可能であり、分岐継ぎ手内を封止する際の圧縮状態の調整はノーブロー作業バッグを取り外した後に調整・固定手段によって行うことができる。
【0029】
第5には、管内当接部材は、弾性封止部材に形成される封止面を上方に付勢する弾性反発部材を備え、また、分岐元管路の口径に応じて交換又は調整可能なアタッチメント部を有するので、分岐元管路の分岐孔を封止する際には、弾性封止部材の封止面が弾性反発部材の付勢力によって管内面に密着されて確実な封止が可能になり、また、分岐元管路の径が変わった場合にも、アタッチメント部の交換又は調整によって一定の付勢力を付与させることができる。
【0030】
第6には、弾性封止部材は、円柱又は樽形の外形を有すると共に内部に中空部が形成され、該中空部によって形成される側方の肉厚最小部分が上下中央より上側に形成されるので、圧縮変形に応じて、側方の肉厚最小部分が屈折して徐々に側方が突出していくことで徐々に外径が拡大され、最終的な圧縮変形状態では、外形が逆円錐台状になって、上向きの封止面が形成されることになる。
【0031】
第7には、前述の管路分岐部遮断用治具を用いたノーブロー作業工法では、分岐元管路の分岐孔を弾性封止部材に形成された封止面で封止した後、ノーブロー作業バッグを取り外し、この治具の上から分岐孔に分岐継ぎ手を仮装着し、操作部により筒状部材と基軸部材の係合を解除し、分岐継ぎ手内に弾性封止部材を引き込んで操作部の調整・固定手段を調整して弾性封止部材を一部拡径させて固定し分岐継ぎ手内を封止する。これによると、分岐継ぎ手を分岐孔へ接続すると共にこの分岐継ぎ手に対して分岐管接続工事を行い、工事終了後にこの治具によって分岐継ぎ手内を封止して、分岐継ぎ手の下流側に接続された分岐管に対して気密試験を行うことが可能になる。また、気密試験後に弾性封止部材を分岐継ぎ手内に引き込んだ状態で分岐継ぎ手の本装着を行うので、治具の存在に影響されることなく、分岐元管路の分岐孔に分岐継ぎ手を確実に装着することができる。
【0032】
第8には、ノーブロー作業バッグは治具突出孔を有し、ノーブロー作業バッグ内に治具を配備又は取り外す際に治具突出孔に治具の上部を突出させるので、治具が長尺になっても治具突出孔に突出させることで、ノーブロー作業バッグを大きくする必要が無く、既存の機材で対応させることができる。
【0033】
【発明の実施の形態】
以下、本発明の実施形態を図面を参照して説明する。図1は本発明の一実施形態に係る管路分岐部遮断治具の構成を示す説明図である。図において、Aは分岐元管路、A1はこの分岐元管路に穿孔された分岐孔、破線で示されたGは分岐孔に接続される分岐継ぎ手を示している。ここでは、分岐元管路Aは活管状態(管内に流体が流れたままの状態)となっている。
【0034】
この分岐元管路Aに分岐孔A1から分岐接続軸Oに沿って挿入される管路分岐部遮断用治具1(以下、治具1という)の構造は、治具1の中心軸を形成する基軸部材2、基軸部材2に沿って摺動可能に装着される筒状部材3、圧縮変形によって拡径して分岐孔A1を封止する弾性封止部材4、分岐元管路内の内面に当接される管内当接部材5、弾性封止部材4を管内面からの反発力により分岐孔A1に圧接する弾性反発部材であるばね部材6からなる。
【0035】
基軸部材2の上端付近にはねじ部2aが形成されており、このねじ部2aに調整・固定用ナット(調整・固定手段)10Aが螺合し、その下方に基軸部材2に沿って摺動する筒状の摺動操作部材10Bが設けられ、この調整・固定用ナット10Aと摺動操作部材10Bとによって操作部10が形成されている。また、摺動操作部材10Bには、基軸部材2の係合部2bに係合される係合突起(係合手段)10aを有する係合解除ボタン(係合解除手段)10bが設けられている。
【0036】
筒状部材3は、摺動操作部材10Bの摺動操作によって基軸部材2に沿って摺動するものであり、この筒状部材3側にはその下端に上側加圧片11が設けられ、この上側加圧片11に対向して、基軸部材2側にねじ止め等で固着された下側加圧片12が設置されて、筒状部材3の基軸部材2に対する摺動によって近接離間する一対の加圧片を形成している。この上側加圧片11と下側加圧片12の間に挟まれ、基軸部材2が貫通して、弾性封止部材4が配設されている。3Aは筒状部材3の外表面に標された基準線である。
【0037】
管内当接部材5は、基軸部材2の下端に摺動自在に装着される装着部5Aと、この装着部5Aの下端に着脱自在に装着されるアタッチメント部5Bよりなり、このアタッチメント部5Bの下端には調整ねじ部5Cが設けられている。そして、この管内当接部材5(装着部5A)の上端と下側加圧片12の間にばね部材6が配設されており、管内当接部材5に対して下側加圧片12を上方に付勢している。
【0038】
このような構造の治具1は、その全体(各部材2〜5及び各加圧片11,12)の外径を分岐継ぎ手G内の分岐孔内径より小さく設定しており、分岐継ぎ手Gの上部開口G1から治具1を分岐孔A1を通して分岐元管路A内に挿入できると共に、分岐孔A1に治具1を挿入した状態で治具1の上方から分岐継ぎ手Gを分岐孔A1に装着できるようにしている。
【0039】
図2は、この治具1における弾性封止部材4を圧縮変形させた状態を示している(図1と同一の箇所には同一の符号を付している。)。この状態にするには、治具1を分岐孔A1を通して分岐元管路A内に挿入して、管内当接部材5を分岐元管路Aの内面に当接させた状態で、摺動操作部材10Bを基軸部材2に沿って下方に摺動させ、基軸部材2の係合部2bと摺動操作部材10Bの係合突起10aとを係合させる。この操作は、管外で摺動操作部材10Bを把持して下方に押し下げるだけの単純な操作であるから、ノーブロー作業バッグ内の片手操作でも簡単に行うことができる。ここで、管内当接部材5は、アタッチメント部5Bを異なる寸法に交換できるようにしており、また、調整ねじ部5Cを適宜突出させることで、一つの治具1で異なる口径の分岐元管路Aに対応できるようにしている。
【0040】
弾性封止部材4は、管外からの操作により筒状部材3の下端に設けられた上側加圧片11と基軸部材2に固着された下側加圧片12とが近接されることによる圧縮を受けて、図に示されるように分岐元管路A内で圧縮変形した状態になる。この弾性封止部材4は、後述する特徴的な形態によって外形が逆円錐台状に変形し、上向きの封止面4Aが形成される。
【0041】
そして、この封止面4Aが形成された弾性封止部材4は、分岐元管路Aの内面に当接した管内当接部材5の上端と下側加圧片12の間に設けられたばね部材6によって上方に付勢され、圧縮変形により形成された封止面4Aは、このばね部材6の反発力により分岐孔A1周辺の管内面に付勢されて密着することになる。ここで、ばね部材6の反発力、弾性封止部材4の配設位置(上側加圧片11及び下側加圧片12)及び管内当接部材5の長さは、分岐元管路Aの口径に応じて最適な値に設定されており、これによって一定の付勢力が得られるようにしている。
【0042】
また、この圧縮変形状態において、調整・固定用ナット10Aを回転させて矢印方向(下方)に下降させ、調整・固定用ナット10Aの底面で摺動操作部材10Bの上面を押さえ付けるようにすることで、圧縮変形状態を固定させることができる。これによって、誤って係合解除ボタン10bが操作された場合にも、弾性封止部材4の圧縮変形状態が維持され、安全性を確保することができる。
【0043】
図3〜図5は、実施形態に係る管路分岐部遮断用治具における弾性封止部材の形態及び機能を説明する説明図である(各図(a)は弾性封止部材4の各状態における断面図であり、各図(b)はその外観斜視図を示している。前述の説明と同一の箇所には同一の符号を付して重複する説明を一部省略する。)。弾性封止部材4は、ゴム製(EPDM)等の復元性が良好で変形しやすい弾性材からなり、非圧縮時には図3に示すように円柱形又は樽形の外形を有しており、内部に中空部40が形成されている。この中空部40は湾曲面状に形成されており、これによって、弾性封止部材4の側方肉厚は上下端付近に比べて中央付近で薄くなっている。そして、側方の肉厚最小部分41が上下の中央部42に対して所定寸法hだけ上側になるように形成されている。また、弾性封止部材4の側方下部には、中空部40に連通するエア抜き孔43が形成され、鉛直中心部には基軸部材2を貫通させる貫通孔44A,44Bが形成されている。
【0044】
