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JP4090156B2 - Vacuum processing equipment - Google Patents
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JP4090156B2 - Vacuum processing equipment - Google Patents

Vacuum processing equipment Download PDF

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Publication number
JP4090156B2
JP4090156B2 JP22953099A JP22953099A JP4090156B2 JP 4090156 B2 JP4090156 B2 JP 4090156B2 JP 22953099 A JP22953099 A JP 22953099A JP 22953099 A JP22953099 A JP 22953099A JP 4090156 B2 JP4090156 B2 JP 4090156B2
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JP
Japan
Prior art keywords
vacuum
substrate
processing apparatus
gas supply
vacuum processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP22953099A
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Japanese (ja)
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JP2001049439A5 (en
JP2001049439A (en
Inventor
彰三 渡邉
秀夫 原口
重之 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to JP22953099A priority Critical patent/JP4090156B2/en
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Publication of JP2001049439A5 publication Critical patent/JP2001049439A5/ja
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Description

【0001】
【発明の属する技術分野】
本発明は、半導体ウエハや液晶表示基板等の被処理基板にアッシングなどのプロセス処理を行う真空処理装置および真空処理方法に関するものである。
【0002】
【従来の技術】
従来の真空処理装置は、図7に示すようにプラズマ発生真空容器31と被処理基板32が設置されるプロセス処理真空容器33とを有していて、真空ポンプ34により真空排気が行われつつ、ガス供給口35を通じて反応ガスが導入されることにより、両容器31,33内部に反応ガスが適当な圧力にて保持される。そしてこの状態において、高周波電源36より高周波電力が供給されることによってプラズマ発生真空容器31内にプラズマ37が励起され、このプラズマ発生真空容器31よりプロセス処理真空容器33内に流入するプラズマ37によって、被処理基板32の表面がプロセス処理される。
【0003】
【発明が解決しようとする課題】
しかしながら、図示したようにガス導入口35などのプラズマ発生部が被処理基板32の上方に位置しているダウンフロー方式の装置構成では、プラズマ中のラジカル・イオンがガス流れで運搬されて被処理基板32に直接に照射されるため、被処理基板32の中央部にチャージアップダメージが発生し易いという問題点があった。
【0004】
本発明は上記従来の問題点に鑑み、ダウンフロー方式の真空処理装置において、被処理基板のチャージアップダメージを低減できるようにすることを目的とするものである。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明の請求項1記載の真空処理装置は、高周波電力が供給されるプラズマ発生機構を外壁面に沿って配置すると共に、反応ガスを供給する反応ガス供給手段を有する第1の真空容器と、前記第1の真空容器の下方に配置され、かつ前記反応ガス供給手段のガス供給口に対向する位置に被プロセス処理基板を保持するサセプタを有する第2の真空容器とを備える真空処理装置において、前記ガス供給口を覆う一側端部に開口が形成されかつ側面に複数の開口が形成された石英ケースの内部に多孔質セラミックを充填してなる連通孔性柱状体を配設したことを特徴とする。
