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JP4084045B2 - Gas generator safety device - Google Patents
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JP4084045B2 - Gas generator safety device - Google Patents

Gas generator safety device Download PDF

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Publication number
JP4084045B2
JP4084045B2 JP2002008197A JP2002008197A JP4084045B2 JP 4084045 B2 JP4084045 B2 JP 4084045B2 JP 2002008197 A JP2002008197 A JP 2002008197A JP 2002008197 A JP2002008197 A JP 2002008197A JP 4084045 B2 JP4084045 B2 JP 4084045B2
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Japan
Prior art keywords
gas
furnace
water
communication pipe
safety device
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Expired - Fee Related
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JP2002008197A
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Japanese (ja)
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JP2003207103A (en
Inventor
幸丸 清水
泰成 鎌田
太佳夫 前田
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Japan Science and Technology Agency
National Institute of Japan Science and Technology Agency
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Japan Science and Technology Agency
National Institute of Japan Science and Technology Agency
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Coke Industry (AREA)
  • Solid-Fuel Combustion (AREA)
  • Processing Of Solid Wastes (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、おがくず、チツプ、ペレツトなどの細片状乃至粒状燃料を原料として用いるガス発生炉の安全装置に関するものであり、特にバイオマスガス化発電固定床式ガス発生炉に好適な安全装置に関するものである。
【0002】
【従来の技術】
一般に製材所等において多量に発生するおがくず(のこ屑)等の木質系廃棄物、および豆腐製造過程ででる「おから」、さらにコーヒー豆カス等は、ほとんど利用されることなく廃棄されていたが、産業廃棄物の有効活用技術の進展にともない、こうした廃棄物の処理方法が種々開発されてきている。それらの中で廃棄物をガス発生炉により熱分解し、一酸化炭素および水素を主可燃成分とする可燃性ガスを得、自家発電機駆動用内燃機関の燃料ガスとして使用するガス発生装置が提案されている(実開平6−84109公報参照)。
【0003】
この公報に記載のガス発生装置の概略構成を図面を参照して簡単に説明すると、図4は同ガス発生装置の縦断面図である。
図において、101はガス発生炉、102は炉殻、103はロストル、104は給気口、105は冷却筒である。ガス発生炉101は、内部に炉殻102を備え、炉殻102の下部にはロストル103が配置され、筒状の炉殻102の頂部には、筒壁内部に冷却水流通路をそなえた冷却筒105が連接して設けられている。冷却筒105の上部には炉蓋106が取付けられており、この炉蓋を貫通して前記炉殻内に開口する投入筒をそなえた燃料供給装置107が配置されており、またロストル103の下方には給気口104が、前記冷却筒の上部にはガス取出口108が設けられている。またガス発生装置には水封式防爆装置111が備えられている。
【0004】
上記ガス発生装置においては、炉殻101内で発生した生成ガスは、冷却筒105内を低流速で上昇中に冷却されてガス温度が低下し、この温度低下によりガスの湿度が上昇して、ガス中のダストが吸湿して重くなり、比較的大粒度のダストはガス流中を炉殻内へ沈降して燃料層上へ落下し、ダスト含有量の少ない生成ガスがガス取出口108から流出する。さらに取り出し口108から流出したガスは冷却塔109、除塵塔110を経由してガス供給管へと流出する。
【0005】
【発明が解決しようとする課題】
ところが上記装置では、ガス発生炉内のガス圧過大による爆発防止装置として水封式防爆装置111が設けられているものの、この水封式防爆装置には燃焼調整のため圧力分布の表示装置、炉内の異状反応を常時監視するシステムが装備されておらず、炉内の異状状態を検知することができない等の問題がある。
【0006】
そこでこの発明は、ガス発生炉内のガス圧過大による爆発防止および燃焼調整のための圧力分布表示ができ、また、炉内と炉上部につながるガス圧開放ダクトの温度測定により炉内の異状反応を検知できる検知装置を備えた安全性の高い、ガス発生炉用安全装置を提供し、上記従来の問題点を解決することを目的とする。
【0007】
【課題を解決するための手段】
このため、本発明が採用した技術解決手段は、
ガス発生炉下部に配置したロストル上に供給されるおが屑を原料としてガスを発生するガス発生炉に水封液柱計を設け、前記ガス発生炉内のガス圧力が過大になった時に、前記水封液柱計から炉内の生成ガスを放出できるようにしたガス発生炉安全装置において、前記水封液柱計は、一端が炉内に通じ、他端が水容器内に挿入される連通管と、水を貯留する水容器とから構成されており、前記水封液柱計はガス発生炉に少なくとも3本設置され、前記水封液柱計の3本の連通管のガス発生炉内の開口は、同炉内においてそれぞれ炉上部空間、おが屑上部付近、炉中央付近と高さを変えて配置してあり、さらに前記連通管には、連通管内の圧力を検知する圧力モニターが設けられていることを特徴とするガス発生炉安全装置である。