このような形態の弾性封止部材4が上側加圧片11と下側加圧片12の近接によって圧縮変形されると、側方の肉厚最小部分41で屈折された状態になる。そして、図4に示すように矢印方向に更に圧縮されて、基軸部材2の係合部2bと摺動操作部材10Bの係合突起10aが係合するところまで上側加圧片11と下側加圧片12とが近接されると、側方の肉厚最小部分41が上下中央部42より上側に位置することから、側方の肉厚最小部分41より上方の側部がほぼ水平状に屈折されて上向きの封止面4Aを形成し、弾性封止部材4全体の外観形状は逆円錐台状になる。このように、弾性封止部材4は、平面状の封止面4Aを形成して、これを分岐孔A1周辺の管内面に密着させることができるので、分岐孔A1周辺に広い密封部を形成することができ、高い封止性能を得ることが可能になる。
【0045】
そして、図4に示した圧縮変形状態で、係合解除ボタン10bを操作して、基軸部材2の係合部2bと摺動操作部材10Bの係合突起10aとの係合を解除し、調整・固定用ナット10Aを回転させて上側加圧片11と下側加圧片12との間隔を徐々に離間させると、図5に示すように、側方の肉厚最小部分41が屈折することによる突出量を、上側加圧片11と下側加圧片12との間隔に応じて調整することができる。すなわち、弾性封止部材4は、圧縮変形の状態に応じて外径の拡大量を調整することができる。
【0046】
また、このような弾性封止部材4の特徴的な圧縮変形を助けるために、上側加圧片11と下側加圧片12には、対向して凸部11A,12Aが設けられている。この凸部11A,12Aは弾性封止部材4の上下面の外径より小さい径を有しており、この凸部11A,12Aが弾性封止部材4の上下面に圧接されることによって、この上下面がそれぞれ凹状に変形し、この変形によって側方の肉厚最小部分41が外側に突出する屈折が促されるようになる。
【0047】
そして、このような機能の弾性封止部材4を採用したことにより、先ず、分岐元管路Aに穿孔された分岐孔A1を封止する第1段階の遮断においては、図2に示すように、形成された封止面4Aを分岐孔A1周辺の内面に密着させることで確実な封止が可能になり、また、分岐孔A1に分岐継ぎ手Gを装着してこの分岐継ぎ手G内を封止する第2段階の遮断においては、分岐継ぎ手G内に弾性封止部材4を引き込んで、図5に示すように、圧縮状態を変化させることで分岐継ぎ手内の分岐孔内面に弾性封止部材4の突出部を密着させることができるので、この場合にも確実な封止が可能である。したがって、複数段階の遮断においても十分な遮断性能を得ることができる。
【0048】
前述した実施形態の管路分岐部遮断用治具を用いた活管路に対してのノーブロー作業工法の例を以下に説明する。
【0049】
一例として、分岐管の取り出し工事における作業工法を説明する。図6はその各工程を示す説明図である。同図(a)において、分岐元管路AにチェンBを巻いて溝付きサドルと称する穿孔機台座Cを取り付け、この台座Cに穿孔機Eを装着して、分岐元管路Aに分岐孔A1を形成する。次に、同図(b)に示すように、穿孔機Eを覆うようにして台座Cの開口C1にノーブロー作業バッグDを装着する。このノーブロー作業バッグD内で、穿孔機Eを取り外して、前述の治具1を分岐孔A1に挿入する。この際、ノーブロー作業バッグDの内部に治具1を予め配備しておく。治具1の長さがノーブロー作業バッグDの高さより長い場合には、ノーブロー作業バッグDに設けた治具突出孔D1から治具1の上部を突出させた状態で配備する。
【0050】
そして、ノーブロー作業バッグD内での片手操作で、治具1を図2に示すような圧縮変形状態にして、分岐元管路Aの内側から分岐孔A1を封止させ、第1段階の遮断を行う。この際には、治具1の摺動操作部材10Bを下方に押し込み、この係合突起10aと基軸部材2の係合部2bとが係合したことを確認する。
【0051】
この第1段階の遮断が完了すると分岐孔A1の周囲に配備している台座C及びノーブロー作業バッグDを分岐元管路Aから取り外すことができる。したがって、同図(c)に示されるように、分岐孔A1を治具1で管内から封止してノーブロー状態を維持しながら、分岐孔A1の周囲には何も配備しない状態を形成できる。この際、調整・固定用ナット10Aを矢印方向に下降させて圧縮変形状態を固定することで安全性を確保する。
【0052】
次に、同図(d)に示されるように、治具1の上方から、分岐孔A1に上部プラグを外した分岐継ぎ手Gをねじ込んで仮装着する。前述のとおり、治具1の外径は分岐継ぎ手Gの最小内径より小さく設定しているので、分岐継ぎ手G内に治具1の管外露出部分を通して分岐継ぎ手Gを分岐孔A1に装着することができる。このように、分岐孔A1の周囲に何も配備していない状態で分岐継ぎ手Gを接続することができるので、分岐継ぎ手Gとしてトランジション付きの分岐継ぎ手のように長い中継管を予め固着しているものを採用しても何らの問題も生じない。
【0053】
次に、治具1の係合解除ボタン10bを操作して、摺動操作部材10Bの係合突起10aと基軸部材2の係合部2bとの係合を解除し、縮径させた弾性封止部材4を分岐継ぎ手G内に引き込む。そして、調整・固定用ナット10Aを回転させて、弾性封止部材4の圧縮変形状態を調整し、分岐継ぎ手G内を封止する第2段階の遮断を行う。この際には、弾性封止部材4の縮径後、治具1を引き上げて、図1に示す基準線3Aを分岐継ぎ手Gの上部に合わせることで、弾性封止部材4が分岐継ぎ手G内の適正位置にセットされたことを確認する(基準線3Aは、この基準線3Aから弾性封止部材4の下端まで距離が分岐継ぎ手Gの高さに合致するように標されている。)。第2段階の遮断が確実に行われていることを確認して、分岐継ぎ手Gを分岐孔A1に本装着する。
【0054】
そして、同図(e)に示されるように、分岐継ぎ手Gの上部開口G1に試験設備Tを装着して、分岐継ぎ手Gの上部開口から圧をかけて分岐継ぎ手Gの下流側に接続された分岐管に対する気密試験を行う。
【0055】
最後に、同図(f)に示されるように、分岐継ぎ手Gの上部開口G1をノーブロー作業バッグDで覆い、ノーブロー作業バッグD内での操作によって、治具1を分岐継ぎ手Gから取り外し、上部プラグG3を分岐継ぎ手Gの上部開口G1に取り付ける。そして、ノーブロー作業バッグDを取り外して作業を終了する。この際に、治具1がノーブロー作業バッグDの高さに対して長尺の場合には、前述した治具突出孔D1から治具1の上部を突出させて治具1を取り外す。
【0056】
このような作業工法によれば、従来工法ではノーブロー作業ができなかったトランジション付き分岐継ぎ手を用いる分岐管取り出し工事に際しても、既存の穿孔機台座Cやノーブロー作業バッグDをそのまま用いて、他の特殊機材を用いることなく完全なノーブロー作業を行うことが可能になる。また、ノーブロー作業バッグDに治具突出孔を設けることで、治具1が長尺になっても治具突出孔に治具1の上部を突出させて対応することできる。したがって、ノーブロー作業バッグDを大きく変更する必要は無く、既存の機材で対応させることができる。
【0057】
本発明の実施形態に係る管路分岐部遮断用治具を用いた活管路に対してのノーブロー作業工法は、前述した分岐管の取り出し工事における作業工法に限られるものではなく、各種のノーブロー作業において適用することが可能である。例えば、前述の工法の逆工程を行う分岐管及び分岐継ぎ手の撤去工事における作業工法においても有効に利用可能であるし、分岐部としてクランプを用いる管路に対して、クランプの交換工事を行う作業工法のおいても有効に利用可能である。また、従来例として示した分岐継ぎ手のストッパ(サーチストッパ)の代替え品としても用いることができる。
【0058】
そして、本発明の治具を用いた作業工法によると、既存のノーブロー作業バッグや穿孔機台座(溝付きサドル)をそのまま用いることができ、しかも単純な作業工程でノーブロー作業が可能になる。また、従来工法と比較して対象工事の適用範囲が拡大して、施工性を向上させることができる。更に、ガス管工事においては、ノーブロー作業により工事が完了できるので、安全面の向上になると共に、活管状態でノーブローの作業を行うことで、工事による圧力変動が小さく、近隣需要家に対する工事の影響が少なくてすむ。
【0059】
【発明の効果】
本発明はこのように構成されるので、トランジション付き分岐継ぎ手を用いる場合のように分岐孔の周囲からノーブロー作業バッグを一旦取り外すことを余儀なくされる工法においても、既存の機材をそのまま採用して終始ノーブロー作業を行うことができ、また、この作業の中で、分岐元管路の分岐孔を遮断する第1段階及びこの分岐孔に取り付けられる分岐継ぎ手内を遮断する第2段階のように、複数の段階でそれぞれ十分な遮断性能を得ることができる。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る管路分岐部遮断治具の構成を示す説明図である。