この構成によれば、反応性ガスは石英ケース内で多孔質材料セラミックを通る際に種々の方向に分散し、側面開口を通じて側方に流出することで拡散して、被処理基板側へ流下するので、この反応ガスによって運ばれるプラズマ中のラジカル・イオンの被処理基板への照射を緩和することができ、被処理基板のチャージアップダメージを低減できる。
【0012】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて説明する。
図1に示すように、本発明の第1実施形態における真空処理装置は、図7を用いて説明した従来のものとほぼ同様の構成を有しており、被処理基板1を収容してプロセス処理を行うプロセス処理真空容器2と、このプロセス処理真空容器2の上部に連通開口3において連通し、プラズマを発生させてプロセス処理真空容器2に供給するプラズマ発生真空容器4とを備えている。
【0013】
プロセス処理真空容器2には、真空ポンプ5に接続する排気部6が側方に形成されるとともに、被処理基板1を保持するサセプタ7が連通開口3の下方に設置されアースされている。8は、水平方向に移動して被処理基板1を搬送する搬送アーム9のためのゲートであり、10は、昇降機構11により上下方向に移動して搬送アーム9とサセプタ7との間で被処理基板1を受け渡しする昇降ピンである。
【0014】
プラズマ発生真空容器4は上下方向の筒状をなしており、この容器上部のガス導入口12にガス供給口13が対向するように反応ガス供給手段14が設けられてフランジ12a,13aにおいて結合され、容器内外のプラズマ発生機構15に高周波電力を供給する電源装置16が容器外部に設けられている。
ここで、この実施形態における真空処理装置が従来のものと異なるのは、プラズマ発生真空容器4のガス導入口12に、反応ガス拡散手段としての柱状多孔質セラミック17の一端が挿入されていて、反応ガス供給手段14のガス供給口13を覆っている点である。
【0015】
上記構成における作用を説明する。
処理に先立って、水平方向に移動する搬送アーム9により被処理基板3がゲート8を通じてプロセス処理真空容器2内に運ばれ、搬送アーム9上の被処理基板3が昇降機構11による昇降ピン10の昇降動作によってサセプタ7に設置される。
【0016】
そして、搬送アーム9、昇降ピン10が待機位置に戻り、ゲート8が閉じられた後に、真空ポンプ5により真空排気されるとともに、反応ガス供給手段14によりガス供給口13,ガス導入口12を通じて反応ガスが供給され、両容器2,4内部に反応ガスが適当な圧力にて保持される。
そしてこの状態において、電源装置16よりプラズマ発生機構15に高周波電力が印可されてプラズマ発生真空容器4内にプラズマが励起され、プラズマ中に存在するラジカル・イオンが反応ガスの流れにより連通開口3を通じてプロセス処理真空容器2内へ運ばれ、被処理基板1の表面に照射されて、被処理基板1がエッチングされる。
【0017】
その際に、ガス供給口13が多孔質セラミック17で覆われているため、反応ガスは多孔質セラミック17の各孔部より種々の方向を向いて分割流出することになり、プラズマ発生真空容器4内で拡散する。そしてその後に、連通開口3を通じてプロセス処理真空容器2内へ流入するため、この反応ガスによって運ばれるプラズマ中のラジカル・イオンの被処理基板1への照射は緩和され、被処理基板1は全面にわたってほぼ均等にラジカル・イオンと接触することになり、被処理基板1のチャージアップダメージはほとんど生じない。
【0018】
本発明の第2実施形態における真空処理装置は、上記第1実施形態のものとほぼ同様の構成を有しているが、図2、図3に示すように、ガス供給口13を覆う反応ガス拡散手段として、連通孔性柱状体18がガス導入口12内に遊嵌され、フランジ18aにおいてフランジ結合されている点が異なっている。
連通孔性柱状体18は、一端が閉じた円筒状の石英ケース19の側面に、複数個の開口20をケース周方向および軸心方向に沿って間隔をおいて形成し、短寸の石英細管21をケース軸心に沿う方向に緻密に充填したものである。
【0019】
この構成によれば、反応性ガスは石英ケース19の内部で石英細管21の内外を通る際に分割され、開口20を通じて側方に流出することで拡散する。よって、第1実施形態記載のものと同様の効果が得られる。
本発明の第3実施形態における真空処理装置は、上記第2実施形態のものとほぼ同様の構成を有しているが、反応ガス供給手段のガス供給口5を覆う反応ガス拡散手段13として、図4に示すような連通孔性柱状体22が設けられている。この連通孔性柱状体22では、側面に開口23が形成された石英ケース24の内部に、柱状の多孔質セラミック(粒状でもよい)25が充填されている。
【0020】
この構成によれば、反応性ガスは石英ケース24の内部で多孔質セラミック25の各孔部より分割流出し、開口23を通じて側方に流出することで拡散する。よって、第2実施形態記載のものと同様の効果が得られる。
本発明の第4実施形態における真空処理装置は、上記第1実施形態のものとほぼ同様の構成を有しているが、反応ガス拡散手段として、図5に示すような、ガス供給口5を覆う底部が開口し、側面に複数の開口26を形成した石英製の中空円錘体27が設けられている点が異なっている。