また、前記圧力モニターは連通管内の圧力を液柱により測定できることを特徴とするガス発生炉安全装置である。
また、前記連通管には、連通管内のガス温度を検知する温度センサが設けられていることを特徴とするガス発生炉安全装置である。
また、前記ガス発生装置は、木質系バイオマスガス化発電固定床式ガス発生装置であることを特徴とするガス発生炉安全装置である。
【0008】
【実施の形態】
以下図面を参照して本発明に係るガス発生炉安全装置の実施形態を説明すると、図1は本発明に係るバイオマスガス化発電固定床式ガス発生炉の安全装置の斜視図、図2は一つの水封液柱計の構成図、図3はガス発生炉に水封液柱計を設置した状態の構成図である。なお、本発明はガス発生装置に付加する安全装置に特徴があることから、ガス発生装置の詳細な説明は省略する。
図中、1はガス発生炉の上部筒であり、この上部筒1の上面には蓋体2が配置されている。なお上部筒1は上述した例のように冷却筒として構成してもよいが、特に冷却筒でなくてもよい。蓋体2には公知の生成ガス取り出し口3、おが屑投入部Sが設けられており、また蓋体2の上面には取り出し口から吸引送風機5によって取り出したガス中の塵埃を除去すために除塵装置としてのサイクロン4なども配置されている。さらに蓋体にはガス発生炉内の圧力を検出するための複数(図では3個)の水封液柱計10が配置される。
【0009】
水封液柱計10は図2に示すように、一端6aがガス発生炉1内に開口し、他端6bが水容器7内に挿入される連通管6と、水を貯留する水容器7と、水容器内に貯留している水8から構成され、連通管6は水容器7内に貯留した水8により封止されている。また連通管6には連通管内のガス温度や温度分布を検知する温度計(温度センサ)9、およびマノメータからなる圧力モニター11が配置され、さらに水容器7には水容器内の水位を検知する水位計12が配置される。なお、温度計9は熱電対、棒状温度計、その他の簡易温度計等を使用することができ、さらに圧力モニター11には従来公知の圧力計を使用することも可能である。
【0010】
ガス発生炉に複数設置する水封液柱計10は、図3に示すようにガス発生炉1内においてそれぞれの開口6aの高さを変えて配置されており、これによってガス発生炉1内の高さ方向の圧力分布を監視することができるようになっている。なお図3では三つの開口6aは炉上部空間、おが屑上部、炉中央付近の高さに設定されている。
【0011】
上記水封液柱計10は図2に示すように通常時は水容器7内の水8によって密封されているが、炉内のガス圧が上昇し、所定の圧力を超えると(ガス圧過大時になると)、炉内のガス圧力によって連通管6内の水が水容器7内に吐き出され、ガスが水容器内に噴出し、ガス圧を開放することができる。こうして炉内のガス圧が過大になることを防止している。また、ガス発生炉内の高さ方向の圧力および炉内のガス温度分布は、ガス発生炉に取り付けた複数の水封液柱計10および温度計(温度センサ)9でモニターすることにより簡単に検知することができる。即ち、連通管6に設けるマノメータ11により、連通管毎のガス圧を検知することができ、さらに連通管6に設けた温度計9により連通管6内のガス温度や温度分布を検知することができる。
【0012】
また、前記連通管6内に配置した温度計9、圧力モニター11からの出力は適宜、コンピュータ等の制御機器の入力され、図示せぬバルブ等を自動で制御することにより、安定したガス生成を行うことができるようにしている。また、バルブ制御は必要に応じて手動によることも可能である。
【0013】
以上の実施形態は、バイオマスガス化発電固定床式ガス発生炉に取り付けた安全装置について説明したが、本発明に係る安全装置はバイオマスガス化発電固定床式ガス発生炉に限定することなく、ガス発生炉内のガス圧、温度等を検知することが必要な他のガス生成装置にも適用できることは当然である。また、ガス発生炉内の圧力計、連通管内の温度計は目的に合った種々の形態のものを使用することができ、さらに設置場所も連通管内であれば適宜位置(検出したい圧力や温度を正確に測定できる位置)に、適宜個数設けることができる。
さらに、本発明はその精神または主要な特徴から逸脱することなく、他のいかなる形でも実施できる。そのため、前述の実施形態はあらゆる点で単なる例示にすぎず限定的に解釈してはならない。
【0014】
【発明の効果】
以上の説明から明らかなように、本発明によれば、ガス発生炉内のガス圧過大による爆発防止および燃焼調整のための圧力分布表示が可能となる安全性の高いガス発生装置を提供することができる。また、炉内と炉上部につながるガス圧開放ダクトの温度測定により炉内の異状反応を検知することができるなど優れた効果を奏するものである。
【図面の簡単な説明】
【図1】本発明に係るバイオマスガス化発電固定床式ガス発生炉の安全装置の斜視図である。
【図2】一つの水封液柱計の構成図である。
【図3】ガス発生炉に水封液柱計を設置した状態の構成図である。
【図4】従来のバイオマスガス化発電固定床式ガス発生炉の縦断面図である。
【符号の説明】
1 ガス発生炉の上部筒
2 蓋体
3 ガス取り出し口
4 サイクロン
5 吸引送風機
6 連通管
7 水容器
8 水
9 温度計(温度センサ)
10 水封液柱計
11 圧力モニター
12 水位計
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a safety device for a gas generating furnace that uses fine or granular fuel such as sawdust, chips, pellets, etc. as a raw material, and particularly relates to a safety device suitable for a biomass gasification power generation fixed bed type gas generating furnace. It is.
[0002]
[Prior art]
In general, woody waste such as sawdust (sawdust) that is generated in large quantities at sawmills, “okara” in the process of tofu production, and coffee bean residue were discarded with little use. However, with the progress of technology for effective utilization of industrial waste, various methods for treating such waste have been developed. Among these, waste gas is pyrolyzed in a gas generating furnace to obtain a combustible gas whose main combustible components are carbon monoxide and hydrogen, and a gas generator that is used as a fuel gas for an internal combustion engine for driving a private generator is proposed. (See Japanese Utility Model Publication No. 6-84109).