【図2】本発明の一実施形態に係る管路分岐部遮断治具の構成を示す説明図である(弾性封止部材を圧縮変形させた状態)。
【図3】本発明の実施形態に係る管路分岐部遮断用治具における弾性封止部材の形態及び機能を説明する説明図である(同図(a)は弾性封止部材4の各状態における断面図であり、同図(b)はその外観斜視図を示している。)。
【図4】本発明の実施形態に係る管路分岐部遮断用治具における弾性封止部材の形態及び機能を説明する説明図である(同図(a)は弾性封止部材4の各状態における断面図であり、同図(b)はその外観斜視図を示している。)。
【図5】本発明の実施形態に係る管路分岐部遮断用治具における弾性封止部材の形態及び機能を説明する説明図である(同図(a)は弾性封止部材4の各状態における断面図であり、同図(b)はその外観斜視図を示している。)。
【図6】実施形態の管路分岐部遮断用治具を用いた活管路に対してのノーブロー作業工法の例を示す説明図である。
【図7】従来技術の説明図である。
【符号の説明】
1 治具(管路分岐部遮断用治具)
2 基軸部材 2a ねじ部 2b 係合部(係合手段)
3 筒状部材
4 弾性封止部材 4A 封止面
40 中空部 41 肉厚最小部分
42 中央部 43 エア抜き孔
44A,44B 貫通孔
5 管内当接部材 5A 装着部
5B アタッチメント部 5C 調整ねじ部
6 ばね部材(弾性反発部材)
10 操作部
10A 調整・固定用ナット(調整・固定手段)
10B 摺動操作部材
10a 係合突起(係合手段)
10b 係合解除ボタン(係合解除手段)
11 上側加圧片 12 下側加圧片
A 分岐元管路 A1 分岐孔
D ノーブロー作業バッグ
G 分岐継ぎ手
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a pipe branching section blocking jig and a no-blow work method using the jig.
[0002]
[Prior art]
Conventionally, the branch pipe take-out method is to pierce the branch source pipe in the active pipe state and attach the branch joint. However, in consideration of safety, a no-blow work bag as shown in FIG. The no-blow work (no jetting work) used is the basis.
[0003]
First, the base C of the drilling machine is attached to the branch source pipe A in the live pipe state by the chain B, and the branch hole A1 is formed in the branch source pipe A by attaching the drilling machine E to the opening C1 of the base C. Perforate. Next, a branch joint G having a branch hole sealed with a stopper F in advance is provided inside the no-blow work bag D, and the no-blow work bag D is attached to the opening C1 of the base C to cover the punching machine E. And the punching machine E is removed in this no blow work bag D, and the branch joint G is attached to the branch hole A1. Thereafter, the no-blow work bag D is removed, and the pedestal C is removed via the branch joint G, and a branch pipe is connected to the branch joint G. When the connection of the branch pipe is completed, the no-blow work bag D is mounted again on the upper part G1 of the branch joint, and the stopper F is removed from the upper opening G1 of the branch joint G in the no-blow work bag, and the upper opening G1 is plugged ( (Not shown). Finally, the no-blow work bag D is removed from the upper part of the branch joint G to complete the work.
[0004]
In such a branch pipe taking-out method, it is necessary to attach the branch joint G to the branch hole A1 in the no-blow work bag D, or it is necessary to remove the base C through the branch joint G after the branch joint G is attached. Therefore, it is assumed that the base G2 handles a short branch joint. However, in the branch pipe taking-out method currently performed, a branch joint with a transition in which a relay PE pipe having a certain length is fixed to the base of the branch joint in advance is often used. Therefore, the conventional no-blow work method as described above cannot be adopted.
[0005]
Not only this method of taking out the branch pipe, but also a method of removing the installed branch pipe together with the branch joint and plugging the branch hole of the branch source pipe, and exchanging the clamp for the branch point using the clamp Even in the construction method for performing work, there are cases in which the no-blow work bag is forced to be temporarily removed from the periphery of the branch hole formed in the pipe line in the live pipe state.
[0006]
In order to cope with this, the present applicants have proposed a blocking jig described in Patent Documents 1 and 2 below. These blocking jigs are inserted into the branch hole of the branch source pipe along the branch connection axis (axis perpendicular to the branch source pipe), and block the branch hole from the inside of the branch source pipe. .