【0021】
この構成によれば、反応性ガスは開口26を通じて側方に流出することで拡散する。よって、第1実施形態記載のものと同様の効果が得られる。
本発明の第5実施形態における真空処理装置は、上記第1実施形態のものとほぼ同様の構成を有しているが、反応ガス拡散手段として、図6に示すように、ガス供給口5の下方に容器内流路を覆う石英製の多孔板28が設けられている点が異なっている。
【0022】
この構成によれば、ガス供給口5より流出した反応性ガスはある程度拡散してから、さらに多孔板28の各孔部29より分割流出することで拡散する。よって、第1実施形態記載のものと同様の効果が得られる。
なお、上記においてはプラズマ発生真空容器とプロセス処理真空容器とを備えた真空処理装置について説明したが、ダウンフロー方式の真空処理装置であれば、同様にしてガス拡散手段を配設することで、プラズマ中のラジカル・イオンの被処理基板への照射を緩和することができる。
【0023】
また、石英や多孔質セラミックとしたものを、上記処理において損傷しない同等の材料に代えてもよい。
【0024】
【発明の効果】
以上のように本発明によれば、ダウンフロー方式の真空処理装置の真空容器内上部で反応ガスを拡散させて被プロセス処理基板側へ流下させるようにしたので、容器内上部で発生させるプラズマ中のラジカル・イオンの、ガス流れに依存する基板への照射を緩和することができ、基板のチャージアップダメージを低減できる。
【図面の簡単な説明】
【図1】本発明の第1実施形態におけるダウンフロー方式の真空処理装置であって、ガス供給口を覆う柱状多孔質セラミックを設けた装置の概略全体構成を示す説明図
【図2】本発明の第2実施形態におけるダウンフロー方式の真空処理装置であって、ガス供給口を覆う連通孔性柱状体を設けた装置の一部を示す構成図
【図3】図2に示した連通孔性柱状体の縦断面および横断面を示す構成図
【図4】本発明の第3実施形態におけるダウンフロー方式の真空処理装置に設けられる連通孔性柱状体の縦断面および横断面を示す構成図
【図5】本発明の第4実施形態におけるダウンフロー方式の真空処理装置に設けられる中空円錘体の縦断面を示す構成図
【図6】本発明の第5実施形態におけるダウンフロー方式の真空処理装置であって、ガス供給口の下方に多孔板を設けた装置の一部を示す構成図
【図7】従来のダウンフロー方式の真空処理装置の概略全体構成を示す説明図
【符号の説明】
1 被処理基板
2 プロセス処理真空容器
3 連通開口
4 プラズマ発生真空容器
13 ガス供給口
14 反応ガス供給手段
17 柱状多孔質セラミック
P プラズマ
18 連通孔性柱状体
19 石英ケース
20 開口
21 石英細管
22 連通孔性柱状体
23 開口
24 石英ケース
25 多孔質セラミック
26 開口
27 中空円錘体
28 多孔板
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vacuum processing apparatus and a vacuum processing method for performing a process such as ashing on a target substrate such as a semiconductor wafer or a liquid crystal display substrate.
[0002]
[Prior art]
As shown in FIG. 7, the conventional vacuum processing apparatus has a plasma generation vacuum container 31 and a process processing vacuum container 33 in which a substrate to be processed 32 is installed, and a vacuum pump 34 performs vacuum evacuation. By introducing the reaction gas through the gas supply port 35, the reaction gas is held inside the containers 31 and 33 at an appropriate pressure. In this state, the high frequency power is supplied from the high frequency power source 36 to excite the plasma 37 in the plasma generating vacuum vessel 31, and the plasma 37 flowing from the plasma generating vacuum vessel 31 into the process processing vacuum vessel 33, The surface of the substrate to be processed 32 is processed.