[0003]
The schematic configuration of the gas generator described in this publication will be briefly described with reference to the drawings. FIG. 4 is a longitudinal sectional view of the gas generator.
In the figure, 101 is a gas generating furnace, 102 is a furnace shell, 103 is a rooster, 104 is an air inlet, and 105 is a cooling cylinder. A gas generating furnace 101 includes a furnace shell 102 inside, a rooster 103 is disposed at a lower portion of the furnace shell 102, and a cooling cylinder having a cooling water flow passage inside a cylindrical wall at the top of the cylindrical furnace shell 102. 105 are connected to each other. A furnace lid 106 is attached to the upper part of the cooling cylinder 105, and a fuel supply device 107 having an injection cylinder that passes through the furnace lid and opens into the furnace shell is disposed. Is provided with a gas inlet 104 and a gas outlet 108 is provided at the upper part of the cooling cylinder. Further, the gas generator is provided with a water seal type explosion-proof device 111.
[0004]
In the gas generator, the generated gas generated in the furnace shell 101 is cooled while rising in the cooling cylinder 105 at a low flow rate, the gas temperature is lowered, and this temperature drop increases the humidity of the gas, The dust in the gas absorbs moisture and becomes heavy, and the relatively large-sized dust settles in the gas flow into the furnace shell and falls onto the fuel layer, and the generated gas with low dust content flows out from the gas outlet 108. To do. Further, the gas flowing out from the take-out port 108 flows out to the gas supply pipe via the cooling tower 109 and the dust removing tower 110.
[0005]
[Problems to be solved by the invention]
However, in the above apparatus, a water-sealed explosion-proof device 111 is provided as an explosion-proof device due to excessive gas pressure in the gas generating furnace, but this water-sealed explosion-proof device has a pressure distribution display device and a furnace for combustion adjustment. There is a problem that the system is not equipped with a system for constantly monitoring the abnormal reaction in the furnace, and the abnormal state in the furnace cannot be detected.
[0006]
Therefore, the present invention can display the pressure distribution for explosion prevention and combustion adjustment due to excessive gas pressure in the gas generating furnace, and also measure the abnormal reaction in the furnace by measuring the temperature of the gas pressure release duct connected to the furnace and the upper part of the furnace. An object of the present invention is to provide a highly safe safety device for a gas generating furnace equipped with a detection device that can detect the above-described problems and to solve the above-mentioned conventional problems.