[0007]
Specifically, the one described in Patent Document 1 includes an expanding body that expands by supplying gas from the outside of the tube, and after expanding the diameter by supplying gas to the expanding body in the branch source pipe, the expansion is performed. The body is pressed from the inside of the tube to the branch hole. In addition, the one described in Patent Document 2 is that a spherical elastic hollow body that is normally spread in a direction perpendicular to the branch connection axis is stretched and deformed and inserted into the branch hole of the branch source pipe. After being inserted into the tube, it is restored to its original shape and is pressed into the branch hole from the inside of the tube.
[0008]
By using such a blocking jig, the no-blow work bag can be temporarily removed from the periphery of the branch hole while the branch hole is blocked. It becomes possible to carry out the construction method that must be removed once by no-blow work.
[0009]
[Patent Document 1]
JP 2000-18465 A
[Patent Document 2]
No. 7-4393
[0010]
[Problems to be solved by the invention]
When such a blocking jig is used, first, a branch joint is temporarily attached to the branch hole blocked by the jig, and the blocking jig is drawn into the branch joint while reducing the diameter, thereby sealing the inside of the branch joint. After it is stopped, the branch joint is completely attached to the branch hole of the branch source pipe (this is installed), so that the branch joint can be connected to the branch hole of the branch source pipe without being affected by the blocking jig. It becomes possible to install. In general, an airtight test is performed on the downstream side of the branch joint while the inside of the branch joint is shut off.
[0011]
In order to cope with such work, the blocking jig has good blocking performance in each of the first stage that blocks the branch hole of the branch source pipe and the second stage that blocks the branch hole in the branch joint. It is necessary to demonstrate. However, according to the above-described conventional shut-off jig, there is a problem that it is not compatible with such work.
[0012]
That is, in the one described in Patent Document 1, it is possible to obtain the above-described two-stage cutoff performance by controlling the supply pressure of the gas supplied to the expansion body, but in order to control the gas supply pressure Requires an attached facility, which complicates the work and increases the construction cost. Moreover, in the thing of patent document 2, although it is possible to perform the 2nd step | paragraph interruption | blocking mentioned above using the intermediate | middle restored state of an elastic hollow body, it does not stick an elastic hollow body firmly in a branch joint. Therefore, there is a problem that sufficient airtightness cannot be obtained.
[0013]
The present invention has been proposed in order to cope with such a situation, and even in a construction method in which a no-blow work bag is forced to be temporarily removed from around a branch hole as in the case of using a branch joint with a transition. The existing equipment can be used as it is, and no-blow work can be performed throughout. In this work, the first stage of blocking the branch hole of the branch source pipe and the inside of the branch joint attached to the branch hole An object of the present invention is to provide a pipe branching part blocking jig capable of obtaining sufficient blocking performance in a plurality of stages as in the second stage of blocking.
[0014]
[Means for Solving the Problems]
In order to achieve such an object, the present invention has the features according to the following claims.
[0015]
Book The invention has an outer diameter that passes through a branch hole of the pipe branching portion with respect to the pipe branching portion to which the branch pipe is connected to the branching source pipe. A pipe branching section blocking jig for blocking, a pair of pressure pieces that can be moved close to and away from each other by an operation from outside the pipe, and compressed and deformed by the close operation of the pressure pieces, thereby sealing the branch hole An elastic sealing member, and the elastic sealing member includes: A hollow part is formed inside and having a cylindrical or barrel-shaped outer shape, and the side wall thickness minimum part formed by the hollow part is formed above the upper and lower center, The outer diameter increases according to the state of the compression deformation, and a sealing surface capable of being in close contact with the inner surface of the branch source pipe is formed.
[0016]
Book The invention has an outer diameter that passes through a branch hole of the pipe branching portion with respect to the pipe branching portion to which the branch pipe is connected to the branching source pipe, and the pipe branching portion is inserted into the branching hole. A pipe branching section blocking jig for blocking, wherein a base shaft member, a cylindrical member that slides up and down along the base shaft member, one side is provided on the side of the cylindrical member and the base shaft member side A pair of pressure pieces that can be moved closer to and away from each other by sliding the cylindrical member with respect to the base member, and an elastic sealing member that is disposed between the pressure pieces and penetrates the base member. An in-pipe abutting member connected to the lower end of the base shaft member and abutted against the inner surface of the branching source pipe, the elastic sealing member is A hollow part is formed inside and having a cylindrical or barrel-shaped outer shape, and the side wall thickness minimum part formed by the hollow part is formed above the upper and lower center, By sliding and operating the cylindrical member downward along the base shaft member, the cylindrical member is compressed and deformed in the branch source pipe, and the outer diameter is increased according to the state of the compression deformation, and the branch source pipe The sealing surface which can be closely_contact | adhered to the inner surface of is formed.
[0017]
Book The present invention presupposes the aforementioned pipe branching section blocking jig, engaging means for engaging the cylindrical member and the base shaft member in a state where the sealing surface is formed, and releasing the engagement. An operation unit having engagement disengaging means for adjusting and adjusting / fixing means for adjusting or fixing the compression deformation state.
[0018]
Book The invention is characterized in that the pipe contact member includes an elastic repulsion member that urges the sealing surface upward, on the premise of the aforementioned pipe branching section blocking jig.
[0019]
Book The invention is characterized in that the pipe contact member has an attachment part that can be replaced or adjusted in accordance with the diameter of the branch source pipe, on the premise of the pipe branching section blocking jig described above.
[0021]
Book The invention Having the characteristics described above A no-blow work method using a pipe branching part blocking jig, the step of covering the periphery of the pipe branch part with a no-blow work bag in which the jig is disposed, and the treatment in the no-blow work bag A tool is inserted into the branch hole, and the elastic sealing member of the jig is compressed and deformed in the branch source pipe by an operation in the no-blow work bag, and the sealing surface formed by the compression deformation is A branch part blocking step for sealing the branch hole by being brought into close contact with the inner surface of the branch source pipe line, and a step of removing the no-blow work bag after the branch portion blocking step.
[0022]
Book The present invention presupposes the above-mentioned no-blow work method, after the step of removing the no-blow work bag, the step of temporarily attaching a branch joint to the branch hole, and adjusting the compression deformation state of the elastic sealing member After sealing the branch hole in the branch joint, the step of permanently mounting the branch joint, and the step of mounting a no-blow work bag on the upper opening of the branch joint and removing the jig in the no-blow work bag It is characterized by having.
[0023]
Book The present invention presupposes the above-described no-blow work method, the no-blow work bag has a jig projecting hole, and the jig projecting hole is provided with or removed from the jig projecting hole when the jig is disposed or removed from the no-blow work bag. The upper part protrudes.
[0024]
The invention according to each claim having such characteristics has the following effects.
[0025]
1stly, according to the above-mentioned pipe branch part interception jig and the no-blow work method using this jig, it becomes possible to insert into the branch hole of the pipe branch part and seal it from the inside. After sealing, the sealed state can be maintained even if all the equipment including the no-blow work bag is removed from the periphery of the branch hole. As a result, conventionally, it is possible to perform a construction method such as taking out a branch pipe by a branch joint with a transition, in which a no-blow work bag has to be once removed, by a no-blow work from start to finish.