[0003]
[Problems to be solved by the invention]
However, in the downflow type apparatus configuration in which the plasma generating part such as the gas inlet 35 is positioned above the substrate to be processed 32 as shown in the figure, radical ions in the plasma are transported by the gas flow to be processed. Since the substrate 32 is directly irradiated, there is a problem that charge-up damage is likely to occur at the center of the substrate 32 to be processed.
[0004]
SUMMARY OF THE INVENTION The present invention has been made in view of the above-described conventional problems, and an object of the present invention is to reduce charge-up damage of a substrate to be processed in a downflow type vacuum processing apparatus.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, a vacuum processing apparatus according to claim 1 of the present invention comprises a plasma generating mechanism to which high-frequency power is supplied along an outer wall surface, and a reactive gas supply means for supplying a reactive gas. And a second vacuum container having a susceptor that is disposed below the first vacuum container and that holds a substrate to be processed at a position facing the gas supply port of the reaction gas supply means. In a vacuum processing apparatus comprising: a through-hole columnar shape in which a porous ceramic is filled in a quartz case in which an opening is formed at one end that covers the gas supply port and a plurality of openings are formed on a side surface The body is disposed .
According to this configuration, the reactive gas is dispersed in various directions when passing through the porous material ceramic in the quartz case, diffuses by flowing out to the side through the side opening, and flows down to the substrate to be processed. Therefore, irradiation of the substrate to be processed with radical ions in the plasma carried by the reaction gas can be mitigated, and charge-up damage to the substrate to be processed can be reduced.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 1, the vacuum processing apparatus according to the first embodiment of the present invention has substantially the same configuration as that of the conventional apparatus described with reference to FIG. 7, and accommodates a substrate 1 to be processed. A process processing vacuum vessel 2 that performs processing, and a plasma generation vacuum vessel 4 that communicates with an upper portion of the process processing vacuum vessel 2 through a communication opening 3 to generate plasma and supply the plasma to the process processing vacuum vessel 2 are provided.
[0013]
In the process processing vacuum vessel 2, an exhaust unit 6 connected to the vacuum pump 5 is formed on the side, and a susceptor 7 that holds the substrate 1 to be processed is installed below the communication opening 3 and grounded. Reference numeral 8 denotes a gate for the transfer arm 9 that moves in the horizontal direction and transfers the substrate 1 to be processed. Reference numeral 10 denotes a gate that is moved up and down by the elevating mechanism 11 to move between the transfer arm 9 and the susceptor 7. It is a raising / lowering pin that delivers the processing substrate 1.
[0014]
The plasma generating vacuum vessel 4 has a cylindrical shape in the vertical direction, and a reaction gas supply means 14 is provided so that the gas supply port 13 faces the gas introduction port 12 at the top of the vessel and is coupled at the flanges 12a and 13a. A power supply device 16 for supplying high-frequency power to the plasma generation mechanism 15 inside and outside the container is provided outside the container.
Here, the vacuum processing apparatus in this embodiment is different from the conventional one in that one end of a columnar porous ceramic 17 as a reaction gas diffusion means is inserted into the gas introduction port 12 of the plasma generating vacuum vessel 4, It is a point that covers the gas supply port 13 of the reactive gas supply means 14.
[0015]
The operation in the above configuration will be described.
Prior to the processing, the substrate 3 to be processed is transported into the process processing vacuum vessel 2 through the gate 8 by the transfer arm 9 that moves in the horizontal direction, and the substrate 3 to be processed on the transfer arm 9 is moved by the lifting mechanism 11. It is installed on the susceptor 7 by a lifting operation.