[0007]
[Means for Solving the Problems]
For this reason, the technical solution means adopted by the present invention is:
A water-sealed liquid column meter is provided in a gas generating furnace that generates gas using sawdust supplied on a rooster disposed in the lower part of the gas generating furnace , and when the gas pressure in the gas generating furnace becomes excessive, the water In the gas generator safety device capable of releasing the generated gas in the furnace from the sealed liquid column meter, the water sealed liquid column meter has a communication pipe in which one end communicates with the furnace and the other end is inserted into the water container. And at least three water-sealed liquid column meters are installed in the gas generating furnace, and the three sealed pipes of the water-sealed liquid column meter are installed in the gas generating furnace. The openings are arranged at different heights in the furnace, the upper space of the furnace, the vicinity of the upper part of sawdust, and the vicinity of the center of the furnace, and the communication pipe is provided with a pressure monitor for detecting the pressure in the communication pipe. This is a gas generator safety device.
The pressure monitor is a gas generator safety device characterized in that the pressure in the communication pipe can be measured by a liquid column.
The communication pipe is provided with a temperature sensor that detects a gas temperature in the communication pipe.
The gas generator is a wood biomass gasification power generation fixed bed type gas generator, which is a gas generator safety device.
[0008]
Embodiment
An embodiment of a gas generator safety device according to the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view of the safety device for a biomass gasification fixed bed gas generator according to the present invention, and FIG. FIG. 3 is a configuration diagram of a state in which a water-sealed liquid column meter is installed in a gas generation furnace. In addition, since this invention has the characteristics in the safety device added to a gas generator, detailed description of a gas generator is abbreviate | omitted.
In the figure, reference numeral 1 denotes an upper cylinder of a gas generating furnace, and a lid 2 is disposed on the upper surface of the upper cylinder 1. The upper cylinder 1 may be configured as a cooling cylinder as in the above-described example, but may not be a cooling cylinder. The lid 2 is provided with a known product gas take-out port 3 and sawdust input part S, and dust is removed on the upper surface of the lid 2 in order to remove dust in the gas taken out from the take-out port by the suction blower 5. A cyclone 4 as an apparatus is also arranged. Further, a plurality (three in the figure) of water-sealed liquid column meters 10 for detecting the pressure in the gas generating furnace are arranged on the lid.
[0009]
As shown in FIG. 2, the water-sealed liquid column meter 10 has one end 6a opened in the gas generating furnace 1 and the other end 6b inserted into the water container 7, and a water container 7 for storing water. And the water 8 stored in the water container, and the communication pipe 6 is sealed with the water 8 stored in the water container 7. The communication pipe 6 is provided with a thermometer (temperature sensor) 9 for detecting the gas temperature and temperature distribution in the communication pipe, and a pressure monitor 11 comprising a manometer, and the water container 7 detects the water level in the water container. A water level gauge 12 is arranged. The thermometer 9 can be a thermocouple, a rod-shaped thermometer, another simple thermometer, or the like, and the pressure monitor 11 can be a conventionally known pressure gauge.
[0010]
As shown in FIG. 3, a plurality of water-sealed liquid column meters 10 installed in the gas generation furnace are arranged in the gas generation furnace 1 by changing the heights of the respective openings 6 a. The pressure distribution in the height direction can be monitored. In FIG. 3, the three openings 6 a are set at a height near the furnace upper space, sawdust upper part, and the furnace center.
[0011]
As shown in FIG. 2, the water-sealed liquid column meter 10 is normally sealed with water 8 in the water container 7, but when the gas pressure in the furnace rises and exceeds a predetermined pressure (excessive gas pressure). At that time, the water in the communication pipe 6 is discharged into the water container 7 by the gas pressure in the furnace, the gas is injected into the water container, and the gas pressure can be released. Thus, the gas pressure in the furnace is prevented from becoming excessive. Further, the pressure in the height direction in the gas generating furnace and the gas temperature distribution in the furnace can be easily monitored by monitoring a plurality of water-sealed liquid column meters 10 and thermometers (temperature sensors) 9 attached to the gas generating furnace. Can be detected. That is, the manometer 11 provided in the communication pipe 6 can detect the gas pressure for each communication pipe, and the thermometer 9 provided in the communication pipe 6 can detect the gas temperature and temperature distribution in the communication pipe 6. it can.
[0012]
Further, the outputs from the thermometer 9 and the pressure monitor 11 arranged in the communication pipe 6 are appropriately inputted by a control device such as a computer, and a valve (not shown) is automatically controlled to generate stable gas. To be able to do. The valve control can also be manually performed as necessary.