[0026]
Secondly, the elastic sealing member of the pipe branching section blocking jig has a structure in which the diameter is increased by compressive deformation, and the outer diameter increases according to the state of the compressive deformation, and on the inner surface of the branch source pipe Since the sealing surface that can be brought into close contact is formed, when sealing the branch hole drilled in the branch source pipe, the sealing surface is formed by compressive deformation in the first stage. When shutting off and then installing the branch joint and sealing the branch hole in the branch joint, the compression deformation state can be adjusted to change the outer diameter expansion state and the second stage shut off can be performed it can. At this time, in the first-stage blocking, the formed sealing surface is brought into close contact with the branch hole, so that reliable sealing is possible, and in the second-stage blocking, elastic sealing is performed in the branch joint. By pulling in the member and changing the compression state, the outer diameter of the elastic branch member expanded according to the compression state can be tightly adhered to the inner surface of the branch hole in the branch joint, so in this case also reliable sealing Is possible. Therefore, sufficient shut-off performance can be obtained even in multi-stage shut-off.
[0027]
Third, the operation for compressing and deforming the elastic sealing member is a linear operation for bringing the pressurizing piece closer, and a simple operation for sliding the cylindrical member downward with respect to the base member. Therefore, it can respond without a problem by one-handed operation in the no-blow work bag.
[0028]
Fourth, the operating portion engages the tubular member and the base shaft member with the sealing surface formed, an engagement releasing means for releasing the engagement, and an elastic sealing member Adjustment / fixing means for adjusting or fixing the state of compressive deformation of the tube, so that, during an operation performed in a no-blow working bag, the cylindrical member is simply slid with respect to the base shaft member and engaged by the engagement means. The sealing surface can be formed on the elastic sealing member by operation, and the adjustment of the compression state when sealing the inside of the branch joint can be performed by the adjusting / fixing means after removing the no-blow work bag.
[0029]
Fifth, the in-pipe contact member includes an elastic repulsion member that urges the sealing surface formed on the elastic sealing member upward, and can be exchanged or adjusted according to the diameter of the branch source pipe Since it has an attachment part, when sealing the branch hole of the branch source pipe, the sealing surface of the elastic sealing member is brought into close contact with the inner surface of the pipe by the urging force of the elastic repulsion member, enabling reliable sealing In addition, even when the diameter of the branch source pipe changes, a constant urging force can be applied by exchanging or adjusting the attachment portion.
[0030]
Sixth, the elastic sealing member has a cylindrical or barrel-shaped outer shape and has a hollow portion formed therein, and a side wall thickness minimum portion formed by the hollow portion is formed above the vertical center. Therefore, according to the compression deformation, the outer diameter is gradually expanded by refracting the side wall thickness minimum part and gradually protruding the side, and in the final compression deformation state, the outer shape is an inverted cone. It becomes a trapezoid and an upward sealing surface is formed.
[0031]
Seventhly, in the no-blow work method using the above-mentioned pipe branching section blocking jig, the no-blow work is performed after sealing the branch hole of the branch source pipe with the sealing surface formed in the elastic sealing member. Remove the bag, temporarily attach the branch joint to the branch hole from the top of this jig, release the engagement between the cylindrical member and the base shaft member by the operation part, pull the elastic sealing member into the branch joint, and The elastic sealing member is partially enlarged and fixed by adjusting the adjusting / fixing means, and the inside of the branch joint is sealed. According to this, the branch joint is connected to the branch hole and the branch pipe is connected to the branch joint. After the construction is completed, the inside of the branch joint is sealed with this jig and connected to the downstream side of the branch joint. It is possible to perform an airtight test on the branch pipe. In addition, since the elastic coupling is pulled into the branch joint after the airtightness test, the branch joint is fully installed, so that the branch joint can be securely attached to the branch hole of the branch source pipe line without being affected by the presence of the jig. Can be attached to.
[0032]
Eighth, the no-blow work bag has a jig projecting hole, and when the jig is placed in or removed from the no-blow work bag, the upper part of the jig projects from the jig projecting hole, so that the jig is long. Even if it becomes, by making it protrude in a jig | tool protrusion hole, it is not necessary to enlarge a no-blow work bag, and can respond with the existing equipment.
[0033]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view showing a configuration of a pipe branching section blocking jig according to an embodiment of the present invention. In the figure, A indicates a branch source pipe, A1 indicates a branch hole drilled in the branch source pipe, and G indicated by a broken line indicates a branch joint connected to the branch hole. Here, the branch source pipe A is in an active pipe state (a state in which a fluid flows in the pipe).
[0034]
The structure of the pipe branching section blocking jig 1 (hereinafter referred to as jig 1) inserted into the branch source pipe A from the branch hole A1 along the branch connection axis O forms the central axis of the jig 1. The base shaft member 2, the cylindrical member 3 slidably mounted along the base shaft member 2, the elastic sealing member 4 that expands by compression and seals the branch hole A 1, and the inner surface in the branch source pipe And a spring member 6 that is an elastic repulsion member that presses the elastic sealing member 4 against the branch hole A1 by a repulsive force from the inner surface of the tube.
[0035]
A screw portion 2a is formed in the vicinity of the upper end of the base shaft member 2, and an adjusting / fixing nut (adjustment / fixing means) 10A is screwed into the screw portion 2a, and slides along the base shaft member 2 below the screw portion 2a. A cylindrical sliding operation member 10B is provided, and an operation portion 10 is formed by the adjusting / fixing nut 10A and the sliding operation member 10B. The sliding operation member 10B is provided with an engagement release button (engagement release means) 10b having an engagement protrusion (engagement means) 10a to be engaged with the engagement portion 2b of the base shaft member 2. .
[0036]
The cylindrical member 3 is slid along the base shaft member 2 by a sliding operation of the sliding operation member 10B, and an upper pressure piece 11 is provided at the lower end of the cylindrical member 3 side. A pair of lower pressure pieces 12 fixed to the base shaft member 2 side by screws or the like are installed opposite to the upper pressure pieces 11, and are moved closer to and away from each other by sliding the cylindrical member 3 with respect to the base shaft member 2. A pressure piece is formed. The elastic sealing member 4 is disposed between the upper pressure piece 11 and the lower pressure piece 12 through the base shaft member 2. 3A is a reference line marked on the outer surface of the cylindrical member 3.
[0037]
The in-pipe contact member 5 includes a mounting portion 5A that is slidably mounted on the lower end of the base shaft member 2, and an attachment portion 5B that is detachably mounted on the lower end of the mounting portion 5A. The lower end of the attachment portion 5B Is provided with an adjusting screw portion 5C. A spring member 6 is disposed between the upper end of the in-pipe abutting member 5 (mounting portion 5 </ b> A) and the lower pressurizing piece 12, and the lower pressurizing piece 12 is attached to the in-pipe abutting member 5. It is energizing upward.
[0038]
The jig 1 having such a structure has the entire outer diameter (each of the members 2 to 5 and the pressure pieces 11 and 12) set smaller than the inner diameter of the branch hole in the branch joint G. The jig 1 can be inserted from the upper opening G1 into the branch source pipe A through the branch hole A1, and the branch joint G is attached to the branch hole A1 from above the jig 1 with the jig 1 inserted into the branch hole A1. I can do it.