[0016]
Then, after the transfer arm 9 and the lift pin 10 are returned to the standby position and the gate 8 is closed, the vacuum pump 5 evacuates and the reaction gas supply means 14 reacts through the gas supply port 13 and the gas introduction port 12. Gas is supplied, and the reaction gas is held at an appropriate pressure inside both containers 2 and 4.
In this state, high frequency power is applied from the power supply device 16 to the plasma generation mechanism 15 to excite the plasma in the plasma generation vacuum vessel 4, and radical ions present in the plasma are passed through the communication opening 3 by the flow of the reaction gas. It is carried into the process processing vacuum vessel 2 and irradiated on the surface of the substrate 1 to be processed, and the substrate 1 to be processed is etched.
[0017]
At this time, since the gas supply port 13 is covered with the porous ceramic 17, the reaction gas is divided and flows out from the respective holes of the porous ceramic 17 in various directions. Diffuses within. Then, since it flows into the process processing vacuum vessel 2 through the communication opening 3, irradiation of the substrate 1 to be processed with radical ions in plasma carried by the reaction gas is alleviated, and the substrate 1 to be processed is spread over the entire surface. Contact with radical ions is made almost even, and the charge-up damage of the substrate 1 to be processed hardly occurs.
[0018]
The vacuum processing apparatus according to the second embodiment of the present invention has substantially the same configuration as that of the first embodiment, but as shown in FIGS. 2 and 3, the reactive gas covering the gas supply port 13. As a diffusing means, the communication hole columnar body 18 is loosely fitted into the gas inlet 12 and is flanged at the flange 18a.
The through-hole columnar body 18 has a plurality of openings 20 formed on the side surface of a cylindrical quartz case 19 with one end closed at intervals along the circumferential direction and the axial direction of the case. 21 is closely packed in the direction along the case axis.
[0019]
According to this configuration, the reactive gas is divided when passing through the inside and outside of the quartz tube 21 inside the quartz case 19, and diffuses by flowing out sideways through the opening 20. Therefore, the same effect as that described in the first embodiment can be obtained.
The vacuum processing apparatus according to the third embodiment of the present invention has substantially the same configuration as that of the second embodiment, but as the reaction gas diffusion means 13 covering the gas supply port 5 of the reaction gas supply means, A communicating hole columnar body 22 as shown in FIG. 4 is provided. In the communicating porous columnar body 22, a columnar porous ceramic (which may be granular) 25 is filled in a quartz case 24 having an opening 23 on a side surface.
[0020]
According to this configuration, the reactive gas divides and flows out from each hole of the porous ceramic 25 inside the quartz case 24 and diffuses by flowing out through the opening 23 to the side. Therefore, the same effects as those described in the second embodiment can be obtained.
The vacuum processing apparatus according to the fourth embodiment of the present invention has substantially the same configuration as that of the first embodiment, but a gas supply port 5 as shown in FIG. A difference is that a hollow hollow cylinder 27 made of quartz having a bottom opening to cover and a plurality of openings 26 formed on a side surface is provided.
[0021]
According to this configuration, the reactive gas diffuses by flowing out to the side through the opening 26. Therefore, the same effect as that described in the first embodiment can be obtained.
The vacuum processing apparatus according to the fifth embodiment of the present invention has substantially the same configuration as that of the first embodiment, but as a reaction gas diffusion means, as shown in FIG. The difference is that a quartz porous plate 28 that covers the flow path in the container is provided below.
[0022]
According to this configuration, the reactive gas flowing out from the gas supply port 5 diffuses to some extent, and then diffuses by being divided and outflowing from each hole 29 of the porous plate 28. Therefore, the same effect as that described in the first embodiment can be obtained.
In the above description, the vacuum processing apparatus including the plasma generating vacuum container and the process processing vacuum container has been described. However, in the case of a downflow type vacuum processing apparatus, by similarly disposing the gas diffusion means, Irradiation of the substrate with radical ions in the plasma can be mitigated.
[0023]
Further, quartz or porous ceramic may be replaced with an equivalent material that is not damaged in the above processing.