[0013]
Although the above embodiment demonstrated the safety device attached to the biomass gasification power generation fixed bed type gas generating furnace, the safety device according to the present invention is not limited to the biomass gasification power generation fixed bed type gas generation furnace. Of course, the present invention can be applied to other gas generating apparatuses that need to detect the gas pressure, temperature, etc. in the generating furnace. In addition, the pressure gauge in the gas generating furnace and the thermometer in the communication pipe can be used in various forms suitable for the purpose, and if the installation location is also in the communication pipe, the appropriate position (the pressure and temperature to be detected) can be used. The number can be appropriately provided at a position where measurement can be performed accurately.
In addition, the present invention can be implemented in any other form without departing from the spirit or main features thereof. Therefore, the above-described embodiment is merely an example in all respects and should not be interpreted in a limited manner.
[0014]
【The invention's effect】
As is apparent from the above description, according to the present invention, there is provided a highly safe gas generator capable of displaying a pressure distribution for preventing explosion due to excessive gas pressure in the gas generating furnace and adjusting combustion. Can do. In addition, an excellent effect is obtained such that an abnormal reaction in the furnace can be detected by measuring the temperature of the gas pressure release duct connected to the inside of the furnace and the upper part of the furnace.
[Brief description of the drawings]
FIG. 1 is a perspective view of a safety device for a biomass gasification power generation fixed-bed gas generator according to the present invention.
FIG. 2 is a configuration diagram of one water seal liquid column meter.
FIG. 3 is a configuration diagram in a state where a water-sealed liquid column meter is installed in a gas generating furnace.
FIG. 4 is a longitudinal sectional view of a conventional biomass gasification power generation fixed-bed gas generating furnace.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Upper cylinder 2 of a gas generating furnace 2 Lid 3 Gas extraction port 4 Cyclone 5 Suction blower 6 Communication pipe 7 Water container 8 Water 9 Thermometer (temperature sensor)
10 Water-sealed liquid column meter 11 Pressure monitor 12 Water level meter

Claims (4)

ガス発生炉下部に配置したロストル上に供給されるおが屑を原料としてガスを発生するガス発生炉に水封液柱計を設け、前記ガス発生炉内のガス圧力が過大になった時に、前記水封液柱計から炉内の生成ガスを放出できるようにしたガス発生炉安全装置において、前記水封液柱計は、一端が炉内に通じ、他端が水容器内に挿入される連通管と、水を貯留する水容器とから構成されており、前記水封液柱計はガス発生炉に少なくとも3本設置され、前記水封液柱計の3本の連通管のガス発生炉内の開口は、同炉内においてそれぞれ炉上部空間、おが屑上部付近、炉中央付近と高さを変えて配置してあり、さらに前記連通管には、連通管内の圧力を検知する圧力モニターが設けられていることを特徴とするガス発生炉安全装置。 A water-sealed liquid column meter is provided in a gas generating furnace that generates gas using sawdust supplied on a rooster disposed in the lower part of the gas generating furnace , and when the gas pressure in the gas generating furnace becomes excessive, the water In the gas generator safety device capable of releasing the generated gas in the furnace from the sealed liquid column meter, the water sealed liquid column meter has a communication pipe in which one end communicates with the furnace and the other end is inserted into the water container. And at least three water-sealed liquid column meters are installed in the gas generating furnace, and the three sealed pipes of the water-sealed liquid column meter are installed in the gas generating furnace. The openings are arranged at different heights in the furnace, the upper space of the furnace, the vicinity of the upper part of sawdust, and the vicinity of the center of the furnace, and the communication pipe is provided with a pressure monitor for detecting the pressure in the communication pipe. A gas generating furnace safety device characterized by comprising: 前記圧力モニターは連通管内の圧力を液柱により測定できることを特徴とする請求項1に記載のガス発生炉安全装置。The gas generator safety device according to claim 1, wherein the pressure monitor can measure the pressure in the communication pipe by a liquid column. 前記連通管には、連通管内のガス温度を検知する温度センサが設けられていることを特徴とする請求項1または請求項2に記載のガス発生炉安全装置。The gas communication furnace safety device according to claim 1 or 2, wherein the communication pipe is provided with a temperature sensor that detects a gas temperature in the communication pipe. 前記ガス発生装置は、木質系バイオマスガス化発電固定床式ガス発生装置であることを特徴とする請求項1〜請求項3のいずれかに記載のガス発生炉安全装置。The gas generator safety device according to any one of claims 1 to 3, wherein the gas generator is a woody biomass gasification power generation fixed bed type gas generator.
JP2002008197A 2002-01-17 2002-01-17 Gas generator safety device Expired - Fee Related JP4084045B2 (en)

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