[0039]
FIG. 2 shows a state where the elastic sealing member 4 in the jig 1 is compressed and deformed (the same reference numerals are given to the same portions as those in FIG. 1). To make this state, the jig 1 is inserted into the branch source pipe A through the branch hole A1, and the sliding operation is performed with the in-pipe contact member 5 being in contact with the inner surface of the branch source pipe A. The member 10B is slid downward along the base shaft member 2, and the engaging portion 2b of the base shaft member 2 and the engaging protrusion 10a of the sliding operation member 10B are engaged. This operation is a simple operation in which the sliding operation member 10B is gripped outside the pipe and pushed downward, and can be easily performed even with one-hand operation in the no-blow work bag. Here, the in-pipe abutting member 5 is configured so that the attachment portion 5B can be exchanged with a different size, and the adjusting screw portion 5C is appropriately protruded so that the branch source pipe having a different diameter with a single jig 1 is provided. A is available.
[0040]
The elastic sealing member 4 is compressed by the proximity of the upper pressure piece 11 provided at the lower end of the cylindrical member 3 and the lower pressure piece 12 fixed to the base shaft member 2 by an operation from outside the tube. In response to this, it is compressed and deformed in the branch source pipe A as shown in the figure. The elastic sealing member 4 is deformed into an inverted frustoconical shape according to a characteristic form described later, and an upward sealing surface 4A is formed.
[0041]
The elastic sealing member 4 formed with the sealing surface 4A is a spring member provided between the upper end of the in-pipe contact member 5 that is in contact with the inner surface of the branch source pipe A and the lower pressure piece 12. The sealing surface 4A urged upward by 6 and formed by compressive deformation is urged and brought into close contact with the inner surface of the pipe around the branch hole A1 by the repulsive force of the spring member 6. Here, the repulsive force of the spring member 6, the position of the elastic sealing member 4 (upper pressure piece 11 and lower pressure piece 12), and the length of the in-pipe contact member 5 are the same as those of the branch source pipe A. It is set to an optimum value according to the aperture, so that a constant urging force can be obtained.
[0042]
Further, in this compression deformation state, the adjusting / fixing nut 10A is rotated and lowered in the direction of the arrow (downward), and the upper surface of the sliding operation member 10B is pressed by the bottom surface of the adjusting / fixing nut 10A. Thus, the compression deformation state can be fixed. Thereby, even when the engagement release button 10b is operated by mistake, the compression deformation state of the elastic sealing member 4 is maintained, and safety can be ensured.
[0043]
3-5 is explanatory drawing explaining the form and function of the elastic sealing member in the jig for pipe | tube branch part interruption | blocking which concern on embodiment (each figure (a) is each state of the elastic sealing member 4) Each figure (b) has shown the external perspective view.In the same place as the above-mentioned explanation, the same numerals are attached and the duplicate explanation is omitted a part.). The elastic sealing member 4 is made of a rubber (EPDM) or other elastic material that has good resilience and is easily deformed. When not compressed, the elastic sealing member 4 has a cylindrical or barrel-shaped outer shape as shown in FIG. A hollow portion 40 is formed in the bottom. The hollow portion 40 is formed in a curved surface shape, whereby the side wall thickness of the elastic sealing member 4 is thinner near the center than near the upper and lower ends. The lateral minimum thickness portion 41 is formed so as to be on the upper side by a predetermined dimension h with respect to the upper and lower central portions 42. Further, an air vent hole 43 communicating with the hollow portion 40 is formed in the lower side portion of the elastic sealing member 4, and through holes 44 </ b> A and 44 </ b> B through which the base shaft member 2 is penetrated are formed in the vertical center portion.
[0044]
When the elastic sealing member 4 having such a configuration is compressed and deformed by the proximity of the upper pressure piece 11 and the lower pressure piece 12, the elastic sealing member 4 is refracted by the side wall thickness minimum portion 41. Then, as shown in FIG. 4, the upper pressure piece 11 and the lower additional piece are further compressed in the direction indicated by the arrow until the engaging portion 2b of the base shaft member 2 and the engaging protrusion 10a of the sliding operation member 10B are engaged. When the pressure piece 12 comes close, the side wall thickness minimum portion 41 is positioned above the upper and lower central portion 42, and therefore the side portion above the side wall thickness minimum portion 41 is refracted almost horizontally. Thus, the upward sealing surface 4A is formed, and the external appearance shape of the entire elastic sealing member 4 becomes an inverted truncated cone shape. In this way, the elastic sealing member 4 can form a flat sealing surface 4A, which can be brought into close contact with the inner surface of the pipe around the branch hole A1, so that a wide sealing portion is formed around the branch hole A1. And high sealing performance can be obtained.
[0045]
Then, in the compression deformation state shown in FIG. 4, the engagement release button 10b is operated to release the engagement between the engagement portion 2b of the base shaft member 2 and the engagement protrusion 10a of the sliding operation member 10B, and adjust When the fixing nut 10A is rotated to gradually separate the space between the upper pressure piece 11 and the lower pressure piece 12, the side wall thickness minimum portion 41 is refracted as shown in FIG. Can be adjusted according to the distance between the upper pressure piece 11 and the lower pressure piece 12. That is, the elastic sealing member 4 can adjust the amount of expansion of the outer diameter according to the state of compressive deformation.
[0046]
Further, in order to assist such characteristic compressive deformation of the elastic sealing member 4, the upper pressure piece 11 and the lower pressure piece 12 are provided with convex portions 11 </ b> A and 12 </ b> A facing each other. The convex portions 11A and 12A have a diameter smaller than the outer diameter of the upper and lower surfaces of the elastic sealing member 4, and the convex portions 11A and 12A are pressed against the upper and lower surfaces of the elastic sealing member 4, thereby The upper and lower surfaces are each deformed into a concave shape, and this deformation promotes refraction in which the side wall minimum portion 41 protrudes outward.
[0047]
And by adopting the elastic sealing member 4 having such a function, first, in the first stage of blocking the branch hole A1 drilled in the branch source pipe A, as shown in FIG. The sealing surface 4A thus formed is brought into close contact with the inner surface around the branch hole A1, and reliable sealing is possible. The branch joint G is attached to the branch hole A1 to seal the inside of the branch joint G. In the second stage shut-off, the elastic sealing member 4 is drawn into the branch joint G, and as shown in FIG. 5, the compression state is changed to change the elastic sealing member 4 to the inner surface of the branch hole in the branch joint. In this case, reliable sealing is possible. Therefore, sufficient shut-off performance can be obtained even in multi-stage shut-off.
[0048]
An example of a no-blow work method for an active pipeline using the pipeline branching section blocking jig of the above-described embodiment will be described below.
[0049]
As an example, the work method in the branch pipe removal work will be described. FIG. 6 is an explanatory view showing each step. In FIG. 4A, a chain B is wound around a branch source line A, a drilling machine base C called a grooved saddle is attached, a drilling machine E is mounted on the base C, and a branch hole is formed in the branch source pipe A. A1 is formed. Next, as shown in FIG. 2B, a no-blow work bag D is mounted in the opening C1 of the base C so as to cover the punching machine E. In this no-blow working bag D, the punching machine E is removed and the jig 1 is inserted into the branch hole A1. At this time, the jig 1 is provided in advance in the no-blow work bag D. When the length of the jig 1 is longer than the height of the no-blow work bag D, the jig 1 is deployed with the upper part of the jig 1 protruding from the jig projection hole D1 provided in the no-blow work bag D.
[0050]
Then, by one-handed operation in the no-blow work bag D, the jig 1 is brought into a compression deformed state as shown in FIG. 2, and the branch hole A1 is sealed from the inner side of the branch source line A, and the first-stage blocking is performed. I do. At this time, the sliding operation member 10B of the jig 1 is pushed downward, and it is confirmed that the engaging projection 10a and the engaging portion 2b of the base shaft member 2 are engaged.