[0024]
【The invention's effect】
According to the present invention as described above, since the by diffusing a reactive gas in the vacuum chamber upper portion of the vacuum processing apparatus of the down flow type so as to flow down to the process substrate side, in the plasma to be generated in the container in the upper Irradiation of the radical ions to the substrate depending on the gas flow can be mitigated, and charge-up damage to the substrate can be reduced.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing a schematic overall configuration of a downflow type vacuum processing apparatus according to a first embodiment of the present invention, which is provided with a columnar porous ceramic covering a gas supply port. FIG. 3 is a configuration diagram showing a part of the downflow type vacuum processing apparatus according to the second embodiment, which is provided with a communication hole columnar body that covers a gas supply port; FIG. 4 is a configuration diagram showing a longitudinal cross section and a horizontal cross section of a through-hole columnar body provided in a downflow type vacuum processing apparatus in a third embodiment of the present invention. FIG. 5 is a configuration diagram showing a longitudinal section of a hollow conical body provided in a downflow type vacuum processing apparatus in a fourth embodiment of the present invention. FIG. 6 is a downflow type vacuum processing in a fifth embodiment of the present invention. Device, gas supply Explanatory view showing a schematic overall configuration of a vacuum processing apparatus diagram 7 conventional downflow scheme showing a part of a device provided with a perforated plate beneath the mouth EXPLANATION OF REFERENCE NUMERALS
DESCRIPTION OF SYMBOLS 1 Substrate 2 Process processing vacuum vessel 3 Communication opening 4 Plasma generation vacuum vessel
13 Gas supply port
14 Reactive gas supply means
17 Columnar porous ceramic P Plasma
18 Open-hole columnar body
19 Quartz case
20 opening
21 Quartz capillaries
22 Open-hole columnar body
23 opening
24 quartz case
25 Porous ceramic
26 Opening
27 Hollow cylinder
28 perforated plate

Claims (1)

高周波電力が供給されるプラズマ発生機構を外壁面に沿って配置すると共に、反応ガスを供給する反応ガス供給手段を有する第1の真空容器と、前記第1の真空容器の下方に配置され、かつ前記反応ガス供給手段のガス供給口に対向する位置に被プロセス処理基板を保持するサセプタを有する第2の真空容器とを備える真空処理装置において、前記ガス供給口を覆う一側端部に口が形成されかつ側面に複数の開口が形成された石英ケースの内部に多孔質セラミックを充填してなる連通孔性柱状体を配設したことを特徴とする真空処理装置。 A plasma generating mechanism is a high frequency power is supplied with arranged along the outer wall surface, a first vacuum chamber having a reaction gas supply hand stage supplying a reaction gas, is disposed below the first vacuum container, and the vacuum processing apparatus and a second vacuum chamber having a susceptor for holding a process substrate in a position opposed to the gas supply port of the reaction gas supplying means, one end covering the front SL gas inlet vacuum processing apparatus being characterized in that disposed inside formed by filling the porous ceramic communication hole columnar bodies of a plurality of quartz case with an opening formed in the open port is formed and sides.
JP22953099A 1999-08-16 1999-08-16 Vacuum processing equipment Expired - Fee Related JP4090156B2 (en)

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JP22953099A JP4090156B2 (en) 1999-08-16 1999-08-16 Vacuum processing equipment

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JP22953099A JP4090156B2 (en) 1999-08-16 1999-08-16 Vacuum processing equipment

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JP2001049439A5 JP2001049439A5 (en) 2005-07-21
JP4090156B2 true JP4090156B2 (en) 2008-05-28

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Publication number Priority date Publication date Assignee Title
JP6077810B2 (en) * 2012-09-28 2017-02-08 東京応化工業株式会社 Plasma processing apparatus, plasma processing method, and laminate manufacturing method
CN114430621B (en) * 2021-12-01 2023-06-27 珠海安普特科技有限公司 PCB plasma processing apparatus and control method thereof

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