[0051]
When this first-stage blocking is completed, the base C and the no-blow work bag D provided around the branch hole A1 can be removed from the branch source line A. Therefore, as shown in FIG. 3C, a state where nothing is provided around the branch hole A1 can be formed while the branch hole A1 is sealed from the inside of the pipe with the jig 1 and the no-blow state is maintained. At this time, safety is ensured by lowering the adjusting / fixing nut 10A in the direction of the arrow to fix the compression deformation state.
[0052]
Next, as shown in FIG. 4D, from the upper side of the jig 1, the branch joint G with the upper plug removed is screwed into the branch hole A1 and temporarily attached. As described above, since the outer diameter of the jig 1 is set smaller than the minimum inner diameter of the branch joint G, the branch joint G is mounted in the branch hole A1 through the exposed portion of the jig 1 outside the pipe in the branch joint G. Can do. Thus, since the branch joint G can be connected in a state where nothing is provided around the branch hole A1, a long relay pipe is fixed in advance as the branch joint G like a branch joint with a transition. There is no problem even if it is adopted.
[0053]
Next, by operating the engagement release button 10b of the jig 1, the engagement between the engagement protrusion 10a of the sliding operation member 10B and the engagement portion 2b of the base shaft member 2 is released, and the elastic seal is reduced in diameter. The stop member 4 is pulled into the branch joint G. Then, the adjustment / fixing nut 10 </ b> A is rotated to adjust the compression deformation state of the elastic sealing member 4, and the second stage of blocking the inside of the branch joint G is performed. At this time, after the elastic sealing member 4 is reduced in diameter, the jig 1 is pulled up, and the reference line 3A shown in FIG. (The reference line 3A is marked so that the distance from the reference line 3A to the lower end of the elastic sealing member 4 matches the height of the branch joint G). After confirming that the second-stage shut-off has been performed reliably, the branch joint G is permanently installed in the branch hole A1.
[0054]
Then, as shown in FIG. 4E, the test equipment T is mounted on the upper opening G1 of the branch joint G, and pressure is applied from the upper opening of the branch joint G to connect to the downstream side of the branch joint G. Perform an airtight test on the branch pipe.
[0055]
Finally, as shown in FIG. 6 (f), the upper opening G1 of the branch joint G is covered with a no-blow work bag D, and the jig 1 is removed from the branch joint G by an operation in the no-blow work bag D. The plug G3 is attached to the upper opening G1 of the branch joint G. Then, the no-blow work bag D is removed to complete the work. At this time, when the jig 1 is long with respect to the height of the no-blow work bag D, the jig 1 is removed by projecting the upper portion of the jig 1 from the jig projecting hole D1 described above.
[0056]
According to such an operation method, the existing drilling machine pedestal C and the no-blow work bag D can be used as they are in the case of taking out the branch pipe using a branch joint with a transition, which was not possible with the conventional method. A complete no-blow operation can be performed without using equipment. Further, by providing the no-blow work bag D with the jig projecting hole, even if the jig 1 becomes long, the upper part of the jig 1 can be projected into the jig projecting hole. Therefore, there is no need to greatly change the no-blow work bag D, and it can be handled by existing equipment.
[0057]
The no-blow work method for the active pipe line using the pipe branch portion blocking jig according to the embodiment of the present invention is not limited to the above-described work method in the branch pipe taking-out work. It can be applied in the work. For example, it can be used effectively in the work method for removing branch pipes and branch joints that perform the reverse process of the above-mentioned method, and work for exchanging clamps for pipes that use clamps as branch parts Even in the construction method, it can be used effectively. Further, it can also be used as an alternative to the stopper (search stopper) of the branch joint shown as a conventional example.
[0058]
Then, according to the work method using the jig of the present invention, the existing no-blow work bag or the punching machine base (saddle with groove) can be used as it is, and the no-blow work can be performed with a simple work process. Moreover, the application range of object construction can be expanded compared with the conventional construction method, and workability can be improved. Furthermore, in gas pipe construction, construction can be completed by no-blow work, so safety is improved and no-blow work is performed in a live pipe state, so that pressure fluctuation due to construction is small, and work for neighboring customers can be performed. Less impact.
[0059]
【The invention's effect】
Since the present invention is configured as described above, even in a construction method in which a no-blow work bag is forced to be temporarily removed from around the branch hole as in the case of using a branch joint with a transition, the existing equipment is used as it is from the beginning. A no-blow operation can be performed, and in this operation, there are a plurality of operations such as a first step of blocking the branch hole of the branch source pipe and a second step of blocking the inside of the branch joint attached to the branch hole. In this stage, sufficient blocking performance can be obtained.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing a configuration of a pipe branching section blocking jig according to an embodiment of the present invention.
FIG. 2 is an explanatory view showing a configuration of a pipe branching section blocking jig according to an embodiment of the present invention (a state where an elastic sealing member is compressed and deformed).
FIG. 3 is an explanatory view for explaining the form and function of an elastic sealing member in a pipe branching portion blocking jig according to an embodiment of the present invention (FIG. 3 (a) shows each state of the elastic sealing member 4; (B) is an external perspective view thereof).
FIG. 4 is an explanatory view for explaining the form and function of an elastic sealing member in a pipe branching portion blocking jig according to an embodiment of the present invention (FIG. 4 (a) shows each state of the elastic sealing member 4; (B) is an external perspective view thereof).
FIG. 5 is an explanatory view for explaining the form and function of an elastic sealing member in a pipe branching portion blocking jig according to an embodiment of the present invention (FIG. 5 (a) shows each state of the elastic sealing member 4; (B) is an external perspective view thereof).
FIG. 6 is an explanatory diagram illustrating an example of a no-blow work method for an active pipe line using the pipe branching section blocking jig according to the embodiment.
FIG. 7 is an explanatory diagram of a conventional technique.
[Explanation of symbols]
1 Jig (Jig for shutting off pipe branch)
2 Basic shaft member 2a Screw part 2b Engagement part (engagement means)
3 Tubular member
4 Elastic sealing member 4A Sealing surface
40 hollow part 41 minimum thickness part
42 Central part 43 Air vent hole
44A, 44B Through hole
5 In-pipe contact member 5A Mounting part
5B Attachment part 5C Adjustment screw part
6 Spring member (elastic repulsion member)
10 Operation part
10A Adjustment / fixing nut (Adjustment / fixing means)
10B Sliding operation member
10a Engaging protrusion (engaging means)
10b Disengagement button (disengagement means)
11 Upper pressure piece 12 Lower pressure piece
A Branch source pipe A1 Branch hole
D No blow work bag
G branch fitting

Claims (8)

分岐元管路に分岐管が接続される管路分岐部に対して、該管路分岐部の分岐孔を通過する外径を備え、該分岐孔へ挿入し前記管路分岐部を遮断する管路分岐部遮断用治具であって、
管外からの操作によって近接離間可能な一対の加圧片と、
該加圧片の近接操作によって圧縮変形され、前記分岐孔を封止可能な弾性封止部材とを備え、
該弾性封止部材は、円柱又は樽形の外形を有すると共に内部に中空部が形成され、該中空部によって形成される側方の肉厚最小部分が上下中央より上側に形成され、前記圧縮変形の状態に応じて外径が拡大すると共に、前記分岐元管路の内面に密着可能な封止面が形成されることを特徴とする管路分岐部遮断用治具。
A pipe having an outer diameter that passes through a branch hole of the pipe branching portion with respect to a pipe branching portion to which the branch pipe is connected to the branching source pipe, and is inserted into the branching hole to block the pipe branching portion. A road branching section blocking jig,
A pair of pressure pieces that can be moved close to and away from each other by operation from outside the tube;
An elastic sealing member that is compressed and deformed by a proximity operation of the pressure piece and can seal the branch hole;
The elastic sealing member has a cylindrical or barrel-shaped outer shape, and a hollow portion is formed therein, and a side wall thickness minimum portion formed by the hollow portion is formed above the upper and lower centers, and the compression deformation A pipe branching section blocking jig characterized in that an outer diameter increases in accordance with the state and a sealing surface that can be brought into close contact with the inner surface of the branch source pipe is formed.
分岐元管路に分岐管が接続される管路分岐部に対して、該管路分岐部の分岐孔を通過する外径を備え、該分岐孔へ挿入し前記管路分岐部を遮断する管路分岐部遮断用治具であって、
基軸部材と、該基軸部材に沿って上下に摺動する筒状部材と、該筒状部材の側に一方が設けられると共に前記基軸部材側に他方が設けられ、前記基軸部材に対する前記筒状部材の摺動によって近接離間可能な一対の加圧片と、該加圧片間に配設され前記基軸部材が貫通する弾性封止部材と、前記基軸部材の下端に接続され前記分岐元管路内面に当接される管内当接部材とからなり、
前記弾性封止部材は、円柱又は樽形の外形を有すると共に内部に中空部が形成され、該中空部によって形成される側方の肉厚最小部分が上下中央より上側に形成され、前記筒状部材を前記基軸部材に沿って下方に摺動操作することによって前記分岐元管路内で圧縮変形され、該圧縮変形の状態に応じて外径が拡大すると共に、前記分岐元管路の内面に密着可能な封止面が形成されることを特徴とする管路分岐部遮断用治具。
A pipe having an outer diameter that passes through a branch hole of the pipe branching portion with respect to a pipe branching portion to which the branch pipe is connected to the branching source pipe, and is inserted into the branching hole to block the pipe branching portion. A road branching section blocking jig,
A base member, a cylindrical member that slides up and down along the base member, and one side provided on the side of the cylindrical member and the other provided on the side of the base member, the cylindrical member with respect to the base member A pair of pressure pieces that can be moved close to and away from each other by sliding, an elastic sealing member that is disposed between the pressure pieces and through which the base shaft member passes, and an inner surface of the branch source pipe that is connected to a lower end of the base shaft member An in-tube abutting member that abuts on
The elastic sealing member has a cylindrical or barrel-shaped outer shape and has a hollow portion formed therein, and a side wall thickness minimum portion formed by the hollow portion is formed above the center in the vertical direction, and the cylindrical shape By sliding the member downward along the base shaft member, the member is compressed and deformed in the branch source pipe, and the outer diameter increases according to the state of the compression deformation, and the inner surface of the branch source pipe is formed. A jig for shutting off a pipe branching portion, wherein a sealing surface capable of being in close contact is formed.
前記筒状部材と前記基軸部材とを前記封止面が形成された状態で係合する係合手段と、該係合を解除する係合解除手段と、前記圧縮変形状態を調整又は固定する調整・固定手段とを有する操作部を備えることを特徴とする請求項2に記載の管路分岐部遮断用治具。  An engagement means for engaging the cylindrical member and the base shaft member with the sealing surface formed, an engagement release means for releasing the engagement, and an adjustment for adjusting or fixing the compression deformation state The pipe branching section blocking jig according to claim 2, further comprising an operation section having a fixing means. 前記管内当接部材は、前記封止面を上方に付勢する弾性反発部材を備えることを特徴とする請求項2又は3に記載の管路分岐部遮断用治具。  The pipe branching portion blocking jig according to claim 2 or 3, wherein the in-pipe contact member includes an elastic repulsion member that urges the sealing surface upward. 前記管内当接部材は、前記分岐元管路の口径に応じて交換又は調整可能なアタッチメント部を有することを特徴とする請求項2〜4のいずれかに記載の管路分岐部遮断用治具。  The pipe branching portion blocking jig according to any one of claims 2 to 4, wherein the in-pipe contact member has an attachment part that can be replaced or adjusted according to the diameter of the branching source pipe. . 請求項1に記載の管路分岐部遮断用治具を用いたノーブロー作業工法であって、
内部に前記治具を配備したノーブロー作業バッグで前記管路分岐部の周囲を覆う工程と、
該ノーブロー作業バッグ内で前記治具を前記分岐孔に挿入し、該ノーブロー作業バッグ内での操作で前記治具の弾性封止部材を前記分岐元管路内で圧縮変形させ、該圧縮変形によって形成される封止面を前記分岐元管路の内面に密着させることによって、前記分岐孔を封止する分岐部遮断工程と、
前記分岐部遮断工程の後、前記ノーブロー作業バッグを除去する工程とを有することを特徴とするノーブロー作業工法。
A no-blow work method using the pipe branching section blocking jig according to claim 1 ,
Covering the periphery of the pipe branching portion with a no-blow work bag in which the jig is disposed;
The jig is inserted into the branch hole in the no-blow work bag, and the elastic sealing member of the jig is compressed and deformed in the branch source pipe by an operation in the no-blow work bag. A branching section blocking step for sealing the branch hole by bringing the formed sealing surface into close contact with the inner surface of the branch source pipe;
And a step of removing the no-blow working bag after the branching section blocking step.
前記ノーブロー作業バッグを除去する工程の後、
前記分岐孔に分岐継ぎ手を仮装着する工程と、
前記弾性封止部材の圧縮変形状態を調整して前記分岐継ぎ手内の分岐孔を封止した後、該分岐継ぎ手を本装着する工程と、
前記分岐継ぎ手の上部開口にノーブロー作業バッグを装着し、該ノーブロー作業バッグ内で前記治具を取り外す工程とを有することを特徴とする請求項に記載のノーブロー作業工法。
After the step of removing the no-blow working bag,
Temporarily attaching a branch joint to the branch hole;
Adjusting the compression deformation state of the elastic sealing member and sealing the branch hole in the branch joint;
The no-blow work method according to claim 6 , further comprising: attaching a no-blow work bag to the upper opening of the branch joint and removing the jig in the no-blow work bag.
前記ノーブロー作業バッグは治具突出孔を有し、前記ノーブロー作業バッグ内に前記治具を配備又は取り外す際に前記治具突出孔に前記治具の上部を突出させることを特徴とする請求項6又は7に記載のノーブロー作業工法。The Noburo working bag has a jig protrusion hole, claim 6, characterized in that protruding the upper portion of the jig to the jig protrusion hole when deploying or removing the jig to the Noburo working bag Or the no blow work method of 7 .
JP2003033768A 2003-02-12 2003-02-12 Pipe branch section blocking jig and no-blow work method using this jig Expired - Lifetime JP4080906B2 (en)

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JP6602592B2 (en) * 2015-08-18 2019-11-06 株式会社水道技術開発機構 Fluid pipe through hole blocking method and fluid pipe blocking device
JP6652405B2 (en) * 2016-03-02 2020-02-19 株式会社水道技術開発機構 Expansion / contraction device
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